Hydraulic Valves
Hydraulic Valves
Hydraulic Valves
Chapter 3
HYDRAULIC VALVES
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Components of a H
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Hydraulic accessories
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movement .
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Actuating force
With some types of poppet
which is dependent on
valves.
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Poppet principle
Valves are based either on the
as a sealing element.
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Slide principle
This illustration shows the principle of
a longitudinal slide valve. In order to
allow the piston to move, it has a
certain clearance and floats in
hydraulic fluids. Ring grooves ensure
an even film of oil and thus pressure
equilibrium. The piston can thus be
moved with minimal frictional losses.
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Piston overlap
The switching characteristics of a valve are governed by, among other
things, its piston overlap. A distinction is made between positive,
negative and zero overlap. In the case of positive overlap, the port in
question is completely covered by the piston, while with negative
overlap it is less than completely covered. In the case of zero overlap,
the distances between the control edges of the piston and of the port
are exactly the same.
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starts gently.
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A spool is a cylindrical
metal piece fitted into the
bore of a valve body.
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Internal and external forces are used to position the various valve
elements:
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Normally open
Normally closed
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Springs, fluid pressure, and fluid flow are very important in the
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differences in pressure.
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- van giới hạn/hạn chế chuyển động (van cân bằng & van
hãm)
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Relief valves
They open when system pressure approaches the set maximum operating
pressure, allow fluid to return to the tank, thus prevent damage due to
over pressure.
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to compress a spring.
This opens a ball or poppet valve, allowing excess fluid to return to the
reservoir.
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Relief valves
Cracking pressure: The point at which the internal pressure of a hydraulic system
Full-flow pressure: The point at which a relief valve is diverting flow at its
maximum rate.
Pressure override: The full-flow pressure minus the cracking pressure. The pressure
override is a measure of the increase in pressure over the cracking pressure when
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Relief valves:
Direct-operated
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Hydraulic Motor:
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Hydraulic Motor:
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P
Vent port
(V)
T
without Vent connection
Pump port P V
(P)
Tank port T
(T) with Vent connection
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The pilot section of the compound relief valve contains a small, direct-
operated relief valve.
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Relief valves
Pilot-acting Vs Direct-acting
Pilot-operated relief valves have less pressure override, do not start opening until
Although their operation is slower than that of direct-acting relief valves, pilot-
relieving.
applications. 41
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Safety valves
(Pressure) safety valves PSV are used to prevent damage to the hydraulic
system if the (pressure) relief valve PRV should fail to open.
PSV are generally set 25% higher than the normal system operating
pressure.
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Hydraulic pressure
fuses
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Sequence valves
Sequence valves allow the automatic sequencing of two or more
actuator
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Sequence valves
This allows free flow of fluid around the valve when the direction of the
actuator is reversed. 45
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Sequence valves
A circuit containing a sequence valve
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Restrained movement/Motion
control valves
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Restrained movement/Motion
control valves
Counterbalance and brake valves are normally closed valves.
Force generated by system pressure and the force created by the weight
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Counterbalance valves
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Counterbalance valves
Counterbalance valves prevent unexpected
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Brake valves
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Brake valves
Overrunning loads can turn the motor into a pump, allowing the motor to
turn past selected point.
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Restrained movement/Motion
control valves
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Reducing valves
Reduced pressure control allows a portion of a system to operate
relief valve:
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Reducing valves
(Pressure) reducing valve
2 3
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Reducing valves
(Pressure) reducing valve used to limit clamping force
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Reducing valves
Multiple pressures in one circuit
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Reducing valves
(Pressure) reducing valve used to limit torque developed by a rotary
actuator
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Reducing valves
(Pressure) reducing valve used to limit clamping force
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actuator.
Restrictor
Bypass
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Restrictor-type
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Restrictor-type
Circuit containing a restrictor-type flow control valve
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Bypass-type
pressure.
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Bypass-type
Circuit containing a bypass-type flow control valve
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orifice.
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the orifice
Simplified formula:
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Restrictor-type, noncompensated
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Restrictor-type, noncompensated
A needle valve is the simplest restrictor-type, noncompensated
on a threaded stem
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Restrictor-type, noncompensated
Basic adjustable flow control valve:
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Restrictor-type, noncompensated
Adjustable restrictors:
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Restrictor-type, noncompensated
Adjustable restrictors:
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Restrictor-type, noncompensated
One-way flow control valve:
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Pressure compensation
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Pressure compensation
A pressure compensator maintains a constant pressure difference
across the metering orifice of a flow control valve:
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Pressure compensation
A basic pressure-compensated flow control valve
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Pressure compensation
Pressure compensator operation:
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Pressure compensation
Pressure compensator operation:
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Temperature compensation
Temperature compensation is necessary in flow control devices if an
accurate, consistent flow rate through a valve is needed.
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Temperature compensation
Temperature compensation using sharp-edged orifice:
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Temperature compensation
Temperature compensation using a heat-sensitive metal rod:
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Actuator speed will not vary when Flow remains constant as system
system loads change operating temperatures change
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Bypass-type
Direct any excess flow from the pump directly to the reservoir
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Bypass-type
control valve:
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Bypass-type
The operating pressure of a system using a bypass-type flow
The relief valve functions only when actuator loads are great
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Bypass-type
Operation of a bypass flow control valve during increasing or
decreasing load:
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Bypass-type
Operation of a bypass flow control valve during steady load:
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Bypass-type
Operation of a bypass flow control valve with stalled actuator:
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Bypass-type
The bypass flow control design provides an efficient operating flow
control circuit
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subsystems.
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flow from the controlled flow (CF) port or priority port. Any
secondary port.
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CF EF
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CF
EF
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The meter-in flow control design places the flow control valve
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The meter-out flow control design places the flow control valve
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The bleed-off flow control design places the flow control valve in a
tee in the working line between the directional control valve and the
actuator inlet:
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actuator speeds.
The meter-out circuit is the best method for negative loads that
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The bleed-off flow control circuit is less accurate than either the
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Non-return/Check valves
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system
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The one-way valve allows fluid flow through the valve in only
one direction
ball
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Non-return/Check valves
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poppet.
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In some designs, pilot pressure may also hold the valve shut to
block flow in both directions
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Directional Control
Devices
Typical globe valve
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Directional Control
Devices
Typical ball valve
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an external force:
System load
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During extension, the three-way valve connects the actuator inlet line
to a system supply line, allowing fluid to enter and extend the unit.
During retraction, the valve blocks the supply line and connects the
the reservoir.
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and retraction.
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Closed
Open
Tandem
Floating
Regenerative
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system.
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Manual operation
internal components of
Mechanical operation
directional control valves.
Pilot operation
Electrical operation
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Handwheels
Levers
Push buttons
Foot pedals
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Rollers
Cams
Levers
Rams
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position:
the valve
position
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References
1. A. Esposito, Fluid power with applications, 7th edition,
Pearson, 2014
2. P. Chapple, Principle of hydraulic systems design, 2nd
edition, Momentum Press, 2015
3. M.M. Abootorabi, Hydraulics & Pneumatics, Yazd
University
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