Jack Stand for HD785-5 Front & Rear (Cross Type)

SWL Required
Operating Weight 66,930 Kg
Weight Distribution - empty :
Front (Wf) 47% 31,460 Kg
Rear (Wr) 53% 35,470 Kg
Load max for 1 side (Lmax) Wr /2 17,735 Kg
SWL Required (1,2 ~ 1,5) Lmax 26,603 Kg

SWL Design
Material Plate 15 mm
Plate thickness 1 (s) -effective 15 mm
Plate thickness 2 (t) -effective 15 mm
Plate Width 1 (b) -effective 560 mm
Plate Width 2 (d) -effective 280 mm
Cross section area (A)
dt + s(b-t) 12,375 mm2
(MH page 194)
Moment Inertia (I) td3 + s3(b-t) 27,593,281.25 mm4
(MH page 194) 12
Radius of Gyration (k) I/A 47.22 mm
Column Length (L) 1,220 mm
Effective Length Factor (K) both end hinged 1
Slenderness ratio (KL/k) KL/k 25.84
Modulus Elasticity (E) (ASM Table E1) 207,000 Mpa
Yield Point (sy) (ASM Table E1) 252 Mpa
Cc (2p2 E / sy) 127
Safety Factor (sf) 5 + 3(KL/k) - (KL/k) 3
1.74
(AISC formula for KL/k < Cc) 3 8Cc 8Cc3
Average allowable compressive unit stress (s) [1 - (KL/k)2] . sy 141.70 MPa
(AISC formula for KL/k < Cc) 2Cc 2
sf
Weld quality (Wq) 0.70
Fatique Factor (ff) Life 3 years and for next 3 years 0.70
859,240.38 N
SWL Design s . A . Wq . ff
87,678 Kg
SWL Design
Safety Factor (sf) 3.30
SWL Required

MINIMUM STANDARD SAFETY FACTOR FOR JACK STAND CONSTRUCTION = 3

 Column Bases
Workshop floor stress (f'c) 40.00 MPa
Bearing pressure (pb)
0,25 f'c 10.00 MPa
(DWS table 2 page 3.3-1)
Minimum base plate area (Ab-min) SWL/pb 2,660.25 mm2
Base plate width (D) 560 mm
Base plate length (B) 560 mm
Base plate area (Ab) 313600 mm2
d 270 mm
b 560 mm
m 1/2(D-0,95d) 151.75 mm
n 1/2(B-0,8b) 56 mm
Bending stress (s) 0,75 sy 189 MPa
Base plate thickness (tb) m (3pb/s) 60.5 mm

Referrence :
~ Applied Strength of Materials (ASM), Parken Jensen C, Second Edition, Mc Graw Hill Co, 1980
~ Design of Welded Structures (DWS), Omer W. Blodgett, James F.Lincoln Arc Welding Fondation, 1972
~ Machinery's Handbook (MH), 24 Edition, Erick Oberg, Industrial Press Inc, New York, 1992
~ Leong Huat Hand Book (LHH), Leong Huat Hardware PTE LTD
~ Weld Design (WD), Harry D, Churcill, Prentioce Hall Inc, 1949
~ Caterpillar Performance handbook, Edition 26
 Jack Stand for HD465-5 Front & Rear
SWL Required
Operating Weight 41,100 Kg
Weight Distribution - empty :
Front (Wf) 47% 19,155 Kg
Rear (Wr) 53% 21,945 Kg
Load max for 1 side (Lmax) Wr /2 10,973 Kg
SWL Required (1,2 ~ 1,5) Lmax 16,459 Kg

SWL Design
Material Plate 15 mm
Plate thickness 1 (s) -effective 15 mm
Plate thickness 2 (t) -effective 15 mm
Plate Width 1 (b) -effective 45 mm
Plate Width 2 (d) -effective 200 mm
Cross section area (A)
2dt + 2bs 7,350 mm2
(MH page 194)
Moment Inertia (I) 2(td3 + bs3) 20,025,312.50 mm4
12
Radius of Gyration (k) I/A 52.20 mm
Column Length (L) 620 mm
Effective Length Factor (K) both end hinged 1
Slenderness ratio (KL/k) KL/k 11.88
Modulus Elasticity (E) (ASM Table E1) 207,000 Mpa
Yield Point (sy) (ASM Table E1) 252 Mpa
Cc (2p E / sy)
2
127
Safety Factor (sf) 5 + 3(KL/k) - (KL/k) 3
1.70
(AISC formula for KL/k < Cc) 3 8Cc 8Cc3
Average allowable compressive unit stress (s) [1 - (KL/k)2] . sy 147.45 MPa
(AISC formula for KL/k < Cc) 2Cc 2
sf
Weld quality (Wq) 0.70
Fatique Factor (ff) Life 3 years and for next 3 years 0.70
531,055.95 N
SWL Design s . A . Wq . ff 54,189 Kg
SWL Design
Safety Factor (sf) 3.29
SWL Required

MINIMUM STANDARD SAFETY FACTOR FOR JACK STAND CONSTRUCTION = 3

 Column Bases
Workshop floor stress (f'c) 40.00 MPa
Bearing pressure (pb)
0,25 f'c 10.00 MPa
(DWS table 2 page 3.3-1)
Minimum base plate area (Ab-min) SWL/pb 1,645.88 mm2
Base plate width (D) 260 mm
Base plate length (B) 330 mm
Base plate area (Ab) 85800 mm2
d 200 mm
b 330 mm
m 1/2(D-0,95d) 35 mm
n 1/2(B-0,8b) 33 mm
Bending stress (s) 0,75 sy 189 MPa
Base plate thickness (tb) m (3pb/s) 13.9 mm

Referrence :
~ Applied Strength of Materials (ASM), Parken Jensen C, Second Edition, Mc Graw Hill Co, 1980
~ Design of Welded Structures (DWS), Omer W. Blodgett, James F.Lincoln Arc Welding Fondation, 1972
~ Machinery's Handbook (MH), 24 Edition, Erick Oberg, Industrial Press Inc, New York, 1992
~ Leong Huat Hand Book (LHH), Leong Huat Hardware PTE LTD
~ Weld Design (WD), Harry D, Churcill, Prentioce Hall Inc, 1949
~ Caterpillar Performance handbook, Edition 26
 Jack Stand for HD785-5 Front & Rear (BOX Type)
SWL Required
Operating Weight 66,930 Kg
Weight Distribution - empty :
Front (Wf) 47% 31,460 Kg
Rear (Wr) 53% 35,470 Kg
Load max for 1 side (Lmax) Wr /2 17,735 Kg
SWL Required (1,2 ~ 1,5) Lmax 26,603 Kg

SWL Design
Material Plate 15 mm
Plate thickness 1 (s) -effective 15 mm
Plate Width 1 (b) -effective 250 mm
Cross section area (A)
2bs 7,500 mm2
(MH page 194)
Moment Inertia (I) 2.sb3 39,062,500.00 mm4
12
Radius of Gyration (k) I/A 72.17 mm
Column Length (L) 900 mm
Effective Length Factor (K) both end hinged 1
Slenderness ratio (KL/k) KL/k 12.47
Modulus Elasticity (E) (ASM Table E1) 207,000 Mpa
Yield Point (sy) (ASM Table E1) 252 Mpa
Cc (2p2 E / sy) 127
Safety Factor (sf) 5 + 3(KL/k) - (KL/k) 3
1.70
(AISC formula for KL/k < Cc) 3 8Cc 8Cc3
Average allowable compressive unit stress (s) [1 - (KL/k)2] . sy 147.24 MPa
(AISC formula for KL/k < Cc) 2Cc 2
sf
Weld quality (Wq) 0.70
Fatique Factor (ff) Life 3 years and for next 3 years 0.70
541,101.11 N
SWL Design s . A . Wq . ff 55,214 Kg
SWL Design
Safety Factor (sf) 2.08
SWL Required

MINIMUM STANDARD SAFETY FACTOR FOR JACK STAND CONSTRUCTION = 3

 Column Bases
Workshop floor stress (f'c) 40.00 MPa
Bearing pressure (pb)
0,25 f'c 10.00 MPa
(DWS table 2 page 3.3-1)
Minimum base plate area (Ab-min) SWL/pb 2,660.25 mm2
Base plate width (D) 330 mm
Base plate length (B) 400 mm
Base plate area (Ab) 132000 mm2
d 250 mm
b 330 mm
m 1/2(D-0,95d) 46.25 mm
n 1/2(B-0,8b) 68 mm
Bending stress (s) 0,75 sy 189 MPa
Base plate thickness (tb) m (3pb/s) 18.4 mm

Referrence :
~ Applied Strength of Materials (ASM), Parken Jensen C, Second Edition, Mc Graw Hill Co, 1980
~ Design of Welded Structures (DWS), Omer W. Blodgett, James F.Lincoln Arc Welding Fondation, 1972
~ Machinery's Handbook (MH), 24 Edition, Erick Oberg, Industrial Press Inc, New York, 1992
~ Leong Huat Hand Book (LHH), Leong Huat Hardware PTE LTD
~ Weld Design (WD), Harry D, Churcill, Prentioce Hall Inc, 1949
~ Caterpillar Performance handbook, Edition 26