MAL/03/F-105

MULTITECH AUTO PVT. LTD.

ADITYAPUR, JAMSHEDPUR-109
CUSTOMER NAME: TATA DATE : 15.12.2022
MOTORS LTD
LAYOUT INSPECTION REPORT
ADDRESS : JAMSHEDPUR PAGE 01 OF 04
PART NUMBER. : 5841 2671 7909 MOD NO. : b
PART NAME : SHAFT SELECTOR AND SHIFTING MOD DATE : 1/14/2022

DESC. OF ACTUAL MEASURING REMARK

SL. NO. CHARACTERISTICS SPECIFIED C OF C INSTRUMENT OK/NOT OK
1 2
MICRO HARDNESS
1 CASE DEPTH 0.6. - 0.9 mm Report Attached OK
TESTER
2 SURFACE FINISH N6 HRD & GRD 0.4 0.5 SURFACE COMPARATOR OK

3 STRAIGTHNESS 0.1 0.09 0.08 CMM OK

Ø25g6
4 OUTER DIAMETER 24.988 24.987 MICROMETER OK
(24.980/24.993)
V-BLCOK WITH DIAL
5 CONCENTRICITY WRT A Ø0.1 0.05 0.06 OK
GAUGE
CENTRE HOLE BX2 IS:2473
6 B x 2.5 CENTRE GAUGE
AT BOTH ENDS
7 DISTANCE 260±0.2 260.15 260.19 TESA HITE OK

8 DISTANCE 198.4±0.2 198.59 198.58 TESA HITE OK

9 DISTANCE 142±0.2 142.16 142.15 TESA HITE OK

10 DISTANCE (139) 139.16 138.9 TESA HITE OK

11 DISTANCE 99±0.1 99.096 99.078 TESA HITE OK

12 DISTANCE (93.26) 93.4 93.35 TESA HITE OK

13 DISTANCE 88.5±0.1 88.526 88.55 TESA HITE OK

14 DISTANCE (84.88) 84.8 84.74 TESA HITE OK

15 SLOT WIDTH 27+0.2 27.1 27.08 VERNIER CALIPER OK

Ø28g6
16 OUTER DIA 27.983 27.985 MICROMETER OK
(27.980/27.993)
17 DISTANCE 108.1±0.2 108.16 108.189 TESA HITE OK

18 DISTANCE (69) 69.14 69.23 TESA HITE OK

19 CONCENTRICITY WRT A Ø 0.1 0.06 0.07 CMM OK

CMM/V-BLOCK WITH
20 CONCENTRICITY WRT A Ø0.1 0.05 0.06 OK
DIAL
21 OUTER DIA 22±0.2 22.01 22.02 VERNIER CALIPER OK

22 DISTANCE 66±0.2 65.97 66.027 TESA HITE OK

23 SLOT DEPTH 5.0-0.2 4.94 4.95 VERNIER CALIPER OK

24 RADIUS R2 1.9 1.9 RADIUS GAUGE OK

25 RADIUS R1.5 1.51 1.52 RADIUS GAUGE OK

ANGLE
26 ANGLE 45° 44°45' 45°10' OK
PROTRACTOR/PP
VISUAL/TOOL
27 RADIUS R0.5 TYP OK OK OK
CONTROLLED
ANGLE
28 ANGLE 45° 44°45' 44°50' OK
PROTRACTOR/PP
29 OUTER DIA Ø28±0.1 28.02 28.01 MICROMETER OK

30 SURFACE FINISH N9 OK OK SURFACE TESTER OK

ANGLE
31 ANGLE 35° 35°15' 35°10' OK
PROTRACTOR/PP
32 SURFACE FINISH N9 OK OK SURFACE TESTER OK

33 SURFACE FINISH N9 OK OK SURFACE TESTER OK

ANGLE
34 ANGLE 45° 44°45' 44°50' OK
PROTRACTOR/PP
Ø38g6
35 OUTER DIA 37.984 37.986 MICROMETER OK
(37.975/37.991)
CMM/V-BLOCK WITH
36 CONCENTRICITY WRT A Ø0.1 0.06 0.06 OK
DIAL
K.Sarangi I.Prasad

CHECKED BY APPROVED BY
 MAL/03/F-105

MULTITECH AUTO PVT. LTD.

ADITYAPUR, JAMSHEDPUR-109
CUSTOMER NAME: TATA DATE : 15.12.2022
MOTORS LTD
LAYOUT INSPECTION REPORT
ADDRESS : JAMSHEDPUR PAGE 02 OF 04
PART NUMBER. : 5841 2671 7909 MOD NO. : b
PART NAME : SHAFT SELECTOR AND SHIFTING MOD DATE : 1/14/2022

DESC. OF ACTUAL MEASURING REMARK

SL. NO. CHARACTERISTICS SPECIFIED C OF C INSTRUMENT OK/NOT OK
1 2
37 STRAIGTHNESS 0.1 0.08 0.07 CMM OK
38 TIP CIRCLE DIA Ø21.8-0.1 21.75 21.74 VERNIER CALIPER OK
39 SURFACE FINISH N6 HRD & GRD 0.4 0.5 SURFACE COMPARATOR OK
40 SURFACE FINISH N6 HRD & GRD 0.4 0.4 SURFACE COMPARATOR OK
41 O/A LENGTH 476.5±0.5 476.88 476.924 TESA HITE/HEIGHT OK
GAUGE
42 DISTANCE 82.5±0.2 82.62 82.6 TESA HITE OK
43 SOFT ZONE 13 Report Attached VERNIER CALIPER OK
44 HARD ZONE 129 Report Attached VERNIER CALIPER OK
45 DISTANCE Ø220±0.5 220.26 220.278 TESA HITE OK
46 HARD ZONE 119 Report Attached VERNIER CALIPER OK
47 DISTANCE 40±0.1 40.06 40.08 TESA HITE OK
48 ANGLE 30⁰ 30°15' 29°56' PROFILE PROJECTOR OK
49 CHAMFER LENGTH 1±0.1 0.9 0.97 PROFILE OK
PROJECTOR/VISUAL
50 CHAMFER LENGTH 1±0.1 1.1 0.93 PROFILE OK
PROJECTOR/VISUAL
51 DISTANCE 22±0.2 22.07 22.13 TESA HITE OK
52 ANGLE 30⁰ 30°05' 30°06' PROFILE PROJECTOR OK
53 SPLINE LENGTH 18±0.2 18.05 18.04 TESA HITE/ VERNIER OK
CALIPER
54 DIAMETER Ø18-0.2 17.85 17.9 VERNIER CALIPER OK
55 DISTANCE 12-0.2 11.98 11.96 OK
56 RADIUS R1 TYP 0.8 0.8 RADIUS GAUGE OK
57 CHAMFER 1X45° 1.04 x 45°15' 1.0 x 44°59' VERNIER OK
CALIPER/AP/PP
58 DISTANCE 9±0.2 8.89 8.88 TESA HITE OK
59 DIAMETER Ø11 11.02 11.01 BALL DIAMETER OK
60 SURFACE FINISH N9 OK OK SURFACE COMPARATOR OK
61 DISTANCE 43±0.5 43.27 43.29 CMM OK
62 DISTANCE 64.5±0.5 64.58 64.61 TESA HITE OK
63 GROOVE DEPTH 3.3±0.1 3.298 3.296 VERNIER CALIPER OK
64 CUTTER DIAMETER FOR Ø50 MAX OK OK VERNIER CALIPER OK
GROOVE
65 SYMMETRICITY 0.05 WRT. A 0.05 0.05 V-BLOCK WITH DIAL OK
GAUGE
66 PERPENDICULARITY 0.05 WRT. A 0.027 0.007 V-BLOCK WITH DIAL OK
GAUGE
67 DRILL ANGLE 42°±10' 42°08' 42°07' CMM OK
68 HOLE DIAMETER Ø10H12 (10+0.15) 10.106 10.102 CMM OK
69 CHAMFER BOTH SIDE 0.5X45° 0.52X45°15' 0.51X45°05' PP OK
70 SURFACE FINISH N9 OK OK SURFACE COMPARATOR OK
71 SURFACE FINISH N11 OK OK SURFACE COMPARATOR OK
72 DISTANCE 54.7±0.2 54.74 54.738 TESA HITE OK

K.Sarangi I.Prasad

CHECKED BY APPROVED BY
 MAL/03/F-105

MULTITECH AUTO PVT. LTD.

ADITYAPUR, JAMSHEDPUR-109
CUSTOMER NAME: TATA DATE : 15.12.2022
MOTORS LTD
LAYOUT INSPECTION REPORT
ADDRESS : JAMSHEDPUR PAGE 03 OF 04
PART NUMBER. : 5841 2671 7909 MOD NO. : b
PART NAME : SHAFT SELECTOR AND SHIFTING MOD DATE : 1/14/2022

DESC. OF ACTUAL MEASURING REMARK

SL. NO. CHARACTERISTICS SPECIFIED C OF C INSTRUMENT OK/NOT OK
1 2
73 DISTANCE 42±0.2 42.03 42.042 TESA HITE OK
74 DISTANCE 26±0.2 26.04 26.041 TESA HITE OK
75 REFERANCE DISTANCE (198.4±0.2) 198.59 198.58 TESA HITE OK
FROM CL
76 GROOVE WIDTH 2.15+0.1 2.17 2.16 TESA HITE OK
77 GROOVE WIDTH 2.25+0.1 2.272 2.263 TESA HITE OK
78 GROOVE WIDTH 2.35+0.1 2.362 2.367 TESA HITE OK
79 CHAMFER 0.1X45° 0.11X45°05' 0.098X45°15' VISUAL INSPECTION OK
80 GROOVE OD Ø23.7-0.2 TYP 23.66 23.61 GAUGE/CMM OK
81 OUTER DIA (Ø28) 28.02 28.01 VERNIER CALIPER OK
82 CONCENTRICITY Ø0.1 WRT A 0.05 0.06 CMM OK
83 RADIUS R0.1 MAX. TYP OK OK VISUAL INSPECTION OK
84 RELIEF GROOVE E0.6X3 TS: 12347 PP
85 SURFACE FINISH N9 OK OK SURFACE COMPARATOR OK
86 SURFACE FINISH N9 OK OK SURFACE COMPARATOR OK
87 SURFACE FINISH N9 OK OK SURFACE COMPARATOR OK
88 SURFACE FINISH N9 OK OK SURFACE COMPARATOR OK
89 SURFACE FINISH N9 OK OK SURFACE COMPARATOR OK
90 SURFACE FINISH N9 OK OK SURFACE COMPARATOR OK
91 SURFACE FINISH N9 OK OK SURFACE COMPARATOR OK
92 RADIUS 0.1 TO 0.2 R OK OK PROFILE PROJECTOR OK
93 TRUE INVOLUTE FROM Ø20.2 OK OK OK
DIA
94 RADIUS R0.8 MAX. OK OK VISUAL INSPECTION OK
DEBURRED
95 BASIC DIMENSION 7.2 7.4 7.5 VERNIER CALIPER OK
96 RADIUS R4 OK OK RADIUS GAUGE OK
97 BASIC DIMENSION 3.6 3.7 3.725 VERNIER CALIPER OK
98 BASIC DIMENSION 3.6 3.7 3.725 VERNIER CALIPER OK
99 SURFACE FINISH N8 0.6 0.6 SURACE COMPARATOR OK
100 OVER DIA Ø9 BALL 34.1±0.3 33.97 34.07 VERNIER WITH BALL DIA OK
101 ANGLE (42°) 42°08' 42°07' CMM OK
102 CIRCULAR ARC THK. (1.441) OK OK OK
103 SURACE ROUGHNESS N8 0.62 0.61 SURFACE COMPARATOR OK
104 SURACE ROUGHNESS N8 0.61 0.66 SURFACE COMPARATOR OK
105 SYMMETRICITY 0.1 WRT. B 0.06 0.07 V-BLOCK WITH DIAL OK
GAUGE
106 ANGLE 90° 90°15'12'' 90°14'05'' PP OK
107 SYMMETRICITY 0.1 WRT. D 0.07 0.06 V-BLOCK WITH DIAL OK
GAUGE
108 DISTANCE FROM CL 9.2-0.3 9.04 9.02 TESA HITE/ VERNIER OK
CALIPER
K.Sarangi I.Prasad

CHECKED BY APPROVED BY
 MAL/03/F-105

MULTITECH AUTO PVT. LTD.

ADITYAPUR, JAMSHEDPUR-109
CUSTOMER NAME: TATA DATE : 15.12.2022
MOTORS LTD
LAYOUT INSPECTION REPORT
ADDRESS : JAMSHEDPUR PAGE 04 OF 04
PART NUMBER. : 5841 2671 7909 MOD NO. : b
PART NAME : SHAFT SELECTOR AND SHIFTING MOD DATE : 1/14/2022

DESC. OF ACTUAL MEASURING REMARK

SL. NO. CHARACTERISTICS SPECIFIED C OF C INSTRUMENT OK/NOT OK
1 2
109 Tooth Missing 3 Ok Ok Visual Inspection OK

110 HOLE DIAMETER Ø6H7 (6+0.05) 6.04 6.035 CMM OK

V-BLOCK WITH DIAL
111 SYMMETRICITY 0.15 WRT. A 0.05 0.04 OK
GAUGE
V-BLOCK WITH DIAL
112 PERPENDICULARITY 0.15 WRT. A 0.021 0.03 OK
GAUGE
113 DIMENSION 19±0.2 19.08 19.04 VERNIER CALIPER OK

114 SYMMETRIC DIMN. 9.5±0.1 9.43 9.46 VERNIER CALIPER OK

115 SURFACE FINISH N9 OK OK SURFACE COMPARATOR OK

116 SURFACE FINISH N9 OK OK SURFACE COMPARATOR OK

117 SURFACE FINISH N9 OK OK SURFACE COMPARATOR OK

118 WIDTH 12+0.5 12.058 12.069 VERNIER CALIPER OK

119 WIDTH 6.2+0.2 6.352 6.34 VERNIER CALIPER OK

120 SURFACE FINISH N11 OK OK SURFACE COMPARATOR OK

121 SURFACE FINISH N11 OK OK SURFACE COMPARATOR OK

122 WIDTH 6+0.2 6.053 6.017 VERNIER CALIPER OK

123 WIDTH 6+0.22 6.032 6.06 VERNIER CALIPER OK

124 WIDTH 3+0.1 3.16 3.18 VERNIER CALIPER OK

125 WIDTH 3+0.1 3.18 3.11 VERNIER CALIPER OK

126 SURFACE FINISH N11 OK OK SURFACE COMPARATOR OK

127 SURFACE FINISH N11 OK OK SURFACE COMPARATOR OK

Hardness- 54±2
HARDNESS TESTER /
Case Depth- 1.0-1.5
128 Heat Treatment Report Attached MICRO HARDNESS OK
mm for Zone X
TESTER
Case Depth 2-3 mm
129 NUMBER OF TEETH 26 26 26 Visual Inspection OK

132 Pitch Circle Dia 20.8 OK

MEASUREMENT OVER PIN 23.263 MIN
138 23.285 23.286 VERNIER WITH PIN Ø1.5 OK
DIA Ø1.5 23.316 MAX.
139 TIP CIRCLE DIA 21.8-0.1 21.75 21.74 VERNIER CALIPER OK
MATERIAL DESCRIPTION
143 45C8 SS:4028 RMTC Attached RM TC OK
SIZE SPEC.SFD. NO.
144 FINAL MASS 2.313 2.317 2.318 WEIGHT M/C OK

K.Sarangi I.Prasad

CHECKED BY APPROVED BY
 MAL/03/F-105

MULTITECH AUTO PVT. LTD.

ADITYAPUR, JAMSHEDPUR-109
CUSTOMER NAME: TATA DATE : 17.11.22
MOTORS LTD
LAYOUT INSPECTION REPORT
ADDRESS : ERC - PUNE PAGE 01 OF 04
PART NUMBER. : 2715 2671 7932 MOD NO. : b
PART NAME : SHAFT SELECTOR AND SHIFTING MOD DATE : 1/14/2022

DESC. OF ACTUAL MEASURING REMARK

SL. NO. CHARACTERISTICS SPECIFIED C OF C INSTRUMENT OK/NOT OK
1 2
MICRO HARDNESS
1 CASE DEPTH 0.6. - 0.9 mm Report Attached Ok
TESTER
2 SURFACE FINISH N6 HRD & GRD 0.4 0.5 SURFACE COMPARATOR Ok

3 STRAIGTHNESS 0.1 0.09 0.08 CMM Ok

Ø25g6
4 OUTER DIAMETER 24.988 24.987 MICROMETER Ok
(24.980/24.993)
V-BLCOK WITH DIAL
5 CONCENTRICITY WRT A Ø0.1 0.05 0.06 Ok
GAUGE
CENTRE HOLE BX2 IS:2473
6 B x 2.5 CENTRE GAUGE Ok
AT BOTH ENDS

7 DISTANCE 260±0.2 260.15 260.19 TESA HITE Ok

8 DISTANCE 198.4±0.2 198.59 198.58 TESA HITE Ok

9 DISTANCE 142±0.2 142.16 142.15 TESA HITE Ok

10 DISTANCE (139) 139.16 138.9 TESA HITE Ok

11 DISTANCE 99±0.1 99.096 99.078 TESA HITE Ok

12 DISTANCE (93.26) 93.4 93.35 TESA HITE Ok

13 DISTANCE 88.5±0.1 88.526 88.55 TESA HITE Ok

14 DISTANCE (84.88) 84.8 84.74 TESA HITE Ok

15 SLOT WIDTH 27+0.2 27.1 27.08 VERNIER CALIPER Ok

Ø28g6
16 OUTER DIA 27.983 27.985 MICROMETER Ok
(27.980/27.993)

17 DISTANCE 108.1±0.2 108.16 108.189 TESA HITE Ok

18 DISTANCE (69) 69.14 69.23 TESA HITE Ok

19 CONCENTRICITY WRT A Ø 0.1 0.06 0.07 CMM Ok

CMM/V-BLOCK WITH
20 CONCENTRICITY WRT A Ø0.1 0.05 0.06 Ok
DIAL
21 OUTER DIA 22±0.2 22.01 22.02 VERNIER CALIPER Ok

22 DISTANCE 66±0.2 65.97 66.027 TESA HITE Ok

23 SLOT DEPTH 5.0-0.2 4.94 4.95 VERNIER CALIPER Ok

24 RADIUS R2 1.9 1.9 RADIUS GAUGE Ok

25 RADIUS R1.5 1.51 1.52 RADIUS GAUGE Ok

ANGLE
26 ANGLE 45° 44°45' 45°10' Ok
PROTRACTOR/PP
VISUAL/TOOL
27 RADIUS R0.5 TYP OK OK Ok
CONTROLLED
ANGLE
28 ANGLE 45° 44°45' 44°50' Ok
PROTRACTOR/PP

29 Width 2.5 1.96 1.97 MICROMETER Ok

30 SURFACE FINISH N9 OK OK SURFACE TESTER Ok

ANGLE
31 ANGLE 35° 35°05' 35°10' Ok
PROTRACTOR/PP

32 SURFACE FINISH N9 OK OK SURFACE TESTER Ok

33 SURFACE FINISH N9 OK OK SURFACE TESTER Ok

ANGLE
34 ANGLE 45° 44°56' 44°57' Ok
PROTRACTOR/PP
Ø38g6
35 OUTER DIA 37.984 37.986 MICROMETER Ok
(37.975/37.991)
CMM/V-BLOCK WITH
36 CONCENTRICITY WRT A Ø0.1 0.06 0.06 Ok
DIAL
K.Sarangi I.Prasad
 MAL/03/F-105

CHECKED BY APPROVED BY
 MAL/03/F-105

MULTITECH AUTO PVT. LTD.

ADITYAPUR, JAMSHEDPUR-109
CUSTOMER NAME: TATA DATE : 17.11.22
MOTORS LTD
LAYOUT INSPECTION REPORT
ADDRESS : ERC - PUNE PAGE 01 OF 04
PART NUMBER. : 2715 2671 7932 MOD NO. : b
PART NAME : SHAFT SELECTOR AND SHIFTING MOD DATE : 1/14/2022

DESC. OF ACTUAL MEASURING REMARK

SL. NO. CHARACTERISTICS SPECIFIED C OF C INSTRUMENT OK/NOT OK
1 2
37 STRAIGTHNESS 0.1 0.08 0.07 CMM Ok

38 TIP CIRCLE DIA Ø21.8-0.1 21.75 21.74 VERNIER CALIPER Ok

39 SURFACE FINISH N6 HRD & GRD 0.4 0.5 SURFACE COMPARATOR Ok

40 SURFACE FINISH N6 HRD & GRD 0.4 0.4 SURFACE COMPARATOR Ok

TESA HITE/HEIGHT
41 O/A LENGTH 476.5±0.5 476.88 476.924 Ok
GAUGE

42 DISTANCE 82.5±0.2 82.62 82.6 TESA HITE Ok

43 SOFT ZONE 13 Report Attached VERNIER CALIPER Ok

44 HARD ZONE 129 Report Attached VERNIER CALIPER Ok

45 DISTANCE Ø220±0.5 220.26 220.278 TESA HITE Ok

46 HARD ZONE 119 Report Attached VERNIER CALIPER Ok

47 DISTANCE 40±0.1 40.06 40.08 TESA HITE Ok

48 ANGLE 30⁰ 30°15' 29°56' PROFILE PROJECTOR Ok

PROFILE
49 CHAMFER LENGTH 1±0.1 0.9 0.97 Ok
PROJECTOR/VISUAL
PROFILE
50 CHAMFER LENGTH 1±0.1 1.1 0.93 Ok
PROJECTOR/VISUAL

51 DISTANCE 22±0.2 22.07 22.13 TESA HITE Ok

52 ANGLE 30⁰ 30°05' 30°06' PROFILE PROJECTOR Ok

TESA HITE/ VERNIER

53 SPLINE LENGTH 18±0.2 18.05 18.04 Ok
CALIPER

54 DIAMETER Ø18-0.2 17.85 17.9 VERNIER CALIPER Ok

55 DISTANCE 12-0.2 11.98 11.96 Ok

56 RADIUS R1 TYP 0.8 0.8 RADIUS GAUGE Ok

1.04 x 1.0 x
VERNIER
57 CHAMFER 1X45° 45°15' 44°59' Ok
CALIPER/AP/PP

58 DISTANCE 9±0.2 8.89 8.88 TESA HITE Ok

59 DIAMETER Ø11 11.02 11.01 BALL DIAMETER Ok

60 DISTANCE 43±0.5 43.27 43.29 CMM Ok

61 DISTANCE 64.5±0.5 64.58 64.61 TESA HITE Ok

62 GROOVE DEPTH 3.3±0.1 3.298 3.296 VERNIER CALIPER Ok

CUTTER DIAMETER FOR

63 Ø50 MAX OK OK VERNIER CALIPER Ok
GROOVE
V-BLOCK WITH DIAL
64 SYMMETRICITY 0.05 WRT. A 0.05 0.05 Ok
GAUGE
V-BLOCK WITH DIAL
65 PERPENDICULARITY 0.05 WRT. A 0.027 0.007 Ok
GAUGE

66 DRILL ANGLE 42°±10' 42°08' 42°07' CMM Ok

67 HOLE DIAMETER Ø10H12 (10+0.15) 10.106 10.102 CMM Ok

68 CHAMFER BOTH SIDE 0.5X45° 0.52X45°15'0.51X45°05'PP Ok

69 SURFACE FINISH N9 OK OK SURFACE COMPARATOR Ok

70 SURFACE FINISH N11 OK OK SURFACE COMPARATOR Ok

71 DISTANCE 54.7±0.2 54.74 54.738 TESA HITE Ok

K.Sarangi I.Prasad

CHECKED BY APPROVED BY
 MAL/03/F-105

MULTITECH AUTO PVT. LTD.

ADITYAPUR, JAMSHEDPUR-109
CUSTOMER NAME: TATA DATE : 17.11.22
MOTORS LTD
LAYOUT INSPECTION REPORT
ADDRESS : ERC - PUNE PAGE 01 OF 04
PART NUMBER. : 2715 2671 7932 MOD NO. : b
PART NAME : SHAFT SELECTOR AND SHIFTING MOD DATE : 1/14/2022

DESC. OF ACTUAL MEASURING REMARK

SL. NO. CHARACTERISTICS SPECIFIED C OF C INSTRUMENT OK/NOT OK
1 2
73 DISTANCE 42±0.2 42.03 42.042 TESA HITE Ok

74 DISTANCE 26±0.2 26.04 26.041 TESA HITE Ok

REFERANCE DISTANCE
75 (198.4±0.1) 198.59 198.58 TESA HITE Ok
FROM CL
76 GROOVE WIDTH 2.15+0.1 2.17 2.16 TESA HITE Ok

77 GROOVE WIDTH 2.25+0.1 2.272 2.263 TESA HITE Ok

78 GROOVE WIDTH 2.35+0.1 2.362 2.367 TESA HITE Ok

79 CHAMFER 0.1X45° 0.11X45°05'0.098X45°15VISUAL INSPECTION Ok

80 GROOVE OD Ø23.7-0.2 TYP 23.66 23.61 GAUGE/CMM Ok

81 OUTER DIA (Ø28) 28.02 28.01 VERNIER CALIPER Ok

82 CONCENTRICITY Ø0.1 WRT A 0.05 0.06 CMM Ok

83 RADIUS R0.1 MAX. TYP OK OK VISUAL INSPECTION Ok

84 RELIEF GROOVE E0.6X3 TS: 12347 PP Ok

92 RADIUS 0.1 TO 0.2 R OK OK PROFILE PROJECTOR Ok

TRUE INVOLUTE FROM

93 Ø20.2 OK OK Ok
DIA
R0.8 MAX.
94 RADIUS OK OK VISUAL INSPECTION Ok
DEBURRED

95 BASIC DIMENSION 7.2 7.4 7.5 VERNIER CALIPER Ok

96 RADIUS R4 OK OK RADIUS GAUGE Ok

97 BASIC DIMENSION 3.6 3.7 3.725 VERNIER CALIPER Ok

98 BASIC DIMENSION 3.6 3.7 3.725 VERNIER CALIPER Ok

99 SURFACE FINISH N8 0.6 0.6 SURACE COMPARATOR Ok

100 OVER DIA Ø9 BALL 34.1±0.1 33.97 34.07 VERNIER WITH BALL DIA Ok

101 ANGLE (42°) 42°08' 42°07' CMM Ok

102 CIRCULAR ARC THK. (1.441) OK OK Ok

103 SURACE ROUGHNESS N8 0.62 0.61 SURFACE COMPARATOR Ok

104 SURACE ROUGHNESS N8 0.61 0.66 SURFACE COMPARATOR Ok

V-BLOCK WITH DIAL

105 SYMMETRICITY 0.1 WRT. B 0.06 0.07 Ok
GAUGE

106 ANGLE 90° 90°15'12'' 90°14'05'' PP Ok

108 DISTANCE FROM CL 9.2-0.3 9.04 9.02 Ok

K.Sarangi I.Prasad

CHECKED BY APPROVED BY
 MAL/03/F-105

MULTITECH AUTO PVT. LTD.

ADITYAPUR, JAMSHEDPUR-109
CUSTOMER NAME: TATA DATE : 17.11.22
MOTORS LTD
LAYOUT INSPECTION REPORT
ADDRESS : ERC - PUNE PAGE 01 OF 04
PART NUMBER. : 2715 2671 7932 MOD NO. : b
PART NAME : SHAFT SELECTOR AND SHIFTING MOD DATE : 1/14/2022

DESC. OF ACTUAL MEASURING REMARK

SL. NO. CHARACTERISTICS SPECIFIED C OF C INSTRUMENT OK/NOT OK
1 2
109 Tooth Missing 3 Ok Ok Visual Inspection Ok

110 HOLE DIAMETER Ø6H7 (6+0.05) 6.04 6.035 CMM Ok

V-BLOCK WITH DIAL

111 SYMMETRICITY 0.15 WRT. A 0.05 0.04 Ok
GAUGE
V-BLOCK WITH DIAL
112 PERPENDICULARITY 0.15 WRT. A 0.021 0.03 Ok
GAUGE

113 SYMMETRIC DIMN. 9.5±0.1 19.08 19.04 Ok

114 SYMMETRIC DIMN. 9.5±0.1 9.43 9.46 Ok

115 SURFACE FINISH N9 OK OK SURFACE COMPARATOR Ok

116 SURFACE FINISH N9 OK OK SURFACE COMPARATOR Ok

117 SURFACE FINISH N9 OK OK SURFACE COMPARATOR Ok

118 WIDTH 12+0.5 12.058 12.069 VERNIER CALIPER Ok

119 WIDTH 6.2+0.2 6.352 6.34 VERNIER CALIPER Ok

120 SURFACE FINISH N11 OK OK SURFACE COMPARATOR Ok

121 SURFACE FINISH N11 OK OK SURFACE COMPARATOR Ok

122 WIDTH 6+0.25 6.053 6.017 VERNIER CALIPER Ok

123 WIDTH 6+0.25 6.032 6.06 VERNIER CALIPER Ok

124 WIDTH 6+0.1 3.16 3.18 VERNIER CALIPER Ok

125 WIDTH 6+0.1 3.18 3.11 VERNIER CALIPER Ok

126 SURFACE FINISH N11 OK OK SURFACE COMPARATOR Ok

127 SURFACE FINISH N11 OK OK SURFACE COMPARATOR Ok

Hardness- 54±2
Case Depth- 1.0-1.5
128 Heat Treatment Report Attached HARDNESS TESTER Ok
mm for Zone X
Case Depth 2-3 mm

Case Depth- 1.0-1.5

MICRO HARDNESS
128 A Heat Treatment mm for Zone X Report Attached Ok
TESTER
Case Depth 2-3 mm

129 NUMBER OF TEETH 26 26 26 Ok

132 Pitch Circle Dia 20.8 Ok

MEASUREMENT OVER PIN 23.263 MIN

138 23.285 23.286 VERNIER WITH PIN Ø1.5 Ok
DIA Ø1.5 23.316 MAX.

139 TIP CIRCLE DIA 21.8-0.1 21.75 21.74 VERNIER CALIPER Ok

MATERIAL DESCRIPTION
143 45C8 SS:4028 RMTC Attached RM TC Ok
SIZE SPEC.SFD. NO.

144 FINAL MASS 2.313 2.317 2.318 WEIGHT M/C Ok

 MAL/03/F-105

K.Sarangi I.Prasad

CHECKED BY APPROVED BY
MAJOR

CRITICAL

SPECIFIES TO UPPER LIMIT

SPECIFIES TO LOWER LIMIT