TC Series: Economical Single Display Type, PID Control
TC Series: Economical Single Display Type, PID Control
TC Series: Economical Single Display Type, PID Control
Ordering information
T C 4 S 1 4 R
Control output N Indicator - Without control output
R Relay output + SSR drive output※1
Power supply 2 24-48VDC, 24VAC 50/60Hz
4 100-240VAC 50/60Hz
N No alarm output
Alarm output
1 Alarm1 output
2 Alarm1 output + Alarm2 output※2
S DIN W48×H48mm (Terminal block type)
SP DIN W48×H48mm (11pin plug type)※3
Size Y DIN W72×H36mm
M DIN W72×H72mm
H DIN W48×H96mm
W DIN W96×H48mm
L DIN W96×H96mm
Digit
4 9999 (4digit)
Setting type
C Set by touch switch
Item
T Temperature controller
※1: In case of the AC voltage model, SSR drive output method(standard ON/OFF control, cycle, control, phase control) is available to
select.
※2: It is unavailable for TC4SP, TC4Y.
※3: 11pin socket(PG-11, PS-11) for TC4SP: sold separately.
Specifications
Series TC4S TC4SP TC4Y TC4M TC4W TC4H TC4L
Power AC power 100-240VAC 50/60Hz
supply AC/DC power 24VAC 50/60Hz, 24-48VDC
Allowable voltage range 90 to 110% of rated voltage
H-54
Economical PID Control
Specifications (A)
Photo
electric
Series TC4S TC4SP TC4Y TC4M TC4W TC4H TC4L sensor
Connections
meter
※TC4 Series has selectable control output; Relay output, and SSR drive output. AC/DC power type does not have SSRP (M)
Tacho/
function. Speed/ Pulse
meter
H-55
TC Series
TC4M TC4H/L
1 13
2 14
1 10
3 15
2 11
4 16
3 12
5 17
SSR OUT: 4 AL1 OUT: 13
12VDC ±2V 250VAC 6 18
20mA Max. 1A 1a
5 14
SSR OUT: 7 AL1 OUT: 19
AL2 OUT: 250VAC
6 250VAC 15 12VDC ±2V
Relay OUT: 20mA Max. 1A 1a
250VAC 3A 1a 1A 1a B' RTD TC 8 20
7 16 AL2 OUT:
※1 9 250VAC 21
B 1A 1a
8 17 B' RTD TC
SOURCE: A 10 Relay OUT: 22
100-240VAC 9 18 ※1 250VAC 3A 1a B
5VA 50/60Hz, SENSOR 11 23
24VAC 5VA 50/60Hz, SOURCE:
24-48VDC 3W 100-240VAC A
5VA 50/60Hz, 12 24
※1: AC power: 100-240VAC 5VA 50/60Hz 24VAC 5VA 50/60Hz, SENSOR
24-48VDC 3W
AC/DC power: 24VAC 5VA 50/60Hz, 24-48VDC 3W
TC4S TC4SP
6 72.2
□48 6 64.5 □48 58.5 □45
45
TC4Y TC4W
96 6 64.5
84
72 7 77
44.7
48
36
30
TC4M TC4H
91.5
96
H-56
Economical PID Control
TC4L Panel cut-out (A)
Photo
electric
sensor
(C)
D
Door/Area
sensor
91.5
B
(D)
C Proximity
sensor
(E)
Pressure
sensor
(F)
Size Rotary
A B C D encoder
Model
TC4S Min. 65 Min. 65 45+0.6
0 45+0.6
0 (G)
Connector/
+0.6
TC4SP Min. 65 Min. 65 45 0 45+0.6
0 Socket
(J)
Counter
(N)
Display
91.5
91.5
68.5
86
86
64
unit
(O)
18
22
Sensor
controller
9.8
13
22.5 (P)
13
13
Switching
mode power
supply
(Q)
Stepper
(S)
Field
network
device
(T)
Software
(U)
Other
※Mount the product on the panel, fasten bracket by pushing with tools as shown above.
(In case of TC4Y, fasten bolts for bracket.)
H-57
TC Series
Parts description
1
1
2 6 7, 8
3 4
2 5
8
6
7 3 5 4
Factory default
SV setting Parameter 2 group
Parameter Factory default Parameter Factory default Parameter Factory default
- 0 IN-T KCA T 02)0
UNIT ?C
Parameter 1 group AL-1 AMiA
IN-B 0000
Parameter Factory default MAvF 00)1 AL-2 AM@A
AL1 L-SV -050 AHYS 0001
1250
AL2 H-SV 1200 LBaT 0000
AT OFF O-FT HEAT LBaB 002
P 01)0 C-MD PID DI-K STOP
I OUT RLY ErMV 00)0
0000
D SSrM STND LOC OFF
REST 05)0 ※AC/DC power type has no SSR drive output method [ SSrM] and supports only ON/OFF
HYS 002 output when selecting SSR in control output [ OUT].
H-58
Economical PID Control
(B)
Fiber
optic
① RUN mode(display a current temperature) sensor
(C)
Door/Area
Press any key among , , , sensor
(F)
④ Check SV Rotary
encoder
Run mode
⑤ (H)
Temp.
controller
① Press any key among ② 2 sec. ③ 4 sec.
, , , (I)
SSR/
Power
SV setting Parameter 1 group [ PAR1] Parameter 2group [ PAR2] controller
D Derivative time
O-FT Control output operation
(N)
Display
unit
Manual reset
RSET (Normal deviation correction) C-MD Control type
(O)
HYS ON/OFF control hysteresis OUT Control output Sensor
controller
SSrM
※1
SSR drive output method
(P)
※1: It is not displayed for AC/DC power model(TC4 - 2R). T Control cycle Switching
mode power
supply
※If no key entered for 30 sec., it returns to RUN mode automatically and the set value of AL-1 AL1 alarm operation mode
(Q)
parameter is not be saved. Stepper
① Press any key once in RUN mode, it advances to set value setting group. AHYS Alarm output hysteresis (R)
Graphic/
② Press key over 2sec. in RUN mode, it advances to parameter 1 group. LBaT LBA monitoring time Logic
panel
③ Press key over 4sec. in RUN mode, it advances to parameter 2 group.
④ First parameter will be displayed on viewer when it advances to the setting group.
LBaB LBA detection range (S)
Field
⑤ Press key over 3sec. in the setting group, it returns to RUN mode. DI-K Digital input key network
device
※Exception: Press key once in SV setting group it returns to RUN mode. Control output MV in case of
ErMV input break error
(T)
※Press key again within a sec after return to RUN mode by press key over LOC Lock Software
3sec., it advances to the first parameter of previous setting group.
※Parameter setup (U)
Other
Parameter 2 group → Parameter 1 group → SV setting
• Set parameter as the above considering parameter relation of each setting group.
• Check parameter set value after change parameter of setting group 2.
※Indicator model(TC4 -N N)displays shaded parameter( ) of parameter 2 group.
※AL-1, AL-2 parameter of parameter 2 group is decided whether to display according by alarm output type.
※If alarm operation mode[ AL-1, AL-2] of parameter 2 group is set to AM)_/ SBa□ / LBa□, AHYS parameter is not displayed.
H-59
TC Series
Parameter 1 group
※1: S : Press any key among , , .
Run mode ※2: After checking/changing set value at each parameter, and press key, set value
2 sec. flashes twice and it moves to next parameter automatically.
3 sec. ※3: It is displayed when control type parameter [ C-MD] of parameter 2group is set PID.
PAR1 ※Press key for 3 sec. to return RUN mode at any parameter.
※ This parameter might not be displayed depending on other parameter settings.
AL1 alarm temperature
S ※1
AL1 1250
Set range: Deviation alarm(-[F.S] to [F.S], Absolute value alarm(temperature range)
※2 ※In case alarm operation mode [ AL-1, AL-2], AM)_/ SBa / LBa of parameter 2
group is set to [ AL-1, AL-2], no parameters is displayed.
AL2 alarm temperature
S
AL2 1250
※3
Auto-tuning
S ※It starts to operate auto-tuning when it is ON and set as OFF automatically
AT OFF ON after finish the operation.
※Deviation indicator(▲, ■, ▼) flash(cycle:1 sec.) during auto tuning function.
Proportional band
S
P 01)0 Set range: 0.1 to 999.9℃/℉
Integral time
S Set range: 0 to 9999 sec.
1 0000 ※Integral operation will be OFF when set value is "0".
Derivation time
S Set range: 0 to 9999 sec.
D 0000
※Derivative operation will be OFF when set value is "0".
Manual reset
S
Set range: 0.0 to 100.0%
REST 05)0
※It is displayed in P/PD control.
Hysteresis
S Set range: 1 to 100℃/℉ (0.1 to 50.0℃/℉)
HYS 002
※It is displayed when control type parameter [ C-MD] of parameter 2 group is set ONOF.
H-60
Economical PID Control
(A)
Photo
electric
SV low-limit value sensor
S
L-SV -050 Set range: Within the rated temperature range (B)
by input sensor[ L-SV ≤ ( H-SV-1digit) ] Fiber
When changing SV low-limit value, if SV<L-SV, ※In case of [ IN-T] input sensor type, optic
sensor
SV is initialized as L-SV. low/high-limit setting temperature(SV) is
SV high-limit value also set as max./min. temperature range (C)
S Door/Area
Set range: Within the rated temperature range of input sensor.
H-SV 1200 sensor
by input sensor[ H-SV ≥ ( L-SV+1digit) ]
When changing SV high-limit value, if SV>H-SV, (D)
SV is initialized as H-SV. Proximity
Control output operation sensor
S
O-FT HEAT COOL ※When changing control output operation, ErMU is initialized. (E)
Pressure
sensor
SSR dirve output method ※It is displayed when selecting control output [ OUT] as SSR. (I)
SSR/
S
SSrM STND CYCL PHAS For AC/DC power type(TC4 - 2R), this parameter [SSrM] Power
controller
is not displayed.
(J)
Counter
Control cycle Set range:0.5 to 120.0 sec.
S
T 02)0 ※If control output [ OUT] is set as RLY, factory default is 20.0 sec, or set as SSR, factory (K)
default is 2.0 sec. Timer
※This T will not be displayed when SSR drive output method[ SSrM] is set as CYCL, PHAS.
(L)
Panel
AL1 alarm operation meter
S ※Press key to convert alarm
AL-1 AMiA LBaA AM!A AMiB operation mode into alarm option. (M)
Tacho/
※Alarm operation ※Alarm option ※Refer to H-62 page. Speed/ Pulse
meter
AL2 alarm operation
S ※Same with the above [ AL-1]. (N)
AL-2 AM@A Display
※When changing alarm operation AL1, AL2 alarm temperature of unit
AL1, AL2 is initialized.
(O)
Alarm output hysteresis Sensor
S controller
Set range: 1 to 100℃/℉(DPtL/ CYsL: 0.1 to 50.0℃)
AHYS 00I
※If AL1, AL2 alarm operation [ AL-1, AL-2] is set to AM)_, SBa , LBA , AHYS parameter is (P)
not displayed. Switching
mode power
supply
LBA monitoring time
S
LBaT 0 Set range: 0 to 9999sec. (Automatically setting with Auto-tunning) (Q)
Stepper
※LBaT parameter is displayed when AL1, AL2 alarm operation [ AL-1, AL-2] is set as LBA . motor&
Driver&Controller
Lock
S ※For indicator model(TC4 -N N),
LOC OFF LOC1 LOC2 LOC3
only OFF, LOC1 are available.
H-61
TC Series
Functions
Alarm [ AL-1 / AL-2 ] There are two alarms which operate individually. You can set
AM!A combined alarm operation and alarm option. Use digital input
Alarm Alarm
operation option key(set as AlRE) or turn OFF power and re-start this unit to
release alarm operation.
Alarm operation
Mode Name Alarm operation Description
AM)_ - - No alarm output
OFF H ON OFF H ON
Deviation If deviation between PV and SV as high-limit is
AM! high-limit SV PV PV SV higher than set value of deviation temperature,
alarm 100℃ 110℃ 90℃ 100℃ the alarm output will be ON.
High deviation: Set as 10℃ High deviation: Set as -10℃
ON H OFF ON H OFF
Deviation If deviation between PV and SV as low-limit is
AM@ low-limit PV SV SV PV higher than set value of deviation temperature,
alarm 90℃ 100℃ 100℃ 110℃ the alarm output will be ON.
Lower deviation: Set as 10℃ Lower deviation: Set as -10℃
ON H OFF H ON
Deviation If deviation between PV and SV as high/low-limit
AM# high/low-limit PV SV PV is higher than set value of deviation temperature,
alarm 90℃ 100℃ 120℃ the alarm output will be ON.
High/Lower deviation: Set as 10℃
OFF H ON H OFF
Deviation If deviation between PV and SV as high/low-limit
AM$ high/low-limit PV SV PV is higher than set value of deviation temperature,
reserve alarm 90℃ 100℃ 120℃ the alarm output will be OFF.
High/Lower deviation: Set as 10℃
OFF H ON OFF H ON
Absolute
PV SV SV PV If PV is higher than the absolute value,
AM% value high
90℃ 100℃ 100℃ 110℃ the output will be ON.
limit alarm
Absolute-value Alarm: Absolute-value Alarm:
Set as 90℃ Set as 110℃
ON H OFF ON H OFF
Absolute
PV SV SV PV If PV is lower than the absolute value,
AM^ value low
90℃ 100℃ 100℃ 110℃ the output will be ON.
limit alarm
Absolute-value Alarm: Absolute-value Alarm:
Set as 90℃ Set as 110℃
SBa Sensor break Alarm - It will be ON when it detects sensor disconnection.
LBa Loop break Alarm - It will be ON when it detects loop break.
※ H: Alarm output hysteresis [ AHYS]
Alarm option
Mode Name Description
AM .A Standard alarm If it is an alarm condition, alarm output is ON. If it is a clear alarm condition, alarm output is OFF.
AM .B Alarm latch If it is an alarm condition, alarm output is ON and maintains ON status.(Alarm output HOLD)
First alarm condition is ignored and from second alarm condition, standard alarm operates.
AM .C Standby sequence1 When power is supplied and it is an alarm condition, this first alarm condition is ignored and from the
second alarm condition, standard alarm operates.
If it is an alarm condition, it operates both alarm latch and standby sequence. When power is supplied
Alarm latch and
standby sequence1 and
AM .D it is an alarm condition, this first alarm condition is ignored and from the second alarm condition,
alarm latch operates.
First alarm condition is ignored and from second alarm condition, standard alarm operates.
AM .E Standby sequence2 When re-applied standby sequence and if it is alarm condition, alarm output does not turn ON.
After clearing alarm condition, standard alarm operates.
Basic operation is same as alarm latch and standby sequence1. It operates not only by power ON/OFF,
Alarm latch and but also alarm setting value, or alarm option changing. When re-applied standby sequence and if it is
AM .F standby sequence2 alarm condition, alarm output does not turn ON.
After clearing alarm condition, alarm latch operates.
※Condition of re-applied standby sequence for standby sequence 1, alarm latch and standby sequence 1: Power ON
Condition of re-applied standby sequence for standby sequence 2, alarm latch and standby sequence 2: Power ON, changing set
temperature, alarm temperature[ AL1, AL2] or alarm operation[ AL-1, AL-2], switching STOP mode to RUN mode.
Sensor break alarm
The function that alarm output will be ON when sensor is not connected or when sensor's disconnection is detected during temperature
controlling. You can check whether the sensor is connected with buzzer or other units using alarm output contact. It is selectable between
standard alarm [ SBaA], or alarm latch [ SBaB].
H-62
Economical PID Control
SV
LBA detection (D)
PV band Proximity
sensor
LBA detection LBA detection
band band
Control LBA detection
output band (E)
Pressure
MV LBA LBA LBA
sensor
0%
Loop break Time (G)
Connector/
alarm(LBA) Socket
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨
(H)
When control output MV is 0% and PV is not decreased below than LBA detection band [ LBaB] during LBA monitoring Temp.
Start control to ① controller
time [ LBaT]
(I)
① to ② The status of changing control output MV (LBA monitoring time is reset.) SSR/
Power
When control output MV is 0% and PV is not decreased below than LBA detection band [ LBaB] during LBA monitoring controller
② to ③
time [ LBaT], loop break alarm (LBA) turns ON after LBA monitoring time.
③ to ④ Control output MV is 0% and loop break alarm (LBA) turns and maintains ON. (J)
Counter
When control output MV is 100% and PV is increased over than LBA detection band [ LBaB] during LBA monitoring
⑦ to ⑧
time [ LBaT] loop break alarm (LBA) turns OFF after LBA monitoring time. (L)
Panel
meter
⑧ to ⑨ The status of changing control output MV (LBA monitoring time is reset.)
※When executing auto-tuning, LBA detection band[ LBaB] and LBA monitoring time are automatically set based on auto (M)
Tacho/
tuning value. When AL1, AL2 alarm operation[ AL-1, AL-2] is set as loop break alarm(LBA)[ LBa ], LBA detection Speed/ Pulse
meter
band[ LBaB] and LBA monitoring time [ LBaT] parameter is displayed.
(N)
Display
● Realizing high accuracy and cost effective temperature control with both current output (4-20mA) and linear output(cycle (O)
control and phase control) Sensor
controller
● SSRP output is selectable one of standard ON/OFF control, cycle control, phase control by utilizing standard SSR drive (P)
output. Switching
mode power
● Select one of standard ON/OFF control [ STND], cycle control[ CYCL] , phase control[ PHAS] at SSrM parameter supply
of parameter 2 group drive output. For cycle control, connect zero cross turn-on SSR (random turn-on SSR is also (Q)
Stepper
available). For phase control, connect random turn-on SSR. motor&
Driver&Controller
(S)
Field
INPUT LOAD network
device
(T)
Software
Power
(U)
100-240VAC Other
50/60Hz
※When selecting cycle or phase control mode, the power supply for load and temperature controller must be the same.
※In case of selecting cycle[ CYCL] or phase[ PHAS] control mode for PID control, control cycle [ T] is not allowed to set.
※For AC/DC power model (TC4 - 2R), this parameter[SSrM] is not displayed and it is available only standard control by
relay or SSR.
H-63
TC Series
Standard ON/OFF control mode [ STND]
A mode to control the load in the same way as Relay AC
output type.
(ON: output level 100%, OFF: output level 0%) OUT
ON OFF ON OFF
H-64
Economical PID Control
Manual reset [ REST] Cool / Heat function [ O-FT] (A)
Photo
When selecting P/PD control mode, certain temperature Generally there are two ways to control temperature, one electric
sensor
difference exists even after PV reaches stable status (Heat-function) is to heat when PV is getting down(Heater).
(B)
because heater's rising and falling time is inconsistent due The other(Cool-function) is to cool when PV is getting Fiber
optic
to thermal characteristics of controlled objects, such as higher (Freezer). sensor
heat capacity, heater capacity. This temperature difference These functions are operating oppositely when it is ON/ (C)
is called offset and manual reset [ REST] function is to set/ OFF control or proportional control. But in this case PID Door/Area
sensor
correct offset. time constant will be different due to PID time constant
● When PV and SV are equal, reset value is 50.0%. After will be decided according to control system when it is PID (D)
Proximity
control is stable, PV is lower than SV, reset value is over control. sensor
50.0% or PV is higher than SV, reset value is below ● Cool-function [ COOL] and heat-function [ HEAT] must
50.0%. be set correctly according to the application, if set as
(E)
Pressure
sensor
● Manual reset [ REST] by control result opposite function, it may cause a fire. (If set cool-function
[ COOL] at heater, it will be maintained ON and it may
Set below 50.0 as (F)
reset value cause a fire.) Rotary
encoder
Set over 50.0 as unit. Therefore, only one function should be selected
reset value (H)
PV only. Temp.
controller
is broken[ ErMV] ● When changing input type [ IN-T], SV high limit [ H-SV]
The function to set control output MV in case of open error. and SV low limit [ L-SV] of using temperature will be (K)
Timer
Users are able to set by ON/OFF setting or MV setting. It initialized as max./min.value of sensor temperature
executes control output by set MV regardless of ON/OFF range automatically. (L)
or PID control output. Panel
meter
OFF OFF It does not use digital input key function. (N)
Display
unit
It is available to pause on control output and auxiliary output (except loop break alarm, sensor break alarm)
except control output operates normally as set. Press digital input key for 3sec to re-start the operation.
(O)
RUN/STOP t t t t t: 3 sec. Sensor
STOP controller
setting group. Parameter setting values are still possible to Flashes if input sensor is Check input sensor
check while Lock mode is ON. OPEN disconnected or sensor is not state.
(T)
Software
connected.
Display Description Flashes if measured sensor input When input is
HHHH is higher than temperature range. within the rated
OFF Lock off (U)
temperature Other
LOC1 Lock parameter group 2 Flashes if measured sensor input range, this display
LLLL is lower than temperature range. disappears.
LOC2 Lock parameter group 1, 2
LOC3 Lock parameter group 1, 2, SV setting
※ OFF, LOC1 are available only for indicator(TC4 -N N).
H-65
TC Series
Output connections
See H-139 page for output.
Application of relay output type Application of SSR drive output method
A
TC Series
TC Series SSR
+
Heater
Voltage I
L
Power N
O Power
Condenser output P
0.1㎌ terminal U
A
T
D Load power
630V -
Keep A length as long as possible when wiring the ※SSR should be selected by the capacity of load,
temperature controller and the load. If wire length of A is otherwise, it may short-circuit and result in a fire. Indirect
short, counter electromotive force which occurs from a coil heated should be used with SSR for efficient working.
of magnet switch & power relay may flow in power line of ※Please use a cooling plate or it may cause the capability
the unit, and it may cause malfunction. deterioration, breakdown of SSR for a long usage.
If wire length of A is short, please connect mylar ※Refer to the H-63 page for phase/cycle control connections.
condensers 104(630V) on the both ends of " " (magnet
coil) to protect electromotive force.
Proper usage
Simple "error" diagnosis Caution for using
● When the load (Heater etc) is not operated ●●The connection wire of this unit should be separated from
the power line and high voltage line in order to prevent
Please check operation of the OUT lamp located in front
from inductive noise.
panel of the unit.
●●For crimp terminal, select following shaped terminal (M3)
If the OUT lamp does not operate, please check the
parameter of all programmed mode.
Max. 5.8mm Max. 5.8mm
If lamp is operating, please check the output(Relay, SSR
drive voltage) after separating output line from the unit.
●●Please install power switch or circuit-breaker in order to
● When it displays OPEN during operation cut power supply off.
This is a warning that external sensor is open. ●●The switch or circuit-breaker should be installed near by
Please turn off the power and check the wire state of the users.
sensor. If sensor is not open disconnect sensor line from
●●This unit is designed for temperature controlling only. Do
the unit and short the input +, - terminal. Turn on the
not apply this unit as a voltage meter or a current meter.
power of the unit and check the controller displays room
temperature. ●●In case of using RTD sensor, 3-wire type must be used.
If you need to extend the line, 3-wires must be used
If this unit cannot display room temperature, this unit is
with the same thickness as the line. It might cause
broken. Please remove this unit and contact our service
temperature difference if the resistance of line is different.
center. (When the input mode is thermocouple, it is
available to display room temperature.) ●●In case of making power line and input signal line close,
line filter for noise protection should be installed at power
line and input signal line should be shielded.
●●Keep away from the high frequency instruments.(High
frequency welding machine & sewing machine, big
capacitive SCR controller)
●●When supplying measured input, if HHHH or LLLL is
displayed, measured input may have problem. Turn off
the power and check the line.
●●Installation environment
It shall be used indoor.
Altitude Max. 2000m.
Pollution Degree 2
Installation Category Ⅱ.
H-66