Cutting Department

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CUTTING DEPARTMENT:

It is the process of effective utilization of fabric by efficient marker making and cutting of garment parts to provide suppor

Importance of Cutting:
In garment business, Fabric cost covers 60% of the total cost of manufacturing. Thus, it becomes very important to use the

The following processes constitute the Cutting department:


• Fabric Relaxation
• Spreading and Cutting
• Numbering and bundling
• Fusing

SOP FOR CUTTING


• First of all, the Shade segregation report is referred
• After receiving the fabric, it is verified with the Shade report as per CCR, which is prepared by merchandiser by consi
• Fabric relaxation should be done as per buyer requirement Spandex fabrics and its mentioned internal technical she
• Table preparation is done and fabric Spreading is done. The record for end –bits is kept. During laying, the Q/C contin
• Marker is checked and confirmed by marker man. Marker is placed on top of the lay and checking is done by placing
• Once, the marker is confirmed to be OK, Cutting is done followed by Cut Panel Audit.
• QC will check 7 pieces top, middle and bottom panel against hard pattern, for cutting shape, size, notch mark, and d

• Any issues arising are resolved by the Cutting In-charge and defective parts are replaced simultaneously.
• Numbering and Bundling is done followed by bundle audit after cutting to avoid any serial mistakes during sewing (w
• After Numbering, bundles are sent for Fusing and Printing. The Q/C checks the quality and placement of fusing and p
• Once, all the quality check points are passed, the cut parts are issued to the Sewing department.

Reports in Cutting Section:


Six reports are being made in the Cutting Section:
1. Fabric Relaxation Record
2. Marker and Spreading Checking Report
3. Daily Cut Panels and Bundling Checking Report
4. Parts Replacement Report
5. Fusing M/C Temperature and Pressure Checking Report
6. Fusing M/C Clean Report
parts to provide support to business by reducing the Fabric Costs (added due to wastages).

ry important to use the fabric efficiently with least wastages. Cutting department can be considered as the most important depart

merchandiser by considering the shrinkage rate with shade report.


d internal technical sheet also .
g laying, the Q/C continuously checks the fabric and marks the area containing defects. These marked area parts are replaced later
king is done by placing hard patterns to avoid any errors of marker, overlapping, grain line and missing parts.
size, notch mark, and d-shaped cutting against hard pattern.

ltaneously.
stakes during sewing (which may lead to panel to panel shade variation).
acement of fusing and printing randomly. Any issues encountered are immediately highlighted and resolved by the Cutting in-charg
most important department for any Factory.

parts are replaced later on using the same roll end - bits
by the Cutting in-charge.

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