Datasheet For Pressure Controller - Ifb

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ENGINEERING DOCUMENT

Coll. No. Document No. Total Pages:


SHUG-M24PL0008A-A07 - 5 Pages

PENGADAAN 2 UNIT SEPARATOR, 1 UNIT KO DRUM DAN 1 UNIT


SCRUBBER PACKAGE DI SP PUSPA ASRI FIELD JAMBI

DATASHEET FOR PRESSURE CONTROLLER

A 05/04/2024 Issued for Bidding MM WD ER

Prepared Checked Approved Initial Approved


Rev Date Description
PT. BKM PT. PEP
TABEL REVISI

REVISI HALAMAN DESKRIPSI KOMENTAR REVISI/TANGGAPAN


DAFTAR ISI

COVER ........................................................................................................................... 1
TABEL REVISI ........................................................................................................................... 2
DAFTAR ISI ........................................................................................................................... 3
DATASHEET ........................................................................................................................... 4
PENGADAAN 2 UNIT SEPARATOR, 1 UNIT KO DRUM, DAN 1
UNIT SCRUBBER PACKAGE DI SP PUSPA ASRI FIELD
JAMBI
No. Dok. : TBA
DATA SHEET FOR PRESSURE CONTROLLER Rev. : A
Halaman : 4 dari 5
Tag Number : PIC-101 Service : Production Separator
P&ID No. : TBA Equip. / Line No. : V-101
1 Fluid Gas
PROCESS
2 Op. Pressure Operating/ Design Pressure 25 psig 186 psig
CONDITION
3 Op. Temperature Operating/ Design Temperature 95 ºF 145 ºF
4 Function Indicate, Control
5 Case Mfr. Std.
GENERAL 6 Color Mfr. Std.
7 Mounting Yoke-Mounted
8 Enclosure Class IP65
9 Control Modes PI (Proportional-Integral)
10 Controller Action Direct
11 Auto-Man Switch N/A
12 Set Point Adjustable Manual
13 Manual Regulator Mfr. Std.
CONTROLLER
14 Air Supply Mfr. Std.
15 Input Signal Pneumatic
16 Output Signal 3 - 15 psig
17 Position Control Modulating
18 Air Consumption N/A
19 Element Service Gage Pressure
20 Element Type Bourdon
21 Material 316 SS
ELEMENT
22 Range 0-300 psig
23 Set Point 25 psig
24 Process Connection 1/4" NPT
25 Option c/w Filter Regulator, Supply Gage, Output Gage
OTHER 26 Manufacture Fisher
27 Model C1P-2
Notes :
PENGADAAN 2 UNIT SEPARATOR, 1 UNIT KO DRUM, DAN 1
UNIT SCRUBBER PACKAGE DI SP PUSPA ASRI FIELD
JAMBI
No. Dok. : TBA
DATA SHEET FOR PRESSURE CONTROLLER Rev. : A
Halaman : 4 dari 5
Tag Number : PIC-102 Service : Test Separator
P&ID No. : TBA Equip. / Line No. : V-102
1 Fluid Gas
PROCESS
2 Op. Pressure Operating/ Design Pressure 25 psig 186 psig
CONDITION
3 Op. Temperature Operating/ Design Temperature 95 ºF 145 ºF
4 Function Indicate, Control
5 Case Mfr. Std.
GENERAL 6 Color Mfr. Std.
7 Mounting Yoke-Mounted
8 Enclosure Class IP65
9 Control Modes PI (Proportional-Integral)
10 Controller Action Direct
11 Auto-Man Switch N/A
12 Set Point Adjustable Manual
13 Manual Regulator Mfr. Std.
CONTROLLER
14 Air Supply Mfr. Std.
15 Input Signal Pneumatic
16 Output Signal 3 - 15 psig
17 Position Control Modulating
18 Air Consumption N/A
19 Element Service Gage Pressure
20 Element Type Bourdon
21 Material 316 SS
ELEMENT
22 Range 0-300 psig
23 Set Point 25 psig
24 Process Connection 1/4" NPT
25 Option c/w Filter Regulator, Supply Gage, Output Gage
OTHER 26 Manufacture Fisher
27 Model C1P-2
Notes :
Product Bulletin
C1 Controllers and Transmitters 34.3:C1
D103291X012 November 2019

Fisher™ C1 Pneumatic Controllers and


Transmitters
Fisher C1 controllers and transmitters continue the
tradition of durable and dependable Fisher pressure
instrumentation while addressing air/gas consumption
concerns. The C1 is used wherever durable and
dependable pressure instrumentation is required. The
use of this product in demanding applications, such as
those found in chemical process, gas, and oil
production industries, demonstrates its versatility. The
C1 can reduce steady-state air/gas consumption to as
little as 1/10th that of previous products.

C1 controllers compare sensed process pressure (or


differential pressure) with an operator-adjusted set
point, and send a pneumatic signal to an adjacent
control element that maintains the process pressure at
or near the set point value. C1 transmitters sense
process variables and send out a pneumatic signal,
usually to an indicating or recording device that
directly indicates the process measurement.
FISHER C1 PNEUMATIC CONTROLLER
Unless otherwise noted, all NACE references are to YOKE-MOUNTED ON CONTROL VALVE ACTUATOR
NACE MR0175 / ISO15156 & NACE MR0103. W9263-1

n Sour Service Capability—Materials are available for


applications handling sour process fluids. These
constructions comply with the metallurgical
Features requirements of NACE MR0175 / ISO15156 & NACE
MR0103. Environmental restrictions may apply.
n Wide Range of Sensing Elements—A Bourdon tube is
available for high pressures or bellows for vacuum n Mounting Versatility—Install the case on a panel,
and low pressures. Either kind of sensing element wall or pipestand, as well as directly on the control
can be installed in the case with the controller or valve actuator.
transmitter. Two interchangeable ranges of output
bellows and gauges also are available. n Reduced Maintenance Costs—A spring-out cleaning
wire, shown in figure 4, provides for in-service
n Reduced Air/Gas Consumption—The C1 pneumatic cleaning of the relay orifice.
controller is an energy efficient choice, helping to
improve profits and uptime. Steady-state n Proportional-Only, Proportional-Plus-Reset, and
consumption rate is less than the 6 scfh Differential Gap Configurable—The C1 controller
requirement set for the oil and gas industry by the can be configured to provide various modes of
US Environmental Protection Agency (New Source control.
Performance Standards Subpart OOOO,
EPA‐HQ‐QAR‐2010-0505). (Features continued on page 3)

www.Fisher.com
Product Bulletin
34.3:C1 C1 Controllers and Transmitters
November 2019 D103291X012

Specifications
Available Configurations Supply and Output Pressure Gauge Ranges
See table 1 See table 5

Input Signal Proportional Band Adjustment


Pressure For Proportional-Only Controllers: Full output
Type: J Gauge pressure, J vacuum, J compound pressure change adjustable from J 2% to 100% of the
pressure, or J differential pressure of a liquid or gas sensing element range for 0.2 to 1.0 bar (3 to 15 psig)
Limits: See table 2 or 3 or J 4% to 100% of the sensing element range for 0.4
to 2.0 bar (6 to 30 psig)
Output Signal For Proportional-Plus-Reset Controllers: Full output
Proportional or Proportional-Plus-Reset Controllers pressure change adjustable from J 3% to 100% of the
and Transmitters: J 0.2 to 1.0 bar (3 to 15 psig) or sensing element range for 0.2 to 1.0 bar (3 to 15
J 0.4 to 2.0 bar (6 to 30 psig) pneumatic pressure psig), or J 6% to 100% of the sensing element range
signal for 0.4 to 2.0 bar (6 to 30 psig)
Differential Gap Controllers: J 0 and 1.4 bar
(0 and 20 psig) or J 0 and 2.4 bar (0 and 35 psig) Differential Gap Adjustment
pneumatic pressure signal For Differential Gap Controllers: Full output pressure
Action: Control action is field reversible between change adjustable from 15% to 100% of sensing
J direct (increasing sensed pressure produces element range
increasing output signal) and J reverse (increasing
sensed pressure produces decreasing output signal). Reset Adjustment
Supply Pressure Requirements(1) For Proportional-Plus-Reset Controllers: Adjustable
from 0.01 to 74 minutes per repeat (100 to 0.01
See table 4 repeats per minute)
Supply Pressure Medium
Zero Adjustment (Transmitters Only)
Air or Natural Gas
Continuously adjustable to position span of less than
Supply medium must be clean, dry, and noncorrosive 100% anywhere within the sensing element range
and meet the requirements of ISA Standard 7.0.01 or
ISO 8573-1. Span Adjustment (Transmitters Only)
A maximum 40 micrometer particle size in the air Full output pressure change adjustable from 6 to
system is acceptable. Further filtration down to 5 100% of process sensing element range
micrometer particle size is recommended. Lubricant
content is not to exceed 1 ppm weight (w/w) or Performance
volume (v/v) basis. Condensation in the air supply
should be minimized Repeatability: 0.5% of sensing element range
Dead Band (Except Differential Gap Controllers(4)):
Steady-State Air Consumption(2)(3) 0.1% of sensing element range
Typical Frequency Response at 100% Proportional
0.2 to 1.0 bar (3 to 15 psig): 0.08 normal m3/hour Band:
(3 scfh) Output to Actuator: 0.7 Hz and 110 degree phase shift
0.4 to 2.0 bar (6 to 30 psig): 0.12 normal m3/hour with 1850 cm3 (113 inches3) volume actuator at
(4.5 scfh) mid-stroke
Output to Positioner Bellows: 9 Hz and 130 degree
Supply and Output Connections phase shift with 0.2 to 1.0 bar (3 to 15 psig) output to
1/4 NPT internal 33 cm3 ( 2 inches3 ) bellows
-continued-

2
Product Bulletin
C1 Controllers and Transmitters 34.3:C1
D103291X012 November 2019

Specifications (continued)
Ambient Operating Temperature Limits(1) Hazardous Area Classification
J Standard Construction: -40 to 71_C (-40 to 160_F) Complies with the requirements of ATEX Group II
J High Temperature Construction: -18 to 104_C Category 2 Gas and Dust
(0 to 220_F)
Ex h IIC Tx Gb
Anti-reset windup (differential pressure relief) and
Ex h IIIC Tx Db
process pressure gauge options are only available in
the standard construction
Maximum surface temperature (Tx) depends on
operating conditions
Typical Ambient Temperature Operating Influence
Proportional Control only: ±3.0% of output span for Gas: T4, T5, T6
each 28_C (50_F) change in temperature between Dust: T85...T104
-40 and 71_C (-40 and 160_F) for a controller set at
100% proportional band Meets Customs Union technical regulation TP TC
Reset Control only: ±2.0% of output span for each 012/2011 for Groups II/III Category 2 equipment
28_C (50_F) change in temperature between -40 and II Gb c T*X
71_C (-40 and 160_F) for a controller set at 100% III Db c T*X
proportional band
Transmitters only: ±3.0% of output span for each
28_C (50_F) change in temperature between -40 and
Construction Materials
71_C (-40 and 160_F) for a transmitter set at 100%
span See tables 2, 3, and 6

Housing
Approximate Weight
Designed to NEMA 3 (Weatherproof) and IEC 529
IP54 Specifications 8.2 kg (18 pounds)
NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 - Process Instrument Terminology.
1. The pressure and temperature limits in this document, and any applicable standard or code limitation should not be exceeded.
2. Normal m3/hr: normal cubic meters per hour (m3/hr, 0_C and 1.01325 bar, absolute). Scfh: standard cubic feet per hour (ft3/hr, 60_F and 14.7 psig).
3. To convert from air flow rate to natural gas flow rate multiply by 1.29.
4. An adjustable differential gap (differential gap controllers) is equivalent to an adjustable deadband.

Table 1. Available Configurations


AVAILABLE CONFIGURATIONS
Pressure
DESCRIPTION(1)
Bourdon Tube Sensing Element Bellows Sensing Element
(Gauge Pressure Only) Gauge Pressure Differential Pressure
Proportional controller
C1D
Proportional-plus-reset Without anti-reset windup
controller With anti-reset windup C1P C1B ---
Differential-gap controller ---
Transmitter C1D
1. See figure 4 and 5 for construction details.

Features (continued) n Easy, More Accurate Adjustments—Make pressure


set point, proportional band, and reset changes
with simple dial-knob controls that help to assure
n Field Reversible—Switch action from direct to positive settings.
reverse or vice versa without additional parts. As
illustrated in figure 3, transfer the reversing block to n Sensitive Response—Area ratio of large relay
the opposite side of the flapper, invert the diaphragm to small relay diaphragm permits small
proportional band assembly and change the nozzle pressure changes to induce much greater
feedback bellows tubing connections. output pressure changes.

3
Product Bulletin
34.3:C1 C1 Controllers and Transmitters
November 2019 D103291X012

Table 2. Bourdon Tube Pressure Ranges and Materials


MAXIMUM ALLOWABLE STATIC PRESSURE LIMITS(2)
PRESSURE RANGES(1)
Standard With Optional Travel Stop(3) MATERIAL(4)
Bar Psig Bar Psig Bar Psig
0 to 2.0 0 to 30 2.0 30 3.3 48
0 to 4.0 0 to 60 4.0 60 6.6 96
0 to 7.0 0 to 100 7.0 100 11 160
0 to 14 0 to 200 14 200 19 280
0 to 20 0 to 300 20 300 29 420
0 to 40 0 to 600 40 600 50 720
0 to 70 0 to 1000 70 1000 83 1200 316 Stainless Steel
0 to 100 0 to 1500 100 1500 115 1650
0 to 200 0 to 3000 200 3000 230 3300
0 to 350 0 to 5000 350 5000 380 5500
0 to 550 0 to 8000 550 8000 550 8000
0 to 700 0 to 10,000 700 10,000 700 10,000
1. Range marked on Bourdon tube may be in kPa (1 bar = 100 kPa).
2. Bourdon tube may be pressured to limit shown without permanent zero shift.
3. With travel stop set at 110% of the range.
4. Bourdon tubes are also available in NACE compliant material. Contact your Emerson sales office for additional information.

Table 3. Bellows Pressure Ranges and Materials


MAXIMUM ALLOWABLE
STATIC PRESSURE LIMITS(1)
PRESSURE RANGES Stainless Steel
Brass Construction
Construction
Bar Psig Bar Psig
0 to 150 mbar (0 to 60 inch wc) 1.4 20 --- ---
Vacuum 0 to 340 mbar (0 to 10 inch Hg) 2.8 40 --- ---
0 to 1.0 bar (0 to 30 inch Hg) 2.8 40 6.9 100
75 mbar vac. to 75 mbar (30 inch wc vac. to 30 inch wc) 1.4 20 6.9 100
Compound
500 mbar vac. to 500 mbar (15 inch Hg vac. to 7.5 psig) 2.8 40 6.9 100
pressure
1.0 bar vac. to 1.0 bar (30 inch Hg vac. to 15 psig) 2.8 40 --- ---
Gauge 0 to 150 mbar (0 to 60 inch wc) 1.4 20 --- ---
pressure 0 to 250 mbar(2) (0 to 100 inch wc) 1.4 20 --- ---
0 to 350 mbar(3) (0 to 140 inch wc) 2.8 40 --- ---
0 to 0.35 bar (0 to 5 psig) 2.8 40 --- ---
Positive 0 to 0.5 bar (0 to 7.5 psig) 2.8 40 --- ---
pressure
0 to 0.7 bar (0 to 10 psig) 2.8 40 --- ---
0 to 1.0 bar (0 to 15 psig) 2.8 40 6.9 100
0 to 1.4 bar (0 to 20 psig) 2.8 40 --- ---
0 to 2.0 bar (0 to 30 psig) 2.8 40 6.9 100
0 to 200 mbar (0 to 80 inch wc) 1.4 20 --- ---
0 to 0.7 bar (0 to 10 psi) 2.8 40 --- ---
Differential pressure(4)
0 to 1.4 bar (0 to 20 psi) 2.8 40 --- ---
0 to 2.0 bar (0 to 30 psi) --- --- 6.9 100
1. Bellows may be pressured to limit shown without permanent zero shift.
2. C1B transmitter only.
3. Except C1B transmitter.
4. The overrange limit for these sensing elements is a differential pressure equal to the maximum allowable static pressure limit.

Table 4. Supply Pressure Data


Normal Operating Supply Maximum Allowable Supply Pressure To Prevent
Output Signal
Pressure(1) Internal Part Damage(2)
0.2 to 1.0 or 0 and 1.4 (differential gap) 1.4 2.8
Bar
0.4 to 2.0 or 0 and 2.4 (differential gap) 2.4 2.8
3 to 15 or 0 and 20 (differential gap) 20 40
Psig
6 to 30 or 0 and 35 (differential gap) 35 40
1. If this pressure is exceeded, control may be impaired.
2. If this pressure is exceeded, damage to the controller may result.

4
Product Bulletin
C1 Controllers and Transmitters 34.3:C1
D103291X012 November 2019

Table 5. Supply and Output Pressure Gauge Ranges


0.2 to 1.0 Bar (3 to 15 Psig) or 0.4 to 2.0 Bar (6 to 30 Psig) or
Gauge Scale
0 and 1.4 Bar (0 and 20 Psig) Output 0 and 2.4 Bar (0 and 35 Psig) Output
0 to 30 psig 0 to 60 psig
Single 0 to 2 kg/cm2 0 to 4 kg/cm2
0 to 200 kPa 0 to 400 kPa
Dual 0 to 30 psig/0 to 200 kPa 0 to 60 psig/0 to 400 kPa
Triple 0 to 30 psig/0 to 2 kg/cm2/0 to 2 bar 0 to 60 psig/0 to 4 kg/cm2/0 to 4 bar

Table 6. Construction Materials


Part Material
In contact with Bourdon tube Stainless steel or NACE compliant N04400 nickel alloy(1)
process Sensing bellows Brass or stainless steel
Pressure block Stainless steel or NACE compliant stainless steel(1)
Control tubing (from pressure block to sensing element
Stainless steel or NACE compliant stainless steel(1)
and to optional process pressure gauge)
In contact with All other interior tubing Stainless steel
operating Copper (with or without PVC plastic lining), stainless steel, or
medium Exterior tubing
synthetic rubber
Exterior fittings Brass or stainless steel
Nozzle and reversing block Zinc/stainless steel
Relay springs and spring plate Steel
Relay diaphragms Nitrile/nylon (standard) or polyacrylate/nylon (high-temperature)
Other metal relay parts, proportional bellows,
Aluminum/stainless steel
and exhaust/reset bellows
Reset valve assembly and differential relief valve if used Zinc/steel/ceramic
O-rings Nitrile (standard) or fluorocarbon (high-temperature)
Gaskets Chloroprene (standard) or silicone (high-temperature)
Other Case and adjustment dial Aluminum
Cover Aluminum, except glass for gauge windows
Flapper Stainless steel
Control link N04400 nickel alloy and/or stainless steel
Flexure and pressure/ setting adjustment assemblies Aluminum/steel/stainless steel/plastic
Calibration adjustor Zinc
O-rings Nitrile
1. NACE materials compliant with the latest versions of NACE MR0175/ISO 15156 and MR0103.

Principle of Operation Steady-state sensed process pressure holds the


Bourdon tube steady in relation to the nozzle. This
The pressure connections to the controller depend allows pressure to escape between the nozzle and
upon the type of pressure sensing, gauge or beam-flapper assembly at the same rate it bleeds
differential. Gauge pressure controllers use either a through the orifice.
Bourdon tube or bellows as the sensing element.
Differential pressure controllers use two bellows to
sense differential pressure.
A change in the process pressure moves the beam and
The key to C1 controller operation is the pressure- flapper with respect to the nozzle by either expanding
balanced relay with its yoked double-diaphragm or contracting the Bourdon tube arc. An increasing
assembly, shown in figure 1 or 2. process pressure with direct action (or decreasing
pressure with reverse action) produces a
The relay is connected so that supply pressure bleeds nozzle-flapper restriction that increases the loading on
through the fixed orifice before escaping through the the large relay diaphragm. This causes the relay valve
nozzle. The nozzle pressure registers on the large relay to close at the exhaust end and to open at the inlet
diaphragm, and loading pressure (controller output) end. Additional supply pressure flows through the
on the small relay diaphragm. relay chamber to increase the loading pressure on the

5
Product Bulletin
34.3:C1 C1 Controllers and Transmitters
November 2019 D103291X012

Figure 1. Schematic of Reverse-Acting Proportional-Only and Proportional-Plus-Reset Controllers


CONSTANT SUPPLY INLET END OF
PRESSURE RELAY VALVE
SMALL DIAPHRAGM
LARGE DIAPHRAGM PRESSURE-SETTING KNOB
EXHAUST
RESTRICTION PRESSURE SETTING DIAL
EXHAUST END OF RELAY
RESET
BOURDON TUBE RESET BELLOWS BELLOWS
PROPORTIONAL
BAND ADJUSTMENT
FIXED KNOB
NOZZLE
PIVOT

TO FINAL
CONTROL
VENT
ELEMENT
BEAM AND
FLAPPER CANTILEVER
PROPORTIONAL SPRING
BELLOWS PROPORTIONAL
BELLOWS RESET
VALVE
SENSED
PRESSURE
PROPORTIONAL-ONLY CONTROLLER PROPORTIONAL-PLUS-RESET CONTROLLER

SENSED PRESSURE OUTPUT PRESSURE NOZZLE PRESSURE RESET PRESSURE


GE23696
GE34724-A
E1062

control valve actuator. A decreasing process pressure cantilever spring. The spring rate of the cantilever
with direct action (or increasing pressure with reverse spring increases as its length shortens, allowing less
action) produces a nozzle-flapper opening that bleeds motion to be transferred from the bellows to the beam
off pressure on the large relay diaphragm. This causes and flapper for a given change in output pressure.
the relay valve inlet to close and the exhaust to open,
thus exhausting loading pressure from the actuator.
Proportional-Plus-Reset Controllers
Additionally, all proportional-plus-reset C1 controllers
Proportional-Only Controllers have a two-way reset restriction valve that channels
proportional pressure into a reset bellows to oppose
The controller output pressure change feeds back to the proportional bellows action. The action of this
the proportional bellows, countering the pressure reset pressure occurs on a delayed basis. The reset
change in the nozzle and equalizing the relay valve can be adjusted to vary the time of delay.
diaphragm pressure differential. The relay valve
maintains a new loading pressure according to the
change in sensed pressure.
Anti-Reset Windup
If the proportional band adjustment is at its maximum C1 controllers with anti-reset windup have an
setting, the cantilever spring in the proportional band adjustable and reversible differential relief valve to
assembly has a low spring rate, allowing more provide anti-reset windup. As shown in figure 2, the
feedback motion to be transferred from the proportional pressure registers rapidly on the spring
proportional bellows for a change in output pressure. side of the relief valve diaphragm as well as in the
As the effective length of the cantilever is reduced, its proportional bellows. Reset pressure registers slowly
spring rate increases, causing less feedback motion on the opposite side of the relief valve diaphragm. As
from proportional bellows. Setting the proportional long as controller output pressure changes are slow
band knob to its maximum results in a proportional enough for normal proportional and reset action, the
band of 100%. The lower the proportional band relief valve spring keeps the relief valve diaphragm
adjustment, the shorter the effective length of the from opening. However, a large or rapid decrease in

6
Product Bulletin
C1 Controllers and Transmitters 34.3:C1
D103291X012 November 2019

Figure 2. Schematic of Reverse-Acting Proportional-Plus-Reset Controller with Anti-Reset Windup


CONSTANT SUPPLY DIFFERENTIAL
PRESSURE RELIEF VALVE

PRESSURE-SETTING
KNOB
EXHAUST RESTRICTION PRESSURE
SETTING DIAL

RESET BELLOWS
PROPORTIONAL
BAND ADJUSTMENT
KNOB

TO FINAL
CONTROL
ELEMENT

CANTILEVER
SPRING RESET
PROPORTIONAL VALVE
BELLOWS

SENSED PRESSURE

SENSED PRESSURE OUTPUT PRESSURE NOZZLE PRESSURE RESET PRESSURE


GE23697-A
GE34724-A
E1063-1

controller output pressure causes the relay to rapidly This construction causes the controller output to
exhaust loading pressure from the control element, switch from full supply pressure to zero pressure or
and also from the proportional system and spring side vice versa. The difference between the process
of the relief diaphragm. If this decrease on the spring pressure when the controller output switches to zero
side of the diaphragm is greater than the relief valve and the process pressure when the controller switches
spring setting, the diaphragm will move off the relief to maximum is the differential gap. Adjusting the
valve orifice and permit the reset pressure on the proportional band adjustment adjusts the width of the
opposite side of the relief valve diaphragm to bleed gap; adjusting the set point positions the gap within
rapidly into the proportional system. The anti-reset the process pressure range.
windup action also can be reversed to relieve with an
increasing proportional pressure.
Transmitters
Differential Gap Controllers Action of a pneumatic transmitter is similar to that of a
proportional-only controller. Since the output pressure
In C1 differential gap controllers, feedback pressure of the transmitter has no effect on the process
does not counteract the change in flapper position. pressure, transmitter output pressure is a proportional
Instead, the output pressure is piped to the bellows measure of the process pressure. The proportional
located on the side of the beam and flapper opposite band adjustment determines the span of the
the nozzle. Feedback pressure now reinforces the transmitter and the pressure setting mechanism
flapper movement by the sensed pressure change. determines the zero of the transmitter.

7
Product Bulletin
34.3:C1 C1 Controllers and Transmitters
November 2019 D103291X012

Figure 3. Conversion from Reverse to Direct Action or Proportional to Differential Gap

PROPORTIONAL PROPORTIONAL
TUBING TUBING
RELAY TUBING RELAY TUBING
REVERSING BLOCK/ BELLOWS
NOZZLE
PROPORTIONAL
BAND ASSEMBLY
DIRECT ACTING
POSITION
FLAPPER/SCREW FLAPPER/SCREW
REVERSING BELLOWS
ACTING PROPORTIONAL
POSITION BAND ASSEMBLY
REVERSING BLOCK/NOZZLE

REVERSE ACTING DIRECT ACTING


TO CHANGE ACTION OF THE CONTROLLER, REPOSITION THE PROPORTIONAL TUBING,
REVERSING BLOCK/NOZZLE AND PROPORTIONAL BAND ASSEMBLY AS SHOWN ABOVE

PROPORTIONAL-ONLY CONTROLLER OR TRANSMITTER


GE28263-B

PROPORTIONAL TUBING PROPORTIONAL TUBING

RELAY TUBING RELAY TUBING

REVERSING BLOCK
BELLOWS PROPORTIONAL
BAND ASSEMBLY
DIRECT ACTING
POSITION

FLAPPER/SCREW FLAPPER/SCREW

REVERSE ACTING BELLOWS


POSITION PROPORTIONAL BAND
ASSEMBLY
REVERSING BLOCK

REVERSE ACTING DIRECT ACTING


DIFFERENTIAL-GAP CONTROLLER
GE34724-B

Construction Features Low-Pressure Precision


Bellows sensing constructions provide better accuracy
in low-pressure, vacuum, or compound ranges. Two
sensing bellows are used where an important variable
Rugged Service Capability is the difference between two sensed pressures.

The case and cover are made of weather resistant, Conversion From Proportional To
die-cast aluminum. Stainless steel tubing and fitting
materials provide the capability for operation in Differential Gap Control
ammonia and similar corrosive service conditions. The C1 controller can be configured to provide
Optional materials for relay diaphragms and other soft differential gap (on-off control) rather than
parts permit operation at ambient temperatures up to proportional control. The proportional bellows is
93_C (200_F). connected so that feedback pressure pushes the beam

8
Product Bulletin
C1 Controllers and Transmitters 34.3:C1
D103291X012 November 2019

Figure 4. Fisher C1 Constructions


PRESSURE BLOCK RELAY SPRING-OUT
AND TUBING ORIFICE CLEANING WIRE PRESSURE ADJUSTMENT
DESIGN MINIMIZES
BACKLASH FOR MORE
POSITIVE SETTINGS

PROPORTIONAL
BAND ASSEMBLY

PROPORTIONAL
BAND ASSEMBLY KNOB

REVERSING VENTED PROPORTIONAL


BLOCK BELLOWS BELLOWS

REVERSE-ACTING CONTROLLER
HIGH-VISIBILITY PROPORTIONAL
DIAL ON RESET VALVE

PROPORTIONAL
BELLOWS

PROPORTIONAL
BAND ASSEMBLY

PROPORTIONAL
BAND ASSEMBLY
KNOB

RESET
GE28280-B REVERSE-ACTING CONTROLLER BELLOWS ANTI-RESET WINDUP
GE28281-B
GE31718-A PROPORTIONAL-PLUS-RESET ASSEMBLY DETAIL
E1056

and flapper in the same direction as caused by the Reverse/Direct Conversion


sensed pressure change. This reinforcement
completely opens the relay valve either to full supply Switching the action from reverse to direct or vice
pressure or to full exhaust, allowing no in-between versa is done by moving the reversing block and
throttling. To change from a proportional to a feedback bellows connection and inverting the
differential gap controller, or vice versa, just reverse proportional band assembly as shown in figure 3.
the tubing connection on the mounting base and
invert the proportional band assembly, as shown in
figure 3.

9
Product Bulletin
34.3:C1 C1 Controllers and Transmitters
November 2019 D103291X012

The differential relief valve has a range of 0.14 to 0.4


Figure 5. Bellows Details
bar (2 to 7 psig) and, unless ordered otherwise, is set
SENSING BELLOWS by the factory to relieve at a 0.3 bar (5 psi) difference
BELLOWS SPRING between proportional and reset pressures.

Manual Backup
As shown in figure 6, a Fisher 670 or 671
panel-mounted loading regulator with changeover
valve permits switching to an alternate loading
pressure, if a C1 controller experiences supply pressure
failure or other malfunction.

Figure 6. Schematic of Manual Backup Changeover


Hookup
CONTROLLER ALTERNATE LOADING
LOADING PRESSURE GAUGE
PRESSURE GAUGE
670 OR 671
GE34727-B MANUAL LOADER
E1057
WITH THREE-WAY
BELLOWS DETAILS CHANGEOVER VALVE
LOADING PRESSURE
OUTPUT FROM ALTERNATE
HIGH-PRESSURE SENSING BELLOWS CONTROLLER LOADING
LOW-PRESSURE PRESSURE
SENSING BELLOWS SOURCE
A2111-2
TO ACTUATOR AND VALVE

Continuous Indication of Process


Pressure
Replacing the supply pressure gauge on a pressure
controller or transmitter by a process pressure gauge
permits indicating process pressure in one of the
ranges shown in table 7. To obtain a supply pressure
indication, install a gauge on the supply regulator. The
process pressure gauge must be specially ordered and
comes with brass trim standard in all ranges and
stainless steel trim optional in some ranges. Adding a
process pressure gauge in the field also requires a
GE35157
E1058
special control pressure block. A process pressure
gauge cannot be added to controllers or transmitters
that use a differential bellows for sensing pressure.

Table 7. Optional Process Pressure Gauges


Anti-Reset Windup Sensing Element Gauge Range(1)
0 to 30 psig(2)
The anti-reset windup capability of C1 controllers 0 to 60 psig
0 to 160 psig
provides quick equalization of reset and proportional Bourdon tube Positive pressure
0 to 300 psig(2)
pressures. This capability reduces overshoot and the
0 to 600 psig
time required for a system to return to the pressure 0 to 1000 psig
setting after large changes in sensed pressure. This Bellows Positive pressure 0 to 30 psig(2)
feature is useful when slow reset and broad 1. Consult your Emerson sales office for gauges in other units.
proportional band settings are used. 2. Also available in stainless steel trim.

10
Product Bulletin
C1 Controllers and Transmitters 34.3:C1
D103291X012 November 2019

Bourdon Tube Protection Figure 7. Typical Yoke Mounting


All Bourdon tube constructions are available with one
or both of the following protective devices:

n Barrier Protector for Corrosive or Clogging Process


Fluids—A sealed and fluid-filled barrier (described in
Fisher product bulletin 39:025, D200057X012) may
be installed between the process and the Bourdon FISHER 657
ACTUATOR
tube. The barrier fluid transmits sensed pressure on
a one-to-one basis into the Bourdon tube. FISHER
67 FILTER
REGULATOR
n Travel Stop for Bourdon Tube—The stop limits
Bourdon tube overtravel when momentary surges
in the sensed pressure exceed the Bourdon tube
rating. Although it does not permit accurate control
or transmission of a pressure higher than the upper
C1
range limit listed in table 2, this stop does permit CONTROLLER
Bourdon tube overpressuring to the maximum
static pressure shown in table 2 without damage.
GE33947-A
E1086

Installation 2. Composition, pressure, and temperature of


measured variable(s).
A C1 controller or transmitter normally comes installed
on a final control element or indicating device or
equipped for separate surface or pipestand mounting. 3. Ambient temperature
Usually, a control valve with just a controller or
transmitter and one supply regulator has the
controller/transmitter and regulator yoke-mounted on 4. Pressure in process vessel (if closed)
opposite sides of the actuator as shown in figure 7.
Nipple mounting of the supply regulator (if desired) is
available. Specify such mounting if the opposite yoke 5. Type number, orientation, and other applicable
boss of an actuator will be occupied by a positioner. descriptions of control or indicating device(s).

Install the controller or transmitter so that the vent


points down. Figure 8 illustrates the vent location, the
location of all case connections, dimensions, and
mounting information. Construction
Refer to the Specifications and the Construction
Features sections. Review the description for each
specification, construction feature, and in the
referenced tables. Specify the desired selection
Ordering Information whenever there is a choice.

Application Always specify the complete type number of the C1


controller or transmitter, direct or reverse action,
When ordering, specify: supply pressure regulator, and other desired
equipment. On controllers with anti-reset windup,
1. Type of service, such as pressure reduction or specify whether the differential relief valve is to relieve
pressure relief, throttling or differential gap. with falling or rising output.

11
Product Bulletin
34.3:C1 C1 Controllers and Transmitters
November 2019 D103291X012

Figure 8. Dimensions
180.8
(7.12)

23.1
(0.91)
241.3
(9.50)

CASE TAPPED 37.6


1/4 NPT (1.48)
FOR VENT 238.1
15.9 60.3 DIA
(9.38) DETAIL OF PROPORTIONAL-PLUS-RESET
(0.62) (2.38)
CONTROLLER WITH ANTI-RESET
WINDUP RELIEF VALVE
RIGHT SIDE VIEW SHOWING
PIPESTAND MOUNTING FRONT VIEW

29.4 63.5 63.5


(1.16) 1/4 NPT (2.50) (2.50)
1/4 NPT 215.9
1/4 NPT
(8.50)

65.8 50.8
6.35 (2.59) (2.00) 218.9
(0.25)
50.8 (8.62)
DIA
(2.00)
SCREWS 23.1 23.1 14.3 R
(0.97) (0.97) (0.56)
79.4
(3.12) 69.1 1/4 NPT PANEL CUTOUT DIMENSIONS
142.7 122.2 (2.72) FOR PANEL MOUNTING
(5.62) (4.81)
FLUSH PANEL 122.2
MOUNTING (4.81)
SURFACE MOUNTING
mm
LEFT SIDE VIEW BACK VIEW (INCH)
E1053

Neither Emerson, Emerson Automation Solutions, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance
of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
Fisher is a mark owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co. Emerson Automation Solutions,
Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not
to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are
governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such
products at any time without notice.
Emerson Automation Solutions
Marshalltown, Iowa 50158 USA
Sorocaba, 18087 Brazil
Cernay, 68700 France
Dubai, United Arab Emirates
Singapore 128461 Singapore

www.Fisher.com

E
122008, 2019 Fisher Controls International LLC. All rights reserved.

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