Welding Procedure Specifications Wps Ow482 1677154438

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WELDING PROCEDURE SPECIFICATIONS (WPS) - QW482

Welding Procedure Specification No. : Rev : 0 Dated:


Qualification Standards : ASME Sec IX(Edition 2019)
Supporting PQR No. (s) : Dated:
Welding Process(es) : GTAW Type : Manual
Client Name :

JOINTS - (QW 402)


As Per Annexure-1/Approve Client
Groove Design :
Drawings and Specifications
As Per Annexure-1/Approve Client
Root Spacing :
Drawings and Specifications Details
No For Root Run & Yes For
Backing :
Hot Pass & Subsequent Runs As Per Annexure-1/Approve Client Drawings and Specifications
No For Root Run & Yes For
Backing Material :
Hot Pass & Subsequent Runs
Retainers : None
□ Metal : □ Nonfusing Metal
□ Non metallic : □ Other

BASE METAL - (QW 403)


P. No. : 8 & Group No. : Any To P. No. : 8 & Group No. : Any
or
SA 312 TP 321,321H,347,347H& Equivalent To SA 312 TP 321,321H,347,347H & Equivalent

t Pass>1/2 in. (13 mm) : Not Allowed Thickness Qualified in mm Diameter Range
Change in P No. Qualified : Not Applicable As Welded With PWHT Qualified (in NPS)
Other(s) : Not Applicable Min. Max. Min. Max.
As With
Comp. Pen. 1.5 17.12 -- -- Welded PWHT

Impact Tested --- --- -- -- Min. Max. Min. Max.


Fillet Welds All All -- -- No No
-- --
Min. Max.

Welding Process
FILLER METALS - (QW 404)
GTAW
Specification No. (SFA) : 5.9
AWS Class : ER347
F. No. : 6
A. No. : 8
Size & Dia. (in mm) : 1.6 & 2.4 mm
Addition or Deletion of Filler : With Filler Only
Filler Metal Product Form : Bare (Solid)
Consumable Insert : None
Addition or Deletion of Flux : None
Groove 17.2 mm Max.
Deposite Weld thickness (mm) :
Fillet All
Other(s) : Nil

POSITIONS - (QW 405) PREHEAT - (QW 406) PWHT - (QW 407)


Preheat Temp. Min.
Position(s) of Weld : All : 10ºC Temperature Range : Not Applicable
(Both Process)
Uphill if Interpass Temp. Max.
Weld Progression : : 175ºC Time : Not Applicable
vertical (BothProcess)
Position(s) of Fillet : All Preheat Maintenance : None T Limits : None
Change in Position : None Other(s) : NIL Heating Rate : Not Applicable
Other(s) : Nil Cooling Rate : Not Applicable
Other(s) : Nil

GAS - (QW 408) Gas(es) Mixture Ratio Flow Rate


Shielding Gas (GTAW) Argon Single 10-15 LPM
Trailing Gas None None None
Backing Gas Argon Single 20-25 LPM
Other(s) Backing/Purge gas shall be maintained at least 10mm of weld metal has been deposited.

WPS No.- Process-GTAW Page 1 of 2


ELECTRICAL CHARACTERISTICS - (QW 409)
Filler
Current Others
Metal
Travel Sped (Remarks, Hot Wire
Voltage Range
Weld Pass(es) Welding Process Range Addition,
Dia Polarity & Amp. (Volts)
Class Type (mm/min.) Technique, Torch
(MM) (Range) Angle Etc.)

1.6
1st Pass GTAW ER347 DC EN 80-100 8-12
/2.4
As Required Nil
2nd Pass & 1.6
GTAW ER347 DC EN 90-130 10-14
Subsequent Passes /2.4
Pulsing Current : Not Applicable Heat Input Maxm. : Not Applicable
Tungsten Electrode Size & Type : SFA 5.12 EWTH -2 (2 % Thoriated) Dia. 2.4 mm
Wire Feed Speed Range (m/min.) : Not Applicable
Other(s) : NIL

Welding Process
TECHNIQUE - (QW 410)
GTAW
String or Weave : String/Weave
Orifice or Gas Cup Size (mm) : 6.25-10MM
Method of cleaning : Wire Brushing & Grinding
Method of Back Gauge : Not Applicable
Oscillation : Not Applicable
Tube to Work Distance : Not Applicable
Mutiple to Single Pass per Side : Multiple
Closed to Out Chamber : None
Single to Mutiple Electrodes : Single
Electrode Spacing : None
Manual or Automatic : Manual
Peening : Not Allowed
Use of Thermal Process(es) : Not Applicable
1) This WPS shall Be Used For Tacking, Welding & Weld Repair.
2) The joint area shall be clean on either side of groove atleast 25 mm to remove impurities
Other(s) :
like rust, dirt , oil & grease etc.

Name Signature/Seal Name Signature/Seal Name Signature/Seal


Prepared By Checked By Approved By

WPS No.- Process-GTAW Page 2 of 2

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