PACKAGE SUBSTATION

BIOSCO

www.sudhirpower.com

The right way for your

Electrical Distribution Network
 SUDHIR
POWERING THE NATION

GENERATION DISTRIBUTION ELECTRIFICATION

S udhir is a name synonymous with Power. It stands tall in the Indian Power Sector, providing complete
turnkey Electrical solu ons from GENERATION DISTRIBUTION to ELECTRIFICATION. An industry leader in
the field of se ng up Diesel based Cap ve Power plants upto 40MW having its corporate office in
Gurugram. The company has a wide blue-chip customer base and operates through mul ple manufacturing
facili es across India and focuses on Diesel & Gas Generators, HT & LT Switchboards, Transformers, Packaged
Substa on & Turnkey EPC Contracts.

The product line includes the widest range of Diesel Gensets 7.5-3000 kVA with a fuel op on of Gas, complete
range of HT 11kV & 33kV Panels, LT Switchboards, Oil & Dry Type Transformers, Packaged Substa on & Turnkey
EPC contracts covering electrical and mechanical service of Genera on, Distribu on & Internal Electrifica on.
Five ultra modern state of the art manufacturing plants strategically located in Silvassa, Jammu, Manesar help
serve over 100,000 customer.

SUDHIR AT A GLANCE LEADERS GET TOGETHER... SCHNEIDER-SUDHIR

Sudhir - A legacy of over 4 decades. Sudhir Under licence from Schneider Electric,
France manufacturers BIOSCO- Packaged Sub
A Complete Power Solu on Company.
Sta on (PSS).
One of India’s largest Genset manufacturing BIOSCO design conforming to IEC 62271-202.
company with over 50,000 MW installa on
base. Factory built Packaged Sub Sta on (PSS) for
Five state of the art manufacturing plants, at outdoor applica ons.
Manesar, Silvassa, & three at Jammu.
Manufactured at Sudhir, Manesar Plant, with
23 Pan India offices covering all major best manufacturing prac ces.
metros and ci es for sales & service.
A Co-branded product covering the best of
24 X 7 customer assistance helpline to products:
provide prompt service support. - Schneider Electric - LV & MV products.
- Sudhir - Transformers, LV panels & Metal
Housing

SUBSTATION RANGE UPTO 33KV

The Guiding System,
the new way to build The Schneider-Sudhir MV/LV prefabricated substa on is a part of a
electrical systems comprehensive offer of products with consistent design. The PSS is a co-branded
product offer covering the best of products from Schneider Electric & Sudhir.
BIOSCO design comes from Schneider Electric, France. All LT & MV electrical distribu on products come from
Schneider Electric, India. The Transformer, LT panels & Housing are products from Sudhir. All these products have
been designed to operate together to ensure electrical, mechanical and communica on compa bility.

Synergy of Schneider-Sudhir are op mized and efficient: be er con nuity of supply, enhanced safety for people
and equipment, guaranteed up-gradability, effec ve monitoring and control. Combined with know - how and
crea vity, the Guiding System ensures op mum installa ons that are dependable, up-gradable and compliant
with standards.
...together a unique concept to meet every customer requirements
PSS manufacturing range 100 kVA to 3000 kVA
LV Switch Board
Enerpact and Simpact
MV Switchboard
Compact NS
Rated Voltage: upto 24 kv Masterpact & Simpact
Rated Current: Masterpact and
Loop : 630 A Compact NS
Transformer protecton 200 A upto 630 A
Short- me withtand current: upto 25kA - 1s

MV Switchgear: LV Switchboard
Ringmains Units Rated Voltage: 440 v
FBX Incomer: upto 5000 A Circuit Breaker
Feeders: max, upto 10 nos. of 250 A MCCB
or 7 nos. of 400 A MCCB or 5 nos.
of 630 A MCCB

TRANSFORMER
Oil Type Transformer TRANSFORMER
Dry type Cast Resin Transformer
Ra ng upto 3MVA
Dry type VPI Transformer
Rated MV Voltage:
Upto 33 kv

OPTIONAL EQUIPMENT
OLTC - On load tap changer Remote Control of MV switches
+5% to - 15% in steps of 1.25% Monitoring of fault passage
LV metering Remote monitoring interface
MV metering (load, alarms, events)
APFC panel Fault passage indicator
Remote interface
 Characteris cs of Outdoor
Package Substa ons

Normal Opera ng
Ambient temperature Upto 40 c
Condi ons
Standard color RAL 1001(Cream)
Outdoor opera on Yes
Compartmentalised design Yes
Type of ven la on Natural
Degree of standard protec on MV & LV Compartment IP 54
Transformer Compartment IP 34
Electrical characteris cs
Rated voltage(KV) 12/17.5 24
Rated insula on kv rms 50Hz 1 min 28/38 50 BIOSCO substa ons have succesfully
Level kv impulse, 1.2/50 75/95 125 passes internal arching with-stand
Rated frequency 50 test for 20kA 1s.
Switch connec on to MV network
Rated Current (A) 630
Access to the MV & LV compartment
Short me withstand current kA - 1s 25
provided through a double door
Peak withstand current kA - peak 62.5
arrangement.
Transformer protected by circuit breaker L o u ve rs d e s i g n e d fo r n at u ra l
Rated current (A) 200/360 ven la on ra o and thermal class
Breaking capacity (A) Transformer off-load 16 K10.
Cable off-load 30
Roof designed to support load upto
Short me withstand current
(KA 1s) Circuit breaker 25 250kg/m.2
Peak withstand current Spaciously designed to have
(KA peak) Circuit breaker 62.5
adequate clearance.
Immersed transformer Degree of protec on for MV/LV
Rated power (KV) 100 to 2500 compartment is IP54 & for
Rated secondary voltage (V) 440 transformer compartment IP34.
Vector Group Dyn 11
Tapping range (%) 5 insteps of 2.5% LV inter-connec on made AI/CU
Compliance with standards IEC 439-1; BS EN 601439 part1: busbars.
IEC 947-1 and 947-2
Internal earthing with 50x6mm
Metering devices (LV & MV) Yes (op onal)
Aluminium or 25x2mm copper
busbars.

Factory- built MV/LV Substa on assemblies meet users needs with

respect to reliability, safety, overall quality, me-saving and
appropriateness for the local surroundings (clima c condi ons,
opera ng mode, architectual requirements..)
2mm thick painted Gl enclosure mounted on a hot dip galvanized 4mm
thick Gl base.
Par ons between compartments with 2mm thick GI sheet.
Gasket/S ffners provided as required.
Internal ligh ng facility provided.

Remote Terminal Unit: MV/LV Prefabricated substa on

Easergy T200 Galvanized Steel
Faulty Passage Indicator: Transformer Protec on
Easergy Flair Over current + Earth fault
Winding temperature indicator (WTI)
Remote Monitoring Interface: Oil temperature indicator (OTI)
Easergy W200
 A well proved Schneider Electric Design
General Installa on & Civil Work Layout

The table below gives footprints dimensions for each enclosure.

kVA A1 A2 B1 B2*
Upto 500 3100 1550 2200 700*
Upto 1000 3300 2000 2400 700*
Upto 2500 4500 2400 3000 700*
*Recommended Plinth (Concrete)

Package substa ons are delivered in a protec ve cover or op onal packed for sea transport. They are fi ed with a
li ing beam. Package substa on dimensions allow 20-feet open top container transport. Units are delivered fully
equipped, only the concrete founda on slab and external cable connec on are required on site. Commissioning and
opera ng instruc on are provided with each substa on.

SMART PSS with DAS compa bility

Smart PSS with Data acquisi on systems include Wi FI/Bluetooth access for remote/local Configura on with Cyber
Security Compliance. It also offers Web Accessibility for remote maintenance & PLC programming facility for self
healing, giving Complete controlling & monitoring from remote loca on.

VALUE OFFER CUSTOMER BENEFITS

Smart PSS
Opened Communica on
Powerful
Protocol : Mul ple op ons IEC101/104, DNP3, A concentrate of innova on dedicated to
Modbus, IEC 61850(#) customer performance by overcoming
Ports: 3 Ethernet, 1 Serial, 1 USB, 1 PT100, Wi-FI challenges e.g. quality, accuracy, smart grid
Peer to peer and redundant communica on
readiness, reduc on of cost of opera ons.
Flexible comm. medias (Eth, RS232, 3G, 4G, USB…)
An up to date communica on for customer
Local Wi-Fi connec on for operator
future proof systems with open protocol.
Open IEC61131-3 PLC for Network Automa on :
Sec onalizer, Self healing grid

FRTU Simplified maintenance Simple

(Feeder remote terminal unit)
Local & remote access via embedded web apps A modern solu on en rely designed to make
Wi-Fi access for laptop smart phone and tablet easier the installa on. RTU configura on/
Local and remote so ware update maintenance on Wi-Fi with closed door of PSS.

Secure connec vity

Secure
Compliance to the Cyber Security standards (IEEE
P1686, IEC62351) : RBAC, Secure protocol To secure all control and data acquisi on for
Radius server and IPsec services the opera on of customer electric system.

(as slave)
Large IO Capability Scalability
32 DIs, 16 DOs, 4 AIs, 2 general purpose DIs To support future expandability with add-on
Expandability: Supports up to 16 addi onal boards modules.
 HOSPITALS

HOTELS

INFRASTRUCTURE

SCHOOL &
UNIVERSITY

REAL ESTATE

UTILITIES

OTHERS

Sudhir Power Limited

Corporate Office : Plot no.1, Sector-34, EHTP, Gurugram-122001 (Haryana),Tel.: +91-124-4168000(30 Lines) Fax: +91-124-4168010
E-mail : [email protected], Website: www.sudhirpower.com
Marketing Office : 507, International Trade Tower, Nehru Place, New Delhi - 110019 Tel : 91-11-41508000 (10 Lines)

Plant 1 : Plot No.8, 9 & 10, Survey No. 144/1/2/1/2 & 144/1/2/10, Athal Industrial Estate, Village - Athal, Post: Naroli, Silvassa 396230
Plant 2 : Plot No. 444/1/4, Masat Industrial Area, Masat-Silvassa, Dadra & Nagar Haveli - 396230

Toll Free No : 1800 102 7475

Regional Offices :

AHMEDABAD CHANDIGARH JAIPUR MUMBAI

1A &1B, Safal Prelude, Opp. SPIPA SCO 281, First Floor, 403, Shalimar Complex, S6-4A, 6th Floor, Pinnacle
B/h Ashwaraj Bunglows, Sector 32-D, Chandigarh - 160045 Church Road, Opp. M I Road, Business Park, Shanti Nagar,
Corporate Road, Prahladnagar, Ph: 0172-4640416-18 Jaipur - 302001 Mahakali Caves Road,
Ahmedabad - 380015 [email protected] Ph: 0141-2371045 Near Nelco, Andheri (E),
[email protected] [email protected] Mumbai - 400093
[email protected]

Branch Offices: Alwar | Amritsar | Bikaner | Jalandhar | Jammu | Jodhpur | Karnal | Ludhiana | Silvassa |
Srinagar | Surat | Udaipur | Vadodara