PDK 028932 Kekw Hardware en

AMKASYN
Device description
Servo Drives KE/KW
Compact Power Supplies KE, KES, KEN
Compact Inverters KW, KWD
Version: 2023/11
Part no.: 28932
Translation of the "Original Dokumentation"
Imprint
Name: PDK_028932_KEKW_Hardware_en
Version: Version 2023/11
Chapter / Topic Change Initials
AMKmotion Design LeS
Technical data foot note 1: firmware version added for Non Dual Use LeS
inverters classification
KW/KWD
Previous version: 2021/39
Product version: Product Firmware version (Part no.)
KE/KW series Siehe Validity of device description auf Seite 3.
Copyright notice: © AMKmotion GmbH + Co KG

Any transfer or reproduction of this document, as well as utilisation or communication of its contents,
requires express consent. Offenders are liable for the payment of damages. All rights are reserved in
the event of the grant of a patent or the registration of a utility model or design.
Reservation: We reserve the right to modify the content of the documentation as well as the delivery options for the
product.
Publisher: AMKmotion GmbH + Co KG
Gaußstraße 37-39
73230 Kirchheim unter Teck
Germany
Phone +49 7021 50 05-0
Fax +49 7021 50 05-176
E-mail: [email protected]
Registration court: AG Stuttgart, HRA 230681, Kirchheim unter Teck,
Tax Id no.: DE 145 912 804
Complementary: AMKmotion Verwaltungsgesellschaft mbH, HRB 774646
Service: Phone +49 7021 50 05-190, Fax -193
For fast and reliable troubleshooting, you can help us by informing our Customer Service about the
following:
l Type plate data for each unit
l Software version
l Device configuration and application
l Type of fault/problem and suspected cause
l Diagnostic messages (error messages)
E-mail [email protected]
Internet address: www.amk-motion.com
2 / 228 PDK_028932_KEKW_Hardware / Version 2023/11

Validity of device description
The device description is valid for the following hardware version numbers and firmware versions.
In KE/KW modules with smaller version numbers and older firmware version numbers, it is possible that not all
contents described in this document are available.
Hardware revisions
Compact power supplies Compact inverters

Module Rev. status AMK part no. Module Rev. status AMK part no.
KEN 5 3.24 E793 KW 2 3.25 E765
KEN 5-F 3.24 E923 KW 2-F 3.25 E910
KEN 5-0N 1.03 E1054 KW 2-0N 3.24 E764
KEN 5-FN 1.03 E1055 KW 3 3.23 E815
KEN 5-S10 1.03 E1200 KW 4-F 3.23 E942
KW 5 3.23 E767
KEN 10 3.24 E816 KW 5-0N 3.23 E766
KEN 10-F 3.24 E924 KW 6-F 3.24 E943
KE 10 * --- --- KW 8 3.24 E813
KW 8-0N 3.24 E814
KEN 20-0N 1.00 E1234 KW 9-F 3.25 E925
KE 20 3.23 E717 KW 10 3.25 E768
KE 20-F 3.23 E928 KW 20 3.26 E769
KE 20-0EU 1.04 E1037 KW 40 3.27 E770
KES 20 3.26 E944 KW 60 3.27 E771
KES 20-0EU 1.07 E984 KW 100 4.05 E855
KW 150 1.08 E988
KE 40 3.25 E718 KW 200 1.08 E989
KE 40-0EU 1.04 E1038
KES 40-0EU 1.06 E985 KWD 1 3.25 E759
KWD 1-F 3.25 E914
KEN 60 * 3.24 E892 KWD 1-0N 3.25 E762
(KE 60-S4) KWD 2 3.25 E760
KE 60 3.25 E719 KWD 2-F 3.25 E915
KE 60-0EU 1.04 E1039 KWD 2-0N 3.25 E763
KES 60 3.26 E833 KWD 4-F 3.24 E916
KES 60-0EU 1.06 E986 KWD 5 3.24 E818
KEN 120 3.23 E781

KE 120 4.14 E856
KE 120-0EU 1.04 E1040
KES 120 4.05 E834
KES 120-0EU 1.04 E987
KE 180-0EU 1.11 E1060

KES 180-0EU 1.11 E1061
* Please contact the AMK sales team to inquire about availability or alternative modules.
PDK_028932_KEKW_Hardware / Version 2023/11 3 / 228

Firmware versions
Compact power supply
Controller card Firmware version
KE-E03 KER3_304_1303_204405
KE-E10 / -E11 KE_404_1829_207248
(KExx-xEx)
KE-N02 KEN_102_1438_205360

Content
Imprint 2
1 About this documentation 10
1.1 Keeping this document 10
1.2 Target group 10
1.3 Purpose 10
1.4 Display conventions 10
1.5 Appendant documents 11
2 For your safety 12
2.1 Design of safety information 12
2.2 Classes of hazard 12
2.3 Used safety symbols 12
2.4 General safety notes 13
2.4.1 For your safety 13
2.4.2 Avoiding material damage 13
2.5 Requirements for the personnel and their qualification 13
2.6 Intended use 14
2.7 Directives, laws, standards and certificates 14
2.7.1 EC/EU declaration of conformity - CE mark 14
2.7.2 TÜV certificate - EF power output stage enable 14
2.7.3 Certificate of compliance – CSA INTERNATIONAL 14
2.8 EMC legal regulations and norms 14
2.9 Safety rules 15
2.10 Prerequisite for safe operation with the drive system 15
2.11 Safety devices 15
2.12 Safety and warning signs 16
2.13 Warranty 16
3 Transport and storage 17
3.1 Transport 17
3.2 Storage conditions 17
3.3 Note for electrolytic capacitors - reforming 17
4 Product overview 18
4.1 Ordering data 18
4.2 Basics on servo drive system 18
4.3 Product description 19
4.3.1 Products, options, accessories 19
4.3.2 Display of product in system 20
4.4 Product names and type codes 22
4.5 Type plates 24
4.5.1 Type plate KE / KEN / KES 24
4.5.2 Type plate KW / KWD 25
4.6 Technical data 25
4.6.1 General technical data 25
4.6.2 Technical data - compact power supply 28
4.6.2.1 KE without fieldbus connection 28
4.6.2.2 KE with fieldbus connection 29
4.6.3 Technical data - compact inverter 37
4.7 Views KE 42
4.7.1 Module overview 42
4.7.2 KE with ACC bus interface 43
4.7.2.1 Connections 43
4.7.2.2 Front view KE: module width 55 mm and 85 mm 44

4.7.2.3 Front view KE: module width 170 mm 45
4.7.2.4 Front view KE: module width 255 mm 46
4.7.2.5 Top view: compact power supply KE 47
4.7.2.6 View from below: compact power supply 48
4.7.3 KE with real-time Ethernet interface 49
4.7.3.2 Front view KE-0EU: module width 85 mm 50
4.7.3.6 View from below: compact power supply 54
4.7.4 KE without fieldbus interface 55
4.7.4.2 Front view KEN xx-xN/S10: module width 55 mm 56
4.8 Views KW 56
4.8.1 Module overview 56
4.8.2 Connectors of compact inverters 57
4.8.3 Front view KW: module width 55 mm and 85 mm 58
4.8.4 Front view KW: module width 170 mm 59
4.8.7 Front view KWD: module width 55 mm 62
4.8.8 View from below: compact inverter 63
5 Projecting 64
5.1 Compatibility of controller cards 64
5.2 Notes on EMC-compatible switch cabinet construction 64
5.3 Configuration of compact inverter KW 66
5.4 Configuration - compact power supply KE 66
5.5 DC bus capacity 67
5.5.1 Maximum DC Bus Capacity that can be Connected Externally to the KE 67
5.5.2 Inhibit Time for Control Signal UE (Converter ON) 68
5.6 DC bus wiring 68
5.6.1 DC bus looping 68
5.6.2 DC Bus Cable Sets 72
5.6.3 Connection to modules of the decentralised drive technology 74
5.7 Supply voltage 24 VDC 74
5.8 Module cooling 75
5.8.1 Power loss (configuration of cooling system) 75
5.8.1.1 Power loss with cold plate modules 75
5.8.1.2 Power loss for air-cooled modules 76
5.8.2 Liquid cooling 77
5.8.2.1 Requirements for cooling circuit 77
5.8.2.2 Dew point table 77
5.9 Maximum generative brake energy 78
5.10 Maximum available ACC bus length 79
6 System structure and accessories 80
6.1 System structure KEN 5 (-F, -xN, -S10), KEN 10(-F) and KEN 20-0N 80
6.2 Switch-on components and mains supply KEN 5(-F, -xN, -S10), KEN 10(-F) and KEN 20-0N 81
6.3 System structure KE (-F) and KEN 85
6.4 Switch-on components in charging circuit and mains supply KE (-F, -0EU) and KEN 85
6.5 System structure KES 88
6.6 Switch-on components in charging circuit and mains supply KES 88
6.7 Accessories components - overview 91
6.7.1 Fuses 94

6.7.2 Upstream mains choke ALNV 95
6.7.3 Main contactor 96
6.7.4 Mains filter AF 97
6.7.5 Mains choke ALN 98
6.8 Brake resistor 100
6.9 Liquid cooling system 102
6.10 Air cooling system 103
6.11 Slot nut D508 104
6.12 Shielding terminals 104
7 Assembly 105
7.1 Arrangement of KE/KW modules in the switch cabinet 105
7.2 Installation of cold plate modules on the cooling system 106
7.3 Installation of modules with integrated air cooling 107
8 Electrical connections 109
8.1 Wiring 109
8.2 Earthing 110
8.3 Motor power and encoder cable 112
8.4 Connection technology KE with ACC bus or real-time Ethernet interface 113
8.4.1 PE connection 113
8.4.2 Terminal connection technology 114
8.4.3 [S1] DIP switch 115
8.4.3.1 KE with ACC bus interface 115
8.4.3.2 KE with real-time Ethernet interface 115
8.4.4 [X01] mains supply 116
8.4.5 [X02] DC bus 118
8.4.6 [X03] External brake resistor 120
8.4.7 [X06] DC bus 122
8.4.9 [X08, X09] supply voltage 24 VDC 125
8.4.10 [X20] mains supply - power supply to charging circuit, controller for main contactor 126
8.4.11 [X21] two binary outputs and supply voltage for X21 and X22 129
8.4.12 [X22] two binary inputs and two binary outputs 131
8.4.13 [X23] service interface 132
8.4.14 [X25] PTC thermistor connection (temperature sensor) 133
8.4.15 [X85/X86] real-time Ethernet 134
8.4.16 [X136, X137, X236, X237] ACC bus interface 135
8.4.17 [X235] USB 137
8.5 Connection technology KE without fieldbus interface 138
8.5.3 [X02] DC bus 141
8.5.4 [X03] external brake resistor 142
8.5.5 [X04] two binary outputs and supply voltage 143
8.5.6 [X06] PTC thermistor connection (temperature sensor) 145
8.6 Connection technology KW 148
8.6.2 Terminal connection technology 149
8.6.3 [X04] motor connection 150
8.6.4 [X05] DC bus 152
8.6.5 [X06] DC bus 154
8.6.7 [X12] motor PTC thermistor connection 157
8.6.8 [X13] acknowledgement power output stage enable transmission 159

8.6.9 [X14] power output stage enable transmission 160
8.6.10 [X15] power output stage enable EF / EF2 161
8.6.11 [X16] acknowledgement of power output stage enable 162
8.6.12 [X17] power output stage enable EF / EF2 163
8.6.13 [X18] power output stage enable transmission 164
8.7 Connection technology - D-SUB connector 166
8.8 Connection technology - plug connector 166
8.9 Connection technology - shielding terminals 167
8.10 Connection technology - connection bolts with 2 ring cable lugs 169
9 Functional description KE 170
9.1 Theory of operation 170
9.2 Changing the default settings 172
9.2.1.1 KE ACC bus baud rate 172
9.2.1.2 KE ACC bus addressing 172
9.2.1.3 KE operation without ACC bus 173
9.2.2 KE with realtime-Ethernet interface 173
9.2.2.1 EtherCAT addressing 173
9.3 LED status indicator 174
9.3.2 KE with real-time Ethernet interface 174
9.3.3 KE without fieldbus interface 174
9.4 Behaviour in case of an error 175
9.4.1 LED status indicator 175
9.4.1.1 KE with ACC bus interface 175
9.4.1.2 KE with real-time Ethernet interface 176
9.4.1.3 KE without fieldbus interface 177
9.5 ACC bus interface 178
9.5.1 PDO mapping variables 178
9.5.2 Configurable feedback values 178
9.5.3 Status and control variables 179
9.6 Real-time Ethernet interface 179
9.7 Display of actual value 180
9.8 Configuring binary outputs 180
9.9 Controlling a UPS 181
9.10 24 VDC buffering (internal UPS) 181
9.11 DC bus voltage 184
9.12 Mains current monitoring 184
9.13 Temperature monitoring 184
9.13.1 Module-internal 184
9.13.2 External elements 184
9.14 Monitoring of external component mains 185
9.15 Fan control 185
9.16 Switch-on diagram and switch-off diagram 186
9.17 Pulse diagram EMERGENCY STOP 186
10 Functional description KW 188
10.1 Theory of operation 188
10.2 Temperature monitoring 188
10.2.1 Module-internal 188
10.2.2 Servo motor 188
10.3 Fan control 189
10.4 EF requirements 189
10.5 Function description - EF safety function 189
10.5.1 Signal description for power output stage enable 190

10.5.2 Acknowledgement signals QEF / QES 190
10.5.3 Drive behaviour 190
10.5.4 Reaction time EF safety function 191
10.5.5 EF individual fuse protection KW 194
10.5.6 EF individual fuse protection KWD/KWZ 195
10.5.7 EF individual device fuse protection KWD/KWZ 197
10.5.8 EF group fuse protection KW 198
10.5.9 EF group fuse protection KWD / KWZ 200
10.5.10 EF group fuse protection combination of KW with KWD/KWZ 202
11 Maintenance, cleaning, and disposal 204
12 Replacement 205
12.1 General safety notes 205
12.1.1 For your safety 205
12.1.2 Avoiding material damage 206
12.2 Safety 206
12.3 Dismounting and replacing a compact power supply 207
12.4 Dismounting and replacing a compact inverter 208
13 Summary datas 209
13.1 Tightening torques, module assembly 209
13.1.1 Cold plate modules 209
13.1.2 Modules with integrated air cooling 209
13.2 Tightening torques, connection terminals 209
13.3 Recommended wire cross-sections for the compact power supply 210
13.4 Max. connection diameters for the compact power supply 212
13.5 Recommended wire cross-sections for the compact inverter 212
13.6 Max. connection diameters for the compact inverter 214
13.7 Shield connections 214
14 Certificates 216
15 Dimensions 217
15.1 Dimensions - cold plate modules 217
15.1.1 Dimensions - cold plate modules 55 mm 218
15.2 Dimensions of air-cooled modules 223
15.2.1 Dimensions of air-cooled modules (55 mm) 223
15.2.2 Dimensions of air-cooled modules 85 mm 224
Glossary 225
Your opinion is important! 228

1 About this documentation
1.1 Keeping this document

This document must permanently be available and readable at the place where the product is in use. If the product is used at
another place or changed the owner, the document must be passed on.
1.2 Target group

Any person who is entitled and intends to carry out one of the following works must read, understand, and observe this
documentation.
l Transportation and storage
l Unpacking and installation
l Projecting
l Connection
l Parameterisation and startup
l Testing and maintenance
l Service and repair
l Decommissioning and disposal
1.3 Purpose
The documentation at hand describes the functional safety of the KW-R07 / -R17 controller cards.
It is intended to qualify the user to parameterise and command safety functions.
This documentation is addressed to any person who handles the product. It gives information about the following topics.
l Safety messages which are absolutely necessary to take care of during handling the product.
l Product identification
l Projecting, planning, and dimensioning of the application
l Environmental conditions for storage, transportation, and operation
l Installation
l Electrical connections
l Startup and operation
l Maintenance, repair, exchange and diagnosis
l Exchange and diagnosis
l Decommissioning and disposal
l Technical data and conformity with standards
1.4 Display conventions

Display Meaning
This symbol points to parts of the text to which particular attention should be paid.
ID0815 'parameter text' Parameter names, e.g. ID2 'SERCOS cycle time'
1234 'diagnostic message' Diagnostic message, e.g. 1110 'Warning brake transistor'
0x 0x followed by a hexadecimal number, e.g. 0x500A
'Name' Calling up the 'Delete PLC program' function for example.
'bold' Menu items and buttons in a software or on a control unit, for example.
Click the 'OK' button in the 'Options' menu to call up the 'Delete PLC program' function.
>Input variables< A variable that is entered in the operator interface.

1.5 Appendant documents
Standards and guidelines
Name Title
EG Richtlinie Niederspannung Low voltage directive
2014/35/EU
EG Richtlinie EMV 2014/30/EU EMC directive
Certificates
Name Title
Z10 16 12 23303 008 TÜV certificate; power output stage enable for protection against restart
Certificate of Compliance 1441318 CSA certificate; KE/KW modules, switch on components, cooling plates
Device descriptions
AMK part-no. Title
25240 Brake resistor AR45
29881 Controller cards KW-R03 / -R03P / -R04
200043 Liquid-cooled cold plate KW-CP
202393 Fan-cooled cold plate KW-LK
202744 Controller cards KW-R06 / -R16 / -R07 / -R17
204918 Controller cards KW-R24(-R) / -R25 / -R26 / -R27
203422 Main contactor
203423 Mains choke
203424 Mains filter
203425 Upstream mains choke
204027 Supplementary filter AF-FE1
204382 Additional capacity AE-ZK6
Functional descriptions
AMK part-no. Title
25786 Diagnostic messages
204979 Software description AIPEX PRO V3
(PC software for startup and parameterization)
203704 Parameter descriptionKW-R06 / -R16 / -R07 / -R17, KE (CAN / Ethernet), KW-R24(-R) / -
R25 / -R26 / -R27
203771 Software description ATF - AMK Tool Flasher
(PC software for firmware update)
203878 Function descriptions
(functions of the controller firmware)
204539 Initial startup KE/KW

2 For your safety
2.1 Design of safety information

Any safety information is configured as follows:
SIGNAL WORD
Type and source of risk
Consequence(s) of non-observance
Steps to prevent:
l ...
2.2 Classes of hazard

Safety and warning messages are graduated into classes of hazard (according to ANSI Z535). The class of hazard defines the
potential risk of harm and is described by a single word, if the safety information is ignored. The signal word is followed by a safety
alert symbol (ISO 3864, DIN EN ISO 7010). In accordance with ANSI Z535, the following signal words are used to define the class
of hazard.
Safety alert symbol and Class of hazard and its meaning

signal word
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury
DANGER
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious
WARNING injury
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided,
CAUTION could result in minor or moderate injury
NOTICE is used to address preventions to avoid material damage, but not related to personal
NOTICE
injury.
2.3 Used safety symbols

Safety symbol Meaning
Warning of a danger!
Warning against dangerous electrical voltage!
Warning against dangerous electrical voltage!

It will last up to 5 minutes until the energy storage is discharged after it has been electrically
disconnected.
Warning against hot surface
Warning against crushing

2.4 General safety notes
Generally there is a danger from electrical drives because of improper use, uncontrollable movements due to defective
components, software errors, handling errors, errors in the installation and with components, errors because of environmental
influences, and from touching current-carrying parts.
2.4.1 For your safety

DANGER
Danger to life from touching electrical connections!
Electrical terminals and connectors carry voltages that may cause death or serious injury upon
contact. The teminals of the DC circuit capacitors (UZP, UZN) on the front panel of the device may
retain hazardous DC voltage for up to 5 minutes after switching off the device!
In OFF state, the LED indicators on the device front panels do not indicate the voltage status of the
terminals.
Steps to prevent:
l Provide shock-hazard protection
l Prior to any work on the device: Turn off the main switch to disconnect the power supply,
and secure switch against being turned on again.
l Wait at least 5 minutes for components to discharge.
l Connection or disconnection of terminals is only allowed if they are free of voltage.
l Measure the terminals voltage to verify that the terminal is de-energized. One suitable
measuring point is the DC bus between the UZP and UZN terminals.
l If the PE connection between the modules is open, avoid touching the casing since
dangerous voltages may be present. During the proper operation of the KE/KW modules
there is an earth leakage current of more than 3.5 mA. In this case, the standard requires
that the devices be firmly connected to PE. The PE conductor must have a cross section of
at least 10 mm2.
l Do not connect, disconnect and/or install the electrical lines (terminal cables, plugs,
sockets) and optional modules until they have been electrically de-energized.
2.4.2 Avoiding material damage

NOTICE
Electronic components could be destroyed through static discharge!
Therefore touching of the electrical connections (e. g. signal and power supply cable or option and
controller cards) must be avoided. Otherwise you can be damaged the components when touching
by static discharge.
Material Damage!
Steps to prevent:
l Avoid touching electrical connections and contacts.
l During handling the electronic component discharge yourself by touching PE.
l Pay attention to the ESD-notes (electrostatic discharge).
2.5 Requirements for the personnel and their qualification

Any work performed on AMKmotion products should be carried out only by trained and authorized technicians.
Technicians must:
l Carry out mechanical and electrical work which are described in this documentation, e. g. when mounting and connecting
devices
l Regard any documentation that accompanies the products, in order to work safely and without fault with the products
l Know about the potential hazards and realize them
l Be familiar with the basic functions and interrelationships of the system
l Be familiar with the controller principles to put the drive system into operation
l Have knowledge and the authority to switch electrical circuits and devices on and off, to earth and mark them
l Regard specifically local safety requirements

Repair and work on devices that require them being opened may be carried out only by technicians authorised by AMK.
Unauthorised opening of the modules means the loss of the warranty.
2.6 Intended use

The AMKASYN KE/KW modules are used to control AMKmotion servo motors, and are designed as installation devices of the
safety class 1 (in accordance with EN 61800-5-1). They need to be installed in a closed, well-sized switch cabinet (IP 54) with a
fixed connection. The fed-in air must be dry and free of electrically conductive dust, fibres, gases and vapours. If necessary,
suitable filters should be used or other protective measures need to be taken.
No other loads except for synchronous or asynchronous servo motors may be connected to the AMKmotion inverters.
The protection against direct contact has to be ensured with the switch cabinet.
The AMKASYN series is designed for use in commercial applications.
Other norms apply for the use in private areas. Additional filter measures may have to be taken by the user for this.
Only components certified for use by AMKmotion may be connected to the interfaces.
The manufacturer / operator of the system is liable for any damage resulting from improper use.
2.7 Directives, laws, standards and certificates

AMKmotion products have been constructed using the "State of the Art" and are safe to operate. AMKmotion issues an EU
declaration of conformity for each of its products in which the standards and guidelines relevant for the product are listed.
AMKmotion also designates the products with the CE mark which signifies conformity to the standards. Since these standards are
listed in the Official Journal of the EU, it can be assumed through their application that the product meets the basic safety and
health requirements of the harmonization regulation, the so-called presumption of conformity applies.
Prior to starting up a machine in which the AMKmotion products have been installed, the machine manufacturer has to ensure that
the currently valid EC machinery directive and all other regulations, laws, standards and guidelines relevant for the machine are
observed.
2.7.1 EC/EU declaration of conformity - CE mark

The AMKASYN KE/KW series was designed and manufactured in compliance with the EC/EU Directive on low-voltage equipment
and EMC.
EC/EU declaration of conformity: See chapter 'Certificates'
2.7.2 TÜV certificate - EF power output stage enable

KW compact inverters with integrated EF safety function are certified to protect against restart.
The integrated EF safety function used to protect against restart is certified in accordance with EN ISO 13849-1 (Cat.4, PL e) and
EN 954-1, Cat.4.
TÜV certificate: See chapter 'Certificates'
2.7.3 Certificate of compliance – CSA INTERNATIONAL

The products listed in the Certificate (LINK) are eligible to bear the CSA Mark shown with adjacent indicators ‘C’ and ‘US’.
The ‘C’ and ‘US’ indicators adjacent to the CSA Mark signify that the product has been evaluated to the applicable CSA and
ANSI/UL Standards, for use in Canada and the U.S., respectively. This ‘US’ indicator includes products eligible to bear the ‘NRTL’
indicator. NRTL, i.e. National Recognized Testing Laboratory, is a designation granted by the U.S. Occupational Safety and
Health Administration (OSHA) to laboratories which have been recognized to perform certification to U.S. Standards.
CSA certificate: See chapter 'Certificates'
2.8 EMC legal regulations and norms

When installed according to specification, the KE/KW device combinations comply with the maximum permissible values of the
EMC product standard (acc. to EN 61800-3 'Adjustable speed electrical power drive systems' for Power Drive Systems intended
for use in the second environment [industrial applications], category C3). Additional discrete filter components need to be installed
for use in the first environment (household applications). This must be done in prior consultation with AMK; system measurements
have to be performed on-site.
The EMC measurements were carried out specially on a model drive system with 1 KE and 4 KW modules with various motor
cable lengths. The results are not universally applicable to every system. For this reason, the user is required to conduct on-site
EMC tests to verify CE conformity.

2.9 Safety rules
In particular on drive systems, the instructions pertaining to safety and the following five safety rules have to be kept in the
specified sequence:
1. Switch off electrical circuits (also electronic and auxiliary circuits).
2. Secure against being switched on again.
3. Determine that there is no voltage.
4. Ground and short circuit.
5. Cover or close off neighboring parts that are under voltage.
Reverse the measures taken in reverse order after completing the work.
2.10 Prerequisite for safe operation with the drive system

l The electricity, mechanical movements and high temperatures in electrical drive systems present hazards that can result in
fatal injuries and material damage. These hazards are present while starting up and operating the unit, and also during
servicing or maintenance work.
l Personnel must have read and understood the safety instructions before installing and operating the unit. In the
documentation included with the product, the usage warnings pertain to direct hazards and must therefore be followed
directly when operating or handling the unit by the operator.
l Compliance with all of the instructions given in the documentation included with the product will ensure safe and fault-free
operation of the unit and is a prerequisite for asserting warranty claims.
l AMK Arnold Müller GmbH & Co. KG shall not be held liable for any damages ensuing from using the unit in a manner
contrary to the intended use, from faulty installation or from using the unit beyond the specified operating characteristics
and conditions.
l Do not start the system in which the AMK products are installed (begin of intended use) until you can determine that all
relevant standards, laws and directives have been complied with.
2.11 Safety devices

The KE/KW modules must be installed such that personnel cannot contact them directly or indirectly, as stipulated by IEC 60364-
4-41 (EN 60204-1, EN 50178). The units must be earthed and connected to an overcurrent protection device.
AC/DC surge protectors can be used. These are not adequate for protecting personnel against electric shocks from the operating
current of ≤ 30mA, because the rated surge current in the KE/KW drive system can exceed 30 mA. Only surge protectors with the
following specifications are suitable:
l Type B in acc. with IEC 60755 A2, AC/DC surge protector (in acc. with EN 50178 section 5.2.11.2) (e.g., type F 804 from
ABB Stotz-Kontakt GmbH)
l Operating current ≥ 300mA (no operator protection!)
l Response delay ≥ 40 ms
l Surge current resistance ≥ 3000A

2.12 Safety and warning signs
The following safety and warning signs are found on the modules:
2.13 Warranty
l All information in the documents accompanying the product must be complied with for a safe and trouble-free operation.
l The assertion of warranty claims is excluded if the information in the documents is not observed completely.
l Hardware and firmware may not be modified except by personnel authorized by AMKmotion and after consultation with
AMKmotion.
l The company AMKmotion GmbH + Co KG is not liable for damages from unintended use, incorrect installation or
operation, exceeding rated values and non-observance with the environmental conditions.

3 Transport and storage
3.1 Transport
l The servo inverters may only be transported in their original packaging.
l Shocks during transport must be prevented.
l Check the components for signs of transport damage after their arrival. Do not install and operate any damaged
components.
NOTICE
Material Damage!
Steps to prevent:
3.2 Storage conditions

l Ambient temperature: -25 °C and +75 °C
l Maximum relative humidity: 95 %
l Maximum height: 2000 m above sea level
l Protect the devices against condensation.
l Store in the original packaging.
l Clean, dry, protected against weather conditions
l Protected against sudden temperature and humidity changes
l Protected against salt fog, industrial fumes, corroding liquids, vermin and mildew.
l Storage period of up to one year under conditions in accordance with EN 61800-2.
3.3 Note for electrolytic capacitors - reforming

If the electrolytic capacitors of the converters are not in operation, because the device is in storage or the machine is switched off,
the residual current behaviour is changed at next restart. The residual current is the leakage current which is very high after switch
on dc voltage and decreases to nominal after approximately 5 minutes. The longer time the electrolytic capacitor is voltage-free
the higher is the leakage current which can destroy the converter. After 2 years without voltage supply the converters ( power
supply, inverters) must be connected to mains voltage and electronic voltage for 1-2 hours (Converter ON [UE=1] and Controller
enable OFF [RF=0]) to reform the capacitors, means to reduce the leakage current to nominal value. After that, the converters can
be stored again.

4 Product overview
4.1 Ordering data

KE with ACC bus interface KW
Designation Ordering no. Designation Ordering no.
KEN 5 E793 KW 2 E765
KEN 5-F E923 KW 2-F E910
KE 10 -- KW 2-0N E764
KEN 10 E816 KW 3 E815
KEN 10-F E924 KW 4-F E942
KE 20 E717 KW 5 E767
KE 20-F E928 KW 5-0N E766
KES 20 E944 KW 6-F E943
KE 40 E718 KW 8 E813
KEN 60 (KE 60-S4) E892 KW 8-0N E814
KE 60 E719 KW 9-F E925
KES 60 E833 KW 10 E768
KEN 120 E781 KW 20 E769
KE 120 E856 KW 40 E770
KES 120 E834 KW 60 E771
KW 100 E855
KE with real-time Ethernet interface
KW 150 E988
Designation Ordering no. KW 200 E989
KE 20-0EU E1037
KES 20-0EU E984 KWD
KE 40-0EU E1038 Designation Ordering no.
KES 40-0EU E985 KWD 1 E759
KE 60-0EU E1039 KWD 1-F E914
KES 60-0EU E986 KWD 1-0N E762
KE 120-0EU E1040 KWD 2 E760
KES 120-0EU E987 KWD 2-F E915
KE 180-0EU E1060 KWD 2-0N E763
KES 180-0EU E1061 KWD 4-F E916
KWD 5 E818
KE without fieldbus interface
Designation Ordering no.
KEN 5-0N E1054
KEN 5-FN E1055
KEN 5-S10 E1200
KEN 20-0N E1234
4.2 Basics on servo drive system
Configuration and function

A servo drive system consists of a compact power supply and compact inverters with built-in or integrated controller cards. A servo
motor is connected to each compact inverter.
The compact power supply provides the DC bus for supplying power to the compact inverter.
The main purpose of the compact inverter is to regulate current for the servo motor. The servo motor converts electrical energy
into mechanical energy.
The integrated encoder system in the servo motor supplies the cyclical position feedback values of the servo motor to the
controller card in real-time. The controller card then uses the cyclical position feedback value to calculate the current speed of the
servo motor.
The controller card adjusts the position, speed and current of the servo motor based on the operating mode.

Servo drive systems are generally used in applications which demand dynamic performance, precision, full stall torque and
compact motors with high power density.
Power supply
The compact power supply units are connected to the mains supply via two isolated input terminals (charging circuit and mains
connection). Compact power supply units without fieldbus interface have no separate charging circuit and they are connected to
the mains supply via terminal X01 (mains connection). The DC bus capacitors are charged by the internal charging device. They
supply power in dynamic operation and absorb generative brake energy.
Power is supplied by way of the mains filter, main contactor and mains choke. The mains filter is integrated into several compact
power supply units. The main contactor and mains choke must always be installed externally (exception: Siehe 'Accessories
components - overview' auf Seite 91.).
A mains filter limit electrical interference in the range of 150 kHz to 30 MHz that electronic devices transfer into the public power
grid. In addition, they improve the electromagnetic compatibilities of the devices in the face of interferences from the electricity
network.
The mains choke reduces circuit feedback (harmonics) and improves the power factor of the connected compact power supply
units.
The logic supply is fed in via an external, buffered power supply unit.
This makes it possible to perform controlled braking in the event of mains failure.
Regenerative energy and feedback

A servo motor creates regenerative energy during braking, which is fed back into the DC DC bus. This regenerative energy is
available to motorically running servo motors that are connected to the same DC bus. Excess generative energy within the DC bus
is fed back by the compact power supply into the public mains. If the compact power supply is not equipped for regenerative
feedback or the mains supply fails, feedback will not be possible. For such cases, an external brake resistor must be connected to
the compact power supply, which is used to convert the excess energy into heat. The AMK compact power supply units are
equipped with an internal brake transistor with a control unit and terminals for connecting an external brake resistor with
temperature monitoring. The brake resistor needs to be selected application-specific depending on the occurring generative
energy.
4.3 Product description

AMKASYN servo inverters KE/KW
The intelligent servo inverter KE/KW opens a whole new dimension in power density. It enables control cabinets to be designed
extremely compact and often integrated directly into the machine. This saves both time and space. This is achieved by so-called
cold plate technology. The AMKASYN servo inverter is available in liquid and air-cooled versions.
The KE/KW series of devices includes supply and inverter modules. The modular system design provide a maximum in flexibility.
The customer only requires the components necessary for his application. Access to all parameters is provided with the real time
bus system ACC, based on CANopen or EtherCAT. In addition, connection assembly groups for profibus, the SERCOS interface
and a range of real-time Ethernet protocol delivers end-to-end communication on all levels. This in turn makes the system open to
all common standards. Standard functions such as position control, positioning and electronic gearing are included in the basic
device.
4.3.1 Products, options, accessories

The AMK drive and controller modular system is a sophisticated system with optimally compatible modules in a modular, open
architecture for innovative, integrated automation solutions.
The modular system offers all of the components you need for your automation solution.
AMKAMAC PLC operator control units

with touch screen or keyboard
AMKAMAC PLC controllers

Drive-integrated PLC on the controller card in the inverter
Drive-integrated PLC as optional card in the inverter
Cabinet controller
Compact controller with touch screen or keyboard

AMKASYN inverter
Compact inverter
Compact double inverter
Compact frequency inverter
AMKASYN optional cards

Various fieldbuses
I/O optional cards
PLC for motion control
Encoder interfaces
DYNASYN servo motors

Different models, power classes and cooling types
Decentralised servo solutions

AMKASMART iX and iC
AMKASMART IDT4, iDT5 and iDP7
Engineering tools and accessories

AIPEX PRO software tool with integrated technology libraries
Manual operating panel
PC-AMK connection cable
Cooling systems
Liquid cooling plates
Air cooling plates
Integrated air cooling systems
Controller cards
Various fieldbuses
Accessories
Upstream mains choke
Mains choke
Mains filter
Mains contactor
EMI suppressor
Brake resistor
I/O terminal via fieldbus
4.3.2 Display of product in system

The overview shows a possible AMK system structure. A higher level AMKAMAC controller exchanges data with the connected
AMK modules via a fieldbus. The modular structure makes it possible to supply power to several compact inverters using a single
compact power supply.
The AMKAMAC controller can be accessed over an Ethernet.

4.4 Product names and type codes
A label on the front of the devices identify the modules:
Device type AMK part no.-serial no. Revision no.
Device type = module name xx-yy
AMKASYN Compact Power Supply KE / KEN / KES

KE
KEN xxx - x y z
KES
| | | | |
| | | | UPS
| | | | 0: no UPS
| | | | U: with DC bus UPS 1)
| | | Communication
| | | 0: ACC bus 2)
| | | E: Real-time Ethernet
| | | N: no fieldbus communication
| | Cooling
| | 0: coldplate
| | F: integrated air cooling
| | S: special model
| Nominal power
Device type
KE: compact power supply with feedback
KEN: compact power supply without feedback
KES: compact power supply with sine feedback
1) Modules with UPS only available with Ethernet
2) Modules with ACC bus only available without UPS
AMKASYN Compact Inverter KW / KWD

KW
xxx - x y
KWD
| | | |
| | | Power output stage enable
| | | 0: with power output stage enable
| | | N: no power output stage enable
| | Cooling
| | 0: coldplate
| | F: integrated air cooling
| | S: special model
| Nominal power
Device type
KW: compact inverter
KWD: compact double inverter

AMKASYN Compact Two-Axes Inverter KWZ
KWZ xxx - x y
| | | |
| | | Cooling
| | | 0: coldplate
| | | F: integrated air cooling
| | Communication
| | 0: ACC bus
| | EC: EtherCAT
| Nominal power
Device type
KWZ: compact two-axes inverter
(see separate description PDK_201603_KEKW_Hardware_KWZ)
AMKASYN V/f Compact Frequency Inverter KWF

KWF xx - x y
| | | |
| | | Power output stage enable
| | | 0: with power output stage enable
| | | N: no power output stage enable
| | Communication
| | 0: ACC bus
| Nominal power
Device type
KWF: compact frequency inverter
(see separate description PDK_200302_KEKW_Hardware_KWF)
A type plate containing the following information can also be found on the right side of the modules:
l Manufacturer, address
l Product group, device type
l Serial no., version no.
l Technical Data
l Permitted ambient temperature, protection class
l Conformity, certificates and CE marking
Siehe 'Type plates' auf Seite 24.

4.5 Type plates
4.5.1 Type plate KE / KEN / KES
Illustration based on a KE 20 as an example: Content and scope can differ
Legend:
Abbreviation Designation
Nr. Serial number (part no. – calendar week + year – consecutive number)
1 Type designation
2 Revision
U1N Rated input voltage
f1N Input frequency
I1N Rated input current
UZN Rated output voltage
PZN Rated output power
UHN Supply voltage 24 VDC for electronic
IHN Rated current for 24 VDC (without I/O)
TU Permissible ambient temperature
IP Type of protection according to EN 60529

4.5.2 Type plate KW / KWD
Illustration based on a KW10 as an example: Content and scope can differ
Legend:
Abbreviation Designation
Nr. Serial number (part no. – calendar week + year – consecutive number)
1 Type designation
2 Revision
UZN Rated input voltage
U2N Rated output voltage
f2N Output frequency
S2N Rated output power
I2N Rated output current
UHN Supply voltage 24 VDC for electronic
IHN Rated current for 24 VDC (without I/O)
TU Permissible ambient temperature
IP Type of protection according to EN 60529
4.6 Technical data
4.6.1 General technical data

Rated voltage: 3 x 400 VAC, 47 ... 63 Hz
KE, KES; the mains power supply must be feedback-capable. Check for possible
limitations when using a generator as an emergency power supply.
The short-circuit power must be interpreted according to standard EN 61800-3 as follows:
Legend
Short-circuit power in VA
Number of power supply units depending on transformer feeder
Rated power of the KE/ KEN/ KES systems

Mains supply KE / KEN / KES: Mains form: TN-S (4-conductor), TN-C, TN-C-S, TT (4-conductor)
Network operation requirements acc. A symmetrical three-phase power supply is required, earthed at neutral point.
to The max. permitted voltage imbalance is 3%.
EN 61800-2 section 4.3.2.1 and
EN 60204-1 section 4.3.2
Rated current 3 x 400 VAC ... 3 x 480 VAC, 47 ... 63 Hz
Operating range: 3 x 400 VAC -20 % ... 3 x 480 VAC +10 %, 47 ... 63 Hz
3 x 320 VAC ... 3 x 528 VAC, 47 ... 63 Hz
The system may not be operated outside this range.
With mains voltages of less than 3 x 380 VAC, the system remains operational; the
specified values for the operating point 3 x 400 VAC however are no longer achieved.
Mains form: IT
A symmetrical three-phase power supply is required, high impedance earthed at neutral
point or not earthed.
The max. permitted voltage imbalance is 3%.
Rated current 3 x 400 VAC ... 3 x 440 VAC, 47 ... 63 Hz

Operating range: 3 x 400 VAC -20 % ... 3 x 440 VAC +10 %, 47 ... 63 Hz
3 x 320 VAC ... 3 x 484 VAC, 47 ... 63 Hz
The system may not be operated outside this range.
With mains voltages of less than 3 x 380 VAC, the system remains operational; the
specified values for the operating point 3 x 400 VAC however are no longer achieved.
Reference potential: PE, switching GND of low-voltage circuits is connected internally to the frame ground.
Power supply unit for supply 24 VDC ± 15 %, ripple max. 5%, with integrated switch-on current limitation.
voltage: Connect the 0 V potential to the PE.
Max. permissible values for radio in acc. with section 6.3.2 table 11 and table 12
interference voltages acc. to EN (An external filter is required for KEN 5-S10, KEN 20-0N,KES 20, KES 40, KE-/ KEN-/
61800-3: KES 60, KE-/ KEN-/ KES 120 and KE-/ KES180!)
Short Circuit Current Rating 42 kA
(SCCR):
Ambient conditions Acc. to EN 61800-2
Protection class as per EN 60529: IP 20, degree of soiling 2
Storage/Shipping temperature: - 25 °C to +75 °C
Ambient temperature: +5 °C to +40 °C
Cooling temperature: Must be maintained at below 40 °C.
Relative humidity: 5 % to 85 %, without condensation
Installation altitude: Up to 1000 m above sea level. If installed at elevations of 1000 m to max. 2000 m above
sea level, the nominal data has to be lowered by 1 % per 100 m.
Shock resistance: 15 g for 11 ms acc. to EN 60068-2-27
Vibration resistance: 1 g at 10 - 150 Hz acc. to EN 60068-2-6
Pollution degree: 2 acc. to EN 61800-5-1
Overvoltage category: III (up to 2000 m above see level) acc. to EN 61800-5-1
EMC: second environment, category C3 acc. to EN 61800-3
Places of the second environment are industrial areas and technical areas of buildings fed
from a dedicated transformer. Devices of the second environment have no direct
connection to a low voltage network that also supplies residential buildings.
Category C3 devices with a rated voltage less than 1000 V, for use in the second
environment.

Signal voltage for binary inputs/outputs acc. to VDI 2880
The signal voltage must be supplied by an external power supply unit. The power supply unit must feature potential separation
acc. to EN 50178 Section 5.3 (safe electrical separation) and radio interference suppression acc. to EN 55011 Cl. A and B. The 0
V potential of the power supply unit should be earthed with the central switch cabinet PE.
Binary input signals in the basic device
Signal voltage: 24 VDC ext. relative to 0 Vext
Max. permissible values 1 signal: min. 13 V / 2 mA, max. 30.2 V / 115 mA
Max. permissible values 0 signal: min. -3 V / 0 mA, max. 5 V / 15 mA
Min. duration BI (signal): > 2 ms
Min. duration EF/EF2 (signal): > ca. 50µs Siehe 'Reaction time EF safety function' auf Seite 191.
Binary outputs in the basic device
Output voltage: 24 VDC ext., relative to 0 Vext
Rated output current: 0.1 A
A suppressor for inductive loads is integrated.
Insulation voltage
The insulation of the I/O interfaces is performed acc. to EN 50178 and tested at 500 VDC. Connectors X08, X09, X21, X22, X25,
X236 and X237 are part of the circuits that are safely isolated from the mains circuit supply acc. to EN 50178 Section 5.2.

4.6.2 Technical data - compact power supply
4.6.2.1 KE without fieldbus connection

Nominal data Terminal KEN 5-FN KEN 5-0N KEN 5-0N KEN 5-S10 KEN 20-0N
with mains
choke
ALN 17
Input voltage X01 3 x 400 VAC, 47...63 Hz
(power supply)
Input current
(power supply) 12 A 30 A
Input voltage X08
(logic supply) X07 24 VDC ±15 %
Input power
(logic supply) 5W 6W
Efficiency approx. 99 %
Power factor λ 0.6 0.9 0.6 approx. 0,92
Output power X02 5 kW 7.5 kW 5 kW 20 kW 1)

Max. output power 10 kW for 10 s 15 kW for 10 s 10 kW for 10 40 kW for 10
s s
Output voltage 540 VDC
(information: Siehe 'DC bus
voltage' auf Seite 184.)
Output current 9.25 A (at 540 VDC) 13.75 A (at 540 9.25 A (at 37 A (at 540
VDC) 540 VDC) VDC)
Regenerative feedback no
Braking transistor X03 Integrated, short-circuit proof
Brake threshold 800 VDC
External brake resistor min. 47 Ohm min. 27 Ohm
Max. generative power 13 kW 24 kW
Protective/ protection system - charging resistor,
monitoring functions short circuit external braking resistor,
excess temperature heat sink and external brake resistor
Fieldbus connection no
Interference filter (EN 61800-3, Integrated External

table 11)
Charging circuit Integrated - Integrated
Main contactor External
Cooling Integrated External air or liquid cold plate

Max. cold plate or ambient 40 °C
temperature
Module width 55 mm
Weight 3 kg 2.5 kg 3 kg
1) In applications of decentralized drives or compact inverters with a module width 55 mm reduces the output power to 15 kW.

4.6.2.2 KE with fieldbus connection
Nominal data Terminal KEN 5 KEN 5-F
Input voltage
(power supply) X07 3 x 400 VAC, 47...63 Hz
Input current
(power supply) X07 13 A
Input voltage X08
(logic supply) X09 24 VDC
Input power X08
(logic supply) X09 20 W 22 W
Power factor λ approx. 0,55
Output power X02 5 kW

Max. output power X02 10 kW for 60 s
Output voltage X02 540 VDC
(information: Siehe 'DC bus
voltage' auf Seite 184.)
Output current X02 9,5 A (at 540 VDC)
Regenerative feedback no
Max. generative power -
(regenerative feedback)
Braking transistor Integrated
Shutdown threshold of the DC 850 VDC
bus overvoltage
Shutdown threshold of the DC SEEP value typically 385 VDC
bus undervoltage parametrization with ID32837 'DC bus voltage monitoring'
External brake resistor X03 Rev. 1.00: min. 33 Ohm
Rev. 1.01 and higher: min. 22 Ohm
Protective/ Line overcurrent (I2t), protection system - charging resistor,
monitoring functions Short circuit external braking resistor,
Excess temperature heat sink and external brake resistor
Fieldbus connection X236
X237 ACC bus
Interference filter
(EN 61800-3, table 11) Integrated
Charging circuit, main contactor Integrated
Cooling External air or liquid cold plate Integrated

Max. cold plate or ambient
temperature 40 °C
Module width 55 mm
Weight 3 kg

Nominal data Terminal KEN 10 KEN 10-F KE 10
Input voltage
(power supply) X07 3 x 400 VAC, 47...63 Hz -
Input current
(power supply) X07 15 A -
Input voltage
(power supply) X01 - - 3 x 400 VAC,
(charging circuit) X20 - - 47...63 Hz
Input current
(power supply) X01 - - 15 A
Input voltage X08
Input power X08
(logic supply) X09 20 W 22 W 7,5 W
Power factor λ approx. 0,9

Max. output power X02 20 kW for 60 s
Output voltage X02 540 VDC
(information: Siehe 'DC bus voltage'
auf Seite 184.)
Output current X02 19 A (at 540 VDC)
Regenerative feedback no Line-synchr. block

feedback
Max. generative power - 20 kW for 60 s
bus overvoltage
External brake resistor X03 Rev. 1.00: min. 33 Ohm min. 20 Ohm
Rev. 1.01 and higher:
min. 22 Ohm
Protective/ Line overcurrent (I2t),
monitoring functions Protection system - charging resistor,
Short circuit external braking resistor,
Excess temperature heat sink and external brake resistor
Fieldbus connection X236
X237 ACC bus
Interference filter
(EN 61800-3, table 11) Integrated
Charging circuit, main contactor Integrated External
Cooling External air or liquid Integrated External air or liquid

cold plate cold plate
temperature 40 °C
Module width 55 mm 85 mm
Weight 3 kg 4.2 kg

Nominal data Terminal KE 20-F KE 20 KE 20-0EU KES 20 KES 20-0EU
Input voltage
(charging circuit) X20
Input current
Input voltage X08 24 VDC
(logic supply) X09
Input power X08 17 W 7,5 W
(logic supply) X09
Efficiency approx. 99 % approx. 98 %
Power factor λ approx. 0,9 > 0,98
Output power X02 20 kW 1)

Max. output power X02 40 kW for 60 s 40 kW for 10 s
Output voltage X02 540 VDC regulated 650 VDC
(information: Siehe 'DC bus voltage' (max. 720 VDC)
auf Seite 184.)
Output current X02 37 A (at 540 VDC) 31 A (at 650 VDC)
Regenerative feedback Line-synchronous block feedback Sine-shaped line current

during feed-in and feedback
Max. generative power 40 kW for 60 s 40 kW for 10 s
bus overvoltage
External brake resistor X03 min. 20 Ohm

monitoring functions Short circuit, external braking resistor,
Excess temperature, heat sink and external brake resistor
Fieldbus connection X236 ACC bus - ACC bus -
X237
X85 - - Real-time - Real-time
X86 Ethernet Ethernet
Interference filter Integrated External

(EN 61800-3, table 11)
Cooling Integrated External air and liquid cold plate
Charging circuit, External
main contactor

temperature 40 °C
Weight 4.2 kg
1) In applications of decentralized drives or compact inverters with a module width of 55 mm reduces the output power to 17
kW.

Nominal data Terminal KE 40 KE 40-0EU KES 40-0EU
Input voltage
Input current
Input voltage X08
Input power X08
(logic supply) X09 9W

auf Seite 184.)
Regenerative feedback Line-synchronous block feedback Sine-shaped line

current during feed-in
and feedback
Max. generative power 80 kW for 60 s 80 kW for 10 s
bus overvoltage

Fieldbus connection X236 ACC bus - -
X237
X85 - Real-time Ethernet Real-time Ethernet
X86
Interference filter
(EN 61800-3, table 11) Integrated External
Cooling External air or liquid cold plate
Charging circuit, main contactor External

temperature 40 °C
Module width 170 mm
Weight 8 kg

Nominal data Terminal KEN 60 KE 60 KE 60-0EU KES 60 KES 60-0EU
(KE 60-S4)
Input voltage
Input current
Input voltage X08
Input power X08
(logic supply) X09 15 W

auf Seite 184.)
Regenerative feedback - Line-synchronous Sine-shaped line current

block feedback during feed-in and feedback
Max. generative power - 120 kW for 60 s 120 kW for 10 s
bus overvoltage

Fieldbus connection X236 ACC bus ACC bus - ACC bus -
X237
Interference filter
(EN 61800-3, table 11) External
Cooling External air and liquid cold plate

temperature 40 °C
Module width 170 mm
Weight 8 kg

Input voltage
Input current
(logic supply) X09
Input power X08 15 W
(logic supply) X09

X06
auf Seite 184.)
X06 225 A (at 540 VDC) 185 A (at 650 VDC)
Regenerative feedback - Line-synchronous block Sine-shaped line current

feedback during feed-in and feedback
Max. generative power - 200 kW for 60 s 200 kW for 10 s
Braking transistor 2x Integrated
Integrated
bus overvoltage
External brake resistor X03 2 x min. min. 8 Ohm
8 Ohm

Fieldbus connection X236 ACC bus ACC bus - ACC bus -
X237
Interference filter External

(EN 61800-3, table 11)
Cooling Coldplate, Coldplate,

external air* or liquid cold plate external
(* Note derating) Liquid cold plate
temperature

Module width 255 mm
Weight 16 kg

Nominal data Terminal KE 180-0EU KES 180-0EU
Input voltage
Input current
(logic supply) X09
(logic supply) X09
Efficiency ca. 99 % ca. 98 %
Power factor λ approx. 0.90 > 0.98

X06
auf Seite 184.)
Output current max. 333 A (at 540 VDC) 277 A (at 650 VDC)
(X02 + (180 kW) (180 kW)
X06)
X02 max. 112 A (at 540 VDC) max. 92 A (at 650 VDC)
X06 max. 333 A (at 540 VDC) max. 277 A (at 650 VDC)
Regenerative feedback Line-synchronous Sine-shaped line current

block feedback during feed-in and feedback
Max. generative power
(regenerative feedback) 320 kW for 60 s 320 kW for 10 s
bus overvoltage
External brake resistor X03 min. 5.4 Ohm
(max. 150 A at 800 V)
Max. generative power X03 120 kW for 60 s
(brake resistor; time depends on
resistor type)
Protective/ Line overcurrent (I2t),

monitoring functions protection system - charging resistor,
Short circuit, external braking resistor,
Fieldbus connection X85 Real-time Ethernet Real-time Ethernet
X86
Interference filter External

(EN 61800-3, table 11)
Cooling Coldplate, external liquid cold plate

Nominal data Terminal KE 180-0EU KES 180-0EU
temperature
Module width 425 mm
Weight 18 kg
For compact power supplies and compact inverters with a module width of 425 mm, cold plates KW-CP680 (
AMK part no. O708), KW-CP510 (AMK part no. O706) respectively KW-CP510R ( AMK part no. O707) must be
exclusively used with a revision from 2.03 on!
4.6.3 Technical data - compact inverter

The following nominal data apply: 3 x 400 VAC, 50/60 Hz for an input voltage on the CI, 540 VDC for a DC bus voltage and 350
VAC for a motor rated voltage.
Nominal data of the compact inverters is valid for vertical installation:
Nominal data Terminal KW 2 KW 3 KW 4-F KW 5

KW 2-F
Input voltage (UZP, UZN) 540 VDC
(Power supply) X05 (max. 720 VDC)
Input current at 540 VDC
(Power supply) X05 3.8 A 5.6 A 7.6 A 9.3 A
bus voltage
Supply voltage
(Logic supply) X08 24 VDC
(Logic supply) (+2.5 W / Option)
Efficiency ca. 98 %
Control procedure/switch PWM

frequency 8 kHz
Output frequency 1)
KW-R03(P) / KW-R04 X04 0 - 800 Hz
KW-R05 / -R06 / -R16 / -R07 / - 0 - 1200 Hz
R17 /-R24(-R) / -R25 / -R26 / -R27
Output voltage X04 0 - 350 VAC (sine-shaped output current)
Output rated power at 3 x 350 X04 2 kVA 3 kVA 4 kVA 5 kVA
VAC
Output rated current IN X04 3.3 A 5A 6.6 A 8.25 A
Peak output current Imax2) X04 6.6 A 10 A 13.2 A 16.5 A
Max. time
Peak output current. lmax X04
Output frequency fout > 1 Hz 10 s
Output frequency fout ≤ 1 Hz 0.5 s
Protective/ Motor over-current / short-circuit / short-to-ground,

monitoring functions Excess temperature - heat sink / motor - current overload after I²t
Cooling KW x = External air or liquid cold plate
KW x-F = Integrated air cooling
temperature
Module width 55 mm
Weight 3 kg

Nominal data Terminal KW 6-F KW 8 KW 9-F KW 10
(Power supply) X05 11.4 A 15 A 16.8 A 18.5 A
bus voltage
Supply voltage
X09
Input power 13 W
(Logic supply) (+2.5 W / option)
Efficiency ca. 98 %
Control procedure/switch PWM

frequency 8 kHz
Output frequency 1)
KW-R03(P) / KW-R04 X04 0 - 800 Hz
KW-R05 / -R06 / -R16 / -R07 / - 0 - 1200 Hz
R17 /-R24(-R) / -R25 / -R26 / -R27
Output rated power at 3 x 350 X04 6 kVA 8 kVA 9 kVA 10 kVA
VAC
Output rated current IN X04 9.9 A 13.2 A 14.9 A 16.5 A
Peak output current Imax 2) X04 19.8 A 26.4 A 29.7 A 33 A
Max. time X04

Peak output current. lmax
Output frequency fout ≤ 1 Hz 0.5 s

temperature 40 °C
Module width 55 mm 86 mm 85 mm
Weight 3 kg 4.2 kg

Nominal data Terminal KW 20 KW 40 KW 60
(Power supply) X05 37 A 74 A 112 A
bus voltage
Supply voltage 24 VDC
(Logic supply) X08
Input power X09 13 W 17 W
(Logic supply) (+2.5 W / option) (+2.5 W / option)
Efficiency ca. 98 %
Control procedure/switch PWM / 8 kHz

frequency
Output frequency 1)
KW-R03(P) / KW-R04 X04 0 - 800 Hz
KW-R05 / -R06 / -R16 / -R07 / -R17 0 - 1200 Hz
/-R24(-R) / -R25 / -R26 / -R27
Output rated power at 3 x 350 X04 20 kVA 40 kVA 60 kVA
VAC
Output rated current IN X04 33 A 66 A 99 A
Peak output current Imax 2) X04 66 A 132 A 198 A
Max. time X04

Output frequency fout ≤ 1 Hz 0,5 s
Output frequency fout > 0,4 Hz 10 s
Output frequency fout ≤ 0,4 Hz ≤ 720 V = 1 s
800 V = 0,5 s
Output frequency fout > 0,8 Hz 10 s
Output frequency fout ≤ 0,8 Hz ≤ 720 V = 1 s
800 V = 0,5 s

Cooling External air * or liquid cold plate
* Observe derating
temperature
Weight 4.2 kg 8 kg

Nominal data Terminal KW 100 KW 150 KW 200
Input current at 540 VDC max.
(Power supply) (X05 + 187 A 280 A 370 A
X06)
X05 max. 112 A max. 112 A max. 112 A
X06 max. 187 A - -
- max. 370 A max. 370 A
bus voltage
Supply voltage 24 VDC
(Logic supply) X08
Input power X09 33 W 50 W 50 W
(Logic supply) (+2.5 W / option) (+2.5 W / option) (+2.5 W / option)
Efficiency ca 98 %
Control procedure/switch PWM / 8 kHz

frequency
Output frequency 1)
KW-R03(P) / KW-R04 X04 0 - 800 Hz
KW-R05 / -R06 / -R16 / -R07 / -R17 0 - 1200 Hz
/-R24(-R) / -R25 / -R26 / -R27
Output rated power at 3 x 350 X04 100 kVA 150 kVA 200 kVA
VAC
Output rated current IN X04 165 A 247 A 330 A
Peak output current Imax 2) X04 272 A 495 A 561 A
Max. time X04

Output frequency fout > 1,5 Hz 7.3 s
Output frequency fout ≤ 1,5 Hz ≤ 650 V = 0,65 s
800 V = 0,15 s
Output frequency fout > 10 Hz 10 s 7.3 s
Output frequency fout ≤ 10 Hz 0.05 s 0.05 s

Cooling External air * or liquid External liquid cold plate
cold plate
* Observe derating
temperature
Module width 255 mm 425 mm 425 mm
Weight 16 kg 20 kg 25 kg

Nominal data Terminal KWD 1 KWD 2 KWD 4-F KWD 5
KWD 1-F KWD 2-F
Input voltage (UZP, 540 VDC
UZN) X05 (max. 720 VDC)
(Power supply)
Input current at
540 VDC X05 3.8 A 7.6 A 15.2 A 19 A
(Power supply)
Shutdown 850 VDC
threshold of the
DC bus voltage
Supply voltage
Input power X09
(Logic supply) 24 W
Efficiency approx. 98%
Control PWM / 8 kHz

procedure/switch
frequency
Output frequency
1)
X04 0 - 800 Hz
KW-R03(P) / KW- 0 - 1200 Hz
R04
KW-R05 / -R06 / -
R16 / -R24(-R) / -
R25 / -R26
Output voltage X04 A/B 0 - 350 VAC (sine-shaped output current)
Output rated X04 A/B 2 x 1 kVA 2 x 2 kVA 2 x 4 kVA 2 x 5 kVA
power at 3 x 350
VAC
Output rated X04 A/B 2 x 1.65 A 2 x 3.3 A 2 x 6.6 A 2 x 8.25 A
current IN
Peak output X04 A/B 2 x 3.3 A 2 x 6.6 A 2 x 13.2 A 2 x 16.5 A
current Imax2)
Max. time X04 A/B
Peak output
current Imax
Output frequency 10 s
fout > 1 Hz
Output frequency 0.5 s
fout ≤ 1 Hz

monitoring Excess temperature - heat sink / motor - current overload after I²t
functions
Max. cold plate or
ambient 40 °C
temperature
Module width 55 mm
Weight 3 kg

1) Valid for devices with firmware versions beginning up from V2.12 2018/03:
V/f-operation: Output frequency max. 599 Hz
Closed control loop operation: Speed setpoint values are limited to 30000 rpm. The actual speed value is monitored
for the maximum speed of 30000 rpm. Actual speed values are detected above 30000
rpm. The drive generates the error 2319 'n > nmax 'and runs down.
2) The max. duration of power output current Imax is lowered in DC operation (moving on block/stop). The limit speed
between normal and DC operation can be defined using the following formula.
Additional information: Note on application No. AP 2008_05-1d
The maximum duration of peak output current lmax is based on twice the output power of the inverter. The maximum
duratin of power current output tmax can be calculated for any output current. The I2t constant is c = 30 at tmax = 10 s and c
= 1.5 at tmax = 0.5 s.
Formula: Any I2t constant c
Additionally, the evaluation of the temperature of the rear panel of the module and the
temperature model (KW-R06) provide the best possible protection for the module in DC
operation (moving on block) and during cyclic overload with simultaneous high basic load.
4.7 Views KE
4.7.1 Module overview

KE with ACC bus interface
Module width Module name Dimensions
55 mm KEN 5, KEN 10, Siehe 'Front view KE: module width 55 mm and 85 mm' auf
KEN 5-F, KEN 10-F Seite 44.
85 mm KE 10, KE 20, KES 20 Siehe 'Front view KE: module width 55 mm and 85 mm' auf
KE 20-F Seite 44.
170 mm KE 40, Siehe 'Front view KE: module width 170 mm' auf Seite 45.
KE 60, KEN 60 (KE 60-S4), KES 60
255 mm KE 120, KEN 120, KES 120 Siehe 'Front view KE: module width 255 mm' auf Seite 46.
KE with real-time Ethernet interface

85 mm KE 20-0EU, KES 20-0EU Siehe 'Front view KE-0EU: module width 85 mm' auf Seite 50.
KE 60-0EU,KES 60-0EU

55 mm KEN 5-0N, KEN 5-FN, KEN 5-S10 Siehe 'Front view KEN xx-xN/S10: module width 55 mm' auf
KEN 20-0N Seite 56.

4.7.2 KE with ACC bus interface
4.7.2.1 Connections
Connection Use
A Internal AMK service interface
H1 LED status indicator
Info 1 Lateral type plate
Info 2 Device type, serial no., hardware version
S1 DIP switch (device addressing and BUS transmission rate for ACC bus)
X01 Mains supply (external main contactor)
X02 DC bus
X03.1 External brake resistor
X06 DC bus
X07 Mains supply (main contactor integrated)
X08 Input for external 24 VDC supply
X09 Looping 24 VDC (total of max. five modules per group)
X20 Power supply to charging circuit, control for main contactor
X21 2 binary outputs
X22 2 binary inputs, 2 binary outputs
X23 Internal AMK service interface
X25 PTC thermistor for monitoring temperature of external components such as brake resistors and mains filters
X236/X237 ACC bus (Siehe 'Top view: compact power supply KE' auf Seite 47.)
For a detailed description of the connections, refer to chapter 'Connection technology'.

4.7.2.2 Front view KE: module width 55 mm and 85 mm
Compact power supply Compact power supply
KEN 5, KEN 10, KEN 5-F, KEN 10-F KE 10, KE 20, KE 20-F, KES 20

4.7.2.3 Front view KE: module width 170 mm
KE 40, KE 60, KEN 60 (KE 60-S4), KES 60

4.7.2.4 Front view KE: module width 255 mm
KE 120, KEN 1201), KES 120
1) X03.2 is additionally equipped for KEN 120

4.7.2.5 Top view: compact power supply KE
Connection Use
X236 ACC bus
X237 ACC bus

4.7.2.6 View from below: compact power supply
Connection Use

4.7.3 KE with real-time Ethernet interface
4.7.3.1 Connections
Connection Use
H1 - H5 LED status indicator
S1 DIP switch (device addressing)
X02 DC bus
X06 DC bus
X20 Power supply to charging circuit, control for main contactor
X22 2 binary inputs, 2 binary outputs
X25 PTC thermistor for monitoring temperature of external components such as brake resistors and mains filters
X85 Real-time Ethernet IN
X86 Real-time Ethernet OUT
X235 MiniUSB interface for firmware update and parameterisation

4.7.3.2 Front view KE-0EU: module width 85 mm
KE 20-0EU, KES 20-0EU

KE 40-0EU, KES 40-0EU, KE 60-0EU, KES 60-0EU

KE 120-0EU, KES 120-0EU

KE 180-0EU, KES 180-0EU

4.7.3.6 View from below: compact power supply
Connection Use

4.7.4 KE without fieldbus interface
4.7.4.1 Connections
Connection Use
H1 ... H3 LED status indicator
X02 DC bus
X03 External brake resistor
X06 PTC thermistor for monitoring temperature of external components such as brake resistors
X07 Looping 24 VDC

4.7.4.2 Front view KEN xx-xN/S10: module width 55 mm
Compact power supply Compact power supply
KEN 5-0N, KEN 5-FN, KEN 5-S10 KEN 20-0N
4.8 Views KW
4.8.1 Module overview

Module width Module name Front view
55 mm KW 2, KW 3, KW 5, KW 8, Siehe Front view KW: module width 55 mm and 85 mm auf Seite 58.
KW 2-F, KW 4-F,KW 6-F
85 mm KW 10, KW 20, Siehe Front view KW: module width 55 mm and 85 mm auf Seite 58.
KW 9-F
170 mm KW 40, KW 60 Siehe Front view KW: module width 170 mm auf Seite 59.
255 mm KW 100 Siehe Front view KW: module width 255 mm auf Seite 60.
425 mm KW 150, KW 200 Siehe Front view KW: module width 425 mm auf Seite 61.
55 mm KWD 1, KWD 2, KWD 5, Siehe Front view KWD: module width 55 mm auf Seite 62.
KWD 1-F, KWD 2-F, KWD 4-F

4.8.2 Connectors of compact inverters
Connection Use
X04 Motor connection
X05 DC bus, DC bus routing (max. connected rating: 60 kVA)
X06 DC bus (max. connected rating: 100 kVA)
X12 PTC thermistor for monitoring temperature of motor
X13 Acknowledgment power output stage enable (transmission)
X14 Power output stage enable (transmission)
X15 Power output stage enable EF / EF2
X16 Acknowledgment of power output stage enable
X17 Power output stage enable EF EF2
X18 Power output stage enable transmission
With the double inverter KWD, the two axes are differentiated by A and B in the identification,
e.g. X04A and X04B for two motor connections.
For a detailed description of the connections, refer to chapter 'Connection Technology'.

4.8.3 Front view KW: module width 55 mm and 85 mm
Compact inverter
Compact inverter
KW 2, KW 3, KW 5, KW 8,
KW 10, KW 20, KW 9-F
KW 2-F, KW 4-F, KW 6-F

4.8.4 Front view KW: module width 170 mm
Compact inverter
KW 40, KW 60

Compact inverter
KW 100

Compact inverter
KW 150, KW 200

4.8.7 Front view KWD: module width 55 mm
Double inverter
KWD 1, KWD 2, KWD 5, KWD 1-F, KWD 2-F, KWD 4-F

4.8.8 View from below: compact inverter
Connection Use

5 Projecting
5.1 Compatibility of controller cards
Device Controller card

KW- KW- KW- KW- KW- KW- KW- KW- KW- KW- KW- KW- KW-
R03 R03P R04 R05 R06 R07 R16 R17 R24 R24-R R25 R26 R27
KW2 ■ ■ ■ ■1) ■1) ■1) ■1) ■1) ■1) ■1) ■1) ■1) ■1)
KW2-F
KW2-0N
KW3 ■ ■ ■ ■1) ■1) ■1) ■1) ■1) ■1) ■1) ■1) ■1) ■1)
KW4-F ■ ■ ■ ■1) ■1) ■1) ■1) ■1) ■1) ■1) ■1) ■1) ■1)
KW5 ■ ■ ■ ■1) ■1) ■1) ■1) ■1) ■1) ■1) ■1) ■1) ■1)
KW5-0N
KW6-F ■ ■ ■ ■1) ■1) ■1) ■1) ■1) ■1) ■1) ■1) ■1) ■1)
KW8 ■ ■ ■ ■1) ■1) ■1) ■1) ■1) ■1) ■1) ■1) ■1) ■1)
KW8-0N
KW 9-F ■ ■ ■ ■1) ■1) ■1) ■1) ■1) ■1) ■1) ■1) ■1) ■1)
KW 10 ■ ■ ■ ■1) ■1) ■1) ■1) ■1) ■1) ■1) ■1) ■1) ■1)
KW 20 ■ ■ ■ ■1) ■1) ■1) ■1) ■1) ■1) ■1) ■1) ■1) ■1)
KW 40 ■ ■ ■ ■1) ■1) ■1) ■1) ■1) ■1) ■1) ■1) ■1) ■1)
KW 60 ■ ■ ■ ■1) ■1) ■1) ■1) ■1) ■1) ■1) ■1) ■1) ■1)
KW 100 ■ ■ ■ ■2) ■2) ■2) ■2) ■2) ■2) ■2) ■2) ■2) ■2)
KW 150 - - - ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
KW 200 - - - ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
KWD 1 ■ ■ ■ ■1) ■1) - ■1) - ■1) ■1) ■1) ■1) -
KWD 1-F
KWD 1-0N
KWD 2 ■ ■ ■ ■1) ■1) - ■1) - ■1) ■1) ■1) ■1) -
KWD 2-F
KWD 2-0N
KWD 4-F ■ ■ ■ ■1) ■1) - ■1) - ■1) ■1) ■1) ■1) -
KWD 5 ■ ■ ■ ■1) ■1) - ■1) - ■1) ■1) ■1) ■1) -
1) Compatibility from device version number 3.20

2) Compatibility from device version number 4.01
5.2 Notes on EMC-compatible switch cabinet construction

The EU Machine Directive requires the entire machine/system to comply with electromagnetic emissions limits (EMC). According
to the Electromagnetic Compatibility Act ("EMV-Gesetz" in Germany), the system manufacturer and supplier bears the
responsibility for the system's compliance with the maximum permissible values for electromagnetic emissions.
Here are some basic rules about the switch cabinet construction and wiring that help improve the EMC characteristics of the
system:
l All machine and system parts (switch cabinet, switch cabinet doors, assembly panel, cooling back plate, PE bus bar, cable
duct, machine bed, motor) have to be connected by short metallic connection with large contact surfaces or by stranded
copper wire (for high frequency, low ohm, mixed as often as possible).
l Use metallic bare assembly panels and cable ducts.
l Contact points have to be bare and grease-free.
l Contact surfaces directly without lock washers etc.

l Power and signal cables need to be kept consistently separate from each other (minimum distance >20 cm), if necessary,
install wide-surfaced, earthed separating sheets.
l Wire intersections should be done at right angles and at a distance.
l Avoid wire loops and lay out cables as close as possible to the reference potential PE (casing wall, metal. cable duct).
l Earth unassigned conductors.
l Always attach cable shields directly to casing inlets by flat shielding terminals, EMC-compliant cable screw connections or
metal clamps.
l Shield connections by branch lines are not permitted.
l Fault-prone cables (motor cables, power cables, clocked electrical lines) should be kept as short as possible; always
attach the cable shield at both ends to the reference potential PE.
l For sensitive process, control and sensor lines, use pair-stranded wiring with close-meshed, copper braided shield.
l Spatial separation of the sensors to modules with power electronics (converter, power supply unit, inductances, switching
elements) and suitable wiring layout.
l The mains choke needs to be installed with a minimum distance of 80 mm to the Power supply/inverter module.
l In case there is not enough spatial separation (20 cm) between the shielded power cable and the cable of the filter load
side and other fault-prone cables or components (motor cable, mains choke, contactor) a shielded line with shield support
connected on both sides for the cable from the filter to the converter and if necessary, also shield the power cable in its
course to the switch cabinet outlet (shield support connected on both sides).
l Switched inductances (contactors, solenoid valves) have to be interconnected with EMI suppressors.
EMC Filter (interference filters)

Due to the circuit principle, servo inverters generate radio interference voltages. The mains-borne interference levels remain
below the legally permissible limits due to interference filters. Optimal performance of these filters is achieved only by proper,
EMC-compliant installation, wiring, earthing and shielding. In the chapter 'Technical data - compact power supply' is specified, in
which power supply an interference filter is integrated and to which power supply an external interference filter must be connected.
Siehe 'Mains filter AF' auf Seite 97.

5.3 Configuration of compact inverter KW
To determine the performance characteristics of the compact inverter KW, the maximum current drawn by the motor must be
known.
Example:
DH10-40-4-I0F
Nominal current IN: 15 Aeff
Maximum current (Imax): 50 Aeff for 3.6 Sekunden
Suitable inverter KW 20, rated output current IN = 33 A, peak output current 66 A for 10 seconds
The inverter KW 20 provides sufficient power reserves for your application.
Optimised view:
Example:
A cycle consists of six second acceleration at 150% of the rated torque.
Stationary operation lasts for 50 seconds at 80% of the rated torque.
Braking lasts for six seconds at 150% of the rated torque.
Max. current (motor): 150 % IN= 22.5 A
Stationary operation: 80 % of IN=12 A
Effective value of current:
Suitable compact inverter KW10 (nominal current 16.5 A; max. current 33 A)
5.4 Configuration - compact power supply KE

Rough estimate:
Add all power ratings (kVA) of the compact inverter KW that will be connected to the compact power supply KE to be configured.
Select an appropriate compact power supply from the data sheets.
Example:
3 servo motors with P = 3 kW each in stationary operation
3 compact inverters KW5
KW 5 (5 kVA)+ KW 5 (5 kVA)+ KW 5 (5 kVA) = 15 kVA
Suitable compact power supply KE20
When using the rough estimate, you will receive a result that offers sufficient power reserves for your application.
Optimum configuration:
During configuration, please take into account the effective output and efficiency of the motors connected to the compact inverters
KW.
With modular systems, you must observe the energy direction and concidence factor.
Example:
3 servo motors with P = 3 kW each in stationary operation; efficiency n=0.9
Max. 2 motors are operated for 50 seconds in stationary operation at one time.
When accelerating and braking, they require double the effective power for six seconds.
l Stationary operation:
Suitable compact power supply KE 10 (rated power 10 kW)

l Accelerating and braking each for six seconds:
Suitable compact power supply KE 10 (max. output power 20 kW for 60 seconds)

l Effective value of output:
Suitable compact power supply KE 10 (rated power 10 kW)
5.5 DC bus capacity

DC bus capacity - compact power supply
KEN 5 KEN 10 KE 10 KEN 20-0N KE 20 KE 20-0EU
KEN 5-0N KEN 10-F KE 20-F
KEN 5-F
KEN 5-FN
KEN 5-S10
CZ [mF] internal 0.54 0.54 0.35 0.68 0.35 0.35
CZ [mF] total 1.24 1.24 10.0 2.0 10.0 15.0
CZ [mF] external 0.7 0.7 9.65 1.32 9.65 14.65
KES 20 KE 40 KE 40-0EU KES 40-0EU KEN 60 KE 60

KES 20-0EU (KE 60-S4)
CZ [mF] internal 0.35 1.25 1.25 1.25 1.5 1.5
CZ [mF] total 15.0 10.0 15.0 15 10.0 10.0
CZ [mF] external 14.65 8.75 13.75 13.75 8.5 8.5
KE 60-0EU KES 60 KEN 120 KE 120 KES 120

KES 60-0EU KE 120-0EU KES 120-0EU
CZ [mF] internal 1.5 1.5 2.5 2.5 2.5
CZ [mF] total 15.0 15.0 20.0 20.0 20.0
CZ [mF] external 13.5 13.5 17.5 17.5 17.5
KE 180-0EU KES 180-0EU

CZ [mF] internal 4 4
CZ [mF] total 20 20
CZ [mF] external 16 16
DC bus capacity - compact inverter

KW 2 KW 2-F KWD 1 KWD 1-F
KW 8
CZ [mF] internal 0.01 0.01 0.01 0.01
KW 10 KW 20 KW 40 KW 60
CZ [mF] internal 0.35 0.7 1.25 1.5
KW 100 KW 150 KW 200

CZ [mF] internal 2.5 4 5
5.5.1 Maximum DC Bus Capacity that can be Connected Externally to the KE

If the maximum external DC bus capacity permitted on the KE is exceeded. the charging of the DC bus cannot
be terminated properly.
The DC bus capacity connected to the KE corresponds to the sum total of all capacities of the KW modules in the DC bus.

5.5.2 Inhibit Time for Control Signal UE (Converter ON)
To protect the charging device from thermal overload. a minimum inhibit time of 4 s has to be observed between two consecutive
starting commands. The inhibit time TS is calculated internally and is dependant on the capacity installed in the DC bus.
Inhibit time for devices < 120kW: TS = 3 x (Sum CZ [mF] of installed modules) in [s]
Inhibit time for devices ≥ 120kW: TS = 4,5 x (Sum CZ [mF] of installed modules) in [s]
The calculation of the inhibit time for devices ≥ 120kW will apply from the following hardware revision status.
Module KEN 120 KE 120 KE 120-0EU KES 120 KES 120-0EU
Rev. status 3.22 4.13 1.03 4.04 1.03
AMK part no. E781 E856 E1040 E834 E987
Module KE 180-0EU KES 180-0EU
Rev. status 1.07 1.07
AMK part no. E1060 E1061
For devices with an older hardware revision status will be applied with the following calculation.
Inhibit time: TS = 3 x (Sum CZ [mF] of installed modules) in [s]
By reading the parameter ID32903 'DC Bus on' you can evaluate. if the inhibit time has expired.
A DC Bus enable signal with a shorter time distance is not accepted and creates the diagnostic message 1047 'Inhibit time for UE'.
5.6 DC bus wiring
5.6.1 DC bus looping

The connected rating of the KE/KW DC bus terminals is restricted. The limitation depends on the conductivity of the UZ terminals
and the cross-section of the UZ connecting cable. The DC bus looping must be designed in that way, that the current load rating of
the DC bus terminals and the DC bus cables cross section is exceeded at no place. The design has to be made application specific
in consideration of the simultaneity factor with the expected loads in motor and generator operation mode. For the following it is
provided that the inverters and the converters are sized to the application requirements and the simultaneity factor will be 1. The
data about the maximum permitted connected load of the dc bus terminal excludes the rated power and the overload capacity of
the converters.
Maximum connected load of the DC terminal

Module width Terminal Module name Maximum permitted
connected load of the DC
bus terminal
Pmax, DC bus
KEN 5, KEN 5-F

X02
KEN 10, KEN 10-F
X02 KEN 5-0N, KEN 5-FN, KEN 5-S10
KW 2, KW 3, KW 5, KW 8 18 kW
55 mm
KW 2-F, KW 4-F, KW 6-F
X05
KWD 1, KWD 2, KWD 5
X02 KEN 20-0N 35 kW
KE 10
X02 KE 20, KE 20-F, KE 20-0EU,
85 mm KES 20, KES 20-0EU 35 kW
KW 9-F
X05
KW 10, KW 20

Module width Terminal Module name Maximum permitted
connected load of the DC
bus terminal
Pmax, DC bus
KE 40, KE 40-0EU
KES 40-0EU
X02 KEN 60 (KE 60-S4)
170 mm KE 60, KE 60-0EU 60 kW
KES 60, KES 60-0EU
X05 KW 40, KW 60
X02 KEN 120 60 kW

KE 120, KE 120-0EU
X06 KES 120, KES 120-0EU 100 KW
255 mm
X05 KW 100 60 kW
X06 100 KW
X02 KE 180-0EU, 60 kW
X06 KES 180-0EU 200 KW
425 mm
X05 KW150, KW 200 60 kW
X06 200 KW

Example 1: Device configuration with exemplary load
The following table shows how to check the load of each DC terminal:
Line KE40 KW20 KWD5 KW5
1 Maximum permitted connected load 60 35 18 18
of the DC bus terminal [kW]
Pmax, DC bus
(Values out of the prior table)
2 Exemplary load [kW] 32 18 2x5 4
P(KE) = P(KW20) + P(KWD5) + P(KW5)
32 kW = 18 kW + 2 x 5 kW + 4 kW
(Load values are exemplary designed)
3 Module specific reserve capacity of 60 - 32 35 - 18 18 - 2 x 18 - 4
the DC bus terminal for looping [kW] = 28 = 17 5 = 14
without consideration of the prior =8
modules
Calculation: line 1 - line 2
Note: terminal has no overload, if Pmax,
DC bus - exemplary load ≥ 0
4 Maximum capacity reserve of the DC 60 - 32 35 - 18 17 - 2 x 7-4
bus terminal for looping [kW] with = 28 = 17 5 =3
consideration of the prior modules =7
Calculation: The exemplary load of the
current modules (line 2) is subtracted
from the capacity reserve of the prior
module (line 4)
Note: The terminal has no overload, if the
calculated values ≥ 0
5 Real load of the DC bus terminal for 32 32 - 18 14 - 2 x 4-4
looping [kW]: = 14 5 =0
Calculation: The real load of the DC bus =4
terminal is the sum of the exemplary
loads of the following modules (line 5)
added to the exemplary load on the
current module (line 2)
6 Capacity reserve referred to the 28 3 3 3
exemplary load
Calculation: capacity reserve (line 4) -
real load of the DC bus terminal (line 5)
Summary of the results for this example:

The sum of the exemplary loads amounts 32 kW and can be supplied from KE40. The DC bus terminal at KW20 must absorb the
32 kW. The local motor needs 18 kW of the 32 kW input, 14 kW can be looped from the DC bus terminal to following modules. At
maximum this terminal can loop 17 kW, so the is a capacity reserve of 3 kW.

14 kW arrive at the KWD5 DC bus input terminal, the local motor needs 10 kW and therefor 4 kW are looped to the KW5. At the
KW5 a capacyty reserve of 3 kW is available for a possible extension with a further module.
Example 2: Exceed of the maximum permitted connected load of the DC bus terminal
In this example the devices and the exemplary loads are selected in that way, that the DC bus terminals become overload if the DC
bus is looped in a serial line through all modules. 2 possible solutions are presented following:
Solution 1:
The DC bus terminals of a KE module can be started from both sides. This makes it possible to evenly distribute the required
output.
Line KWD2 KW10 KW20 KE60 KWD2 KWD2 KWD2 KWD2

1 Maximum permitted connected 18 35 35 60 18 18 18 18
load of the DC bus terminal [kW]
Pmax, DC bus
(Values out of the prior table)
2 Exemplary load [kW] 2x2 9 18 47 2x2 2x2 2x2 2x2
P(KE) = P(KW20) + P(KWD5) + P
(KW5)
32 kW = 18 kW + 2 x 5 kW + 4 kW
(Load values are exemplary
designed)
3 Module specific reserve 14 26 17 13 14 14 14 14
capacity of the DC bus terminal
for looping [kW] without
consideration of the prior modules
Calculation: line 1 - line 2
Note: terminal has no overload, if
Pmax, DC bus - exemplary load ≥ 0
4 Maximum capacity reserve of 4 8 17 13 14 10 6 2
the DC bus terminal for looping
[kW] with consideration of the prior
modules
Calculation: The exemplary load
of the current modules (line 2) is
subtracted from the capacity
reserve of the prior module (line 4)
Note: The terminal has no
overload, if the calculated values ≥
0

Line KWD2 KW10 KW20 KE60 KWD2 KWD2 KWD2 KWD2
5 Real load of the DC bus terminal 0 4 13 47 12 8 4 0
for looping [kW]:
Calculation: The real load of the
DC bus terminal is the sum of the
exemplary loads of the following
modules (line 5) added to the
exemplary load on the current
module (line 2)
6 Capacity reserve referred to the 4 4 4 13 2 2 2 2
exemplary load
Calculation: capacity reserve (line
4) - real load of the DC bus
terminal (line 5)
Solution 2:
Distribute the DC bus voltage radially via a terminal block to the compact inverter.
5.6.2 DC Bus Cable Sets

All KW modules up to module width 255 mm come standard with UZ cables that are longer than the length of the module itself.
The DC bus voltage is supplied to the KWD, KWZ and KWZ devices via integrated cable strands (UZP: red, UZN: blue, AWG 10).
The length of the cables is selected to allow devices to be connected to an upstream 170 mm module.
NOTICE
Material damage caused by incorrect assembly!
Material Damage! When connecting to a smaller, narrower module, the protruding cord may not be inserted into the
KWD, KWZ or KWF module. That could cause damage to the cord's insulation.

In the table below you will also set DC bus connections between 55mm / 170 mm and 170mm / 425 mm devices.
Only use AMK UZ cable set!
AMK UZ cable Cable set length Cable cross- Device connection Max. continuous
Part number set [mm] section power rating
4 mm2 55 mm and 55 mm
46621 KW-UZ 55 180 AWG10 55 mm and 85 mm
55 mm and 170 mm
18 kW
4 mm2 only for KEN 5-xN /-S10:
47546 KW-UZ 55/2 180 AWG10 55 mm and 55 mm
55 mm and 85 mm
46620 KW-UZ 85 44 10 mm2 85 mm and 85 mm 35 kW
AWG6
46376 KE-UZ 170 114 10 mm2 170 mm and 85 mm 35 kW
AWG6
AWG2
46975 KE-UZ 255 350 25 mm2 255 mm and 170 mm 60 kW
AWG2
47794 UZ 600 600 25 mm2 255 mm and 170 mm 60 kW
AWG2 425 mm and 255 mm
425 mm and 425 mm
AWG1/0
on request 425 mm and 255 mm 200 kW
425 mm and 425 mm
Combinations with KE 120

AMK Part UZ cable set KEN 120 KW100 KW40, KW60
number KE 120, KE 120-0EU (255 mm) (170 mm)
KES 120,
KES 120-0EU
(255 mm)
46908 KW-UZ 255 Terminal X06 Terminal X06
47794 UZ 600 Terminal X06 Terminal X05
Combinations with KE 180

AMK Part UZ cable set KE 180, KE 180-0EU KW100 KW 150 KW 200
number KES 180, KES 180-0EU (255 mm) (425 mm) (425 mm)
(425 mm)
47794 UZ 600 Terminal X02 Terminal X05 Terminal X05 Terminal X05
on request Terminal X05 Terminal X06 Terminal X06 Terminal X06
Extension of UZ cable set

Where required, KE/KW devices can also be positioned with a distance between them or on top of each other. The connection for
DC bus voltage UZ must be kept as short as possible in this configuration (max. length: 1 m).
If it is not possible to route the DC bus cable separately from the signal lines, shielded cables must be used. The shield should be
earthed on both sides using shielding terminals KP-SK. The maximum wire cross-section that can be connected to the DC bus
terminals X02 and X05 must be selected for this extension cable.
Shielded single conductors with cross-sections up to 300 mm2(type ÖLFLEX-FD 90 CY; black) are available from LAPP KABEL.
Recommendation: Labelling of lines to ensure correct allocation to UZP/UZN.

5.6.3 Connection to modules of the decentralised drive technology
In order to connect modules of the decentralised drive technology (iX, iDT) to the compact power supplies, special types of cables
are necessary.
See document: device description Decentralized drive technology iC / iX / iDT5 (AMK part no. 203445)
5.7 Supply voltage 24 VDC

NOTICE
Overload of the terminal and the internal circuit board!
The connected rating of the terminals X08, X09 is restricted. The terminals X08 or X09 are
designed for a current of at most 8 A.
Material Damage! Steps to prevent:
l A looping of the 24 VDC supply voltage is permitted for a total of 5 modules at the most.
l If more than 5 devices are installed, each group of five needs to be supplied separately with
24 VDC.
The 24 VDC supply voltage of the KE/KW system must be provided by an external power supply unit. A failure of the 24 VDC
supply voltage lasting 10 ms causes a fault; the main contactor fails and the servo motors coast to stop. When using an
uninterrupted power supply (UPS), the device logic is also supplied with power during a mains failure. This makes it possible to
perform a controlled braking of the servo motors.
Prerequisite (power supply unit):

24 VDC ± 15% Power supply unit with potential separation according to VDE 0160.
Ripple max. 5%, with integrated switch-on current limitation.
The 0 V potential of the power supply unit should be earthed at the central PE.

5.8 Module cooling
NOTICE
Material damage due to impure air!
If the fed-in air contains moisture, electrically conductive dust, fibres, gases, vapours ... short
Material Damage! circuits can occur.
Steps to prevent:
l Use dehumidifiers and filters
In the case of cold plate modules, the power loss of the power electronics is discharged through the rear panel of the module.
Liquid-cooled cold plates or heat sinks with an air-cooling system are available as cooling systems. The air cooling system is
mainly suitable for devices with low rated power. If devices with higher rated power are operated air-cooled, the performance data
may need to be reduced (derating).
Air-cooled modules with an integrated air-cooling system do not require an external cooling system.
The power loss of the electronics (controller card, internal power supply units, etc.) generates heat which can not be dissipated
over the cooling back plate, but must be removed via the control cabinet cooling. The modules are equipped with an internal fan.
Make sure sufficient air circulation is possible.
At least 100 mm of space must be free above and below the modules.
An air temperature of 0 °C - max. 40 °C on the bottom of the device is permitted.
The air temperature in the switch cabinet must be < 40 °C.
The temperature of the liquid- or air-cooled cold plate must be < 40 °C. Do not allow condensation to form.
It is recommended to maintain the temperature of the cold plate at a value Tambient < Tcold plate < 40 °C by means of a cooling unit.
5.8.1 Power loss (configuration of cooling system)

Use the table to find the total power losses that must be dissipated over the cooling back plate as heat while the system is running.
When running the KW modules in alternating operation, the coincidence factor must be factored in when calculating the power
loss. The power losses of the power electronic are approximately linear to the rated current. Additionally the power losses of the
electronics have to be removed with the cabinet cooling. The power losses of the electronic are nearly independently of the rated
current.
5.8.1.1 Power loss with cold plate modules

The power losses are based on the operating point:
KW, KWD, KWZ: UDC bus = 540 VDC, UMotor = 3 x 350 VAC, fPWM = 8 kHz
KE: Upower supply = 3 x 400 VAC, UZ = 540 VDC
KES: Upower supply = 3 x 400 VAC, UZ = 720 VDC, fPWM = 8 kHz
Compact power supplies

Module KEN 5 KEN 5-0N KEN 10 KE 10 KEN 20-0N
KEN 5-S10
Power loss at PN [W] 25 25 40 70 75
Power loss of electronics [W] 25 10 25 15 15
Module KE 20 KES 20 KE 40 KES 40-0EU KEN 60(KE 60-
KE 20-0EU KES 20-0EU KE 40-0EU S4)
Power loss at PN [W] 130 359 240 570 240
Module KE 60 KES 60 KEN 120 KE 120 KES 120
KE 60-0EU KES 60-0EU KE 120-0EU KES 120-0EU
Power loss at PN [W] 350 876 520 780 1926
Power loss at PN [W] 1025 3500

Power loss of electronics [W] 110 280
Compact inverters
Module KW 2 KW 3 KW 5 KW 8 KW 10
Power loss at PN [W] 30 43 80 128 200
Module KW 20 KW 40 KW 60
Power loss at PN [W] 333 590 950
Power loss of electronics [W] 50 100 130
Module KW 100 KW 150 KW 200
Power loss at PN [W] 8 kHz: 1800 8 kHz: 2900 8 kHz: 4000
4 kHz: 1250 4 kHz: 1900 4 kHz: 2500
Module KWD 1 KWD 2 KWD 5
Power loss at PN [W] 2 x 13 2 x 30 2 x 75
5.8.1.2 Power loss for air-cooled modules

The power losses are based on the operating point:
KW, KWD, KWZ: UDC bus = 540 VDC, UMotor = 3 x 350 VAC, fPWM = 8 kHz
KE: Upower supply = 3 x 400 VAC, UZ = 540 VDC
KES: Upower supply = 3 x 400 VAC, UZ = 720 VDC, fPWM = 8 kHz
.
With modules that feature an integrated air-cooling system, the total power loss must be removed by the cabinet cooling.

Module KEN 5-F KEN 5-FN KE 20-F
Power loss at PN [W] 25 35 130
Power loss PGes 50 45 150
Compact inverters
Module KW 2-F KW 4-F KW 6-F KW 9-F
Power loss at PN [W] 30 60 97 180
Power loss of electronics [W] 24 24 28 40
Power loss PGes 54 84 125 220
Module KWD 1-F KWD 2-F KWD 4-F
Power loss at PN [W] 2 x 13 2 x 30 2 x 60
Power loss PGes 54 88 150

5.8.2 Liquid cooling
5.8.2.1 Requirements for cooling circuit

When these requirements are fulfilled, the maximum permissible surface temperature of 40 °C is not exceeded when the power
losses specified above are deducted:
l Closed water circuit
l Before starting the machine or system, the operator must check the cooling circuit for leaks in acc. with EN50178.
l Water flow quantity approx. 10 l/min
l Water pressure 1.5 bar (test pressure for plate 8 bar)
l Water temperature at inlet < 30 °C
The user must take the necessary measures in the cooling circuit to ensure that the coolant does not cause the
temperature of the cold plate to fall below the dew point. Do not allow condensation to form.
The following reference values are valid for the properties of the circulating water:
pH value 7 - 9
electr. conductivity < 300 mS/m
A corrosion inhibitor (e.g., Nalco 77381 made by Nalco Deutschland GmbH) must be added to the coolant. The dosage and other
data on water quality can be found in the product data sheets from the inhibitor supplier.
The rear panel is made of an aluminium composite ALMgSi0.5.
Use the same type of material materials if possible for the water circuit.
5.8.2.2 Dew point table

NOTICE
Material damage when dew forms!
Dew may result in electrical shorts.
Steps to prevent:
Material Damage! l Observe the dew point table!
l Keep the switch cabinet doors closed when in operation!
l Switch off the cooling circuit when the systems are idle!
l Check the temperature of the coolant after longer downtimes (cold production plants)!
l At high levels of humidity, it is recommended to use a dehumidifier!
The dew point table specifies at which surface temperature condensate forms. This depends on the temperature of the air and the
relative humidity.
Dew point table in °C

Example: Ambient temperature: 32 °C, humidity: 60 %
The temperature of the cooling circuit may not be less than 23 °C, else condensate will form!

Ambient Dew point in °C at a relative humidity of
air temperature
in °C 45% 50% 55% 60% 65% 70% 75% 80% 85% 90% 95%
2 -7.70 -6.26 -5.43 -4.40 -3.16 -2.48 -1.77 -0.98 -0.26 0.47 1.20
4 -6.11 -4.88 -3.69 -2.61 -1.79 -0.88 -0.09 0.78 1.62 2.44 3.20
6 -4.49 -3.07 -2.10 -1.05 -0.08 0.85 1.86 2.72 3.62 4.48 5.38
8 -2.69 -1.61 -0.44 0.67 1.80 2.83 3.82 4.77 5.66 6.48 7.32
10 -1.26 0.02 1.31 2.53 3.74 4.79 5.82 6.79 7.65 8.45 9.31
12 0.35 1.84 3.19 4.46 5.63 6.74 7.75 8.69 9.60 10.48 11.33
14 2.20 3.76 5.10 6.40 7.58 8.67 9.70 10.71 11.64 12.55 13.36
15 3.12 4.65 6.07 7.36 8.52 9.63 10.70 11.69 12.62 13.52 14.42
16 4.07 5.59 6.98 8.29 9.47 10.61 11.68 12.66 13.63 14.58 15.54
17 5.00 6.48 7.62 9.18 10.39 11.48 12.54 13.57 14.50 15.36 16.19
18 5.90 7.43 8.83 10.12 11.33 12.44 13.48 14.56 15.41 16.31 17.25
19 6.80 8.33 9.75 11.09 12.26 13.37 14.49 15.47 16.40 17.37 18.22
20 7.73 9.30 10.72 12.00 13.22 14.40 15.48 16.46 17.44 18.36 19.18
21 8.60 10.22 11.59 12.92 14.21 15.36 16.40 17.44 18.41 19.27 20.19
22 9.54 11.16 12.52 13.89 15.19 16.27 17.41 18.42 19.39 20.28 21.22
23 10.44 12.02 13.47 14.87 16.04 17.29 18.37 19.37 20.37 21.34 22.23
24 11.34 12.93 14.44 15.73 17.06 18.21 19.22 20.33 21.37 22.32 23.18
25 12.20 13.83 15.37 16.69 17.99 19.11 20.24 21.35 22.27 23.30 24.22
26 13.15 14.84 16.26 17.67 18.90 20.09 21.29 22.32 23.32 24.31 25.16
27 14.08 15.68 17.24 18.57 19.83 21.11 22.23 23.31 24.32 25.22 26.10
28 14.96 16.61 18.14 19.38 20.86 22.07 23.18 24.28 25.25 26.20 27.18
29 15.85 17.58 19.04 20.48 21.83 22.97 24.20 25.23 26.21 27.26 28.18
30 16.79 18.44 19.96 21.44 23.71 23.94 25.11 26.10 27.21 28.19 29.09
32 18.62 20.28 21.90 23.26 24.65 25.79 27.08 28.24 29.23 30.16 31.17
34 20.42 22.19 23.77 25.19 26.54 27.85 28.94 30.09 31.19 32.13 33.11
36 22.23 24.08 25.50 27.00 28.41 29.65 30.88 31.97 33.05 34.23 35.06
38 23.97 25.74 27.44 28.87 30.31 31.62 32.78 33.96 35.01 36.05 37.03
40 25.79 27.66 29.22 30.81 32.16 33.48 34.69 35.86 36.98 38.05 39.11
45 30.29 32.17 33.86 35.38 36.85 38.24 39.54 40.74 41.87 42.91 44.03
50 34.76 36.63 38.46 40.09 41.58 42.99 44.33 45.55 46.75 47.90 48.98
The interior of the switch cabinet forms the ambient of the KE/KW modules.
5.9 Maximum generative brake energy

Compact power supply units with regenerative feedback (KE/KES) can also feed back the maximum output power regeneratively
into the mains supply.
The maximum generative power that can dissipated into an external brake resistor is limited. It is calculated based on the brake
threshold (800 V in the DC bus) and the minimum possible brake resistance value that can be connected to the compact power
supply.
Example:
How high is the maximum generative output that a KE 120 can dissipate into an external brake resistor?
The minimum possible value for a brake resistor to a KE 120 is 8 ohm.
Accordingly, max. 80 kW can be dissipated into an external brake resistor.

5.10 Maximum available ACC bus length
Compact power supplies with ACC bus interface are connected using firewire cables.
The ACC bus is based on the CAN bus.
The cable length is based on the transfer rate and the number of nodes in use (CAN bus subscribers). To determine the max.
cable length, all delay times must be converted into meters.
For a CAN-compliant cable, 5 ns corresponds to 1 m.
For cables that do not comply with the CAN standard, the maximum cable length can be reduced to 25 m.
When calculating the maximum cable length, it is necessary to initially estimate the maximum possible cable length in relation to
the transfer rate.
Transfer rate Max. cable length

1000 kBit/s 38 m
500 kBit/s 80 m
250 kBit/s 164 m
125 kBit/s 332 m
This table already includes the times for bus accesses by the transmitter and receiver.
The cable length is also reduced by the inductances and capacities of the CAN nodes. A length of 0.5 m must be deducted for
each CAN node.
To determine the total cable length, you need to subtract the length of the CAN node from the maximum cable length specified in
the table above. Example:
Example:
Transfer rate 500 kBit/s 80 m
15 KWs and 1 KE = 16 device at 0.5 m each -8m
Max. bus length 72 m
l All of the information above correspond to theoretical values and may be different in practice, in
particular due to insufficient cables. Verify the aforementioned values by performing the applicable
tests.
l The values above do not include any margin of error. Include a margin of error of at least 20% in your
configuration.

6 System structure and accessories
6.1 System structure KEN 5 (-F, -xN, -S10), KEN 10(-F) and KEN 20-0N
System structure KEN 5 (-F) and KEN 10(-F)

The image shows the system structure and the accompanying switch-on components when using a KEN 5(-F,) or a KEN 10(-F).
* The compact power supplies KEN 5 and KEN 5-F do not require an external mains choke.
System structure KEN 5-xN

The image shows the system structure and the accompanying switch-on components when using a KEN 5-xN.
*) The compact power supplies KEN 5-xN has no opportunity to switch off the power supply voltage. When required use a
external main contactor(EN 60204-1).
A mains choke can optionally be used with a KEN 5-0N.

System structure KEN 5-S10 and KEN 20-0N
The image shows the system structure and the accompanying switch-on components when using a KEN 5-S10 or KEN 20-0N.
*) The compact power supplyies KEN 5-S10 and KEN 20-0N have no opportunity to switch off the power supply voltage. When
required use a external main contactor (EN 60204-1).
A mains choke can optionally be used with a KEN 5-S10.
6.2 Switch-on components and mains supply KEN 5(-F, -xN, -S10), KEN 10(-F) and KEN
20-0N
KEN 5(-F) and KEN 10(-F)
Power is supplied to the compact power supply unit via terminal X07.
The main contactor and mains filter are pre-installed on the module. A mains choke is only required for a KEN 10(-F).
After connecting the control signal UE (Converter on) and if the DC bus capacitors are loaded, the KE module closes the
integrated main contactor.

Module name Description
L1, L2, L3, PE Mains supply
S1 Main contactor
F1 Main fuse
Mains choke Reduction of induced distortion on the mains and improvement of power factor
The compact power supply KEN 5(-F) does not require an external mains choke.
X01 Mains-side connection
-U1 -line phase L1
-V1 -line phase L2
-W1 -line phase L3
X02 Load-side connection
-U2 -line phase L1
-V2 -line phase L2
-W2 -line phase L3
KEN Compact power supply without feedback
X07 Mains supply
-L1, L2, L3 (supply for DC bus)
KEN 5-0N and KEN 5-FN

The mains filter is pre-installed on the module. A main contactor must be connected externally. A mains choke can optionally be
used with a KEN 5-0N.
The switch voltage for the contactor (24V DC or 24V...230V AC, depending on contactor version) must be provided by the user.
The switch voltage for the main contactor is set on the protective conductor.
The DC bus is now directly fed from the line through the main contactor and mains choke.
If necessary, the user can externally interrupt the control of the main contactor (S2), e.g. to separate the drive system power-sided
from the line in case of an emergency stop (for further information: Siehe 'Pulse diagram EMERGENCY STOP' auf Seite 186.).
The auxiliary contact HK (NC) allows the user to monitor the switch status of the main contactor.

S1 Main contactor
F1 Main fuse
S2 If necessary: External safety circuit for main contactor OFF

Main contactor
Main contacts Mains-side connection
-1 L1 -line phase L1
Main contacts Load-side connection
-2 T1 -line phase L1
HK (help contact) Option for monitoring switch status
*Can optionally be used with a KEN 5-0N.
-U1 -line phase L1
-V1 -line phase L2
-W1 -line phase L3
-U2 -line phase L1
-V2 -line phase L2
-W2 -line phase L3
X01 Mains supply
KEN 5-S10 and KEN 20-0N

The mains filter is required. The mains choke can optionally be used with a KEN 5-S10. A main contactor must be connected
externally.
The DC bus is now directly fed from the line through the main contactor and mains choke.

S1 Main contactor
F1 Main fuse
Mains filter Compliance with the maximum permissible values for electromagnetic emissions
-L1 -line phase L1
-L2 -line phase L2
-L3 -line phase L3
-L1' -line phase L1
-L2' -line phase L2
-L3' -line phase L3
Main contactor
*Can optionally be used with a KEN 5-S10.
-U1 -line phase L1
-V1 -line phase L2
-W1 -line phase L3
-U2 -line phase L1
-V2 -line phase L2
-W2 -line phase L3
X01 Mains supply

6.3 System structure KE (-F) and KEN
The image shows the system structure and the accompanying switch-on components when using a KE(-F) or a KEN.
* The compact power supply units KE 10, KE 20(-F), KE 40 requires no external mains filter.
6.4 Switch-on components in charging circuit and mains supply KE (-F, -0EU) and KEN
To supply power to the compact power supply, a main contactor with force-driven contact has to be installed; the contactor coil
requires an EMI suppressor.
After connecting the control signal UE (Converter on) and if the DC bus capacitors are loaded, the KE/KEN closes the switch
contact for "Main contactor ON" (neutral NO contact, led through terminals EH1 / EH2 on plug X20).
The DC bus is now directly fed from the line through the main contactor and mains choke; the charging circuit is switched off.
See following diagram.

S1 Main switch
F1 Main fuse
The compact power supply units KE 10, KE 20(-F), KE 40 requires no external mains filter.
-L1 -line phase L1
-L2 -line phase L2
-L3 -line phase L3
-L1' -line phase L1
-L2' -line phase L2
-L3' -line phase L3
F2 Fuse, charging circuit for DC bus
Main contactor
-U1 -line phase L1
-V1 -line phase L2
-W1 -line phase L3
-U2 -line phase L1
-V2 -line phase L2
-W2 -line phase L3
KE compact power supply with feedback
KEN compact power supply without feedback
X01 Mains supply
-L1.1, L2.1, L3.1 (supply for DC bus)
X20
-EH1, EH2 -Switch contact, main contactor ON/OFF
-L1, L2, L3 -Mains supply (supply for charging circuit of DC bus)

6.5 System structure KES
The image shows the system structure and the accompanying switch-on components when using a KES.
6.6 Switch-on components in charging circuit and mains supply KES

To supply power to the compact power supply, a main contactor with force-driven contact has to be installed; the contactor coil
requires an EMI suppressor.
The switch voltage for the contactor (24V DC or 24V...230V AC, depending on contactor version) must be provided by the user-
After connecting the control signal UE (Converter on) and if the DC bus capacitors are loaded, the KES closes the switch contact
for "Main contactor ON" (neutral NO contact, led through terminals EH1 / EH2 on plug X20).
The DC bus is now directly fed from the line through the main contactor and mains choke, the charging circuit is switched off.
If necessary, the user can externally interrupt the control of the main contactor (S2), e.g. to separate the drive system power-side
NOTICE
Material damage due missing DC bus wiring
Material Damage!
If the DC bus of the KES not connected to the mains filter, the KES may be damaged and fail.

S1 Main switch
F1 Main fuse
F2 Fuse, charging circuit for DC bus
Upstream The upstream mains choke reduces the induced distortion on the mains in the 8 kHz range.
mains choke X01 Mains-side connection
-U1 -line phase L1
-V1 -line phase L2
-W1 -line phase L3
-U2 -line phase L1
-V2 -line phase L2
-W2 -line phase L3
-L1 -line phase L1
-L2 -line phase L2
-L3 -line phase L3
-L1.1 -line phase L1
X03 Connecting DC bus
-UZP -DC bus voltage (+)
-UZN -DC bus voltage (-)
Main contactor
-U1 -line phase L1
-V1 -line phase L2
-W1 -line phase L3
-U2 -line phase L1
-V2 -line phase L2
-W2 -line phase L3

KES Compact power supply with sine feedback
X01 Mains supply
-L1.1, L2.1, L3.1 (supply for DC bus)
X02 Connecting DC bus
-UZP -DC bus voltage (+)
-UZN -DC bus voltage (-)
X20
-EH1, EH2 -Switch contact, main contactor ON/OFF
-L1, L2, L3 -Mains supply (supply for charging circuit of DC bus)
6.7 Accessories components - overview

The following table contains information on the accessories components and the accompanying AMK part no. for the respective
compact power supply.
KEN 5 KEN 5-0N KEN 5-S10 KEN 10 KE 10 KEN 20-0N
KEN 5-F KEN 5-FN KEN 10-F
F1 (power) 16 A 16 A 16 A 20 A 20 A 32 A
F2 (charging circuit) - - - - 10 A -
Upstream mains choke - - - - - -
AMK part number
Mains choke - ALN 12 3) ALN 12 4) ALN 17 ALN 36 ALN 36/1000
AMK part number O911 O911 O742 O726 O727
ALN 17 3) ALN 17 4)
O742 O742
Mains filter - - - - AF 30
AMK part number. O840
Mains contactor - mains contactor - 25 A mains
AMK part number (EN 60204-1) 204297 contactor
(EN 60204-1)
EMI suppressor - - - - - -
AMK part number
Auxiliary contact - - - - - -
AMK part number
Brake resistor AR 140 AR4000-20-0 AR 140
AMK part number O746 E591 O746
AR4000-20-F
E593

KE 20-F KES 20 KE 40 KES 40-0EU KEN 60
KE 20 KES 20-0EU KE 40-0EU (KE 60-S4)
KE 20-0EU KE 60
KE 60-0EU
F1 (power) 35 A 35 A 80 A 80 A 100 A
F2 (charging circuit) 10 A 10 A 10 A 10 A 10 A
Upstream mains choke - ALNV 30-S 1) - ALNV 90-S 1) -
AMK part number O828 O890
Upstream mains choke ALNV 15- ALNV 45-SI-
AMK part number SI 2)O841 100 2)
O951
Mains choke ALN 36/1000 ALN 30-S 1) ALN 63 ALN 90-S 1) ALN 85
Mains choke ALN 15-SI 2) ALN 45-SI 2)
AMK part number O968 / O829 O889
Mains filter - AF 45-SI 1) - AF 60-SI 1) AF 90

AMK part number O927 O940 O820
Mains filter AF 15-SI 2) AF 45-SI 2)
Mains contactor 45 A 45 A 80 A 90 A
AMK part number 204298 204298 29297 29298
EMI suppressor - - AMK EMI suppressor
AMK part number 29300
Auxiliary contact - - -
AMK part number 204300 204300
Brake resistor AR4000-20-0 AR4000-20-0 AR4000-8-0
AMK part number E591 E591 E584
AR4000-20-F AR4000-20-F AR4000-8-F
E593 E593 E585

KES 60 KEN 120 KES 120
KES 60-0EU KE 120 KES 120-0EU KE 180-0EU KES 180-0EU
KE 120-0EU
F1 (power) 100 A 200 A 200 A 315 A 315 A
F2 (charging circuit) 10 A 10 A 10 A 10 A 10 A
Upstream mains choke ALNV 90-S 1) - ALNV 180-S -
O890 1)
AMK part number
Upstream mains choke ALNV 45-SI- O827/ O959 ALNV 150-
AMK part number 100 2) ALNV 60-SI 2) SI2)O944
O951 O894
Mains choke ALN 90-S 1) ALN 180 ALN 180-S 1) ALN 270 1) i.p.
AMK part number O770 O739 O771 / O958 O965
Mains choke ALN 45-SI 2) ALN 60-SI 2) ALN 150-I 2) ALN 150-SI 2)
AMK part number O889 O790 / O942 O885 O943
Mains filter AF 90-S 1) AF 180 AF 180-S 1) AF 300 AF 270-S 2)

Mains filter AF 45-SI 2) AF 60-SI 2)
Mains contactor 90 A 230 A 350 A

AMK part number 29298 200446 i.p.
EMI suppressor AMK EMI - -
AMK part number suppressor
29300
Auxiliary contact - - -
AMK part number
Brake resistor AR4000-8-0 AR4000-8-0 AR4000-8-0
AMK part number E584 E584 E584
AR4000-8-F AR4000-8-F AR4000-8-F
E585 E585 E585
1) continuous operation
2) pulse operation
3) optional with KEN 5-0N
4) optional

6.7.1 Fuses
Excess-current protectors according to the requirements according to EN 60204-1. Fuses to protect the wiring, classification "gG"
acc. DIN / VDE 0636.
Selection fuses
KEN 5-F KEN 5-0N KEN 10-F KE 10 KEN 20-0N
KEN 5 KEN 5-FN KEN 10
Fuse KEN 5-S10
Input fuse
Fuse 16 A 16 A 20 A 20 A 32 A
Terminal X07 X01 X07 X01 X01
Charging circuit
Fuse - - - 10 A -
Terminal - - - X20 -
KE 20-F KES 20 KE 40 KES 40-0EU KEN 60
KE 20 KES 20-0EU KE 40-0EU (KE 60-S4)
KE 20-0EU KE 60
Fuse KE 60-0EU
Input fuse
Fuse 35 A 35 A 80 A 80 A 100 A
Charging circuit
Fuse 10 A 10 A 10 A 10 A 10 A
KES 60 KEN 120 KES 120 KE 180-0EU KES 180-0EU

KES 60-0EU KE 120 KES 120-0EU
Fuse KE 120-0EU
Input fuse
Fuse 100 A 200 A 200 A 315 A 315 A
Charging circuit
Fuse 10 A 10 A 10 A 10 A 10 A

6.7.2 Upstream mains choke ALNV
The upstream mains choke reduces the induced distortion on the mains in the 8 kHz range.
Upstream mains chokes are only required for KES compact power supply units.
Selection upstream mains choke

KES 20 KES 40-0EU KES 60 KES 120
Upstream mains choke KES 20-0EU KES 60-0EU KES 120-0EU
Type ALNV 30-S 1) ALNV 90-S 1) ALNV 90-S 1) ALNV 180-S
1)
AMK part number O828 O890 O890 O827 / O959

Type ALNV 15-SI 2) ALNV 45-SI- ALNV 45-SI- ALNV 60-SI 2)
100 2) 100 2)
AMK part number O841 O951 O951 O894
Upstream mains choke KES 180-0EU
Type ALNV 150-SI 2)
AMK part number O944
1) Continuous operation
2) Pulse operation
Further Information: see device description Upstream mains choke (AMK part no. 203425)

6.7.3 Main contactor
To supply power to the compact power supply, a main contactor with force-driven contact has to be installed. The contactor coil
requires an EMI suppressor. The control voltage for the contactor coil has to be provided externally. The switch status of the main
contactor can be monitoring using the auxiliary contact HK (NC). The activation time of the main contactor must be < 150 ms; if
not, the compact power supply generates a diagnostic message.
Selection main contactor

KEN 5-0N KE 10 KEN 20-0N KE 20-F KES 20
Contactor KEN 5-FN KE 20 KES 20-0EU
EMI suppressor KEN 5-S10 KE 20-0EU
Contactor
Typ main 25A 3P main 45A 3P
contactor contactor
(EN 60204-1) (EN 60204-1)-
AMK part number - 204297 - 204298
EMI suppressor
AMK part number not necessary not necessary not necessary not necessary
Auxiliary contact
AMK part number not necessary not necessary not necessary 204300
KE 40 KES 40-0EU KEN 60 KES 60 KEN 120

KE 40-0EU (KE 60-S4) KES 60-0EU KE 120
Contactor KE 60 KE 120-0EU
EMI suppressor KE 60-0EU
Contactor
Typ 80A 3P 90A 3 P 230A 3P
AMK part number 29297 29298 200446
EMI suppressor
AMK part number 29300 29300 not necessary
Auxiliary contact
AMK part number not necessary not necessary not necessary
Contactor KES 120 KE 180-0EU KES 180-0EU
EMI suppressor KES 120-0EU
Contactor
Typ 230A 3P 350 A
AMK part number 200446 204558
EMI suppressor
AMK part number not necessary not necessary
Auxiliary contact
AMK part number not necessary not necessary
Further Information: see device description Main contactor (AMK part no. 203422)
The main contactor can also be supplied by the customer.

The configuration is then based on the rated voltage of the network (400V...480V AC, 50/60Hz) and the rated input current of the
KE module in use.

6.7.4 Mains filter AF
A mains filter limit electrical interference in the range of 150 kHz to 30 MHz that electronic devices transfer into the public power
grid. In addition, they improve the electromagnetic compatibilities of the devices in the face of interferences from the electricity
network.
Selection mains filter for KE and KEN

Mains filter for KEN 20-0N KEN 60 KEN 120 KE 180-0EU
(KE 60-S4) KE 120
KE 60 KE 120-0EU
KE 60-0EU
Module name AF 30 AF 90 AF 180 AF 300
Selection mains filter for KES

Mains filter for KES 20 KES 40-0EU KES 60 KES 120
KES 20-0EU KES 60-0EU KES 120-0EU
Continuous operation
Module name AF 45-SI AF 60-SI AF 90-S AF 180-S
Pulse operation
Module name AF 15-SI AF 45-SI AF 45-SI AF 60-SI
Mains filter for KES 180-0EU
Pulse operation
Module name AF 270-S
Further Information: see device description Mains filter (AMK part no. 203424)

6.7.5 Mains choke ALN
The mains chokes (ALN) recommended by AMK feature a higher saturation current and greater inductance that is optimised for
AMK devices. They reduce the induced distortion on the mains (harmonics) and improve the power factor of the downstream
device.
l The AMK mains chokes (ALN) switched up-stream is necessary.
l The mains choke needs to be installed with a minimum distance of 80 mm to the KE/KW module.
Selection mains choke for KE and KEN

KEN 5-0N 1) KEN 10 KE 10 KEN 20-0N
KEN 10-F KE 20-F
KEN 5-S10 1)
KE 20
KE 20-0EU
Type ALN 12 / ALN ALN 17 ALN 36 ALN 36 / 1000
17
AMK part number O911 / O742 O742 O726 O727
KE 40 KEN 60 KEN 120
KE 40-0EU (KE 60-S4) KE 120
KE 60 KE 120-0EU
KE 60-0EU
Type ALN 63 ALN 85 ALN 180
AMK part number O728 O729 O739
KE 180-0EU
Type ALN 270
Pulse operation
Type ALN 150-I
1) mains choke optional
Selection mains chokes for KES

KES 20 KES 40-0EU KES 60 KES 120
KES 20-0EU KES 60-0EU KES 120-0EU
Type ALN 30-S ALN 90-S ALN 90-S ALN 180-S
AMK part number O893 O770 O770 O771 / O958
Pulse operation
Type ALN 15-SI ALN 45-SI ALN 45-SI ALN 60-SI
AMK part number O968 / O829 O889 O889 O790 / O942
KES 180-0EU
Type i.p.
AMK part number
Pulse operation
Type ALN 150-SI
There are a range of mains chokes for continuous operation and pulse operation available for the compact power supply KES.
The mains chokes for pulse operation have a reduced nominal current with higher overload capacity. In the event of an overload,
both transmit the same power.

Further Information: see device description Mains choke (AMK part no. 203423)

6.8 Brake resistor
WARNING
Risk of burns when touching hot surfaces!
The casing temperature, for example of the line filter, the choke or the brake resistor, can be more
than 70 °C during and even after operation. Contact causes burns.
Steps to prevent:
l Make sure that the surfaces have cooled down before you touch.
l Wear protective clothing such as gloves if hot parts need to be touched.
l Fit a warning sign with warning hot surface.
l Do not mount any flammable objects near the device.
NOTICE
Fire hazard!
The brake resistor may overheat in general if: the rotational energy is not limited, a component in
the power supply is defective or it is not installed properly.
The cooling air through the brake resistor can reach temperatures of up to 200 °C.

l The PTC thermistor in the brake resistor must be used for temperature monitoring.
Connection to X25, evaluation in the power supply.
l The brake resistor may not be installed in the air intake area for cooling electronic
equipment.
l Do not use any flammable materials in the direct vicinity of the brake resistor.
All compact power supplies feature an internal brake resistor used to dissipate excessive brake energy by way of an externally
connected brake resistor.
In normal operation, the KE and KES compact power supply will feed the excessive brake energy back into the mains supply.
An external brake resistor (+ USV 24 VDC for the logic power supply X08/X09) is required to decelerate the drives in the event of
mains failure.
The brake resistor needs to be selected based on the occurring brake energy.
Further information: Siehe 'Maximum generative brake energy' auf Seite 78.
Observe the rotational energy in the system. If this is greater than the max. pulse energy of the brake resistor,
please contact AMK.
Compact power supply KEN 120

Two external brake resistors (AMK type AR 4000-8-F or AR 4000-8-0) with min. 8 Ohm can be connected to the KEN 120 compact
power suppy. This results in a doubling of the max. generative power that can be dissipated by the brake resistors to 160 kW.
(Terminal name X03.01 and X03.02. The PTC thermistor for both brake resistors must be switched in series and connected to
terminal X25.)
Selection brake resistors

KEN 5 KEN 5-0N KEN 10 KE 10
KEN 5-F KEN 5-FN KEN 10-F
Brake resistor KEN 5-S10
Type AR 140 AR 140 AR 4000-20-0 AR 4000-20-F
AMK part number O746 O746 E591 E593
KEN 20-0N KE 20-F KE 40 KE 40-0EU
KE 20, KE 20-0EU KES 40-0EU
Brake resistor KES 20, KES 20-0EU
Type AR 140 AR 4000-20-0 AR 4000-20-F AR 4000-8-0 AR 4000-8-F
AMK part number O746 E591 E593 E584 E585

KEN 60 (KE 60-S4) KEN 120
KE 60, KE 60-0EU KE 120, KE 120-0EU
Brake resistor KES 60, KES 60-0EU KES 120, KES 120-0EU
Type AR 4000-8-0 AR 4000-8-F AR 4000-8-0 AR 4000-8-F
AMK part number E584 E585 E584 E585
KE 180-0EU
Brake resistor KES 180-0EU
Type ≥ 5.4 Ω
AMK part number -
Further Information: see device descriptions Brake resistor AR140 (AMK part no. 200776) and Brake resistor AR4000 (AMK part
no. 26892)

6.9 Liquid cooling system
All KE/KW series modules are designed for mounting on a cold plate with liquid cooling.
The coolant line is connected either on the right side (on the left side only at KW-CP 1000) or on the back using two G1/4" inner
threads and the matching hose connections.
Cold plate Technical Data

KW-CP 340(R) Effective width 340 mm
removable power approx. 1.5 kW
KW-CP 420R Effective width 416 mm
KW-CP 680(R)-V removable power approx. 3.0 kW
KW-CP 1000 *) Effective width 1000 mm
KW-CP 1035R Effective width 1035 mm
R coolant connection on the back
-V integrated stainless steel piping
*) not to be used for new applications
Depending on the module width, the KE/KW cold plate modules can be mounted on the cold plates according to the following
table.
When you select the cold plate, you have to take into account the power losses to be removed.
Cold plate AMK part no. Module width / mm

55 85 170 255 425
KW-CP 340 O704 ■ ■ ■ - -
KW-CP 340R O705 ■ ■ ■ - -
KW-CP 420R O710 ■ ■ - - -
KW-CP 510 O706 ■ ■ ■ ■ ■
KW-CP 510R O707 ■ ■ ■ ■ ■
KW-CP 680 O708 ■ ■ ■ ■ ■
KW-CP 680R O709 ■ ■ ■ ■ -
KW-CP 680-V O782 ■ ■ ■ ■ -
KW-CP 680R-V O783 ■ ■ ■ ■ -
KW-CP 1000 O717 ■ ■ ■ ■ -
KW-CP 1035R O734 ■ ■ ■ - -
For more information: see device description Liquid-cooled cold plate KW-CP (AMK part no. 200043)

Use of own cold plates
Requirements on surface when using own cold plate with liquid cooling.
l Plate flatness: 0.1 mm
l Surface finish: 0.02 mm
l Ridges and bore holes should be carefully deburred.
l To make assembly easier, the threads M6 for the clamping bolts must in the centre for devices with a width of 170/255 mm
must feature an inner bevel of approx. 45°/2 mm.
6.10 Air cooling system

For systems with no liquid cooling or where this cannot be used, the air-cooled cold plates (air cooling systems KW-LK xx) are
available, on which the KE/KW series modules are mounted.
The air cooling system consists of a finned heat sink on which the base of the axial cooler is mounted. The heat is dissipated in the
air which is blown through the cooling fins by a fan.
The fed-in air must be dry and free of electrically conductive dust, fibres, gases and vapours.
If necessary, suitable filters should be used or other protective measures need to be taken.
Air cooling system Technical Data

KW-LK 110 Effective width 110 mm
removable power approx. 120 W
KW-LK 250 Effective width 250 mm (220 mm with through-hole mounting)
Depending on the module width, the KE/KW coldplate modules can be mounted on the cold plates according to the following table.
When you select the cold plate, you have to take into account the power losses to be removed and deratings.
Air cooling system AMK part no. Module width / mm
55 85 170 255 425
KW-LK 110 O745 ■ - - - -
KW-LK 250 O743 ■ ■ ■ - -
KW-LK 400 O744 ■ ■ ■ 1) ■ 1) -
KW-LK 500 O802 ■ ■ ■ 1) ■ 1) -
1) max. 1 device per KW-LK 400, max. 2 devices per KW-LK 500; no more devices permitted
Derating and more information: see device description Fan-cooled cold plate KW-LK (AMK part no. 202393)

6.11 Slot nut D508
The cold plate features one T-slot (acc. to DIN 508) on the top and bottom used to mount the plate.
Slot nuts can be ordered under AMK part no. 18139. They feature an M6 inner thread for fastening screws M6 x 20.
6.12 Shielding terminals

The KP-SK8 ... KP-SK35 shielding clamps are used for strain relief of the connection cable and for earthing the shield.
Further informations: Siehe 'Connection technology - shielding terminals' auf Seite 167.
Type AMK part no. Tightening
torque
KP-SK 8 28503 0.6 Nm
KP-SK 14 28504 0.8 Nm
KP-SK 20 28505 0.8 Nm
KP-SK 35 28506 1.8 Nm
Dimensions - Shielding terminals
Type Dimension in mm
A B C D E
KP-SK 8 6,5 19,5 48,7 12 9
KP-SK 14 6,5 19,5 59,3 17 14
KP-SK 20 6,5 19,5 75 24 21
KP-SK 35 6,5 20 106,5 40 36

7 Assembly
7.1 Arrangement of KE/KW modules in the switch cabinet

NOTICE
Overload of DC bus cable and terminals!
The connected rating of the DC bus terminals is restricted based on the
conductivity of the UZ terminals and the cross-section of the UZ connecting cable.
Material Damage!
Steps to prevent:
l Do not exceed the maximum possible connected rating of the modules.
l Siehe DC bus wiring auf Seite 68.
l The cold plate modules must be installed on a liquid- or air-cooled AL assembly plate.
l Modules with integrated air cooling must be mounted on an even surface that forms a closed air duct with the heat sink.
l Recommended installation position: vertical. Other installation positions are permitted upon prior consultation with AMK.
l Place the modules in a way that the signal and power cables are always kept separate from each other during wiring
(distance > 20 cm).
l The compact inverter KW must be connected to the compact power supply KE in the order from the highest to lowest rated
output. For improved power distribution and shorter DC lines, the KWs can be connected to the KE on both sides from the
highest to the lower output.
l Avoid installing the system above devices that generate a lot of heat. The air inlet temperature on the KE/KW modules
must be < 40°.
l A direct connection is permitted; sufficient space must be available for air circulation on the module casing above and
below. Recommended distance: 100 mm.
l For multi-row mounting, we recommend a minimum distance of 100 mm between the module rows (1st row - 100 mm
spacing - 2nd row - 100 mm spacing - 3rd row, etc.)

7.2 Installation of cold plate modules on the cooling system
DANGER
Risk of injury from crushing, cutting and hitting.
When transporting and mounting sharp-edged and / or heavy components, there is a risk of
crushing, cutting and bruising of the persons involved. Suspended loads can fall down and people
suffer fatal injuries.
Steps to prevent:
l Utilize suitable assembly and transport equipment, such as hoists and carriages.
l Wear protective clothing, e.g. safety gloves and boots, during the assembly.
l Use only appropriate tools during the assembly.
l Make sure that there are no persons or body parts located under suspended loads during
the transport or assembly.
l Prevent catching and crushing by mechanical devices.
NOTICE
Short circuit due to penetrating foreign objects or water
Foreign objects such as metal shavings, screws, etc. cause short circuits.
In particular it needs to be prevented that water, e.g. condensation water, seeps in through the
cooling units.
Material Damage! A temporary forming of dew may only occur as long as the devices are out of operation.
Steps to prevent:
l The modules need to be protected against penetrating foreign objects or water.
l When applying mains voltage, no dew may be present any longer.
The KE/KW modules are installed directly on the cooling system without heat transfer paste.
Note the following during assembly:
l The protective cardboard on the bearing face (cold plate) of the modules needs to be removed.
l The mounting surface for the modules must be clean and free of scratches.
l The cold plate features a T-slot on the top and bottom acc. to DIN 508 used to fasten the modules in place. The
corresponding slot nuts with inner thread M6 for fastening screws M6 x 20 mm (AMK part no. 18139) must be inserted into
these. Further information: Siehe 'Slot nut D508' auf Seite 104.
l There are screw threads on the cold plate for mounting the modules with clamping bolts 170/255/425 mm in width). The
modules must be place on the lower stop angle and can be right-justified using the markings (above and below the T-slots).
During assembly, the clamping bolts must first be fastened (tightening torque: 5 Nm / Tool: Allen size 4), followed by the
top and bottom fastening screws. Tightening torque for mounting rear panel of modules: 8 Nm (Tool: Allen size 5)

7.3 Installation of modules with integrated air cooling
DANGER
Risk of injury from crushing, cutting and hitting.
When transporting and mounting sharp-edged and / or heavy components, there is a risk of
crushing, cutting and bruising of the persons involved. Suspended loads can fall down and people
suffer fatal injuries.
Steps to prevent:
l Utilize suitable assembly and transport equipment, such as hoists and carriages.
l Wear protective clothing, e.g. safety gloves and boots, during the assembly.
l Use only appropriate tools during the assembly.
l Make sure that there are no persons or body parts located under suspended loads during
the transport or assembly.
l Prevent catching and crushing by mechanical devices.
NOTICE
Short circuit due to penetrating foreign objects or water
Foreign objects such as metal shavings, screws, etc. cause short circuits.
In particular it needs to be prevented that water, e.g. condensation water, seeps in through the
cooling units.
Material Damage! A temporary forming of dew may only occur as long as the devices are out of operation.
Steps to prevent:
l The modules need to be protected against penetrating foreign objects or water.
l When applying mains voltage, no dew may be present any longer.

Notes on assembly:
The modules must be mounted on an even surface that forms a closed air duct with the heat sink. On the air inlet and outlet, 60
mm of space must be kept free for air circulation. The fans are mounted to the air inlet on the lower end of the device. For multi-row
installation, there must be at least 120 mm space (2 x 60 mm) between the module rows (1st row - 120 mm spacing - 2nd row -120
mm spacing - 3rd row, etc.). Between the rows air baffles could be provided so that the warm air is not sucked by the above device.
Mounting the rear panel: M6 x length min. 12 mm (2x)

Tightening torque for rear panel mounts: 8 Nm

8 Electrical connections
8.1 Wiring
l The recommended connection diameters for cables are based on EN 60204-1, installation type C, ambient temperature ≤
40°C.
l All signal lines must be run out the top of the devices (cable duct 'Signals'); all motor lines must be run through the bottom
of the devices (cable duct 'Power'). Crossings of control and power cables must be performed at an angle of less than 90°
and at a distance from each other.
l Motor and signal lines must be laid separately throughout the entire system (distance > 20 cm).
l Please refer to chapter 'Earthing' before switching the system on the first time: Further information: Siehe 'Earthing' auf
Seite 110.
l Only devices, electrical elements, or wiring may be connected to the AMKSYN series signal interfaces that feature a
"secure disconnection" of the connected circuits according to EN 50178.
For a certify CSAus unit you must observe following rules:
CSA C22.2 Tab.3, Cl. 3 and Tab. 31 on rather UL508C: Tab. 40.3, Copper, 75 °C
Use copper wires only
Use 75 °C minimum wire only
It is not allowed in both norms to be less the recommended cable cross section (AWG).
System mouniting KE/KW:

8.2 Earthing
DANGER
Danger to life from electrical shock!
In the event of an interruption to the PE connection, avoid touching the casing because life-
threatening levels of voltage may be present!
Steps to prevent:
l EN 61800-5-1 requires that the devices be firmly connected on the power side.
l The PE conductor must have a cross-section of at least 10 mm2 or must have a second PE
connection with a cross-section at least equal to the mains feeder (cf. EN 61800-5-1).
Cross-section AC wire Cross-section PE wire
≤ 10 mm2 = 10 mm2
10 ... 16 mm2 = Cross-section AC wire
16 ... 35 mm2 = 16 mm2
≥ 35 mm2 ≈ 1/2 x Cross-section AC wire
All AMKASYN casings are separate and should be connected to the earth using the shortest route possible (central PE bus bar
switch cabinet). Throughout the entire system, the earth should be star-like in shape, extending from the central earthing point.
Connection PE bolts on casing: Siehe 'PE connection' auf Seite 113.
The cable and shield earthing that runs to the KE/KW modules must be strain-relieved and earthed via shielding terminal KP-SK8 -
KP-SK35. Further information: Siehe 'Shielding terminals' auf Seite 104. and Siehe 'Connection technology - shielding terminals'
auf Seite 167..
PE is the reference potential for internal power supply and voltage sensing purposes.
The 0V potential of the external power supply units for the power supply of binary inputs and outputs X21/X22/(X133) power
output stage enable X15/X16 and power supply X08/X09 must be connected to the central PE bar.
For cables that are connected to D-sub connector, the shield is earthed internally via the metallised D-sub casing. Further
information: Siehe 'Connection technology - D-SUB connector' auf Seite 166..
Installation, connection and earthing should be performed according to the applicable local regulations (e.g. EN
60204 Ch. 8 Protective earth conductor system, equipotential bonding).

8.3 Motor power and encoder cable
Motor lines totalling up to 100 m can be connected to one AMKSYN compact power supply (with an internal or external AMK mains
filter).
With a total motor line length of 100 m and above, faults may occur that overload the mains filter and cause damage to other
network subscribers. The overall load can be calculated and appropriate countermeasures taken. Please contact AMK in this
case.
An exception to this is made for the compact power supplies KEN 5-0N and KEN 5-FN. Motor lines totalling up to 25 m can be
connected.
The motor line must be a shielded cable with tin-plate copper mesh. The cable shield on the motor and KW device side must be
placed on the frame ground with a large contact surface. The cable shield is earthed on the inverter using the shielding terminal on
the KW casing.
Further information:
Siehe 'Shielding terminals' auf Seite 104.
Siehe 'Connection technology - shielding terminals' auf Seite 167.
The following applies to all types of encoders:

The encoder cable shield has to be earthed on both sides: Via the round plug casing:
On the motor and via the metallic D-SUB casing on the converter.
Detailed Information for the encoder connection and the you will find in the document of the controller cards.

8.4 Connection technology KE with ACC bus or real-time Ethernet interface
8.4.1 PE connection
DANGER
Steps to prevent:
≤ 10 mm2 = 10 mm2
16 ... 35 mm2 = 16 mm2
Description:
The PE connection is a screw bolt on the module casing (see front view) for attaching PE lines and cable shields.
Configure as follows:
Connection:
Recommended 1-wire, unshielded
cable type Further information: Siehe 'Wiring' auf Seite 109.
Cable assembly Ring cable lug
KEN 5, KEN 5-F KE 10 KE 20-F KE 40, KE 40-0EU
KEN 10, KEN 10-F KE 20, KE 20-0EU KES 40-0EU
KES 20,
KES 20-0EU
Recommended 10 mm² 16 mm²
wire cross-sections AWG 6 AWG 4
Tightening torque 4 Nm 8 Nm 8 Nm 15 Nm

KEN 60 (KE 60-S4) KEN 120 KE 180-0EU
KE 60, KE 60-0EU KE 120, KE 120-0EU KES 180-0EU
KES 60, KES 60-0EU KES 120, KES 120-
0EU
Recommended 16 mm² 50 mm² 95 mm2
wire cross-sections AWG 4 AWG 1/0 kcmil 250
Tightening torque 15 Nm 15 Nm 12 Nm
Note Further information: Siehe 'Earthing' auf Seite 110.
8.4.2 Terminal connection technology

When using pin cable lugs please note!
Terminal HDFKVxx
Connection Description Device
[X01] Mains supply KE 10 - KE 120
[X03] External brake resistor KE 10 - KE 120
[X06] DC bus KE 120

Terminal HDFKVxx - TWIN
[X02] DC bus KE 10 - KE 180
[X03] External brake resistor KE 180
8.4.3 [S1] DIP switch
8.4.3.1 KE with ACC bus interface

Using the DIP switch S1 on the KE, it is possible to change the ACC BUS baud rate and the ACC BUS subscriber address or
activate and deactivate the ACC bus.
Default value Min/max
KE ACC bus baud rate 1000 kBd 125 kBd - 1000 kBd
KE ACC bus address 33 33 - 39
KE ACC bus Active Inactive
For more information or to change the default values:Siehe 'Changing the default settings' auf Seite 172.
8.4.3.2 KE with real-time Ethernet interface

Using the DIP switch S1 on the KE, it is possible to change the EtherCAT or VARAN bus subscriber address.
Default value Min/max
EtherCAT bus address 133 133 - 135
For more information or to change the default values:Siehe 'Changing the default settings' auf Seite 172.

8.4.4 [X01] mains supply
DANGER
contact.
When the LEDs on the front panels are OFF, this does not indicate that the electrical terminals
have been de-energized.
Steps to prevent:
l Prior to any work on the device: Observe the 5 safety rules.
l Measure the terminal voltages. There may be no voltage present.
l Plug and pull connections only when there is no voltage.
l For devices that are connected to a DC bus, or generate it yourself, you need to consider
the discharge times of the dc bus capacitors mentioned in the converter documentation
l Before commencing work, the connections must be isolated from the voltage supply at both
ends! (both ends mean: AC and DC bus supply side )
Description:
Mains supply over the main contactor K1 and mains choke ALN
Technical data:
l Mains voltage: 3 x 400 V, 50/60 Hz (symmetric three-phase power supply)
l Further information:Siehe ' General technical data' auf Seite 25.
Version:
Type Pins
Up to KE 120: 3
Screw terminal
KE 180: 3
Thread bolt
Name [X01] Connection
L1.1 Mains choke ALN (terminal U2)
L2.1 Mains choke ALN (terminal V2)
L3.1 Mains choke ALN (terminal W2)
Connection:
Cable assembly Wire end ferrule with plastic sheath
KEx 180: ring cable lug
Shield connection If available, attach on both sides
KE 10 KE 20, KE 20-0EU KE 40, KE 40-0EU
KES 20, KES 20-0EU KES 40-0EU
Cross-section min./max. 0.5 mm² / 10 mm² 10 mm² / 25 mm²
AWG 20 / AWG 6 AWG 6 / AWG 2
Recommended 2.5 mm² 6 mm² 16 mm²
wire cross-sections AWG 12 AWG 8 AWG 4
Cable stripping length 11 mm 19 mm
Tightening torque 1,5 - 1,8 Nm 4,0 - 4,5 Nm
Terminal HDFKV101) HDFKV251)

KEN 60 (KE 60-S4) KEN 120
KE 60, KE 60-0EU KE 120, KE 120-0EU
KES 60, KES 60-0EU KES 120, KES 120-
0EU
Cross-section min./max. 10 mm2 / 50 mm2 35 mm2 / 95 mm2
AWG 6 / AWG 1/0 AWG 1 / AWG 1/0
Recommended 35 mm2 2) 95 mm2
wire cross-sections AWG 1 AWG 4/0
Tightening torque 6 - 8 Nm 15 - 20 Nm
Terminal HDFKV501) HDFKV951)

KE 180-0EU
KES 180-0EU
Cross-section min./max. - / 240 mm2
- / kcmil 600
Recommended 180 mm2 (70 °C)
wire cross-sections kcmil 500
Cable stripping length -
Tightening torque 15 Nm
Terminal Thread bolt M123)
Note 1) When using pin cable lug: Siehe 'Terminal connection technology ' auf Seite 114.
2) To reach the limit values of the radio interference suppression, it may be necessary for modules
KE 60, KEN 60 (KE 60-S4), KES 60 and higher with external mains filter and unfavourable cable
layout and long cable lengths to use a shielded cable for the mains feeder in the switch cabinet.
In this case, the cable shield has to be stranded on both sides.
3) When using 2 cables: Siehe 'Connection technology - connection bolts with 2 ring cable lugs'
auf Seite 169.

8.4.5 [X02] DC bus
DANGER
Danger to life from electric shock!
LED displays on the front, when indicating OFF, do not mean that the device terminals are voltage-
free.
After switching off the mains, the buffer capacitors for the DC bus can still have a charge and lead
to a life-threatening DC voltage.
Steps to prevent:
l After switching off, expect a discharge time of at least 5 minutes.
l Measure the voltage in the DC bus between the UZP / UZN terminals to ensure that the
terminals are voltage-free.
Description:
The DC bus supplies DC power to the connected inverter modules.
Technical data:
l KE, KEN: 540 ... 650 VDC
l KES: regulated 650 VDC (max. 720 VDC)
l KEx 120, KEx 180: max. connection power 60 kW
Version:
Type Pins
Screw terminal 2
UZP DC bus voltage (+)
UZN DC bus voltage (-)
Connection:
cable type Use only AMK DC bus UZ cable sets.
Further information: Siehe 'DC bus wiring' auf Seite 68.
KEN 5-F KEN 10-F KE 10
KEN 5 KEN 10 KE 20-F
KE 20, KE 20-0EU
KES 20, KES 20-0EU
Cross-section min./max. 0.5 mm² / 4 mm² 0.5 mm² / 10 mm²
Terminal Front 4-H-7,62-2 HDFKV10TWIN1)

KE 40, KE 40-0EU KEN 60 (KE 60-S4) KEN 120
KES 40, KES 40-0EU KE 60, KE 60-0EU KE 120, KE 120-0EU
KES 60, KES 60-0EU KES 120, KES 120-
0EU
Cross-section min./max. 4 mm² / 25 mm²
AWG 10 / AWG 2
Recommended 16 mm² 25 mm² 25 mm²
Cable stripping length 19 mm
Tightening torque 4,0 - 4,5 Nm
Terminal HDFKV25TWIN1)

KE 180-0EU
KES 180-0EU
Cross-section min./max. 4 mm² / 25 mm²
AWG 10 / AWG 2
Recommended 25 mm²
wire cross-sections AWG 2
Tightening torque 4,0 - 4,5 Nm
Terminal HDFKV25TWIN1)
A maximum length of 1 meter is permitted for the cable to connect the DC bus voltage when
assembling the device with a distance between the modules.
A 2-wire shielded cable might have to be used in order to limit interference radiation. In this case,
the cable shield has to be stranded on both sides.
(Use of longer cables only after consulting with AMK).

8.4.6 [X03] External brake resistor
DANGER
contact.
Steps to prevent:
Description:
An externally connected brake resistor converts excess brake energy into heat.
Controller and brake transistor are standard features on the compact power supply.
Technical data:
l Switch threshold at 800V UZP/UZN
Version:
Type Pins
Screw terminal 2

RBN Connection for brake resistor
RBP Connection for brake resistor
Connection:
Recommended 2-wire, shielded
Shield connection Attached on both sides
KEN 5, KEN 5-F KE 10 KE 40, KE 40-0EU
KEN 10, KEN 10-F KE 20-F KES 40-0EU
KE 20, KE 20-0EU KEN 60 (KE 60-S4)
KES 20, KES 20-0EU KE 60, KE 60-0EU
KES 60, KES 60-0EU
Cross-section min./max. 0.25 mm² / 1.5 mm² 0.5 mm² / 10 mm² 0.5 mm² / 16 mm²
AWG 24 / AWG 14 AWG 20 / AWG 6 AWG 20 / AWG 4
Cable stripping length 14 mm 11 mm 16 mm
Tightening torque 0,5 - 0,6 Nm 1,5 - 1,8 Nm 2,0 - 2,3 Nm
Terminal Front 2,5-H/SA5 HDFKV101) HDFKV161)

KEN 120 KE 180-0EU
KE 120, KE 120-0EU KES 180-0EU
KES 120, KES 120-
0EU
Cross-section min./max. 0.5 mm² / 16 mm² 4 mm² / 25 mm²
Terminal HDFKV161) HDFKV25TWIN1)

8.4.7 [X06] DC bus

DANGER
free.
Steps to prevent:
Description:
X06 is intended for connecting compact inverters from KW 100 upwards.
Technical data:
l Terminal is present only at KEx 120, KEx 180
l Max. connection power
KEx 120: 100 kW
KEx 180: 200 kW
l KE, KEN: 540 ... 650 VDC
l KES: controlled 650 VDC (max. 720 VDC)
Version:
Type Pins
KEx 120: 2
Screw terminal
KEx 180, KEx 240: 2
Thread bolt
Connection:
Recommended KEx 120: 2-wire, unshielded
cable type KEx 180 : Single wire, unshielded
Use only AMK DC bus cable sets
Cable assembly KEx 120: Wire end ferrule with plastic sheath
KEx 180 : ring cable lug

KEN 120 KE 180-0EU
KE 120, KE 120-0EU KES 180-0EU
KES 120, KES 120-
0EU
Cross-section min./max. 35 mm² / 95 mm² - / 240 mm2
AWG 1 / AWG 1/0 - / kcmil 600
Recommended 50 mm² 150 mm2
wire cross-sections AWG 1/0 kcmil 250
Cable stripping length 27 mm -
Tightening torque 15 - 20 Nm 15 Nm
Terminal HDFKV951) Thread bolt M122)
auf Seite 169.

DANGER
contact.
Steps to prevent:
Description:
Direct mains supply (KEN 10 via ALN mains choke); main contactor is integrated.
Technical data:
l Mains voltage: 3 x 400 V, 50/60 Hz (symmetric three-phase power supply)
l Further information: Siehe ' General technical data' auf Seite 25.
Version:
Type Pins
Screw terminal 3

L1.1 Mains choke ALN (terminal U2)
L2.1 Mains choke ALN (terminal V2)
L3.1 Mains choke ALN (terminal W2)
Connection:
Shield connection -
KEN 5 KEN 10
Cross-section 0.5 mm² / 4 mm²
min./max. AWG 20 / AWG 12
Recommended 1.5 mm² 2.5 mm²
Tightening torque 0.5 - 0.6 Nm
Terminal FRONT 4-H-7.62-3

8.4.9 [X08, X09] supply voltage 24 VDC
NOTICE
24 VDC.
NOTICE
Material damage caused by incorrect handling!
Mechanical damage to terminals!
Disconnected signal lines.
l The plug connectors are partially encoded. Do not push in with force.
l Never pull on the cable, but rather on the connector casing.
l For service purposes, use the control tap.
Description
For supplying the internal switched mode power supply and the fan.
X08: Connection 24 VDC supply voltage
X09: Looping of the voltage
Technical data
l 24 VDC ± 15% Power supply unit with potential separation according to VDE 0160.
l Ripple max. 5%, with integrated switch-on current limitation
l The 0 V potential of the power supply unit should be earthed at the central PE.
Version
Type Pins Class
Connector with spring connection 2 1-row pin
strip
Assignment
[X08] / [X09] Connection Signal Description
front view, device side 1 0 VDC Connection 0 VDC logic supply
2 24 VDC Connection 24 VDC logic supply

Connection
Cable assembly Flexible line or wire end ferrule without plastic sheath
Shield connection -
Complete KE/KW series
Cross-section min./max. 0.25 mm²/ 1.5 mm²
AWG 24 / AWG 16
Recommended 0.75 mm²
Terminal FK-MCP 1,5/2-ST-3,80
Note A loss of the 24V supply > 10 ms creates a fault: Internally the "SBM (System Ready)" message is
reset and the main contactor is released.
8.4.10 [X20] mains supply - power supply to charging circuit, controller for main
contactor
DANGER
contact.
Steps to prevent:
NOTICE
Description:
L1, L2, L3: The DC bus capacitors are charged by the internal charging circuit.
The DC bus capacitors supply power by way of dynamic acceleration. Generative energy is temporarily stored.
After completing the loading process of the DC bus a relay is activated in the KE. The externally installed main contactor K1 is
switched on over the NO contact (EH1/EH2) of the relay and thus the KE module is connected directly to the mains power.

Technical data:
l Mains voltage: 3 x 400 V - 480 V ± 10%, 50/60 Hz (symmetric three-phase power supply)
l Inductor voltage of the main contactor K1 depending on the type: 24 VDC or 24 - 230 VAC 50/60Hz.
l The connections for terminals X20: L1, L2, L3 and
X01: L1.1, L2.1, L3.1 have to be wired in phase.
Version:
Type Pins
Connector 5
Assignment:
[X20] Connection Description
front view, device side L1 Line phase L1 secured by charging fuses
L2 Line phase L2 secured by charging fuses
L3 Line phase L3 secured by charging fuses
EH1 Controller, main contactor K1
EH2 Input for exciting voltage of main contactor K1
Connection:
Shield connection -
KE 10 KE 20-F KE 40 KEN 60 (KE 60-S4)
KE 20 KE 40-0EU KE 60
KE 20-0EU KES 40-0EU KE 60-0EU
KES 20 KES 60
KES 20-0EU KES 60-0EU
Recommended 1 mm²
Terminal PC4HV/5

KEN 120 KE 180-0EU
KE 120 KES 180-0EU
KE 120-0EU
KES 120
KES 120-0EU
Recommended 1 mm²
Terminal PC4HV/5
Note The fastening screws must be tightened. (0.5 - 0.6 Nm)

8.4.11 [X21] two binary outputs and supply voltage for X21 and X22
NOTICE
Description:
Terminal X21 features 2 binary outputs.
The supply voltage for terminals X21 and X22 is applied on terminal X21.
Technical data:
l Potentially separated by optocoupler
l Encoding pin 2
l Nominal voltage outputs: +24 V ext
l Nominal current (outputs): 100 mA, permanently short-circuit safe
l Updates: 1 ms
Version:
Type Pins
Connector with spring connection 4
Assignment:
[X21] Connection Signal Description
front view, device side 1 SBM Binary output 1 (BA1)
Default assignment: Code 33029 (SBM)
The output indicates the fault-free status of the module.
Binary output 1 can be freely configured.

ID32865 'Port 3 Bit 0'
2 DC Bus Binary output 2 (BA2)
Enable Default assignment: Code 33030 (QUE)
The output indicates a loaded DC bus.

3 0V Reference potential of the external supply voltage 24V DC
4 24 VDC Shared feed of the external supply voltage 24 VDC for the binary
outputs to X21 and X22.
Connection:
Shield connection Lay on one end on the module casing

Complete KEN / KE / KES series
Cross-section 0.25 mm² / 0.5 mm²
Terminal FK-MC 0,5/4-ST-2,5
Note The 0 V potential should be earthed at the central PE.

8.4.12 [X22] two binary inputs and two binary outputs
NOTICE
Description:
Terminal X22 features 2 binary inputs and 2 binary outputs.
The supply voltage for terminal X22 is fed in via terminal X21.
Technical data:
l encoding pin 4
l Nominal voltage inputs: +24 V ext
l Nominal current inputs: 8 mA
l Monitoring cycle: 1 ms
l Nominal voltage outputs: +24 V ext.
l Updates: 1 ms
Version:
Type Pins
Assignment:
front view, device side 1 FL Binary input 1 (BE1)
Permanent setting: Clear error (FL)
After removing the cause for error the compact power supply can be
returned into the "System ready" status SBM = 1 with "Clear error"
(positive edge at input FL).
2 DC bus Binary input 2 (BE2)
enable Permanent setting: DC bus on (UE)
The charging circuit of the compact power supply is controlled by
way of a positive edge and the subsequent status UE=1.
3 - Binary output 3 (BA3)
Default setting: Code 33123 (VBNX)
UPS control
4 - Binary output 4 (BA4)
Default setting: -

Connection:
8.4.13 [X23] service interface

Only for service purposes (AMK)

8.4.14 [X25] PTC thermistor connection (temperature sensor)
NOTICE
Fire hazard!

equipment.
NOTICE
Description:
PTC thermistor connection for temperature monitoring on the external brake resistor (and mains filter).
Technical data:
l PTC thermistor
Version:
Type Pins
Assignment:
[X25] Connection Signal Direction Description
front view, device side 1 RT1 A Connection PTC thermistor
2 RT2 E Connection PTC thermistor
Connection:
Note If the brake resistor / PTC thermistor is not present, RT1 and RT2 have to be bridged.

8.4.15 [X85/X86] real-time Ethernet
Description:
The compact power supplies KE(N/S) xx-0EU have a real-time Ethernet interface.
The interface is constructed as a real-time Ethernet interface and supports the following protocols:
l EtherCAT SoE (Servo Drive Profile over EtherCAT according to IEC 61800-7-300)
l EtherCAT CoE (Drive profile CiA 402 according to IEC 61800-7-201/301)
l EtherCAT EoE (Ethernet over EtherCAT)
l VARAN SoV (Servo Drive Profile over VARAN (SoV) according to IEC 61800-7-300)
X85: Connection master or previous node
X86: Connection next node (X85)
Technical data:
l 100BASE-T 100 Mbit/s Ethernet standard
l Data frame and assignment of the RJ45 socket
l Maximum length 50 m (industrial environment)
Features:
Type Pins Class
RJ45 8 Socket
Assignment:
[X85] / [X86] Pin Signal Description
front view, device side 1 Tx+ Transmit data +
2 Tx- Transmit data -
3 Rx+ Receive data +
4 - Reserved
5 - Reserved
6 Rx- Receive data -
7 - Reserved
8 - Reserved
Connection:
Cable type Patch cable of the category CAT5e, shielded
Cross-section 0.32 mm² / AWG 22
min-max
Shield connection Both sides
Cable assembly RJ45 connector, prefabricated cables
Note -

8.4.16 [X136, X137, X236, X237] ACC bus interface
Description:
The ACC bus system bus (ACC: AMKSYN CAN COMMUNICATION) is a standard 2.0B CAN bus connection, which features an
additional hardware synchronisation.
Access to all parameters is available via the ACC bus.
Long ACC bus lines (total: > 25 m) may make it necessary to reduce the transmission speed. In consultation with the AMK service
department, the baud rate for all modules (KE/KW) needs to be set to a lower value.
X236: KE, KEN, KES

X237: KE, KEN, KES
X136: KU/KW-R03(P) and KU/KW-R04
X137: KU/KW-R03(P) and KU/KW-R04
Technical data:
l Standard firewire cable acc. to IEEE1394
l Maximum lengths varies acc. to transfer speed.
Version:
Type Pins Class
FireWire connector IEEE1394 6 Socket
Counterpart of FireWire cable:
Assignment:
[X136] / [X137] / Connection X136 / X236 X137 / X237
[X236] / [X237] Signal Description Signal Description
top view, device side 1 N.C. N.C.
2 GND Ground GND Ground
3 SYNC_H SYNC High CAN_H CAN High
4 SYNC_L SYNC Low CAN_L CAN Low
5 CAN_H CAN High SYNC_H SYNC High
6 CAN_L CAN Low SYNC_L SYNC Low
Casing PE Shield PE Shield
Connection:
Recommended 3x2-wire, pair-stranded, shielded
cable type
Cable assembly FireWire connector IEEE1394

Terminal AMK part no. 29240
Prefabricated 140 mm (AMK part no. 29237)
cables 210 mm (AMK part no. 29231)
300 mm (AMK part no. 200053)
1 m (AMK part no. 29523)
1.8 m (AMK part no. 29543)

8.4.17 [X235] USB
Description:
Via the mini-USB interface, the compact power supply can be connected to a PC and the software AIPEX PRO for startup and
diagnosis.
Technical data:
USB V1.1 Slave
Features:
Type Pins Class
USB V1.1 type A to mini-USB type B 5 Socket
Assignment:
front view, device side 1 5 VDC input External 5 VDC supply from USB master,
max. 50 mA current consumption
2 D– Data –
3 D+ Data +
4 5 VDC Reserved for AMK
5 GND Reference potential
Connection:
Cable type Data+ and Data– pair-stranded, shielded
Cross-section min-max 0.08 mm² / AWG 28
Cable assembly Prefabricated cables
Note Maximum 3 metres length permitted for USB cable!
With active USB repeater, longer cable lengths are possible.

8.5 Connection technology KE without fieldbus interface
Compact power supplies KEN 5-xN, and KEN 5-S10 and KEN 20-0N are configured with print terminals with spring-cage
connections.
By use of stranded wires with ferrules, the devices can be wired tool-freely by push-in terminals. For stranded wires without
ferrules and for loosening the terminal connection, you will need a screwdriver.
8.5.1 PE connection
DANGER
Steps to prevent:
≤ 10 mm2 = 10 mm2
16 ... 35 mm2 = 16 mm2
Description:
The PE connection is a screw bolt M5 on the module casing (see front view) for attaching PE lines and cable shields.
Connection:
KEN 5-0N, KEN 5-FN, KEN 20-0N
KEN 5-S10
Tightening torque 4 Nm 4 Nm

DANGER
contact.
Steps to prevent:
Description:
Mains supply over the main contactor K1 and the optional mains choke
Technical data KEN 5-xN:

l Mains voltage: 3 x 230 ... 480 VAC ±10 %, 47 ... 63 Hz
symmetric three-phase power supply with earthed neutral
maximum voltage unbalance 3 %
Technical data KEN 5-S10 and KEN 20-0N:

l Mains voltage: 3 x 400 ... 480 VAC ±10 %, 47 ... 63 Hz
symmetric three-phase power supply with earthed neutral
maximum voltage unbalance 3 %
Version:
Type Pins
print terminal with spring-cage connection 3
L1 Main contactor or mains choke
Connection:

KEN 5-S10
Cross-section min./max. 0.25 mm² / 4 mm² 0.75 mm2 - 10 mm2
AWG 22 / AWG 12 AWG 18 - AWG 7
Recommended 1.5 mm² 6 mm²
Terminal SPT 5/ 3-H-7,5 SPT 16/3-H-10,0
Note The cable shield has to be stranded on both sides.

8.5.3 [X02] DC bus
DANGER
free.
Steps to prevent:
Description:
The DC bus supplies DC power to the connected inverter modules or decentralised inverters.
Technical data KEN5-xN:

l 300 ... 750 VDC
Technical data KEN 5-S10 and KEN 20-0N:

l 540 ... 650 VDC
Version:
Type Pins

Connection:
When using compact inverters KWD or KWZ must be replaced the pin terminal against with a wire
end ferrule with plastic sheath.
KEN 5-S10
Terminal SPT 5/ 4-H-7,5 SPT 16/ 4-H-10,0
Note A maximum length of 1 meter is permitted for the cable to connect the DC bus voltage when
A 2-wire shielded cable might have to be used in order to limit interference radiation. The cable
shield has to be stranded on both sides.

8.5.4 [X03] external brake resistor
DANGER
contact.
Steps to prevent:
Description:
An externally connected brake resistor converts excess brake energy into heat.
Controller and brake transistor are standard features on the compact power supply.
Technical data:
l Switch threshold at 800V UZP/UZN
Version:
Type Pins
RBP Connection for brake resistor
RBN Connection for brake resistor
Connection:
KEN 5-S10
Recommended 1.5 mm² 6 mm²
Terminal SPT 5/ 4-H-7,5 SPT 16/ 4-H-10,0

8.5.5 [X04] two binary outputs and supply voltage
NOTICE
Description:
Terminal X04 features 2 binary outputs.
The supply voltage for the binary outputs is applied on terminal X04.
Technical data:
l Nominal voltage outputs: +24 V ext
l High-side switch
l Updates: 1 ms
Version:
Type Pins
Assignment from SW-version: V1.02_1438_205360

front view, WBA 24 VDC Feed of the external supply voltage 24 VDC for the binary outputs to
device side X04
BA1 QUE Binary output 1
The output indicates a completely loaded DC bus
BA2 SBM Binary output 2
System ready message
GND 0V Reference potential of the external supply voltage 24 VDC
Assignment until SW-version: V1.02_1416_204981

front view, WBA 24 VDC Feed of the external supply voltage 24 VDC for the binary outputs to
device side X04
BA1 SBM Binary output 1
The output indicates a completely loaded DC bus
BA2 BTE Binary output 2
Monitoring external temperature monitoring
The output indicates the ready message of the brake
GND 0V Reference potential of the external supply voltage 24 VDC
Connection:

KEN 5-S10
Cross-section 0.25 mm² / 1.5 mm² 0.25 mm² / 1.5 mm²
min./max. AWG 24 / AWG 16 AWG 24 / AWG 16
Cable stripping length flexible line flexible line
10 mm 10 mm
wire end ferrule wire end ferrule
8 mm 8 mm
Terminal SPT 1,5/ 4-H-3,5 SPT 1,5/ 4-H-3,5
Note Maximum line length 30 m
The 0 V potential should be earthed at the central PE.

8.5.6 [X06] PTC thermistor connection (temperature sensor)
NOTICE
Fire hazard!

equipment.
Description:
PTC thermistor connection for temperature monitoring on the external brake resistor.
A safely isolated temperature sensor is required.
Technical data:
l PTC thermistor
Version:
Type Pins
Assignment:
front view, device side 1 RT1 Connection PTC thermistor
2 RT2 Connection PTC thermistor
Connection:
KEN5-S10
Cross-section 0.25 mm² / 1.5 mm² 0.25 mm² / 1.5 mm²
10 mm 10 mm
8 mm 8 mm
Terminal SPT 1,5/ 2-H-3,5 SPT 1,5/ 2-H-3,5
If the brake resistor / PTC thermistor is not present, RT1 and RT2 have to be bridged.

NOTICE
24 VDC.
Description:
The terminal blocks X08 and X07 are connected internally.
After applying the 24 VDC supply voltage, the DC bus will be loaded automatically when switching on the mains voltage (X01).
Switching back on again is not possible until the DC bus voltage is dropped below 60 VDC. The LED H2 going out and the binary
output BA2 resetting, indicate this voltage level
Technical data:
Version:
Type Pins
Assignment:
front view, 24B 24 VDC 24 VDC transmission: Can be used for STO / motor holding brake.
device side Connection Signal Meaning
level
C 16 - 24 STO = OFF,
VDC Motor holding brake = can be
opened
C 0 - 7 VDC STO = ON,
Motor holding brake = ZU
The supply voltage directly controls the STO state and at the same
time supplies an optional motor holding brake with power.
0B 0 VDC Reference potential for 24 B
24V 24 VDC Connection 24 VDC logic supply
0V 0 VDC Connection 0 VDC logic supply
Connection:
Shield connection -

KEN 5-S10
Cross-section min./max. 0.25 mm²/ 1.5 mm² 0.25 mm²/ 1.5 mm²
AWG 24 / AWG 16 AWG 24 / AWG 16
10 mm 10 mm
8 mm 8 mm
Terminal SPT 1,5/4-H-3,5 SPT 1,5/4-H-3,5
A loss of the 24V supply > 10ms creates a fault: Internally the "SBM (System Ready)" message is

8.6 Connection technology KW
8.6.1 PE connection
DANGER
Steps to prevent:
≤ 10 mm2 = 10 mm2
16 ... 35 mm2 = 16 mm2
Description:
The PE connection is a screw bolt on the module casing (see front view) for attaching PE lines and cable shields.
Connection:
Compact inverter
KWD 1, 2, 5 KW 2, 3, 5, 8 KW 10, KW 20 KW 40
KWD 1, 2, 4 -F KW 2, 4, 6 -F KW 9-F KW 60
Compact inverter
KW 100 KW 150 KW 200
Recommended 35 mm² 95 mm² 120 mm2
wire cross-sections AWG 1 kcmil 250 kcmil 300

8.6.2 Terminal connection technology
When using pin cable lugs please note!
Terminal HDFKVxx
[X04] Motor connection KW 9-F - KW 100
[X06] DC bus KW 100

Terminal HDFKVxx - TWIN
[X05] DC bus KW 9-F - KW 200
8.6.3 [X04] motor connection

DANGER
The permanent magnets of the rotor induce dangerous voltage at the motor connections when the
axis rotates, even when the motor is not electrically connected. If the motor is connected to an
inverter, the induced DC voltage is linked to the terminals UZP and UZN for the DC bus.
Steps to prevent:
l Make sure that the motor shaft does not rotate.
l Make sure that shock-hazard protection is installed at the motor connections.
l Make sure that the terminals UZP / UZN are free of voltage.
Description:
[X04] A/B: A and B are used to distinguish between power output stages and controller card connections in the case of double
inverters.
U: Motor phase U
V: Motor phase V
W: Motor phase W
Technical data:
l 0 - 350 VAC (sine-shaped output current), output frequency range 0 - 800/1200 Hz for U/f-operation. Speed setpoint
values are limited to 30000 rpm.
l Range of output frequency varies based on controller card in use

Version:
Type Pins
Up to KW 100: 3
Screw terminal
KW 150, KW 200: 3
Thread bolt
Connection:
Cable assembly Up to KW 100: Wire end ferrule with plastic sheath
KW 150/ KW 200: ring cable lug
Compact inverter
KWD 1, 2, 5 KW 2, 3 KW 5, 8 KW 10
KWD 1, 2, 4-F KW 2, 4-F KW 6-F KW 9-F
Cross-section 0.25 / 1.5 mm² 0.5 / 4 mm² 0.5 / 10 mm²
min./max. AWG 24 / AWG 20 / AWG 10 AWG 20 / AWG 6
AWG 14
Recommended 1 mm² 1 mm² 1,5 mm² 2.5 mm²
wire cross-sections AWG 16 AWG 16 AWG 14 AWG 12
Cable stripping length 9 mm 14 mm 11 mm
Tightening torque 0.4 - 0.5 Nm 0.5 - 0.6 Nm 1.5 - 1.8 Nm
Terminal Front 2,5-H Front 4-H HDFKV101)
Compact inverter
KW 20 KW 40 KW 60 KW 100
Cross-section 0.5 / 10 mm² 4 / 25 mm² 16 / 50 mm² 35 / 95 mm²
min./max. AWG 20 / AWG 6 AWG 10 / AWG 2 AWG 4 / AWG 1 /
AWG 1/0 AWG 4/0
Recommended 6 mm² 16 mm² 35 mm² 95 mm²
wire cross-sections AWG 8 AWG 4 AWG 1 AWG 4/0
Cable stripping length 11 mm 19 mm 24 mm 27 mm
Tightening torque 1.5 - 1.8 Nm 4.0 - 4.5 Nm 6 - 8 Nm 15 - 20 Nm
Terminal HDFKV101) HDFKV251) HDFKV501) HDFKV951)
Compact inverter
KW 150 KW 200
Cross-section - / 240 mm2 - / 240 mm2
min./max. - / kcmil 600 - / kcmil 600
Recommended 120 mm² 185 mm2
wire cross-sections kcmil 300 kcmil 500
Cable stripping length -
Tightening torque 15 Nm 15 Nm
Terminal Threat bolt M122) Threat bolt M122)
auf Seite 169.
Further information: Siehe Motor power and encoder cable auf Seite 112.

8.6.4 [X05] DC bus
DANGER
free.
Steps to prevent:
Description:
Technical data:
l KE, KEN: 540 ... 650 VDC
l KES: UZP/UZN = regulated 650 VDC (max. 720 VDC)
Version:
Type Pins
Screw terminal 2
Connection:
Compact inverter
KWD 1, 2, 5 KW 2, 3, 5, 8 KW 10 KW 20
KWD 1, 2, 4 -F KW 2, 4, 6 -F KW 9-F
Cross-section 0.5 mm² / 4 mm² 0.5 mm² / 10 mm²
Tightening torque 0.5 - 0.6 Nm 1.5 - 1.8 Nm
Terminal Front 4-H-7,62-2 HDFKV10TWIN1)

Compact inverter
KW 40 KW 100 KW 150 KW 200
KW 60
Cross-section 4 mm² / 25 mm² 4 mm² / 25 mm² 4 mm² / 25 mm² 4 mm² / 25 mm²
min./max. AWG 10 / AWG 2 AWG 10 / AWG 2 AWG 10 / AWG 2 AWG 10 / AWG 2
Recommended 25 mm² 25 mm² 25 mm² 25 mm²
wire cross-sections AWG 2 AWG 2 AWG 2 AWG 2
Cable stripping length 19 mm 19 mm 19 mm 19 mm
Tightening torque 4.0 - 4.5 Nm 4.0 - 4.5 Nm 4.0 - 4.5 Nm 4.0 - 4.5 Nm
Terminal HDFKV25TWIN1) HDFKV25TWIN1) HDFKV25TWIN1) HDFKV25TWIN1)

8.6.5 [X06] DC bus
DANGER
free.
Steps to prevent:
Description:
Terminal X06 must be connected to terminal X06 on the compact power supply.
Technical data:
l Terminal is present only for KW 100, KW 150, KW 200
l Max. connection power
KW 100: 100 kW
KW 150, KW 200: 200 kW
l KE, KEN: 540 ... 650 VDC
l KES: UZP/UZN = regulated 650 VDC (max. 720 VDC)
Version:
Type Pins
KW 100: 2
Screw terminal
KW 150, KW 200: 2
Thread bolt
Connection:
Cable assembly KW 100: Wire end ferrule with plastic sheath
KW150 / KW 200: ring cable lug

Compact inverter
KW 100 KW 150 KW 200
Cross-section 35 mm² / 95 mm² - / 240 mm2 - / 240 mm2
min./max. AWG 1 / - / kcmil 600 - / kcmil 600
AWG 3/0
Recommended 50 mm² 120 mm2 185 mm2
wire cross-sections AWG 1/0 AWG 4/0 kcmil 300
Cable stripping length 27 mm -
Tightening torque 15 - 20 Nm 15 Nm 15 Nm
Terminal HDFKV951) Threat bolt M122) Threat bolt M122)
auf Seite 169.

NOTICE
24 VDC.
NOTICE
Description
Technical data
Version
Type Pins Class
Connector with spring connection 2 1-row pin
strip
Assignment
front view, device side 1 0 VDC Connection 0 VDC logic supply
2 24 VDC Connection 24 VDC logic supply

Connection
Shield connection -
Complete KE/KW series
Cross-section min./max. 0.25 mm²/ 1.5 mm²
AWG 24 / AWG 16
Terminal FK-MCP 1,5/2-ST-3,80
Note A loss of the 24V supply > 10 ms creates a fault: Internally the "SBM (System Ready)" message is
8.6.7 [X12] motor PTC thermistor connection

NOTICE
Material damage resulting from Overheating!
AMK servo motors are provided with sensors for temperature monitoring. Motors without or with
bypassed sensors for temperature can overheat and be destroyed.
Material Damage!
Steps to prevent:
l Connect the sensors for temperature of the servo motor for temperature monitoring
l Activate the I²t monitoring of the servo motor in ID32773 'Service bits' Bit 14.
NOTICE
Description:
Connection for monitoring temperature of a servo motor.
Technical data:
Configurable via ID34166 'Temperature sensor motor'
Version:
Type Pins
Assignment:
front view, device side 1 RT1 (+) Connection temperature sensor, take care of the polarity at KTY!
2 RT2 (-) Connection temperature sensor, take care of the polarity at KTY!

Connection:
Complete KW series

8.6.8 [X13] acknowledgement power output stage enable transmission
NOTICE
Description:
Siehe 'Function description - EF safety function' auf Seite 189.
Technical data:
l Encoding pin 1
Version:
Type Pins
Assignment:
front view, device side 1 QES Release relay removed
Signal identical to X16 Pin 2; for forwarding to further KW modules
2 WQF Power supply for relay contact QEF
3 QEF Acknowledgement of power output stage enable
Connection:
Shield connection -
KWs with EF logic
Recommended 0.5 mm2

8.6.9 [X14] power output stage enable transmission
NOTICE
Description:
Technical data:
l encoding pin 3
Version:
Type Pins
Assignment:
front view, device side 1 WEF Reference potential 0 V ext. for the input current to EF / EF2
2 EF Power output stage enable EF
3 EF2 Power otput stage enable EF2
Connection:
Shield connection -
KWs with EF logic
Recommended 0.5 mm2

8.6.10 [X15] power output stage enable EF / EF2
NOTICE
Description:
In normal operation, inputs "EF" and "EF2" must be set at the same time. This enables the power output stage.
An interruption on EF or EF2 causes an immediate and secure blocking of the cycle pulses for the power output stage; when
controller enable set (RF), an error message is generated and the drive coasts to stop.
Technical data:
l Nominal voltage inputs: +24V ext, typ. 9 mA
l encoding pin 3
Version:
Type Pins
Assignment:
front view, device side 1 EF2 Power output stage enable EF2
2,4 EF Power output stage enable EF
3 WEF Reference potential 0 V ext. for the input current to EF / EF2
Connection:
Shield connection -
KWs with EF logic
Recommended 0.5 mm2

8.6.11 [X16] acknowledgement of power output stage enable
NOTICE
Description:
Technical data:
l Encoding pin 2
Version:
Type Pins
Assignment:
front view, device side 1 WQS Feed +24 V ext. for relay contact QES
(KWD / KWZ QES A/B)
2 QES Acknowledgement power output stage blocked; the motor is not
energised.
Prerequisite EF= 0 AND EF2 = 0
3 WQF Feed +24 V ext. for relay contact QEF (QEF A/B)
Prerequisite EF= 1 AND EF2 = 1
Connection:
Shield connection -
KWs and KWDs with EF logic
Recommended 0.5 mm2

8.6.12 [X17] power output stage enable EF / EF2
NOTICE
Description:
In normal operation, inputs 'EF' and 'EF2' must be set at the same time. This enables the power output stage.
An interruption on EF or EF2 causes an immediate and secure blocking of the cycle pulses for the power output stage.
An interruption to the preset Controller enable (RF) triggers the generation of an error message and the drive coasts to stop.
Technical data:
l Nominal voltage inputs: +24V ext, typ. 9 mA
l Axis A: encoding pin 3
l Axis B: Encoding pin 2
Version:
Type Pins
Assignment:
front view, device side 1 EF2 Power output stage enable EF2
2 WEF Reference potential 0 V ext. for the input current to EF / EF2
Connection:
Shield connection -
KWDs with EF logic
Recommended 0.5 mm2

8.6.13 [X18] power output stage enable transmission
NOTICE
Description:
Technical data:
l Axis A: encoding pin 3
l Axis B: Encoding pin 2
Version:
Type Pins
Assignment of X18 axis A:

[X18A] Connection Signal Description
front view, device side 1 QESA Acknowledgement power output stage blocked; the motor is not
energised.
Prerequisite EF = 0 AND EF2 = 0
Relay contact NC (24 VDC, max. 200 mA).
Assignment of X18 axis B:

[X18B] Connection Signal Description
front view, device side 1 WQSB Feed +24 V ext. for relay contact QESB

Connection:
Shield connection -
KWDs with EF logic
Recommended 0.5 mm2

8.7 Connection technology - D-SUB connector
1. Metallic D-SUB casings with a side cable output have to be used. The cable shield is earthed through the D-SUB casing on
the KE/KW module.
2. Remove outer cable insulation (to about 21 mm for 9-pin D-SUB connector).
3. Evert cable shield over the outer insulation sheath.
4. Fix and insulate the shield with heat-shrinkable sleeve so that a blank shielding edge of approx. 7 mm width remains.
5. Connect the plug.
6. Relieve the cable with strain relief clamp and securely connect the everted blank shield edge with the metallic plug casing.
7. After plugging the corresponding plug pedestal into the KE/KW casing, the D-sub connector has to be screwed onto the
pedestal.
8. If shielded cables have to be interrupted by a plug connector, a continuing shield connection has to be ensured by placing
the shield onto the connector casing. The shield may not lead over connector contacts.
9. Cables leading into the casing have to be secured with grounding cable screw connections with which the cable shield is
directly attached to the casing.
8.8 Connection technology - plug connector

NOTICE
For plug connectors X08, X09, X12, X13, X14, X15, X16, X17, X18, X21, X22, X25 the conductor connection is realised by spring
tension.
For inserting and removing the conductor (1), the loosening switch (2) on the terminal front has to be loosened with a screw driver.
For service purposes, a control tap (3) with a check plug D = 1.2 mm is possible with these terminals.
Observe the recommended wire cross-section and the cable stripping length when wiring.
The connection information can be found in the terminal descriptions.

8.9 Connection technology - shielding terminals
Signal and control lines
Abbildung 1:
Cable shield connection for signal and control lines on the top of the KE/KW casing.
Shielding terminals KP-SK 8, KP-SK 14, KP-SK 20.
Motor cable
Remove the outer cable insulation to the required length. Do not damage the cable shield/cable strands when removing the
insulation.
Cut off cable shield at a length of approx. 30 mm. Secure the end of the shield in place with a heat-shrinkable sleeve so that an
exposed shielding edge of about 15 mm width remains. Connect cable strands (U, V, W, PE) to terminals U/V/W and the PE bolts.
Fix the cable shield to the shielding terminal type KP-SK 8 - SK 35 (AMK accessory) so that the cable shield is connected as
securely as possible to the bare front plate or the copper busbar on the bottom of the device (only with casings 170/255 mm in
width).

Abbildung 2:
Cable shield connection for mains cable / motor cable / brake resistor cable on the KE/KW casing.
Shielding terminals KP-SK 14 and KP-SK 20.
Abbildung 3:
Cable shield connection for motor cable on the KW 40 or KW 60 casing.

Shielding terminals KP-SK 35.

Abbildung 4:
Earthing of motor cable shield using shielding terminal KP-SK 35. (variant 2: fix shielding terminal with busbar to assembly plate)
The support brackets for mounting the copper busbar can be removed from the base of the KE/KW device and mounted on the
uncoated metallic assembly plate.
The assembly plate must be connected to the rear panel of the KE/KW casing, directly to the cold plate or using a copper braided
strip (low-inductive).
8.10 Connection technology - connection bolts with 2 ring cable lugs

Please note, when connecting two cables with the same output direction.

9 Functional description KE
9.1 Theory of operation

The compact power supply KE generates the DC bus voltage for the KW inverter modules, for the decentralized inverters iX or
motors iDT with integrated inverter. Excessive energy generated when braking the motors is fed back into the mains supply by way
of suitable devices KE and KES.
In the event of mains failure, the generated brake energy can no longer be feed back into the mains supply. In such cases, the
energy is discharged via an external brake resistor.
The KE compact power supply includes the following functional groups:

l Controlled inverter bridge for generating DC bus voltage and for feeding back excessive brake energy into the network.
An AC/DC converter bridge is installed on KEN units without the feedback function.
l Charging device for DC bus intermediate circuit
l Brake transistor
In the event of a mains failure, the generative energy that occurs when braking the motors is initially stored in the DC bus
capacitors. If this causes the DC bus voltage to exceed its limit value, the brake transistor is activated and converts the
excessive brake energy into heat using a brake resistor. The brake transistor is integrated into the device, whereas the
brake resistor needs to be installed externally.
l Switched mode power supply
The switched mode power supply is supplied with 24 V DC externally via the X08/X09 terminal.It generates the internal
voltages.
l Fieldbus interface to control the module and analyse the status (not available on KEN 5-xN)
Overview of integrated protection and monitoring functions

l Mains failure
l Under- and overvoltage in line
l Phase sequence
l Switch status, main contactor
l I2t -Monitoring of line currents and external line elements (e.g. mains choke)
l Excess temperature of power supply and external line elements (e.g. brake resistor, mains filter)
l Under- and overvoltage on DC bus
l Short on DC bus during 'DC bus ON'
l Electronic voltage (24 VDC switching power supply, +5 V, +12 V, -12 V)
l Bus communication
l Switch status, brake transistor
l Frequency limitation, brake transistor
l Short on brake resistor
l Discharge of DC bus down to 50 V on 'DC bus OFF' by brake transistor
Overview of integrated protection and monitoring functions for KEN5-xx (power supply without fieldbus)
l Mains detection when switching on
l Mains failure
l Undervoltage mains
l Excess temperature of power supply and external line elements (e.g. brake resistor, mains filter)
l Under- and overvoltage on DC bus
l Short on DC bus during switching on (power on) and charging DC bus
l Switch status, brake transistor
l Frequency limitation, brake transistor
l Short on brake resistor
l Discharge of DC bus down to 25 V by brake transistor while power off

KES-specific amendment
The compact power supply KES creates a stable DC bus voltage from the network alternating voltage to feed the inverter modules
of the KE/KW drive system. The DC bus voltage is regulated to the value set by the parameters.
The line current for the feed-in and feedback is sinus shaped and has the phase position of 0° and 180° to the line alternating
voltage respectively. This enhances the power factor (relation of real performance to appeared performance) and reduces the
induced distortion on the mains. Norm EN 61000-3-12 defines the overtone value of line current. The measured overtone value of
the KES devices is better than the limit value defined by the norm (THD < 13 % and PWHD < 22 %).
The regulated DC bus makes the system insensitive against strong variations in the power supply. For a constant DC bus voltage
the operating point of the connected inverter remains the same, therefore there is enough servo reserve so that the required motor
current can flow.

9.2 Changing the default settings

The KE address is preset at the factory to 33 (default value). The device is ready for immediate use with this address. Other KE
addresses (address "34" ... "39" are permitted) must be preset in encoded form via the DIP switch S1 in the KE front panel (see
below).
The baud rate is preset at the factory to 1000 kBd (default value). The device is ready for immediate use with this setting.
Transmission speed
Long ACC bus lines (> 25 m) may make it necessary to reduce the transmission speed. In consultation with the AMK service
department, the baud rate for all modules (KE/KW) needs to be set to a lower value (see below).
Configuration and further information: Siehe 'Maximum available ACC bus length' auf Seite 79..
Additional information on the ACC bus: Siehe 'ACC bus interface' auf Seite 178.
9.2.1.1 KE ACC bus baud rate

Setting by DIP switch “S1”
DIP 4 DIP 3 DIP 2 DIP 1 ACC-bus baud rate

1 0 0 0 1000 kBd (default)
0 0 1 500kBd
0 1 0 250 kBd
0 1 1 125 kBd
1 0 0 Reserved
1 0 1 Reserved
1 1 0 Reserved
1 1 1 Operation without ACC-Bus
Switch 4 to “1”,
Set baud rate by code with the switches 1...3
24V = OFF/ON for storing in EEPROM.
9.2.1.2 KE ACC bus addressing


DIP 4 DIP 3 DIP 2 DIP 1 ACC-bus address
0 0 0 0 Other sources
0 0 1 33 (default)
0 1 0 34
0 1 1 35
1 0 0 36
1 0 1 37
1 1 0 38
1 1 1 39
Switch 4 to “0”,
Set address by code with the switches 1...3
24V = OFF/ON for storing in EEPROM.
9.2.1.3 KE operation without ACC bus

When operating the KE module without ACC-Bus all 4 switches need to be set to “1”.
The ACC-Bus interface is deactivated when the KE module is switched on.
If the ACC-Bus interface on the supply module is active without connection to an ACC-bus master, the SBM is
set after a time delay >15 second.
9.2.2 KE with realtime-Ethernet interface

The KE address is preset at the factory to 0 (default value). With this setting, the address will be set by the bus master
automatically or it can be set in parameter ID34023 'BUS address participant' by the user. The device is ready for use with this
address.
Other KE addresses (address "133" ... "135" are permitted) can be preset in encoded form via the DIP switch S1 in the KE front
panel (see below).
9.2.2.1 EtherCAT addressing

DIP 4 DIP 3 DIP 2 DIP 1 Address

x x 0 0 S1 = 0 AND ID34023 = 0 => automatic address setting
S1 = 0 AND ID34023 ≠ 0 => address of ID34023 valid
x x 0 1 Address = 133, value is written to ID34023
1 1 1 1 If an error occurred during software flashing, P1 starts via P1 monitor

9.3 LED status indicator

The LED block H1 with four LEDs indicates the status of the compact power supply.
In networked systems the status can also be read on the ACC bus.
Status indicator H1 System ready message (SBM)

on the front of the The compact power supply is supplied with 24 VDC, and has powered up without error
device but is still not active. The system waits for the control command UE Converter ON.
Acknowledgement DC bus ON
The control signal UE is active. The DC bus voltage was built up error-free via the
mains connection and the charging circuit.
LED 1, 2, 4: green
LED 3: red Feedback ready
Feedback into the grid is ready.
Diagnostic message
Error status (module is disconnected from the grid)
LED 3 and combination of LEDs 1, 2 and 4 provide information on error. Siehe
'Behaviour in case of an error' auf Seite 175.
For information on the diagnostic messages, refer to the document "PDK_025786_
Diagnose".
9.3.2 KE with real-time Ethernet interface

H5 Ethernet bus (link status)
H4 Ethernet bus (link status)
H3 Bus status
H2 Feedback
H1 KE status
9.3.3 KE without fieldbus interface

The following failures will be indicated by binary outputs and LED signals:
l over-voltage DC bus (no brake resistor, resistance too high)
l short circuit DC bus during loading
l over-temperature heat sink
l over-temperature brake resistor (over-temperature or missing bridge)
H1 KE status
H2 DC bus
H3 brake resistor

9.4 Behaviour in case of an error
If an error occurs in the compact power supply, it is returned to a secure state, the LEDs light up and a diagnostic message is
generated.
1. Feedback is deactivated internally.

2. SBM is withdrawn (SBM = 0)
3. The compact power supply is disconnected from the grid by withdrawing UE internally.
4. The DC bus voltage is discharged via the external brake resistor (default setting, properties based on ID32901 'Global
service bits', bit 9).
5. QUE is reset.
6. Once the fault is resolved and the error is cleared, the compact power supply is rebooted and acknowledges this with SBM
= 1.
The error number can be read, displayed and evaluated by the fieldbus master or the AMK software AIPEX PRO via the fieldbus
interface.
For information on the diagnostic messages, refer to the document "PDK_025786_Diagnose".
9.4.1 LED status indicator
9.4.1.1 KE with ACC bus interface

LED Meaning / causes of error
display
Line reset
l External supply voltage 24 VDC unavailable
l Power on reset status during line ramp-up
l Line reset in operation (reduction of voltages in power supply unit)
Limit value for mains voltage
l The mains voltage range to X20 exceed the value of 530 VAC or are below the value of 320 VAC for a
period greater than 6.4 s.
l At least one line phase to X20 is missing.
l At least one line phase to X01 is missing.
Phase sequence L1/L2/L3
l The sequence of line phases L1, L2 and L3 to X20 do not correspond to the sequence of L1.1, L2.1 and
L3.1 to X01.
l External main contactor (connection via X20/EH1, EH2) is not activated when switched on (wiring, fuse
defective)
DC bus
l Inhibit time for UE: The variable inhibit time for switching the compact power supply back on was not
observed. A successful "Clear error" operation is immediately possible; activation (UE=1) only possible
after inhibit time has elapsed
l Short in DC bus (wiring, IGBT defective)
l The charging time of the DC bus voltage is too long (electrolytic capacitor load too large, charging
resistors defective)
l DC bus voltage exceeds maximum allowed value of 850 VDC (this error is also displayed on the inverters)
Feedback fault
l Synchronisation with line is not possible after system boots
l Mains frequency outside of tolerance range 47...63 Hz
l The mains current exceeds the maximum limit value

LED Meaning / causes of error
display
Short circuit
l Short circuit in brake transistor (brake resistor value too low, resistor defective,
cable defective, earth)
These errors can only be reset once using the function "Clear error FL". If the error occurs
a second time, it can only be cleared by switching off the supply voltage.
Excess temperature
l Heat sink temperature or external temperature via X25 (RT1, RT2), (brake resistor) exceeded
l Overload capacity exceeded
Fault in electronic voltage

l Value of internal power supply voltages +/- 12 VDC is below the permitted tolerance threshold
l The external supply voltage (24 VDC) is below the permitted threshold
Controller
l Error in checksum SEEP
l Error in ACC bus
l Watchdog monitoring
l Stack monitoring
l Time level monitoring
9.4.1.2 KE with real-time Ethernet interface

LED Class State Meaning
H1 KE Status Off Initialisation
Green System ready (SBM)
Green flashing DC bus loading finished (SBM and QUE)
Orange flashing Warning occurs on active 'DC bus on'
Orange Warning occurs on inactive 'DC bus on'
Red Error; reaction depends on error number
H2 Feedback Off System ready (SBM)
Green Drive in control (SBM and QRF)
H3 Bus status Off Initialisation
Green flashing Pre-Operational
Green single flash Safe-Operational
Green Operational
Red flashing Configuration error
Red flashing (once) Reset to operating mode operational, safe-operational, pre-operational or
initialisation, depending on kind of error
H4 Ethernet-Bus Off No connection at X85
(Link status) Green Link-connection at X85
Flashing Link/ Activity-connection at X85 and data transfer
H5 Ethernet-Bus Off No connection at X86
(Link status) Green Link-connection at X86
Flashing Link/ Activity-connection at X86 and data transfer

9.4.1.3 KE without fieldbus interface
LED Class State Meaning
H1 KE status continuous green 24 VDC supply voltage OK, correct processor run-up
continuous red over-voltage DC bus or loading failure DC bus
H2 DC bus continuous green DC bus loaded (QUE) and system ready message (SBM)
continuous red temperature failure KE or mains failure
(LED will go out if UZ falls below 60 VDC)
H3 Brake resistor continuous green brake ready message (brake chopper OK) and temperature of external
component OK
continuous red failure brake chopper or temperature failure external component
A failure can be reset by mains or 24 VDC reset.

9.5 ACC bus interface
The ACC bus interface is a CAN bus interface with an additional hardware synchronisation line used to synchronise the inverter
modules with the transfer protocol DS301, version 4.01. The compact power supply can send and receive data via the ACC bus
interface. The send and receive data is mapped in PDOs. The transfer type is 254: asynchronous PDO, event-guided. The
minimum cycle time for cyclical PDO transmission is 10 ms.
The entire CANopen functionality is defined in the device description file KER3_207_0604.eds. EDS files can be downloaded on
the AMK website.
The compact power supply is an ACC bus slave participant with the default address 33 (21 hex). Other KE addresses (address
"34" ... "39" are permitted) must be preset in encoded form via the DIP switch S1 in the KE front panel. The baud rate is preset at
the factory to 1000 kBd (default value). Further information: Siehe 'Changing the default settings' auf Seite 172..
ACC bus-specific characteristics

The SBM output indicates the fault-free status of the module after initialisation.
In case of an error in the SBM the System Ready is reset and the main contactor is released.
ACC bus interface status Other ACC bus subscribers KE response

KE ACC bus interface enabled An ACC bus master + x other slaves available SBM is set
KE ACC bus interface enabled No ACC bus subscribers SBM is set after 15 seconds
KE ACC bus interface disabled SBM is set
(all S1 DIP switches ON)
KE ACC bus interface enabled No ACC bus subscribers Set after 15 seconds
Configuration ID32795 Source UE
= signal via ACC bus (e.g. code 5)
9.5.1 PDO mapping variables

All three transmit variables (iMessage16, diMessage32 and wDeviceState) must be mapped for the compact
power supply. It is not permitted to only configure one of the three variables. The PDO is transferred event-
guided (transfer type EVENT). The shortest possible cycle time for this message is 10 ms.
9.5.2 Configurable feedback values

API variable name CAN index CAN sub- Copy Use
index direction
iMessage16 0x2040 0x01 Tx Configurable, cyclical 16-bit feedback value message
(ID32785 'Message 16')
diMessage32 0x2040 0x02 Tx Configurable, cyclical 32-bit feedback value message
(ID32786 'Message 32')

9.5.3 Status and control variables
API variable name CAN index CAN Copying Use
[hex] sub-index direction
[hex]
wDeviceState 0x2048 0x00 Tx Status bits
Bit Syntax Meaning
0 SBM System ready message
1 DC Bus Acknowledgement 'Converter ON'
Enable
2 QFL Acknowledgement clear error
3 - -
4 WARN Warning message
5 ERR Error message
6..15 - -
wDeviceControl 0x2049 0x00 Rx Control bits
Bit Syntax Meaning
0 FL Clear error
1 DC bus Converter ON
enable
2..15 - -
9.6 Real-time Ethernet interface

Instead of the ACC bus interface, the compact power supplies KE xx-0EU contain a real-time Ethernet interface which supports
the following protocols:

l EtherCAT SoE protocol (Servo Drive Profile over EtherCAT according to IEC 61800-7-300)
l EtherCAT CoE (Drive profile CiA 402 according to IEC 61800-7-201/301)
l EtherCAT EoE (Ethernet over EtherCAT)
l VARAN SoV protocol (Servo Drive Profile over VARAN)
9.7 Display of actual value

The power supply supports a configurable 16-bit display value and a 32-bit display value. To configure the values, the code from
the following table must be entered in the parameter (ID32785 'Message 16' or ID32786 'Message 32').
Parameter Name Scaling
16-bit display values (ID32785)
ID32836 'DC bus voltage' V
ID33101 'Display overload inverter' 0,1 %
ID33116 'Temperature internal' 0.1° C
ID34144 'Nominal voltage effective' 0.1 V
ID34145 'Line current effective' 0.1 A
ID34197 'Display external component' 0,1 %
ID34198 'mains frequency' 0.1 Hz
32-bit display values (ID32786)
ID34058 'Line output' W
The configurable display values can be evaluated by the controller via the ACC bus interface.
All 16-bit display values can also be configured in the 32-bit message ID32786 'Message 32'.
9.8 Configuring binary outputs

The compact power supply supports four configurable binary outputs (terminal X21: BA1 and BA2, X22: BA3 and BA4).
The binary outputs of the compact power supplies KEN 5-0N and KEN 5-FN are fixed.
The configuration cannot be changed.
To configure the binary output, the code of the required signal is written to its parameters.
Binary output Parameter
BA1 ID32865 'Port 3 Bit 0'
Signals that can be assigned to a binary output:

Code Function Note
0 - Function disabled
33016 Power supply Prerequisite for warning bit active:
overload ID33101 'Display overload inverter' > ID32999 'Overload limit inverter'
warning Further information: Siehe 'Mains current monitoring' auf Seite 184.
33017 Warning The excess temperature threshold is preset for each specific device in the unit itself and cannot be
excess changed in the application. The temperature of the rear panel of the module is evaluated in
temperature accordance with ID33116. Warning 2350 'Device temperature warning' is generated together with
power supply the warning bit. After four seconds, the compact power supply switches off and displays error
message 2346 'Converter temperature error'.
Further information: Siehe 'Temperature monitoring' auf Seite 184.

Code Function Note
33022 Warning: e.g. brake resistor and/or mains filter
Excess The excess temperature threshold is preset for each specific device in the unit itself and cannot be
temperature changed in the application.
of external Warning 1074 'External line component temperature warning' is generated at the same time together
components with the warning bit. After four seconds, the power supply switches off and displays error message
on X25 1041 'Overtemperature external component mains'.
Further information: Siehe 'Temperature monitoring' auf Seite 184.
33029 SBM 'System Ready' message (default assignment of binary output BA1)
33030 DC Bus Acknowledgement 'Converter on' (default assignment of binary output BA 2)
Enable
33074 Warning Group warning (all warning messages for compact power supply are linked via an OR operator)
active
33075 Fan control Signal to control an external fan on the compact power supply; the signal is activated at 78% of the
cut-off temperature. Once the temperature falls below this level, the fan runs for another minute.
AMK service:
(cut-off temperature [0.1°] SEEP ID34060 'List SEEP 1', element 39)
(special function: lift)
33123 VBNX Signal to UPS control
Further information: Siehe 'Controlling a UPS' auf Seite 181.
33919 Warning e.g. mains choke ALN45 and ALN60-SI
overload of Prerequisite for warning bit active:
external ID34197 'Display external component' > ID34196 'Treshold external component'
component
mains Further information: Siehe 'Monitoring of external component mains' auf Seite 185.
33920 Warning This output is logically 1 if the feedback of the compact power supply is inactive for a short time due to
BRN-network mains voltage or overcurrent error. The pulse duration is at least 22 ms.
feedback
standby
Example:
ID32867 'Port 3 Bit 2' = 33016
Binary output BA3 is set once ID33101 'Display overload inverter' is > ID32999 'Overload limit inverter'.
Changes to parameters do not take effect until the system is booted.
9.9 Controlling a UPS

In the event the mains voltages drops in at least one line phase for the period of min. 1.5 ms up to max. 100 ms, the compact power
supply generates the VBNX signal (code 33123), which can be assigned to a binary output. This requires that the 24 VDC is also
supplied to the compact power supply when mains failure occurs. The signal is 22 ms longer than the voltage drop in order to
ensure that the VBNX signal is still set should any short-term cyclical drops in the mains voltage occur. The function has to be
enabled using the parameter ID32901 'Global service bits', bit 3.
9.10 24 VDC buffering (internal UPS)

The internal device supply will be during an external short-time breakdown supplied through the DC Bus.
The 24 VDC buffering is integrated at the compact power supplies with the identifier KE,KES,KEN xxx-xxU.
If the 24 VDC value decrease less than 20 VDC the 24 VDC buffering will be activated. If the 24 VDC value overshoot 23 VDC the
24 VDC buffering will be deactivated.
During the buffering, the DC voltage will be regulated to 22 VDC for maximum 0,5 s. The maximum buffer time is fix and do not
change if the output current is less than 10 A. After 0,5 s the buffering will deactivated. The next decrease under 18 VDC generates
the message 1101 error logic voltage.
Use an external serial diode (10 A) in front of the 24 VDC input (X08/X09). In this case the buffering of the KE/KW system is always
possible – still an external or a device without buffering has a short circuit.
You can detect a voltage decrease with the VBNX signal.Siehe Controlling a UPS ab Seite 181

24 VDC buffer
Regulated output voltage 22 VDC
Maximum output current 10 A
Maximum buffer time ton 0,5 s
Minimum off-phase after ton 0,5 s 52 s
Protection Over current
Maximum buffer time
Over load
Error reaction Switch off with 1101
Error Logic voltage
Clamp X08/X09
Current 8A
Maximum current for <= 0,5 s 10 A
Example wiring
NOTICE
24 VDC.
Example: Loop via X08/X09 with serial diode (10 A)

KW1 to KW4 with buffering, KW5 and KW6 without buffering

Overload protection
An off-phase between two buffering’s must be kept.
A buffer time of ton 0,5 s needs an off-phase of toff with 52 s.
If the off-phase toff will not be observed the 24 VDC buffering will be stopped earlier.
Minimum off-phase between two buffering’s

9.11 DC bus voltage
DC bus voltage KE and KEN

The DC bus voltage is calculated as follows: connected mains voltage x 1.35.
Example:
Mains voltage 400 V x 1.35 = 540 V DC bus voltage
DC bus voltage KES

The compact power supply KES creates a controlled DC bus voltage from the network alternating voltage to feed the inverter
modules of the KE/KW drive system. The DC bus voltage is regulated to the value set by the parameter ID34170 'Setpoint DC bus
voltage'.
Using the parameters ID34207 'DC gain KP', ID34208 'Integral time DC control' and ID34209 'Differentiation time DC control', it is
possible to adapt the DC bus voltage controller to the application.
If all 3 parameters = 0, the internal default values apply.
Prerequisite:
ID34170 'Setpoint DC bus voltage' ≤ 650 V: Mains voltage 3 x 320 VAC .. 3 x 530 VAC
ID34170 'Setpoint DC bus voltage' > 650V: Mains voltage 3 x 360 VAC .. 3 x 530 VAC
9.12 Mains current monitoring

The compact power supply automatically performs l2t monitoring of the line currents in order to protect against overloads. The
function is always enabled. The mains current monitoring function generates a warning message 2357 'Device overload warning'
as soon as ID32999 'Overload limit inverter' is reached or exceeded. This warning can be assigned to a binary output (code
33016). By evaluating this warning message in the application, countermeasures can be taken to prevent the compact power
supply from switching off. If the load in the device falls below the threshold established in ID32999, the binary output is reset. If the
l2t counter reaches the value of 100%, the error message 2358 'Device overload error' is generated, the compact power supply
disconnects from the grid and the drive comes to a stop.
The current value of l2t monitoring can be read in the parameter ID33101 'Display overload inverter' or the configurable ID32785
'Message 16'.
The warning message on the LED status indicator (red, flashing LED) is not automatically reset. It must be
reset using the command 'Clear error FL'.
9.13 Temperature monitoring
9.13.1 Module-internal
The module temperature is captured by a KTY sensor. If the modules are subject to critical temperatures (e.g. due to inadequate
cooling), a warning is generated followed by a diagnostic message four seconds later after the warning time expires. Continuous
monitoring of the temperature values is possible via ID33116 'Temperature internal'. The warning can be assigned to a binary
output (code 33017).
The current temperature value can be read out via the parameter ID33116 'Temperature internal' or the configurable ID32785
'Message 16'.
(The cut-off temperature varies from module to module.)
9.13.2 External elements

External elements (e.g. mains filter, brake resistor) equipped with temperature sensors (PTC thermistor) are connected to terminal
X25 in order to monitor the temperature. Temperature monitoring for the compact power supply is activated when the sensor is
triggered.
The diagnostic messages 1074 'External line component temperature warning' and (followed by a warning time of four seconds)
1041 'Overtemperature external component mains' are generated in the compact power supply. The warning can be assigned to a
binary output (code 33022).

With the KES compact power supply, mains filters and brake resistors can be monitored simultaneously by connecting the PTC
thermistor in series. Connection with a shielded cable, cable shield on both sides between casing of the compact power supply
casing and the mains filter as well as on one side between mains filter casing and brake resistor. The temperature monitoring in
compact power supply is activated, if at least one of the two sensors are triggered.
If no braking resistor (PTC thermistor) is present, RT1 and RT2 must be bridged in X25.2 on the mains filter.
9.14 Monitoring of external component mains

The compact power supply automatically performs l2t monitoring of the external line elements (e.g., mains chokes ALN xx SI) in
order to protect this from overload. The external component is protected if the parameters ID34193 'Nominal current external
component', ID34194 'Peak current external component', ID34195 'Peak current time external component' and ID34196 'Treshold
external component' were adjusted to the component to be protected. The monitoring function generates warning message 1111
'Warning external component' when the overload threshold as defined by ID34196 is reached or exceeded. This warning can be
assigned to a binary output (code 33919). By evaluating this warning message in the application, countermeasures can be taken
to prevent the compact power supply from switching off. If the load falls below the threshold established in ID34196, the binary
output is reset. If the I2t counter reaches the value of 100%, error message 1112 'Overload error external component'is generated
and the compact power supply disconnects from the grid.
The current value of l2t monitoring can be read in the parameter ID34197 'Display external component' or the configurable
parameter ID32785 'Message 16'.
9.15 Fan control

In the integrated air cooling system, the fan is supplied from the KE and is temperature-dependent controlled.
The fan is activated at 78% of the cut-off temperature. Once the temperature falls below this level, the fan runs for another minute.

9.16 Switch-on diagram and switch-off diagram
KEN 5-0N, KEN 5-FN, KEN 5-S10 and KEN 20-0N
1) Detection of power supply separation. Time (t) is depend from the application
2) Active discharge: The DC bus voltage is discharged via the external brake resistor
3) Switch-on again is possible
KE with fieldbus interface

KE x, KE x-F, KE x-0EU, KEN x, KEN x-F, KES x, KES x-0EU
1) Inhibit Time for Control Signal UE: Siehe 'DC bus capacity' auf Seite 67.
2) Detection of power supply separation
3) Active discharge: The DC bus voltage is discharged via the external brake resistor (default setting, properties based on
ID32901 'Global service bits' bit 9).
9.17 Pulse diagram EMERGENCY STOP

In case of an emergency off, the control of all RFxs has to be interrupted in its hardware. This causes the system to switch
internally to speed control with a digital setpoint of "0". The motors are braked. Since the main contactor is still energised (UE = 1),
regenerative feedback can continue to function. With the motors idling, the QRFxs are reset (QRFx = 0 All motors must be
evaluated). Now the UE needs to be reset, the main contactor de-energises, the system disconnects from the grid on the power
side and QUE is reset.
When the emergency off circuit is interrupted, a switch-off delay must be started via an external safety time relay. Once the time
has expired, the time relay contact externally de-energises the control of the main contactor K1 and, in the process, disconnects
the system from the grid if it was not possible to decelerate the axes within the safety time.

10 Functional description KW
10.1 Theory of operation

The main task of the compact inverter KW is to regulate current for the servo motor.
The controller card calculates the instantaneous values for reference currents (which are then to saved to the three motor coils in
the stator via the inverter) cyclically based on the specified setpoint, the actual values for phase currents and the rotor position.
Synchronised with the 8 kHz basic cycle, the power semiconductor (IGBT) is controlled pulse-width-modulated so that the motor
coils carry sine-shaped currents statically. The control unit is fully digital in design. The logic and power component are electrically
isolated by an optocoupler. The inverter currents are monitored l2t. The inverter output is protected against overcurrent.
The speed and positional control loops are carried out by the controller card. The system determines the actual speed and position
values from the motor encoder signals.
The motor encoder signals are monitored. If the encoder fails, the System Ready message (SBM) is reset, the cycle pulses are
blocked and the drive coast to stop.
The controller cards and/or optional cards are installed in the compact inverters according to the specific application. They are not
included in this description.
Double Inverter Modules AMKASYN KWD

The compact inverter inverter module KWD features two stand-alone KW inverters in one casing. A range of different optional
controller cards are available, thus ensuring the device can be customised to best suit your application. KWDs represent an
extremely compact solution that functions as a precise, highly dynamic controller for various DC motor types with outputs ranging
from 1 to 5 kVA.
Safety for Man and Machine

In addition to delivering the best in functional standards, the servo inverter offers top-level safety. The integrated EF safety function
used to protect against restart is certified in accordance with EN ISO 13849-1 (Cat.4, PL e).
The compact inverter includes the following functional groups:

l DC bus capacitors with DC bus detection
l IGBT controller and IGBT inverter
l Control and monitoring logic
l Logic for power output stage enable EF
l Switched mode power supply
The switched mode power supply is supplied with 24 V DC externally via the X08/X09 terminal.It generates the internal
voltages: +5 V, +12 V, -12 V.
l Mounting slot for controller card / optional cards
10.2 Temperature monitoring
10.2.1 Module-internal
The module temperature is captured by a KTY sensor. If the modules are subject to critical temperatures (e.g. due to inadequate
cooling), the warning 2350 'Device temperature warning' is generated. After ID32943 'Warning time' expires (default: four
seconds) the drive changes to an error state and generates the error message 2346 'Converter temperature error'.
The current temperature value can be read out via the parameter ID33116 'Temperature internal' or the configurable ID32785
'Message 16'.
(The cut-off temperature varies from module to module.)
10.2.2 Servo motor

The servo motor's temperature sensor is connected to terminal X12 to monitor the temperature. Temperature monitoring for the
compact inverter is activated when the sensor is triggered and the warning message 2351 'Motor temperature warning' is
generated. After ID32943 'Warning time' expires (default: four seconds) the drive changes to an error state and generates the error
message 2347 'Motor temperature error'.
Continuous monitoring of the temperature values is possible via ID33117 'Temperature external' using a KTY 84 temperature
sensor.
(The cut-off temperature and the type of sensor are specified in the motor data sheet.)

10.3 Fan control
With KW modules (module width: 55 mm) that feature an integrated air-cooling system, the external fan is always in operation.
With KW modules (module width: 86 mm) that feature an integrated air-cooling system, the external fan is activated with controller
enable RF=1 and runs for approx. one minutes when RF=0.
10.4 EF requirements
Hardware and software requirements are outlined in the list used to track release versions of certified compact inverter modules.
See: TÜV_Versionsfreigaben.pdf
If all prerequisites are fulfilled, "4" is shown under ID34055 'EF type'.
If "2" is shown, safety in acc. with EN ISO 13849-1 (Cat.4, PL e) is not possible.
KW xx-0N devices do not feature an integrated EF safety function.
10.5 Function description - EF safety function

KW compact inverter modules with integrated EF safety function to protect against restart.
Inspected by TÜV SÜD in acc. with: EN ISO 13849-1 (Cat.4, PL e)
The EF safety function is redundantly executed. The norm specifications are fulfilled through the use of a two-channel hardware
logic (EF/EF2) in combination with two-channel software monitoring found on the controller card.
Interrupting the control inputs EF/EF2 will cause the trigger signals for control of the power output stages to be safely blocked in
two channels. The motor is in a secure state without having the drive system completely separated from power.
The power output stage enable EF/EF2 may only be removed with the controller enable RF switched off and the motor in stand-
still. Shut-down of EF/EF2 during the run will create an error message in the drive and the motor runs down.
The evaluation of the outputs QEF/QES is not safety-relevant and therefore not part of the certification.
Function:
The power output stages are unblocked by setting the signal EF AND EF2. EF and EF2 must be controlled with one switching path
each. The single-channel control of the signals EF and EF2, for example by bridging the two signals, is not certified.
After these have been enabled, the drive can be powered by setting RF controller enable.
The output QES=1 signals that the output stages is safely blocked in two channels.
The output QEF=1 signals that at least one EF and/or EF2 signal has been set. The output stage is not blocked or only one
channel is. (QES = 0). The single-channel control of the signals EF and EF2, e.g. by a bridge, is not part of the certification and
does not correspond to the safety category PL e according to EN ISO 13849-1.
Individual fuse protection:

Each module is controlled separately. Acknowledgement signals are available for every module. The power output stage can in
this way be blocked and unblocked independent of other drives.
Individual device fuse protection KWD/KWZ

Control and acknowledgement signals are transmitted. The power output stages A and B can be blocked and unblocked as a
group.
Group fuse protection:

Control and acknowledgement signals are forwarded by each module. The power output stages for all modules can be blocked
and unblocked as a group.

10.5.1 Signal description for power output stage enable
The compact double inverters KWD and KWZ consist of two power output stages A and B in one casing. The signals are
complemented by supplement A or B.
Signal Direction Meaning
EF E Control signal, power output stage enable EF
EF2 E Control signal, power output stage enable EF2
QEF A Acknowledgement of control signal, power output stage enable
min. 1 control signal for EF/EF2 power output stage enable is set
QES A Output stage safely blocked
WEF E Reference potential 0 VDC ext.
for control signals EF/EF2
WQF E Supply 24 VDC ext.
Power supply for relay contact QEF
WQS E Supply 24 VDC ext.
Power supply for relay contact QES
10.5.2 Acknowledgement signals QEF / QES

Input Input Output Output Meaning
EF EF2 QEF QES
Power output stages safety blocked, two-channel
0 0 0 1 Motor is not supplied with power, setting of controller enable
RF=1 triggers an error message.
Safety state
Power output stages blocked one-channel

Unsafe state
Power output stages blocked one-channel

Unsafe state
Power output stages unblocked

1 1 1 0 Motor can be supplied with power by setting
controller enable RF=1.
Unsafe state
10.5.3 Drive behaviour

Responses of module to various switch statuses
(>> represents the signal change)

Input Input nact RF Drive response Response to errors
EF EF2 [rpm]
0 0 0 0 >> 1 Set RF 1 >> 0
0 1 0 0 >> 1 Error message 2320 Run command FL Clear error
1 0 0 0 >> 1 Wait for SBM
1 1 0 0 >> 1 The drive is supplied with power
1 1 >>0 ≠0 1 Power supply to motor is

1 >> 0 1 ≠0 1 immediately cut. Set RF 1 >> 0
1 >> 0 1 >> 0 ≠0 1 The motor runs down. Error Run command FL Clear error
message 2320 Wait for SBM
10.5.4 Reaction time EF safety function
Response behaviour power output stage

The control signals of the EF safety functions are influenced by an internal hardware and software filter.
An EF/EF2 signal disruption greater than 50 μs affect directly to the hardware The power output stage is immediately locked.
Response behaviour until diagnostic message 2320 'Output stage enabling (EF) inactive with controller enable RF
active'
The control signal at the EF/EF2 input is detected in a 1 ms task. An internal error is detected after 10 cycles (10 ms) with low
signal. The internal error is evaluated by the EF safety function in a 10 ms task and issued by the system as a diagnostic message
2320.
The diagnostic message according to EF/EF2 (consistent) low signal, is set by the software filter at latest after 20 ms.
Special case input signal EF/EF 2 bounces

The detected high and low signals are buffered with an internal counter (0 - 10). In the case of a bouncing input signal, the counter
is reduced by 1 at a high signal. At a low signal the counter increase by 1. If the counter value is 10, an internal error is detected.
The internal error is evaluated by the EF safety function in a 10 ms task and issued by the system as a diagnostic message 2320.

Diagrams with constant EF/EF2 signals
1) Depends on the connected motor
State
1 The control signal EF/EF2 is deactivated.
The power stage is deactivated.
SBM = 1, QEF = 0, QES = 1, no diagnostics message
The hardware acknowledgment signals QEF and QES indicates the safe and torque-free state
of the motor.
2 The control signal EF/EF2 is constantly present.

The power stage is released.
The motor can be energized by the control signal RF 'controller enable'.

State
3 The control signal EF/EF2 is deactivated.
The power stage is locked.
The hardware acknowledgment signals QEF and QES indicates the safe and torque-free state of the motor.
The control signal RF 'Controller enable' is set.
SBM is reset and the drive generates the diagnostic message 2320 'EF inactive' with the description 'Output
stage enabling (EF) inactive with controller enable RF active'.
Diagrams with irregular EF/EF2 signals (signal disruption)
1) Depends on the connected motor
State
1 On the control signal EF/EF2 are signal disruptions of less than 50 μs.
The signal disruptions has no effect on the power output stage.
SBM = 1, QRF = 1, no diagnostics message

State
2 This operating state is not permissible.
On the control signal EF/EF2 are approximately 50 µs > signal disruptions < 10 ms available.
The power output stage is locked after approximately greater than 50 µs. After the signal disruptions (less than 10
ms), the power stage is released again. The motor is energized.
SBM = 1, QRF = 1, no diagnostics message
If there are differences between the setpoint and the actual value, torque jumps occur. The
controller is unnecessarily busy. Depending on the active operating mode, e.g. a following
error occurs.
The relay outputs QEF and QES are directly controlled by the hardware. Due to the reaction
times of the relays, undefined status displays can be output in this state.
Signal disruption less than approximately 10 ms do not generate a diagnostic message

because of a integrated software filter.
3 On the control signal EF/EF2 are signal disruptions of more than 10 ms.
The power output stage is locked after approximately greater than 50 µs.
The hardware acknowledgment signals QEF and QES indicates the torque-free state of the motor (> 10 ms).
SBM and QRF is reset and the drive generates the diagnostic message 2320 'EF inactive' with the description
'Output stage enabling (EF) inactive with controller enable RF active'.
The diagnostic message according to EF/EF2 (consistent) low signal, is set by the software filter at latest after 20
ms.
10.5.5 EF individual fuse protection KW

Each module is controlled separately. Acknowledgment signals are available for every module. The power output stage can in this
way be blocked and unblocked independent of other modules.
To do so, lay the wiring as described below:
EF safety function control

24 VDC ext. control signal EF2 >> X15 Pin 1 EF2
24 VDC ext. control signal EF >> X15 Pin 2 EF
0 VDC ext. >> X15 Pin 3 WEF
Acknowledgment power output stage blocked/enabled

24 VDC ext. >> X16 Pin 1 WQS (QES power supply)
X16 Pin 2 >> Acknowledgment signal QES (QES = 1: Output stage safely
blocked)
Acknowledgment of power output stage enable (QEF) of the input control signals EF
AND/OR EF2
24 VDC ext. >> X16 Pin 3 WQF (QEF power supply)
X16A Pin 4 >> Acknowledgment signal QEF (min. 1 EF(2) control signal is set)

10.5.6 EF individual fuse protection KWD/KWZ
Each module is controlled separately. Acknowledgment signals are available for every module. The power output stage can in this
way be blocked and unblocked independent of other modules.

24 VDC ext. control signal EF2 >> X17A Pin 1 EF2
0 VDC ext. >> X17A Pin 2 WEF
24 VDC ext. control signal EF >> X17A Pin 3 EF

24 VDC ext. >> X16A Pin 1 WQSA (QESA power supply)
X16A Pin 2 >> Acknowledgment signal QESA (QESA = 1: Output stage safely
blocked)
Acknowledgment of power output stage enable (QEFA or QEFB) of the input control
signals EF AND/OR EF2
24 VDC ext. >> X16A Pin 3 WQFA (QEFA power supply)
X16A Pin 4 >> Acknowledgment signal QEFA (min. 1 EF(2) control signal is set)

Power output stage enable, one-channel
The single-channel control of the signals EF and EF2, e.g. by a bridge, is not part of the certification and does
not correspond to the safety category PL e according to EN ISO 13849-1.
If the power output stage enable is only carried by one channel, pin 3 (EF2_x) and pin 4 (EF_x) have to be bridged with individual
fuse protection of the drives in connectors 18A and 18B. For group fuse protections, pin 1 ... 4 in connectors 18A and 18B have to
be bridged parallel. In the last KWD module of the group, pin 1 and pin 3 in connector 17B have to be bridged.

10.5.7 EF individual device fuse protection KWD/KWZ
Control and acknowledgment signals are transmitted. The power output stages A and B can be blocked and unblocked as a group.

Looping control signals EF/EF2

X18A Pin 3 >> X18B Pin 3 (EF2 control signal)
X18A Pin 4 >> X18B Pin 4 (EF control signal)

blocked)
Transmission of output stage blocked/enabled

X18A Pin 1 >> X18B Pin 1 acknowledgment signal QES (QES = 1: Output
stage safety blocked)
Acknowledgment of power output stage enable (QEFA or QEFB) of the input control
24 VDC ext. >> X16A Pin 3 WQF (QEFA power supply)
Power output stage enable transmission (QEFA or QEFB) of the input control signals
EF AND/OR EF2
X18A Pin 2 >> X18B Pin 2 Acknowledgment signal QEFA (min. 1 EF(2) control signal is set)

10.5.8 EF group fuse protection KW
Control and acknowledgment signals are forwarded by each module. The power output stages for all modules can be blocked and
unblocked as a group. Universal acknowledgment signals are available.

Control signal transmission EF/EF2

X14 Pin 1 >> X15 Pin 3 (WEF 0 VDC ext.)
X14 Pin 2 >> X15 Pin 2 or Pin 4(EF)
X14 Pin 3 >> X15 Pin 1 (EF2)

blocked)
Transmission of acknowledgment output stage blocked/enabled

X13 Pin 1 >> X16 Pin 1
Acknowledgment of power output stage enable (QEFx ... QEFn) of the input control
Transmission: acknowledgment of power output stage enable (QEFx ... QEFn) of the input control signals EF
AND/OR EF2
X13 Pin 2 >> X16 Pin 3 (WQF 24 VDC)
X13 Pin 3 >> X16 Pin 4 (QEF acknowledgment signal)

10.5.9 EF group fuse protection KWD / KWZ

Fowarding of control signal EF/EF2 (device)

Routing of EF safety function from KWD/KWZ to KWD/KWZ

X17B Pin 1 >> X17A Pin 1 (EF2 control signal)
X17B Pin 2 >> X17A Pin 2 (WEF 0 VDC ext.)
X17B Pin 3 >> X17A Pin 3 (EF control signal)

blocked)

X18A Pin 1 >> X18B Pin 1 Acknowledgment signal QES (QES = 1: Output
Acknowledgment of power output stage enable (QEFAx ... QEFAn or QEFBx ... QEFBn) of the input control
24 VDC ext. >> X16A Pin 3 WQF (QEFA power supply)
Power output stage enable transmission (QEFAx ... QEFAn or QEFBx ... QEFBn) of the input
control signals EF AND/OR EF2
X18A Pin 2 >> X18B Pin 2 Acknowledgment signal QEFA (min. 1 EF(2) control signal is set)
Output stage transmission blocked/enabled KWD/KWZ to KWD/KWZ

X16B Pin 2 >> X16A Pin 1 (QES)
Output stage transmission EF AND/OR EF2 KWD/KWZ to KWD/KWZ

X16B Pin 3 >> X16A Pin 3 (WQF 24 VDC)
X16B Pin 4 >> X16A Pin 4 (QEF)

10.5.10 EF group fuse protection combination of KW with KWD/KWZ
Perform the wiring as described below:
EF safety function control KW

Control signal transmission EF/EF2 to KWD/KWZ

X14 Pin 1 >> X17A Pin 2 (WEF 0 VDC ext.)
X14 Pin 2 >> X17A Pin 3 or Pin 4 (EF)
X14 Pin 3 >> X17A Pin 1 (EF2)

blocked)
Transmission of acknowledgment output stage blocked/enabled

X13 Pin 1 >> X16A Pin 1 (QES)
Acknowledgment of power output stage enable (QEF) of the input control signals EF
AND/OR EF2
Transmission: acknowledgment of power output stage enable (QEF) of the input control signals
EF AND/OR EF2
X13 Pin 2 >> X16A Pin 3 (WQF 24 VDC)
X13 Pin 3 >> X16A Pin 4 (acknowledgment signal QEF)
Looping control signals EF/EF2


X18A Pin 1 >> X18B Pin 1 Acknowledgment signal QES (QES = 1: Output
Power output stage enable transmission EF AND/OR EF2

X18A Pin 2 >> X18B Pin 2 Acknowledgment signal QEFA (min. 1 EF(2) control
signal is set)

11 Maintenance, cleaning, and disposal
Maintenance
The KE/KW modules do not require any maintenance.
Defective AMK components can be sent to AMK for appraisal and repairs.
For personnel not authorised by AMK, it is forbidden to open and/or modify the units in any way. Failure to
comply with this requirement shall immediately void the warranty. In these cases, AMK assumes no liability for
any subsequent damages.
Cleaning
NOTICE
Material damage!
Electrical shorts can occur if water enters the device.
Steps to prevent:
Material Damage! l Whenever necessary, you can clean the surfaces of the units with a dry dust cloth or a
slightly moistened cloth with neutral detergent. No humidity may get into the devices while
performing this task!
l The inside of the modules may only be cleaned by AMK.
Disposal
Clarify with your local recycling company which materials and chemicals need to be separated and how to dispose of them.
Observe the local regulations for disposal.
Examples of materials to be disposed of separately:
Components
l Electronic scrap, e.g., encoder electronics
l Iron scrap
l Aluminium
l Non-ferrous metal, e.g., motor windings
l Insulating materials
Chemicals
l Coolant
l Oils (disposal as hazardous waste, in acc. with the pertinent legislation; in Germany, the Waste Oil Ordinance (AltölV)
applies)
l Grease
l Solvents
l Paint residue

12 Replacement
12.1 General safety notes

Generally there is a danger from electrical drives because of improper use, uncontrollable movements due to defective
components, software errors, handling errors, errors in the installation and with components, errors because of environmental
influences, and from touching current-carrying parts.
12.1.1 For your safety

DANGER
Steps to prevent:
≤ 10 mm2 = 10 mm2
16 ... 35 mm2 = 16 mm2
DANGER
contact. The teminals of the DC circuit capacitors (UZP, UZN) on the front panel of the device may
retain hazardous DC voltage for up to 5 minutes after switching off the device!
In OFF state, the LED indicators on the device front panels do not indicate the voltage status of the
terminals.
Steps to prevent:
l Provide shock-hazard protection
l Prior to any work on the device: Turn off the main switch to disconnect the power supply,
and secure switch against being turned on again.
l Wait at least 5 minutes for components to discharge.
l Connection or disconnection of terminals is only allowed if they are free of voltage.
l Measure the terminals voltage to verify that the terminal is de-energized. One suitable
measuring point is the DC bus between the UZP and UZN terminals.
l If the PE connection between the modules is open, avoid touching the casing since
dangerous voltages may be present. During the proper operation of the KE/KW modules
there is an earth leakage current of more than 3.5 mA. In this case, the standard requires
that the devices be firmly connected to PE. The PE conductor must have a cross section of
at least 10 mm2.
l Do not connect, disconnect and/or install the electrical lines (terminal cables, plugs,
sockets) and optional modules until they have been electrically de-energized.

12.1.2 Avoiding material damage
NOTICE
Material Damage!
Steps to prevent:
NOTICE
Mechanical damage!
Contact problems due to pins that are bent or out of alignment.
Damage may result if the screw joints are not straight when connecting the two parts.

l Never force connectors and plug-in cards!
l Before tightening the screw joints (e.g., power and encoder plugs), check whether the
connector (spring) and socket (slot) are properly positioned. After this is complete, tighten
the screw connection according to the specifications.
12.2 Safety
In particular on drive systems, the instructions pertaining to safety and the following five safety rules have to be kept in the
specified sequence:
1. Switch off electrical circuits (also electronic and auxiliary circuits).
2. Secure against being switched on again.
3. Determine that there is no voltage.
4. Ground and short circuit.
5. Cover or close off neighboring parts that are under voltage.
Reverse the measures taken in reverse order after completing the work.

12.3 Dismounting and replacing a compact power supply
Dismounting of the compact power supply
1. Set main switch to off and allow for a discharge time of > 5 minutes for the DC bus terminals.
2. Remove strain relief / detach shielding terminal connections of connecting cables.
3. Unplug all connectors:
o Connector X20 (where applicable), disconnect vibration-free screw connection before unplugging
o X21, X22, X25, X08, X09
o X04, X06, X07, X08 (only with KEN 5-0N, KEN 5-FN, KEN 5-S10, KEN 20-0N)
o X236 (ACC load resistor), X237 (ACC bus) on the top of the device
4. Disconnect individual conductors of power supply: Connector X01 or X07 (with KEN 5, KEN 5-F).
5. Detach connections for DC bus UZP / UZN: connectors X02 and X06 (only with KE / KEN / KEN 120, KE / KES 180).
6. Detach connections for external brake resistor (where applicable):
Connections X03 and X03.1 / X03.2 (only with KE / KEN / KES 120).
7. Unplug PE connections from the PE bolts.
8. For devices with widths of 170 / 255 / 425 mm, unfasten the 2 / 4 / 8 clamping bolts at the centre of the unit.
Unscrew fastening screws for KE module.
9. Lift KE module up slightly and pull out to remove.
Mounting of the compact power supply

1. Clean mounting surface for cold plate and new KE module.
2. Insert and lower new KE module.
3. For devices with widths of 170 / 255 / 425 mm, first securely fasten the 2 / 4 / 8 clamping bolts at the centre of the unit
Tighten fastening screws.
(Further information: Siehe 'Installation of cold plate modules on the cooling system' auf Seite 106.and.Siehe 'Installation
of modules with integrated air cooling' auf Seite 107.)
4. Attach all PE connections to the PE bolts.
(Further information: Siehe 'PE connection' auf Seite 113.)
5. Connect power supply in-phase: Connector X01 or X07 (with KEN 5, KEN 5-F).
(Tightening torques: Siehe 'Tightening torques, connection terminals' auf Seite 209.)
6. Connect DC bus UZP, UZN: Connectors X02 and X06 (only with KE / KEN / KES 120, KE / KES 180).
7. Connect external brake resistor (where available): Connectors X03 and X03.1 / X03.2 (with KE / KEN / KES 120).
8. Plug all connectors into the accompanying pedestal:
o Connector X20 (where applicable), disconnect vibration-free screw connection before unplugging,
o X21, X22, X25, X08, X09,
o X04, X06, X07, X08 (only with KEN 5-0N / KEN 5-FN / KEN 5-S10, KEN 20-0N)
o X236 (ACC load resistor), X237 (ACC bus) on the top of the device.
9. Establish all shield connections / attach all strain reliefs using shielding terminals.
10. Switch on 24V power supply (and mains).
11. If the default KE address / KE baud rate are not used:
Set and save KE address and baud rate using DIP switch S1.
(Further information: Siehe 'Changing the default settings' auf Seite 172.)
If other parameters were configured in the KE module that was replaced (e.g. Source converter ON), these settings must
be entered on the operator panel of the master KW or the ID numbers must be loaded using the AMK PC software AIPEX
or AIPEX PRO to the KE.
12. Switch off 24V power supply (and mains).
13. Switch the system back on.

12.4 Dismounting and replacing a compact inverter
Dismounting the compact inverter
1. Set main switch to off and allow for a discharge time of > 5 minutes for the DC bus terminals.
2. Remove strain relief / shielding terminal connections of connecting cables.
3. Unplug all connectors, including the one on top of the unit.
On the D-SUB connectors, first unfasten the locking screws and then disconnect the connectors.
4. Disconnect DC bus UZP / UZN connections: Connectors X05 and X06 (only with KW100 / KW150 / KW200).
5. Make sure the motor connections to X04 (X04A / X04B) are clearly labelled. Disconnect motor(s).
6. Unplug PE connections from PE bolts.
7. For devices with widths of 170 / 255 / 425 mm, first unfasten the 2 / 4 / 8 clamping bolts at the centre of the unit.
Unfasten 2 / 4 / 6 / 10 fastening screws for inverter module.
8. Lift the module up slightly and pull out to remove.
Mounting the compact inverter

1. Clean mounting surface for cold plate and new inverter module.
2. Insert and lower the new inverter module.
3. For devices with widths of 170 / 255 / 425 mm, first fasten the 2 / 4 / 8 clamping bolts at the centre of the unit.
Tighten fastening screws.
(Further information:Siehe 'Installation of cold plate modules on the cooling system' auf Seite 106. and Siehe 'Installation
of modules with integrated air cooling' auf Seite 107.)
4. Attach all PE connections to the PE bolts.
(Further information: Siehe 'PE connection' auf Seite 113.)
5. Connect DC bus UZP, UZN: Connections X05 and X06 (only with KW100 / KW150 / KW200).
6. Connect motor connections U, V, W (X04, X04A / X04B). Observe phase sequence.
7. Plug all connectors into the matching pedestal, including the one on top of the unit.
To the D-SUB connectors, also fasten the locking screws.
8. Carefully re-connect all shield connections / strain reliefs using shielding terminals.
9. Transfer application-specific data from the old to the new module:
Importing application-specific data

The KW and KWD modules feature a plug-in controller card. All application-specific data is stored on the controller card. The
controller card must be transferred to the new module when replacing an older one.
Where available, optional cards are securely connected to the controller card. If such cards exist, unfasten the screws for the
controller card and optional cards. Then install the unit on the new module.
During acceleration, diagnostic message 1440 'Data record changed' is generated in the KW / KWD. The function 'Clear error'
clears this message and transfers the new KW / KWD serial number to the controller card.

13 Summary datas
13.1 Tightening torques, module assembly

NOTICE
Observe the tightening torques.
Material Damage! Note the tightening torques specified in the documentation for screw connections and screw
terminals, otherwise the conductivity and the security of the connection are not ensured.
13.1.1 Cold plate modules

T-slot acc. to DIN 508 (AMK part no. 18139), M6 inner thread for fastening screws M6 x 20
(where required, clamping bolts are found on module)
Tightening torques, Module width Module width Tool
modules 55 mm / 85 mm 170 mm / 255 mm /
425 mm
Clamping bolts * --- 5 Nm Allen (size 4)
Mounting rear panel M6 8 Nm 8 Nm Allen (size 5)
* In the first step, securely fasten the clamping bolts. In the second step, the rear panel mounts (top/bottom) are tightened.
13.1.2 Modules with integrated air cooling

M6 x length min. 12 mm
Tightening torque for rear panel mounts: 8 Nm
13.2 Tightening torques, connection terminals

NOTICE
Observe the tightening torques.
Material Damage! Note the tightening torques specified in the documentation for screw connections and screw
terminals, otherwise the conductivity and the security of the connection are not ensured.
Terminal / Module width Module width Module width Module width Module width
Fastening 55 mm 85 mm 170 mm 255 mm 425 mm
X01, X06, 0,5-0,6 Nm 1,5-1,8 Nm 4-4.5 Nm 15-20 Nm 15 Nm
(KE/KW 60:6-8
Nm)
X07 0,5-0,6 Nm - - - -
X02, X05 0,5-0,6 Nm 1,5-1,8 Nm 4-4,5 Nm 4-4,5 Nm 4-4,5 Nm
X03 0,5-0,6 Nm 1,5-1,8 Nm 2-2,3 Nm 2-2,3 Nm 4-4,5 Nm
X04 0,5-0,6 Nm 1,5-1,8 Nm 4-4.5 Nm 15-20 Nm 15 Nm
(KE/KW 60:6-8
Nm)
X20 0,7-0,8 Nm
PE connection 4 Nm 8 Nm 15 Nm 15 Nm 12 Nm
D-SUB casing 0,8 Nm
Shielding terminals
KP-SK 8 0,6 Nm
KP-SK 14... KP-SK 20 0,8 Nm
KP-SK 35 1,8 Nm

13.3 Recommended wire cross-sections for the compact power supply
Cross-sections acc. to EN 60204-1: Installation type C
Recommended wire cross-sections mm² / AWG mm² / AWG

Terminal KEN 5-0N, KEN 5-FN, KEN KEN 20-0N
5-S10
X01 Feed 3 x 1.5 / AWG 16 3 x 6 / AWG 8
X02 DC bus 2 x 2.5 / AWG 12 2 x 10 / AWG 7
X03 Brake resistor 2 x 1.5 / AWG 16 2 x 6 / AWG 8
X04 Binary outputs / supply 4 x 0.5 / AWG 20 4 x 0,5 / AWG 20
X06 Brake resistor PTC 2 x 0.5 / AWG 20 2 x 0,5 / AWG 20
X08, X07 Power supply unit (24 VDC, 0 V) 2 x 0.75 / AWG 18 2 x 0,75 / AWG 18
PE connection 1 x 10 / AWG 6 1 x 10 / AWG 6
Recommended wire cross-sections mm² / AWG
Terminal KEN 5, KEN 5-F KEN 10, KEN 10-F
X07 Feed 4 x 1.5 / AWG 14 4 x 2.5 / AWG 12
X02 DC bus 2 x 1.5 / AWG 14 2 x 4 / AWG 10
X03 Brake resistor 2 x 1.5 / AWG 14 2 x 1.5 / AWG 14
X25 Brake resistor PTC 2 x 0.5 / AWG 20 2 x 0.5 / AWG 20
X08, X09 Power supply unit (24 VDC, 0 V) 2 x 0.75 / AWG 18 2 x 0.75 / AWG 18
X21 Binary outputs / supply 4 x 0.5 / AWG 20 4 x 0.5 / AWG 20
X22 Binary inputs / binary outputs 4 x 0.5 / AWG 20 4 x 0.5 / AWG 20
X25 PTC thermistor connection 2 x 0.5 / AWG 20 2 x 0.5 / AWG 20
Terminal KE 10 KE 20-F
KE 20, KE 20-0EU
KES 20, KES 20-0EU
X01 Feed 4 x 2.5 / AWG 12 4 x 6 / AWG 8
X02 DC bus 2 x 10 / AWG 6 2 x 10 / AWG 6
X03 Brake resistor 2 x 6 / AWG 8 2 x 6 / AWG 8
X20 Line (charging circuit) 3 x 1 / AWG 16 3 x 1 / AWG 16
X20 Main contactor excitation (EH1, EH2) 2 x 1 / AWG 16 2 x 1 / AWG 16

Terminal KE 40, KE 40-0EU KEN 60 (KE 60-S4)
KES 40-0EU KE 60, KE 60-0EU
KES 60, KES 60-0EU
X01 Feed 4 x 16 / AWG 4 4 x 35 / AWG 1
X02 DC bus 2 x 16 / AWG 4 2 x 25 / AWG 2
X03 Brake resistor 2 x 6 / AWG 8 2 x 6 / AWG 8
Terminal KEN 120 KE 180-0EU
KE 120, KE 120-0EU KES 180-0EU
KES 120, KES 120-0EU
X01 Feed 4 x 95 / AWG 4/0 3 x 180 (70 °C) / kcmil 500
X02 DC bus 2 x 25 / AWG 2 2 x 25 / AWG 2
X06 DC bus 2 x 50 / AWG 1/0 2 x 150 / kcmil 250
X03 Brake resistor 2 x (2 x 6) / AWG 8 2 x (2 x 16) / AWG 6
X25 Brake resistor PTC 2 x 0.5 / AWG 20 2 x 0,5 / AWG 20
X21 Binary outputs / supply 4 x 0.5 / AWG 20 4 x 0,5 / AWG 20
X22 Binary inputs / binary outputs 4 x 0.5 / AWG 20 4 x 0,5 / AWG 20
X25 PTC thermistor connection 2 x 0.5 / AWG 20 2 x 0,5 / AWG 20
PE connection 1 x 50 / AWG 1/0 1 x 95 / kcmil 250

13.4 Max. connection diameters for the compact power supply
Terminal KEN 5 KEN 5-0N KEN 20-0N KE 10 KE 40 KEN 60 KEN 120 KE 180-
KEN 5-F KEN 5-FN KE 20-F KE 40-0EU (KE 60-S4) KE 120 0EU
KEN 10 KEN 5-S10 KE 20 KES 40- KE 60 KE 120- KES 180-
KEN 10-F KE 20-0EU 0EU KE 60-0EU 0EU 0EU
KES 20 KES 60 KES 120
KES 20- KES 60-0EU KES 120-
0EU 0EU
X01 - 4 mm² 10 mm² 10 mm² 25 mm² 50 mm² 95 mm² 240 mm2
AWG 12 AWG 7 AWG 6 AWG 2 AWG 1/0 AWG 1/0 kcmil 600
X02 * 4 mm² 4 mm² 10 mm² 10 mm² 25 mm² 25 mm² 25 mm² 25 mm2
AWG 12 AWG 12 AWG 7 AWG 6 AWG 2 AWG 2 AWG 2 AWG 2
X03 2.5 mm² 4 mm² 10 mm² 10 mm² 16 mm² 16 mm² 16 mm² 25 mm2
(X03.1, AWG 14 AWG 12 AWG 7 AWG 6 AWG 4 AWG 4 AWG 4 AWG 2
X03.2)
X06 - - - - - - 95 mm² 240 mm2
AWG 1/0 kcmil 600
X06 - 1.5 mm² 1.5 mm² - - - - -
AWG 16 AWG 16
X07 4 mm² - - - - - - -
AWG 12
X08, X09 1.5 mm² - - 1.5 mm² 1.5 mm² 1.5 mm² 1.5 mm² 1,5 mm2
AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16
X08, X07 - 1.5 mm² 1.5 mm² - - - - -
AWG 16 AWG 16
X20 - - - 4 mm² 4 mm² 4 mm² 4 mm² 4 mm2
AWG 10 AWG 10 AWG 10 AWG 10 AWG 10
X21, X22, 0.5 mm² - - 0.5 mm² 0.5 mm² 0.5 mm² 0.5 mm² 0,5 mm2
X25 AWG 20 AWG 20 AWG 20 AWG 20 AWG 20 AWG 20
X04 - 1.5 mm² 1.5 mm² - - - - -
AWG 16 AWG 16
* Use only AMK DC bus UZ cable sets. Further information: Siehe 'DC bus wiring' auf Seite 68.
13.5 Recommended wire cross-sections for the compact inverter

Cross-sections acc. to EN 60204-1: Installation type C

Terminal KWD 1 KWD 2 KWD 5
X05 DC bus (UZP, UZN) 2 x 4 / AWG 10
X04 Motor connection (shielded) 4 x 1 / AWG 16
X12 Motor - PTC thermistor connection 2 x 0.5 / AWG 20
X08, X09 Power supply unit (24 VDC, 0 V) 2 x 0.75 / AWG 18
X13, X14, X17 3 x 0.5 / AWG 20
X15, X16, X18 4 x 0.5 / AWG 20
PE connection 1 x 10 / AWG 6

Terminal KW 2 KW 3 KW 5 KW 8
X05 DC bus (UZP, UZN) 2 x 4 / AWG 10 2 x 4 / AWG 10
X04 Motor connection (shielded) 4 x 1 / AWG 16 4 x 1.5 / AWG 14
X12 Motor - PTC thermistor connection 2 x 0.5 / AWG 20 2 x 0.5 / AWG 20
X13, X14, X17 3 x 0.5 / AWG 20 3 x 0.5 / AWG 20
X15, X16, X18 4 x 0.5 / AWG 20 4 x 0.5 / AWG 20
Terminal KW 10 KW 20
X04 Motor connection (shielded) 4 x 2.5 / AWG 12 4 x 6 / AWG 8
X12 Motor - PTC thermistor connection 2 x 0.5 / AWG 20 2 x 0.5 / AWG 20
X13, X14, X17 3 x 0.5 / AWG 20 3 x 0.5 / AWG 20
X15, X16, X18 4 x 0.5 / AWG 20 4 x 0.5 / AWG 20
X04 Motor connection (shielded) 4 x 16 / AWG 4 4 x 35 / AWG 1
X12 Motor- PTC thermistor connection 2 x 0.5 / AWG 20 2 x 0.5 / AWG 20
X13, X14, X17 3 x 0.5 / AWG 20 3 x 0.5 / AWG 20
X15, X16, X18 4 x 0.5 / AWG 20 4 x 0.5 / AWG 20
X06 DC bus (UZP, UZN) 2 x 50 / AWG 1/0 2 x 120 / AWG 4/0
X04 Motor connection (shielded) 4 x 95 / AWG 4/0 4 x 120 / kcmil 300
X12 Motor- PTC thermistor connection 2 x 0.5 / AWG 20 2 x 0,5 / AWG 20
X13, X14, X17 3 x 0.5 / AWG 20 3 x 0,5 / AWG 20
X15, X16, X18 4 x 0.5 / AWG 20 4 x 0,5 / AWG 20
PE connection 1 x 35 / AWG 1 1 x 95 / kcmil 250
Terminal KW 200
X05 DC bus (UZP, UZN) 2 x 25 / AWG 2
X06 DC bus (UZP, UZN) 2 x 185 / kcmil 300
X04 Motor connection (shielded) 4 x 185 / kcmil 500
X12 Motor- PTC thermistor connection 2 x 0,5 / AWG 20
X08, X09 Power supply unit (24 VDC, 0 V) 2 x 0,75 / AWG 18
X13, X14, X17 3 x 0,5 / AWG 20
X15, X16, X18 4 x 0,5 / AWG 20
PE connection 1 x 120 / kcmil 300

13.6 Max. connection diameters for the compact inverter
Terminal KWD 1 KW 2, 3, 4-F KW 9-F KW 40 KW 60 KW 100 KW 150 KW 200
KWD 2 KW 5, 6-F KW 10
KWD 5 KW 8 KW 20
X04 2.5 mm² 2.5 mm² 10 mm² 25 mm² 50 mm² 95 mm² 240 mm2 240 mm2
AWG 14 AWG 14 AWG 6 AWG 2 AWG 1/0 AWG 4/0 kcmil 600 kcmil 600
X05 * 4 mm² 4 mm² 10 mm² 25 mm² 25 mm² 25 mm² 25 mm² 25 mm²
X06 * - - - - - 95 mm² 240 mm2 240 mm2
AWG 4/0 kcmil 600 kcmil 600
X08, X09 1.5 mm² 1.5 mm² 1.5 mm² 1.5 mm² 1.5 mm² 1.5 mm² 1.5 mm² 1.5 mm²
X12, X13, X14, X15, X16, 0.5 mm² 0.5 mm² 0.5 mm² 0.5 mm² 0.5 mm² 0.5 mm² 0.5 mm² 0.5 mm²
X17 (A/B) AWG 20 AWG 20 AWG 20 AWG 20 AWG 20 AWG 20 AWG 20 AWG 20
X18 (A/B)
* Use only AMK DC bus UZ cable sets. Further information: Siehe 'DC bus wiring' auf Seite 68.
13.7 Shield connections

For shielded cables, please use cables with copper braided shield, tin-plated.
Terminal Cable type Shield Shield Comment
connection connection Connection / Interface
on module, on both
on one side sides
X01 4-wire, 1), unshielded - - Power supply / mains feeder,
X07 mains choke
X02 2-wire 2) - - DC bus
X03 2-wire, shielded x External brake resistor
X03.1/X03.2
X04 4-wire, shielded x Motor
X04A/B
X05 / X06 2-wire 2) - - DC bus
X08, 2-wire, 3) unshielded - - Supply voltage 24 VDC
X09
X12 2-wire, shielded x Temperature sensor motor PTC
X12A/B thermistor
X13 3-wire, unshielded - - Transmission power output stage
enable EF
X14 3-wire, unshielded - - Transmission power output stage
enable EF
X15 4-wire, unshielded - - Power output stage enable EF
X16 4-wire, unshielded - - Power output stage enable EF
X16A/B
X17A/B 4-wire, unshielded Power output stage enable EF
X18A/B 4-wire, unshielded Power output stage enable EF
X20 3-wire + 2-wire, unshielded - - Mains supply - charging circuit, main
contactor
X21 4-wire, shielded x Binary I/O
X22 4-wire, shielded x Binary I/O
X25 2-wire, shielded x Temperature sensor, brake resistor
X130 4 x 2 x 0.25 pair-stranded, + 4 x x Resolver
X130A/B 0.5 shielded
X131 4 x 2 x 0.25 pair-stranded, + 4 x 0.5 x Encoder connection type I / S / T / E /
X131A/B shielded 5) F

Terminal Cable type Shield Shield Comment
connection connection Connection / Interface
on module, on both
on one side sides
X132 4 x 2 pair-stranded, shielded x Square wave pulse input/output
X132A/B
X133 6-wire, shielded 4) x Binary inputs / outputs, analogue
X133A/B inputs
X135 8-wire, shielded x KW operator panel incl. cables
X135A/B
3-wire, shielded x PC
X136/X137 3 x 2 pair-stranded, shielded x ACC bus
A/B
X236/X237 3 x 2 pair-stranded, shielded x ACC bus
A/B
Notes:
1. To reach the limit values of the radio interference suppression, it may be necessary for modules from KE 60 up with
external mains filter, unfavourable cable layout and long cable lengths to use a shielded cable for the mains feeder in the
switch cabinet. The cable shield has to be earthed on both sides.
2. A maximum length of 1 meter is permitted for the cable to connect the DC bus voltage when assembling the device with a
distance between the modules. A 2-wire shielded cable might have to be used in order to limit interference radiation. The
shield has to be grounded to the casing on both ends. (Use of longer cables only after consulting with AMK).
3. No more than 5 modules may be connected via plug connectors X08 and X09.
4. A shielded cable has to be used for the binary inputs and outputs. The shield of the cable has to be placed at one side of
the KW casing. If a single shielded cable cannot be used for the entire length, a shielded cable with a length of about 1
meter has to be laid to a transfer element. After that, individual cables without shield can be used.
5. The shield of the generator cable X130 / X131 / X132 is grounded by the metallic casing of the D-sub connector on the KW
side.
The shield of the cable has to be grounded by the screw connection in the plug casing on the motor side. The braided
shield is everted over the terminal insert. After screwing together, the shield is placed over the contact spring and the plug
casing on the mass.
The generator plug set, consisting of a round plug and 12 contact sockets can be obtained from AMK:
Straight plug, part no.: 49163
Angled plug, part no.: 49362

14 Certificates
The certificates are available through AMKmotion sales or on the AMKmotion website.
l CSA - Certificate of compliance
l Declaration of conformity
l TUEV
You can get it as follows:
l AMKmotion homepage - service - download - registration - start online documentation - certificates
(One-time manual activation by AMKmotion sales department is necessary.
The auto-registration via AMKmotion homepage does not include access to the entire documentation.)
www.amk-motion.com/en/content/download_area

15 Dimensions
15.1 Dimensions - cold plate modules

Cold plate modules are fastened with screws to an external cold plate. The cold plate can be liquid- or air-cooled.
Module Module name Dimensions

width
55 mm KEN 5, KEN 5-0N, KEN 5-S10, KEN 10, KEN 20- Siehe 'Dimensions - cold plate modules 55 mm' auf Seite
0N 218.
KW 2, KW 3, KW 5, KW 8
KWD 1, KWD 2, KWD 5
85 mm KE 10 Siehe 'Dimensions - cold plate modules 85 mm' auf Seite
KE 20, KES 20 219.
KW 10, KW 20
170 mm KE 40, KES 40 Siehe 'Dimensions - cold plate modules 170 mm' auf Seite
KEN 60 (KE 60-S4), KE 60, KES 60 220.
KW 40, KW 60
255 mm KEN 120, KE 120, KES 120 Siehe 'Dimensions - cold plate modules 255 mm' auf Seite
KW 100 221.
425 mm KE 180, KES 180 Siehe 'Dimensions - cold plate modules 425 mm' auf Seite
KW 150 221.

15.1.1 Dimensions - cold plate modules 55 mm
KEN 5, KEN 5-0N, KEN 5-S10, KEN 10, KEN 20-0N
Compact inverter
KW 2, KW 3, KW 5, KW 8
KWD 1, KWD 2, KWD 5
Base plate and side view

X: View of front of casing

KE 10
KE 20, KE 20-0EU
KES 20, KES 20-0EU
Compact inverter
KW 10, KW 20

X: View of front of casing

KE 40, KE 40-0EU
KES 40-0EU
KEN 60 (KE 60-S4)
KE 60, KE 60-0EU
KES 60, KES 60-0EU
Compact inverter
KW 40, KW 60

X View of front of casing
* Only KW 60 is equipped with a fan

Clamping bolts: When installed, the screw head is counter-sunk in the casing and the clamping bolt is screwed into the assembly
plate.

KEN 120
KE 120, KE 120-0EU
KES 120, KES 120-0EU
Compact inverter
KW 100
Clamping bolts: When installed, the screw head is counter-sunk in the casing and the clamping bolt is screwed into the assembly
plate.

KE 180-0EU
KES 240-0EU
Compact inverters
KW 150, KW 200

Base plate
Side view
Pressure bolts: When the device is mounted, the screw heads of the pressure bolts will be countersunk in the casing and the
pressure bolts will be screwed into the mounting plate.

15.2 Dimensions of air-cooled modules
Air-cooled modules feature an integrated air-cooling system.

55 mm KEN 5-F, KEN 5-FN, KEN 10-F Siehe 'Dimensions of air-cooled modules (55 mm)' auf Seite 223.
85 mm KE 20-F Siehe 'Dimensions of air-cooled modules 85 mm' auf Seite 224.
KW 9-F
15.2.1 Dimensions of air-cooled modules (55 mm)

KEN 5-F, KEN 5-FN, KEN 10-F
Compact inverter

15.2.2 Dimensions of air-cooled modules 85 mm
KE 20-F
Compact inverter
KW 9-F

EF2
Glossary Power output stage enable
EDS
Electronic data sheet
A
ACC EF
AMK CAN Communication (CAN bus interface with standard Power output stage enable
CANopen protocol DS301 and additional hardware
synchronization signal) EMV
Electromagnetic compatibility
AIPEX
AMK startup and parameterizing software (PC software):
Programming, parameterization, configuration, diagnosis,
F
oscilloscope, status information
Firmware
System software, loaded by AMK
ATF
AMK Tool Flasher (PC software for transferring firmware to
FL
device) Command (Causes a new system run-up)
AWG
American Wire Gauge (Coding of wire diameter) I
iX
B AMKASMART decentralized inverter
BI IGBT
Digital input Power electronic component, e. g. transistor
BO I-encoder
digital output Incremental encoder, optical encoder with sine and cosine track
and zero pulse
D ID
Parameter identification numbers acc. to SERCOS Standard
DO
Digital output
i²t
Integral of the squared current over time
Default
Factory setting
iC
AMKASMART decentralized inverter with power supply
DI
Digital input
I/O
Input / output
E
iDT
AMKASMART Servo motors with integrated inverter
EtherCAT
Real-time Ethernet bus
EnDat 2.2
K
Motor encoder interface protocol of the company Heidenhain
KWZ
AMKASYN compact two-axes inverter to control two motors
EnDat 2.1
Motor encoder interface protocol of the company Heidenhain
KWF
AMKASYN U/f double AC inverter
EMC
Electromagnetic compatibility
KTY
Type of a temperature sensor
ESD
Electrostatic discharge
KW-Rxx
AMKASYN controller card for installation into compact inverter
EGB
Electrostatic endangered component

KWD QBR
AMKASYN compact double inverter to control two motors Acknowledgment motor holding brake
KEN QES
AMKASYN compact power supply without recovery Acknowledgment power output stage disable
KP QEF2
Proportional gain (speed control, PID controller) Acknowledgement power output state enable (2 channel) QEF,
QEF2 are the mirrored input signals EF, EF2. The state bits can
KES be configured with ID26 'Configuration status bits' for field bus
AMKASYN compact power supply with sinusoidal voltage and transmission or on a binary output (EF: code 33135, EF2: code
current 33136)
KE/KW QEF
Modular AMK drive system (contains compact power supply KE, Acknowledgement power output state enable (2 channel) QEF,
compact inverter KW with controller card and applicable option QEF2 are the mirrored input signals EF, EF2. The state bits can
card) be configured with ID26 'Configuration status bits' for field bus
transmission or on a binary output (EF: code 33135, EF2: code
KE 33136)
AMKASYN compact power supply with recovery
QRF
KW Acknowledgment controller enable; the drive is controlled in the
AMKASYN compact inverter activated operation mode
M R
Modulo RF
Modulo processing of position setpoint and actual values Command 'Controller enable'; the drive is energized and will be
controlled depending on the selected operation mode. Controller
enable can only be set if the device is error-free (SBM = TRUE)
N and acknowledgement DC bus on is set (QUE =
TRUE).Acknowledgement controller enable (QRF) is set.
NHN
Heights measured above the base height levelReference plane
for heights over the sea level for Germany since 1992. The S
reference plane is located in Germany on the church in
Wallenhorst. SBM
System ready message; shows that the device is error-free In
NK case of error. SBM will be reset
Cam switch
SCCR
Short Circuit Current Rating: Maximum available short-circuit
P current an device can sustain without the occurrence of damage
Parameter SoV
Identification number acc. to SERCOS standard Servo Drive Profile over VARAN (Nach IEC 61800-7-300)
PDK_xxxxxx_abcdefgh SoE
Product documentation; xxxxxx - AMK part no. , abcdefgh - Servodrive Profile (SERCOS) over EtherCAT (Acc. to IEC
name 61800-7-300)
PTC SERCOS
PTC resistor Standardized digital interface for communication between
controller and field bus participants.
PWM
Pulse width modulation
T
Q Tn
Integral-action time in speed control (PID controller)
QUE
Acknowledgment DC bus on; shows that DC bus is loaded Td
Differentiating time in speed control (PID controller)

U
UE
Command 'DC bus on' control signal to load the DC bus e.g. in
KE. DC bus on can only be set if the device is error-free (SBM =
TRUE). After the DC bus is loaded, the acknowledgement
message QUE is set.
UPS
Uninterruptible power supply
UZ
DC bus (voltage)
UZN
DC bus voltage pole negative
UZP
DC bus voltage pole positive
V
VBNX
Extended mains phase failure signal VBNX to trigger an UPS
W
WEF
Reference potential power output stage enable
WQF
Reference potential power output stage enable
acknowledgement
WQS
Reference potential power output stage disable
acknowledgement

Your opinion is important!
With our documentation we want to offer you the highest quality support in handling the AMKmotion products.
That is why we are now working on optimizing our documentation.
Your comments or suggestions are always of interest to us.
We would be grateful if you take a bit of time and answer our questions. Please return a copy of this page to us.
e-mail: [email protected]
or
fax no.: +49 7021/50 05-199
Thank you for your assistance.

Your AMKmotion documentation team
1. How would you rate the layout of our AMKmotion documentation?
(1) very good (2) good (3) satisfactory (4) less than satisfactory (5) poor
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3. How easy is it to understand the documentation?
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4. Did you miss any topics in the documentation?
(1) no (2) if yes, which ones:
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(1) very good (2) good (3) satisfactory (4) less than satisfactory (5) poor
AMKmotion GmbH + Co KG
Phone : +49 7021/50 05-0, fax: +49 7021/50 05-199
E-Mail: [email protected]
Homepage: www.amk-motion.com

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AMKASYN

Copyright notice: © AMKmotion GmbH + Co KG

2 / 228 PDK_028932_KEKW_Hardware / Version 2023/11

Compact power supplies Compact inverters

KEN 120 3.23 E781

KE 180-0EU 1.11 E1060

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1.1 Keeping this document

1.2 Target group

1.4 Display conventions

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2.1 Design of safety information

2.2 Classes of hazard

Safety alert symbol and Class of hazard and its meaning

2.3 Used safety symbols

Warning against dangerous electrical voltage!

Warning against dangerous electrical voltage!

Warning against crushing

12 / 228 PDK_028932_KEKW_Hardware / Version 2023/11

2.4.1 For your safety

2.4.2 Avoiding material damage

2.5 Requirements for the personnel and their qualification

PDK_028932_KEKW_Hardware / Version 2023/11 13 / 228

2.6 Intended use

2.7 Directives, laws, standards and certificates

2.7.1 EC/EU declaration of conformity - CE mark

2.7.2 TÜV certificate - EF power output stage enable

2.7.3 Certificate of compliance – CSA INTERNATIONAL

2.8 EMC legal regulations and norms

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2.10 Prerequisite for safe operation with the drive system

2.11 Safety devices

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3.2 Storage conditions

3.3 Note for electrolytic capacitors - reforming

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4.1 Ordering data

4.2 Basics on servo drive system

Configuration and function

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Regenerative energy and feedback

4.3 Product description

4.3.1 Products, options, accessories

AMKAMAC PLC operator control units

AMKAMAC PLC controllers

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AMKASYN optional cards

DYNASYN servo motors

Decentralised servo solutions

Engineering tools and accessories

4.3.2 Display of product in system