10 Seta Q1
10 Seta Q1
10 Seta Q1
A R T I C L E I N F O A B S T R A C T
Keywords: Water hammer is a transient flow phenomenon generated in a pipeline, when there is a sudden change in ve
Waste water treatment plants locity, due to the closing of valves. This is particularly important for plants based on complicated hydraulic
Water hammer circuits and piping, to avoid malfunctioning in the urban sewer network. In this study, the effect of a set of
Surge tank
parameters: length, diameter and material of the pipe with and without surge tank on transient pressure is
Transient pressure
Linear programming optimization
investigated by using the software HAMMER V8i. The results show that the maximum Transient Pressure is
strongly influenced by an increase of 41.24% of the pipe diameter when the Surge Tank is not present. When the
surge tank is inserted the transient pressure increases only of about 12.2%. So the surge tank can have a positive
influence on the entire network. Moreover, the increase in the length will lead to a decrease in the Total Pressure
of about 10% without Surge Tank and of 8.62% with Surge Tank. While the change in the roughness coefficient
of the material used for the pipes will cause a decrease in the Total Pressure of about 42.6%, without Surge tank,
and of 12.2% with Surge Tank.
(TF) is the shift from one steady-state to another in a fluid stream flow
system where the pressure and velocity change quickly [6]. The Tran
Introduction sient Flow happens in all the fluid streams, confined and unconfined. In
a confined system, such as a pipeline of water, a water hammer (WH) is
Waste water treatment facilities consists often of quite developed an immediate change in the flow that produces large transient pressure
hydraulic networks with many pipes. We can think to the sewer fluctuations (TPF) [7]. Water hammer can be investigated in two
network, see [1]. Microbial fuel cells can also be connected with hy different ways: by the theory of rigid water column, which ignores the
draulic networks [2] or can be built up as decentralized systems [3,4]. fluid compressibility and by the pipe walls elasticity, integrating
Also in the case of decentralized systems when the plant is scaled up a investigation of pipes elasticity [8]. The pressure wave velocity may
small hydraulic circuit has to be realized as proposed in [5]. surpass 1000 m/s and the values of TPF shifts from very high to very low
Water hammer (or surging, or shock wave) is a commonly used term values, which causes serious damages in the water pipelines and high
in water treatment facilities; which is defined as the momentary increase noise, different cavitation forms and other serious problems. The causes
in pressure inside a pipe, which corresponds to pressure (acoustic) of WH can be many. The main four probable causes usually produce
waves. The phenomenon is based on a sudden change in the flow in large changes in pressure: sudden power failure of the pumps, starting or
pipes which can be due to three causes: pumps and valves; vapor pocket stopping of pumps, fast changes in the valve setting and unstable pump
collapse and impact of water following the rapid flow of air out of a vent. characteristic curve [9,10]. Hydraulic systems must be designed to
The design of the pumping station has to be carefully based on models to support both design and off-design operations and be safeguarded to
avoid this negative effect. This is the topic of this work. Transient flow
* Corresponding authors.
E-mail addresses: [email protected] (K. Al Bkoor Alrawashdeh), [email protected] (P. Bartocci).
https://doi.org/10.1016/j.seta.2020.100990
Received 6 July 2020; Received in revised form 15 November 2020; Accepted 28 December 2020
2213-1388/© 2020 Elsevier Ltd. All rights reserved.
K. Al Bkoor Alrawashdeh et al. Sustainable Energy Technologies and Assessments 44 (2021) 100990
overcome all the above causes [11]. airflow in the ventilation tube of an ST. Riasiand Tazraei (2017)
In water supply systems, the Water Hammer shock can be enlarged acknowledged the expenses of a ST construction and suggested the idea
along the pressure pipe as a result of inertia and flexibility. However, in of replacing a ST with a surge relief valve [39].
complex operations of long water supply systems [6–8,12,13] equip Skulovich and Bent (2015) [39] optimized the position and di
ment like surge tanks (ST) [14–16] chambers and valves of air [16,17] mensions of a ST with the purpose of improving transient control using
are commonly implemented in different studies to guarantee security. an algorithm method. This technique is useful for solving transient
Other important approaches are shown in [18–24]. boundaries. Furthermore, they considered a smooth relationship be
By interrupting the continuity of the pressure pipes, the energy tween the tank volume and the maximum pressure and suggested that
carried by the water can be quickly released increasing and decreasing the protection devices selection is susceptible to transient event condi
the level inside the Surge Tank [15]. Recently, with the development of tions. Feng et al. (2017) [40] introduced the idea of an improved multi-
computer science, numerical simulation became the predominant way objective bacterial-foraging chemotaxis gravitational search algorithm,
to transient analysis [25]. Different methods have been introduced and which controlled the WH pressure and the rate of the unit rotational
implemented for transient simulations, such as the finite different velocity in water supply system with two surge tanks at two sides. The
method and the finite element method [26]. self-adaptive auxiliary control (SAC) system was proposed by Wuyi et al.
Particularly, to reproduce the transient process in engineering pro (2019) [16] to improve the operation performance and make the surge
jects the method of characteristics (MOC) is the most used technique. tank more efficient.
However, the Mac Cormack technique is also used to solve hyperbolic The aim of this study is to investigate the effects of various param
partial differential equations of the free surface flow in dynamic fluids eters on the WH, including a set of variables among which: Diameter (D),
[27]. It’s still quite difficult to simulate the device’s boundary condi Length (L) and Roughness coefficient of the pipes material (C). A project
tions. In the free-surface flow framework a shock capturing method is implemented in the TP HAMMER V8i Software, in order to investigate
should be investigated, to allow the convergence of the solution (see the effect of change in D, L, and C in two scenarios. The first scenario
[28–31]). analyses D, L, and C changes, without surge tank. While the second
Other studies reported how complex devices (CD) can become scenario analyses the changes in D, L, and C with surge tank. Finally,
simpler ones using lumped elements, maintaining the original charac linear programming optimization in MATLAB is applied to obtain stable
teristics [32]. Notably, conditions of simple pipe network can be rep conditions also without the ST. This is done by defining the optimum C,
resented by a system of equations, which expresses the CD’s physical L and D ranges which lead to minimize the WH effect and to reduce the
characteristics. Fang and Chen (2008) created a simulation system for a impact of the pressure fluctuation.
hydroelectric power plant (HPP) that contains upstream and down
stream STs; that has proved to be effective [33]. Zhou and Xu (2018) Methodology
[34] demonstrated that hybrid simulation of 3D SP-VOF (Simplified
Piecewise Linear Interface Calculation and Volume of Fluid) can be an Any interruption in the system of pipes implies that the flow will start
efficient model, by modifying a simulation of a power-off process in producing pressure waves (PW). As the PW are produced, they create
pumped-storage of hydropower. TPF and alter flow conditions. Probably these transient conditions can
The ST is used in water supply systems to control TPF [35,36]. The have negative consequences which can be avoided by fitting analysis,
ST’s location and size can greatly affect the pressure control perfor construction and design considerations.
mance. Normally, to improve the pressure control, the ST should be An analysis is proposed to define the effects of different parameters,
located near to the transient generator, like pumps and valves. Should to minimize the WH problems. In the present work, HAMMER V8i
the size of the ST be insufficient, the TPF cannot be reduced effectively. software is applied with different factors, to reduce the impacts of WH,
However, a common ST is sufficient to meet most applications. Ver where the critical factors are: the diameter and the length of the pipes,
eideand Svingen (2017) [17] showed the effects of a ST throttling on their roughness coefficient and the surge tank position.
hydraulic transients in an HPP. The outcome confirms that throttling can In first stage of the study, the network is designed without surge tank,
cause some small improvement in TP control. while in the second stage of the study it is designed with a surge tank,
A linear mathematical model of irregular flow for the tailrace system which is implemented after the pump. In both stages the values of
with an open pipe based on the state-space technique was suggested by pressure are modelled by changing variable parameters. In each stage
Yang and Wang (2016) [37]. Also, by inspecting the water level vacil the pipe diameter after the pump, the length of the pipe after the pump
lation in tailrace ST, they discovered that the open tailrace pipe has a and the roughness coefficient of the material are changed, to examine
strong impact on the hydraulic transient process. Moreover, Yang and their effect on the WH.
Wang (2016) [37] and Riasi and Tazraei (2017) [38] examined the
2
K. Al Bkoor Alrawashdeh et al. Sustainable Energy Technologies and Assessments 44 (2021) 100990
Case study
Where K is the volumetric compressibility modulus of the liquid, ρ is the
liquid density, e is the pipe wall thickness, E is the pipe elasticity
The network runs from one reservoir to another. The network con
modulus (Young); ψ is a factor related with the pipe supporting condi
tains a pump, valve and a set of pipes (P1–P7) and junctions (J1–J6). The
tion (i.e., cross-section dimensions, pipe axial constraints etc.).
lowest water level of the reservoir − 1 (Res-1) is 383 m, and the
To check the inlet flow discharge, a valve was fixed up in the water
elevation difference between the reservoir − 1 and reservoir-2 (Res-2) is
supply pipe. It is placed after the pump and before the inlet of the
73 m. The total pipe length is 1.857 km. The total water volumetric flow
reservoir 2, where the pump is installed between reservoir 1 and the
is 0.468 m3/s. The study data inventory is presented in Table 2 and the
valve. Consider a pipe which is at one end joined to a bond (RES2) with
main characteristics of the network are reported in Table 4.
water and on the other end, a valve is fitted. In steady-state conditions
The pipeline elevation at the pipe inlet and outlet are shown in
water is flowing and at time equal to zero (t = 0) the valve is closed
Table 3. Here the main characteristics of the pump, the valve and the
abruptly. This makes the velocity equal to zero in front of the valve and
surge type are proposed.
consequently the water pressure increases, which drives to an expansion
Pump, main characteristics:
of the pipe diameter at the same time. The pressure wave reaches the
bond at the time [25]:
T = L/a (4)
Table 1
In the bond, the pressure wave is reflected at the water surface. In the Hazen-Williams coefficient, C for different material of pipe [42].
hydraulic concept, a water surface is regarded as a body of constant Pipe Material CH.W.
inertia. That means for a pressure wave a water surface acts as a solid Brass 130–140
means. When the wave is reflected in an unstable situation at the tran Cast iron (common in older water line)
sition region between the pipe cross-sectional area and the bond New, unlined 130
10-year-old 107–113
transpires.
20-year-old 89–100
After the region of transition (in the bond), the pressure increases 30-year-old 75–90
and the wave velocity decreases, after that the water starts to flow from 40-year-old 64–83
pipe toward the bond (flow from high pressure to lower pressure). That Concrete or Concrete lined
leads to collision between the water body and the wave. As a conse Smooth 140
Average 120
quence, the energy converts from pressure energy into kinetic energy. In
Rough 100
this modality water again flows into the pipe and enters the valve at Copper 130–140
vibration time, which is expressed as: Ductile iron (Cement mortar lined) 140
Glass 140
T = 2L/a (5) High-density polyethylene (HDPE) 150
Plastic 130–150
where L is the pipe length (m). Polyvinyl chloride (PVC) 150
The water velocity can be obtained using the following equation: Steel
Commercial 140–150
V = Q/S (6) Riveted 90–110
Welded (seamless) 100
Vitrified clay 110
3
K. Al Bkoor Alrawashdeh et al. Sustainable Energy Technologies and Assessments 44 (2021) 100990
Table 2 junction J1, to supply flow into the pipeline, upon the power failure,
Parameters of network (Diameter of all the pipes is 0.6 m and roughness coef keeping the upstream water column moving and minimizing the size of
ficient - Hazen-Williams C = 130 Ductile Iron). the vapor pocket at the high point (or even preventing it from forming).
Pipe Length Total length Junction Elevation Initial The Hydropneumatic Tank element properties in the Properties ed
(m) from reservoir (m) Pressure itor are set as follows:
(m) (kpa)
PS1 50 50 Res-1 383
a. Elevation (Base) and Elevation are set to 408.000 m respect to J1;
–
PMP1S 40 90 PJ1 363 –
PMP1D 10 100 PJ2 363 977.18 b. The Operating Range Type is set to Elevation.
P-1 20 120 J1 408 536.7 c. The initial HGL (Initial) is set to 465 m.
P-2 380 500 J2 395 650 d. The (Initial) Liquid Volume is set to 14,200 L.
P-3 300 800 J3 395 638
e. The Minor Loss Coefficient (Outflow) is set to 1.0.
P-4 250 1050 J4 386 716
P-5 400 1450 J5 380 759 f. the Tank Calculation Model is set to Gas Law Model.
P-6 250 1700 J6 420 359 g. the Volume (Tank) is set to 20,000 L.
P-7 175 1875 Res-2 456 29 h. the treat as Junction field command in the software is set to True.
This means that the hydropneumatic tank is not included in the
calculations of initial conditions. Instead, the HGL in the hydro
Table 3 pneumatic tank is assumed to be the same as if there was a junction at
Pipeline elevation at the pipe inlet and outlet. the tank location.
Pipe Elevation inlet (m) Elevation Outlet (m) i. The diameter (Tank inlet Orifice) is set to 450 mm.
Res-1 WSE*(383) Invert (380) j. the Ratio of Losses is set to 2.5.
PS1 380 363
PMP1S 363 363 First scenario
PMP1D 363 363
P-1 363 408
P-2 408 395 The network doesn’t contain a surge tank, as shown in Fig. 1. The
P-3 395 395 network of pipes will be investigated in the terms of WH by controlling
P-4 395 386 the PT. The TP is calculated with variable parameters, such as:
P-5 386 380
P-6 380 420
P-7 420 453 - variable diameter;
Res-2 Invert (453) WSE (456) - variable length
- variable roughness coefficient of the pipes.
Table 4 Only one parameter is changed per analysis, while the other remain
Design criteria of pipe line network. constant; so, the effect of each parameter is evaluated independently.
Design criteria of pipe line network
Second scenario
H 81.3 m Pump head
H0 73.0 m Static head (difference between Res-2 and Res-1)
In this scenario, the network of pipes includes a surge tank, which is
L 1875 m Pipeline length
D 600 mm Pipeline diameter = 0.600 M installed after the pump instead of junction 1 as shown in Fig. 2. The
t 8.0 mm Pipe wall thickness = 0.0080 M surge tank can significantly decrease the fluctuation of the TP.
Qp 1684.0 m3/ h Total flow (pump delivery capacity) = 0.4680 m3/ sec Furthermore, when the pressure rises in the pipe, the surge tank regu
vw Wave velocity (m/s) larly absorbs water from the pipe to limit the rise of the TP and when the
ρ= 1000 Kg/ Water density
pressure decreases in the pipe, the surge tank will discharge water to the
m3 principal pipe to stop the decrease of the TP.
EW = 2.1E+09 N/m2 Compression elasticity modulus (Young’s modulus)
for water (Pa). Result and discussion
EP = 2.1E+11 N/m2 Tension elasticity modulus (Young’s modulus) for
pipe material (Pa)
g= 9.81 m/s2 Acceleration of gravity The behavior of WH on a network including a pipe with variable
diameter and length and roughness coefficient is estimated. For this
purpose, the HAMMER V8i software has been used to analyze the in
a. Inertia (Pump and motor): This is the combined pump, shaft, and fluence of different variables on the TP value.
motor inertia: 17.2 kg*m2.
b. Speed (Full): 1760 rpm. First scenario evaluation
c. Specific Speed: SI = 25, US = 1280.
The equations of the characteristic design of the pipe system have
Valve, main characteristics: been determined. The TP is calculated for 3 changing parameters:
diameter, length and pipe roughness coefficient.
- Pump Valve Type: set to default (Check Valve). The power failure is
assumed to be instantaneous and the check valve is allowed to close Effect of the pipe diameter without surge tank
without any delay (zero) to protect the pump from damage. When In this study, the considered pipes diameters are in the range of
the valve closes the pump so it is already stopped. 500–1000 mm. All the characteristics are implemented as reported in
- The check valve is built into the pump, so the distance between the Tables 2–4, the length of the pipe is 20 m, the roughness factor 130 and
pump and the downstream check valve is negligible. the time of valve closure is 5 sec.
The results of the calculations and the behavior of PT with changing
Surge, main characteristics: diameter for all the pipes network (P1 - P7) are shown in Fig. 3 and
It is clear that high pressures are caused by the sudden collapse of a Table 5. The results show that as the pipe diameter increases the TP will
vapor pocket at node J1. So we can install a Hydropneumatic Tank at also decrease, however, the decreasing value is very small. The law
4
K. Al Bkoor Alrawashdeh et al. Sustainable Energy Technologies and Assessments 44 (2021) 100990
Fig. 3. The effect of change in the diameter of pipe on the value of TP.
5
K. Al Bkoor Alrawashdeh et al. Sustainable Energy Technologies and Assessments 44 (2021) 100990
Fig. 4. The effect of change in the length of pipe on the value of TP.
6
K. Al Bkoor Alrawashdeh et al. Sustainable Energy Technologies and Assessments 44 (2021) 100990
Fig. 5. The effect of change in the roughness coefficient of the pipe on the value of TP.
Table 8 Effect of the roughness coefficient of pipe material with surge tank
Maximum pressure with change diameter at junction 1. The roughness coefficient has been changed within the range of
100–140. The effect of the change in the roughness coefficient with
Diameter 500 600 700 800 900 1000
(mm) surge tank on TP is expressed by the following equation:
Maximum 1462.21 1538.37 1518.38 1462.69 1397.16 1332.6
TP = 4.28C + 979.9 (17)
Pressure
(kpa) As it is shown in Fig. 10, the effect of change in the roughness
7
K. Al Bkoor Alrawashdeh et al. Sustainable Energy Technologies and Assessments 44 (2021) 100990
Table 9
Maximum pressure with change in length of pipe 1.
Length (m) 40 60 80 100 150 200
Maximum Pressure (kpa) 1524.64 1531.78 1531.87 1563.61 1614.93 1656.01
Fig. 8. The effect of change in the diameter of pipe with surge tank on the value of TP.
Fig. 9. The effect of change in the length of pipe with surge tank on the value of TP.
8
K. Al Bkoor Alrawashdeh et al. Sustainable Energy Technologies and Assessments 44 (2021) 100990
Table 10
Maximum pressure with change in roughness coefficient of pipe 1.
Roughness Coefficient 100 110 120 130 140
(C)
Maximum Pressure 1403.82 1452.87 1497.75 1538.37 1575.08
(kpa)
9
K. Al Bkoor Alrawashdeh et al. Sustainable Energy Technologies and Assessments 44 (2021) 100990
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