Document ID: 2014564 Page 1 of 4

2009 Saturn VUE - AWD | VUE, VUE Hybrid (VIN Z), Captiva Sport Service Manual | Engine |
Engine Mechanical - 2.8L, 3.0L, 3.2L, or 3.6L | Specifications | Document ID: 2014564

Fastener Tightening Specifications

Specification
Application Metric English
A/C
l Compressor Bolt 50 N·m 37 lb ft
l Compressor Hose Assembly Bolt 16 N·m 12 lb ft
Barometric (BARO) Sensor Bolt 10 N·m 89 lb in
Camshaft Cap Bolt 10 N·m 89 lb in
Camshaft Cover Bolt 10 N·m 89 lb in
Camshaft Intermediate Drive Sprocket Bolt - Idler Sprocket 58 N·m 43 lb ft
Camshaft Position Actuator
l Camshaft Bolt 58 N·m 43 lb ft
l Oil Control Valve Bolt 10 N·m 89 lb in
Camshaft Position Sensor Bolt 10 N·m 89 lb in
Catalytic Converter
l Exhaust Manifold Nut 50 N·m 37 lb ft
Close Out Cover Bolt 10 N·m 89 lb in
Connecting Rod Bolt
l First Pass 30 N·m 22 lb ft
l Second Pass - Counterclockwise Back Off to Zero
l Third Pass 25 N·m 18 lb ft
l Final Pass 110 Degrees
Coolant Outlet Bolt 10 N·m 89 lb in
Crankshaft Balancer Bolt
l First Pass 100 N·m 74 lb ft
l Final Pass 150 Degrees
Crankshaft Main Bearing Bolt
Inner
l First Pass 20 N·m 15 lb ft
l Final Pass 80 degrees
Outer
l First Pass 15 N·m 10 lb ft
l Final Pass 110 Degrees
Side
l First Pass 30 N·m 22 lb ft
l Final Pass 60 Degrees
Crankshaft Position Sensor Bolt 10 N·m 89 lb in
Crankshaft Position Sensor/Right Exhaust Manifold Lower Heat Shield
© 2010 General Motors Corporation. All rights reserved.

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Document ID: 2014564 Page 2 of 4

l M6 - Bolt 10 N·m 89 lb in
l M10 - Bolt 50 N·m 37 lb ft
Crankshaft Rear Oil Seal Housing Bolt 10 N·m 89 lb in
Cylinder Head Bolt - M8
l First Pass 15 N·m 11 lb ft
l Final Pass 75 Degrees
Cylinder Head Bolt - M11
l First Pass 30 N·m 22 lb ft
l Final Pass 150 degrees
Cylinder Head Core Hole Plug 75 N·m 55 lb ft
Drive Belt
l Idler Pulley Bolt 50 N·m 37 lb ft
l Tensioner Bracket Bolt 23 N·m 17 lb ft
Engine Control Module (ECM)
l Bolt 10 N·m 89 lb in
l Bracket Bolt - Front 23 N·m 17 lb ft
l Bracket Bolt - Side 10 N·m 89 lb in
l Grounding Bolt 4.5 N·m 40 lb in
Engine Coolant Temperature (ECT) Sensor 30 N·m 22 lb ft
Engine Flywheel Bolt
l First Pass 30 N·m 22 lb ft
l Final Pass 45 Degrees
Engine Front Cover Bolt 23 N·m 17 lb ft
Engine Mount
l Bracket Bolt to Engine Block - M8 38 N·m 28 lb ft
l Bracket Bolt to Engine Block - M10 60 N·m 45 lb ft
l Nut to Engine Mount Bracket 80 N·m 59 lb ft
l Nut to Frame 80 N·m 59 lb ft
Engine Mount Bracket Bolt 58 N·m 43 lb ft
Engine Mount Lower Nut 47 N·m 35 lb ft
Engine Mount Strut Bracket Bolts - to Engine 50 N·m 37 lb ft
Engine Mount Strut Bracket Bolts - to Radiator Support 26 N·m 19 lb ft
Engine Mount Strut Nut 48 N·m 35 lb ft
Engine Mount Upper Nut 53 N·m 39 lb ft
Engine Wiring Harness Bracket
l Bolt - Cylinder Head Rear 10 N·m 89 lb in
l Bolt - ECM Bracket Side 23 N·m 17 lb ft
l Bolt - ECM Bracket Top 10 N·m 89 lb in
l Bolt - Left Side Oil Pan 10 N·m 89 lb in
l Bolt - Left Side Oil Filter Adapter 10 N·m 89 lb in

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l Bolt - Near Crankshaft Position Sensor 50 N·m 37 lb ft

l Bolt - Right Side Block Front 23 N·m 17 lb ft
l Bolt - Right Side Head Front 10 N·m 89 lb in
Engine Wiring Harness Ground
l Bolt - ECM Bracket Top 10 N·m 89 lb in
l Bolt - Left Cylinder Head Side 10 N·m 89 lb in
l Bolt - Right Cylinder Head Rear 10 N·m 89 lb in
Evaporative (EVAP) Purge Valve Bolt/Ball Stud 10 N·m 89 lb in
Exhaust Crossover Pipe Nuts 34 N·m 25 lb ft
Exhaust Manifold
l Bolt 20 N·m 15 lb ft
l Heat Shield Bolt 10 N·m 89 lb in
l Studs 6 N·m 53 lb in
Fuel Rail Bolt 25 N·m 18 lb ft
Fuel Rail Support Bracket 10 N·m 89 lb in
Generator
l Bolt 50 N·m 37 lb ft
l Cable Nut 10 N·m 89 lb in
Ground Cable Bolt 50 N·m 37 lb ft
Heater Inlet/Outlet Pipe Assembly Bolt 10 N·m 89 lb in
Ignition Coil Bolt 10 N·m 89 lb in
Intake Manifold
l Tuning Valve Bolt 10 N·m 89 lb in
l Upper-to-Cylinder Head Bolt - Long 23 N·m 17 lb ft
l Upper-to-Cylinder Head Bolt - Short 23 N·m 17 lb ft
l Upper-to-Lower Intake Manifold Bolt 23 N·m 17 lb ft
Knock Sensor Bolt 23 N·m 17 lb ft
Oil Drain Plug 25 N·m 18 lb ft
Oil Filter 25 N·m 18 lb ft
Oil Filter Housing Adapter Bolt 23 N·m 17 lb ft
Oil Gallery Plug 31 N·m 23 lb ft
Oil Level Indicator Tube Bolt 10 N·m 89 lb in
Oil Pan
l Bolt - Block M8 23 N·m 17 lb ft
l Bolt - Crankshaft Rear Oil Seal Housing M6 10 N·m 89 lb in
l Windage Tray Bolt 10 N·m 89 lb in
Oil Pressure Sender 20 N·m 15 lb ft
Oil Pump
l Bolt 23 N·m 17 lb ft
l Cover Bolt 13 N·m 115 lb in

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Oxygen Sensor
l Pump Converter Pipe 40 N·m 30 lb ft
PCV Tube Bracket Bolt/Ball Stud 10 N·m 89 lb in
Piston Oil Cooling Nozzle Bolt 10 N·m 89 lb in
Power Steering Pump
l Bracket to Engine Bolt 50 N·m 37 lb ft
l Reservoir Stud 25 N·m 18 lb ft
Primary Camshaft Drive Chain
l Left Lower Guide Bolt - Oil Pump - Second Design 23 N·m 17 lb ft
l Tensioner Bolt 23 N·m 17 lb ft
l Upper Guide Bolt 23 N·m 17 lb ft
Radiator Inlet Support Bracket Bolt 50 N·m 37 lb ft
Radiator Outlet Pipe Assembly Bolt 10 N·m 89 lb in
Secondary Camshaft Drive Chain
l Guide Bolt 23 N·m 17 lb ft
l Shoe Bolt 23 N·m 17 lb ft
l Tensioner Bolt 23 N·m 17 lb ft
Spark Plug 18 N·m 13 lb ft
Starter Motor
l Bolt 50 N·m 37 lb ft
l Cable Nut 10 N·m 89 lb in
Suction Tube Bolt 10 N·m 89 lb in
Suction Screen Bolt 10 N·m 89 lb in
Thermostat Housing Bolt 10 N·m 89 lb in
Throttle Body Bolt 10 N·m 89 lb in
Torque Converter Bolt 60 N·m 44 lb ft
Transmission
l Mount Bolt to Transmission - RPO 60 N·m 45 lb ft
l Range Selector Lever Nut 9.5 N·m 84 lb in
l To Engine Bolt 50 N·m 37 lb ft
Water Pump
l Bolt 10 N·m 89 lb in
l Pulley Bolt 10 N·m 89 lb in

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Document ID: 2138067 Page 1 of 6

2009 Saturn VUE - AWD | VUE, VUE Hybrid (VIN Z), Captiva Sport Service Manual | Engine |
Engine Mechanical - 2.8L, 3.0L, 3.2L, or 3.6L | Specifications | Document ID: 2138067

Engine Mechanical Specifications (LY7)

Specification
Application Metric English
General
l Engine Type V-6
l Displacement 3.6 Liter 217 cu in
l RPO LY7
l VIN 7
l Bore 94 mm 3.7008 in
l Stroke 85.6 mm 3.37 in
l Compression Ratio 10.2:1
l Cranking RPM - at 40° C (104°F) 80 RPM
l Idle Speed 600 A/C Off - 700 A/C On
l Firing Order 1-2-3-4-5-6
l Spark Plug Gap 1.1 mm 0.0433 in
Block
72.867- 2.8688-
l Crankshaft Main Bearing Bore Diameter
72.881 mm 2.8693 in
93.992- 3.7005-
l Cylinder Bore Diameter
94.008 mm 3.7011 in
l Cylinder Bore Out-of-Round - Production Max. 0.013 mm 0.0005 in
Camshaft
l Camshaft Bearing Inside Diameter - Front 35.000- 1.3779-
Number 1 35.020 mm 1.3787 in
l Camshaft Bearing Inside Diameter - Middle and 27.000- 1.0630-
Rear Number 2-4 27.020 mm 1.0638 in
0.0018-
l Camshaft End Play 0.045-0.215 mm
0.0085 in
34.936- 1.3754-
l Camshaft Journal Diameter - Front Number 1
34.960 mm 1.3764 in
l Camshaft Journal Diameter - Middle and Rear 26.936- 1.0605-
Number 2-4 26.960 mm 1.0614 in
l Camshaft Journal Out-of-Round 0.006 mm 0.0002 in
0.0016-
l Camshaft Journal to Bore Clearance 0.040-0.084 mm
0.0033 in
l Camshaft Lobe Duration - Exhaust @ 0.150 mm
238 degrees
(0.0059 in) Lift
l Camshaft Lobe Duration - Intake @ 0.150 mm
237 degrees
(0.0059 in) Lift
42.425- 1.6703-
l Camshaft Lobe Lift - Exhaust
42.725 mm 1.6821 in
© 2010 General Motors Corporation. All rights reserved.

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42.385- 1.6687-
l Camshaft Lobe Lift - Intake
42.685 mm 1.6805 in
l Camshaft Lobe Overlap @ 0.150 mm (0.0059 in)
0 degrees
Lift
l Camshaft Runout - Front and Rear Number 1 and
0.025 mm 0.0010 in
4
l Camshaft Runout - Middle 2 and 3 0.050 mm 0.0020 in
l Camshaft Timing @ 0.15 mm (0.0059 in) Lift
l Valve Opens - Exhaust -229 degrees BTDC
l Valve Opens - Intake 14 degrees BTDC
l Centerline - Exhaust 111 degrees BTDC
l Centerline - Intake 132 degrees ATDC
l Valve Closes - Exhaust 9 degrees ATDC
l Valve Closes - Intake 251 degrees ATDC
l Valve Lift - Exhaust 10.8 mm 0.4252 in
l Valve Lift - Intake 10.8 mm 0.4252 in
Cooling System
l Thermostat Full Open Temperature 95°C 203°F
Connecting Rod
0.0004-
l Connecting Rod Bearing Clearance 0.010-0.070 mm
0.0028 in
59.620- 2.3472-
l Connecting Rod Bore Diameter - Bearing End
59.636 mm 2.3479 in
24.007- 0.9452-
l Connecting Rod Bore Diameter - Pin End
24.021 mm 0.9457 in
l Connecting Rod Length - Center to Center 150.400 mm 5.9212 in
0.0374-
l Connecting Rod Side Clearance 0.095-0.355 mm
0.0140 in
l Connecting Rod Width - Bearing End
l Production 21.775 mm 0.8573 in
21.725- 0.8553-
l Service
21.825 mm 0.8593 in
l Connecting Rod Width - Pin End
l Production 21.775 mm 0.8573 in
21.725- 0.8553-
l Service
21.825 mm 0.8593 in
Crankshaft
55.992- 2.2044-
l Connecting Rod Journal Diameter
56.008 mm 2.2050 in
l Connecting Rod Journal Out-of-Round 0.005 mm 0.0002 in
l Connecting Rod Journal Taper 0.005 mm 0.0002 in
l Connecting Rod Journal Width
l Production 22.000 mm 0.8661 in

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21.920- 0.8630-
l Service
22.080 mm 0.8693 in
0.0039-
l Crankshaft End Play 0.100-0.330 mm
0.0130 in
0.0004-
l Crankshaft Main Bearing Clearance 0.010-0.060 mm
0.0024 in
67.992- 2.6768-
l Crankshaft Main Journal Diameter
68.008 mm 2.6775 in
l Crankshaft Main Journal Out-of-Round 0.005 mm 0.0002 in
l Crankshaft Main Journal Taper 0.005 mm 0.0002 in
l Crankshaft Main Journal Thrust Wall
0.0000-
l Runout 0.000-0.040 mm
0.0016 in
0.0000-
l Square 0.000-0.010 mm
0.0004 in
l Crankshaft Main Journal Width, #2, 4
l Production 24.000 mm 0.9449 in
23.900- 0.9409-
l Service
24.100 mm 0.9488 in
l Crankshaft Main Journal Width, #3
l Production 24.400 mm 0.9606 in
24.360- 0.9591-
l Service
24.440 mm 0.9622 in
20.965- 0.8254-
l Crankshaft Pilot Bearing Bore Diameter
20.995 mm 0.8266 in
l Crankshaft Rear Flange Runout 0.025 mm 0.0010 in
l Crankshaft Reluctor Ring Runout - Maximum 1.500 mm 0.0591 in
l Crankshaft Runout 0.030 mm 0.0012 in
0.0030-
l Crankshaft Thrust Bearing Clearance 0.076-0.305 mm
0.0120 in
l Crankshaft Thrust Surface - Height Diameter 95.000 mm 3.7401 in
l Crankshaft Thrust Surface Runout 0.040 mm 0.0016 in
Cylinder Head
l Combustion Chamber Volume 53.407 cc 3.259 cu in
0.2362-
l Valve Guide Bore - Exhaust 6.000-6.020 mm
0.2370 in
0.2362-
l Valve Guide Bore - Intake 6.000-6.020 mm
0.2370 in
14.050- 0.5531-
l Valve Guide Installed Height
14.550 mm 0.5728 in
12.008- 0.4728-
l Valve Lifter Bore Diameter
12.030 mm 0.4736 in
Lubrication System
l Oil Capacity - with New Dry Oil Filter 5.2 Liters 5.5 Quarts

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l Oil Capacity - without Oil Filter Change 4.8 Liters 5.2 Quarts
l Oil Pressure - Minimum @ Idle 69 kPa 10 psi
l Oil Pressure - Minimum @ 2,000 RPM 138 kPa 20 psi
l Piston Cooling Jet Valve Opening Pressure 1.7-2.3 bar 25-33 psi
Oil Pump
87.095- 3.4289-
l Gear Diameter - Outer
87.175 mm 3.4321 in
15.565- 0.6128-
l Gear Pocket - Depth
15.600 mm 0.6142 in
87.275- 3.4360-
l Gear Pocket - Diameter
87.325 mm 3.4380 in
15.511- 0.6107-
l Gear Thickness - Drive/Driven
15.536 mm 0.6117 in
0.0012-
l Gear-to-Cover Clearance - Drive/Driven 0.030-0.085 mm
0.0033 in
0.0039-
l Gear-to-Housing Clearance - Drive/Driven 0.100-0.230 mm
0.0091 in
0.0030-
l Inner Gear Tip Clearance 0.075-0.180 mm
0.0071 in
0.0016-
l Crankshaft Clearance to Housing 0.040-0.130 mm
0.0051 in
53.310- 2.0988-
l Inner Gerotor Hub Diameter
53.335 mm 2.0998 in
53.380- 2.1016-
l Housing Hub Diameter
53.420 mm 2.1031 in
0.0018-
l Inner Gerotor Hub Clearance to Housing 0.045-0.110 mm
0.0043 in
Piston Rings
l Piston Ring End Gap
0.0059-
l First Compression Ring 0.150-0.300 mm
0.0118 in
0.0110-
l Second Compression Ring 0.280-0.480 mm
0.0189 in
0.0059-
l Oil Control Ring 0.150-0.600 mm
0.0236 in
l Piston Ring to Groove Clearance
0.0012-
l First Compression Ring 0.030-0.065 mm
0.0026 in
0.0006-
l Second Compression Ring 0.015-0.060 mm
0.0024 in
0.0012-
l Oil Control Ring 0.030-0.170 mm
0.0067 in
l Piston Ring Thickness
0.0463-
l First Compression Ring 1.175-1.190 mm
0.0469 in

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0.0579-
l Second Compression Ring 1.470-1.495 mm
0.0589 in
0.0929-
l Oil Control Ring 2.360-2.480 mm
0.0976 in
Pistons and Pins
l Piston
93.956- 3.6990-
l Piston Diameter
93.974 mm 3.6998 in
24.004- 0.9450-
l Piston Pin Bore Diameter
24.009 mm 0.9452 in
0.0480-
l Piston Ring Groove Width - First Compression Ring 1.220-1.240 mm
0.0488 in
l Piston Ring Groove Width - Second Compression 0.0595-
1.510-1.530 mm
Ring 0.0602 in
0.0988-
l Piston Ring Groove Width - Oil Control Ring 2.510-2.530 mm
0.0996 in
0.0010-
l Piston to Bore Clearance 0.026-0.052 mm
0.0021 in
l Pin
0.0003-
l Piston Pin Clearance to Connecting Rod Bore 0.007-0.024 mm
0.0010 in
0.0002-
l Piston Pin Clearance to Piston Pin Bore 0.004-0.012 mm
0.0005 in
23.997- 0.9448-
l Piston Pin Diameter
24.000 mm 0.9449 in
60.600- 2.3858-
l Piston Pin Length
61.100 mm 2.4055 in
Valve System
l Valves
l Valve Face Angle 44.25 degrees
l Valve Face Runout 0.038 mm 0.0015 in
l Valve Face Width - Exhaust 2.750 mm 0.1083 in
l Valve Face Width - Intake 2.180 mm 0.0858 in
30.470- 1.1996-
l Valve Head Diameter - Exhaust
30.730 mm 1.2098 in
36.830- 1.4500-
l Valve Head Diameter - Intake
37.090 mm 1.4602 in
1.3870-
l Valve Installed Height 35.23-36.69 mm
1.4445 in
l Valve Length - Exhaust 97.110 mm 3.8232 in
l Valve Length - Intake 101.230 mm 3.9854 in
l Valve Seat Angle - Seating Surface 45 degrees
l Valve Seat Angle - Relief Surface 30 degrees
l Valve Seat Angle - Undercut Surface 60 degrees

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l Valve Seat Runout - Maximum 0.050 mm 0.0020 in

0.0551-
l Valve Seat Width - Exhaust Seating Surface 1.400-1.800 mm
0.0709 in
0.0276-
l Valve Seat Width - Exhaust Relief Surface 0.700-0.900 mm
0.0354 in
0.0394-
l Valve Seat Width - Intake Seating Surface 1.000-1.400 mm
0.0551 in
0.0197-
l Valve Seat Width - Intake Relief Surface 0.500-0.700 mm
0.0276 in
0.2341-
l Valve Stem Diameter - Exhaust 5.945-5.965 mm
0.2348 in
0.2344-
l Valve Stem Diameter - Intake 5.955-5.975 mm
0.2352 in
0.0014-
l Valve Stem-to-Guide Clearance - Exhaust 0.035-0.075 mm
0.0030 in
0.0010-
l Valve Stem-to-Guide Clearance - Intake 0.025-0.065 mm
0.0026 in
l Valve Lifters
11.489- 0.4523-
l Valve Lifter Diameter
12.000 mm 0.4724 in
0.0015-
l Valve Lifter-to-Bore Clearance 0.037-0.041 mm
0.0016 in
l Rocker Arms
l Valve Rocker Arm Ratio 1.68 to 1
17.750- 0.6988-
l Valve Rocker Arm Roller Diameter
17.800 mm 0.7008 in
l Valve Springs
3.250 x 0.1280 x
l Valve Spring Coil Thickness
3.900 mm 0.1535 in
12.090- 0.4760-
l Valve Spring Diameter - Inside Top
12.590 mm 0.4957 in
l Valve Spring Diameter - Outside Top 20.140 mm 0.7929 in
17.950- 0.7067-
l Valve Spring Diameter - Inside Bottom
18.450 mm 0.7264 in
l Valve Spring Diameter - Outside Bottom 26.000 mm 1.0236 in
42.050- 1.6555-
l Valve Spring Free Length
44.850 mm 1.7657 in
l Valve Spring Installed Height - Closed 35.000 mm 1.3779 in
l Valve Spring Installed Height - Open 24.000 mm 0.9449 in
l Valve Spring Load - Closed 247-273 N 56-61 lb
l Valve Spring Load - Open 598-662 N 134-149 lb
l Valve Spring Total Number of Coils 7.1

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2009 Saturn VUE - AWD | VUE, VUE Hybrid (VIN Z), Captiva Sport Service Manual | Engine |
Engine Mechanical - 2.8L, 3.0L, 3.2L, or 3.6L | Specifications | Document ID: 2138076

Engine Mechanical Specifications (LCS)

Specification
Application Metric English
General
l Engine Type V-6
l Displacement 3.6 Liter 217 cu in
l RPO LCS
l VIN B
l Bore 94 mm 3.7008 in
l Stroke 85.6 mm 3.37 in
l Compression Ratio 10.2:1
l Cranking RPM - at 40° C (104°F) 80 RPM
l Idle Speed 600 A/C Off - 700 A/C On
l Firing Order 1-2-3-4-5-6
l Spark Plug Gap 1.1 mm 0.0433 in
Block
72.867- 2.8688-
l Crankshaft Main Bearing Bore Diameter
72.881 mm 2.8693 in
93.992- 3.7005-
l Cylinder Bore Diameter
94.008 mm 3.7011 in
l Cylinder Bore Out-of-Round - Production Max. 0.013 mm 0.0005 in
Camshaft
l Camshaft Bearing Inside Diameter - Front 35.000- 1.3779-
Number 1 35.020 mm 1.3787 in
l Camshaft Bearing Inside Diameter - Middle and 27.000- 1.0630-
Rear Number 2-4 27.020 mm 1.0638 in
0.0018-
l Camshaft End Play 0.045-0.215 mm
0.0085 in
34.936- 1.3754-
l Camshaft Journal Diameter - Front Number 1
34.960 mm 1.3764 in
l Camshaft Journal Diameter - Middle and Rear 26.936- 1.0605-
Number 2-4 26.960 mm 1.0614 in
l Camshaft Journal Out-of-Round 0.006 mm 0.0002 in
0.0016-
l Camshaft Journal to Bore Clearance 0.040-0.084 mm
0.0033 in
l Camshaft Lobe Duration - Exhaust @ 0.150 mm
238 degrees
(0.0059 in) Lift
l Camshaft Lobe Duration - Intake @ 0.150 mm
237 degrees
(0.0059 in) Lift
42.425- 1.6703-
l Camshaft Lobe Lift - Exhaust
42.725 mm 1.6821 in
© 2010 General Motors Corporation. All rights reserved.

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42.385- 1.6687-
l Camshaft Lobe Lift - Intake
42.685 mm 1.6805 in
l Camshaft Lobe Overlap @ 0.150 mm (0.0059 in)
0 degrees
Lift
l Camshaft Runout - Front and Rear Number 1 and
0.025 mm 0.0010 in
4
l Camshaft Runout - Middle 2 and 3 0.050 mm 0.0020 in
l Camshaft Timing @ 0.15 mm (0.0059 in) Lift
l Valve Opens - Exhaust -229 degrees BTDC
l Valve Opens - Intake 14 degrees ATDC
l Centerline - Exhaust 111 degrees ATDC
l Centerline - Intake 132 degrees ATDC
l Valve Closes - Exhaust 9 degrees ATDC
l Valve Closes - Intake 251 degrees ATDC
l Valve Lift - Exhaust 10.8 mm 0.4252 in
l Valve Lift - Intake 10.8 mm 0.4252 in
Cooling System
l Thermostat Full Open Temperature 95°C 203°F
Connecting Rod
0.0004-
l Connecting Rod Bearing Clearance 0.010-0.070 mm
0.0028 in
59.620- 2.3472-
l Connecting Rod Bore Diameter - Bearing End
59.636 mm 2.3479 in
24.007- 0.9452-
l Connecting Rod Bore Diameter - Pin End
24.021 mm 0.9457 in
l Connecting Rod Length - Center to Center 150.400 mm 5.9212 in
0.0374-
l Connecting Rod Side Clearance 0.095-0.355 mm
0.0140 in
l Connecting Rod Width - Bearing End
l Production 21.775 mm 0.8573 in
21.725- 0.8553-
l Service
21.825 mm 0.8593 in
l Connecting Rod Width - Pin End
l Production 21.775 mm 0.8573 in
21.725- 0.8553-
l Service
21.825 mm 0.8593 in
Crankshaft
55.992- 2.2044-
l Connecting Rod Journal Diameter
56.008 mm 2.2050 in
l Connecting Rod Journal Out-of-Round 0.005 mm 0.0002 in
l Connecting Rod Journal Taper 0.005 mm 0.0002 in
l Connecting Rod Journal Width
l Production 22.000 mm 0.8661 in

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21.920- 0.8630-
l Service
22.080 mm 0.8693 in
0.0039-
l Crankshaft End Play 0.100-0.330 mm
0.0130 in
0.0004-
l Crankshaft Main Bearing Clearance 0.010-0.060 mm
0.0024 in
67.992- 2.6768-
l Crankshaft Main Journal Diameter
68.008 mm 2.6775 in
l Crankshaft Main Journal Out-of-Round 0.005 mm 0.0002 in
l Crankshaft Main Journal Taper 0.005 mm 0.0002 in
l Crankshaft Main Journal Thrust Wall
0.0000-
l Runout 0.000-0.040 mm
0.0016 in
0.0000-
l Square 0.000-0.010 mm
0.0004 in
l Crankshaft Main Journal Width, #2, 4
l Production 24.000 mm 0.9449 in
23.900- 0.9409-
l Service
24.100 mm 0.9488 in
l Crankshaft Main Journal Width, #3
l Production 24.400 mm 0.9606 in
24.360- 0.9591-
l Service
24.440 mm 0.9622 in
20.965- 0.8254-
l Crankshaft Pilot Bearing Bore Diameter
20.995 mm 0.8266 in
l Crankshaft Rear Flange Runout 0.025 mm 0.0010 in
l Crankshaft Reluctor Ring Runout - Maximum 1.500 mm 0.0591 in
l Crankshaft Runout 0.030 mm 0.0012 in
0.0030-
l Crankshaft Thrust Bearing Clearance 0.076-0.305 mm
0.0120 in
l Crankshaft Thrust Surface - Height Diameter 95.000 mm 3.7401 in
l Crankshaft Thrust Surface Runout 0.040 mm 0.0016 in
Cylinder Head
l Combustion Chamber Volume 53.6 cc 3.271 cu in
0.2362-
l Valve Guide Bore - Exhaust 6.000-6.020 mm
0.2370 in
0.2362-
l Valve Guide Bore - Intake 6.000-6.020 mm
0.2370 in
14.050- 0.5531-
l Valve Guide Installed Height
14.550 mm 0.5728 in
12.008- 0.4728-
l Valve Lifter Bore Diameter
12.030 mm 0.4736 in
Lubrication System
l Oil Capacity - with Filter 5.68 Liters 6 Quarts

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l Oil Capacity - without Filter 5.20 Liters 5.5 Quarts

l Oil Pressure - Minimum @ Idle 69 kPa 10 psi
l Oil Pressure - Minimum @ 2,000 RPM 138 kPa 20 psi
l Piston Cooling Jet Valve Opening Pressure 1.7-2.3 bar 25-33 psi
Oil Pump
87.095- 3.4289-
l Gear Diameter - Outer
87.175 mm 3.4321 in
15.565- 0.6128-
l Gear Pocket - Depth
15.600 mm 0.6142 in
87.275- 3.4360-
l Gear Pocket - Diameter
87.325 mm 3.4380 in
15.511- 0.6107-
l Gear Thickness - Drive/Driven
15.536 mm 0.6117 in
0.0012-
l Gear-to-Cover Clearance - Drive/Driven 0.030-0.085 mm
0.0033 in
0.0039-
l Gear-to-Housing Clearance - Drive/Driven 0.100-0.230 mm
0.0091 in
0.0030-
l Inner Gear Tip Clearance 0.075-0.180 mm
0.0071 in
0.0016-
l Crankshaft Clearance to Housing 0.040-0.130 mm
0.0051 in
53.310- 2.0988-
l Inner Gerotor Hub Diameter
53.335 mm 2.0998 in
53.380- 2.1016-
l Housing Hub Diameter
53.420 mm 2.1031 in
0.0018-
l Inner Gerotor Hub Clearance to Housing 0.045-0.110 mm
0.0043 in
Piston Rings
l Piston Ring End Gap
0.0059-
l First Compression Ring 0.150-0.300 mm
0.0118 in
0.0110-
l Second Compression Ring 0.280-0.480 mm
0.0189 in
0.0059-
l Oil Control Ring 0.150-0.600 mm
0.0236 in
l Piston Ring to Groove Clearance
0.0012-
l First Compression Ring 0.030-0.065 mm
0.0026 in
0.0006-
l Second Compression Ring 0.015-0.060 mm
0.0024 in
0.0012-
l Oil Control Ring 0.030-0.170 mm
0.0067 in
l Piston Ring Thickness
0.0463-
l First Compression Ring 1.175-1.190 mm
0.0469 in

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0.0579-
l Second Compression Ring 1.470-1.495 mm
0.0589 in
0.0929-
l Oil Control Ring 2.360-2.480 mm
0.0976 in
Pistons and Pins
l Piston
93.956- 3.6990-
l Piston Diameter
93.974 mm 3.6998 in
24.004- 0.9450-
l Piston Pin Bore Diameter
24.009 mm 0.9452 in
0.0480-
l Piston Ring Groove Width - First Compression Ring 1.220-1.240 mm
0.0488 in
l Piston Ring Groove Width - Second Compression 0.0595-
1.510-1.530 mm
Ring 0.0602 in
0.0988-
l Piston Ring Groove Width - Oil Control Ring 2.510-2.530 mm
0.0996 in
0.0010-
l Piston to Bore Clearance 0.026-0.052 mm
0.0021 in
l Pin
0.0003-
l Piston Pin Clearance to Connecting Rod Bore 0.007-0.024 mm
0.0010 in
0.0002-
l Piston Pin Clearance to Piston Pin Bore 0.004-0.012 mm
0.0005 in
23.997- 0.9448-
l Piston Pin Diameter
24.000 mm 0.9449 in
60.600- 2.3858-
l Piston Pin Length
61.100 mm 2.4055 in
Valve System
l Valves
l Valve Face Angle 44.25 degrees
l Valve Face Runout 0.038 mm 0.0015 in
l Valve Face Width - Exhaust 2.750 mm 0.1083 in
l Valve Face Width - Intake 2.180 mm 0.0858 in
30.470- 1.1996-
l Valve Head Diameter - Exhaust
30.730 mm 1.2098 in
36.830- 1.4500-
l Valve Head Diameter - Intake
37.090 mm 1.4602 in
1.3870-
l Valve Installed Height 35.23-36.69 mm
1.4445 in
l Valve Length - Exhaust 97.110 mm 3.8232 in
l Valve Length - Intake 101.230 mm 3.9854 in
l Valve Seat Angle - Seating Surface 45 degrees
l Valve Seat Angle - Relief Surface 30 degrees
l Valve Seat Angle - Undercut Surface 60 degrees

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l Valve Seat Roundness- Maximum 0.025 mm 0.0010 in

l Valve Seat Runout - Maximum 0.080 mm 0.0032 in
0.0551-
l Valve Seat Width - Exhaust Seating Surface 1.400-1.800 mm
0.0709 in
0.0276-
l Valve Seat Width - Exhaust Relief Surface 0.700-0.900 mm
0.0354 in
0.0394-
l Valve Seat Width - Intake Seating Surface 1.000-1.400 mm
0.0551 in
0.0197-
l Valve Seat Width - Intake Relief Surface 0.500-0.700 mm
0.0276 in
0.2341-
l Valve Stem Diameter - Exhaust 5.945-5.965 mm
0.2348 in
0.2344-
l Valve Stem Diameter - Intake 5.955-5.975 mm
0.2352 in
0.0014-
l Valve Stem-to-Guide Clearance - Exhaust 0.035-0.075 mm
0.0030 in
0.0010-
l Valve Stem-to-Guide Clearance - Intake 0.025-0.065 mm
0.0026 in
l Valve Lifters - Stationary Hydraulic Lifter Assembly (SHLA)
12.008- 0.4728-
l Valve Lifter (SHLA) Diameter
12.030 mm 0.4736 in
0.0015-
l Valve Lifter (SHLA)-to-Bore Clearance 0.037-0.041 mm
0.0016 in
l Rocker Arms
l Valve Rocker Arm Ratio 1.68 to 1
17.750- 0.6988-
l Valve Rocker Arm Roller Diameter
17.800 mm 0.7008 in
l Valve Springs
3.250 x 0.1280 x
l Valve Spring Coil Thickness
3.900 mm 0.1535 in
12.090- 0.4760-
l Valve Spring Diameter - Inside Top
12.590 mm 0.4957 in
l Valve Spring Diameter - Outside Top 20.140 mm 0.7929 in
17.950- 0.7067-
l Valve Spring Diameter - Inside Bottom
18.450 mm 0.7264 in
l Valve Spring Diameter - Outside Bottom 26.000 mm 1.0236 in
42.050- 1.6555-
l Valve Spring Free Length
44.850 mm 1.7657 in
l Valve Spring Installed Height - Closed 35.000 mm 1.3779 in
l Valve Spring Installed Height - Open 24.000 mm 0.9449 in
l Valve Spring Load - Closed 247-273 N 56-61 lb
l Valve Spring Load - Open 598-662 N 134-149 lb
l Valve Spring Total Number of Coils 7.1

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2009 Saturn VUE - AWD | VUE, VUE Hybrid (VIN Z), Captiva Sport Service Manual | Engine |
Engine Mechanical - 2.8L, 3.0L, 3.2L, or 3.6L | Specifications | Document ID: 994266

Adhesives, Fluids, Lubricants, and Sealers

GM Part Number
Type of United
Application Material States Canada
Camshaft Prelube Lubricant 12345501 993362
Coolant and Oil Plug Threads Sealant 12346004 10953480
Crankshaft Prelube Lubricant 1052367 992869
Engine Oil 5W-30 Oil 12345610 993193
Oil Pan, Engine Front Cover, Crankshaft Rear Oil
Sealant 12378521 88901148
Seal Housing, Expansion Plugs

© 2010 General Motors Corporation. All rights reserved.

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2009 Saturn VUE - FWD | VUE, VUE Hybrid (VIN Z), Captiva Sport Service Manual | Engine |
Engine Mechanical - 2.8L, 3.0L, 3.2L, or 3.6L | Specifications | Document ID: 2138741

Thread Repair Specifications

Table 1: Left Cylinder Head Camshaft Cover Face (LY7)
Table 2: Left Cylinder Head Camshaft Cover Face (LCS)
Table 3: Left Cylinder Head Front Face
Table 4: Left Cylinder Head Intake Face (LY7)
Table 5: Left Cylinder Head Intake Face (LCS)
Table 6: Left Cylinder Head Exhaust Face (LY7)
Table 7: Left Cylinder Head Exhaust Face (LCS)
Table 8: Left Cylinder Head Rear Face (LY7)
Table 9: Left Cylinder Head Rear Face (LCS)
Table 10: Right Cylinder Head Camshaft Cover Face
Table 11: Right Cylinder Head Front Face
Table 12: Right Cylinder Head Intake Face
Table 13: Right Cylinder Head Exhaust Face
Table 14: Right Cylinder Head Rear Face
Table 15: Engine Block Front
Table 16: Engine Block Left Side
Table 17: Engine Block Right Side
Table 18: Engine Block Rear
Table 19: Engine Block Bottom
Table 20: Engine Block Left Deck Face
Table 21: Engine Block Right Deck Face
Table 22: Engine Front Cover
Table 23: Upper Intake Manifold - Top (LY7)
Table 24: Upper Intake Manifold - Top (LCS)
Table 25: Upper Intake Manifold - Front (LY7)
Table 26: Upper Intake Manifold - Front (LCS)
Table 27: Upper Intake Manifold - Rear
Table 28: Lower Intake Manifold - Top
Table 29: Intake Manifold - Left (LCS)
Table 30: Intake Manifold - Right (LCS)
Table 31: Oil Pan Front
Table 32: Oil Pan Left Side
Table 33: Oil Pan Right Side
Table 34: Oil Pan Rear
Table 35: Oil Pan Bottom
Table 36: Oil Pan Top

Left Cylinder Head Camshaft Cover Face (LY7)

© 2010 General Motors Corporation. All rights reserved.

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Left Cylinder Head Camshaft Cover Face (LY7)

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M6 x
1 201 202 N/A 203 204 205 22.5 0.8858 18.0 0.7087
1.0
M6 x
2 201 202 N/A 203 204 205 THRU THRU
1.0
M6 x
3 701 N/A N/A 203 204 205 28.5 1.1220 24.0 0.9449
1.0
M20 x
4 715 716 N/A 717 718 719 25.0 0.9842 17.0 0.6693
1.5

Left Cylinder Head Camshaft Cover Face (LCS)

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Left Cylinder Head Camshaft Cover Face (LCS)

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M6 x
1 201 202 N/A 203 204 205 22.5 0.8858 18.0 0.7087
1.0
M6 x
2 201 202 N/A 203 204 205 THRU THRU
1.0
M6 x
3 701 N/A N/A 203 204 205 28.5 1.1220 24.0 0.9449
1.0
M20 x
4 715 716 N/A 717 718 719 25.0 0.9842 17.0 0.6693
1.5

Left Cylinder Head Front Face

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Left Cylinder Head Front Face

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M8 x
1 206 207 N/A 208 209 210 THRU THRU
1.25
M12 x
2 856 857 N/A 858 859 416 40.0 1.5748 32.5 1.2795
1.75
M8 x
3 206 207 N/A 208 209 210 18.0 0.7087 22.5 0.8858
1.25

Left Cylinder Head Intake Face (LY7)

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Left Cylinder Head Intake Face (LY7)

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M8 x
1 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
1.25

Left Cylinder Head Intake Face (LCS)

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Left Cylinder Head Intake Face (LCS)

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M8 x
1 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
1.25

Left Cylinder Head Exhaust Face (LY7)

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Left Cylinder Head Exhaust Face (LY7)

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M10 x
1 211 212 N/A 213 214 215 33.5 1.3189 27.0 1.0630
1.5
M12 x
2 705 706 N/A 707 708 709 27.5 1.0827 13.0 0.5118
1.5
M6 x
3 201 202 N/A 203 204 205 22.5 0.8858 18.0 0.0000
1.0
M8 x
4 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
1.25

Left Cylinder Head Exhaust Face (LCS)

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Left Cylinder Head Exhaust Face (LCS)

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M10 x
1 211 212 N/A 213 214 215 33.5 1.3189 27.0 1.0630
1.5
M12 x
2 705 706 N/A 707 708 709 27.5 1.0827 13.0 0.5118
1.5
M6 x
3 201 202 N/A 203 204 205 22.5 0.8858 18.0 0.0000
1.0
M8 x
4 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
1.25

Left Cylinder Head Rear Face (LY7)

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Left Cylinder Head Rear Face (LY7)

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M10 x
1 211 212 N/A 213 214 215 33.5 1.3189 27.0 1.0630
1.5

Left Cylinder Head Rear Face (LCS)

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Left Cylinder Head Rear Face (LCS)

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M10 x
1 211 212 N/A 213 214 215 33.5 1.3189 27.0 1.0630
1.5

Right Cylinder Head Camshaft Cover Face

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Right Cylinder Head Camshaft Cover Face

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M6 x
1 201 202 N/A 203 204 205 THRU THRU
1.0
M6 x
2 701 N/A N/A 203 204 205 28.5 1.1220 24.0 0.9449
1.0
M20 x
3 715 716 N/A 717 718 719 25.0 0.9842 17.0 0.6693
1.5
M6 x
4 201 202 N/A 203 204 205 22.5 0.8858 18.0 0.7087
1.0

Right Cylinder Head Front Face

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Right Cylinder Head Front Face

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M8 x
1 206 207 N/A 208 209 210 THRU THRU
1.25
M6 x
2 201 202 N/A 203 204 205 22.5 0.8880 18.0 0.7087
1.0
M6 x
3 201 202 N/A 203 204 205 THRU THRU
1.0
M8 x
4 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
1.25
M12 x
5 856 857 N/A 858 859 416 40.0 1.5748 32.5 1.2795
1.75

Right Cylinder Head Intake Face

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Right Cylinder Head Intake Face

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M8 x
1 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
1.25

Right Cylinder Head Exhaust Face

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Right Cylinder Head Exhaust Face

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M6 x
1 201 202 N/A 203 204 205 22.5 0.8858 18.0 0.0000
1.0
M10 x
2 211 212 N/A 213 214 215 33.5 1.3189 27.0 1.0630
1.5
M8 x
3 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
1.25

Right Cylinder Head Rear Face

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Right Cylinder Head Rear Face

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M10 x
1 211 212 N/A 213 214 215 33.5 1.3189 27.0 1.0630
1.5

Engine Block Front

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Engine Block Front

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M8 x
1 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
1.25
M10 x
2 211 212 N/A 213 214 215 33.5 1.3189 27.0 1.0630
1.5
M8 x
3 206 207 N/A 208 209 210 THRU 23.0 0.9055
1.25
M8 x
4 206 207 N/A 208 209 210 THRU THRU
1.25
M10 x
5 211 212 N/A 213 214 215 28.0 1.1024 28.0 1.1024
1.5
M10 x
6 211 212 N/A 213 214 215 THRU 20.0 0.7874
1.5

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M10 x
7 211 212 N/A 213 214 215 THRU 28.0 1.1024
1.5

Engine Block Left Side

Engine Block Left Side

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M8 x
1 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
1.25
M20 x
2 715 716 N/A 717 718 719 30.0 1.1810 20.0 0.7874
1.5
M10 x
3 211 212 N/A 213 214 215 33.5 1.3190 27.0 1.0630
1.5

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M14 x
4 409 410 N/A 411 412 735 THRU 15.0 0.5905
1.5
M8 x
5 206 207 N/A 208 209 415 16.5 0.6496 11.0 0.4331
1.25

Engine Block Right Side

Engine Block Right Side

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M6 x
1 201 202 N/A 203 204 205 22.5 0.8858 18.0 0.7087
1.0
M8 x
2 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
1.25

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M14 x
3 409 410 N/A 411 412 735 THRU 15.0 0.5905
1.5
M10 x
4 211 212 N/A 213 214 215 33.5 1.3190 27.0 1.0630
1.5

Engine Block Rear

Engine Block Rear

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M10 x
1 211 212 N/A 213 214 420 33.5 1.3190 27.0 1.0630
1.5
M6 x
2 201 202 N/A 203 204 205 22.5 0.8858 18.0 0.7087
1.0

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M14 x
3 409 410 N/A 411 412 735 THRU 15.0 0.5905
1.5
M10 x
4 211 212 N/A 213 214 216 39.5 1.5551 33.0 1.2992
1.5
M10 x
5 211 212 N/A 213 214 420 THRU THRU
1.5

Engine Block Bottom

Engine Block Bottom

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M10 x
1 720 N/A N/A 721 722 104 56.0 2.2047 49.0 1.9291
2.0

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M8 x
2 702 N/A N/A 703 704 620 46.0 1.8110 40.5 1.5945
1.25
M8 x
3 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
1.25
M6 x
4 201 202 N/A 203 204 205 THRU THRU
1.0

Engine Block Left Deck Face

Engine Block Left Deck Face

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M8 x
1 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
1.25

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M11 x
2 723 N/A N/A 724 725 108 102.5 4.0354 94.0 3.7008
2.0

Engine Block Right Deck Face

Engine Block Right Deck Face

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M11 x
1 723 N/A N/A 724 725 108 102.5 4.0354 94.0 3.7008
2.0
M8 x
2 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
1.25

Engine Front Cover

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Engine Front Cover

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M6 x
1 201 202 N/A 203 204 205 THRU THRU
1.0
M6 x
2 201 202 N/A 203 204 205 21.5 0.8465 18.0 0.7087
1.0
M8 x
3 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
1.25
M10 x
4 211 212 N/A 213 214 420 THRU THRU
1.5
M10 x
5 211 212 N/A 213 214 420 33.5 1.3189 27.0 1.0630
1.5
M8 x
6 206 207 N/A 208 209 210 27.5 1.0827 23.0 0.9055
1.25

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Upper Intake Manifold - Top (LY7)

Upper Intake Manifold - Top (LY7)

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M6 x
1 201 202 N/A 203 204 205 THRU THRU
1.0

Upper Intake Manifold - Top (LCS)

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Upper Intake Manifold - Top (LCS)

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M6 x
1 201 202 N/A 203 204 205 THRU THRU
1.0

Upper Intake Manifold - Front (LY7)

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Upper Intake Manifold - Front (LY7)

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M6 x
1 201 202 N/A 203 204 205 THRU THRU
1.0

Upper Intake Manifold - Front (LCS)

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Upper Intake Manifold - Front (LCS)

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M6 x
1 201 202 N/A 203 204 205 THRU THRU
1.0

Upper Intake Manifold - Rear

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Upper Intake Manifold - Rear

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M6 x
1 201 202 N/A 203 204 205 THRU THRU
1.0

Lower Intake Manifold - Top

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Lower Intake Manifold - Top

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M6 x
1 201 202 N/A 203 204 205 THRU THRU
1.0
M8 x
2 206 207 N/A 208 209 210 THRU THRU
1.25

Intake Manifold - Left (LCS)

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Intake Manifold - Left (LCS)

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M6 x
1 201 202 N/A 203 204 205 21.5 0.8465 18.0 0.7087
1.0

Intake Manifold - Right (LCS)

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Intake Manifold - Right (LCS)

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M6 x
1 201 202 N/A 203 204 205 21.5 0.8465 18.0 0.7087
1.0

Oil Pan Front

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Oil Pan Front

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M10 x
1 211 212 N/A 213 214 420 33.5 1.3189 27.0 1.0630
1.5
M8 x
2 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
1.25
M8 x
3 610 N/A N/A 208 209 620 37.5 1.4764 32.0 1.2598
1.25

Oil Pan Left Side

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Oil Pan Left Side

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M10 x
1 211 212 N/A 213 214 420 33.5 1.3189 27.0 1.0630
1.5

Oil Pan Right Side

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Oil Pan Right Side

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M12 x
1 856 857 N/A 858 859 416 THRU THRU
1.75

Oil Pan Rear

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Oil Pan Rear

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M10 x
1 211 212 N/A 213 214 420 33.5 1.3189 27.0 1.0630
1.5

Oil Pan Bottom

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Oil Pan Bottom

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M10 x
1 211 212 N/A 213 214 420 33.5 1.3189 27.0 1.0630
1.5

Oil Pan Top

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Oil Pan Top

Counter
Hole Thread Bore Stop Drill Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Maximum) (Minimum)
J 42385- MM (IN) MM (IN)
M6 x
1 701 N/A N/A 203 204 205 28.0 1.1024 23.5 0.9252
1.0

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Document ID: 1841382 Page 1 of 1

2009 Saturn VUE - FWD | VUE, VUE Hybrid (VIN Z), Captiva Sport Service Manual | Engine |
Engine Mechanical - 2.8L, 3.0L, 3.2L, or 3.6L | Schematic and Routing Diagrams | Document ID: 1841382

Camshaft Position Actuator Timing Marks

(1) Right Intake Camshaft Position Actuator Identifier

(2) Right Intake Camshaft Position Actuator Right Side Timing Mark - Triangle
(3) Left Intake Camshaft Position Actuator Left Side Timing Mark - Circle
(4) Left Intake Camshaft Position Actuator Identifier
(5) Exhaust Camshaft Position Actuator Identifier
(6) Exhaust Camshaft Position Actuator Right Side Timing Mark - Triangle
(7) Exhaust Camshaft Position Actuator Left Side Timing Mark - Circle

© 2010 General Motors Corporation. All rights reserved.

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2009 Saturn VUE - FWD | VUE, VUE Hybrid (VIN Z), Captiva Sport Service Manual | Engine |
Engine Mechanical - 2.8L, 3.0L, 3.2L, or 3.6L | Schematic and Routing Diagrams | Document ID: 1841383

Stage One

(1) Left Intake Camshaft Position (CMP) Actuator Timing Mark - Circle
(2) Left Intake Secondary Camshaft Timing Drive Chain Timing Link
(3) Left Exhaust Secondary Camshaft Timing Drive Chain Timing Link
(4) Left Exhaust Camshaft Position (CMP) Actuator Timing Mark - Circle
(5) Left Secondary Camshaft Timing Drive Chain
Primary Camshaft Drive Chain Timing Link for the Left Primary Camshaft Intermediate Drive
(6)
Chain Sprocket
Left Primary Camshaft Intermediate Drive Chain Sprocket Timing Mark for the Primary
(7)
Camshaft Drive Chain
(8) Left Primary Camshaft Intermediate Drive Chain Sprocket
Left Secondary Camshaft Timing Drive Chain Timing Link for the Left Primary Camshaft
(9)
Intermediate Drive Chain Sprocket, behind hole in sprocket
© 2010 General Motors Corporation. All rights reserved.

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Document ID: 1841383 Page 2 of 2

Left Primary Camshaft Intermediate Drive Chain Sprocket Timing Window for the Left
(10)
Secondary Camshaft Timing Drive Chain Timing Link
(11) Primary Camshaft Drive Chain
(12) Primary Camshaft Drive Chain Timing Link for the Crankshaft Sprocket
(13) Crankshaft Sprocket Timing Mark
(14) Crankshaft Sprocket
(15) Right Primary Camshaft Intermediate Drive Chain Sprocket
Primary Camshaft Drive Chain Timing Link for the Right Primary Camshaft Intermediate Drive
(16)
Chain Sprocket
(17) Right Primary Camshaft Intermediate Drive Chain Sprocket Timing Mark

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Document ID: 1841386 Page 1 of 2

2009 Saturn VUE - FWD | VUE, VUE Hybrid (VIN Z), Captiva Sport Service Manual | Engine |
Engine Mechanical - 2.8L, 3.0L, 3.2L, or 3.6L | Schematic and Routing Diagrams | Document ID: 1841386

Stage Two

(1) Left Intake Camshaft Position (CMP) Actuator Timing Mark - Circle
(2) Left Intake Secondary Camshaft Timing Drive Chain Timing Link
(3) Left Exhaust Secondary Camshaft Timing Drive Chain Timing Link
(4) Left Exhaust Camshaft Position (CMP) Actuator Timing Mark - Circle
(5) Left Secondary Camshaft Timing Drive Chain
Primary Camshaft Drive Chain Timing Link for the Left Primary Camshaft Intermediate Drive
(6)
Chain Sprocket
Left Primary Camshaft Intermediate Drive Chain Sprocket Timing Mark for the Primary
(7)
Camshaft Drive Chain
(8) Left Primary Camshaft Intermediate Drive Chain Sprocket
Left Secondary Camshaft Timing Drive Chain Timing Link for the Left Primary Camshaft
(9)
Intermediate Drive Chain Sprocket, behind hole in sprocket
© 2010 General Motors Corporation. All rights reserved.

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Document ID: 1841386 Page 2 of 2

(10) Left Primary Camshaft Intermediate Drive Chain Sprocket Timing Window
(11) Primary Camshaft Drive Chain
(12) Primary Camshaft Drive Chain Timing Link for the Crankshaft Sprocket
(13) Crankshaft Sprocket Timing Mark
(14) Crankshaft Sprocket
(15) Right Primary Camshaft Intermediate Drive Chain Sprocket
Primary Camshaft Drive Chain Timing Link for the Right Primary Camshaft Intermediate Drive
(16)
Chain Sprocket
Right Primary Camshaft Intermediate Drive Chain Sprocket Timing Mark for the Primary
(17)
Camshaft Drive Chain
Right Primary Camshaft Intermediate Drive Chain Sprocket Timing Mark/Window for the
(18)
Right Secondary Camshaft Timing Drive Chain
Right Secondary Camshaft Timing Drive Chain Timing Link for the Right Primary Camshaft
(19)
Intermediate Drive Chain Sprocket
(20) Right Secondary Camshaft Timing Drive Chain
(21) Right Exhaust Camshaft Position (CMP) Actuator Timing Mark - Triangle
(22) Right Exhaust Secondary Camshaft Timing Drive Chain Timing Link
(23) Right Intake Secondary Camshaft Timing Drive Chain Timing Link
(24) Right Intake Camshaft Position (CMP) Actuator Timing Mark - Triangle

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Document ID: 1147755 Page 1 of 4

2009 Saturn VUE - FWD | VUE, VUE Hybrid (VIN Z), Captiva Sport Service Manual | Engine |
Engine Mechanical - 2.8L, 3.0L, 3.2L, or 3.6L | Component Locator | Document ID: 1147755

Engine Identification
Vehicle Identification Number
The Vehicle Identification Number (VIN) Derivative is located in two places on the engine and is a
nine digit number stamped or laser etched onto the block at the vehicle assembly plant. If reading
the identification number the following information can be obtained:

• The first digit identifies the vehicle division.

• The second digit is the model year.
• The third digit identifies the assembly plant.
• The fourth through ninth digits are the last six digits of the Vehicle Identification Number
(VIN).

The engine block is marked with the VIN on a pad area on the left rear side (1).

© 2010 General Motors Corporation. All rights reserved.

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The engine block is marked with the VIN on a pad area on the center lower right side (1).

Engine Traceability Label

The engine traceability label is located in two places on the engine and consists of the broadcast
code, bar code and sequence number.

One engine traceability label (1) is located on the left rear side of the engine block.

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Another engine traceability label (1) is located on the rear of the left cylinder head.

Engine Verification Label

The engine verification label is located in two places on the engine and consists of the broadcast
code and bar code.

One engine verification label (1) is located on the left side of the engine front cover below the

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exhaust camshaft position sensor.

Another engine verification label (1) is located on the rear of the right cylinder head.

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