Desarmado y Armado 336DL

Desarmado y Armado
330D and 336D Excavators Engine Supplement
Número de medio -RENR8647- Fecha de publicación Fecha de actualización

07 -01/01/2010 -28/01/2010
i02373199
Hydraulic System Pressure - Release

SMCS - 5050-553-PX
Procedure for Releasing Pressure

The release of hydraulic pressure in a hydraulic circuit is required before service is
performed to that hydraulic circuit. Release the pressure in the following hydraulic
circuits before any hydraulic lines are disconnected or removed from that hydraulic
circuit.
 Boom hydraulic circuit

 Stick hydraulic circuit
 Bucket hydraulic circuit
 Swing hydraulic circuit
 Travel hydraulic circuit
 Attachment hydraulic circuits (if equipped)
 Pilot hydraulic circuit
 Return hydraulic circuit
Note: Refer to the Disassembly and Assembly Manual for additional information
concerning service of the components of specific hydraulic circuits.
Release Of Hydraulic Pressure From A Single

Hydraulic Circuit
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the attachments have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop

Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Perform the following Steps in order to release the hydraulic pressure from a single
hydraulic circuit of the main hydraulic system.
1. Position the machine on level ground.
Ver imagen
g00666865
Illustration 1
2. Fully retract the stick cylinder rod. Adjust the position of the bucket so that the
bucket is parallel to the ground. Lower the boom until the bucket is flat on the
ground. Refer to Illustration 1.
3. Shut off the engine.

4. Turn the engine start switch to the ON position without starting the engine.
5. Place the hydraulic activation control lever in the UNLOCKED position.
6. Move only the joysticks or the pedals of the hydraulic circuit that requires
service to the FULL STROKE positions. This will release the high pressure only
in that single hydraulic circuit. This will also release any pressure that might be
present in the pilot hydraulic circuit.
Note: If the desired hydraulic circuit that requires service requires the activation
of a switch for operation, activate the necessary switches for the operation of the
hydraulic circuit.
7. Place the hydraulic activation control lever in the LOCKED position.
8. Turn the engine start switch to the OFF position.
9. Slowly loosen the filler plug on the hydraulic tank and release the pressure from
the hydraulic tank. Leave the filler plug loose for a minimum of 45 seconds.
This will release the pressure that may be present in the return hydraulic circuit.
10. Tighten the filler plug on the hydraulic tank to the specified torque.
11. The pressure in the single hydraulic circuit that requires service is now released
and lines and components can be disconnected or removed from that hydraulic
circuit.
Release Of Hydraulic Pressure From Multiple

Hydraulic Circuits
Make sure all of the attachments have been lowered to the ground, and
NOTICE
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop

Products Guide" for tools and supplies suitable to collect and contain
Perform the following Steps in order to release the hydraulic pressure from multiple
hydraulic circuits of the main hydraulic system.
1. Position the machine on level ground.
Ver imagen
g00666865
Illustration 2
2. Fully retract the stick cylinder rod. Adjust the position of the bucket so that the
bucket is parallel to the ground. Lower the boom until the bucket is flat on the
ground. Refer to Illustration 2.
4. Turn the engine start switch to the ON position without starting the engine.
5. Place the hydraulic activation control lever in the UNLOCKED position.
6. Move only the joysticks or the pedals of the hydraulic circuit that requires
service to the FULL STROKE positions. This will release the high pressure only
in that hydraulic circuit. This will also release any pressure that might be present
in the pilot hydraulic circuit.
Note: If the hydraulic circuit that requires service requires the activation of a
switch for operation, activate the necessary switches for the operation of the
hydraulic circuit.
7. Place the hydraulic activation control lever in the LOCKED position.
8. Start the engine.
9. Place the hydraulic activation control lever in the UNLOCKED position. Do not
move any joysticks or pedals from the NEUTRAL position during this step.
Do not activate any switches during this Step.
10. Return the hydraulic activation control lever to the LOCKED position.
12. Repeat Steps 4 through 11 for each additional hydraulic circuit that requires
service.
13. After releasing the hydraulic pressure in each of the desired hydraulic circuits,
place the hydraulic activation control lever in the LOCKED position.
14. Turn the engine start switch to the OFF position.
15. Slowly loosen the filler plug on the hydraulic tank and release the pressure.
Leave the filler plug loose for a minimum of 45 seconds. This will release the
pressure that may be present in the return hydraulic circuit.
16. Tighten the filler plug on the hydraulic tank to the specified torque.
17. The pressure in the multiple hydraulic circuits that require service is now
released and lines and components can be disconnected or removed from those
hydraulic circuits.
Copyright 1993 - 2010 Caterpillar Inc. Wed Feb 3 17:31:45 EST 2010
Todos los derechos reservados.
Red privada para licenciados del SIS.
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02412731
Battery - Remove and Install
SMCS - 1401-010
Removal Procedure
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes
for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss
and this helps to keep contaminants from entering the system.
Ver imagen
g01205948
Illustration 1
1. Open doors (2) and (1) .
Ver imagen
g01205949
Illustration 2
2. Turn battery disconnect switch (3) to the OFF position.

Ver imagen
g01206177
Illustration 3
3. Remove cover (4) from air cleaner (5) .
Ver imagen
g01206180
Illustration 4
4. Remove knob (6) and cover (7) .
Ver imagen
g01206184
Illustration 5
5. Disconnect cable assemblies (8), (9), and (12) .
6. Remove nut (10) and cover (11) .
7. Remove batteries (13) .
Installation Procedure
Ver imagen
g01206184
Illustration 6
1. Install batteries (13) .
2. Install cover (11) and nut (10) .
3. Connect cable assemblies (8), (9), and (12) .
Ver imagen
g01206180
Illustration 7
4. Install cover (7) and knob (6) .
Ver imagen
g01206177
Illustration 8
5. Install cover (4) on air cleaner (5) .
Ver imagen
g01205949
Illustration 9
6. Turn battery disconnect switch (3) to the ON position.
Ver imagen
g01205948
Illustration 10
7. Close doors (1) and (2) .
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02412728
Alternator - Remove and Install
SMCS - 1405-010
Removal Procedure
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior
of the component should be thoroughly cleaned. This will help to prevent dirt from
entering the internal mechanism.
Ver imagen
g01205948
Illustration 1
Ver imagen
g01205949
Illustration 2
Ver imagen
g01205950
Illustration 3
3. Open engine hood (4) .
Ver imagen
g01205953
Illustration 4
4. Remove the belt from alternator (9). Refer to Operation and Maintenance
Manual, "Belts - Inspect / Adjust / Replace".
5. Disconnect harness assemblies (5), (6), and (8) .

6. Remove bolt (7), bolt (10), and alternator (9) .
Note: Cleanliness is an important factor. Before assembly, all parts should be
thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags
should not be used to dry parts. Lint may be deposited on the parts which may cause
later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for
replacement.
Ver imagen
g01205953
Illustration 5
1. Install alternator (9), bolt (7), and bolt (10) .
2. Connect harness assemblies (5), (6), and (8) .
3. Install the belt to alternator (9). Refer to Operation and Maintenance Manual,
"Belts - Inspect / Adjust / Replace".
Ver imagen
g01205950
Illustration 6
4. Close engine hood (4) .
Ver imagen
g01205949
Illustration 7
Ver imagen
g01205948
Illustration 8
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02412732
Electric Starting Motor - Remove and Install

SMCS - 1453-010
Removal Procedure
Ver imagen
Illustration 1 g01205948
Ver imagen
g01205949
Illustration 2
Ver imagen
g01206280
Illustration 3
3. Remove bolts (4) and lower guard (5) .
Ver imagen
g01206281
Illustration 4
4. Disconnect ground strap ( 6) .
Ver imagen
g01206282
Illustration 5
5. Disconnect harness assemblies (7) and (8) .
Ver imagen
g01206283
Illustration 6
Ver imagen
g01206286
Illustration 7
7. Attach a suitable lifting device to electric starting motor (10). The weight of
electric starting motor (10) is approximately 36 kg (80 lb).
8. Remove bolts (11) and electric starting motor (10) .
replacement.
Ver imagen
1. Use a suitable lifting device to position electric starting motor (10). The weight
of electric starting motor (10) is approximately 36 kg (80 lb).
2. Install bolts (11) .
Ver imagen
g01206283
Illustration 9
Ver imagen
g01206282
Illustration 10
4. Connect harness assemblies (7) and (8) .
Ver imagen
g01206281
Illustration 11
5. Connect ground strap ( 6) .
Ver imagen
g01206280
Illustration 12
6. Raise guard (5) and install bolts (4) .
Ver imagen
g01205949
Illustration 13
Ver imagen
g01205948
Illustration 14
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02550060
Fuel Transfer Pump - Remove and Install

SMCS - 1256-010
Removal Procedure
Start By:
A. Remove the unit injector hydraulic pump. Refer to Disassembly and Assembly,
"Unit Injector Hydraulic Pump - Remove".
Table 1
Required Tools
Tool Part Number Part Description Qty
A 218-8171 Bolt 1
NOTICE
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service

Tool Catalog" for tools and supplies suitable to collect and contain
Ver imagen
g01276331
Illustration 1
1. Mount unit injector hydraulic pump (1) in a vertical position on a work bench.
Note: Failure to maintain a vertical position results in misalignment of the

internal components.
2. Remove bolts (4) .
3. Remove tie bolt (2) that is located in the top left corner of the pump first.
4. Replace tie bolt (2) with Tooling (A) .
Note: Tooling (A) has an undersized bolt head. Tooling (A) will prevent the
body of unit injector hydraulic pump (1) from separating during service.
5. Tighten Tooling (A) to a torque of 10 N·m (89 lb in).
6. Start with tie bolt (5) in the lower left corner and remove the remainder of the
bolts from fuel transfer pump (3) .
7. Remove fuel transfer pump (3) .
replacement.
Ver imagen
g01276331
Illustration 2
1. Mount unit injector hydraulic pump (1) in a vertical position on a work bench.
Note: Failure to maintain a vertical position results in misalignment of the

internal components.
2. Insert Tooling (A) in the top left corner of the pump. Tighten Tooling (A) to a
torque of 10 N·m (89 lb in).
Note: Tooling (A) has an undersized bolt head. Tooling (A) will prevent the
body of unit injector hydraulic pump (1) from separating during service.
3. Install fuel transfer pump (3) .

4. Install tie bolt (5) in the lower left corner and install other bolts (5) in fuel
transfer pump (3) .
5. Replace Tooling (A) with tie bolt (2) . Tighten tie bolts (2) and (5) to a torque of
28 ± 2 N·m (21 ± 2 lb ft). Repeat the same torque sequence that was used
previously. Final tightening torque for tie bolts (2) and (5) 28 ± 2 N·m (21 ± 2 lb
ft).
6. Install bolts (4) . Tighten bolts (4) to a torque of 8 ± .4 N·m (71 ± 4 lb in).
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02412737
Fuel Filter and Base - Remove and Install - Secondary

SMCS - 1261-010; 1262-010
Removal Procedure
Table 1
Required Tools
A 185-3630 Strap Wrench As 1
NOTICE
containing fluids.

Ver imagen
g01206134
Illustration 1
1. Remove bolts (1) and panel (2) .
Ver imagen
g01206135
Illustration 2
2. Close fuel shutoff valve (3) .

Ver imagen
g01206136
Illustration 3
3. Open door (4) .
Ver imagen
g01206138
Illustration 4
Ver imagen
g01206139
Illustration 5
5. Disconnect hose assemblies (9) .
6. Use Tooling (A) in order to remove fuel filter (11) .
7. Remove bolts (8) and fuel filter base (10) .
replacement.
Ver imagen
g01206139
Illustration 6
1. Install fuel filter base (10) and bolts (8) .
2. Install fuel filter (11) .
3. Connect hose assemblies (9) .

Ver imagen
g01206138
Illustration 7
Ver imagen
g01206136
Illustration 8
5. Close door (4) .
Ver imagen
g01206135
Illustration 9
6. Open fuel shutoff valve (3) .
Ver imagen
g01206134
Illustration 10
7. Install panel (2) and bolts (1) .
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02436544
Water Separator and Fuel Priming Pump - Remove
and Install
SMCS - 1258-010; 1262-010; 1263-010-BA ; 1263-010
Removal Procedure
Table 1
Required Tools
A 2P-8250 Strap Wrench As 1
Note: Cleanliness is an important factor. Before the removal procedure, the exterior of
the component should be thoroughly cleaned. This will help to prevent dirt from
NOTICE
containing fluids.

Ver imagen
g01217135
Illustration 1
1. Remove cover assembly (1) .
Ver imagen
g01217139
Illustration 2
2. Close valve assembly (2) .
Ver imagen
g01217142
Illustration 3
3. Open drain valve (3) in order to drain filter assembly (4) into a suitable
container. Use Tooling (A) in order to remove filter assembly (4) .
4. Disconnect harness assembly (5). Disconnect hose assembly (6) and disconnect
hose assembly (7). Remove bolts (8). Remove fuel priming pump (9) .
Table 2
Required Tools
A 2P-8250 Strap Wrench As 1
Note: Cleanliness is an important factor. Before the installation procedure, all parts
should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths
or rags should not be used to dry parts. Lint may be deposited on the parts which may
cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for
replacement.
Ver imagen
g01217142
Illustration 4
1. Install fuel priming pump (9). Install bolts (8). Connect hose assembly (7) and
connect hose assembly (6). Connect harness assembly (5) .
2. Use Tooling (A) in order to install filter assembly (4). Close drain valve (3) .
Ver imagen
g01217139
Illustration 5
3. Open drain valve (2) .
Ver imagen
g01217135
Illustration 6
4. Install cover assembly (1) .
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02417229
Engine Oil Filter Base - Remove

SMCS - 1306-011
Removal Procedure
Table 1
Required Tools
Guide Stud
A - 2
M8 - 1.25 by 65 mm
NOTICE
containing fluids.

Hot oil and hot components can cause personal injury. Do not allow hot
oil or hot components to contact skin.
At operating temperature, the engine coolant is hot and under pressure.
Steam can cause personal injury.
Check the coolant level only after the engine has been stopped and the
cooling system pressure cap is cool enough to touch with your bare
hand.
Remove the cooling system pressure cap slowly to relieve pressure.
Cooling system conditioner contains alkali. Avoid contact with the skin
and eyes to prevent personal injury.
1. Drain the engine coolant into a suitable container for storage or disposal. Refer
to Operation and Maintenance Manual, "Refill Capacities".
Ver imagen
g01208170
Illustration 1
2. Remove bolts (1) and lower guard (2) .
Ver imagen
g01208173
Illustration 2
3. Disconnect hose assembly (3) .
Ver imagen
g01208119
Illustration 3
Ver imagen
g01208176
Illustration 4
5. Remove hose (5) .
Ver imagen
g01208178
Illustration 5
6. Disconnect hose assemblies (6) and (7) .
Ver imagen
g01208179
Illustration 6
Ver imagen
g01208201
Illustration 7
Ver imagen
g01208181
Illustration 8
8. Install Tooling (A) in place of bolts (8) .
9. Remove bolts (9), engine oil filter base (10), and the gasket.
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02417234
Engine Oil Filter Base - Disassemble

SMCS - 1306-015; 1306
Disassembly Procedure
Start By:
A. Remove the engine oil filter base. Refer to Disassembly and Assembly, "Engine
Oil Filter Base - Remove".
Ver imagen
g01208235
Illustration 1
Personal injury can result from being struck by parts propelled by a

released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to

release the spring force.
1. Remove connector (20) and O-ring seal (19) .
2. Remove cover (18) and O-ring seal (16) .
3. Remove stud (17) .
4. Remove connector (14) and O-ring seal (15) .
5. Remove adapter (12) and O-ring seal (10) .
6. Remove plug (2) and O-ring seal (3) .
7. Remove plug (13), O-ring seal (11), spring (9), and valve (8) from engine oil
filter base (1) .
8. Remove plug (4), O-ring seal (5), spring (6), and valve (7) from engine oil filter
base (1) .
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02417236
Engine Oil Filter Base - Assemble

SMCS - 1306-016; 1306
Assembly Procedure
replacement.
Ver imagen
g01208235
Illustration 1
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure

and wear protective equipment.
1. Install valve (7), spring (6), O-ring seal (5), and plug (4) into engine oil filter
base (1) .
2. Install valve (8), spring (9), O-ring seal (11), and plug (13) into engine oil filter
base (1) .
3. Install O-ring seal (3) and plug (2) .
4. Install O-ring seal (10) and adapter (12) .
5. Install O-ring seal (15) and connector (14) .
6. Install stud (17) .
7. Install O-ring seal (16) and cover (18) .
8. Install O-ring seal (19) and connector (20) .
End By: Install the engine oil filter base. Refer to Disassembly and Assembly, "Engine
Oil Filter Base - Install".
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02417231
Engine Oil Filter Base - Install

SMCS - 1306-012
Table 1
Required Tools
Guide Stud
A - 2
M8 - 1.25 by 65 mm

replacement.
Ver imagen
g01208181
Illustration 1
1. Install the gasket and engine oil filter base (10) over Tooling (A) .
Ver imagen
g01208179
Illustration 2
Ver imagen
g01208224
Illustration 3
3. Remove Tooling (A) and install bolts (8). Refer to Illustration 3 for the correct
tightening sequence.
Ver imagen
g01208178
Illustration 4
4. Connect hose assemblies (6) and (7) .
Ver imagen
g01208176
Illustration 5
5. Install hose (5) .
Ver imagen
g01208119
Illustration 6
Ver imagen
g01208173
Illustration 7
7. Connect hose assembly (3) .
Ver imagen
g01208170
Illustration 8
8. Raise guard (2) and install bolts (1) .
9. fill the engine with coolant. Refer to Operation and Maintenance Manual, "Refill
Capacities".
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02417228
Engine Oil Cooler - Remove and Install

SMCS - 1378-010
Removal Procedure
Start By:
A. Remove the engine oil filter base. Refer to Disassembly and Assembly, "Engine
Oil Filter Base - Remove".
Ver imagen
g01208148
Illustration 1
1. Remove gasket (1) and engine oil cooler (2) .
replacement.
Ver imagen
g01208148
Illustration 2
1. Install engine oil cooler (2) and gasket (1) .
End By: Install the engine oil filter base. Refer to Disassembly and Assembly, "Engine
Oil Filter Base - Install".
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02426433
Engine Oil Pump - Remove and Install

SMCS - 1304-010
Removal Procedure
Start By:
A. Remove the oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan -
Remove".
NOTICE
containing fluids.

Ver imagen
g01212877
Illustration 1
1. Remove bolts (1), (2), and (4) .
2. Remove engine oil pump (3) .
replacement.
Ver imagen
g01212877
Illustration 2
1. Position engine oil pump (3) and install bolts (1), (2), and (4) .
End By: Install the oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan -
Install".
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02412735
Ether Start Valve - Remove and Install

SMCS - 1456-010-VL
Removal Procedure
Ver imagen
g01205948
Illustration 1
Ver imagen
g01205972
Illustration 2
2. Disconnect harness assembly (3) and tube assembly (6) .
3. Remove bolts (4) and ether start valve (5) .
replacement.
Ver imagen
g01205972
Illustration 3
1. Position ether start valve (5) and install bolts (4) .
2. Connect harness assembly (3) and tube assembly (6) .
Ver imagen
g01205948
Illustration 4
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02412733
Engine Electronic Control - Remove and Install

SMCS - 7490-010
Removal Procedure
Ver imagen
g01206371
Illustration 1
Ver imagen
g01206375
Illustration 2
2. Disconnect harness assemblies (4) and (6) .
4. Remove bolts (7) and engine electronic control (5) .
replacement.
Ver imagen
g01206375
Illustration 3
1. Install engine electronic control (5) and bolts (7) .
3. Connect harness assemblies (4) and (6) .

Ver imagen
g01206371
Illustration 4
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02415509
Hydraulic Oil Cooler - Remove and Install

SMCS - 1374-010
Removal Procedure
Table 1
Required Tools
A 189-0408 Shackle As 2
Start By:
A. Remove the fan group. Refer to Disassembly and Assembly, "Fan Group
(Includes Fan, Fan Guard, Fan Shroud, and Hydraulic Fan Motor) - Remove".
Ver imagen
g01207524
Illustration 1
1. Remove hose (1), bolts (2), and plate (3) .
Ver imagen
g01207525
Illustration 2
2. Remove bolts (4) and bracket (5) .
Ver imagen
g01207526
Illustration 3
3. Attach Tooling (A) and a suitable lifting device to hydraulic oil cooler (6). The
weight of hydraulic oil cooler (6) is approximately 68 kg (150 lb).
4. Remove bolt (7) .
Ver imagen
g01207527
Illustration 4
Ver imagen
g01207528
Illustration 5
6. Use the suitable lifting device to remove hydraulic oil cooler (6) .
Table 2
Required Tools
A 189-0408 Shackle As 2

replacement.
Ver imagen
g01207528
Illustration 6
1. Use Tooling (A) and a suitable lifting device to position hydraulic oil cooler (6).
The weight of hydraulic oil cooler (6) is approximately 68 kg (150 lb).
Ver imagen
g01207527
Illustration 7
Ver imagen
g01207526
Illustration 8
3. Install bolt (7) and remove Tooling (A) from hydraulic oil cooler (6) .
Ver imagen
g01207525
Illustration 9
4. Install bracket (5) and bolts (4) .
Ver imagen
g01207524
Illustration 10
5. Install plate (3), bolts (2), and hose (1) .
End By: Install the fan group. Refer to Disassembly and Assembly, "Fan Group
(Includes Fan, Fan Guard, Fan Shroud, and Hydraulic Fan Motor) - Install".
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02412726
Air Cleaner - Remove and Install

SMCS - 1051-010; 1054-010
Removal Procedure
Ver imagen
g01205948
Illustration 1
Ver imagen
g01206308
Illustration 2
2. Remove cover (3) .
Ver imagen
g01206309
Illustration 3
Ver imagen
g01206310
Illustration 4
3. Remove primary filter element (4) and secondary filter element (5) .
Ver imagen
g01206311
Illustration 5
4. Disconnect hose (6) from the back of air cleaner assembly (7) .
Ver imagen
g01206312
Illustration 6
5. Remove bolts (8) and air cleaner assembly (7) .
replacement.
Ver imagen
g01206312
Illustration 7
1. Install air cleaner assembly (7) and bolts (8) .
Ver imagen
g01206311
Illustration 8
2. Connect hose (6) to the back of air cleaner assembly (7) .
Ver imagen
g01206310
Illustration 9
Ver imagen
g01206309
Illustration 10
3. Install secondary filter element (5) and primary filter element (4) .
Ver imagen
g01206308
Illustration 11
4. Install cover (3) .
Ver imagen
g01205948
Illustration 12
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02414155
Aftercooler - Remove
SMCS - 1063-011
Removal Procedure
Table 1
Required Tools
A 140-7742 Sleeve 2
B 189-0408 Shackle As 2
Start By:
A. Remove the cooling system package enclosure. Refer to Disassembly and
Assembly, "Enclosure (Cooling System Package) - Remove".
Ver imagen
g01207070
Illustration 1
1. Remove bolts (1) and guard (2) .
Ver imagen
g01207071
Illustration 2
2. Attach Tooling (A) and a suitable lifting device to door (3). The weight of door
(3) is approximately 41 kg (90 lb).
3. Remove bolts (4) and door (3) .
Ver imagen
g01207072
Illustration 3
4. Disconnect hoses (5) .
Ver imagen
g01207073
Illustration 4
5. Cut cable straps (6) and place hose (7) aside.
Ver imagen
g01207074
Illustration 5
6. Disconnect harness assembly (8) .
Ver imagen
g01207075
Illustration 6
7. Disconnect hose (9) .
8. Remove bolt (11), bolt (12), and bracket (13) .
9. Remove expansion tank (10) .
Ver imagen
g01207076
Illustration 7
Ver imagen
g01207077
Illustration 8
10. Remove bolts (14), bolts (16), bolts (17), and brace (15) .
Ver imagen
g01207078
Illustration 9
11. Remove bolts (18), bolt (20), and bracket (19) .
Ver imagen
g01207080
Illustration 10
12. Remove bolt (21), bolts (22), bolts (24), bolt (25), bracket (20), and bracket
(23) .
Ver imagen
g01207081
Illustration 11
13. Attach Tooling (B) and a suitable lifting device to aftercooler (26). The weight
of aftercooler (26) is approximately 34 kg (75 lb).
Ver imagen
g01207082
Illustration 12
Ver imagen
g01207083
Illustration 13
14. Remove bolt (27), bolts (28), and aftercooler (26) .
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02414156
Aftercooler - Install
SMCS - 1063-012
Table 1
Required Tools
140-7742 Sleeve 2
A
189-0408 Shackle As 2

replacement.
Ver imagen
g01207081
Illustration 1
Ver imagen
g01207083
Illustration 2
Ver imagen
g01207082
Illustration 3
1. Use Tooling (B) and a suitable lifting device to place aftercooler (26) into
position. The weight of aftercooler (26) is approximately 34 kg (75 lb).
2. Install bolt (27) and bolts (28) .
Ver imagen
g01207080
Illustration 4
3. Install bracket (23), bracket (20), bolt (25), bolts (24), bolts (22), and bolt (21) .
Ver imagen
g01207078
Illustration 5
4. Install bracket (19), bolt (20), and bolts (18) .
Ver imagen
g01207077
Illustration 6
Ver imagen
g01207076
Illustration 7
5. Install brace (15), bolts (17), bolts (16), and bolts (14) .
Ver imagen
g01207075
Illustration 8
6. Install expansion tank (10) .
7. Install bracket (13), bolt (12), and bolt (11) .
8. Connect hose (9) .
Ver imagen
g01207074
Illustration 9
9. Connect harness assembly (8) .
Ver imagen
g01207073
Illustration 10
10. Position hose (7) and install cable straps (6) .
Ver imagen
g01207072
Illustration 11
11. Connect hoses (5) .
Ver imagen
g01207071
Illustration 12
12. Use Tooling (A) and a suitable lifting device to position door (3). The weight of
door (3) is approximately 41 kg (90 lb).
Ver imagen
g01207070
Illustration 13
14. Install guard (2) and bolts (1) .
End By: Install cooling system package enclosure. Refer to Disassembly and
Assembly, "Enclosure (Cooling System Package) - Install".
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02412744
Muffler - Remove and Install

SMCS - 1062-010
Removal Procedure
Ver imagen
g01205914
Illustration 1
Ver imagen
g01206258
Illustration 2
2. Disconnect tube assembly (2) .
Ver imagen
g01206259
Illustration 3
3. Remove clamp (3) .
Ver imagen
g01206260
Illustration 4
4. Attach a suitable lifting device to muffler (4). The weight of muffler (4) is
approximately 68 kg (150 lb).
5. Remove clamps (5) .
6. Use the suitable lifting device to remove muffler (4) .
Ver imagen
1. Use a suitable lifting device to position muffler (4). The weight of muffler (4) is
2. Install clamps (5) .
Ver imagen
g01206259
Illustration 6
3. Install clamp (3) .
Ver imagen
g01206258
Illustration 7
4. Connect tube assembly (2) .
Ver imagen
g01205914
Illustration 8
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02414161
Turbocharger - Remove
SMCS - 1052-011
Removal Procedure
NOTICE
containing fluids.

hand.
1. Drain the cooling system into a suitable container for storage or disposal. Refer
Ver imagen
g01206371
Illustration 1
Ver imagen
g01206731
Illustration 2
3. Remove bolts (2) and plate (3) .
Ver imagen
g01206739
Illustration 3
4. Remove hoses (4) and (5) .
Ver imagen
g01206742
Illustration 4
5. Disconnect hose assemblies (6), (7), and (8) .
Ver imagen
g01206735
Illustration 5
6. Loosen bolts (9) .
Ver imagen
g01206737
Illustration 6
Ver imagen
g01206738
Illustration 7
8. Remove nuts (12), turbocharger (11), and gasket (13) .
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02414162
Turbocharger - Install
SMCS - 1052-012
replacement.
Ver imagen
g01206738
Illustration 1
1. Position turbocharger (11) and gasket (13) and install nuts (12). Tighten nuts
(12) to a torque of 54 ± 5 N·m (40 ± 4 lb ft).
Ver imagen
Ver imagen
g01206735
Illustration 3
3. Tighten bolts (9) .
Ver imagen
g01206742
Illustration 4
4. Connect hose assemblies (6), (7), and (8) .
Ver imagen
g01206739
Illustration 5
5. Install hoses (4) and (5) .
Ver imagen
g01206731
Illustration 6
6. Install plate (3) and bolts (2) .
Ver imagen
g01206371
Illustration 7
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02416685
Water Temperature Regulator - Remove and Install

SMCS - 1355-010
Removal Procedure
NOTICE
containing fluids.


Personal injury can result from hot coolant, steam and alkali.
At operating temperature, engine coolant is hot and under pressure. The

radiator and all lines to heaters or the engine contain hot coolant or
steam. Any contact can cause severe burns.
Remove cooling system pressure cap slowly to relieve pressure only

when engine is stopped and cooling system pressure cap is cool enough
to touch with your bare hand.
Do not attempt to tighten hose connections when the coolant is hot, the
hose can come off causing burns.
Cooling System Coolant Additive contains alkali. Avoid contact with

skin and eyes.
Ver imagen
g01207907
Illustration 1
Ver imagen
g01207908
Illustration 2
3. Disconnect hose assemblies (2), (5), (6), and (7) .
4. Remove bolts (4) and water temperature regulator housing (3) .
Ver imagen
g01207910
Illustration 3
5. Remove gasket (10), water temperature regulator (9), and seal (8), from housing
(3) .
replacement.
NOTICE
containing fluids.

Ver imagen
g01207910
Illustration 4
1. Install seal (8), water temperature regulator (9), and gasket (10) in housing (3) .
Ver imagen
g01207908
Illustration 5
2. Install water temperature regulator housing (3) and bolts (4) .
3. Connect hose assemblies (2), (5), (6), and (7) .
Ver imagen
g01207907
Illustration 6
5. Fill the engine with coolant. Refer to Operation and Maintenance Manual,
"Refill Capacities".
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02415514
Radiator - Remove and Install

SMCS - 1353-010
Removal Procedure
Start By:
A. Remove the hydraulic oil cooler. Refer to Disassembly and Assembly,

"Hydraulic Oil Coller - Remove and Install".
Ver imagen
g01207479
Illustration 1
1. Attach a suitable lifting device to radiator (1). The weight of radiator (1) is
Ver imagen
g01207482
Illustration 2
Ver imagen
g01207483
Illustration 3
2. Remove bolts (2) and (3) .
Ver imagen
g01207484
Illustration 4
3. Use the suitable lifting device to remove radiator (1) .
replacement.
Ver imagen
g01207484
Illustration 5
1. Use a suitable lifting device to position radiator (1). The weight of radiator (1) is
Ver imagen
g01207483
Illustration 6
Ver imagen
g01207482
Illustration 7
2. Install bolts (2) and (3) .
Ver imagen
g01207479
Illustration 8
3. Remove the suitable lifting device from radiator (1) .
End By: Install the hydraulic oil cooler. Refer to Disassembly and Assembly,
"Hydraulic Oil Cooler - Remove and Install".
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02416671
Belt Tightener - Remove

SMCS - 1358-011
Removal Procedure
Table 1
Required Tools
A 168-0383 Breaker Bar 1
Ver imagen
g01206371
Illustration 1
Ver imagen
g01208002
Illustration 2
2. Remove bolts (3) and step (2) .
Ver imagen
g01208004
Illustration 3
Ver imagen
g01208005
Illustration 4
3. Remove bolts (4), bolts (6), bolt (7), and cover (5) .
Ver imagen
g01208006
Illustration 5
4. Remove bolts (8) and cover (9) .
Ver imagen
g01208291
Illustration 6
Ver imagen
g01208292
Illustration 7
7. Use Tooling (A) in order to release the tension on belt (14) .
8. Remove belt (14) .
Note: The cooling system package has been removed for photographic clarity.
Ver imagen
g01208293
Illustration 8
9. Remove bolt (15) and belt tightener (16) .
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02416673
Belt Tightener - Install

SMCS - 1358-012
Ver imagen
g01208293
Illustration 1
1. Install belt tightener (16) and bolt (15) .
Ver imagen
g01208292
Illustration 2
2. Install belt (14). Refer to Operation and Maintenance Manual, "Belts - Inspect /
Adjust / Replace".
Ver imagen
g01208291
Illustration 3
Ver imagen
g01208006
Illustration 4
5. Install cover (9), and bolts (8) .
Ver imagen
g01208005
Illustration 5
Ver imagen
g01208004
Illustration 6
6. Install cover (5), bolt (7), bolts (6), and bolts (4) .
Ver imagen
g01208002
Illustration 7
7. Install step (2) and bolts (3) .
Ver imagen
g01206371
Illustration 8
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02414146
Enclosure (Cooling System Package) - Remove

SMCS - 7272-011
Removal Procedure
Table 1
Required Tools
A 138-7575 Link Bracket 2

Ver imagen
g01206371
Illustration 1
1. Raise engine hood (1) .
Ver imagen
g01207048
Illustration 2
2. Attach a suitable lifting device to cooling system package enclosure (2). The
weight of cooling system package enclosure (2) is approximately 41 kg (90 lb).
Ver imagen
g01207050
Illustration 3
3. Remove bolts (3) and (4) .
Ver imagen
g01207052
Illustration 4
4. Open door (5) .
Ver imagen
g01207053
Illustration 5
5. Remove bolts (6). Use the suitable lifting device in order to remove cooling
system package enclosure (2) .
Ver imagen
g01207054
Illustration 6
6. Attach Tooling (A) and a suitable lifting device to support (7) .
Ver imagen
g01207055
Illustration 7
Ver imagen
g01207056
Illustration 8
8. Remove bolts (9) from both sides and use the suitable lifting device to remove
support (7) .
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02414148
Enclosure (Cooling System Package) - Install

SMCS - 7272-012
Table 1
Required Tools
Ver imagen
g01207054
Illustration 1
Ver imagen
g01207056
Illustration 2
1. Use Tooling (A) and a suitable lifting device to position support (7) .
2. Install bolts (9) on both sides.
Ver imagen
g01207055
Illustration 3
Ver imagen
g01207053
Illustration 4
4. Use a suitable lifting device to position cooling system package enclosure (2).
The weight of cooling system package enclosure (2) is approximately 41 kg (90
lb).
Ver imagen
g01207052
Illustration 5
6. Close door (5) .
Ver imagen
g01207050
Illustration 6
7. Install bolts (3) and (4) .
Ver imagen
g01206371
Illustration 7
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02417223
Cooling System Package (Radiator, Hydraulic Oil
Cooler, Fan) - Remove
SMCS - 1353-011; 1356-011; 1374-011
Removal Procedure
Start By:
A. Remove the aftercooler. Refer to Disassembly and Assembly, "Aftercooler -

Remove".
B. Remove the enclosure for the cooling system. Refer to Disassembly and
Assembly, "Enclosure (Cooling System Package) - Remove".
NOTICE
containing fluids.

Make sure all of the work tools have been lowered to the ground, and



skin and eyes.
1. Drain the hydraulic fluid into a suitable container for storage or disposal. Refer
Ver imagen
g01208587
Illustration 1
3. Remove clamp (2) and tube assembly (1) .

Ver imagen
g01208588
Illustration 2
5. Disconnect hose assemblies (5), (6), and (7) from fan motor (8) .
Ver imagen
g01208589
Illustration 3
6. Disconnect hose (10) and place hose (9) aside.
Ver imagen
g01208590
Illustration 4
7. Place hose (11) aside.
Ver imagen
g01208591
Illustration 5
Ver imagen
g01208592
Illustration 6
8. Remove bolts (13) and bolts (14) from both sides of brace (12). Remove brace
(12) .
Ver imagen
g01208594
Illustration 7
9. Remove clip (15) .
Ver imagen
g01208595
Illustration 8
Ver imagen
g01208596
Illustration 9
Ver imagen
g01208598
Illustration 10
11. Disconnect harness assembly (19) and tube assembly (18) .
12. Remove clamp (20) and tube assembly (18) .
Ver imagen
g01208599
Illustration 11
Ver imagen
g01208600
Illustration 12
14. Attach a suitable lifting device to cooling system package (22). The weight of
cooling system package (22) is approximately 397 kg (875 lb).
Ver imagen
g01208602
Illustration 13
Ver imagen
g01208603
Illustration 14
16. Disconnect hose (25) from the bottom of the radiator.
Ver imagen
g01208604
Illustration 15
17. Remove mounting bolts (26) from both sides.
Ver imagen
g01208605
Illustration 16
18. Use the suitable lifting device in order to remove cooling system package (22) .
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02415313
Fan Group (Includes Fan, Fan Guard, Fan Shroud,

and Hydraulic Fan Motor) - Remove
SMCS - 1356-011; 1356-012; 1360-011; 1386-011; 7272-011
Removal Procedure
Start By:
A. Remove the cooling system package. Refer to Disassembly and Assembly,

"Cooling System Package - Remove".
Ver imagen
g01207314
Illustration 1
1. Attach a suitable lifting device to fan group (1). The weight of fan group (1) is
Ver imagen
g01207315
Illustration 2
2. Remove bolts (3) from fan shroud (2) .
Ver imagen
g01207316
Illustration 3
3. Remove bolts (4) and (5) from both sides.
Ver imagen
g01207317
Illustration 4
4. Use the suitable lifting device in order to remove fan group (1) .
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02415314
Fan, Fan Guard and Fan Shroud - Remove

SMCS - 1356-011; 1360-011
Removal Procedure
Start By:
A. Remove the fan group. Refer to Disassembly and Assembly, "Fan Group
(Includes Fan, Fan Guard, Fan Shroud, and Hydraulic Fan Motor) - Remove".
Ver imagen
g01207356
Illustration 1
1. Use a suitable lifting device in order to position the fan group onto suitable
cribbing. The weight of the fan group is approximately 147 kg (325 lb).
2. Attach a suitable lifting device to fan assembly (1). The weight of fan assembly
Ver imagen
g01207358
Illustration 2
3. Remove center bolts (5), bolts (4), fan guard (2), bolts (6), and fan guard (3) .
Ver imagen
g01207360
Illustration 3
Ver imagen
g01207361
Illustration 4
4. Use the suitable lifting device in order to remove fan assembly (1) and position
fan assembly (1) onto suitable cribbing.
Ver imagen
g01207362
Illustration 5
5. Attach a suitable lifting device to fan (8). The weight of fan (8) is approximately
34 kg (75 lb).
6. Remove bolts (7) and fan (8) .
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02415454
Fan Drive - Remove

SMCS - 1359-011
Removal Procedure
Start By:
A. Remove the fan motor. Refer to Disassembly and Assembly, "Piston Motor
(Hydraulic Fan) - Remove".
Ver imagen
g01207435
Illustration 1
1. Remove O-ring seal (1) and fan drive (2) .
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02710790
Fan Drive - Disassemble

SMCS - 1359-015
Removal Procedure
Table 1
Required Tools
A 1P-1861 Retaining Ring Pliers 1
Start By:
A. Remove the fan drive. Refer to Disassembly and Assembly, "Fan Drive -
Remove".
NOTICE
containing fluids.

Ver imagen
g01184139
Illustration 1
1. Bend over the locking tabs (1) . Remove bolts (3) and fan adapter (2) .
Ver imagen
g01184140
Illustration 2
2. Use a suitable press to remove fan drive (4) from the fan support.
Ver imagen
g01184141
Illustration 3
3. Use Tooling (A) to remove retaining ring (5) . Remove the shaft and the
bearings from the fan drive housing.
Ver imagen
g01184143
Illustration 4
4. Remove seal (6) .
Ver imagen
g01184144
Illustration 5
5. Remove ring (7) and spacer (8) .
Ver imagen
g01184146
Illustration 6
6. Use a suitable press in order to push shaft (9) through bearing (10) , spacer (11) ,
and bearing (12) .
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02703418
Fan Drive - Assemble

SMCS - 1359-016
Table 1
Required Tools
A 1P-1861 Retaining Ring Pliers 1
B 5P-3413 Pipe Sealant -
C 154-9731 Thread Lock Compound -

replacement.
Ver imagen
1. Use a suitable press in order to install bearing (10) , spacer (11) , and bearing
(12) on shaft (9) .
Note: Bearing (10) will bottom out on shaft (9) .
Ver imagen
g01184144
Illustration 2
2. Install spacer (8) and ring (7) .
Ver imagen
g01184143
Illustration 3
3. Apply Tooling (B) to seal (6) . Install seal (6) .
Ver imagen
g01184141
Illustration 4
4. Use Tooling (A) to install retaining ring (5) .
Ver imagen
g01184152
Illustration 5
5. Install fan drive (4) into the fan support.
Note: Use the two mounting bolts from the fan motor in order to pull the fan
drive into the fan support.
Ver imagen
g01184139
Illustration 6
6. Apply Tooling (C) to the threads of bolts (3) . Position fan adapter (2) and install
bolts (3) . Tighten bolts (3) to a torque of 105 ± 20 N·m (77 ± 15 lb ft). Bend
over locking tabs (1) .
End By: Install the fan drive. Refer to Disassembly and Assembly, "Fan Drive -
Install".
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02415455
Fan Drive - Install

SMCS - 1359-012
replacement.
Ver imagen
g01207435
Illustration 1
1. Install fan drive (2) and O-ring seal (1) .
End By: Install the fan motor. Refer to Disassembly and Assembly, "Piston Motor
(Hydraulic Fan) - Install".
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02549941
Fan, Fan Guard and Fan Shroud - Install

SMCS - 1356-012; 1360-012
replacement.
Ver imagen
g01207362
Illustration 1
1. Use a suitable lifting device to position fan (8) . The weight of fan (8) is
Ver imagen
g01207360
Illustration 2
3. Use a suitable lifting device to position fan assembly (1) .
Ver imagen
g01207358
Illustration 3
4. Install fan guard (3) , bolts (6) , fan guard (2) , bolts (4) , and center bolts (5) .
End By: Install the fan group. Refer to Disassembly and Assembly, "Fan Group
(Includes Fan, Fan Guard, Fan Shroud, and Hydraulic Fan Motor) - Install".
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02415444
Fan Group (Includes Fan, Fan Guard, Fan Shroud,

and Hydraulic Fan Motor) - Install
SMCS - 1356-012; 1360-012; 1386-012; 7272-012
Ver imagen
g01207317
Illustration 1
1. Use the suitable lifting device in order to position fan group (1). The weight of
fan group (1) is approximately 147 kg (325 lb).
Ver imagen
g01207316
Illustration 2
2. Install bolts (4) and (5) on both sides.
Ver imagen
g01207315
Illustration 3
3. Install bolts (3) to fan shroud (2) .
Ver imagen
g01207314
Illustration 4
4. Remove the suitable lifting device from fan group (1) .
End By: Install the cooling system package. Refer to Disassembly and Assembly,
"Cooling System Package - Install".
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02417227
Cooling System Package (Radiator, Hydraulic Oil

Cooler, Fan) - Install
SMCS - 1353-012; 1356-012; 1374-012
replacement.
Ver imagen
g01208605
Illustration 1
Ver imagen
g01208600
Illustration 2
1. Use a suitable lifting device in order to position cooling system package (22) on
the machine. The weight of cooling system package (22) is approximately 397
kg (875 lb).
Ver imagen
g01208604
Illustration 3
2. Install mounting bolts (26) on both sides.
Ver imagen
g01208603
Illustration 4
3. Connect hose (25) to the bottom of the radiator.
Ver imagen
g01208602
Illustration 5
Ver imagen
g01208599
Illustration 6
5. Install clip (21) .
Ver imagen
g01208598
Illustration 7
Ver imagen
g01208596
Illustration 8
6. Install tube assembly (18) and clamp (20) .
7. Connect harness assembly (19) and tube assembly (18) .
Ver imagen
g01208595
Illustration 9
8. Install cover (17) and bolts (16) .
Ver imagen
g01208594
Illustration 10
Ver imagen
g01208592
Illustration 11
Ver imagen
g01208591
Illustration 12
10. Install brace (12), bolts (14), and bolts (13) on both sides.
Ver imagen
g01208590
Illustration 13
11. Reposition hose (11) .
Ver imagen
g01208589
Illustration 14
12. Reposition hose (9) and connect hose (10) .
Ver imagen
g01208588
Illustration 15
13. Connect hose assemblies (5), (6), and (7) to fan motor (8) .
Ver imagen
g01208587
Illustration 16
15. Install tube assembly (1) and clamp (2) .
17. Fill the system with hydraulic fluid. Refer to Operation and Maintenance
Manual, "Refill Capacities".
End By:
a. Install the enclosure for the cooling system package. Refer to Disassembly and
Assembly, "Enclosure (Cooling System Package) - Install".
b. Install the aftercooler. Refer to Disassembly and Assembly, "Aftercooler -
Install".
Desarmado y Armado

07 -01/01/2010 -28/01/2010
i02416678
Water Pump - Remove

SMCS - 1361-011
Removal Procedure
NOTICE
containing fluids.



skin and eyes.
Ver imagen
g01206371
Illustration 1
Ver imagen
g01208002
Illustration 2
Ver imagen
g01208004
Illustration 3
Ver imagen
g01208005
Illustration 4
4. Remove bolts (4), bolts (6), bolt (7), and cover (5) .
Ver imagen
g01208006
Illustration 5
Ver imagen
g01208008
Illustration 6
Ver imagen
g01208009
Illustration 7
7. Disconnect hoses (14), (15), (19), and (18) .
9. Remove bolts (12), bolts (16), water pump (17), and the gasket.
Desarmado y Armado
Número de medio -RENR8647-07 Fecha de publicación -01/01/2010 Fecha de actualización -28/01/2010
i02416682
Water Pump - Install

SMCS - 1361-012
replacement.
Ver imagen
g01208009
Illustration 1
1. Position the gasket and water pump (17) and install bolts (16) and bolts (12) .
3. Connect hoses (14), (15), (18), and (19) .
Ver imagen
g01208008
Illustration 2

Ver imagen
g01208006
Illustration 3
5. Install cover (9), and bolts (8) .
Ver imagen
g01208005
Illustration 4
Ver imagen
g01208004
Illustration 5
6. Install cover (5), bolt (7), bolts (6), and bolts (4) .
Ver imagen
g01208002
Illustration 6
Ver imagen
g01206371
Illustration 7
Copyright 1993 - 2010 Caterpillar Inc.

Wed Feb 3 17:49:35 EST 2010
Desarmado y Armado
i02416666
Crankshaft Vibration Damper and Pulley - Remove

SMCS - 1205-011
Removal Procedure
Table 1
Required Tools
Start By:
A. Remove the cooling system package. Refer to Disassembly and Assembly,

"Cooling System Package - Remove".
Ver imagen
Ver imagen
g01208526
Illustration 2
Ver imagen
g01208527
Illustration 3
2. Remove bolts (3), bolt (5), and cover (4) .
Ver imagen
g01208528
Illustration 4
Ver imagen
g01208529
Illustration 5
4. Remove bolts (8) and platform (9) .
Ver imagen
g01208530
Illustration 6
Ver imagen
g01208531
Illustration 7
Ver imagen
g01208532
Illustration 8
7. Attach Tooling (A) and a suitable lifting device to frame assembly (14). The
weight of frame assembly (14) is approximately 34 kg (75 lb).
Ver imagen
g01208533
Illustration 9
8. Remove bolts (15) from both sides of frame assembly (14) .
Ver imagen
g01208534
Illustration 10
Ver imagen
g01208537
Illustration 11
10. Use the suitable lifting device in order to remove frame assembly (14) .
Ver imagen
g01208538
Illustration 12
11. Remove belt (17). Refer to Disassembly and Assembly, "Belt - Inspect / Adjust /
Replace".
Ver imagen
g01208539
Illustration 13
12. Remove bolts (18) and crankshaft vibration damper (19) .
Ver imagen
g01208540
Illustration 14
13. Remove bolts (20) and crankshaft pulley (21) .

Wed Feb 3 17:49:58 EST 2010
Desarmado y Armado
i02416669
Crankshaft Vibration Damper and Pulley - Install

SMCS - 1205-012
Table 1
Required Tools

replacement.
Ver imagen
g01208540
Illustration 1
1. Install crankshaft pulley (21) and bolts (20) .
Ver imagen
g01208539
Illustration 2
2. Install crankshaft vibration damper (19) and bolts (18) .
Ver imagen
g01208538
Illustration 3
3. Install belt (17). Refer to Operation and Maintenance Manual, "Belts - Inspect /
Adjust / Replace".
Ver imagen
g01208537
Illustration 4
Ver imagen
4. Use Tooling (A) and a suitable lifting device to position frame assembly (14).
The weight of frame assembly (14) is approximately 34 kg (75 lb).
Ver imagen
g01208534
Illustration 6
Ver imagen
g01208533
Illustration 7
6. Install bolts (15) on both sides of frame assembly (14) .
Ver imagen
g01208531
Illustration 8
Ver imagen
g01208530
Illustration 9
Ver imagen
g01208529
Illustration 10
9. Install platform (9) and bolts (8) .
Ver imagen
g01208528
Illustration 11
Ver imagen
g01208527
Illustration 12
Ver imagen
g01208526
Illustration 13
11. Install cover (4), bolt (5), and bolts (3) .
Ver imagen
g01208525
Illustration 14
End By: Install the cooling system package. Refer to Disassembly and Assembly,
"Cooling System Package - Install".

Wed Feb 3 17:50:19 EST 2010
Desarmado y Armado
i02272700
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
A 1U-7600 Slide Hammer Puller 1
B 1U-8145 Drill Bit 1
Start By:
A. Remove the crankshaft vibration damper and pulley. Refer to Disassembly and
Assembly, "Vibration Damper and Pulley - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Ver imagen
g01138207
Illustration 1
1. Use Tooling (B) to carefully drill three evenly spaced holes in crankshaft front
seal (1) .
2. Alternate between the drilled holes and use Tooling (A) to remove crankshaft
front seal (1) .

Wed Feb 3 17:50:35 EST 2010
Desarmado y Armado
i02272704
Crankshaft Front Seal - Install

SMCS - 1160-012
Table 1
Required Tools
C 1U-7430 Front Seal Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Ver imagen
g01138218
Illustration 1
Note: The crankshaft seal is designed to be installed dry.
1. Use Tooling (C) to install crankshaft front seal (1) .
End By: Install the crankshaft vibration damper and pulley. Refer to Disassembly and
Assembly, "Vibration Damper and Pulley - Remove and Install".

Wed Feb 3 20:14:48 UTC-0300 2010
Desarmado y Armado
i02426876
Oil Pan - Remove and Install

SMCS - 1302-010
Removal Procedure
NOTICE
containing fluids.

1. Drain the engine oil into a suitable container for storage or disposal. Refer to
Operation and Maintenance Manual, "Refill Capacities".
Ver imagen
g01213041
Illustration 1
2. Open hood (1) .
Ver imagen
g01213044
Illustration 2
Ver imagen
g01213043
Illustration 3
6. Disconnect clip (7) .
Ver imagen
g01213049
Illustration 4
7. Disconnect clip (8) .
8. Loosen nut (10) and remove dipstick (9) .
Ver imagen
g01213047
Illustration 5
Ver imagen
g01213052
Illustration 6
Ver imagen
g01213053
Illustration 7
11. Remove bolts (14) and oil pan (15) .
Ver imagen
g01213054
Illustration 8
12. Remove gasket (16) .
replacement.
Ver imagen
g01213054
Illustration 9
1. Install gasket (16) .

Ver imagen
g01213053
Illustration 10
Ver imagen
g01213069
Illustration 11
2. Install oil pan (15) and bolts (14) .
3. Tighten bolts (14) to a torque of 31 ± 3 N·m (23 ± 2 lb ft). Tighten remaining

bolts (14) to a torque of 31 ± 3 N·m (23 ± 2 lb ft). For the correct tightening
sequence, refer to Illustration 11. Start by tightening bolts (14) at Location (X).
Tighten remaining bolts (14) in a counterclockwise direction. Start the
tightening sequence with bolt (14) at Location (Z). Torque bolts (14) again in
the same sequence.
Ver imagen
g01213052
Illustration 12
Ver imagen
g01213047
Illustration 13
Ver imagen
g01213049
Illustration 14
6. Install dipstick (9) and tighten nut (10) .
7. Connect clip (8) .
Ver imagen
g01213043
Illustration 15
8. Connect clip (7) .
Ver imagen
g01213044
Illustration 16
Ver imagen
g01213041
Illustration 17
12. Close hood (1) .
13. Fill the engine with oil. Refer to Operation and Maintenance Manual, "Refill
Capacities".

Wed Feb 3 20:15:46 UTC-0300 2010
Desarmado y Armado
i02421315
Engine Front Mount - Remove

SMCS - 1152-011-FR
Removal Procedure
Start By:
A. Remove the engine hood. Refer to Disassembly and Assembly, "Hood - Remove
and Install".
Ver imagen
g01209810
Illustration 1
Ver imagen
g01209812
Illustration 2
Ver imagen
g01209819
Illustration 3
Ver imagen
g01209814
Illustration 4
3. Remove bolts (4), bolt (6), and cover (5) .
Ver imagen
g01209820
Illustration 5
4. Attach a suitable lifting device to engine (7). The weight of engine (7) is
approximately 816 kg (1800 lb). Use the suitable lifting device in order to
support the front of the engine.
Ver imagen
g01209821
Illustration 6
5. Remove clip (12), bolt (9), bolts (8), front support (11), and rubber mounts (10).
Repeat this Step for the opposite side.

Wed Feb 3 20:16:09 UTC-0300 2010
Desarmado y Armado
i02421316
Engine Front Mount - Install

SMCS - 1152-012-FR
Ver imagen
g01209820
Illustration 1
1. Use a suitable lifting device to support the weight of engine (7). The weight of
engine (7) is approximately 816 kg (1800 lb).
Ver imagen
g01209821
Illustration 2
2. Install rubber mounts (10), front support (11), bolts (8), bolt (9), and clip (12).
Repeat this Step for the opposite side.
Ver imagen
g01209814
Illustration 3
Ver imagen
g01209819
Illustration 4
3. Install cover (5), bolt (6), and bolts (4) .
Ver imagen
g01209812
Illustration 5
Ver imagen
g01209810
Illustration 6
End By: Install the engine hood. Refer to Disassembly and Assembly, "Hood - Remove
and Install".

Wed Feb 3 20:16:38 UTC-0300 2010
Desarmado y Armado
i02421398
Engine Rear Mount - Remove
SMCS - 1152-011-RE
Removal Procedure
Start By:
and Install".
B. Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger -
Remove".
Ver imagen
g01209861
Illustration 1
Ver imagen
2. Open door (3) .
Ver imagen
g01209863
Illustration 3
Ver imagen
g01209867
Illustration 4
Ver imagen
g01209868
Illustration 5
5. Remove bolt (6) and guard (7) .
Ver imagen
g01209870
Illustration 6
Ver imagen
g01209871
Illustration 7
Ver imagen
g01209872
Illustration 8
7. Attach a suitable lifting device to engine (10), as shown. The weight of engine
(8) is approximately 816 kg (1800 lb). Use the suitable lifting device in order to
support the weight of the engine.
Ver imagen
g01209874
Illustration 9
8. Remove bolt (12), bolts (11), rear support (13), and rubber mounts (14) .
Ver imagen
g01209875
Illustration 10
Ver imagen
g01209876
Illustration 11
10. Remove clips (16) and (17) .
Ver imagen
g01209877
Illustration 12
11. Remove bracket (18) and disconnect bracket (19) .
Ver imagen
g01209912
Illustration 13
12. Remove bolt (21), bolts (20), rear support (22), and rubber mounts (23) .

Wed Feb 3 20:17:06 UTC-0300 2010
Desarmado y Armado
i02421409
Engine Rear Mount - Install

SMCS - 1152-012-RE
Ver imagen
g01209872
Illustration 1
1. Use a suitable lifting device to support the weight of engine (10). The weight of
engine (10) is approximately 816 kg (1800 lb).
Ver imagen
g01209912
Illustration 2
2. Install rubber mounts (23), rear support (22), bolts (20), and bolt (21) .
Ver imagen
g01209877
Illustration 3
3. Connect bracket (19) and install bracket (18) .
Ver imagen
g01209876
Illustration 4
4. Install clips (16) and (17) .
Ver imagen
g01209875
Illustration 5
Ver imagen
g01209874
Illustration 6
6. Install rubber mounts (14), rear support (13), bolts (11), and bolt (12) .
Ver imagen
g01209871
Illustration 7
Ver imagen
g01209870
Illustration 8
Ver imagen
g01209868
Illustration 9
8. Install guard (7) and bolt (6) .
Ver imagen
g01209867
Illustration 10
Ver imagen
g01209863
Illustration 11
Ver imagen
g01209862
Illustration 12
11. Close door (3) .
Ver imagen
g01209861
Illustration 13
End By:
a. Install the turbocharger. Refer to Disassembly and Assembly, "Turbocharger -

Install".
b. Install the engine hood. Refer to Disassembly and Assembly, "Hood - Remove
and Install".

Wed Feb 3 20:17:30 UTC-0300 2010
Desarmado y Armado
i02412720
Refrigerant Compressor - Remove and Install

SMCS - 1802-010
Removal Procedure
NOTICE
containing fluids.

Personal injury can result from contact with refrigerant.
Contact with refrigerant can cause frost bite. Keep face and hands away
to help prevent injury.
Protective goggles must always be worn when refrigerant lines are

opened, even if the gauges indicate the system is empty of refrigerant.
Always use precaution when a fitting is removed. Slowly loosen the

fitting. If the system is still under pressure, release it slowly in a well
ventilated area.
Personal injury or death can result from inhaling refrigerant through a

lit cigarette.
Inhaling air conditioner refrigerant gas through a lit cigarette or other

smoking method or inhaling fumes released from a flame contacting air
conditioner refrigerant gas, can cause bodily harm or death.
Do not smoke when servicing air conditioners or wherever refrigerant

gas may be present.
Use a certified recovery and recycling cart to properly remove the

refrigerant from the air conditioning system.
Ver imagen
Ver imagen
g01205915
Illustration 2
3. Recover the air conditioner refrigerant from the air conditioner system. Refer to
Service Manual, SENR5664, "Air Conditioning and Heating Systems with R-
134a Refrigerant" for the correct procedure. Refer to Special Publication,
NEDG5065, "Air Conditioning Tools" for the correct tools.
Ver imagen
g01205917
Illustration 3
4. Remove belt (3) from refrigerant compressor (7). Refer to Operation and
Maintenance Manual, "Belts - Inspect / Adjust / Replace".
5. Remove cable straps (6) and (8) .

7. Disconnect hose assemblies (5) .
8. Remove bolts (9) and refrigerant compressor (7) .
replacement.
Ver imagen
g01205917
Illustration 4
1. Install refrigerant compressor (7) and bolts (9) .
2. Connect hose assemblies (5) .
4. Install cable straps (6) and (8) .
5. Install belt (3) to refrigerant compressor (7). Refer to Operation and

6. Charge the air conditioner system. Refer to Service Manual, SENR5664, "Air
Conditioning and Heating Systems with R-134a Refrigerant" for the correct
procedure. Refer to Special Publication, NEDG5065, "Air Conditioning Tools"
for the correct tools.
Ver imagen
g01205915
Illustration 5
Ver imagen
g01205914
Illustration 6

Wed Feb 3 20:18:02 UTC-0300 2010
Desarmado y Armado
i02412750
Refrigerant Receiver-Dryer - Remove and Install

SMCS - 7322-010
Removal Procedure
NOTICE
containing fluids.



ventilated area.

lit cigarette.

gas may be present.

Ver imagen
g01205948
Illustration 1
Ver imagen
g01205962
Illustration 2

4. Disconnect clamps (5) and remove refrigerant receiver-dryer (6) .
replacement.
Ver imagen
g01205962
Illustration 3
1. Position refrigerant receiver-dryer (6) and connect clamps (5) .
Ver imagen
g01205948
Illustration 4

Wed Feb 3 20:18:30 UTC-0300 2010
Desarmado y Armado
i02412749
Refrigerant Condenser - Remove and Install

SMCS - 1805-010
Removal Procedure
NOTICE
containing fluids.




ventilated area.

lit cigarette.


gas may be present.

Ver imagen
g01205948
Illustration 1
Ver imagen
g01206247
Illustration 2
3. Disconnect harness assemblies (3) .
Ver imagen
g01206248
Illustration 3
4. Remove bolts (4) and platform (5) .
Ver imagen
g01206249
Illustration 4
6. Remove bolts (7), bolts (10), and refrigerant condenser (9) .
replacement.
Ver imagen
g01206249
Illustration 5
1. Install refrigerant condenser (9), bolts (7), and bolts (10) .
Ver imagen
g01206248
Illustration 6
3. Install platform (5) and bolts (4) .
Ver imagen
g01206247
Illustration 7
4. Connect harness assemblies (3) .
Ver imagen
g01205948
Illustration 8

Wed Feb 3 20:18:56 UTC-0300 2010
Desarmado y Armado
i02414159
Hood - Remove and Install

SMCS - 7251-010
Removal Procedure
Ver imagen
g01206762
Illustration 1
1. Release latches (1) .

Ver imagen
g01206763
Illustration 2
2. Attach a suitable lifting device to hood (2). The weight of hood (2) is
3. Raise hood (2) .
Ver imagen
g01206765
Illustration 3
4. Support hood (2) with the suitable lifting device and disconnect hood support (3)
.
Ver imagen
g01206767
Illustration 4
5. Use the suitable lifting device in order to lower hood (2) .
6. Remove bolts (4) from both hinges.
7. Use the suitable lifting device in order to remove hood (2) .
Ver imagen
g01206767
Illustration 5
1. Use the suitable lifting device in order to position hood (2). The weight of hood
2. Install bolts (4) to both hinges.
3. Use the suitable lifting device in order to raise hood (2) .
Ver imagen
g01206765
Illustration 6
4. Support hood (2) with the suitable lifting device and connect hood support (3) .
Ver imagen
g01206763
Illustration 7
5. Use the suitable lifting device to lower hood (2) .
Ver imagen
g01206762
Illustration 8
6. Secure latches (1) .

Wed Feb 3 20:19:24 UTC-0300 2010
Desarmado y Armado
i02424446
Flywheel - Remove and Install

SMCS - 1156-010
Removal Procedure
Table 1
Required Tools
Guide Bolt
A - 1
M16 - 2 by 4 inches
B 138-7573 Link Bracket 1
Start By:
A. Remove the pump drive group. Refer to Disassembly and Assembly, "Pump
Drive Group - Remove".
Ver imagen
g01211428
Illustration 1
Ver imagen
g01211430
Illustration 2
2. Install Tooling (A) in the place of bolt (1) .

4. Attach Tooling (B) and a suitable lifting device to flywheel (3). The weight of
flywheel (3) is approximately 39 kg (85 lb).
5. Remove flywheel (3) .
6. Use a suitable hammer and a punch in order to remove flywheel ring gear (4), if
necessary.
Table 2
Required Tools
Guide Bolt
A - 1
M16 - 2 by 4 inches
B 138-7573 Link Bracket 1
C 9S-3263 Thread Lock Compound 1

replacement.
Ver imagen
g01211430
Illustration 3
Ver imagen
g01211428
Illustration 4
1. Raise the temperature of flywheel ring gear (4) .
Note: Do not use a torch to heat flywheel ring gear (4) .

2. Position flywheel ring gear (4) on flywheel (3) with the part number toward the
crankshaft. Use a soft hammer in order to seat flywheel ring gear (4) against the
shoulder of flywheel (3) .
3. Use Tooling (B) and a suitable lifting device in order to position flywheel (3)
onto Tooling (A). The weight of flywheel (3) is approximately 39 kg (85 lb).
4. Apply Tooling (C) to the threads of bolts (2) and bolts (1) .
6. Remove Tooling (A) and install bolt (1) .
7. Tighten bolts (1) and (2) to a torque of 300 ± 40 N·m (221 ± 29 lb ft).
End By: Install the pump drive group. Refer to Disassembly and Assembly, "Pump
Drive Group - Install".

Wed Feb 3 20:19:55 UTC-0300 2010
Desarmado y Armado
i02425158
Engine and Main Hydraulic Pump - Remove

SMCS - 1024-011
Removal Procedure
Table 1
Required Tools
A 1U-9200 Lever Puller Hoist 1
B 180-3034 Repair Stand Set 3
C 180-3033 Repair Stand Set 2

D 138-7575 Link Bracket 3
Start By:
and Install".
B. Remove the muffler. Refer to Disassembly and Assembly, "Muffler - Remove".
Note: Put identification marks on all lines, on all hoses, on all harness assemblies, and
on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to
prevent fluid loss and this helps to keep contaminants from entering the system.
NOTICE
containing fluids.

Make sure all of the work tools have been lowered to the ground, and
hand.
1. Turn the battery disconnect switch to the OFF position.
2. Drain the engine coolant and the hydraulic fluid into suitable containers for
storage or disposal. Refer to Disassembly and Assembly, "Refill Capacities".
Ver imagen
g01212173
Illustration 1
Ver imagen
g01212174
Illustration 2
4. Close fuel shutoff (3) .
Ver imagen
g01212176
Illustration 3
Ver imagen
g01212177
Illustration 4
Ver imagen
g01212178
Illustration 5
6. Remove bolts (6), bolts (8), and panel (7) .
Ver imagen
g01212179
Illustration 6
Ver imagen
g01212180
Illustration 7
8. Disconnect hose (11) and remove hose (12) .
Ver imagen
g01212181
Illustration 8
10. Disconnect harness assemblies (13), (14), and (15) and cut cable strap (17) .
Ver imagen
g01212182
Illustration 9
11. Remove belt (18) from air conditioner compressor (20). Refer to Operation and
13. Remove bolts (21) and place air conditioner compressor (20) aside.
Ver imagen
g01212188
Illustration 10
14. Disconnect hoses (22) and (23) .
Ver imagen
g01212189
Illustration 11
Ver imagen
g01212190
Illustration 12
16. Disconnect hose (25) and clip (26) .
Ver imagen
g01212191
Illustration 13
Ver imagen
g01212193
Illustration 14
Ver imagen
g01212194
Illustration 15
20. Remove bolt (31) and tube assembly ( 32) .
Ver imagen
g01212196
Illustration 16
21. Remove bolts (33) and bracket assembly (34) .
Ver imagen
g01212197
Illustration 17
22. Disconnect harness assembly (37) and cut cable strap (35) .
Ver imagen
g01212199
Illustration 18
Ver imagen
g01212200
Illustration 19
Ver imagen
g01212202
Illustration 20
26. Cut cable straps (40), (42), and (44) .
Ver imagen
g01212201
Illustration 21
27. Disconnect hose (46) and hose assembly (47) .
Ver imagen
g01212203
Illustration 22
28. Remove cover (48) and disconnect cable assemblies (49) and (50) .
Ver imagen
g01212205
Illustration 23
29. Disconnect clips (51) and (54) .
Ver imagen
g01212206
Illustration 24
Ver imagen
g01212212
Illustration 25
Ver imagen
g01212211
Illustration 26
35. Disconnect clamp (62) .
Ver imagen
g01212213
Illustration 27
Ver imagen
g01212214
Illustration 28
Ver imagen
g01212215
Illustration 29
Ver imagen
g01212216
Illustration 30
Ver imagen
g01212217
Illustration 31
40. Disconnect harness assembly (67) and ground strap (68) .
Ver imagen
g01212218
Illustration 32
41. Open door (69) .
Ver imagen
g01212219
Illustration 33
Ver imagen
g01212220
Illustration 34
Ver imagen
g01212221
Illustration 35
44. Remove bolt (72), bolts (74), and panel (73) .
Ver imagen
g01212222
Illustration 36
Ver imagen
g01212223
Illustration 37
45. Remove bolt (75) and panel (76) .
Ver imagen
g01212225
Illustration 38
Ver imagen
g01212227
Illustration 39
Ver imagen
g01212228
Illustration 40
Ver imagen
g01212229
Illustration 41
49. Remove bolts (83), engine lifting bracket (82), and muffler support (84) from
engine (81) .
50. Reinstall engine lifting bracket (82) and bolts (83) .
Ver imagen
g01212230
Illustration 42
52. Push hose assemblies (85) and (87) through panel (86) .
Ver imagen
g01212231
Illustration 43
55. Remove bolts (89) and place bracket assembly (91) aside.
Ver imagen
g01212232
Illustration 44
Ver imagen
g01212233
Illustration 45
Ver imagen
g01212234
Illustration 46
Ver imagen
g01212235
Illustration 47
61. Remove bolts (100) and place auxiliary gear pump (101) aside.
Ver imagen
g01212236
Illustration 48
Ver imagen
g01212237
Illustration 49
Ver imagen
g01212238
Illustration 50
66. Cut cable strap (111) .
Ver imagen
g01212239
Illustration 51
67. Disconnect hose assemblies (114), (116), (117), and (118) .
68. Cut cable straps (115) .
Ver imagen
g01212240
Illustration 52
71. Remove clips (120) and (121) .
Ver imagen
g01212241
Illustration 53
72. Remove bolts (123) and place bracket assembly (124) aside.
Ver imagen
g01212242
Illustration 54
73. Attach Tooling (A) and a suitable lifting device to the engine and main hydraulic
pump (125). The weight of engine and main hydraulic pump (125) is
Ver imagen
g01212244
Illustration 55
74. Remove engine mounting bolts (126) and (127). Repeat this Step for the other
side.
Ver imagen
g01212245
Illustration 56
75. Use the suitable lifting device in order to remove the engine and main hydraulic
pump (125) .
Ver imagen
g01212246
Illustration 57
76. Use the suitable lifting device in order to position the engine and main hydraulic
pump (125) on Tooling (B) and Tooling (C) .
Ver imagen
g01212247
Illustration 58
77. Remove bolts (128), auxiliary pump drive (129), and the O-ring seal.
Ver imagen
g01212248
Illustration 59
78. Remove bolt (130) and bracket (131) .
Ver imagen
g01212249
Illustration 60
79. Attach Tooling (A), Tooling (D), and a suitable lifting device to main hydraulic
pump (132). The weight of main hydraulic pump (132) is approximately 227 kg
(500 lb).
81. Remove remaining bolts (135) .
Ver imagen
g01212250
Illustration 61
82. Use the suitable lifting device to separate main hydraulic pump (132) from
engine (81) .

Wed Feb 3 20:20:41 UTC-0300 2010
Desarmado y Armado
i02425160
Engine and Main Hydraulic Pump - Install

SMCS - 1024-012
Table 1
Required Tools
A 1U-9200 Lever Puller Hoist 1
B 180-3034 Repair Stand Set 3
C 180-3033 Repair Stand Set 2
D 138-7575 Link Bracket 3

replacement.
Ver imagen
g01212250
Illustration 1
Ver imagen
g01212249
Illustration 2
1. Use Tooling (A), Tooling (D), and a suitable lifting device in order to connect
main hydraulic pump (132) to engine (81). The weight of main hydraulic pump
2. Install bolts (135), bracket (133) and bolts (134) .
Ver imagen
g01212248
Illustration 3
3. Install bracket (131) and bolt (130) .
Ver imagen
g01212247
Illustration 4
4. Install the O-ring seal, auxiliary pump drive (129), and bolts (128) .
Ver imagen
g01212246
Illustration 5
Ver imagen
g01212245
Illustration 6
Ver imagen
g01212242
Illustration 7
5. Use Tooling (A) and a suitable lifting device to remove the engine and main
hydraulic pump (125) from Tooling (B) and Tooling (C) and position the engine
and main hydraulic pump (125) on the machine. The weight of the engine and
main hydraulic pump (125) is approximately 1588 kg (3500 lb).
Ver imagen
g01212244
Illustration 8
6. Install engine mounting bolts (126) and (127). Repeat this Step for the other
side.
Ver imagen
g01212241
Illustration 9
7. Install bracket assembly (124) and bolts (123) .
Ver imagen
g01212240
Illustration 10
8. Install clips (120) and (121) .
Ver imagen
g01212239
Illustration 11
11. Install cable straps (115) .
12. Connect hose assemblies (114), (116), (117), and (118) .
Ver imagen
g01212238
Illustration 12
14. Install cable strap (111) .
Ver imagen
g01212237
Illustration 13
Ver imagen
g01212236
Illustration 14
Ver imagen
g01212235
Illustration 15
18. Reposition auxiliary gear pump (101) and install bolts (100) .
Ver imagen
g01212234
Illustration 16
20. Connect hose assemblies (98), and (99) .
Ver imagen
g01212233
Illustration 17
Ver imagen
g01212232
Illustration 18
Ver imagen
g01212231
Illustration 19
24. Reposition bracket assembly (91) and install bolts (89) .
Ver imagen
g01212230
Illustration 20
27. Pull hose assemblies (85) and (87) through panel (86) .
Ver imagen
g01212229
Illustration 21
29. Remove bolts (83) and engine lifting bracket (82) from engine (81) .
30. Reinstall muffler support (84), lifting bracket (82), and bolts (83) to engine
(81) .
Ver imagen
g01212228
Illustration 22
Ver imagen
g01212227
Illustration 23
Ver imagen
g01212225
Illustration 24
Ver imagen
g01212223
Illustration 25
Ver imagen
g01212222
Illustration 26
34. Install panel (76) and bolt (75) .
Ver imagen
g01212221
Illustration 27
35. Install panel (73), bolts (74), and bolt (72) .
Ver imagen
g01212220
Illustration 28
Ver imagen
g01212219
Illustration 29
Ver imagen
g01212218
Illustration 30
38. Close door (69) .
Ver imagen
g01212217
Illustration 31
39. Connect harness assembly (67) and ground strap (68) .
Ver imagen
g01212216
Illustration 32
Ver imagen
g01212215
Illustration 33
Ver imagen
g01212214
Illustration 34
42. Connect clamp (64) .
Ver imagen
g01212213
Illustration 35
Ver imagen
g01212211
Illustration 36
Ver imagen
g01212212
Illustration 37
Ver imagen
g01212206
Illustration 38
Ver imagen
g01212205
Illustration 39
50. Connect clips (51) and (54) .
Ver imagen
g01212203
Illustration 40
51. Connect cable assemblies (49) and (50). Install cover (48) .
Ver imagen
g01212201
Illustration 41
52. Connect hose assembly (47) and hose (46) .
Ver imagen
g01212200
Illustration 42
Ver imagen
g01212202
Illustration 43
54. Install cable straps (40), (42), and (44) .
Ver imagen
g01212199
Illustration 44
Ver imagen
g01212197
Illustration 45
57. Connect harness assembly (37) and install cable strap (35) .
Ver imagen
g01212196
Illustration 46
58. Install bracket assembly (34) and bolts (33) .
Ver imagen
g01212194
Illustration 47
59. Position tube assembly (32) and install bolt (31) .
Ver imagen
g01212193
Illustration 48
61. Install bolt (29) .
Ver imagen
g01212191
Illustration 49
Ver imagen
g01212190
Illustration 50
63. Install clip (26) and connect hose (25) .
Ver imagen
g01212189
Illustration 51
Ver imagen
g01212188
Illustration 52
65. Connect hoses (22) and (23) .
Ver imagen
g01212182
Illustration 53
66. Position air conditioner compressor (20) and install bolts (21) .
68. Install belt (18) onto air conditioner compressor (20). Refer to Operation and
Maintenance Manual, "Inspect / Adjust / Replace".
Ver imagen
g01212181
Illustration 54
69. Connect harness assemblies (13), (14), and (15) and install cable strap (17) .
Ver imagen
g01212180
Illustration 55
71. Install hose (12) and connect hose (11) .
Ver imagen
g01212179
Illustration 56
Ver imagen
g01212178
Illustration 57
Ver imagen
g01212177
Illustration 58
73. Install panel (7), bolts (8), and bolts (6) .
Ver imagen
g01212176
Illustration 59
Ver imagen
g01212174
Illustration 60
75. Open fuel shutoff (3) .
Ver imagen
g01212173
Illustration 61
77. Fill the hydraulic system. Fill the engine with coolant. Refer to Operation and
Maintenance Manual, "Refill Capacities".
78. Turn the battery disconnect switch to the ON position.
End By:
a. Install the muffler. Refer to Disassembly and Assembly, "Muffler - Install".

b. Install the engine hood. Refer to Disassembly and Assembly, "Hood - Remove
and Install".

Wed Feb 3 20:21:49 UTC-0300 2010

Desarmado y Armado 336DL

Uploaded by

Copyright:

Available Formats

Desarmado y Armado 336DL

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Desarmado y Armado 336DL

Uploaded by

Copyright:

Available Formats

Desarmado y Armado

330D and 336D Excavators Engine Supplement

Número de medio -RENR8647- Fecha de publicación Fecha de actualización

Hydraulic System Pressure - Release

Procedure for Releasing Pressure

 Boom hydraulic circuit

Release Of Hydraulic Pressure From A Single

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop

Dispose of all fluids according to local regulations and mandates.

1. Position the machine on level ground.

3. Shut off the engine.

5. Place the hydraulic activation control lever in the UNLOCKED position.

7. Place the hydraulic activation control lever in the LOCKED position.

8. Turn the engine start switch to the OFF position.

Release Of Hydraulic Pressure From Multiple

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop

Dispose of all fluids according to local regulations and mandates.

1. Position the machine on level ground.

3. Shut off the engine.

5. Place the hydraulic activation control lever in the UNLOCKED position.

7. Place the hydraulic activation control lever in the LOCKED position.

8. Start the engine.

11. Shut off the engine.

14. Turn the engine start switch to the OFF position.

Número de medio -RENR8647- Fecha de publicación Fecha de actualización

1. Open doors (2) and (1) .

2. Turn battery disconnect switch (3) to the OFF position.

3. Remove cover (4) from air cleaner (5) .

4. Remove knob (6) and cover (7) .

5. Disconnect cable assemblies (8), (9), and (12) .

6. Remove nut (10) and cover (11) .

7. Remove batteries (13) .

2. Install cover (11) and nut (10) .

3. Connect cable assemblies (8), (9), and (12) .

4. Install cover (7) and knob (6) .

5. Install cover (4) on air cleaner (5) .

6. Turn battery disconnect switch (3) to the ON position.

7. Close doors (1) and (2) .

Número de medio -RENR8647- Fecha de publicación Fecha de actualización

1. Open doors (2) and (1) .

2. Turn battery disconnect switch (3) to the OFF position.

3. Open engine hood (4) .

5. Disconnect harness assemblies (5), (6), and (8) .

1. Install alternator (9), bolt (7), and bolt (10) .

2. Connect harness assemblies (5), (6), and (8) .

4. Close engine hood (4) .

5. Turn battery disconnect switch (3) to the ON position.

6. Close doors (1) and (2) .

Número de medio -RENR8647- Fecha de publicación Fecha de actualización

Electric Starting Motor - Remove and Install

2. Turn battery disconnect switch (3) to the OFF position.

3. Remove bolts (4) and lower guard (5) .

4. Disconnect ground strap ( 6) .

5. Disconnect harness assemblies (7) and (8) .

6. Open engine hood (9) .

8. Remove bolts (11) and electric starting motor (10) .

2. Install bolts (11) .

3. Close engine hood (9) .

4. Connect harness assemblies (7) and (8) .