Final as-BUILT Report

PROJECT INFORMATION REPORT FOR
INTERNAL USE OF BAUER FORUM MEMBERS

– COMPANY CONFIDENTIAL –
KAPONE INDEPENDENT POWER PLANT

PROJECT 340 MW,
Tema Industrial Zone, Ghana
Construction of Secant Pile Walls for the 2 MTBM Lunch

Shafts & Additional Offshore Drilling Works
Sub-Contract Agreements of:
19th October 2015 (BST Contract for the 2 MTBM Shafts & V.O.’s)
10th December 2016 (Local Contract for Offshore Drilling Works)
As-Built Report
BAUER Engineering Ghana Ltd.

28 th March 2017, rev.00
BAUER Engineering Ghana Ltd  6 Cotton Street, East Legon, Accra, Ghana  Tel. +233 (0) 302 544 113 Page 1 of 30
Content:
1. Project Details ................................................................................................ 3

2. Summary ........................................................................................................ 3
2.1. General .......................................................................................................... 3
2.2. Mobilization / De-mobilization......................................................................... 6
2.3. De-mobilization .............................................................................................. 7
3. Site Resources ............................................................................................... 7
3.1. Overall Staff Resources ................................................................................. 8
3.2. Equipment: ..................................................................................................... 8
4. Work Performance ......................................................................................... 8
4.1. Site Geology Conditions ................................................................................. 8
4.1.1. Sea Side......................................................................................................... 9
4.1.2. Main Site ...................................................................................................... 11
4.1.3. Offshore Works ............................................................................................ 15
4.2. Maintenance, Brakdowns and Wear & Tear ................................................. 19
4.2.1. Maintenance................................................................................................. 19
4.2.2. Emmergency Repairs and Breakdowns ....................................................... 19
4.2.3. Wear & Tear ................................................................................................. 20
5. Quality Assurance and Quality Control (QA/QC) .......................................... 21
5.1. Quality Assurance ........................................................................................ 21
5.2. Quality Control ............................................................................................. 22
6. Annex ........................................................................................................... 22
Annex 1 - Photo Documentation .......................................................................................... 22

Annex 2 – Summary Tables of Performed Piles .................................................................. 22
Annex 3 – Summary Tables of Rental Days and Spare Part Consumption ......................... 22
Annex 4 – Summary Table of Drilling Time & Chisel Consumption – Shaft No. 1 ............... 22
1. Project Details
No. Item Details

1 Name of Project: KAPONE INDEPENDENT POWER PLANT 340 MW
2 Billed against P.O. Nos.: 22 OS 562101 – 2 MTBM Shafts and Variations
(V.O.’s)
54 OS 562101 – Fire Water Tank Foundation Piles
61 OS 562101 – Eqipment Hire Agreement &
Offshore Drilling Works
3 Employer: CENPOWER Generation Company Limited
P.O. Box: AN 11229, Accra – North,
First Floor, One Airport Square, Airport City,
Accra, Ghana
Tel.: +233 (0) 302 745 060
Email: [email protected]
4 Main Contractor: Group Five Power International (Pty) Limited
(Ghana Branch)
12 Aviation Road, Una Home, 3rd Floor
PMB CT 42, Airport City, Accra, Ghana
Tel.: +233 (0) 501 414 172
Email: [email protected]
5 Date of Contract(s): 19th October 2015 – BST Contract 2 MTBM Shafts
10th December 2016 – Local Contract of BAUER
Engineering Ghana (BEG) Ltd. for Offshore Drilling
N.B. Local Contract signed with delay, due to legal proceedings
required for taking over of BRE Ghana Ltd by BST.
6 Commencement Date(s): 25th November 2015 – BST Contract 2 MTBM Shafts,

incl. all Variations
25th September 2016 – BEG Contract 1st Phase
13th February 2017 – BEG Contract 2nd Phase
7 Dates of completion: Completed 12th August 2016 - BST Contract
Completed 10th December 2016 - BEG Contract 1st
Phase (Outlet Pit)
Completed 27th March 2017 - BEG Contract 2nd
Phase (Intake Pit)
9 Defects notification period: 365 days from last concrete pour (12th August 2016)
2. Summary
2.1. General
The KAPONE INDEPENDENT POWER PLANT (KIPP) is located in the Kpone Industrial Area, close
to the Port in Tema City, approximately 32 kilometers (20 mi), east of the central business district of
Accra, the Capital and largest City in the Country.
The South African Company GROUP FIVE, was awarded the Contract to construct the KIPP Project.
Key Project Components:

 350 MW Combined Cycle Gas Turbine (CCGT) with multiple fuel (light crude oil, distillate and
natural gas) operating capability.
 A 161 kV substation for power transmission.
 Circa 2 kilometer natural gas pipeline connecting the power plant with the West Africa Gas
Pipeline
 Light Crude Oil (LCO) fuel supply, delivery and treatment facilities, including two onsite storage
tanks with a total capacity of about 18,000m3, as well as offsite LCO storage tanks with a
capacity of about 70,000m3.
The Cooling System of the KIPP is designed to use Sea water. The cooling effect would be achived
by circulating the water to / from the Intake and Outlet Tunnels with a sofisticated Pipeline System to
the Turbines and back to Sea.
The construction of such underground tunnels with a Micro Tunnel Boring Machine (MTBM, picture
below) has been subcontracted by Group Five to COLEMAN Company.
In order to drill the two horizontal tunnels from the onshore into the sea, COLEMAN required Lunch
Shafts to lower the TBM to the required underground elevation. BAUER Spezialtiefbau GmbH has
been subcontracted by Group Five to construct the rquired Guide Walls and the Secant Pile Walls for
the 2 TBM Lunch Shafts.
2.2. Mobilization / De-mobilization

The following equipment, accessories and tools have been inported to the KIPP Project:
PROJECT-SPECIFIC QTY EQUIPMENT - DESCRIPTION - ORIGIN

EQUIPMENT
(UNIT)
[nos] - by Sea freight -
BG28 1 BG28_VAR-I BASE MACHINE incl. lower mast and CW ANG

5,3 ton
BG28 1 BG28 UPPER MAST PART + MAST HEAD ANG
BG28 1 BG28 COUNTERWEIGHT 1 pcs x 10,5 to. ANG
BG28 1 ROTARY DRIVE KDK-BG28 BG28 ANG
BG28 1 ROTARY DRIVE KDK-BG28 BG28 DE
BG28 1 KELLY BAR BK 25/394/4/40 ANG
BG28 1 KELLY BAR BK 26/394/3/24 DE
Drilling Tools 1 AUGER Ø 1060-2250 SBF-P2 DE
Drilling Tools 1 AUGER Ø 1060-2250 SBF-P2 DE
Drilling Tools 1 AUGER Ø 1060-2250 SBF-P ANG
Drilling Tools 1 AUGER Ø 1060-2250 SBF-Z2 ANG
Drilling Tools 1 DRILLING BUCKET Ø 1060 - KBF-K ANG
Drilling Tools 1 DRILLING BUCKET Ø 1060 - KBF-K DE
Drilling Tools 1 DRILLING BUCKET Ø 1060 - KB-L DE
Drilling Tools 1 CASING DRIVE ADAPTER Ø 1180 ANG
Drilling Tools 1 CORE BARREL Ø 1060 KR-R ANG
Drilling Tools 1 CLEANING BUCKET - TURN BOTTOM Ø 1060 -KB-L DE
Drilling Tools 1 DRILLING BUCKET - TURN BOTTOM Ø 1060 -KBF-K ANG
Drilling Tools 1 CASING SHOE Ø 1180-1000 RS-WS DE
Drilling Tools 1 CASING Ø 1180/1,00 DE
Drilling Tools 1 CASING Ø 1180/3,00 ANG
Drilling Tools 1 MECHANICAL CASING CLAMP / BELLY BAND ANG
Auxilliary 1 SPARE PART CONTAINER 6M (20') (SoC EX Bhutan ) DE
Auxilliary 1 WORKSHOP CONTAINER 6M (20') ANG
Auxilliary 1 TREMIE HOPPER ANG
Auxilliary 1 TREMIE PIPES 244,5mm (SET - 25m ) ANG
Auxilliary 1 WATER TANK 2m³ GH
Auxilliary 1 SPARE PART CONTAINER 6M (20') . GH
PROJECT-SPECIFIC QTY EQUIPMENT - DESCRIPTION - EN ORIGIN

EQUIPMENT
(UNIT)
20“ Container FCIU 347437- 1 Round Shaft Chissels and Holders DE

20” Container GCNU 200896 1 Various Spare Parts and RSC DE

EQUIPMENT
(DATE)
[box] - by Air freight -
04.05.2016 1 Casing Drive Adaptor DE

10.05.2016 1 Various spare parts DE
01.08.2016 1 Various Filters DE
2.3. De-mobilization
After completion of the onshore drilling at Main Site and Sea side, the following equipment has been
re-exported to SOB:

EQUIPMENT
(DATE)
03.03.2016 1 Kelly Bar BK260/394/3/021 DE

03.03.2016 1 Swivel cpl. 30t – 60/50-160 DE
All other equipment, accessories and tools are currently under demobilization from KIPP Projcet to
the BAUER ENGINEERING GHANA LTD lay-down area. Estimated completion of the overall
demobilizatio is 31st of March 2017.
According to mutual agreements made and based on provision of services from the client to BAUER
Engineering Ghana, the offical closing date for the billing of the rental rate for Plant and Equipment
hire was the 27th March 2017.
3. Site Resources
The site resource have been adjusted to match with the demands of the performance. During the BST
Contract for the Construction of the Secant Pile Wall of the 2 MTBM Lunch Shafts the works have
been running mostly in 2 shifts. Only the additional works for the construction of the Fire Water Tank
Foundation Piles have been run in day shift only.
The BAUER Engineering Ghana Contract for the Offshore Pre-drilling at the Outlet- and Inlet Pit
location has been carried out in one shift only.
3.1. Overall Staff Resources

The following Staff has participated during the execution of the overall project and as of today some
are still involved in the de-mobilization:
Name Surname Position Employed on KIPP

from to
Mathias Müller Project Manager 1.11.2015 30.12.2015
Nuno Pires Project Manager 1.12.2015 30.4.2016
Branko Piktija Project Manager 25.4.2016 present
Albert Achmidt Superintendent 10.11.2015 28.2.2016
Sal Arslan Superintendent 23.11.2015 24.6.2016
John Julian Nelson Superintendent 22.2.2016 present
Jerry Hehemeku Master Mechanic 10.11.2015 present
Mzuziwempi Myeza Operator 23.11.2015 9.12.2016
Jörg Martin Luther Operator 23.11.2015 29.6.2016
Roy Frankenhäuser Operator 4.4.2016 22.6.2016
3.2. Equipment:
Please refer to Table under 2. Mobilization above.
4. Work Performance
What should have been a strait forward work performance according to the stipulated work and
service provisions in the signed Secant Pile Wall Contract Agreement resulted out with frequent
shiftings from Sea Side to Main Site location and vice versa. The reason for those instructions given
by the Client where partially based on the requirement by the Client to meet Milestone completions
and partially because of various reqired design changes.
In order to cover for all the implicated additional costs and extension of time, the following Variation
Orders have been made:
 V.O. #1 – for higher rock strength and increased drilling dept at Sea Side – Shaft #1
 V.O. #2 – for additional Onshor Recovery Shaft at Main Site (Half Moon Shaft)
 V.O. #3 – for higher rock strength and increased drilling depth at Sea Side – Shaft #2
 V.O. #4 – for additional construction of the Fire Water Tank Foundation Piles
 Local Contract Agreement by BAUER Resources Ghana Ltd for Equipment Hire and Offshore
Pre-drilling Works on Outlet- and Intake Pit
4.1. Site Geology Conditions

The KIPP Site is generally underlain by alluvial sands, residual soil, weathered rock and strong gneiss
bedrock.
However, the steep ascending and descending bed rock layers, as well as the different hardness
encountered at Sea- and Main Site, determend the drilling progress and effected the time schedule
accordingly.
Below you may see on the presented Ground Profile Cross Section of the Soil Investigation
Borehole Records how the geology layers went up and down, making it very difficult to predict what
will be encountered during the drilling, at which depth, on the various drill locations.
4.1.1. Sea Side

The original signed Contract Agreement foresaw only the construction of the secant pile walls for the
2 MTBM lunch shafts at Sea Side, as shown on picture below.
According to the provided geology report in the tender documents, up to a depth of -14,00 m measured
from the working platform level, the rock hardness of the various gneiss layers should have been as
follows:
 Very Week (VW = 0,63 Mpa),

 Week (W = 3,13 Mpa),
 Modedrately Week (MW = 8,75 Mpa) and
 Moderately Strong (MS = 31,25 Mpa) gneiss rock.
The actual designd drilling depth of -15,00 m (1,00 m more then above mentioned) from the working
platform elevation at Shaft #1 showed only the requirement of drilling through an average rock
hardness of max. 31.25 Mpa. Furthermore, the frequency of an appearance of all above mentioned
rock layers with mentioned rock strenght was declared with 48% (please refer to below graph).
Due to design changes made by Group Five and hence the requirement to drill at Shaft #1 location
each pile 3,25 m deeper (from original -15,00 m to -18,25 m), BAUER has faced a completly changed
situation. Now we had to drill in ordedr to reach the designed final depth, through: Strong (S = 75
Mpa), Very Strong (VS = 150 Mpa) and in some cases even Extreamly Strong (ES = >200 Mpa)
gneiss. Those variation from the original design have caused reduced drilling progress in much harder
rock, higher wear & tear then calculated, more frequent brekdowns and increased maintenance
requireements.
The Secant Pile Wall at Sea Side for Shaft #1 was performed from 28.12.2015 till 17.02.2016 due to
above mentioned reasons. The additional mobilisation, as well as additional costs arising from above
mentioned reasons hav been claimed by BAUER in V.O. #1 and accepted and paid in full by Group
Five.
After completeion of the Secant Pile Wall at Sea Side for Shaft #1, we have been instructed to move
to the Main Site and construct the additional Onshor Recovery Shaft at Main Site (Half Moon Shaft).
We returned back to the Sea Side on 20.05.2016, after completion of the Half Moon Shaft with all the
equipment and accessories, in order to complete the originally contracted 2nd lunch Shaft.
The construction duration of the Secant Pile Wall for Shaft #2 was from 30.05.2016 till 20.06.2016
and the performance was very similar to the one at Shaft #1. The additional effort and costs have
been compensated in full to BAUER by Group Five through V.O. # 3.
4.1.2. Main Site

As above mentioned, the Client requested us to shift with all equipment, accessoreis and tools to the
Main Site and to perform an additional Onshore Recovery Shaft (i.e. Half Moon Shaft). This Site
Instruction was not covert within the scope of the original Contract, but it has been delt with in form of
V.O. #2.
For this purpose we have re-calculated our unit prices based on experiance values gained during the
performance of the Shaft #1 at Sea Side. Our newly offered BoQ with estimated quantities of linear
meteres to be drilled through various soil/ rock layers at various depths, has been based on the
original Summary of UCS results from Main Site (please refer to table below) and the respective
Borehole logs.
However, the encountered drilling conditions on the Secant Wall Piles of the Half Moon Shaft have
not reflected the above mentioned rock strength at all. Quite the oposit, we have encountered extreme
rock hardnes of Fresh Gneiss, with drilling speeds of max 0,12 m to 0,25 m / h. For this purpose, we
have collected as much as possible our own samples, taken out of the drilling bucket of respective
piles. All rock samples have been properly labeld, sorted according to pile number and recovery depth
and send to the University of Mines and Technology, Tarkwa, Ghana for UCS testing.
Below please find the tabular results obtained.
The effords of taking smples from the piling works of the Half Moon Shaft and testing them in a
independent facility have resulted with proof of rock hardness in this area, ranging from ~ 90 Mpa to
192,92 Mpa.
The above mentioned resulted with a performance duration for the Half Moon Shaft and the 23 Secant
Piles + 4 Reaction Piles = total 27 pile nos. from 11.03.2016 till 19.05.2016 = 60 working days = 0,45
pile/day. Nevertheless, despite the slow drilling progress due to extreame rock hardness, it has proven
on KIPP site and conviced everybody, that BAUER is capable of drilling efficiently this very high UCS
values.
The presented quantity measurement, including required back-up documentation, as per BAUER
internal QA/QC standards, was accepted by Group Five. Full payment in accordance with re-
measured conditions of the offered BoQ for actual quantities performed has been recived.
We continued on the Main Site with V.O. # 4 – Additional Foundation Piles for the Fire Water Tank,
after completion of Shaft # 2 at Sea Side and some backfilling activities by Group Five due to previous
over-excavation at the required working platform area on 15.07.2016, with the below shown lay-out
of the piles.
Based on the experiance of the geology encountered during the performance of the Half Moon Shaft
and the visible rock surface and inclination of the rock (please refer to picture below) seen during the
open excavation in this area (please refer to picture below) and the consequently required backfilling
for our working platform, the design opinions of Group Five's and BAUER's design department in
SOB, about the required depth of the piles, have been quite different.
On the end, the decision has been made that if only week (W) to Moderatly Strong (MS) rock up to
31,25 Mpa is encountered during the drilling, the foundation piles should be drilled to final design
depth of ~ -16,00 m from working platform level. In case, that during the drilling in a depth below minus
10,00 m from existing working platform level rock layers of Strong (S = 75 Mpa) or Very Strong (VS =
150 Mpa) gneiss have been encountered, the finishing criteria for the final depth of such piles would
be a socketing in that rock layer of min. 0,50 m.
The total nos. 29 foundation piles varied based on above mentioned completin criteria with depths
from -11,05 m to -16,35 m and have been completed in a period from 15.07. till 12.08.2016. Full
payment in accordance with re-measured conditions of the offered BoQ for actual quantities
performed has been recived.
4.1.3. Offshore Works

Confirmed and varied underground rock elevations, as well as rock strengths by all drilling activities
at Sea Side and Main Site, made the Client aware of the necessity to perform pre-drilling underneath
the seabed in order to recover the MTBM at break-through position, once the underground tunnel of
the Outlet Pit has been completed.
The construction drawings of the KIPP cooling plant showed that the MTBM will have to be recovered
from a depth of ~ -8,00 m below Sea Bed level, which is according to below presented Typical
Geological Cross Section exactly on the border of Very Strong (VS = 150 Mpa) and Extreamly Strong
(ES = >200 Mpa) gneiss, with at least 4,00 m of week (W) to Moderatly Strong (MS) rock above it.
Due to this reason, the originaly planned recovery method envisaged by the divers, to create a crater
around the broken through MTBM, by meanse of dredging and airlifting, could not be applicable in
rock. Group Five, under enormous pressure by the Owner of the Project and given Milestones, urged
BAUER to start with the pre-drilling and rock removal at break-through location immediatelly. It was
mutually agreed to sign at later stage a new local contract for the „Plant Hire Agreement and Offshore
Works“, with BAUER RESOURCES GHANA LTD, as soon as the legal formalities of the take-over
by BST have been completed.
In approx. 375 m distance from the Beach at the Sea Side, Group Five provided a drilling design and
surveyed the JUB at the Outlet Pit location of the MTBM as good as possible, so that we could drill-
out and remove the rock at a field with dimensions of 5,00 m x 20,00 m, based on Grid Lines from:
#1 to #20; with 5 nos. boreholes at each Grid Line, as shown below.
Actual encountered geological conditions during the drilling at Outlet Pit location confirmed basically
the above presented Typical Geological Cross Section. The actual recordings from the Daily
Progess Reports have been shown in a 3 D Sketch of hard rock elevations encountered.
The drilling process and overall performance at the Outfall Pit was excellent, thanks to the pre-
fabricated drilling template and our know-how of offshore works. We managed to complete at each
individual Row at lease 3 – 4 boreholes/ day, including temporary casing installation-/ extraction
works, drilling out of Sand/ Sandy Clay/ Soft – Weathered Rock and Rock material.
However, it was not our drilling speed and Grid Line (Row) completion, which has dictated the
performance progress, but rather the weater/ sea conditions and the possibility to movment/ set-up of
the JUB at next drill position. This situation has been anticipated by BAUER during the tender stage
and different rental rates for Standby situations have been incorporated in our Contract.
Actual starting- and completion dates of the offshore works were as follows:
a) OUTFALL PIT: from 25/09/2016 till 10/12/2016

b) INTAKE PIT: from 13/02/2017 till 27/03/2017
The above mentioned completion date of the Intake Pit has been caused by an Offhire Notification
issued by the Client with Letter ref.: KIPP-G51-BA1-LET-019, due to continuous bad weater
conditions. In the subregion of West Africa, specially along the Gulf of Guinea and the Atlantic Ocean,
the rain season accompanied with strong winds and high swells (waves) lasts from midd of February
till end of May. Under this circumstances and the fact, that we have been paid rent from the Client on
a daily basis, even during stand-by situations, made this decission of his logical.
4.2. Maintenance, Brakdowns and Wear & Tear

Drilling of hard to extream hard rock has his price. On the KIPP Project is was reflected in frequent
maintenance, serious damages and breakdowns, as well as extensive wear & tear.
4.2.1. Maintenance
In order to allow for an unhindered performance, we had to mobilize additional accessories and tools
(please refer to 2.2 above). This import has made our work performance and simultaneous
mantenance of equipment, accessories and tools even trough a double shift performance possible.
The following maintenance intervals have been kept:
 On daily basis: Eingine Oil check and re-fill if required

Hydraulic Oil check and re-fill if required
Greasing of swivel, rope pully, casing connections etc.
Change of RSM or WS39 inserts if required
Welding of tools and accessories if required
 Weekly/ running hours: Change of Filters, Sealings, Plugs, Connections if required

Chaines, Hooks, Steel Ropes, Shakels
Temporary Casings, Starters, Pilots
Gear Box (KDK), Turntable and Kellys
 During Standby Time: Kelly bar small repair, KDK inside driving shell replacement
Change of Main winch or Axiliary winch rops
Main Service of BG, incl. oil and filter change
Hard facing of Tools
4.2.2. Emmergency Repairs and Breakdowns

Most of the breakdowns and emmergency repairs have been delt with immediately and were related
to the Kelly bars, KDK driving shells and bodies/ holders of the drilling buckets.
4.2.3. Wear & Tear

Appart from the above mentioned Kelly bars, KDK driving shells and bodies/ holders of the drilling
tools, the biggest consumption during drilling trough such hard rock layers is of course caused to the
Round Shaft Chisels (RCS). Below please find as an example the Analysis of consumed Chisels in
different Rock Layers at the Sea Side – SHAFT No. 1
For more details about subject Analysis, please refer to ANNEX 4
5. Quality Assurance and Quality Control (QA/QC)

To perform all our contracted works on the KIPP project with a high quality standard and in accordance
with the Clients and BAUER hous-intern guidelines, a QA/QC Plan has been submitted, stipulating
the required work procedures, execution methods, material to be used and required inspections/ tests
to be done.
5.1. Quality Assurance

The quality assurance has been achieved by:
 Survey and checking of guide wall location prior to construction.

 Control verticality of pile bore during excavation.
 Control and veryfication of drilled final depth by measuring tape.
 Cleaning of pile toe before installation of reinforcement cage.
 Use of Tremie Pipe concreting method.
 Concrete mix with sufficient strength and workability parameters has been fixed during a trial
mix period before starting the work.
 All relevant data have been recorded in Pile Drilling Records and Pile Concreting Records
for every pile (see below).
5.2. Quality Control

The quality control has been ensured by:
 Continuous control of verticality during drilling.

 Inspection of bore by the Engineer and approval for concreting.
 Slump tests at the pile location have been done prior to pouring of each concrete delivery.
 Strength tests have been performed in accordance with appropriate standards. A set of four
samples has been taken from a single batch when for each 100 cubic meters of concrete.
The samples have been tested by the Client.
6. Annex
Annex 1 - Photo Documentation
Annex 2 – Summary Tables of Performed Piles
Annex 3 – Summary Tables of Rental Days and Spare Part Consumption
Annex 4 – Summary Table of Drilling Time & Chisel Consumption – Shaft No. 1
Annex 1
Photo Documentation
View of KIPP Project
Casting of Guide Walls at Sea Side – Shaft No. 1 location
Completed Secant Pile Wall of Shaft No. 1
Secant Pile Wall construction at Sea Side – Shaft No. 2 location
Completed Additional Onshore Recovery Shaft – Half Moon Shaft at Main Site
Break-through of the MTBM through the Half Moon Shaft
Typical Rock sample of Moderately Strong Gneiss
Maintenance/ Repair of drilling tools
Drilling Template with Safety Fence and Walk Way
Towing out of Jack-up Barge (JUB) with Tug Boat to Offshore Location
Arriving at Offshore Location – Outlet Pit
Offshore Drilling for JUB at Outlet Pit Location
Annex 2
Summary Table of Performed Piles
Project: KPONE INDEPENDENT POWER PLANT
Cost Center: 03A4030060000
Site: TEMA, GHANA
Contractor: GROUP FIVE CIVIL ENGINEERING (Pty) Ltd
TOTAL SUMMARY OF PILES PERFORMEC FOR THE CONSTRUCTION OF SECANT PILE WALL FOR 2 MTBM SHAFTS; INCLUDING VARIATION ORDERS
SHAFT No: 1 - Sea Side Incl. Variation
Type of Diameter Upper Level of Pile Toe Level Cut Off Level Upper Level of Rock Drilling HW Gneiss Rock Drilling MW Gneiss Concrete Vol. **
Pile (Nº) Pile Type Date Completed Concreted Lenght (m) Pile Depth (m) Status
Reinforcement (mm) Guide-Wall (m) (m) (m) Concrete * (m) (m) (m) (m3)
1,6 Primary - 28.12.15 1180/1060 2,95 -15,90 2,95 2,95 18,85 18,85 11,00 7,85 22,68 Performed
1,5 Secondary C 16.01.16 1180/1060 2,95 -15,90 2,95 2,95 18,85 18,85 11,00 7,85 22,68 Performed
1,9 Secondary A 17.01.16 1180/1060 2,95 -15,90 2,95 2,95 18,85 18,85 11,00 7,85 22,68 Performed
1,3 Secondary B 08.02.16 1180/1060 2,95 -15,90 2,95 2,95 18,85 18,85 11,00 7,85 22,68 Performed
1-W Pre-drilling - 16.02.16 1180/1060 2,95 -13,05 - - - 16,00 11,00 5,00 - Performed
1-N Pre-drilling - 17.02.16 1180/1061 2,95 -12,05 - - - 15,00 11,00 4,00 - Performed
1-E Pre-drilling - 17.02.16 1180/1063 2,95 -12,45 - - - 15,40 11,00 4,40 - Performed
1-C Pre-drilling - 17.02.16 1180/1062 2,95 -9,65 - - - 12,60 11,00 1,60 - Performed
1-S Pre-drilling - 17.02.16 1180/1064 2,95 -7,35 - - - 10,30 10,30 0,00 - Performed
861,00 516,30 344,70
BAUER Spezialtiefbau GmbH

Site: TEMA, GHANA
VARIATION HALFMOON SHAFT No: 3 - Main Site
Type of Diameter Upper Level of Pile Toe Level Cut Off Level Upper Level of Rock Drilling HW Gneiss Rock Drilling SW - MW Concrete Vol. **
Reinforcement (mm) Guide-Wall (m) (m) (m) Concrete * (m) (m) Gneiss (m) (m3)
3,22 Primary - 11.03.16 1180/1060 -0,35 -16,00 -0,35 -0,35 15,65 15,65 11,00 4,65 18,83 Performed
3,23 Secondary A 20.04.16 1180/1060 -0,35 -18,00 -0,35 -0,35 17,65 17,65 11,00 6,65 21,23 Performed
3,15 Secondary B 26.04.16 1180/1060 -0,35 -16,00 -0,35 -0,35 15,65 15,65 8,50 7,15 18,83 Performed
3,17 Secondary B 26.04.16 1180/1060 -0,35 -16,05 -0,35 -0,35 15,70 15,70 7,00 8,70 18,89 Performed
3,27 Reaction Pile C 16.05.16 1180/1060 -0,85 -16,50 -0,85 -0,85 15,65 15,65 6,00 9,65 18,83 Performed
426,59 201,50 225,09
SHAFT No: 2 - Sea Side
Type of Diameter Upper Level of Pile Toe Level Cut Off Level Upper Level of Rock Drilling HW Gneiss Rock Drilling MW Gneiss Concrete Vol. **
Reinforcement (mm) Guide-Wall (m) (m) (m) Concrete * (m) (m) (m) (m3)
2,12 Primary - 30-05-2016 1180/1060 3,00 -13,40 3,00 3,00 16,40 16,40 11,00 5,40 19,73 Performed

Site: TEMA, GHANA
2,19 Secondary C 07-06-2016 1180/1060 3,00 -13,56 3,00 3,00 16,56 16,56 11,00 5,56 19,92 Performed
2,01 Secondary B 08-06-2016 1180/1060 3,00 -13,25 3,00 3,00 16,25 16,25 11,00 5,25 19,55 Performed
2,13 Secondary A 09-06-2016 1180/1060 3,00 -13,23 3,00 3,00 16,23 16,23 11,00 5,23 19,52 Performed
688,50 462,00 226,50
Variation Order for Fire Water Tank Foundation Piles
Working
Type of Diameter Pile Toe Level Cut Off Level Upper Level of Rock Drilling HW Gneiss Rock Drilling MW Gneiss Rock Drilling SW Rock Drilling Fresh Concrete
Pile (Nº) Pile Type Date Completed Platform Level Concreted Lenght (m) Pile Depth (m) Status
Reinforcement (mm) (m) (m) Concrete * (m) (m) (m) Gneiss (m) Gneiss (m) Vol. ** (m3)
(m)
5,11 Foundation A 18-07-2016 1180/1060 5,79 -10,25 5,79 5,79 16,04 16,04 10,00 2,00 4,04 0,00 17,54 Performed
408,60 273,75 104,40 18,85 11,15

Annex 3
Summary Table of Rental Days and Spare Parts
BAUER Engineering Ghana Ltd • 6 Cotton Street, East Legon, Accra, Ghana • Tel. +233 (0) 302 544 113 Page 31 of 32
KIPP - Offshore Drilling Works
SUMMARY TABEL OF MEASUREMENTS
Cooling System Exit Pit
. , € . , € . , € . , € . , €
Total
Daily Rental Repair/
Shift Activity Re tal rates/shift i EUR € accordi g to Co tract Agree e t Repair/ Spare Part Costs Reference
Cost Spare Part
Day/ Costs
Sunday/
Mobilisation/
mobilisation
Holiday 1st day of 2nd to 7th After 7th day
work- or
repair / repair up to
Sunday/
Holiday
idle/ bad work idle/ bad day of idle/ of idle/ bad
De-
mainte 24 h € Spare Part RSM WS39 Holder € (Daily Report No.)
weather [ . , €] weather bad weather weather
nance [ . , €]
[ . , €] [ . , €] [ . , €]
21.9.2016 x 0 0 , € No. 001

22.9.2016 x 0 0 , € No. 002
23.9.2016 x 0 0 , € No. 003
24.9.2016 x 0 0 , € No. 004
25.9.2016 x 1 . , € , €
26.9.2016 x 1 . , € , € No. 005
27.9.2016 x 1 . , € , € No. 006
28.9.2016 x 1 . , € , € No. 007
29.9.2016 x 1 . , € , € No. 008
30.9.2016 x 1 . , € , € No. 009
1.10.2016 x 1 . , € , € No. 010
2.10.2016 x 1 . , € , €
3.10.2016 x 1 . , € , € No. 011
4.10.2016 x 1 . , € , € No. 012
5.10.2016 x 1 . , € , € No. 013
6.10.2016 x 1 . , € , € No. 014
7.10.2016 x 1 . , € , € No. 015
8.10.2016 x 1 . , € , € No. 016
9.10.2016 x 1 . , € , €
10.10.2016 x 1 . , € , € , € No. 017 BG-Windows
11.10.2016 x 1 . , € , € No. 018
12.10.2016 x 1 . , € , € No. 019
13.10.2016 x 1 . , € , € No. 020
14.10.2016 x 1 . , € , € No. 021
15.10.2016 x 1 . , € , € No. 022
16.10.2016 x 1 . , € , €
17.10.2016 x 1 . , € , € No. 023
18.10.2016 x 1 . , € , € , € No. 024
19.10.2016 x 1 . , € , € No. 025
20.10.2016 x 1 . , € , € , € No. 026
21.10.2016 x 1 . , € , € , € No. 027
22.10.2016 x 1 . , € , € , € No. 028
23.10.2016 x 1 . , € , €
24.10.2016 x 1 . , € , € , € No. 029
25.10.2016 x 1 . , € , € , € No. 030
26.10.2016 x 1 . , € , € , € No. 031
27.10.2016 x 1 . , € , € , € No. 032
28.10.2016 x 1 . , € , € , € No. 033
29.10.2016 x 1 . , € , € , € No. 034
Cooling System Exit Pit
. , € . , € . , € . , € . , €
Total
Cost Spare Part
Day/ Costs
Sunday/
Mobilisation/
mobilisation
Holiday 1st day of 2nd to 7th After 7th day
work- or
Sunday/
Holiday
De-
mainte 24 h € Spare Part RSM WS39 Holder € (Daily Report No.)
nance [ . , €]
[ . , €] [ . , €] [ . , €]
30.10.2016 x 1 . , € , €
31.10.2016 x 1 . , € , € , € No. 035
1.11.2016 x 1 . , € , € , € , € No. 036
2.11.2016 x 1 . , € , € No. 037
3.11.2016 x 1 . , € , € No. 038
4.11.2016 x 1 . , € , € No. 039
5.11.2016 x 1 . , € , € , € No. 040 Start Night Shift
6.11.2016 x 1 . , € , € No. 041
7.11.2016 x 1 . , € , €
8.11.2016 x 1 . , € , € , € No. 042
9.11.2016 x 1 . , € , € No. 043
10.11.2016 x 1 . , € , € , € No. 044
11.11.2016 x 1 . , € , € No. 045
12.11.2016 x 1 . , € , € No. 046
13.11.2016 x 1 . , € , € No. 047
14.11.2016 x 1 . , € , € No. 048
15.11.2016 x 1 . , € , € No. 049
16.11.2016 x 1 . , € , € No. 050
17.11.2016 x 1 . , € , € 396,96 , € No. 051 Fuel Filter + Water Separ
18.11.2016 x 1 . , € 99,24 , € No. 052
19.11.2016 x 1 . , € , € No. 053
20.11.2016 x 1 . , € , € No. 054
21.11.2016 x 1 . , € , € , € , € No. 055
22.11.2016 x 1 . , € , € , € , € No. 056
23.11.2016 x 1 . , € , € , € , € No. 057
24.11.2016 x 1 . , € , € No. 058
25.11.2016 x 1 . , € , € No. 059
26.11.2016 x 1 . , € , € No. 060
27.11.2016 x 1 . , € , € No. 061
28.11.2016 x 1 . , € , € 42,84 , € No. 062
29.11.2016 x 1 . , € , € , € No. 063
30.11.2016 x 1 . , € , € , € , € No. 064
1.12.2016 x 1 . , € , € , € No. 065
2.12.2016 x 1 . , € , € No. 066
3.12.2016 x 1 . , € , € No. 067
4.12.2016 x 1 . , € , € , € , € No. 068
5.12.2016 x 1 . , € , € No. 069
6.12.2016 x 1 . , € , € No. 070 Towing JUB to Harbour
7.12.2016 x 1 . , € , € No. 071 Elections
8.12.2016 x 1 . , € , € No. 072
9.12.2016 x 1 . , € , € No. 073
10.12.2016 x 1 . , € , € No. 074
. , € . , € . , €
Cooling System Intake Pit
. , € . , € . , € . , € . , €
Total
Cost Spare Part
Day/ Costs
Sunday/
Mobilisation/
mobilisation
1st day of 2nd to 7th After 7th day
work- or
Sunday/
Holiday
Holiday
€ €
De-
mainte 24 h Spare Part RSM WS39 Holder (Daily Report No.)
nance [ . , €]
[ . , €] [ . , €] [ . , €]
13.2.2017 x 1 . , € . , € 661,6 . , € No. 001

14.2.2017 x x 1 . , € , € No. 002
15.2.2017 x 1 . , € , € No. 003
16.2.2017 x x 1 . , € , € No. 004
17.2.2017 x 1 . , € , € No. 005
18.2.2017 x 1 . , € , € No. 006
19.2.2017 x 1 . , € , € No. 007
20.2.2017 x 1 . , € , € No. 008
21.2.2017 x 1 . , € 99,24 , € No. 009
22.2.2017 x 1 . , € , € , € , € No. 010
23.2.2017 x 1 . , € , € No. 011
24.2.2017 x 1 . , € , € No. 012
25.2.2017 x 1 . , € , € No. 013
26.2.2017 x 1 . , € , € No. 014
27.2.2017 x 1 . , € , € No. 015
28.2.2017 x 1 . , € 165,40 , € No. 016
1.3.2017 x 1 . , € 132,32 , € No. 017
2.3.2017 x 1 . , € , € , € No. 018
3.3.2017 x 1 . , € , € No. 019
4.3.2017 x 1 . , € , € No. 020
5.3.2017 x x 1 . , € , € No. 021
6.3.2017 x 1 . , € , € No. 022
7.3.2017 x 1 . , € , € No. 023
8.3.2017 x 1 . , € , € No. 024
9.3.2017 x 1 . , € , € No. 025
10.3.2017 x 1 . , € , € No. 026
11.3.2017 x 1 . , € , € No. 027
12.3.2017 x 1 . , € , € No. 028
13.3.2017 x 1 . , € , € No. 029
14.3.2017 x 1 . , € , € No. 030
15.3.2017 x 1 . , € , € No. 031
16.3.2017 x 1 . , € , € No. 032
17.3.2017 x 1 . , € , € No. 033
18.3.2017 x 1 . , € , € No. 034
19.3.2017 x 1 . , € , € No. 035
Cooling System Intake Pit
. , € . , € . , € . , € . , €
Total
Cost Spare Part
Day/ Costs
Sunday/
Mobilisation/
mobilisation
1st day of 2nd to 7th After 7th day
work- or
Sunday/
Holiday
Holiday
€ €
De-
mainte 24 h Spare Part RSM WS39 Holder (Daily Report No.)
nance [ . , €]
[ . , €] [ . , €] [ . , €]
20.3.2017 1 . , € , € No. 036

21.3.2017 1 . , € , € No. 037
22.3.2017 1 . , € , € No. 038
23.3.2017 1 . , € , € No. 039
24.3.2017 x 1 . , € , € No. 040
25.3.2017 x 1 . , € , € No. 041
26.3.2017 x 1 . , € , € No. 042
27.3.2017 , € , € No. 043
28.3.2017 , € , € No. 044
29.3.2017 , € , € No. 045
30.3.2017 , € , € No. 046
31.3.2017 , € , € No. 047
83. , € 3. 8,8 € 8 . 8,8 €

Annex 4
Summary Table of Drilling Time & Chisel

Consumption – SHAFT No. 1
BAUER Engineering Ghana Ltd • 6 Cotton Street, East Legon, Accra, Ghana • Tel. +233 (0) 302 544 113 Page 32 of 32
SUMMARY TABLE OF DRILLING TIME AND CHISEL CONSUMPTION
SEA SIDE - SHAFT No. 1
Soil Investigation Provided

Pile 1.6 Pile 1.10 Pile 1.14 Pile 1.18 Pile 1.4 Pile 1.8 Pile 1.16 Pile 1.12 Pile 1.32 Pile 1.5
Pile Soil Casing Chiesels Chiesels Chiesels Chiesels Chiesels Chiesels Chiesels Chiesels Chiesels Chiesels
2,0
Drilling Drilling Drilling Drilling Drilling Drilling Drilling Drilling Drilling Drilling
Consumed Consumed Consumed Consumed Consumed Consumed Consumed Consumed Consumed Consumed
Duration (h) Duration (h) Duration (h) Duration (h) Duration (h) Duration (h) Duration (h) Duration (h) Duration (h) Duration (h)
(nos.) (nos.) (nos.) (nos.) (nos.) (nos.) (nos.) (nos.) (nos.) (nos.)
1,0
Casing top
+1,00
Empty-Bore
0,0
0,00
-1,0
-2,0
-3,0
-4,0
-5,0
HW Gneiss 2 2 1,5 3 2 3 2 2 1,8 Used Chisels 2 Used Chisels 1,5 5 4,3 Used Chisels 1,2 3 1 3
-6,0
-7,00
-7,0
m below Ground Level
-8,0
-9,0
Pile
18,85
-19,0 -18,0 -17,0 -16,0 -15,0 -14,0 -13,0 -12,0 -11,0 -10,0
4 12 5 14 5 Used Chisels 4,2 Used Chisels 8,8 15 5,9 23 3,3 11 0,8 12
3,5 20 4,5 21
10 24 8 18 5,3 Used Chisels 3,8 Used Chisels 3,7 9 4 19 3 30 0,6 14
MW Gneiss
4,5 24 5,5 27 7 21 12 27 15,9 Used Chisels 6,5 20 7,6 43 5,6 42 7,6 16 6,6 36
Actual Drilling Time (hrs/pile) 10 11,5 23 27 28 16,5 21,6 19,8 15,1 9
Actual Drilling Time in HW Gneiss (0 - 10 MPa) (hrs/pile) 2 1,5 2 2 1,8 2 1,5 4,3 1,2 1
Actual Drilling Time in MW Gneiss (10 - 30 MPa)

8 0 0 0 0 0 0 0 0 1,4
(hrs/pile)
Actual Drilling Time in MW Gneiss (30 - ??? MPa)
0 10 21 25 26,2 14,5 20,1 15,5 13,9 6,6
(hrs/pile)
Actual Drilling Lenght in HW Gneiss (0 - 10 MPa) (m/pile) 11 11 11 11 11 11 11 11 11 11
Actual Drilling Lenght in MW Gneiss (10 - 30 MPa)

7,85 0 0 0 0 0 0 0 0 4
(m/pile)
Drilling
Actual Drilling Lenght in MW Gneiss (30 - ??? MPa)
0 7,85 7,85 7,85 7,85 7,85 7,85 7,85 7,85 3,85
(m/pile)
Drilling Time for the original depth (hrs/pile) 5,5 6 16 15 12,1 10 14 14,2 7,5 2,4
Drilling Time from 0 m to 11 m (hrs/pile) 2 1,5 2 2 1,8 2 1,5 4,3 1,2 1
Drilling Time from 11 m to 15 m (hrs/pile) 3,5 4,5 14 13 10,3 8 12,5 9,9 6,3 1,4
Additional Time to drill from 15 m to 18.85 m (hrs/pile) 4,5 5,5 7 12 15,9 6,5 7,6 5,6 7,6 6,6
RSM for the actual depth (nos.) 46 51 60 61 0 20 72 84 60 65
RSM for Actual Depth in HW Gneiss (0 - 10 MPa) (nos.) 2 3 3 2 0 0 5 0 3 3
RSM for Actual Depth in MW Gneiss (10 - 30 MPa)

44 0 0 0 0 0 0 0 0 26
(nos.)
RSM for Actual Depth in MW Gneiss (30 - ??? MPa)
0 48 57 59 0 20 67 84 57 36
(nos.)
RSM
RSM for the original depth (nos.) 22 24 39 34 0 0 29 42 44 29
RSM from 0 m to 11 m (nos.) 2 3 3 2 0 0 5 0 3 3
RSM from 11 m to 15 m (nos.) 20 21 36 32 0 0 24 42 41 26
Additional RSM from 15 m to 18.85 m (nos.) 24 27 21 27 0 20 43 42 16 36
Piles Performed (nos.) 42
Total Drilling Hours (hrs) 678,7
Drilling Hours for original depth (hrs) 377,9
Drilling Hours in HW Gneiss (0 - 10 MPa) (hrs) 99,2

Drilling Time
Drilling Hours in MW Gneiss (10 - 30 MPa) (hrs) 117,2
Drilling Hours in MW Gneiss (30 - ??? MPa) (hrs) 462,3
Additional Hours to drill additional meters (hrs) 300,8
Actual Drilling Lenght in HW Gneiss (0 - 10 MPa) (m) 462,0
Drilling Length Actual Drilling Lenght in MW Gneiss (10 - 30 MPa) (m) 134,1
Actual Drilling Lenght in MW Gneiss (30 - ??? MPa) (m) 195,7
791,7
Total RSM (nos.) 2380
RSM for the original depth (nos.) 1085
RSM i in HW Gneiss (0 - 10 MPa) (nos.) 165

RSM
RSM in MW Gneiss (10 - 30 MPa) (nos.) 615
RSM in MW Gneiss (30 - ??? MPa) (nos.) 1600
Additional RSM on additional meters (nos.) 1295
Original contract depth (m) 12
Original contract of highly weathered rock depth (HW) -

8
10 MPa (m)
Contract Basis
Original contract of moderately weathered rock depth
4
(MW) - 30 MPa (m)
Contract Performance (hrs/pile) 13,75
Actual Performance in HW Gneiss (0 - 10 MPa) (m/h) 4,66
Actual Performance in MW Gneiss (10 - 30 MPa) (m/h) 1,14
Actual Performance in MW Gneiss (30 - ??? MPa) (m/h) 0,42
Actual RSM in MW Gneiss (0 - 10 MPa) (nos/pile) 3,93
Actual RSM in MW Gneiss (30 - ??? MPa) (nos/pile) 38,10
Actual RSM in MW Gneiss (0 - 10 MPa) (nos/m) 0,36
Actual RSM in MW Gneiss (30 - ??? MPa) (nos/m) 8,18
Actual depth (m) 18,85
Actual of highly weathered rock depth (HW) - 10 MPa

11
(m)
Actual of moderately weathered rock depth (MW) - 10 -

7,85
?? MPa (m)
Performance for our Revised Contract Schedule (sent on

20,05
14/12) (hrs/pile)

2,0
1,0
Casing top
+1,00
Empty-Bore
0,0
0,00
-1,0
-2,0
-3,0
-4,0
-5,0
HW Gneiss 2,5 2 2 2 4,3 3 3,2 3 1,3 2 5,2 5 2 11 2,6 2 4,1 5 2,5 5

-6,0
-7,00
-7,0
-8,0
-9,0
Pile
18,85
-19,0 -18,0 -17,0 -16,0 -15,0 -14,0 -13,0 -12,0 -11,0 -10,0
5 4 5,3 12 2 6
3,4 6 4 50 2,6 20 11,7 27 5,7 13 5,8 15 3 6
4,3 4 2,2 5 1,8 4
MW Gneiss
6,8 13 6,6 30 6,4 10 4,9 10 7,8 48 5,7 31 12 40 4,6 21 6,5 54 6,7 8
Actual Drilling Time (hrs/pile) 18,6 16,1 14,5 11,5 13,1 13,5 25,7 12,9 16,4 12,2
Actual Drilling Time in HW Gneiss (0 - 10 MPa) (hrs/pile) 2,5 2 4,3 3,2 1,3 5,2 2 2,6 4,1 2,5

0 0 3,8 8,3 4 2,6 0 0 0 3
(hrs/pile)
16,1 14,1 6,4 0 7,8 5,7 23,7 10,3 12,3 6,7
(hrs/pile)

0 0 4 7,85 4 4 0 0 0 4
(m/pile)
Drilling
7,85 7,85 3,85 0 3,85 3,85 7,85 7,85 7,85 3,85
(m/pile)
Drilling Time for the original depth (hrs/pile) 11,8 9,5 8,1 6,6 5,3 7,8 13,7 8,3 9,9 5,5
Drilling Time from 0 m to 11 m (hrs/pile) 2,5 2 4,3 3,2 1,3 5,2 2 2,6 4,1 2,5
Drilling Time from 11 m to 15 m (hrs/pile) 9,3 7,5 3,8 3,4 4 2,6 11,7 5,7 5,8 3
Additional Time to drill from 15 m to 18.85 m (hrs/pile) 6,8 6,6 6,4 4,9 7,8 5,7 12 4,6 6,5 6,7

0 0 10 16 50 20 0 0 0 6
(nos.)
21 47 10 0 48 31 67 34 69 8
(nos.)
RSM
RSM from 0 m to 11 m (nos.) 2 2 3 3 2 5 11 2 5 5
RSM from 11 m to 15 m (nos.) 8 17 10 6 50 20 27 13 15 6

Drilling Time
791,7

RSM

8
10 MPa (m)
Contract Basis
4
(MW) - 30 MPa (m)

11
(m)

7,85
?? MPa (m)

20,05
14/12) (hrs/pile)

2,0
1,0
Casing top
+1,00
Empty-Bore
0,0
0,00
-1,0
-2,0
-3,0
-4,0
-5,0
HW Gneiss 1,5 3 3 4 1,3 3 1,5 3 2,2 3 1,8 5 0,9 2 3,1 2 1,6 3 1,9 4
-6,0
-7,00
-7,0
-8,0
-9,0
Pile
18,85
-19,0 -18,0 -17,0 -16,0 -15,0 -14,0 -13,0 -12,0 -11,0 -10,0
3,5 10 4,1 14 22 31 8,2 12 5 18 27,2 100 4,9 14 9,7 23 3,2 12 4,5 11
MW Gneiss
6,4 25 3,7 19 15,2 42 10 24 9,2 34 18,1 86 5,3 40 8,3 60 4,1 32 3,5 19
Actual Drilling Time (hrs/pile) 11,4 10,8 38,5 19,7 16,4 47,1 11,1 21,1 8,9 9,9
Actual Drilling Time in HW Gneiss (0 - 10 MPa) (hrs/pile) 1,5 3 1,3 1,5 2,2 1,8 0,9 3,1 1,6 1,9

3,5 7,8 0 0 0 0 0 0 7,3 8
(hrs/pile)
6,4 0 37,2 18,2 14,2 45,3 10,2 18 0 0
(hrs/pile)

4 7,85 0 0 0 0 0 0 7,85 7,85
(m/pile)
Drilling
3,85 0 7,85 7,85 7,85 7,85 7,85 7,85 0 0
(m/pile)
Drilling Time for the original depth (hrs/pile) 5 7,1 23,3 9,7 7,2 29 5,8 12,8 4,8 6,4
Drilling Time from 0 m to 11 m (hrs/pile) 1,5 3 1,3 1,5 2,2 1,8 0,9 3,1 1,6 1,9
Drilling Time from 11 m to 15 m (hrs/pile) 3,5 4,1 22 8,2 5 27,2 4,9 9,7 3,2 4,5
Additional Time to drill from 15 m to 18.85 m (hrs/pile) 6,4 3,7 15,2 10 9,2 18,1 5,3 8,3 4,1 3,5

10 33 0 0 0 0 0 0 44 30
(nos.)
25 0 73 36 52 186 54 83 0 0
(nos.)
RSM
RSM from 0 m to 11 m (nos.) 3 4 3 3 3 5 2 2 3 4
RSM from 11 m to 15 m (nos.) 10 14 31 12 18 100 14 23 12 11

Drilling Time
791,7

RSM

8
10 MPa (m)
Contract Basis
4
(MW) - 30 MPa (m)

11
(m)

7,85
?? MPa (m)

20,05
14/12) (hrs/pile)

Pile Soil Casing Chiesels Chiesels Chiesels Chiesels Chiesels Drilling Chiesels Drilling Chiesels Drilling Chiesels Drilling Chiesels Drilling Chiesels
2,0
Drilling Drilling Drilling Drilling Drilling

Consumed Consumed Consumed Consumed Consumed Duration Consumed Duration Consumed Duration Consumed Duration Consumed Duration Consumed
Duration (h) Duration (h) Duration (h) Duration (h) Duration (h)
(nos.) (nos.) (nos.) (nos.) (nos.) (h) (nos.) (h) (nos.) (h) (nos.) (h) (nos.) (h) (nos.)
1,0
Casing top
+1,00
Empty-Bore
0,0
0,00
-1,0
-2,0
-3,0
-4,0
-5,0
HW Gneiss 1,8 13 4,7 12 2,8 3 2,3 7 2,4 2 1,1 3 2,5 5 3,6 6 1,8 4 4,2 6
-6,0
-7,00
-7,0
-8,0
-9,0
Pile
18,85
-19,0 -18,0 -17,0 -16,0 -15,0 -14,0 -13,0 -12,0 -11,0 -10,0
2,5 21 6,2 30 2,2 15 2,9 15 2,8 10 5,1 12 2,6 15 4 29 1,5 11 4,5 20
MW Gneiss
3,4 41 4,3 52 4,6 20 4,8 30 3,4 15 3,7 11 2,9 27 6,6 40 4,7 12 6,7 29
Actual Drilling Time (hrs/pile) 7,7 15,2 9,6 10 8,6 9,9 8 14,2 8 15,4
Actual Drilling Time in HW Gneiss (0 - 10 MPa) (hrs/pile) 1,8 4,7 2,8 2,3 2,4 1,1 2,5 3,6 1,8 4,2

5,9 0 6,8 7,7 6,2 8,8 5,5 4 6,2 4,5
(hrs/pile)
0 10,5 0 0 0 0 0 6,6 0 6,7
(hrs/pile)

7,85 0 7,85 7,85 7,85 7,85 7,85 4 7,85 4
(m/pile)
Drilling
0 7,85 0 0 0 0 0 3,85 0 3,85
(m/pile)
Drilling Time for the original depth (hrs/pile) 4,3 10,9 5 5,2 5,2 6,2 5,1 7,6 3,3 8,7
Drilling Time from 0 m to 11 m (hrs/pile) 1,8 4,7 2,8 2,3 2,4 1,1 2,5 3,6 1,8 4,2
Drilling Time from 11 m to 15 m (hrs/pile) 2,5 6,2 2,2 2,9 2,8 5,1 2,6 4 1,5 4,5
Additional Time to drill from 15 m to 18.85 m (hrs/pile) 3,4 4,3 4,6 4,8 3,4 3,7 2,9 6,6 4,7 6,7

62 0 35 45 25 23 42 29 23 20
(nos.)
0 82 0 0 0 0 0 40 0 29
(nos.)
RSM
RSM from 0 m to 11 m (nos.) 13 12 3 7 2 3 5 6 4 6
RSM from 11 m to 15 m (nos.) 21 30 15 15 10 12 15 29 11 20

Drilling Time
791,7

RSM

8
10 MPa (m)
Contract Basis
4
(MW) - 30 MPa (m)

11
(m)

7,85
?? MPa (m)

20,05
14/12) (hrs/pile)

Pile 1.35 Pile 1.27
Pile Soil Casing Drilling Chiesels Drilling Chiesels
2,0
Duration Consumed Duration Consumed

(h) (nos.) (h) (nos.)
1,0
Casing top
+1,00
Empty-Bore
0,0
0,00
-1,0
-2,0
-3,0
-4,0
-5,0
HW Gneiss
2,1 5 2,1 6
-6,0
-7,00
-7,0
-8,0
-9,0
Pile
18,85
-19,0 -18,0 -17,0 -16,0 -15,0 -14,0 -13,0 -12,0 -11,0 -10,0
0,8 10 11,1 73
MW Gneiss
3,1 12 22 104
Pile 1.35 Pile 1.27
Actual Drilling Time (hrs/pile) 6 35,2
Actual Drilling Time in HW Gneiss (0 - 10 MPa) (hrs/pile) 2,1 2,1

3,9 0
(hrs/pile)
0 33,1
(hrs/pile)
Actual Drilling Lenght in HW Gneiss (0 - 10 MPa) (m/pile) 11 11

7,85 0
(m/pile)
Drilling
0 7,85
(m/pile)
Drilling Time for the original depth (hrs/pile) 2,9 13,2
Drilling Time from 0 m to 11 m (hrs/pile) 2,1 2,1
Drilling Time from 11 m to 15 m (hrs/pile) 0,8 11,1
Additional Time to drill from 15 m to 18.85 m (hrs/pile) 3,1 22
RSM for the actual depth (nos.) 27 183
RSM for Actual Depth in HW Gneiss (0 - 10 MPa) (nos.) 5 6

22 0
(nos.)
0 177
(nos.)
RSM
RSM for the original depth (nos.) 15 79
RSM from 0 m to 11 m (nos.) 5 6
RSM from 11 m to 15 m (nos.) 10 73
Additional RSM from 15 m to 18.85 m (nos.) 12 104

Drilling Time
791,7

RSM

8
10 MPa (m)
Contract Basis
4
(MW) - 30 MPa (m)

11
(m)

7,85
?? MPa (m)

20,05
14/12) (hrs/pile)

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PROJECT INFORMATION REPORT FOR

INTERNAL USE OF BAUER FORUM MEMBERS

KAPONE INDEPENDENT POWER PLANT

Construction of Secant Pile Walls for the 2 MTBM Lunch

Sub-Contract Agreements of:

BAUER Engineering Ghana Ltd.

1. Project Details ................................................................................................ 3

Annex 1 - Photo Documentation .......................................................................................... 22

No. Item Details

6 Commencement Date(s): 25th November 2015 – BST Contract 2 MTBM Shafts,

Key Project Components:

2.2. Mobilization / De-mobilization

PROJECT-SPECIFIC QTY EQUIPMENT - DESCRIPTION - ORIGIN

BG28 1 BG28_VAR-I BASE MACHINE incl. lower mast and CW ANG

PROJECT-SPECIFIC QTY EQUIPMENT - DESCRIPTION - EN ORIGIN

20“ Container FCIU 347437- 1 Round Shaft Chissels and Holders DE

PROJECT-SPECIFIC QTY EQUIPMENT - DESCRIPTION - EN ORIGIN

04.05.2016 1 Casing Drive Adaptor DE

PROJECT-SPECIFIC QTY EQUIPMENT - DESCRIPTION - EN ORIGIN

03.03.2016 1 Kelly Bar BK260/394/3/021 DE

3.1. Overall Staff Resources

Name Surname Position Employed on KIPP

4.1. Site Geology Conditions

4.1.1. Sea Side

 Very Week (VW = 0,63 Mpa),

4.1.2. Main Site

Below please find the tabular results obtained.

4.1.3. Offshore Works

a) OUTFALL PIT: from 25/09/2016 till 10/12/2016

4.2. Maintenance, Brakdowns and Wear & Tear

 On daily basis: Eingine Oil check and re-fill if required

 Weekly/ running hours: Change of Filters, Sealings, Plugs, Connections if required

4.2.2. Emmergency Repairs and Breakdowns

4.2.3. Wear & Tear

For more details about subject Analysis, please refer to ANNEX 4

5. Quality Assurance and Quality Control (QA/QC)

5.1. Quality Assurance

 Survey and checking of guide wall location prior to construction.

5.2. Quality Control

 Continuous control of verticality during drilling.

Annex 2 – Summary Tables of Performed Piles

Annex 3 – Summary Tables of Rental Days and Spare Part Consumption

View of KIPP Project

Casting of Guide Walls at Sea Side – Shaft No. 1 location

Completed Secant Pile Wall of Shaft No. 1

Secant Pile Wall construction at Sea Side – Shaft No. 2 location

Break-through of the MTBM through the Half Moon Shaft

Typical Rock sample of Moderately Strong Gneiss

Maintenance/ Repair of drilling tools

Drilling Template with Safety Fence and Walk Way

Arriving at Offshore Location – Outlet Pit

Offshore Drilling for JUB at Outlet Pit Location

Summary Table of Performed Piles

SHAFT No: 1 - Sea Side Incl. Variation

BAUER Spezialtiefbau GmbH

VARIATION HALFMOON SHAFT No: 3 - Main Site

SHAFT No: 2 - Sea Side

BAUER Spezialtiefbau GmbH

Variation Order for Fire Water Tank Foundation Piles

BAUER Spezialtiefbau GmbH