KAS TECHNOLOGIES

QW-482 WELDING PROCEDURE SPECIFICATION (WPS)

(As per QW-200.1 ASME Section IX of the Boiler and Pressure Vessel Code)
Company Name : KAS TECHNOLOGIES , Doddaballapura WPS NO : KAST/SS-SS/WPS/001 Rev : 0
Welding Process(es) : GTAW- (Orbital Welding) Date : 08-07-2021 By :
Supporting PQR No(s) : KAST/SS-SS/PQR/002 Type - Automatic ✓ Semi-Automatic

JOINT ( QW - 402 ) -Annexure-1 PREHEAT ( QW - 406 )

Type : Square Butt Joint Preheat Temp. Min. : NA
Single ✓ Double Weld Interpass Temp. Max. : NA
Backing : With Out Preheat maintenance :
Backing Material : Nil POST WELD HEAT TREATMENT ( QW -407)
Back Gouging/Grinding : Yes No ✓ Method: Nil Soaking Temp. : NA
Retainers : Nil Time (Hr) : NA

BASE METALS ( QW-403 ) Heating Rate ( °C/hr ) : NA

P No. : P-No 8 Group No. 1 to P No. 8 Group No. 1 Cooling Rate ( °C/hr ) : NA
Matl Spec. : 1 / 4 Inch EPSML SS316L 10Ra GASES (QW -408)
Matl type or Grade : AISI SS 316L to AISI SS 316L Gas(es) Mixture Flow Rate Remarks
Thk Range : Groove : 0.88 mm to 1.76 mm Fillet : Shielding Argon 99.9993% 10-15LPM -
Pipe Diameter : Backing Argon 99.9993% 10-12LPM -
t Pass > 13 mm : No Single Pass Greater Than 13 mm Trailing - - - -
FILLER METALS (QW -404) ELECTRICAL CHARACTERISTIC (QW - 409)
Spec No. (SFA) NA Current : Direct Current (DC) Polarity: Electrode Negative
AWS No. (Class) NA Amps: 25-38 A Volts : 10 V
F.No. NA Tungsten Electrode size & Type : Ø 1mm with 2% Ceriated
A.No. NA Mode of Metal Transfer : -
Size of Filler Metals NA TECHNIQUE (QW - 410)
Weld Metal Thk. Range (t) Max NA String or Weave Bead : String
Fillet NA Orifice or Cup Size : 6 mm
Electrode Trade name NA Initial & Interpass Cleaning :Cleaned with IPA, Facing Tool(initial)
Filler Metal Product Form NA Method of Back Gouging : NIL
Consumable Insert NA Oscillation : NA
Type of Flux NA Contact tube to work distance :
Brand Name NA Multiple or Single Pass Single
Manufacturer NA Multiple or Single Electrode : Single
Travel Speed : 7.26 RPM
Type (Manual or automatic) : Automatic
Closed or out Chamber :
POSITION ( QW - 405 ) Peening : None
Position of Groove : 5G Positions Fillet : NO Electrode Spacing :
Vertical Progression : Up - Down - Use Of thermal process :
WELDING PROCEDURE
Pass or Filler Metals Current Heat Input
Volts Travel Speed
Weld Process Diam. In Type & Amps Kj/mm Remarks
Class (Range) (mm/Minute)
Layer (s) mm Polarity (Range) (Max)

Rotor Delay : 0.8

Sec
Down Slop : 5.0 Sec
Pre Purge : 5.0 Sec
Root & Face GTAW NA NA DCEN 25-40 10 V 7.26 RPM Post Purge : 5.0sec

We Certify that the statement in this specification are corrrect and in accordance with requirements of ASME Section IX of the Boiler and Pressure Vessel Code

COMPANY NAME TPI / CLIENT

Name : Mr.N.Saravanakumar Name : Mr.Lokesh Manivannan (MSTL, Adani)

Sign : Sign :

Date : 01.Nov.2023 Date : 01.Nov.2023

Note : This WPS is applicable for repair welds and weld build up also.
 KAS TECHNOLOGIES
Annexure-1
Company Name : KAS TECHNOLOGIES , Doddaballapura WPS NO : KAST/SS-SS/WPS/001 Rev : 0.0
Welding Process(es) : GTAW- (Orbital Welding) Date : 08-07-2021 By :
Supporting PQR No(s) : KAST/SS-SS/PQR/002 Type - Manual Semi-Automatic
Machine Automatic ✓

The Joint Described Below are Typical for production welding.

But do not Take Preference Over design drawing Requirement.

Weld Joint Description shown are not inclusive of all those found on a job. Weld Joint Design reference in an
engineering specification or a design drawing shall take precedence over weld joint shown in WPS.