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    Assembly (Merakit) Brake Valve

    Uploaded by

    suwardiwardi307
    This document provides assembly instructions for a brake valve. It details 17 steps to assemble the valve components in the correct order, including installing o-rings, springs, seals and other parts. Torque specifications are provided for tightening nuts.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Assembly (Merakit) Brake Valve

    Uploaded by

    suwardiwardi307
    8 views6 pages
    This document provides assembly instructions for a brake valve. It details 17 steps to assemble the valve components in the correct order, including installing o-rings, springs, seals and other parts. Torque specifications are provided for tightening nuts.

    Original Description:

    Ass

    Original Title

    ASSEMBLY (MERAKIT) BRAKE VALVE

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    © © All Rights Reserved

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    This document provides assembly instructions for a brake valve. It details 17 steps to assemble the valve components in the correct order, including installing o-rings, springs, seals and other parts. Torque specifications are provided for tightening nuts.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    8 views6 pages

    Assembly (Merakit) Brake Valve

    Uploaded by

    suwardiwardi307
    This document provides assembly instructions for a brake valve. It details 17 steps to assemble the valve components in the correct order, including installing o-rings, springs, seals and other parts. Torque specifications are provided for tightening nuts.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 6

    11/10/23, 7:20 AM SIS 2.

    Brake Valve (Parking and Secondary) - Assemble (RENR8432-10)

    SMCS - 4282 i01354218

    Assembly Procedure
    PSP
    202 -0007
    Note: Cleanliness is an important factor. Before the assembly procedure, all parts should be
    thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not

    15: 3/11/1 36CC


    be used to dry parts. Lint may be deposited on the parts which may cause later trouble.

    RE 2 0 : 0
    1. Check all of the O-ring seals and the components for wear or damage. Replace the

    3
    components, if necessary.

    N 4-0
    © 2 R84 8:00
    2. Lubricate all of the O-ring seals lightly with the lubricant that is being sealed.

    023 32
    Cat
    erp
    illa
    r In
    c.
    Illustration 1 g00573596

    3. Install O-ring seal (28) and (29) on check valve (27).

    4. Install valve (30), dowel (33), spring (31), O-ring seal (32) and O-ring plug (34) onto check
    valve (27).

    https://sis2.cat.com/#/print-preview/service/c08bbd2d-a0e5-44aa-8ea8-8ba3ed8c05be 1/6
    11/10/23, 7:20 AM SIS 2.0

    Illustration 2 g00573594
    5. Lubricate the bore lightly with the lubricant that is being sealed. Install check valve (27) to brake
    valve (2).

    Illustration 3 g00573552

    6. Install O-ring seal (26), (25) and (24) onto relief valve (18).

    7. Install gasket (21), and nut (22). Tighten nut (15) to a torque of 17 ± 2 N·m (150 ± 18 lb in).

    8. Install gasket (21) and cap (20) to relief valve (18). Tighten cap (20) to a torque of 17 ± 2 N·m
    (150 ± 18 lb in).

    Illustration 4 g00573551

    9. Install O-ring plug (19) and relief valve (18) to brake valve (2).

    https://sis2.cat.com/#/print-preview/service/c08bbd2d-a0e5-44aa-8ea8-8ba3ed8c05be 2/6
    11/10/23, 7:20 AM SIS 2.0

    Illustration 5 g00573549

    Illustration 6 g00573547

    Personal injury can result from being struck by parts propelled


    by a released spring force.

    Make sure to wear all necessary protective equipment.

    Follow the recommended procedure and use all recommended


    tooling to release the spring force.

    10. Install spool (15), four shims (16), spring (17), the O-ring seal and O-ring plug (14) to brake
    valve (2).

    https://sis2.cat.com/#/print-preview/service/c08bbd2d-a0e5-44aa-8ea8-8ba3ed8c05be 3/6
    11/10/23, 7:20 AM SIS 2.0

    Illustration 7 g00714837

    Illustration 8 g00714847
    11. Install lip seal (13) into head (10). Make sure that the lip seal is positioned correctly, as shown.

    Illustration 9 g00572404

    https://sis2.cat.com/#/print-preview/service/c08bbd2d-a0e5-44aa-8ea8-8ba3ed8c05be 4/6
    11/10/23, 7:20 AM SIS 2.0

    Illustration 10 g00485320
    12. Install seal (8) and seal (11) onto piston (9). Install piston (9) into air cylinder (6).

    13. Install seal (12) onto head (10). Install head (10) into air cylinder (6).

    14. Install snap ring (7) onto air cylinder (6).

    Illustration 11 g00485266

    15. Install air cylinder (6) to brake valve (2). Install two locking bolts (5) and the hard washers.

    https://sis2.cat.com/#/print-preview/service/c08bbd2d-a0e5-44aa-8ea8-8ba3ed8c05be 5/6
    11/10/23, 7:20 AM SIS 2.0

    Illustration 12 g00485264
    16. Install O-ring seal (4) to check valve (1).

    Illustration 13 g00510186

    17. Install connector (3) and check valve (1) to brake valve (2).

    End By:

    a. Install the parking and secondary brake valve. Refer to Disassembly and Assembly, "Brake
    Valve (Parking and Secondary) - Install".

    PSP-000736CC
    2023/11/10
    15:20:26-08:00
    i01029165
    © 2023 Caterpillar Inc.

    https://sis2.cat.com/#/print-preview/service/c08bbd2d-a0e5-44aa-8ea8-8ba3ed8c05be 6/6

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