TC Series: Economical Single Display Type, PID Control

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TC Series

Economical single display type, PID control


Features
● Realizes ideal temp. controlling with newly developed
PID control algorithm and 100ms high speed sampling
● Built-in relay output or SSR output selectable
: Enables to phase control and cycle control
with SSR drive output(SSRP function)
● Dramatically increased visibility using wide
display part
● Mounting space saving with compact design
: Approx. 38% reduced size compared with
existing model(depth-based)
● SV/PV deviation indicatable

Ordering information
T C 4 S 1 4 R
Control output N Indicator - Without control output
R Relay output + SSR drive output※1
Power supply 2 24-48VDC, 24VAC 50/60Hz
4 100-240VAC 50/60Hz
N No alarm output
Alarm output
1 Alarm1 output
2 Alarm1 output + Alarm2 output※2
S DIN W48×H48mm (Terminal block type)
SP DIN W48×H48mm (11pin plug type)※3
Size Y DIN W72×H36mm
M DIN W72×H72mm
H DIN W48×H96mm
W DIN W96×H48mm
L DIN W96×H96mm
Digit
4 9999 (4digit)
Setting type
C Set by touch switch
Item
T Temperature controller
※1: In case of the AC voltage model, SSR drive output method(standard ON/OFF control, cycle, control, phase control) is available to
select.
※2: It is unavailable for TC4SP, TC4Y.
※3: 11pin socket(PG-11, PS-11) for TC4SP: sold separately.

Specifications
Series TC4S TC4SP TC4Y TC4M TC4W TC4H TC4L
Power AC power 100-240VAC 50/60Hz
supply AC/DC power 24VAC 50/60Hz, 24-48VDC
Allowable voltage range 90 to 110% of rated voltage

Power AC power Max. 5VA(100-240VAC 50/60Hz)


consumption AC/DC power Max. 5VA(24VAC 50/60Hz), Max. 3W(24-48VDC)
Display method 7Segment(red), Other display(green, yellow, red) LED
Character size (W×H) 7.0×15.0mm 7.4×15.0mm 9.5×20.0mm 9.5×20.0mm 7.0×14.6mm 11.0×22.0mm
RTD DPt100Ω, Cu50Ω(allowable line resistance max. 5Ω per a wire)
Input type
Thermocouple K(CA), J(IC), L(IC)
RTD At room temperature(23℃±5℃): (PV ±0.5% or ±1℃, select the higher one) ±1digit
Display ※1 Out of room temperature range: (PV ±0.5% or ±2℃, select the higher one) ±1digit
accuracy Thermocouple ※For TC4SP, add ±1℃ by accuracy standard.
※1: Thermocouple L(IC) type, RTD Cu50Ω
At room temperature (23℃ ±5℃): (PV ±0.5% or ±2℃, select the higher one) ±1digit
Out of room temperature range: (PV ±0.5% or ±3℃, select the higher one) ±1digit
In case of TC4SP Series, ±1℃ will be added.

H-54
Economical PID Control

Specifications (A)
Photo
electric
Series TC4S TC4SP TC4Y TC4M TC4W TC4H TC4L sensor

Control Relay 250VAC 3A 1a (B)


output SSR 12VDC ±2V 20mA Max. Fiber
optic
Alarm output AL1, AL2 Relay: 250VAC 1A 1a(※TC4SP, TC4Y have AL1 only.) sensor

Control method ON/OFF and P, PI, PD, PID control (C)


Door/Area
Hysteresis 1 to 100℃/℉ (0.1 to 50.0℃/℉) variable sensor
Proportional band(P) 0.1 to 999.9℃/℉
Integral time(I) 0 to 9999 sec. (D)
Proximity
Derivative time(D) 0 to 9999 sec. sensor

Control period(T) 0.5 to 120.0 sec.


(E)
Manual reset 0.0 to 100.0% Pressure
sensor
Sampling period 100ms
Dielectric AC power 2,000VAC 50/60Hz for 1min.(between input terminal and power terminal)
(F)
strength AC/DC power 1,000VAC 50/60Hz for 1min.(between input terminal and power terminal) Rotary
encoder
Vibration 0.75mm amplitude at frequency of 5 to 55Hz(for 1 min.) in each of X, Y, Z directions for 2 hours
Mechanical OUT: Over 5,000,000 operations, AL1/2: Over 5,000,000 operations (G)
Relay Connector/
life cycle OUT: Over 200,000 operations(250VAC 3A resistive load)
Electrical Socket
AL1/2: Over 300,000 operations(250VAC 1A resistive load)
Insulation resistance Min. 100MΩ(at 500VDC megger) (H)
Temp.
Noise immunity Square-wave noise by moise simulator(pulse width 1us) ±2kV R-phase and S-phase controller
Memory retention Approx. 10 years (when using non-volatile semiconductor memory type)
(I)
Environ- Ambient temperature -10 to 50℃, Storage: -20 to 60℃ SSR/
ment Ambient humidity 35 to 85%RH, Storage: 35 to 85%RH Power
controller
Double insulation or reinforced insulation (mark: , Dielectric strength between the measuring input part
Insulation type
and the power part: AC power 2kV, AC/DC Power 1kV) (J)
Counter
Approval
※2 Approx. 141g Approx. 123g Approx. 174g Approx. 204g Approx. 194g Approx. 194g Approx. 254g
Weight
(approx. 94g) (approx. 76g) (approx. 85g) (approx. 133g) (approx. 122g) (approx. 122g) (approx. 155g) (K)
Timer
※2: The weight with packaging and the weight in parentheses is only unit weight.
※Environment resistance is rated at no freezing or condensation. (L)
Panel

Connections
meter

※TC4 Series has selectable control output; Relay output, and SSR drive output. AC/DC power type does not have SSRP (M)
Tacho/
function. Speed/ Pulse
meter

TC4S TC4SP (N)


Display
unit
1 7 Relay OUT:
SSR OUT: AL1 OUT: 250VAC 3A 1a 6
12VDC ±2V 250VAC 1A 1a 5 7 AL1 OUT:
SSR OUT:
12VDC ±2V
20mA Max. 2 8 250VAC 1A 1a 20mA Max.
(O)
Sensor
AL2 OUT:
250VAC 1A 1a 4 8 controller
3 9
Relay OUT: TC RTD B' (P)
B' RTD TC
4 250VAC 3A 1a 3 9 Switching
10 mode power
※1 ※1 supply
B B
SOURCE: 5 11 2 10 SOURCE:
(Q)
100-240VAC A A 100-240VAC Stepper
5VA 50/60Hz, 6 12 1 11 5VA 50/60Hz, motor&
24VAC 5VA 50/60Hz, SENSOR SENSOR 24VAC 5VA 50/60Hz, Driver&Controller
24-48VDC 3W 24-48VDC 3W
(R)
Graphic/
TC4Y TC4W SENSOR Logic
panel
TC
(S)
RTD Field
B' B A network
device
AL1 OUT: Relay OUT:
250VAC 1A 1a 250VAC 3A 1a 13 14 15 16 17 18 19 20 21 22 23 24
(T)
Software
AL1 OUT: AL2 OUT:
250VAC 1A 1a 250VAC 1A 1a
1 2 3 4 5 6 7 8 9 10 11
Relay OUT: (U)
A B B' 250VAC 3A 1a Other
RTD SOURCE:
SSR OUT: 100-240VAC
TC ※1 5VA 50/60Hz,
12VDC ±2V 1 2 3 4 5 6 7 8 9 10 11 12
SENSOR 20mA Max. 24VAC 5VA 50/60Hz,
24-48VDC 3W
SOURCE:
※1: AC power: 100-240VAC 5VA 50/60Hz SSR OUT:
100-240VAC
5VA 50/60Hz,
AC/DC power: 24VAC 5VA 50/60Hz, 24-48VDC 3W 12VDC ±2V 24VAC 5VA 50/60Hz,
20mA Max. ※1
24-48VDC 3W

H-55
TC Series
TC4M TC4H/L
1 13

2 14
1 10
3 15
2 11
4 16
3 12
5 17
SSR OUT: 4 AL1 OUT: 13
12VDC ±2V 250VAC 6 18
20mA Max. 1A 1a
5 14
SSR OUT: 7 AL1 OUT: 19
AL2 OUT: 250VAC
6 250VAC 15 12VDC ±2V
Relay OUT: 20mA Max. 1A 1a
250VAC 3A 1a 1A 1a B' RTD TC 8 20
7 16 AL2 OUT:
※1 9 250VAC 21
B 1A 1a
8 17 B' RTD TC
SOURCE: A 10 Relay OUT: 22
100-240VAC 9 18 ※1 250VAC 3A 1a B
5VA 50/60Hz, SENSOR 11 23
24VAC 5VA 50/60Hz, SOURCE:
24-48VDC 3W 100-240VAC A
5VA 50/60Hz, 12 24
※1: AC power: 100-240VAC 5VA 50/60Hz 24VAC 5VA 50/60Hz, SENSOR
24-48VDC 3W
AC/DC power: 24VAC 5VA 50/60Hz, 24-48VDC 3W

Dimensions (unit: mm)

TC4S TC4SP
6 72.2
□48 6 64.5 □48 58.5 □45
45

TC4Y TC4W

96 6 64.5
84
72 7 77

44.7
48
36

30

TC4M TC4H

□72 6 64.5 48 6 64.5


67.5

91.5
96

H-56
Economical PID Control
TC4L Panel cut-out (A)
Photo
electric
sensor

□96 6 64.5 A (B)


Fiber
optic
sensor

(C)

D
Door/Area
sensor

91.5

B
(D)
C Proximity
sensor

(E)
Pressure
sensor

(F)
Size Rotary
A B C D encoder
Model
TC4S Min. 65 Min. 65 45+0.6
0 45+0.6
0 (G)
Connector/
+0.6
TC4SP Min. 65 Min. 65 45 0 45+0.6
0 Socket

TC4Y Min. 91 Min. 40 68+0.7


0 31.5+0.5
0
(H)
Temp.
TC4M Min. 90 Min. 90 68+0.7
0 68+0.7
0 controller

TC4H Min. 65 Min. 115 45+0.6


0 92+0.8
0
(I)
SSR/
TC4W Min. 115 Min. 65 92+0.8
0 45+0.6
0 Power
controller
TC4L Min. 115 Min. 115 92+0.8
0 92+0.8
0

(J)
Counter

Terminal cover(sold separately) (K)


Timer

RSA-COVER RMA-COVER RHA-COVER RLA-COVER


(48×48mm) (72×72mm) (48×96mm) (96×96mm) (L)
Panel
meter

□48.4 3 47.2 4 94 3 (M)


70 3 Tacho/
Speed/ Pulse
meter
41.5

(N)
Display

91.5
91.5
68.5

86
86
64

unit

(O)
18

22

Sensor
controller
9.8
13

22.5 (P)
13
13

Switching
mode power
supply

(Q)
Stepper

Product mounting motor&


Driver&Controller

TC4S/SP(48×48mm) Series TC4Y(72×36mm) Series Other Series (R)


Graphic/
Logic
panel

(S)
Field
network
device

(T)
Software

(U)
Other

※Mount the product on the panel, fasten bracket by pushing with tools as shown above.
(In case of TC4Y, fasten bolts for bracket.)

H-57
TC Series

Parts description
1

1
2 6 7, 8
3 4
2 5
8
6
7 3 5 4

1. Present temperature (PV) display 5. Control/alarm output indicator


RUN mode: Present temperature(PV) display. OUT: It will turn ON when control output(Main Control
Parameter setting mode: Parameter or parameter Output) is ON.
setting valuedisplay. ※In case of CYCLE/PHASE control of SSR drive output,
2. Deviation indicator, Auto-tuning indicator it will turn ON when MV is over 3.0%. (only for AC
It shows current temperature(PV) deviation based on set voltage type)
temperature(SV) by LED. AL1/AL2: It will light up when alarm output Alarm1/
No. PV deviation temp. Deviation display Alarm2 are on.
1 Over 2℃ indicator ON 6. key
2 Below ±2℃ indicator ON Used when entering into parameter group, returning
3 Under -2℃ indicator ON to RUN mode, moving parameter, and saving setting
The deviation indicators( , , ) flash by every 1 sec. values.
when operating auto tuning. 7. Adjustment
3. Set temperature(SV) indicator Used when entering into set value change mode, digit
Press any front key once to check or change current set moving and digit up/down.
temperature(SV), the set temperature(SV) indicator is 8. FUNCTION key
ON and preset set value is flashed. Press + keys for 3 sec. to operate function(RUN/
4. Temperature unit(℃/℉) indicator STOP, alarm output cancel, auto-tunning) set in inner
It shows current temperature unit. parameter [DI-K].
※Press + keys at the same time in set value
operation to move digit.

Input sensor and temperature range[ IN-T]


Input sensor Display Input range (℃) Input range (℉)
K(CA) KCA -50 to 1200 -58 to 2192
Thermocouple J(IC) JIC -30 to 500 -22 to 932
L(IC) LIC -40 to 800 -40 to 1472
DPtH -100 to 400 -148 to 752
DPt100Ω
DPtL -100.0 to 400.0 -148.0 to 752.0
RTD
CUsH -50 to 200 -58 to 392
Cu50Ω
CUsL -50.0 to 200.0 -58.0 to 392.0

Factory default
SV setting Parameter 2 group
Parameter Factory default Parameter Factory default Parameter Factory default
- 0 IN-T KCA T 02)0
UNIT ?C
Parameter 1 group AL-1 AMiA
IN-B 0000
Parameter Factory default MAvF 00)1 AL-2 AM@A
AL1 L-SV -050 AHYS 0001
1250
AL2 H-SV 1200 LBaT 0000
AT OFF O-FT HEAT LBaB 002
P 01)0 C-MD PID DI-K STOP
I OUT RLY ErMV 00)0
0000
D SSrM STND LOC OFF
REST 05)0 ※AC/DC power type has no SSR drive output method [ SSrM] and supports only ON/OFF
HYS 002 output when selecting SSR in control output [ OUT].

H-58
Economical PID Control

Flow chart for SV setting group (A)


Photo
※In case of changing set temperature from 210℃ to 250℃. electric
sensor

(B)
Fiber
optic
① RUN mode(display a current temperature) sensor

(C)
Door/Area
Press any key among , , , sensor

③ Finish the setup.


(D)
② Set value change Proximity
sensor
mode change set
value by , ,
(E)
keys. Pressure
sensor

(F)
④ Check SV Rotary
encoder

Flow chart for setting group (G)


Connector/
Socket

Run mode
⑤ (H)
Temp.
controller
① Press any key among ② 2 sec. ③ 4 sec.
, , , (I)
SSR/
Power
SV setting Parameter 1 group [ PAR1] Parameter 2group [ PAR2] controller

3 sec. 3 sec. (J)


Counter

④ AL1 AL1 alarm temperature IN-T Input type (K)


Timer

AL2 AL2 alarm temperature UNIT Temperature unit

AT Auto tuning IN-B Input correction (L)


Panel
meter
MAvF Input digital filter
P Proportional band (M)
L-SV SV low-limit value Tacho/
Speed/ Pulse
I Integral time
H-SV SV high-limit value
meter

D Derivative time
O-FT Control output operation
(N)
Display
unit
Manual reset
RSET (Normal deviation correction) C-MD Control type
(O)
HYS ON/OFF control hysteresis OUT Control output Sensor
controller

SSrM
※1
SSR drive output method
(P)

※1: It is not displayed for AC/DC power model(TC4 - 2R). T Control cycle Switching
mode power
supply
※If no key entered for 30 sec., it returns to RUN mode automatically and the set value of AL-1 AL1 alarm operation mode
(Q)
parameter is not be saved. Stepper

※ This parameter might not be displayed depending on other parameter settings.


AL-2 AL2 alarm operation mode motor&
Driver&Controller

① Press any key once in RUN mode, it advances to set value setting group. AHYS Alarm output hysteresis (R)
Graphic/
② Press key over 2sec. in RUN mode, it advances to parameter 1 group. LBaT LBA monitoring time Logic
panel
③ Press key over 4sec. in RUN mode, it advances to parameter 2 group.
④ First parameter will be displayed on viewer when it advances to the setting group.
LBaB LBA detection range (S)
Field
⑤ Press key over 3sec. in the setting group, it returns to RUN mode. DI-K Digital input key network
device
※Exception: Press key once in SV setting group it returns to RUN mode. Control output MV in case of
ErMV input break error
(T)
※Press key again within a sec after return to RUN mode by press key over LOC Lock Software
3sec., it advances to the first parameter of previous setting group.
※Parameter setup (U)
Other
Parameter 2 group → Parameter 1 group → SV setting
• Set parameter as the above considering parameter relation of each setting group.
• Check parameter set value after change parameter of setting group 2.
※Indicator model(TC4 -N N)displays shaded parameter( ) of parameter 2 group.
※AL-1, AL-2 parameter of parameter 2 group is decided whether to display according by alarm output type.
※If alarm operation mode[ AL-1, AL-2] of parameter 2 group is set to AM)_/ SBa□ / LBa□, AHYS parameter is not displayed.

H-59
TC Series

Parameter 1 group
※1: S : Press any key among , , .
Run mode ※2: After checking/changing set value at each parameter, and press key, set value
2 sec. flashes twice and it moves to next parameter automatically.
3 sec. ※3: It is displayed when control type parameter [ C-MD] of parameter 2group is set PID.
PAR1 ※Press key for 3 sec. to return RUN mode at any parameter.
※ This parameter might not be displayed depending on other parameter settings.
AL1 alarm temperature
S ※1
AL1 1250
Set range: Deviation alarm(-[F.S] to [F.S], Absolute value alarm(temperature range)
※2 ※In case alarm operation mode [ AL-1, AL-2], AM)_/ SBa / LBa of parameter 2
group is set to [ AL-1, AL-2], no parameters is displayed.
AL2 alarm temperature
S
AL2 1250
※3

Auto-tuning
S ※It starts to operate auto-tuning when it is ON and set as OFF automatically
AT OFF ON after finish the operation.
※Deviation indicator(▲, ■, ▼) flash(cycle:1 sec.) during auto tuning function.
Proportional band
S
P 01)0 Set range: 0.1 to 999.9℃/℉

Integral time
S Set range: 0 to 9999 sec.
1 0000 ※Integral operation will be OFF when set value is "0".

Derivation time
S Set range: 0 to 9999 sec.
D 0000
※Derivative operation will be OFF when set value is "0".

Manual reset
S
Set range: 0.0 to 100.0%
REST 05)0
※It is displayed in P/PD control.

Hysteresis
S Set range: 1 to 100℃/℉ (0.1 to 50.0℃/℉)
HYS 002
※It is displayed when control type parameter [ C-MD] of parameter 2 group is set ONOF.

Parameter 2 group ※1: S : Press any key among , , .


※2: After checking/changing set value at each parameter, and press key, set value
Run mode flashes twice and it moves to next parameter automatically.
4 sec. ※Press key for 3 sec. to return RUN mode at any parameter.
3 sec. ※ This parameter might not be displayed depending on other parameter settings.
PAR2
CUsL CUsH DPtL DPtH
Input type
S ※1
IN-T KCA JIC LIC
※2 ※When changing input type SV IN-B, H-SV, L-SV, AL1, AL2, LBaT, LBaB, AHYS
parameters are initialized.
Temperature unit
S ※Front temperature unit indicator will flash when selecting the unit.
UNIT ?C ?F
※When changing input type SV IN-B, H-SV, L-SV, AL1, AL2, LBaT,
LBaB, AHYS parameters are initialized.
Input correction
S
IN-B 000 Set range: -999 to 999 (DPtL / CUsL: -199.9 to 999.9)

Input digital filter


S Set range: 0.1 to 120.0 sec.
MAvF )1
※Set input digital filter time for average input value affected control, and display value.

H-60
Economical PID Control
(A)
Photo
electric
SV low-limit value sensor
S
L-SV -050 Set range: Within the rated temperature range (B)
by input sensor[ L-SV ≤ ( H-SV-1digit) ] Fiber

When changing SV low-limit value, if SV<L-SV, ※In case of [ IN-T] input sensor type, optic
sensor
SV is initialized as L-SV. low/high-limit setting temperature(SV) is
SV high-limit value also set as max./min. temperature range (C)
S Door/Area
Set range: Within the rated temperature range of input sensor.
H-SV 1200 sensor
by input sensor[ H-SV ≥ ( L-SV+1digit) ]
When changing SV high-limit value, if SV>H-SV, (D)
SV is initialized as H-SV. Proximity
Control output operation sensor

S
O-FT HEAT COOL ※When changing control output operation, ErMU is initialized. (E)
Pressure
sensor

Control type (F)


S Rotary
C-MD PID ONOF ※When changing control type, ErMU is initialized(control output encoder
MV is below 100%) and DI-K turns OFF automatically.
(G)
Connector/
Control output type Socket
S
OUT RLY SSR ※Operates only selected output between Relay or SSR.
(H)
Temp.
controller

SSR dirve output method ※It is displayed when selecting control output [ OUT] as SSR. (I)
SSR/
S
SSrM STND CYCL PHAS For AC/DC power type(TC4 - 2R), this parameter [SSrM] Power
controller
is not displayed.
(J)
Counter
Control cycle Set range:0.5 to 120.0 sec.
S
T 02)0 ※If control output [ OUT] is set as RLY, factory default is 20.0 sec, or set as SSR, factory (K)
default is 2.0 sec. Timer

※This T will not be displayed when SSR drive output method[ SSrM] is set as CYCL, PHAS.
(L)
Panel
AL1 alarm operation meter
S ※Press key to convert alarm
AL-1 AMiA LBaA AM!A AMiB operation mode into alarm option. (M)
Tacho/
※Alarm operation ※Alarm option ※Refer to H-62 page. Speed/ Pulse
meter
AL2 alarm operation
S ※Same with the above [ AL-1]. (N)
AL-2 AM@A Display
※When changing alarm operation AL1, AL2 alarm temperature of unit
AL1, AL2 is initialized.
(O)
Alarm output hysteresis Sensor
S controller
Set range: 1 to 100℃/℉(DPtL/ CYsL: 0.1 to 50.0℃)
AHYS 00I
※If AL1, AL2 alarm operation [ AL-1, AL-2] is set to AM)_, SBa , LBA , AHYS parameter is (P)
not displayed. Switching
mode power
supply
LBA monitoring time
S
LBaT 0 Set range: 0 to 9999sec. (Automatically setting with Auto-tunning) (Q)
Stepper
※LBaT parameter is displayed when AL1, AL2 alarm operation [ AL-1, AL-2] is set as LBA . motor&
Driver&Controller

LBA detection band (R)


S Set range: 0 to 999℃/℉ (DPtL/ CUs: 0.0 to 999.9℃/℉) Graphic/
LBaB 002 (Automatically setting with Auto-tunning)
Logic
panel
※When alarm operation mode [ AL-1, AL-2] is set as loop break alarm(LBA)[ LBA ], and
(S)
LBaT parameter does not set as 0, LBaB parameter is displayed. Field
network
Digital input key device
S
DI-K OFF STOP AlRE AT (T)
※AlRE is not displayed for not alarm output model. Software

※ATis not displayed when control type parameter[C-MD] is set ONOF.


Control output MV in case
of input break error Set range: 0.0 to 100.0%
(U)
S Other
ErMV 00)0 ※0.0/100.0% is displayed when control type parameter [ C-MD] is set ONOF.
※When changing PID control to ON/OFF control, if MV is below 100.0%, it is initialized as 0.0%.

Lock
S ※For indicator model(TC4 -N N),
LOC OFF LOC1 LOC2 LOC3
only OFF, LOC1 are available.

H-61
TC Series

Functions
Alarm [ AL-1 / AL-2 ] There are two alarms which operate individually. You can set
AM!A combined alarm operation and alarm option. Use digital input
Alarm Alarm
operation option key(set as AlRE) or turn OFF power and re-start this unit to
release alarm operation.
Alarm operation
Mode Name Alarm operation Description
AM)_ - - No alarm output
OFF H ON OFF H ON
Deviation If deviation between PV and SV as high-limit is
AM! high-limit SV PV PV SV higher than set value of deviation temperature,
alarm 100℃ 110℃ 90℃ 100℃ the alarm output will be ON.
High deviation: Set as 10℃ High deviation: Set as -10℃
ON H OFF ON H OFF
Deviation If deviation between PV and SV as low-limit is
AM@ low-limit PV SV SV PV higher than set value of deviation temperature,
alarm 90℃ 100℃ 100℃ 110℃ the alarm output will be ON.
Lower deviation: Set as 10℃ Lower deviation: Set as -10℃
ON H OFF H ON
Deviation If deviation between PV and SV as high/low-limit
AM# high/low-limit PV SV PV is higher than set value of deviation temperature,
alarm 90℃ 100℃ 120℃ the alarm output will be ON.
High/Lower deviation: Set as 10℃

OFF H ON H OFF
Deviation If deviation between PV and SV as high/low-limit
AM$ high/low-limit PV SV PV is higher than set value of deviation temperature,
reserve alarm 90℃ 100℃ 120℃ the alarm output will be OFF.
High/Lower deviation: Set as 10℃

OFF H ON OFF H ON
Absolute
PV SV SV PV If PV is higher than the absolute value,
AM% value high
90℃ 100℃ 100℃ 110℃ the output will be ON.
limit alarm
Absolute-value Alarm: Absolute-value Alarm:
Set as 90℃ Set as 110℃
ON H OFF ON H OFF
Absolute
PV SV SV PV If PV is lower than the absolute value,
AM^ value low
90℃ 100℃ 100℃ 110℃ the output will be ON.
limit alarm
Absolute-value Alarm: Absolute-value Alarm:
Set as 90℃ Set as 110℃
SBa Sensor break Alarm - It will be ON when it detects sensor disconnection.
LBa Loop break Alarm - It will be ON when it detects loop break.
※ H: Alarm output hysteresis [ AHYS]
Alarm option
Mode Name Description
AM .A Standard alarm If it is an alarm condition, alarm output is ON. If it is a clear alarm condition, alarm output is OFF.
AM .B Alarm latch If it is an alarm condition, alarm output is ON and maintains ON status.(Alarm output HOLD)
First alarm condition is ignored and from second alarm condition, standard alarm operates.
AM .C Standby sequence1 When power is supplied and it is an alarm condition, this first alarm condition is ignored and from the
second alarm condition, standard alarm operates.
If it is an alarm condition, it operates both alarm latch and standby sequence. When power is supplied
Alarm latch and
standby sequence1 and
AM .D it is an alarm condition, this first alarm condition is ignored and from the second alarm condition,
alarm latch operates.
First alarm condition is ignored and from second alarm condition, standard alarm operates.
AM .E Standby sequence2 When re-applied standby sequence and if it is alarm condition, alarm output does not turn ON.
After clearing alarm condition, standard alarm operates.
Basic operation is same as alarm latch and standby sequence1. It operates not only by power ON/OFF,
Alarm latch and but also alarm setting value, or alarm option changing. When re-applied standby sequence and if it is
AM .F standby sequence2 alarm condition, alarm output does not turn ON.
After clearing alarm condition, alarm latch operates.
※Condition of re-applied standby sequence for standby sequence 1, alarm latch and standby sequence 1: Power ON
Condition of re-applied standby sequence for standby sequence 2, alarm latch and standby sequence 2: Power ON, changing set
temperature, alarm temperature[ AL1, AL2] or alarm operation[ AL-1, AL-2], switching STOP mode to RUN mode.
Sensor break alarm
The function that alarm output will be ON when sensor is not connected or when sensor's disconnection is detected during temperature
controlling. You can check whether the sensor is connected with buzzer or other units using alarm output contact. It is selectable between
standard alarm [ SBaA], or alarm latch [ SBaB].

H-62
Economical PID Control

Loop break alarm(LBA) (A)


Photo
electric
It checks control loop and outputs alarm by temperature change of the subject. For heating control(cooling control), when sensor
control output MV is 100%(0% for cooling control) and PV is not increased over than LBA detection band [ LBaB] during (B)
LBA monitoring time [ LBaT], or when control output MV is 0%(100% for cooling control) and PV is not decreased below Fiber
optic
than LBA detection band [ LBaB] during LBA monitoring time [ LBaT], alarm output turns ON. sensor

LBA LBA LBA LBA LBA (C)


Temperature monitoring time monitoring time monitoring time monitoring time monitoring time Door/Area
sensor

SV
LBA detection (D)
PV band Proximity
sensor
LBA detection LBA detection
band band
Control LBA detection
output band (E)
Pressure
MV LBA LBA LBA
sensor

invalid invalid invalid


100% (F)
Rotary
encoder

0%
Loop break Time (G)
Connector/
alarm(LBA) Socket
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨
(H)
When control output MV is 0% and PV is not decreased below than LBA detection band [ LBaB] during LBA monitoring Temp.
Start control to ① controller
time [ LBaT]
(I)
① to ② The status of changing control output MV (LBA monitoring time is reset.) SSR/
Power
When control output MV is 0% and PV is not decreased below than LBA detection band [ LBaB] during LBA monitoring controller
② to ③
time [ LBaT], loop break alarm (LBA) turns ON after LBA monitoring time.
③ to ④ Control output MV is 0% and loop break alarm (LBA) turns and maintains ON. (J)
Counter

④ to ⑥ The status of changing control output MV (LBA monitoring time is reset.)


When control output MV is 100% and PV is not increased over than LBA detection band [ LBaB] during LBA monitoring (K)
⑥ to ⑦
time [ LBaT], loop break alarm (LBA) turns ON after LBA monitoring time. Timer

When control output MV is 100% and PV is increased over than LBA detection band [ LBaB] during LBA monitoring
⑦ to ⑧
time [ LBaT] loop break alarm (LBA) turns OFF after LBA monitoring time. (L)
Panel
meter
⑧ to ⑨ The status of changing control output MV (LBA monitoring time is reset.)
※When executing auto-tuning, LBA detection band[ LBaB] and LBA monitoring time are automatically set based on auto (M)
Tacho/
tuning value. When AL1, AL2 alarm operation[ AL-1, AL-2] is set as loop break alarm(LBA)[ LBa ], LBA detection Speed/ Pulse
meter
band[ LBaB] and LBA monitoring time [ LBaT] parameter is displayed.
(N)
Display

SSR drive output function(SSRP function) [ SSrM] unit

● Realizing high accuracy and cost effective temperature control with both current output (4-20mA) and linear output(cycle (O)
control and phase control) Sensor
controller

● SSRP output is selectable one of standard ON/OFF control, cycle control, phase control by utilizing standard SSR drive (P)
output. Switching
mode power
● Select one of standard ON/OFF control [ STND], cycle control[ CYCL] , phase control[ PHAS] at SSrM parameter supply

of parameter 2 group drive output. For cycle control, connect zero cross turn-on SSR (random turn-on SSR is also (Q)
Stepper
available). For phase control, connect random turn-on SSR. motor&
Driver&Controller

Temperature controller (R)


(TC4 Series) SSR Module Graphic/
SSR drive output
(12VDC) Load Logic
panel

(S)
Field
INPUT LOAD network
device

(T)
Software

Power
(U)
100-240VAC Other
50/60Hz

※When selecting cycle or phase control mode, the power supply for load and temperature controller must be the same.
※In case of selecting cycle[ CYCL] or phase[ PHAS] control mode for PID control, control cycle [ T] is not allowed to set.
※For AC/DC power model (TC4 - 2R), this parameter[SSrM] is not displayed and it is available only standard control by
relay or SSR.

H-63
TC Series
Standard ON/OFF control mode [ STND]
A mode to control the load in the same way as Relay AC
output type.
(ON: output level 100%, OFF: output level 0%) OUT
ON OFF ON OFF

Cycle control [ CYCL]


A mode to control the load by repeating output ON / OFF
AC
according to the rate of output within setting cycle.
Having improved ON / OFF noise feature by Zero Cross
type. OUT
50Cycle 50Cycle
50% 80%

Phase control [ PHAS]


A mode to control the load by controlling the phase within AC
AC half cycle. Serial control is available.
RANDOM Turn-on type SSR must be used for this mode. OUT
10% 50%

Auto tuning [ AT] Control method selection [ C-MD]


● When setting ATparameter to ON, front temperature unit It is selectable PID, ON/OFF control.
display(℃ or ℉) lamp will be flickering during Auto ● In case of ON/OFF [ ONOF] mode, Hysteresis [ HYS]
tuning. After completing auto tuning, temperature parameter is displayed.
unit display lamp returns to normal operation and AT
parameter automatically becomes [ ON→ OFF]. ● In case of PID [ PID] mode, Proportional band [ P],
Integral time [ I], and Derivative time [ T] parameters are
● Set as OFF to stop auto tuning. displayed.
※It keeps previous P, I, D set values.
● If SV is changed during auto tuning mode, auto tuning is Hysteresis [ HYS]
stopped.
● PID time constants figured out through auto tuning function ●●Set control output ON / OFF interval in ON / OFF control
can be changed. mode.
● If control method[ C-MD] is set to ONOF, no parameters Heating operation
are displayed. ON OFF
Control
● Finish auto tuning when [ OPEN] error occurs during the output
operation. Hysteresis
※In case of [ OPEN] error, auto tuning operation is not [ HYS]
Temperature
applicable. ▲ SV

Input correction [ IN-B] ●●If Hysteresis is too narrow, hunting(oscillation, chattering)


Controller itself does not have errors but there may be error could occur due to external noise.
by external input temperature sensor. ●●In case of ON / OFF control mode, even if PV reaches
Ex)If actual temperature is 80℃ but controller displays stable status, there still occurs hunting. It could be due
78℃, set input correction value[ IN-B] as 002 and control- to Hysteresis [ HYS] SV, load’s response characteristics
ler displays 80℃. or sensor’s location. In order to reduce hunting to a
minimum, it is required to take into following factors
※As the result of input correction, if current temperature consideration when designing temp. controlling;
value(PV) is over each temperature range of input sensor, proper Hysteresis [ HYS], heater’s capacity, thermal
it displays HHHH or LLLL. characteristics, sensor’s response and location.

Input digital filter [ MAvF] Temperature unit selection [ UNIT]


If current temperature(PV) is fluctuating repeatedly by rapid ● A function to select display temperature unit
change of input signal, it reflects to MV and stale control is
● Unit display lamp will be ON when converting temperature
impossible. Therefore, digital filter function stabilizes current
unit.
temperature value.
●For example, set input digital filter value as 0.4 sec, and
it applies digital filter to input values during 0.4 sec and
displays this values. Current temperature may be different
by actual input value.

H-64
Economical PID Control
Manual reset [ REST] Cool / Heat function [ O-FT] (A)
Photo
When selecting P/PD control mode, certain temperature Generally there are two ways to control temperature, one electric
sensor
difference exists even after PV reaches stable status (Heat-function) is to heat when PV is getting down(Heater).
(B)
because heater's rising and falling time is inconsistent due The other(Cool-function) is to cool when PV is getting Fiber
optic
to thermal characteristics of controlled objects, such as higher (Freezer). sensor

heat capacity, heater capacity. This temperature difference These functions are operating oppositely when it is ON/ (C)
is called offset and manual reset [ REST] function is to set/ OFF control or proportional control. But in this case PID Door/Area
sensor
correct offset. time constant will be different due to PID time constant
● When PV and SV are equal, reset value is 50.0%. After will be decided according to control system when it is PID (D)
Proximity
control is stable, PV is lower than SV, reset value is over control. sensor

50.0% or PV is higher than SV, reset value is below ● Cool-function [ COOL] and heat-function [ HEAT] must
50.0%. be set correctly according to the application, if set as
(E)
Pressure
sensor
● Manual reset [ REST] by control result opposite function, it may cause a fire. (If set cool-function
[ COOL] at heater, it will be maintained ON and it may
Set below 50.0 as (F)
reset value cause a fire.) Rotary
encoder

Offset ● Avoid changing heat-function to cool-function or cool-


SV
function to heat-function when the unit is operating. (G)
Offset Connector/
● It is impossible to operate both function at once in this Socket

Set over 50.0 as unit. Therefore, only one function should be selected
reset value (H)
PV only. Temp.
controller

SV High/Low limit [ L-SV / H-SV] (I)


SSR/
● It sets SV high/low limit Limit range of using temperature Power
※Manual reset function is applicable only to P / PD control controller
within temperature range for each sensor, user can set/
mode. change set temperature(SV) within SV high limit [ H-SV] (J)
Control output MV when input sensor line to SV low limit [ L-SV]. (※ L-SV>H-SV cannot be set.) Counter

is broken[ ErMV] ● When changing input type [ IN-T], SV high limit [ H-SV]
The function to set control output MV in case of open error. and SV low limit [ L-SV] of using temperature will be (K)
Timer
Users are able to set by ON/OFF setting or MV setting. It initialized as max./min.value of sensor temperature
executes control output by set MV regardless of ON/OFF range automatically. (L)
or PID control output. Panel
meter

Digital input key( + 3sec.) [ DI-K] (M)


Tacho/
Speed/ Pulse
Parameter Operation meter

OFF OFF It does not use digital input key function. (N)
Display
unit
It is available to pause on control output and auxiliary output (except loop break alarm, sensor break alarm)
except control output operates normally as set. Press digital input key for 3sec to re-start the operation.
(O)
RUN/STOP t t t t t: 3 sec. Sensor
STOP controller

RUN STOP RUN STOP RUN (P)


Switching
mode power
Clear alarm output It is available to clear alarm output by force. (It is only when alarm option is alarm latch, standby sequence.) supply
AlRE
function Clear alarm is able to only for out of alarm operation range. Alarm operates normally right after clear alarm. (Q)
Stepper
Auto tuning function, it is same as auto tuning function [ AT] of parameter 1group. motor&
(You can execute auto tuning from parameter 1group, and finish it by digital input key.) Driver&Controller
Auto tunning AT ※When control type [ C-MD] is set as PID, AT is displayed. When it is set as ONOF, digital input key [ DI-K] (R)
is changed as OFF. Graphic/
Logic
panel

Lock setting [ LOC] Error (S)


Field
network
A function to prevent changing SV and parameters of each Display Description Troubleshooting device

setting group. Parameter setting values are still possible to Flashes if input sensor is Check input sensor
check while Lock mode is ON. OPEN disconnected or sensor is not state.
(T)
Software
connected.
Display Description Flashes if measured sensor input When input is
HHHH is higher than temperature range. within the rated
OFF Lock off (U)
temperature Other
LOC1 Lock parameter group 2 Flashes if measured sensor input range, this display
LLLL is lower than temperature range. disappears.
LOC2 Lock parameter group 1, 2
LOC3 Lock parameter group 1, 2, SV setting
※ OFF, LOC1 are available only for indicator(TC4 -N N).

H-65
TC Series
Output connections
See H-139 page for output.
Application of relay output type Application of SSR drive output method
A
TC Series
TC Series SSR
+
Heater
Voltage I
L
Power N
O Power
Condenser output P
0.1㎌ terminal U
A
T
D Load power
630V -

Relay contact terminal Magnet or


Relay contact

Keep A length as long as possible when wiring the ※SSR should be selected by the capacity of load,
temperature controller and the load. If wire length of A is otherwise, it may short-circuit and result in a fire. Indirect
short, counter electromotive force which occurs from a coil heated should be used with SSR for efficient working.
of magnet switch & power relay may flow in power line of ※Please use a cooling plate or it may cause the capability
the unit, and it may cause malfunction. deterioration, breakdown of SSR for a long usage.
If wire length of A is short, please connect mylar ※Refer to the H-63 page for phase/cycle control connections.
condensers 104(630V) on the both ends of " " (magnet
coil) to protect electromotive force.

Proper usage
Simple "error" diagnosis Caution for using
● When the load (Heater etc) is not operated ●●The connection wire of this unit should be separated from
the power line and high voltage line in order to prevent
Please check operation of the OUT lamp located in front
from inductive noise.
panel of the unit.
●●For crimp terminal, select following shaped terminal (M3)
If the OUT lamp does not operate, please check the
parameter of all programmed mode.
Max. 5.8mm Max. 5.8mm
If lamp is operating, please check the output(Relay, SSR
drive voltage) after separating output line from the unit.
●●Please install power switch or circuit-breaker in order to
● When it displays OPEN during operation cut power supply off.
This is a warning that external sensor is open. ●●The switch or circuit-breaker should be installed near by
Please turn off the power and check the wire state of the users.
sensor. If sensor is not open disconnect sensor line from
●●This unit is designed for temperature controlling only. Do
the unit and short the input +, - terminal. Turn on the
not apply this unit as a voltage meter or a current meter.
power of the unit and check the controller displays room
temperature. ●●In case of using RTD sensor, 3-wire type must be used.
If you need to extend the line, 3-wires must be used
If this unit cannot display room temperature, this unit is
with the same thickness as the line. It might cause
broken. Please remove this unit and contact our service
temperature difference if the resistance of line is different.
center. (When the input mode is thermocouple, it is
available to display room temperature.) ●●In case of making power line and input signal line close,
line filter for noise protection should be installed at power
line and input signal line should be shielded.
●●Keep away from the high frequency instruments.(High
frequency welding machine & sewing machine, big
capacitive SCR controller)
●●When supplying measured input, if HHHH or LLLL is
displayed, measured input may have problem. Turn off
the power and check the line.
●●Installation environment
It shall be used indoor.
Altitude Max. 2000m.
Pollution Degree 2
Installation Category Ⅱ.

H-66

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