Epoxy
Epoxy
Epoxy
SUBSTANCE PROPERTIES
PPE REQUIREMENTS
Use only in well ventilated area Storage and ventilation is to be done on well
Wear liquid proof chemical gloves, clear glass &
Ventilated areas
cartridge mask
Each chemical has to be identified by displaying
water
its name and hazard warning
First Aid / Hygiene Arrangements Fire Precautions
Eye contact- Irrigate with plenty of clean water
closed containers may rupture when exposed to
for 15 minutes and seek medical
excessive heat
advice. Flush with fresh water
In case of fire, USE Foam, CO2 and dry powder
Skin contact – Treat affected skin with cotton wool
extinguisher
Not determined Closely monitor the work area and ensure the
Do not allow to enter sewers or ground water With the local regulations
COMMENTS
Signature Signature
METHOD OF STATEMENT
constructive solutions
Method Statement
Nitoflor FC150
Section A : General Comments
(i) Store unmixed materials in a cool (preferably temperature controlled) environment, avoiding
exposure to direct sunlight.
(ii) Keep equipment cool, arranging shade protection if necessary. It is especially important to
keep cool those surfaces of the equipment, which will come into direct contact with the
material itself.
(iii) Try to avoid application during the hottest times of the day.
(iv) Make sufficient material, plant and labour available to ensure that application is a continuous
process.
Equipment
Fosroc operates a policy to encourage the use, where possible, of approved or licensed applicators.
This ensures that repairs are completed satisfactorily so that the long-term performance of the
materials is assured.
constructive solutions
The prevailing relative humidity should not exceed 75% at any stage of the application.
1.1 New concrete, or cementitious substrates should be at least 28 days old and have moisture
content not exceeding 5%.
1.2 Existing concrete floors, which require refurbishment, must be prepared to ensure a strong
adhesive bond between the flooring system and the existing floor.
1.3 The substrate (new or existing) should be clean, sound and free from contamination such as
mortar and paint splashes, curing compounds, oil and grease. Excess laitance deposits are
best removed by light mechanical scabbling, grinding or grit/captive blasting followed by
vacuum cleaning to remove dust debris. All preparation equipment should be of a type
approved by Fosroc.
Note : It should be remembered that Nitoflor FC150 coating is relatively thin, and even minor
substrate irregularities will be reflected in the finished floor. The substrate preparation should
therefore be fine textured, unless otherwise indicated or instructed by the Engineer.
1.4 All blowholes and other surface undulations should be repaired with a proprietary, repair
compound - consult the local Fosroc office for specific recommendations.
1.5 Oil and grease contamination must be completely removed by grinding down to sound, clean
concrete. Alternatively, captive/grit-blasting techniques can be used to provide the required
substrate.
1.6 Where these methods are considered impracticable, alternative methods may be considered
but a clean, sound and dry substrate must still result. In particular it is essential that the
substrate does not suffer from conditions of rising damp. Fosroc must approve any alternative
preparations prior to commencement of work, as Fosroc will not accept responsibility under
any other condition.
2.0 Priming
2.2 A porous substrate should be primed with Nitoprime 25. Refer to the Nitoflor FC150 data sheet
for mixing instructions of the primer.
2
constructive solutions
2.3 If any doubts exist about the quality of surface preparation, it may be advisable to complete a
localized pull-off test, with Nitoflor FC150 applied to the substrate, to determine the actual
bond strength between the two layers.
3.0 Mixing
3.1 Nitoflor FC150 flooring is supplied in three pre-weighed packs (base, hardener and colour
pack), which are ready for immediate on-site use. Part mixing of these components is not
acceptable and will affect both performance and appearance of the finished floor, and would
furthermore automatically invalidate Fosroc’s standard product guarantee.
3.2 Mixing should be carried out using a heavy duty, slow-speed drill with proprietary mixing
paddle attachment. Fosroc should of a type and capacity approve all such equipment. The
components should be mixed in a suitably sized mixing vessel.
3.3 The individual components should be thoroughly stirred to disperse any settlement, which may
have occurred during transit or storage. Then the two should be mixed together.
3.4 The entire contents of the hardener container should be added to the base container and
mixed together for 3 to 5 minutes, until a homogeneous mix is obtained.
3.5 Add the contents of the colour pack to the mix. Scrape the sides of the pack to ensure
complete material is dislodged into the mix and continue mixing for another three minutes.
4.0 Application
4.1 The applicator should ensure that there are sufficient supplies of plant, labour and materials to
make the mixing and subsequent application process a continuous one for any given,
independent floor area.
4.2 Once mixed, the material must be used within its specified pot life of 40minutes @ 20°C and
20 minutes @ 30°C.
4.3 The material should be poured onto the prepared substrate, as soon as mixing is complete, to
the required wet film thickness of 200microns using a brush or lambswool roller, spreading
evenly and slowly.
Note : For a final anti-slip floor finish, grains should be introduced after application of the base
coat. Hence proceed to section 5.0 before applying subsequent coats as per paragraph 4.4
below.
4.4 Subsequent coats should be applied between the product’s minimum and maximum
overcoating times of 12-36 hours @ 20°C or 5-15 hours @ 30°C.
3
constructive solutions
4.5 Under no circumstances should subsequent coats be applied before the minimum overcoating
time, as the coating will not be able to sustain any trafficking at this stage.
4.6 If the maximum overcoating time is exceeded, then the previous coat must be lightly abraded
to provide a mechanical ‘key’ for the next coat.
4.7 Application of subsequent coats should again be completed using a brush or lamb’s wool
roller; with spreading at right angles to the previous coat to ensure a full, unbroken coating
over the entire floor surface.
5.1 If a slip resistant texture is required, the base coat should be applied at the minimum thickness
of 250microns.
5.2 The base coat should be dressed with the chosen grade of Nitoflor Antislip Grain as soon as
possible after laying.
5.3 It is generally recommended to completely blind the base coat (i.e. apply excess quantity of
antislip grains to completely cover the base coat), unless a fine texture is specifically required.
If a fine texture, or less dense finish, is specifically required then grains can be spread lightly,
but evenly, across the surface by hand or mechanical spreader.
5.4 Any excess grains should be removed by vacuum immediately before applying the second
coat.
5.5 The second coat may again be applied by roller or brush, with care taken to ensure that a
continuous film is achieved, and that the rough surface, caused by the grains, is completely
sealed. It may be necessary, on coarser textured grains, to apply additional coats to ensure
overall integrity of the finished system.
6.1 All existing expansion or movement joints should be followed through the new floor surface.
6.2 Joint sealant & joint geometry should be compatible with the floor type used, intended
exposure conditions and likely movement characteristics of the substrate - consult the local
Fosroc office for more details.
This method statement is offered by Fosroc as a ‘standard proposal’ for the application of Nitoflor
FC150. It remains the responsibility of the Engineer to determine the correct method for any given
application. Where alternative methods are to be used, these must be submitted to Fosroc for
4
constructive solutions
approval, in writing, prior to commencement of any work. Fosroc will not accept responsibility or
liability for variations to the above method statement under any other condition.
5
Nitoflor FC150
When the base coat has reached initial cure (after 12 hours at Over all system thickness with Nitoflor Anti-slip Grains:
20oC or 5 hours at 35oC), the excess aggregate should be
vacuum cleaned from the surface. Nitoflor FC150 system - final Estimated
Texture
thickness thickness
The top coat can now be applied by medium haired roller. With Anti-slip Grain No. 2: Medium 1.50-2.0mm
Care should be taken to ensure that a continuous film is With Anti-slip Grain No. 3: Fine 0.75-1.5mm
achieved and the rough surface caused by the aggregate is
completely sealed. This topcoat must be applied within 36 The above coverage rates are given for guidance only.
hours at 20oC (15 hours at 35oC) of the application of the Actual coverage rates will depend upon substrate
resin base coat. conditions.
Expansion joints in the existing substrate must be retained The company provides a technical advisory service
and continued through the Nitoflor FC150 topping. Fosroc supported by a team of specialists in the field.
have a range of joint sealants specifically designed for flooring
(see Nitoseal 280, Thioflex 600 and Nitoseal MS300 product
data sheets). Precautions
Tools and equipment should be cleaned with Fosroc Solvent Nitoflor FC150 Base and Hardener, Nitoprime 30/31 and
102 immediately after use. Fosroc Solvent 102 should not come in contact with skin
and eyes or be swallowed. Avoid prolonged inhalation of
solvent vapours.
Estimating
Supply Some people are sensitive to epoxy resins, hardeners and
solvents. Gloves, goggles and barrier creams, such as
Kerodex Anti-solvent and Rozalex Anti-paint, should be
Nitoprime 31: 1, 5 & 15 kg Packs used. Ensure adequate ventilation, and if working in
Nitoflor FC150: 4.5 & 18 litre Packs enclosed areas use suitable breathing apparatus.
Nitoflor Anti-slip Grains: 25 kg bags
If mixed resin comes into contact with the skin, it must be
Fosroc Solvent 102: 4 & 25 litre Packs removed before it hardens with a resin removing cream
such as Kerocleanse Standard Grade Skin Cleanser or
Coverage Rozaklens Industrial Skin Cleanser, followed by washing
with soap.
Should accidental eye contamination occur, wash well with
Nitoprime 31: 4 -5 m2/ kg plenty of clean water and seek medical advice. If
Nitoflor FC150 (base coat): 5 m2/Ltr @ 200 microns swallowed, seek medical attention immediately. Do not
induce vomiting.
Nitoflor FC150 (top coat): 5 m2/Ltr @ 200 microns
Fire
Optional use of Anti-slip Grains, top coat coverage of Fosroc Solvent 102 is flammable. Do not expose to naked
Nitoflor FC150 becomes: flames or other sources of ignition. No Smoking.
Containers should be tightly sealed when not in use. In the
On Anti--slip Grain No. 2: 4 m2/ Litre event of fire extinguish with CO2 or foam.
On Anti-slip Grain No. 3: 4 m2/ Litre
Nitoflor FC150 and Nitoprime 31 are non-flammable
Nitoflor Anti-Slip Grains Flash Points
(m2/25 kg bag on 250-micron base coat) Nitoprime 31 is not flammable.
Additional information
Important note:
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions
for the Supply of Goods and Services, copies of which may be obtained on request. Whilst Fosroc endeavours to ensure that
any advice, recommendation, specification of information it may give is accurate and correct, it cannot, because it has no direct
or continuous control over where or how its products are applied, accept any liability either directly or indirectly arising from the
use of its products, whether or not in accordance with any advice, specification, recommendation of information given by it.
www.fosroc.com Khamis Mushayt Tel: (017) 250 0469 Fax: (017) 250 0469
Page 4