Formula Technical Manual Ed. 10 18 (Rev 04)
Formula Technical Manual Ed. 10 18 (Rev 04)
Formula Technical Manual Ed. 10 18 (Rev 04)
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CONTENTS
Section 1
1.1 GENERAL DESCRIPTION (Ed.10/18)
Manufacturer identification
Main features of the machine
Table of treatments/models
Safety philosophy
Symbols on the machine
Forclean test procedure
Nurce call
Applied standards
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Section 2
2.1 INSTALLATION AND DISASSEMBLY (Ed.07/16)
Unpacking the machine
Installation, electrical and hydraulic connection
Installing the ultrafilterson on Formula Therapy models
Installing the object tray
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Section 3
3.1 HYDRAULIC SYSTEM- Non Therapy Models (Ed.07/16)
Hydraulic circuit legends
Hydraulic circuit non Therapy Models (from REV.20)
Hydraulic circuit non Therapy Models (from REV.25)
Hydraulic circuit Formula “EASY”options
Modification for positive pressure filling of the powder bicarbonate cartridge (without pressure
switches)
Modification for positive pressure filling of the powder bicarbonate cartridge (with pressure
switches)
Modification for dialysate out probe for Kt/V measerement (Formula Plus and Formula 2000
Plus Models)
Modification for 3-way EV2 (EV2 kit) solenoid valve (Formula and Formula Therapy Models )
Modification for reinforced hydraulic circuit KIT (Formula and Therapy all Models)
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Section 4
4.1 LAYOUT OF BOARD (Ed.05/11)
Analog board (Analogica)
CPU board
CPU Therapy board
DFM board (Formula Therapy)
Hematic board (Ematica)
Additional Pressure Transducers board (HFR Evolution)
Addictional Pressure Transducers 30 psi (HFR Evolution)
Dual Driver Sonceboz
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PHF board
SPI Interface
Formula Plus board
Formula Plus biofeedback board
Section 5
5.1 TROUBLESHOOTING (Ed.02/09)
5.5.1 ERROR CODES UP TO REV. 5.8-33 (NON THERAPY MODEL) AND 6.0-57 (THERAPY
MODEL) (Ed.05/11)
5.5.2 ERROR CODES FROM REV. 5.8-57 (NON THERAPY MODEL) AND 6.0-77 (THERAPY
MODEL) (Ed.05/11)
5.5.2.1 Errors electrical tests(Ed.05/11)
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Section 6
6.1 SCHEDULED MAINTENANCE (Ed.05/11)
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MANUFACTURER IDENTIFICATION
COMPANY NAME
CERTIFICATIONS
formula bears the CE mark in compliance with the European Directive 93/42/EEC of 14 June
1993 regarding Medical Devices.
Notifying body: TÜV SÜD Product Service - Munich (D), number 0123.
MANUFACTURER RESPONSIBILITY
The manufacturer is liable for the safety, reliability and correct operation of formula® only if the
electrical and hydraulic systems in the dialysis room are in compliance with local laws, if the
machine is used according to the instructions in the user manual and if installation and any other
maintenance work is carried out by Post Sales Personnel or authorised technical staff.
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The basic model, formula is equipped with a single pump and can be used to carry out standard
dialysis treatments (double needle haemodialysis) and emergency treatments (single needle
haemodialysis).
In comparison to the basic model, formula 2000 is equipped with a second pump for infusion in the
hemodiafiltration treatments and some sensors necessary for monitoring the infusion circuit.
formula plus/ formula 2000 plus are “enriched” with innovative and advanced sensors
(conductivity sensor, haematocrit measuring sensor, heart rate meter, ultrafilter recognition sensor,
sphygmomanometer) able to control the progress of dialysis and its dose, monitor the patient and
prevent any complications from arising.
formula Therapy introduces, based on the formula 2000 plus, a double filtration of the dialysis
solution, in order to produce a replacement solution in on-line hemodiafiltration treatments.
The formula dialysis system is able to operate in different treatment modes, subdivided according to
the preparation of the dialysis solution and to extracorporeal circulation and the treatment of infusion
solutions.
As regards the extracorporeal circulation system and the management of infusion solutions:
• Double Needle Hemodialysis
• Single Needle Hemodialysis with single pump (SNsp)
• Sequential hemodialysis with isolated ultrafiltration
• Haemodiafiltration (HDF) with scale accessory
• Haemodialysis with extracorporeal circulation with single needle/double pump (SNsp)
• Haemodiafiltration with endogenous ultrafiltrate reinfusion (HFR)
• On-line haemodiafiltration with the infusion of dialysis fluid (PHF PRE, PHF POST, HDF PRE,
HDF POST, MID-HDF).
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TABLE OF TREATMENTS/MODELS
X indicates that the treatment shown at the start of the row can be carried out using the model/version
indicated at the top of the column.
Additionally formula is manufactured into a configuration specifically suited for use in the home
environment as the display, keyboard and flow regulators can be positioned at various heights from the
floor with variable inclinations.
The PC architecture of formula allows using high-level software; the operator can communicate
with the machine in a flexible and simple manner. Guide messages on the display make all the
operating functions easy for the operator to understand. The significant data to manage the dialysis
session are highlighted on one single display page on the operator interface, both in numeric terms
and with ideograms to facilitate reading.
The hydraulic circuit has been optimised in volume, and is rigorously single-pass in any operating
state. For ultrafiltration control a Coriolis flowmeter is used, able to measure the mass of fluids
which flow through the circuit without interrupting dialysis. Ultrafiltration accuracy is independent
of UF pressure.
Use of the Multipure antibacterial filter, placed on the water inlet of the machine, and of the
ultrafilter for endotoxin removal, placed on the dialysate inlet, allows preparing a dialysing
solution of high microbiological quality, and improves biocompatibility of the haemodialytic
treatment administered by formula.
The hydraulic circuit of formula can be completely disinfected.
Short, automatic, high-flow rinsing cycles mechanically remove any salt or biofilm deposits before
disinfection.
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The vertical structure (monolithic type) of formula makes the external surfaces easy to clean, and
thanks to the side panels which can be opened and rotated by 180º, access to the internal
components is improved thus facilitating maintenance/repair operations.
formula has four rotating wheels that can be locked individually, allowing safe transport and
positioning in any operating environment.
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SAFETY PHILOSOPHY
formula has a multiprocessor architecture and guarantees the safety of the patient even in single fault
condition (first failure proof IEC 513).
The self-tests, run automatically when switching on and at the beginning of each dialysis session,
allow checking proper functioning of the components. Any failure recognized during the tests prevents
starting of the treatment.
The operator interface is structured in such a way that the operator has to confirm any commands
“twice” and thus ensures that the actual intended action is carried out.
formula immediately transmits every alarm condition to the operator giving him a visual, optical and
acoustic warning:
• visual: messages and/or ideograms on screen in bright red
• optical: red flashing light located at the highest point of the I.V. pole
• acoustic: warning signal of different intensity according to a scale of priorities.
Direct access keys allow the operator to manage the alarm condition.
formula is equipped with non-invasive measuring transducers, free of stasis points and not subject to
contamination because the dialysing fluid flows across them at high speed. The transducers are fitted
with auto-diagnostic systems which check functioning before each treatment and do not require any
particular calibration except in the maintenance phase.
formula warns the operator of some faults which may affect the efficiency of the dialysis
treatment:
• dialysate flow lower than an adequate threshold
• incorrect connection between patient and machine
• presence of electrically conductive substances in the machine's water system which could
produce unsuitable conductivity levels for the set treatment
• incorrect completion of the disinfection programs.
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Year of manufacture
Alternating current
On (powered)
WARNING.
Ground protection
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CE compliance
Disposal
Risk of overturning
Dangerous voltage
Manufacturer's data
Catalogue number
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Fragile
Keep dry
This side up
Temperature limit
Do not stack
Battery
IMQ Certification
Heat exchanger
High Temperature
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During the self-diagnostic tests run before accessing the treatment, a procedure (FIT test) is performed to
check the integrity of the ForClean ultrafilter fibres, consisting of the following phases:
The test accuracy is such that it can detect the rupture of a single fibre.
CAUTION
Should the test fail, it is recommended to replace the ForClean ultrafilters.
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NURSE CALL
This function advises the nurse every time an high priority alarm (blood side) or an error 0
occurs.
When the alarm occurs, the equipment turns itself in alarm mode and in the same time
rises a correspondent alarm in the nurse room.
The Nurse Call can be connected only to a circuit separated from the power supply by
means of a double or reinforced insulation (obtained for example with a suitable isolation
transformer). Refer to the standard IEC 60601-1.
WARNING
The installation of Nurse Call must be performed by Bellco authorized technicians.
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APPLIED STANDARDS
formula has been designed and manufactured in compliance with National, European and
International regulations for the safety of electrical medical equipment:
IEC 60601-1
IEC 60601-1-6
IEC 60601-1-8
IEC 60601-1-9
IEC 60601-1-10
IEC 60601-2-16
IEC 80601-2-30
IEC 62366
IEC 62304
ISO 14971
WARNINGS
There are no user-serviceable or revisable parts of the machine.
Do not modify this machine without permission of the manufacturer.
During the dialysis treatment, the manteinance of the whole or parts of machine cannot be
performed.
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1.2 EQUIPMENT IDENTIFICATION
formula® is equipped with a specific product label located on the packing and a specific serial
number identification plate on the rear panel.
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PRODUCT CODE
The product code, as here below explained, is composed of 9 alphanumeric characters:
I B F X M X 7 0 0
The first two characters (IB) are identical for all equipment and identify the product.
The eighth and ninth characters (numeric) are digits included between 00 and 99. They identify
the option devices mounted on the machine.
Formula model
CODE Sphygmo Number Bic. Heat Venous drip Hour Multipure Forclean
of clamps powder exchanger chamber level counter predisp. predisp.
system regulation
00 - 1 Bidry x x x x x
01 - 1 Perforation x x x x x
02 - 2 Bidry x x x x x
03 x 1 Bidry x x x x x
10 x 1 Perforation x x x x x
20 x 2 Bidry x x x x x
30 - 2 Perforation x x x x x
40 x 2 Perforation x x x x x
55 - 1 - - - - - -
50 - 1 Bidry - - - - -
51 - 1 Perforation - - - - -
65 - 1 - x - - - -
60 - 1 Bidry x - - - -
61 - 1 Perforation x - - - -
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The sets of options with the codes 55, 50, 51, 65, 60 and 61 are hereafter identified as “Easy”
Legenda:
x available
- not available
Always available:
• heat exchanger
• venous drip chamber level regulation
• hour counter
• Multipure and Forclean predisposition
Legenda:
x available
- not available
Always available:
• heat exchanger
• venous drip chamber level regulation
• hour counter
• Multipure and Forclean predisposition
• Sphygmo
• Lector
• Natrium
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SERIAL NUMBER
The first two characters (numeric) identify the equipment (traceability for Post Sales Department):
91: formula®
92: formula®2000
93: formula®2000 Plus
94: formula® Domus
95: formula®2000 Domus
96: formula®2000 Plus Domus
98: formula® Plus
99: formula® Plus Domus
9T : formula® Therapy
9D: formula® Therapy Domus
The third, fourth, fifth and sixth characters (numeric) identify the serial number of the equipment
in sequence, independently from the model:
The seventh and eighth characters (numeric) identify the manufacturing year.
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SOFTWARE IDENTIFICATION
The formula® system software is located on the CPU printed board and PC printed board built into
the equipment.
This software is found on the following components:
• 2 FLASH MEMORY (on the CPU printed board)
• 1 DISK ON CHIP (on the PC printed board).
formula® performs a control on the software revision, to detect any components with different
software revisions.
P FP3101XX H FH3101XX
CP U05 1999 05 05
C FC3101XX
Software revision
NOTE
When the equipment is turned on, the software revision is displayed (generally only the first
three characters, e.g. 2.00).
From software revisions 5.8-60 and 6.0-80, to view the complete software revision code you
may access to help (machine parameters).
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formula® also uses other programmable components such as Pal, Gal, PIC.
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FRONT VIEW
26
25
22
24
23
8
5
9
10 4
7
6
3
31 19
18 17
16
27
14
30
15
29
13
28
11
12
23b
34
32
33
19
4
1
5
2
6
7 3
9
8
10
12
11
13
20
14
15
18
16
17
Fig. 5
1 Cooling fans
2 Main switch
3 Hour counter
4 Acoustic warning indicator
5 Battery label
Only present on machines equipped with battery.
6 Identification plate
Indicates the serial number and the mains voltage (V).
7 Connector for external keyboard
Only for technicians authorised by the manufacturer.
8 Connector for heart rate meter - Pulsar
9 Connector for hematocrit and oxygen saturation measuring system -
Hemox
10 Connector for serial communication RS 232 C
Available for connecting data acquisition systems with formula protocol.
11 Tube winding supports
To be used to wind the inlet and drain tubes.
12 Cable winding supports
To be used to wind the power cable.
13 Forclean support and protection cover
Ultrafilter for dialysis fluid. The protection cover is purposely arranged to avoid
contact with the ultrafilter connecting tubes.
The ideograms make it possible to graphically reproduce the progress of the main
dialysis variables.
The on-line help with messages makes operation easier for the user; the alarm
messages and/or warnings displayed on differentiated colour bars help identify the
situation and correct it immediately.
12 13 14
lun 08:00
1
15 2
11 3
10 4
9 8 7 6 5
NOTE
FRONT PANEL
ENG- Rev. 07/16 chap.1.3.1- General description of Formula 2000 HDF version - 1 of 6
Technical Manual
Pivoting wheels
1 To make it easier to move the machine. The wheels are equipped with a braking
system. It is advisable to lock the wheels during treatments.
Container base
2 To house the containers of the concentrate solutions and chemicals used for
disinfection/cleaning.
3 Disinfectant connector (yellow)
4 Acetate/acid concentrate connector (white/red)
5 Bicarbonate concentrate connector (blue)
Powder bicarbonate cartridge supports
6
Allow the use of the powder bicarbonate cartridge.
7 Powder bicarbonate cartridge connector
Dialyser fluid outlet connector (red)
8
To connect the dialysis fluid tube to the dialyser outlet.
Dialyser inlet connector for dialysis fluid (blue)
9
To connect the dialysis fluid tube to the dialyser inlet.
10 Dialysis fluid drawing connector
Electroclamp
11 Closes the blood line interrupting the blood flow to the patient during an alarm
condition.
Air detector
12
Detects foam or air bubbles in the venous line. Ultrasound device.
Blood detector
13
Detects the line and blood in the arterial line. Infrared-ray device.
Heparin pump
To administer heparin. It is set up for installation of 20, 30 and 50cc
14 syringes. The syringe capacity is set by the operator while the inner
diameter is set by a technician during configuration. When the blood pump
stops, the heparin pump also interrupts infusion.
Heparin syringe positioning keys
15 To push the heparin syringe plunger up and down and to automatically load the
pump segments.
Arterial pump
To move blood through the extracorporeal circuit. The pump stops when the
16
cover is opened. If the power fails, the pump can be manually activated by
rotating the drive handle.
2 of 6 - chap.1.3.1- General description of Formula 2000 HDF version ENG – Rev. 07/16
Technical Manual
ENG- Rev. 07/16 chap.1.3.1- General description of Formula 2000 HDF version - 3 of 6
Technical Manual
Arterial pump
17 To move blood through the extracorporeal circuit. The pump stops when
the cover is opened. If the power fails, the pump can be manually activated
by rotating the drive handle.
Level gauge
18
Measures the level in the venous chamber.
19 Luer-lock connector for measuring arterial pressure (red)
20 Luer-lock connector to measure the venous pressure (blue)
21 Clips to fix the blood lines.
Display
22
Colour display.
23 I.V. pole
24 Expansion chamber support.
25 Infusion connector
Device for connecting the infusion line in on-line treatments.
WARNING!
Opening of the cover must be done only in system ready mode or after having
set the priming.
Do not under any circumstances open the cover if rinsing or
disinfection/cleaning is being performed.
Alarm lamp (red)
26
To indicate an alarm or warning condition by flashing.
Fixing clips
27 To fix the switching chamber in Single Needle with Double Pump (SNdp) or the
infusion chamber.
Blood/infusion/ultrafiltration pump
28 To move blood in single needle with double pump. In haemodiafiltration
treatments it permits the handling of infusion liquid. The pump stops when the
cover is opened. In case of power failure, the pump may be manually moved by
turning the cranking handle. The pump is bidirectional.
Infusion/ultrafiltration pump flow regulator
29 To change the infusion/ultrafiltration flow. Turn the knob clockwise to increase
flow, anticlockwise to decrease it. Set to zero to stop the pump.
30 End-infusion detector
Ultrasound device which detects the absence of infusion liquid during
haemodiafiltration treatments.
31 Pressure transducer
To measure the infusion pressure.
31b Blood leak detector
32 Additional pressure transducers:
luer-lock connectors for prefilter arterial pressure transducers and
haemofilter ultrafiltration / auxiliary pressure (other treatments) .
4 of 6 - chap.1.3.1- General description of Formula 2000 HDF version ENG – Rev. 07/16
Technical Manual
REAR PANEL
ENG- Rev. 07/16 chap.1.3.1- General description of Formula 2000 HDF version - 5 of 6
Technical Manual
1 Cooling fans
2 Main switch
3 Hour counter
4 Acoustic warning indicator
5 Battery label
Only present on machines equipped with battery.
6 Identification plate
Indicates the serial number and the mains voltage (V).
7 Connector for external keyboard
Only for technicians authorised by the manufacturer.
8 Additional hydraulic protection cover
9 Support for Forclean ultrafilters, Forclean ultrafilters and protective
covers.
Ultrafilters for dialysis fluid. The protection cover is purposely set-up to avoid
contact with the ultrafilter connecting tubes.
6 of 6 - chap.1.3.1- General description of Formula 2000 HDF version ENG – Rev. 07/16
Technical Manual
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1.3.2 GENERAL DESCRIPTION OF FORMULA - STANDARD
THERAPY MODELS
FRONT PANEL
26
23b
23
22
24
8
5
9
10 4
6
3
7
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Pivoting wheels
1 To make it easier to move the machine. The wheels are equipped with a braking system. It is
advisable to lock the wheels during treatments.
Container base
2
To house the containers of the concentrate solutions and chemicals used for disinfection/cleaning.
3 Disinfectant connector (yellow)
4 Acetate/acid concentrate connector (white/red)
5 Bicarbonate concentrate connector (blue)
Powder bicarbonate cartridge supports
6
Allow the use of the powder bicarbonate cartridge.
7 Powder bicarbonate cartridge connector
Dialyser fluid outlet connector (red)
8
To connect the dialysis fluid tube to the dialyser outlet.
Dialyser inlet connector for dialysis fluid (blue)
9
To connect the dialysis fluid tube to the dialyser inlet.
10 Dialysis fluid drawing connector
Electroclamp
11
Closes the blood line interrupting the blood flow to the patient during an alarm condition.
Air detector
12
Detects foam or air bubbles in the venous line. Ultrasound device.
Blood detector
13
Detects the line and blood in the arterial line. Infrared-ray device.
Heparin pump
14 To administer heparin. It is set up for installation of 20, 30 and 50cc syringes. The syringe capacity is
set by the operator while the inner diameter is set by a technician during configuration. When the
blood pump stops, the heparin pump also interrupts infusion.
Heparin syringe positioning keys
15
To push the heparin syringe plunger up and down and to automatically load the pump segments.
Arterial pump flow regulator
16 To change the blood flow. Turn the knob clockwise to increase the flow, anticlockwise to decrease it.
Turn to zero to stop the blood pump. It allows the automatic opening of the clamp.
Arterial pump
17 To move blood through the extracorporeal circuit. The pump stops when the cover is opened. If the
power fails, the pump can be manually activated by rotating the drive handle.
Level gauge
18
Measures the level in the venous chamber.
19 Luer-lock connector for measuring arterial pressure (red)
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31b
20
21
31 19
18 17
16
27
14
30 25
29 15
13
28
12 11
34
32
33
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WARNING!
Opening of the cover must be done only in system ready mode or after having set
the priming.
Do not under any circumstances open the cover if rinsing or disinfection/cleaning is
being performed.
Alarm lamp (red)
26
To indicate an alarm or warning condition by flashing.
Fixing clips
27 To fix the switching chamber in Single Needle with Double Pump (SNdp) or the infusion
chamber.
Blood/infusion/ultrafiltration pump
28 To move blood in single needle with double pump. In haemodiafiltration treatments it
permits the handling of infusion liquid. The pump stops when the cover is opened. In case
of power failure, the pump may be manually moved by turning the cranking handle. The
pump is bidirectional.
Infusion/ultrafiltration pump flow regulator
29 To change the infusion/ultrafiltration flow. Turn the knob clockwise to increase flow,
anticlockwise to decrease it. Set to zero to stop the pump.
30 End-infusion detector
Ultrasound device which detects the absence of infusion liquid during haemodiafiltration
treatments.
31 Pressure transducer
31b Blood leak detector
32 Natrium sensor
33 Hemox sensor (optional)
34 Additional pressure transducers:
luer-lock connectors for prefilter arterial pressure transducers and haemofilter
ultrafiltration (in HFR) / auxiliary pressure (other treatments) .
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REAR PANEL
17
1
4
5
2
6
3
7
9
8
10
11
12
18
13
16
14
15
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1 Cooling fans
2 Main switch
3 Hour counter
4 Acoustic warning indicator
5 Battery label
Only present on machines equipped with battery.
6 Identification plate
Indicates the serial number and the mains voltage (V).
7 Connector for external keyboard
Only for technicians authorised by the manufacturer.
8 Connector for heart rate meter - Pulsar
9 Connector for hematocrit and oxygen saturation measuring system - Hemox
10 Connector for serial communication RS 232 C
Available for connecting data acquisition systems with formula protocol.
11 Additional hydraulic protection cover
12 Support for Forclean ultrafilters, Forclean ultrafilters and protective covers.
Ultrafilters for dialysis fluid. The protection cover is purposely set-up to avoid contact
with the ultrafilter connecting tubes.
Pay careful attention since the temperature of the liquid circulating in the
tubes during certain disinfection/descaling cycles is very high.
13 Support for Multipure Filter and Multipure Filter
Water inlet antibacterial filter.
14 Power cable
To be connected to the mains; it must be inserted in a suitable wall socket.
15 Drain connector
16 Water inlet connector
17 Sphygmomanometer - Sphygmo
18 Equipotentiality (if present)
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1.3.3 DESCRIPTION OF OPTIONS AND ACCESSORIES
OPTIONS
Single clamp vs double clamp
SINGLE CLAMP
VENOUS
CLAMP
ARTERIAL
TUBE GUIDE
CLIP
DOUBLE CLAMP
ARTERIAL
CLAMP
VENOUS
CLAMP
WARNING
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Bidry Cartridge
BIDRY CARTRIDGE
CONNECTOR
BIDRY CARTRIDGE
SUPPORT HOOKS
Perforation System
PERFORATION SYSTEM
NOTE
The expression “perforation system” also extends to cases where the powder bicarbonate
cartridge used does not require a connection by perforation.
In the machine operator interface the term “bidry” generally refers to the powder
bicarbonate cartridge irrespective of the connection system (with hooks or by perforation).
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I.V. POLE SUPPORT
1 Dialyser holder
To hold the dialyser to the IV pole.
2 Lines fixing clips
To hold the blood lines firmly to the dialyser.
3 Fixing clip
To fix the dialyser to the holder
4 Concentrate bags holder
Holding device for positioning of the concentrate bags during treatment.
5 Bag hook
Support device for hanging the bags of physiological solution.
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WARNING
The concentrate bags holder is suitable for the positioning of two bags, and has a maximum
load capacity of 13 kg.
To transport or move all formula equipment models, the bag support holder must be left
empty.
The holder cannot be installed on the right I.V. pole of the formula Domus version.
The holder cannot be installed at a height above the ultrafiltration/venous pump flow
regulator.
WARNING
The bag hook has a maximum capacity of 5 kg.
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ONBOARD DISINFECTANT
The onboard disinfectant kit has been designed so that the chemical agent can be drawn directly
from the container placed at the rear of the machine. The advantages offered by installing the kit are
the following:
- the container of the chemical agent remains closed and hence no unpleasant fumes are emitted
into the environment
- the machine can more easily be moved with the container housed in its rack.
The kit can be installed on all formula machines. The kit must be installed by technicians
authorised by the manufacturer.
The rack can house 5-6-litre containers and has a load-carrying capacity of maximum 15 kg.
WARNING
Do not use the container rack in a manner or for uses different from that indicated.
Always check the quantity and the type of chemical agent in the container before starting the
disinfection/cleaning.
Do not mix chemical agents with a different composition.
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INSTRUMENT TABLE
The instrument table has been designed to hold all those devices normally used in the dialysis room,
for example, tubes, dialysers, syringes, clamps.
The table is divided into two compartments, a deeper one to house the more bulky items, and the
other larger but less deep for smaller items.
The table can be installed on all the formula machines. The kit must be installed by technicians
authorised by the manufacturer.
CAUTION
Small bags can be placed on the table, however, it has a maximum load-carrying capacity of 5
kg.
Do not use the table in a manner or for uses different from that indicated.
During haemodiafiltration do not place the bags containing the infusion fluid on the table.
To transport or move the formula Domus equipment, the instruments table must be left
empty.
The instrument table must regularly be cleaned with a cloth moistened in a neutral detergent.
The retaining screws can be loosened and the table lifted upwards and removed so that the top
cover of the machine can also be cleaned.
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FORMULA MODEL “EASY” OPTIONS
With the term “Easy” we identify the sets of options which characterize the Formula model codes 55,
50, 51, 65, 60 and 61 (see “Introduction”).
Formula model machines with Easy options show the following features:
NOTE
On codes 55 and 65 select dialysate preparation with liquid bicarbonate (see “Dialysis fluid
preparation” chapter)
NOTE
On codes 55, 50 and 51 do not select heat disinfection (see “Disinfection/cleaning” chapter)
NOTE
On codes 55, 50 and 51 water inlet temperature must be at least 20 °C.
NOTE
Pressure on the keys to regulate the level in the venous drip chamber has no effect (see
“Operator interface” chapter)
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1.4 FORMULA DOMUS (HOME CARE SYSTEM) : HOME
DIALYSIS EQUIPMENT
The operator planned to use formula Domus is the patient himself.
WARNING
This chapter includes only specific information related to formula Domus,
therefore anything which is not expressly mentioned in this chapter remains
unchanged relative to the information contained in the formula user manual.
Contact the manufacturer for assistance in setting the parameters, use and
maintenance of the device and / or to report adverse events or operations.
The equipment, installed by an authorized technician, used and maintained
according to the instructions given in this manual, does not require to the user
any verification regarding the basic safety and essential performance.
Keep the equipment out of the reach of children.
It is user responsibility to contact the local authorities for disposal of material
associated with biological hazard.
The presence of dust and sunlight do not affect the functionality and safety of the
equipment.
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FRONT PANEL
Monitor
1
Adjustable colour display, supported by a monitor support arm.
Functions
2 Indicate the functions that can be activated depending on the machine operating status.
Please refer to the user manual.
Arterial pump flow regulator
3 Changes the blood flow. Turn the knob clockwise to increase the flow, anticlockwise to
decrease it. Turn to zero to stop the blood pump.
Infusion and/or ultrafiltration pump flow regulator (formula 2000)
4 Changes the infusion and/or ultrafiltration flow. Turn the knob clockwise to increase the
flow, anticlockwise to decrease it. Turn to zero to stop the pump.
5 Monitor support arm
Right I.V. pole
6
Used to fix the monitor support arm.
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ADJUSTING THE MONITOR
To adjust the display to the most comfortable viewing angle, proceed as indicated in fig. 1 for the
monitor arm version with locking pin knob and to fig. 2 for the monitor arm version without
locking pin knob.
fig.1 fig.2
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WARNINGS
To avoid possible harm to the patient, do not perform monitor adjustment during dialysis treatment,
but only when the patient is disconnected from the equipment.
The sole function of the monitor arm is to support the display. Therefore:
• Do not use monitor, arm or cable management tube to support bags or any other object or
weight.
• Do not lean on and pull the monitor and/or arm when you get up from the bed or the armchair.
• Never push or pull directly on monitor and/or arm to transport or move the equipment.
The manufacturer does not undertake any responsibility for possible damages when these directions
are not followed, such as the machine falling over when leaning on the monitor or arm.
Take care not to rotate the flow regulators accidentally during dialysis.
To move or transport the home haemodialysis system, proceed as follows (refer to fig. 3):
• lower the monitor arm along the right-side I.V. pole to the lowest position above surface.
• fold the monitor arm in vertical position.
• place the display in front of the machine facing onward.
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MONITOR ARM WITH LOCKING PIN KNOB MONITOR ARM WITHOUT LOCKING PIN KNOB
fig.3
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WARNING
The maximum load that can be applied to the I.V. pole on the single pump models
(formula, formula plus) is 10 kg, and 16 kg for double pump models.
If the period of transport or storage exceeds 15 weeks, refer to the ambient operating conditions (see above).
In case of battery-equipped formula machines, if the transportation and/or storage period exceeds one
month, it is recommended to contact After-Sales Service Department for battery removal.
The water used for haemodialysis treatments with formula must meet the requirements as specified by the
National or European Pharmacopoeia, and the American AAMI standards for haemodialysis systems. In
particular, the European Pharmacopoeia and the American AAMI standards suggest the following values:
WARNING
The user is responsible for evaluating the quality of the water supplied so that when mixed with the
concentrates no potentially dangerous conditions for the patient are created.
CAUTION
Ensure that the haemodialysis machine is appropriately separated from the water mains, that there
are no flows from the machine that can reconnect to the drinking water source, and that there is no
contamination from the machine drain to the sewerage.
DRAIN
at atmospheric pressure to prevent siphon effects.
ELECTRICAL DATA
NOTE
In case of power failure for longer than 2 minutes, the equipment does not guarantee the
maintenance of the state (it restarts by the initial test) and if so, the values in configuration
(including the parameters of the alarm system) will be set.
Service life of the equipment and accessories 10 years, with the right use
Service life in storage of parts and 10 years
accessories
NOTE
The equipment is electrically insulated from the power supply through a
magnetermic switch with the following characteristics:
16 A (230 V)
8 A (115 V)
BLOOD FLOW
in double needle and in haemodiafiltration 20 - 700 ml/min
treatments
In single needle (instantaneous) 20 -700 ml/min
During rinseback (initial phase) 20 -250 ml/min
During rinseback (final phase) 20 -180 ml/min
Resolution 10 ml/min
Accuracy (*) ± 10 % for inlet pressure above -250 mmHg and any
outlet pressure in the working range
± 20 % for inlet pressure between -250 mmHg and -150
mmHg
NOTE
The blood flow , and the efficacy of the treatment, should decrease in case of pre blood
pump pressure extremely negative.
NOTE
An alarm is generated when the blood pump stops.
INFUSION FLOW
in HDF 0.5 – 8 kg/h
in PHF PRE, PHF POST, HDF PRE, HDF 0.5 – 21 kg/h
POST, MID-HDF
in HFR 0.5 – 8 l/h
(*) Accuracy with the blood lines indicated in the Disposable materials chapter.
VENOUS PRESSURE
Type Pressure transducer (part of protective system)
Reading -400 to +800 mmHg
Resolution 5 mmHg
Accuracy ± 20 mmHg, ± 3% of actual value
Alarms:
- during dialysis (min/max) + 10 mmHg ÷ 450 mmHg
- during priming (min/max) AD, HDF, HDF -150 mmHg ÷ +300 mmHg
PRE, HDF POST, MID-HDF, PHF PRE,
PHF POST, HFR
- during priming (min/max) SNsp, SNdp and -150 mmHg / +450 mmHg
reinfusion DN, SNsp, SNdp, HDF, HDF
CAUTION
Venous pressure monitoring is not always able to detect disconnection of the venous
needle from its access point, which causes blood to leak into the surrounding
environment. Disconnection of the venous needle may cause a decrease in venous
pressure although remaining within the permitted alarm range. In this case,
therefore, the machine is unable to detect disconnection of the venous needle despite
the alarm thresholds being set correctly.
In order to reduce the risk of venous needle disconnection:
• Check that the needle and the venous line of the patient are properly secured to
the access site as specified by your clinic's protocol.
• Check that the patient access site is continuously visible during the dialysis
treatment.
• Frequently check the patient access.
• Adequately set the venous pressure alarm limits; in particular, it is advisable to
set the absolute minimum alarm limit as close as possible to the real venous
pressure value of the patient in order to avoid the alarm from continuously
intervening.
ARTERIAL PRESSURE
Type Pressure transducer (part of protective system)
Reading -400 to +800 mmHg
Resolution 5 mmHg
Accuracy ± 20 mmHg, ± 3% of actual value
Alarms:
Therapy model/
Formula 2000 HDF version
- during dialysis (max) 100 300 mmHg, configurable
(min) - 350 -100 mmHg, configurable
-during priming with bags and priming on- -300/ +200 mmHg
line(HDF PRE, HDF POST, MID-HDF, PHF
PRE, PHF POST) and rinseback (min/max)
- during priming on-line DN, HFR, SNsp and -300/ +770 mmHg
SNdp (with second clamp configured)
- during rinseback online (min/max) -300/ +700 mmHg
Alarm thresholds (during dialysis) 50 to 250 mmHg, intervals calculated with respect to
average value.
other models:
-during dialysis (max) 100 300 mmHg, configurable
(min) - 350 -100 mmHg, configurable
6 of 24 - chap.1.5-Technical characteristics ENG – Ed. 10/18
- during priming and rinseback (min/max) - 300 / + 200 mmHg
- in on-line reinfusion (min/max) - 300 / + 700 mmHg
Alarm thresholds (during dialysis) 50 to 250 mmHg, configurable intervals, calculated with
respect to average value.
Alarms:
-during patient connection (min/max) -350 mmHg/ +770 mmHg
-during patient connection MID-HDF -350 mmHg/ +770 mmHg
(min/max) (Wide Range Pfilt P. Trasd. =0 or 1)
-350 mmHg / +1200 mmHg
(Wide Range Pfilt P. Trasd. =2)
-during filter replacement (min/max) -350 mmHg/ +770 mmHg
-during filter replacement MID-HDF 350 mmHg/ +770 mmHg
(min/max) (Wide Range Pfilt P. Trasd. =0 or 1)
-350 mmHg / +1200 mmHg
(Wide Range Pfilt P. Trasd. =2)
- during dialysis (min/max) + 20 mmHg / + 770 mmHg
- during dialysis MID-HDF (min/max) + 20 mmHg / + 770 mmHg
(Wide Range Pfilt P. Trasd. =0 or 1)
+ 20 mmHg / + 1200 mmHg
(Wide Range Pfilt P. Trasd. =2)
- during priming and rinseback (min/max) Not available
INFUSION PRESSURE (ONLY IN HFR, HDF PRE, HDF POST, MID-HDF, PHF PRE,
PHF POST)
Reading -400 to +800 mmHg
Resolution 5 mmHg
Accuracy ± 10 mmHg, ± 3% of actual value
Alarms:
Therapy model/
Formula 2000 HDF version
- in on-line priming and in on-line -200 mmHg ÷ +770 mmHg
rinseback, (HDF PRE, HDF POST, MID-
HDF, PHF PRE, PHF POST) (min/max)
- in priming with bags, rinseback with + 20 mmHg ÷ +770 mmHg
bags, rinseback with air and during
dialysis (min/max)
other models
- in on-line priming and during dialysis +20 mmHg / +770 mmHg
(min/max)
- in priming with bags and in on-line -200 mmHg / +770 mmHg
rinseback (PHF) (min/max)
Alarms:
- during dialysis (min/max) +10 mmHg/ +450 mmHg
- during priming and rinseback (min/max) -150 mmHg / + 450 mmHg
Alarm thresholds (during dialysis) 50 to 250 mmHg, configurable intervals, calculated with
respect to average value
CAUTION
The air detection sensor reading may be compromised by the presence of clots or the use
of gel for ultrasound devices.
CAUTION
Air might enter the extracorporeal circuit at connection points downstream of the air
detection sensor when negative pressures occur.
DIALYSIS FLUID
Temperature:
Type PT100 (part of protective system)
Setting 35ºC to 39ºC (increments of 0.5°C)
Reading 25ºC to 50ºC
Resolution 0.1°C
Accuracy ± 0.5°C
Alarms (min/max) 34 / 40ºC
NOTE
The actual temperature of the dialysis fluid coming into the dialyser might differ from the
temperature measured by the machine because of a temperature drop of approximately
0.5°c.
INFUSION FLUID
Type of protection PT100 (part of the protection system)
Setting 35-39°C (see Dialysis fluid temperature)
Reading 25-50°C (see Dialysis fluid temperature)
Resolution 0.1°C
Accuracy ± 0.5°C (see Dialysis fluid temperature)
ENG – Ed. 10/18 chap.1.5-Technical characteristics - 9 of 24
Bellco
NOTE
If the substitution liquid is supplied from bags, the temperature will be that of the
environment or of the heater in use.
UF Pressure
Type Pressure transducer (part of protective system)
Reading - 625 +625 mmHg
Resolution 5 mmHg
Accuracy ± 10 mmHg, ± 3% of actual value
Alarms: (configurable) min. -200 -400 mmHg (increments of 10 mmHg)
Alarm thresholds (during dialysis) 30 to 300 mmHg, configurable intervals, calculated with
respect to average value.
TMP :
In double needle, HDF, HFR, PHF VP – (Pdo + 30 mmHg)
PRE, PHF POST, MID-HDF, HDF
PRE, HDF POST
In single needle Min switch P. + max switch P. – (Pdo +30 mmHg)
2
where:
VP = venous pressure
Pdo = dialysate pressure measured at dialyser outlet
Switch P. = switching pressure in single needle
30 mmHg = load loss of the dialysate compartment.
Reading within the configured alarm limits
Resolution 5 mmHg
Alarms: (configurable) min -300 0 mmHg (increments of 10 mmHg)
max +200 +400 mmHg (increments of 10 mmHg)
Alarm thresholds (during dialysis) from 30 to 300 mmHg, settable intervals, calculated against
the average value.
Resolution 5 mmHg
MAXIMUM TMP:
In double needle, HDF, PHF POST, Pfilt – Pdo
HDF PRE, HDF POST
in HFR, PHF PRE (Pfilt – 20 mmHg) – Pdo
FLOW RATE:
Setting 300, 500, 800 ml/min
Reading 200 to 1000 ml/min
Resolution 1 ml/min
Accuracy ± 10 % (except as indicated in the note on DIALYSIS FLUID
FLOW in chapter 2.5)
CONDUCTIVITY
Final solution
Type Conductivity sensor (part of protective system)
Setting 12.1 15.7 mS/cm (increments of 0.1 mS/cm
The displayed minimum value depends on the value set in
configuration (see parameter "Min.Lim.Tot.Cond. (mS/cm)"
Consumption
ULTRAFILTRATION
Ultrafiltration control continuous flow single-pass differential flowmeter
Accuracy ± 1 g/min, ± 1% of total ultrafiltrate
WEIGHT LOSS
Programmable weight loss 0.1 to 4.0 Kg/h (min/max limits configurable)
Accuracy:
- In double needle, single needle, HFR, ± 1 g/min ± 1% weight loss
PHF PRE, PHF POST, HDF PRE, HDF
POST, MID-HDF
- in HDF with bags ± 1 g/min ± 1% weight loss ± 1.3% of the total infused fluid
DIALYSIS TIME
DISINFECTION/CLEANING
Other Models:
- Hypochlorite >7%
- Amuchina
- Peresal
- Tiutol
- Dialox
- Instrunet
- Oxagal
- Renaxid
- User Agent
Dilution ratio 1:30 Hypochlorite, Peresal, Tiutol, Renaxid
1:6 Amuchina, Instrunet, Oxagal, Dialox
1:6 - 1:30 (settable during configuration), User Agent
Consumption (cc) 45 (dilution ratio 1:30)
166 (dilution ratio 1:6)
250 (dwelling - dilution ratio 1:6)
Water temperature in circuit 38°C
Intake + contact time (minutes) Therapy Model/Formula 2000 HDF Version:
11 (14 with OXAGAL + dwelling)
Other models:
8 (12 with DIALOX/OXAGAL + dwelling)
Other Models:
- 23 or 33
Other Models:
31 or 41 (35 or 45 with DIALOX /OXAGAL+ dwell)
HOT DESCALING:
Descaling agents Citric acid 12% , descaling agent
User descaling agent
Dilution ratio 1:6 Citric acid 12%
1:6 - 1:30 (settable during configuration), User Agent
Consumption (cc) 166
Average temperature in circuit 50°C
Other Models:
13
Heating time + intake (minutes) Therapy Model/ Formula 2000 HDF Version:
Phase not foreseen
Other Models:_
settable during configuration 15 or 20 min.
Other Models:
23
Other Models:
51 or 56
HEAT DISINFECTION:
16 of 24 - chap.1.5-Technical characteristics ENG – Ed. 10/18
Chemical agents none
Average temperature in circuit 85°C
Pre-heating time (minutes) Therapy Model/ Formula 2000 HDF Version:
8
Other Models:
8
Other Models:
15
Other Models:
30 or 35
NOTE
Centralized chemical disinfections and disinfection/ descaling with USER chemical agents
are not validated for use with FORCLEAN ultrafilter.
Reading 25 – 50 °C
Resolution 0.1°C
Accuracy ± 0.5°C
Interfacing with disposable The reader interfaces with the disposable conductivity probe
inserted in the blood line.
Patient safety The applied part is galvanically isolated from all live parts of the
equipment.
The conductivity and temperature measurements do not affect
the behaviour of the equipment, except in the Aequilibrium
application.
Oxygen saturation
Reading 40 ÷ 100%
Resolution 0.1 %
Accuracy ±5%
Dimensions 51 x 72 x 45 mm
Interfacing with disposable The reader interfaces with the disposable cuvette built in the
blood line.
Resolution 1 bpm
Accuracy ± 1 bpm
Patient safety The chest band is battery-powered and completely isolated from
the equipment.
The receiver does not constitute a part applied to the patient.
The heart rate measurements do not affect the operation of the
equipment.
The measurement can directly be checked on the wrist clock
supplied with the equipment.
Resolution 1 ml/min
Accuracy + 10%
MATERIALS
BODY
Polyurethane PU (BAYDUR) and polystyrene, self extinguishing.
Threadlockers:
Anaerobic adhesive, monocomponent (Sichel 100 M SP)
Ceramic materials:
Pure alumina 99.7% Al2O3 (ceramic)
Plastic materials:
Polypropylene PP (Moplen)
Polyoxymethylene POM (Delrin)
Vinylidene polyfluoride PVDF (Kynar)
Polycarbonate PC (Lexan Resin HP4EU)
Polyetherimide PEI (Ultem)
Polytetrafluoroethylene PTFE (virgin Teflon)
Polysulfone PSU (Udel)
Polyarylether PEEK (Victrex)
Polyphenylsulfide PPS (Ryton R4)
Polyphthalamide PPA (Amodel)
Polyphenylsulfone PPSU (Radel R-5100)
Glass Fiber Reinforced Polypropylene PP/GF (Tecnoprene A60K6F)
Polyurethane PU
Glass:
Borosilicated glass 3.3 DIN-ISO 3585 (Duran)
Elastomeric materials:
Silicone VMQ-FG
Silicone VMQ-FG + fabric
Fluorosilicone MVSQ
Ethylene-propylene-diene EPDM
Silicone VMQ-FG (silopren LSR)
Silicone VMQ-FG (elastosil LR)
Medical silicone, Si (raumed)
Silicone, red, SI
Tubes:
Polyvinylchloride PVC+fabric (Raufilam)
Silicone VMQ-FG
Silicone VMQ-FG + fabric
Medical silicone, Si (raumed)
The FORMULA dialysis machine is suitable for use in the specified electromagnetic environment. The
purchaser or user of FORMULA should assure that it is used in an electromagnetic environment as
described below:
Emissions test Compliance Electromagnetic Environment
Radiated and conducted RF Class B The device FORMULA is suitable for use in
emissions domestic establishments and in establishments
directly connected to the low voltage power supplies
CISPR 11 network which supplies buildings used for domestic
purposes.
Group 1 The device FORMULA uses RF energy only for its
internal function. Therefore, the RF emission is very
low and not likely to cause interference in nearby
electronic equipment.
Harmonic emissions Complies The device FORMULA is suitable for use in
establishments directly connected to a public low
IEC 61000-3-2 voltage power supply network.
Voltage fluctuations/ Flicker Complies The device FORMULA is suitable for use in
emissions establishments directly connected to a public low
voltage power supply network.
IEC 61000-3-3
The FORMULA dialysis machine is suitable for use in the specified electromagnetic environment. The
purchaser or user of FORMULA should assure that it is used in an electromagnetic environment as
described below:
Immunity test Test level Compliance Electromagnetic Environment
magnetic field IEC level
60601-1-2
Electrostatic discharge 6 kV contact IEC 60601-1-2 Residential
(ESD) 8 kV air Test level
IEC 61000-4-2
Radiated RF Non-life supporting Residential
IEC 61000-4-3 equipment
3 V/m
80 MHz to 2.5 GHz IEC 60601-1-2
Test level
Non-life supporting
equipment
Conducted RF 3V
IEC 61000-4-6 150 kHz to 80 MHz
IEC 60601-1-2
Test level
Electrical fast 2 kV for power supply IEC 60601-1-2 Residential
transient/burst lines Test level
IEC 61000-4-4
1 kV for input/output
lines>3m
Surge 1 kV differential mode IEC 60601-1-2 Residential
IEC 61000-4-5 Test level
2 kV common mode
Voltage dips, short 0% Un for 0.5 cycles IEC 60601-1-2 Residential
interruptions and 40% Un for 5 cycles Test level
voltage variations on 70% Un for 25 cycles
power supply input 0% Un per 5 s
lines
IEC 61000-4-11
Power frequency 3 A/m IEC 60601-1-2 Residential
(50/60 Hz) Test level
IEC 61000-4-8
d =4 P
For transmitters using frequencies between 800 MHz and 2,5 GHz, the DISTANCE can be estimated using
Equation B:
d = 2,3 P
where P is the rated power of the transmitter in Watt (W) according to the transmitter manufacturer.
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2.1 INSTALLATION AND DISASSEMBLY
WARNING
formula must always be installed by Bellco technicians or by the technical personnel of the dialysis
centre, who are adequately trained and authorised. If not, the manufacturer declines all responsibility
regarding the safety and reliability of the machine.
The electrical system of the haemodialysis rooms must be in compliance with the relevant regulations
(such as CEI 64-8/7); therefore have the earthing checked and make sure the power outlet is in good
condition before installing the machine. Specific regulations in various countries as well as any changes
in local laws must be taken into consideration.
Make sure local laws regarding drain-traps and point-to-point distance to the drain are observed.
Do not use the machine in areas where explosive gas or inflammable liquids are present.
When connecting the machine to the power supply only use the power cable provided. Do not use
extension cords or adapters for the plugs.
Do not connect external machines to the auxiliary socket (NOT AVAILABLE ON FORMULA THERAPY
MODEL). The connector for any external keyboard may only be used by authorised technical personnel.
The voltage indicated on the power supply outlet must be identical to the one shown on the machine
identification plate.
The machine must be configured before it is used. The first configuration can only be made by authorised
technical personnel.
To avoid the devices’ damage due to ESD, the technical personnel must use the “ground system” with the
antistatic wrist strap.
The ESD antistatic wrist strap supplied must be connected to an extendable spiral cable, which in turn must
be connected to a power electric socket through a special adapter Earth Bonding Point, or the equipotential
bonding terminal of the machine if it is connected to a power electric socket.
NOTE
The wrist strap is only effective when in direct contact with the operator's skin.
The ESD antistatic strap must be worn and connected in all cases in which the technical operator comes in
contact with sensitive electronic devices to ESD:
• Before you take corrective action after failures on the equipment
• Before you can manage (install, remove, etc.) components and / or ESD spare parts
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• Before handling electronic devices intended to return to the office (removal, packaging, etc.)
• During the counting operations or inventory of ESD spare parts
The area near the equipment assisted must be free from any object that generates static electricity.
In case it was not possible to avoid the introduction of such objects, you should take the following
precautions:
• Keep potentially charged objects at a distance of 50 cm from the ESDS
• Shield the potentially charged objects placing them in appropriate shielding envelopes in case you
are unable to keep them at a distance of at least 50 cm from the ESDS.
In any case it is always preferable to avoid the introduction of objects not strictly necessary
taking the following precautions:
• Do not insert objects of plastic, glass and paper (bottles, tubs for food, ...)
• Avoid drinking from plastic bottles in your intervention station.
• In case of paper documents to be used in post intervention, insert it in appropriate static-dissipative
bags.
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UNPACKING THE MACHINE
The machine can be unpacked by one person, following the procedure below:
1. Make sure the product code on the product label corresponds to what has been ordered.
2. Carefully cut the straps that hold the packing and dispose of them.
3. Remove the upper cardboard lid.
4. Cut the adhesive tape fastening the outer layer of packing around the machine, and remove it.
5. Lift the upper polystyrene lid to remove it.
6. Take out the slide.
7. Take out the " accessory kit" box and the object tray.
8. Stand in front of the machine and holding it with one hand and pushing it backwards, remove the front
part from the bottom of the packaging. Lower the machine onto the two front wheels until it sits on the
pallet.
9.CAUTION
Always make sure that the brakes have been applied on the wheels.
10. Pushing the machine from the rear towards the front (hood), remove the rear part from the bottom of
the packing and slide it on one side.
11.CAUTION
Do not remove the rear part from the bottom of the packing first because the weight of the machine would
fall on the heat exchanger.
12. Remove the bag protecting the machine, pulling it off from above.
13. Remove the brake on the wheels.
14. Position the slide in front of the pallet located in front of the machine (cardboard) and slide the
machine to the floor.
15. Remove the operator manual CD from the accessory box. Make sure that you have the correct
revision of the SW.
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The two socket head screws (see below) are to be removed only when installing the Natrium and the
Scale.
Grub screw A
Grub screw B
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3. Carry out the VISUAL INSPECTIONS listed in the chapter CHECKING AND TESTING .
4. Connect the machine to the water system as follows:
• Remove the tubes for the inlet-outlet connections from the machine accessory box.
• Make sure the hydraulic system is in compliance with relevant regulations, in particular those
regarding drain traps and point-to-point distance from the drain.
• Connect the water inlet tube to the machine inlet connector and fix it with the metal band.
• Connect the water outlet tube to the machine outlet connector and fix it with the metal band.
• Connect the water inlet tube to the dialysis room network, make sure the working pressure is the
same as that shown on the inlet-outlet connector identification plate located near the connectors.
If the kit for centralized disinfection is installed, the inlet water pressure range is 0.9 - 4.5 bar.
• Insert the specific tube into the drain. The drain must be under atmospheric pressure to avoid
siphon effects (max. height 800 mm). Make sure the tubes are not crushed or blocked.
• Fit the Multipure and Forclean filter if required. (refer to the paragraph of ultrafilter installation
for Formula Therapy machines).
5. If necessary, configure the machine hardware (partial and total conductivity, etc.) following the
instructions in the specific chapter in this manual.
6. Make sure the power supply shown on the machine identification plate is the same as that used in the
dialysis centre.
7. Connect the power supply cable directly to the socket without sectioning or changing the plug (see
the paragraph on REPLACING THE MAINS PLUG).
8. Carry out the tests described in the chapter CHECKING AND TESTING, paragraph GENERAL
TESTS.
9. Turn on the water tap.
10. Turn on the main switch located on the rear panel of the machine.
11. Wait until the led next to the key on the front panel goes on (orange) and press the key.
12. Then configure the machine (or check its configuration), according to the requirements of the
dialysis centre. Follow the instructions in the chapter covering this subject in this manual and note
the installation configuration.
13. Carry out the TESTS described in the chapter CHECKING AND TESTING.
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• Disconnect the six quick-couplings from the bypasses on the back panel.
• Take the FORCLEAN i and FORCLEAN Plus ultrafilters out of the machine accessory box.
• Position FORCLEAN i on the left and FORCLEAN Plus on the right next to each other on the support
base with the couplings facing the front.
• Fit the fastening clips provided on the upper and lower ends of the filters at the back of the heads.
• Insert FORCLEAN i in the ultrafilter holder seat.
• Fit the flexible clamp to hold the ultrafilter.
• Connect the quick-couplings to the filters looking at the colour code and the installation label on the rear
of the machine; be careful not to fold or crush the tubes.
• Take the protective casing of the ultrafilters out of the machine accessory box.
• Fasten the solenoid valve cover on the two hexagonal spacers positioned on the solenoid valves using the
2 TCIC M4X10 screws provided.
• Close the casing by pressing on the two press fasteners, BEING CAREFUL NOT TO FOLD OR
CRUSH THE TUBES. The casing must close without excessive force.
Installation label
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INSTALLING THE ULTRAFILTERS ON FORMULA THERAPY MODELS
AND FORMULA 2000 HDF VERSION EQUIPPED WITH FRONT
HOUSINGS
• Open the dedicated connections of housings by acting on the related lock levers.
• Take the FORCLEAN THERAPY i and FORCLEAN THERAPY Plus ultrafilters out of the machine
accessory box.
• Insert the new ultrafilters in the housings with arrows point upwards.
• Insert the FORCLEAN THERAPY I in the left housing.
• Close the dedicated connections.
• Take the protective casing of the ultrafilters out of the machine accessory box.
• Fasten the solenoid valve cover on the two hexagonal spacers positioned on the solenoid valves using the
2 TCIC M4X10 screws provided.
• Close the casing by pressing on the two press fasteners, BEING CAREFUL NOT TO FOLD OR
CRUSH THE TUBES. The casing must close without excessive force.
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NOTE :
TO PREVENT ACCIDENTALLY KINKING THE CONTAINER CAP TUBE, SECURE THE TWO
WIRE-REINFORCED TUBES (H2O INLET – DRAIN) NEXT TO THE STAINLESS STEEL
CONTAINER RACK WITH TWO NYLON CLAMPS.
Oxagal cap
PGM8
connector seat
Air intake filter seat
Peresal cap
PGM8
connector seat
Air intake filter seat
Fig.1
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1. Verify the battery voltage into the kit by using a digital multimeter.
WARNING
The battery must be scrapped according to standards if the remaining voltage is lower than 10 V.
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REPLACING THE MAINS PLUG
Customisation of the formula mains plug must only be carried out subject to the following conditions:
- The machine plug must only be modified by a trained and fully qualified technician.
- Plugs must be CE approved and must also be approved by the relevant approval body for the country in
which they are to be used, whose mark must be affixed.
- Plugs must have the following mechanical characteristics:
1. they must be at least IP X4.
2. they must be three pin (two live and one earth).
3. they must have an anti-tear system.
4. they must take wires with a section of 1.5mm2 .
5. they must be constructed so that, in the event of one of the wires coming loose, the wire in question will
not short-circuit the others.
6. they must be made so that the wires can only be removed using a tool.
7. the earth connection must be guaranteed, and it must be the last to disconnect in the event of breakage or
tear-out of the plug.
8. the resistance between the plug earth pin and all other metal parts of the device that can be accessed by
the user must be less than 0.2 Ohm.
9. the plug body must be made of self-extinguishing, heat and flame resistant thermoplastic material, with a
high resistance to impact even at low temperatures.
For the 220-240V~ powered machines only plugs with the following specifications may be used:
Nominal voltage 250V~
Nominal current (minimum requirement) 10A
Number of poles 2-pole + ground
Homologations, excluding China (minimum requirements) IMQ, VDE
Homologations for China (minimum requirements) CCC
For the 110-120V~ powered machines only plugs with the following specifications may be used:
Nominal voltage 125V~
Nominal current (minimum requirement) 20A
Number of poles 2 poles + ground
Type Hospital Grade
Homologations (minimum requirements) CSA, UL
Repeat the electrical safety tests and check continuity of the earth conductor.
The machine can be considered to retain the CE mark if the above conditions are met and if the
modification is carried out in compliance with the provisions of regulation CEI EN 62353.
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1) Position the machine correctly in plan to operate on it. Lock the wheels.
2) Unplug the power cable from the power supply.
3) Open the left side door.
4) Disconnect BLUE/BROWN/YELLOW-GREEN cables from the J1 terminal.
5) Remove the two ferrites and place them on the new cable (position not binding).
6) Unscrew the plastic nut from the cable gland and proceed with the substitution of the new power cable.
7) Repeat the connections to the terminal as wiremarker present and fix the 3 conductors (L/N/Ground)
with a band.
8) Fix the new cable with nut and cable gland.
9) Close the left side door.
10) Perform the electrical safety checks and check the continuity of the earth conductor.
11) Wait for the equipment reaches system ready.
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PROCEDURE TO CHECK THE RELIABILITY OF THE PROTECTIVE
GROUND OF THE HOME SYSTEM (FORMULA DOMUS)
The purpose of the following procedure is to check the reliability of the protective ground of the home
system in case of installation/check of the Formula Domus equipment.
WARINING
Perform the electrical tests required in each country and the related recommendations. If not possible,
follow the directions that follow, designed to type TT grounding systems.
NOTE
The measures suggested are intended to verify that the machine is connected to a socket (socket near the
machine) whose ground connection is reliable. These measures do not replace the system certification nor
relieve the owner of the system to run the plant periodical inspections.
EARTH CONDUCTOR
OF A POWER PLUG
EARTH COLLECTOR
GROUND OF AN
ELECTRIC DEVICE
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Fig. 2.1.4 – Measurement of the earth resistance of a TT system through loop tester.
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1. Make a disinfection if the machine is operating, otherwise indicate the not disinfection condition
with a sign on the display.
2. Completely empty the machine by removing water from tubes and heating tank as explained in the
user manual. If the machine is dead, manually disconnect the core tubes.
3. Disconnect the power supply cable from electrical grid, wrap and fix it to the machine.
4. Remove the input and output tubes from distribution plant of deionized water and discharge.
5. Remove the ultrafilters on the machine and assemble the related bypass to avoid liquid dripping.
7. Remove the tank of the disinfectant/descaling agent on the machine being careful to possible
residuals, and provide for a correct disposal. Remove the agent support.
8. Disconnect the related connectors, if the battery switching power to UPS is present.
9. Open the Jumper on the electronic boards of machines near the battery that provide the states
machine maintenance.
12. Proceed with the final preparation for the machine removal enclosing the I.V. pole support
disassembled and the tank support.
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2.2 CHECKING AND TESTING
After having installed the machine but before using it connected to the patient, carry out the checks
and tests shown below (installation column I ) and fill in the installation form provided.
Carry out the checks and tests (periodic checks column P) every 3,000 operating hours or every 12
months.
[formula®] indicates that the test or part of the test must be performed only on formula®
equipment.
[formula® 2000] indicates that the test or part of the test must be performed only on formula® 2000
equipment.
[formula® Therapy] indicates that the test or part of the test must be performed only on formula®
Therapy equipment.
[formula® 2000 HDF] indicates that the test or part of the test must be performed only on
formula® 2000 HDF equipment.
Where no indication appears, it means that the test or part of the test must be performed on all
models.
VISUAL TESTS
I P
Phase 1.1 Check the presence of the equipment User manual CD
X
Check the user manual
Phase 1.2 Hydraulic visual inspection
Make a visual inspection of the Make sure the parts are intact and that the tubes are not
machine, in particular: blocked, in particular the ones for the differential flowmeter.
- body structures and panels Check the integrity of the power cable and power plug
- guards Make sure that the labels and symbols on the keyboards are X X
- hydraulic and electric connections intact and correspond to the machine.
- sensor/printed board connections
- labels and keyboards
- wiring
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CHECKS DURING MACHINE AUTOTEST PHASE :
MACHINE TESTING:
Dialysate section in Rinsing – Blood section in Priming
BLOOD SECTION I P
Phase 4.1
Install blood lines. Set the machine up for priming in the
following treatments:
X X
- DN [formula®]
- HFR [formula® 2000, formula® Therapy]
- HDF [formula® 2000 HDF]
Phase 4.2 Make sure the PUMP OFF alarm goes on.
Select treatment:
- DN [formula®] X X
- HFR [formula® 2000, formula® Therapy]
- HDF [formula® 2000 HDF]
Phase 4.3 Make sure the INFUSION CONNECTOR
Open the infusion connector. alarm goes on.
X X
[formula® Therapy, formula® 2000 HDF]
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BLOOD SECTION I P
Phase 4.8 Make sure the arterial pump stops.
While the arterial and infusion/ultrafiltration pumps are Make sure the infusion/ultrafiltration pump X X
running [formula® 2000, formula® Therapy, formula® stops [[formula® 2000, formula® Therapy,
2000 HDF], press the PUMP STOP key. formula® 2000 HDF].
Phase 4.9 Check the pressure variations indicated by
Connect a blood line with blood catcher to the luer the arterial pressure instrument on the
connector of the arterial pressure transducer and, by screen of the machine.
using a syringe, create a pressure variation inside the X X
blood tubing (positive and negative values should be
within the operating range of the transducer).
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BLOOD SECTION I P
inject air in the yellow connector
[formula® 2000, formula® Therapy, formula® 2000 HDF]
MACHINE TESTING:
Dialysate section in Dialysate Preparation – Blood section in Patient Connection or
Dialysis
DIALYSATE SECTION I P
Phase 5.1 - With the calibrated conductivity meter (in place of the dialyser)
provided by the manufacturer, check that the total fluid conductivity
Set the machine up for dialysate corresponds to the displayed value +/- 0.2 mS/cm.
preparation with the concentrate - Have the correct composition of the fluid checked by the hospital X
solutions used in the centre. X
lab by withdrawing some fluid at the specific point along the
dialyser connection tube.
Phase 5.2
Set the machine up for dialysate Check for the correct filling of the cartridge and the stability of the
preparation with the powder preparation. X X
cartridge.
Phase 5.3 Make sure the temperature, (after a 5 min settling period) is 37.5
Set the following parameters: +0.5/-1.0 °C on the calibrated thermometer and 37.5 +/-1.0 °C on
the screen of the machine.
QD = 500 ml/min
Temperature = 37.5°C. X X
Connect a calibrated thermometer
to the dialyser connection tube.
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I P
Phase 6.1 [formula®]
Perform double needle dialysis - Check the correct operation of the optical and acoustic sensors:
for at least 1 hour.
[formula®] Blood Detector
- make sure the tube presence is correctly detected and the arterial
line alarm goes on in priming and dialysis.
– make sure the blood presence is correctly detected and therefore
the machine switches from priming to connection mode.
Level Detector
– make sure the level of the physiological solution is recognized
during the filling phase.
– make sure the blood level alarm goes on in dialysis, if the sensor is
not obscured.
Foam Detector
- make sure the air detector alarm goes on when an air bubble is
detected in the connection or dialysis phase.
X X
Make sure the weight loss is correct by using a graduated cylinder or
a scale:
weight the bag which simulates the patient or observe volume
variations in the cylinder (1 l = 1 Kg) before and after the treatment;
The decrease of the bag weight (patient) must be within the following
range:
(Start weight – End Weight) (Kg) = ( Weight loss set (Kg)+
Configurated Offset (g/min) *60/1000* UF Time (h))* ( 1 +/- 0.01) +/-
0.06 (Kg/h) * UF Time (h);
e.g:
Weight loss set = 0.6 Kg
Time = 1h
UF = 0.6 Kg/h
Configurated Offset = +0.5 g/min
Weight loss reached = (0.564÷0.696)
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Make sure the weight loss and the infusion are correct by using two
graduated cylinders or a scale:
weight the two bags (which simulate the patient and the infusion) or
observe volume variations in the cylinders (1 l = 1 Kg) before and
X X
after the treatment;
The decrease of the bag/ cylinder weight (patient) must be within the
following range:
(Start weight – End Weight) (Kg) = ( Weight Loss set (Kg)+ (
Configurated Offset *60/1000+ Infusion_Set (Kg/h) )*
UF Time (h) )*
( 1 +/- 0.01) +/- 0.06 (Kg/h) * UF Time (h);
E.g.:
Weight Loss_Set= 0.6 Kg
Time= 1h
UF = 0.6 Kg/h
Qinf = 2.0 Kg/h
ENG - Ed. 07/16 chap.2.2-Checking and testing - 7 of 10
Technical Manual
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Level Detector
– make sure the level of the physiological solution is recognized
during the filling phase.
- make sure the blood level alarm goes on in dialysis, if the sensor is
not obscured.
Foam Detector
- make sure the air detector alarm goes on when an air bubble is
detected in the connection or dialysis phase. X X
E.g.:
Weight Loss_Set= 0.6 Kg
Time= 1h
UF = 0.6 Kg/h
Configurated Offset = +0.5 g/min
Weight loss gained = (0.564 0.696)
Phase 6.5 Make sure draining takes place without any alarms going on.
set draining of the dialyser. X X
Phase 6.6 Make sure draining takes place without any alarms going on.
set draining of the bicarbonate X X
cartridge by removing the blue
connection from the drain.
Phase 6.7 Perform the differential flowmeter calibration as describerd in the
Perform the verification of the phase3 of Chapter 5.2 of this manual.
differential flowmeter
X
calibration
[formula® 2000, formula®
Therapy, formula® 2000 HDF].
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TESTING MACHINE DISINFECTION
I P
Phase 7.1
Set a descaling X X
program.
Phase 7.2 Make sure that when the machine is turned on again the data relating
Turn off and on the to the descaling process has been saved.
machine (from the back) Make sure that descaling is completed without any alarms and that an X X
during the descaling "x" does not appear on the disinfection icon at the end.
program.
Phase 7.3 Make sure the amount withdrawn is 225 ÷ 275 ml (using an agent with
Set the chemical a dilution ratio of 1/6 (e.g. AMUCHINA) ) or 88 ml 10% (using an
standard disinfection agent with a dilution ratio of 1/30 (e.g. PERESAL) ).
normally used in the Make sure that the disinfection is completed without any alarms and
dialysis centre. that an "x" does not appear on the disinfection icon at the end. X X
[formula®] Withdraw fluid from the dialyser connection tube at the end of the
[formula® 2000] disinfection and use the specific kit to check that the remaining
disinfectant is below the allowed limits.
Phase 7.5 Make sure the temperature displayed is greater than 90 °C.
Set a heat disinfection Make sure that the disinfection is completed without any alarms.
with automatic power X X
Make sure that the machine goes off automatically when the
off, if it is in use in the disinfection is completed.
center
Phase 7.6 During a disinfection process, turn off the machine by the back main
control of maintaining of switch and check, when re-turned on, the maintaining of data.
disinfection parameters. X X
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NOTE : For grounding connection, use the equipotential terminal (see fig.1), which is placed
on the rear panel (for the equipments which are provided). For grounding connection of
machines which don’t have the equipotential terminal, you have to use the point located in the
basement of the equipments(see fig.2).
FIG.1 FIG.2
ENG – Ed.07/16 chap. 2.2.1- Additional devices provided with the machine - 1 di 2
Technical Manual
Installation and 1 1 1 1
testing form
2 di 2 – chap. 2.2.1- Additional devices provided with the machine ENG – Ed.07/16
Technical Manual
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2.3 HARDWARE CONFIGURATION
Before beginning to configure the system software, make sure that the status of the DIP SWITCHES on the
CPU printed board (SW1) are compatible with the requirements of the centre.
These dip switches make it possible to set the following parameters:
• type of preparation: partial conductivity (3 or 5 mS/cm)
• availability of a second pump (pressure-pressure single needle)
• availability of the scale and infusion end detector kit for HDF with bags
• availability of a battery
• availability of updated CPU
• availability of the PHF/HFR kit: additional BLD, additional pressure transducer and infusion end
detector.
Herewith below the functions of the dip switches in relation to the installed software version:
DIP1 OFF =>3 mS/cm To select the desired bicarbonate conductivity (3 or 5 mS/cm).
DIP1 ON =>5 mS/cm
DIP2 OFF =>SNdp off Used to select whether or not a second pump is present.
DIP2 ON =>SNdp on
DIP3 OFF =>HDFKitoff Used to select whether or not the scale and infusion end
DIP3 ON =>HDFKiton detector are present in HDF treatment with bags .
DIP4 OFF =>BATTERY off Used to select whether or not the battery is present.
DIP4 ON =>BATTERY on
DIP5 OFF => NewCPUoff Used to select whether or not a CPU with a new revision
DIP5 ON => NewCPUon (TFT) is present.
DIP6 OFF =>HFR/PHFKitoff Used to select whether or not the additional BLD sensor and
DIP6 ON =>HFR/PHFKiton the third pressure transducer are present.
DIP7 OFF / ON => Complete config. To gain access to complete configuration changing the
position.
DIP8 OFF / ON => Flags config. To gain access to flag configuration changing the position.
Rev. Sw 6.0
DIP1 OFF =>3 mS/cm To select the desired bicarbonate conductivity (3 or 5 mS/cm).
DIP1 ON =>5 mS/cm
DIP2 OFF =>SNdp off Used to select whether or not a second pump is present.
DIP2 ON =>SNdp on
DIP3 Not used.
DIP4 OFF =>BATTERY off Used to select whether or not the battery is present.
DIP4 ON =>BATTERY on
DIP5 OFF => NewCPUoff Used to select whether or not a CPU with a new revision
DIP5 ON => NewCPUon (TFT) is present.
DIP6 OFF =>Kit Hemodia off Used to select whether or not the additional BLD sensor and
DIP6 ON =>Kit Hemodia on the third pressure transducer are present.
DIP7 OFF / ON => Complete config. To gain access to complete configuration changing the
position.
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DIP8 OFF / ON => config. Flags To gain access to flag configuration changing the position.
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2.4 SOFTWARE CONFIGURATION
COMPLETE CONFIGURATION includes all the variables and can only be accessed by
the Technical authorized personnel.
PARTIAL CONFIGURATION includes only some variables and is also accessible
to the user.
FLAG CONFIGURATION includes only the status flags to be reset and can only
be used by the technical authorized personnel.
WARNING
Before starting the software configuration, program the position of the dip switches on the CPU
printed boards as indicated in the HARDWARE CONFIGURATION paragraph.
The configuration must be done when the machine is installed and only by technical personnel
or staff authorised by the manufacturer to program the working parameters based on the
requirements of the centre.
These parameters must be established along with the doctor in charge of the centre.
The configuration can also be changed after the machine has been installed.
Flag configuration makes it possible to reset the flags that memorise system faults. Therefore, it
is important to identify the cause of the fault and remove it before resetting the flag.
The programmed parameters are then displayed as default parameters during operation of the
machine. Some parameters, including those present in partial configuration, can also be changed
during treatment.
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A double confirmation by pressing the "ENTER" key is needed to go to the next page.
Once going to the next page is confirmed, a stand-by message appears for a few seconds.
1. Modify the CPU printed board dip switch setting (SW1) as follows:
move DIP7 to the position opposite that on the CPU printed board.
2. Connect the external keyboard to the specific connector on the connection panel on the back of
the machine.
WARNING
Remember to put the cap for this connector back in place when done using the keyboard.
“?” - “"
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From software revisions 5.8-60 and 6.0-80
If the keys order is not observed, or if any password is not typed, you direct access to the last
page of the configuration.
CHANGE PARAMETERS
- To change the language use the arrow keys: “UP” and “DOWN”
- To confirm the language press: “ENTER “
- To go to the next page press: “ENTER”
- To move from one parameter to the next use the arrow keys: “ UP” and “DOWN”
- To change the value of a parameter press the arrow keys: “RIGHT” and “LEFT”
- To confirm the values press: “ENTER “
Press “ENTER”
- Instead, press ”HELP” to return to the previous window.
NOTE
If there is a power failure during configuration, only the parameters, which have already been
confirmed, will be accepted. Configuration will be requested again.
If the dwelling flag is present, when the disinfection flag is reset the dwelling flag also needs to
be reset. Otherwise, the machine will signal an error when it is turned on and the configuration
will need to be repeated.
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""
"bypass"
"silence"
""
If this order is not observed, it is impossible to gain access to the configuration menu.
The pages described in the “CONFIGURATION PAGES” list with a coloured ground, are
available.
Parameters are changed in a similar way to the one described for the complete configuration.
NOTE
The external keyboard does not need to be used for this configuration.
If there is a power failure during configuration, only the parameters, which have already been
confirmed will be accepted. Configuration will be requested again.
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FLAG CONFIGURATION (only for authorsed technical personnel)
1. Modify the CPU printed board dip switch setting (SW1) as follows:
move DIP8 to the position opposite that on the CPU printed board.
2. Connect the external keyboard to the specific connector on the connection panel on the back of
the machine.
WARNING
Remember to put the cap for this connector back in place when done using the keyboard.
6. Wait for the three white asterisks to appear (***), at the lower right of the screen.
If this order is not observed, it is impossible to gain access to the configuration menu.
In this environment only the FLAG page described in the “CONFIGURATION PAGES” list is
available.
NOTE
The flags in the flag configuration menu can only be reset.
If the dwelling flag is present, when the disinfection flag is reset the dwelling flag also needs to
be reset. Otherwise, the machine will signal an error when it is turned on and the configuration
will need to be repeated.
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Value
Description programmed in Default Range
production
Language Italian English English
Italiano
..…
(Flags)
Value
Description programmed in Default Range
production
Resistance overheating alarm OFF OFF ON , OFF
Buffer error adj. reset OFF OFF ON , OFF
Autocalibration buffer reset OFF OFF ON , OFF
Configuration data integrity OFF OFF ON , OFF
Disinfection OFF OFF ON , OFF
Power Pack error 0 OFF OFF ON , OFF
Dwelling is running OFF OFF ON , OFF
Disinfection running after lev. 1 error 1 OFF OFF ON , OFF
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Value
Description programmed in Default Range
production
Type: IBF *** 0
SN: *** 00
CPU (5)* ON ON ON , OFF
Second Pump (2)* OFF OFF ON , OFF
HDF kit (3)* OFF OFF ON , OFF
PHF/HFR kit (6)* OFF OFF ON , OFF
Battery (4)* OFF OFF ON , OFF
Second clamp OFF OFF ON , OFF
Serial communication OFF OFF ON , OFF
HLD OFF OFF ON , OFF
Profiles OFF OFF OFF , STD , SPE
User Disinfection OFF OFF ON , OFF
Disinf. security level OFF OFF ON, OFF
Tmax no disinf. (r) 0 0 12÷ 72
Pump volume: P. Cond. (l) *** 100 0 ÷ 255
Pump volume: T. Cond (l) *** 100 0 ÷ 255
Temperature offset (°C) *** 0.0 -2 ÷ +2
Conductivity offset (mS/cm) *** 0.0 -0.5 ÷ +0.5
UF null value (rev/min) *** 0.5 -5 ÷ +5
Press. transd. kit level* 0 0 0÷4
Priming time BIC. cartridge type 0 0 0 ÷ 255
perfor (sec)
Wide Range Pfilt P. Trasd.**** 0 0 0÷ 2
/3 Imax concentrate pumps 1 1 1÷3
Kit EV2 ON OFF ON, OFF
Notes:
*
see hardware configuration
**
Trans PHF/ Tests Instrument Alarm Auto Warning
d.kit HFR Qinf
level Kit Prefilte UF-Inf. Prefilter TMP Prefilter TMP TMP PAW
r H H MAX (Prefilter)
0 ON/OFF NO NO NO NO NO NO NO NO NO
1 OFF YES NO DN,HDF NO NO NO NO NO NO
1 ON YES YES DN,HDF HFR HFR HFR HFR HFR HFR
,
HFR,PH
F
2 OFF YES NO DN,HDF NO NO NO NO NO NO
2 ON YES YES DN,HDF HFR HFR,PH HFR HFR, HFR, HFR,
, F PHF PHF PHF
HFR,PH
Page 2 of 34 –chap.2.5- Configuration pages ( software 5.8 -6.0) ENG - Ed. 07/16
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F
3 OFF YES NO DN,HDF NO DN NO NO DN DN
3 ON YES YES DN,HDF HFR DN,HFR HFR HFR, DN, DN,
, , PHF HFR, HFR,
HFR,PH PHF PHF PHF
F
4 OFF YES NO DN,HDF NO DN,HDF NO NO DN, DN, HDF
HDF
4 ON YES YES DN,HDF HFR DN,HDF HFR HFR, DN, DN,
, , PHF HDF, HDF,
HFR,PH HFR,PH HFR, HFR,
F F PHF PHF
****
Transd. Wide Range Additional Additional Prefilter Arterial
kit level Pfilt transd. board transd. board pressure line
Press. Trasd IB 3112701 IB 3112711 alarm thresholds
to use
Ppre= 15psi Ppre= 30psi PHFpre PHFpre
(FIT =OFF) (FIT =OFF)
0 Not settable - - - -
1 0 OK NO - -
1 1-2 NO OK - -
2-3-4 0 OK NO +20÷+770 mmHg IB0357540
IB0357540/F*
* line to be
used for
measurement
in Ppre
1200mmHg
2-3-4 1 NO OK +20÷+770 mmHg IB0357540
IB0357540/F*
* line to be
used for
measurement
in Ppre
1200mmHg
2-3-4 2 NO OK +20÷+1200mmHg IB0357540/F*
* line to be
used for
measurement
in Ppre
1200mmHg
Value
Description programmed in Default Range
production
Bic. Mixing (3-5 mS/cm) (1)* 3 3 3, 5
Conc. error range: (BIC) (%) 20% 20% 5%÷50%
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Note:
* Acoustic warning enable associated with the appearance of the ARTERIAL PRESSURE alarm.
PAW = OFF acoustic warning disabled
PAW = ON acoustic warning enabled at 20-sec intervals
ON-OFF acoustic warning enabled at 2-min intervals
(Hardware configuration parameters)
Value
Description programmed in Default Range
production
Sphygmo OFF OFF ON, OFF
Pulsar OFF OFF ON, OFF
Natrium OFF OFF ON, OFF
Hemox OFF OFF ON, OFF
Lector (Safety level)* 0 0 0,1,2,3
Profiler** 0 0 0,1,2,3,4,5,6
CPU delay OFF OFF ON, OFF
Heparin Kit OFF OFF ON, OFF
KT/V Level*** 0 0 1,2,3
K Natrium 1 1 0.96÷1
Screensaver OFF OFF OFF, KIT, NO
KIT
Screensaver State *** *** ON , OFF
Activation time (min) 3 **** 3 **** 1 ÷ 15
HFR cartridge: Selecta Selecta Selecta, Selecta
Plus, Both
Page 4 of 34 –chap.2.5- Configuration pages ( software 5.8 -6.0) ENG - Ed. 07/16
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Notes:
*
Lector: Warning: Warning: Alarm Alarm Treatments
(config.) Replace Missing Replace Missing disabled when
Forclean Forclean Forclean Forclean filter expired
0 active inactive inactive inactive none
1 active active Active if PHF Active if PHF PHF
treatment treatment
selection is selection is
configured configured
2 active active Active if PHF Active if PHF PHF + Forclean
treatment treatment expired warning
selection is selection is on selection of
configured configured other treatments
3 active active active active all
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**
Profiler Treatment Key „Enable „Enable Instrum. Sodium
(config.) selected ”Profiler” Aequilibrium” key Isonatrica” key (removal Na or
end Na)
0 any inactive (not accessible) (not accessible) (not accessible)
1 any active inactive inactive removal Na
2 any active inactive inactive END [Na]
3 not HFR inactive (not accessible) (not accessible) (not accessible)
3 HFR active active inactive removal Na
4 not HFR inactive (not accessible) (not accessible) (not accessible)
4 HFR active active active END [Na]
5 not HFR active inactive inactive removal Na
5 HFR active active inactive removal Na
6 not HFR active inactive inactive END [Na]
6 HFR active active active END [Na]
***
KT/V level KT/V application KT/V manual KT/V automatic Automatic measur.
(config.) measurement measurement settable interval
(min)
0 inactive inactive inactive
1 active activable activable 30
2 active activable activable 15/30
****
Only if Screensaver is KIT or NO KIT
*****
If enabled at 1, the six “Debug” boxes respectively correspond to:
• StepStep.log file
• Dplusxxx.log files
• Logxxxx.bs files
• Dialreg.log file
• R&D Test 1
• R&D Test 2
******
If enabled at 1, the four “Enable Lympha” boxes respectively correspond to:
• DN / SNsp /SNdp
• HDF
• PHF
Page 6 of 34 –chap.2.5- Configuration pages ( software 5.8 -6.0) ENG - Ed. 07/16
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• HFR
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Value
Description programmed in Default Range
production
Treatments selectable by the user DN, SNsp DN, SNsp DN,
(Formula) (Formula) SNsp, SNdp,
HDF, PHF, HFR
DN, SNsp, SNdp
(Formula 2000)
Priming volume (lt) 2.0 2.0 17
Stop priming volume (lt) 0.0 0.0 04
Vol. priming HFR (lt) 4.0 4.0 (3.0 + vol. stop
priming) 7.0
If HFR cartridge =
SELECTA PLUS
2.0 2.0 (1.3 + vol. stop
priming) 7.0
If HFR cartridge =
SELECTA or HFR
cartridge = BOTH
Vol. stop priming HFR (lt) 1.0 1.0 1.0 (priming vol.
-3.0)
If HFR cartridge =
SELECTA PLUS
0.7 0.7 0.7 (priming vol.
-1.3)
If HFR cartridge =
SELECTA or HFR
cartridge = BOTH
Qb priming HFR (ml/ min) 200 200 0 200
If HFR cartridge =
SELECTA PLUS
100 100 0 200
If HFR cartridge =
SELECTA or HFR
cartridge = BOTH
Qinf LV (ml/min) 10 10 10 100
Patient’s connecting time (sec) 90 90 30 180
FF Max (%) 22 22 1 40
Additional pump stop during patient’s OFF OFF ON, OFF
connection
TMPH Max (mmHg) 200 200 0 400
Alarm range: PV (mmHg) 120 120 50 150
Alarm range: PA (mmHg) 150 150 50 250
Page 8 of 34 –chap.2.5- Configuration pages ( software 5.8 -6.0) ENG - Ed. 07/16
Technical Manual
TM
form ula
Value
Description programmed in Default Range
production
Measure press. Ultrafiltration neg UF neg UF neg UF / TMP
Min TMP/backfiltration alarm (mmHg) -60 -60 0 -300
fo rm u la
TM
Value programmed in
Description Default Range
production
Dialysate type : DN/SN Bic+STD A. Conc Bic+STD A. Conc Bic + STD A.
Conc/
Bid+ STD A. Conc/
Acet/ Bic+Lympha/
Bid+Lympha
Dialysate type : HDF Bic+STD A. Conc Bic+STD A. Conc Bic + STD A.
Conc/
Bid+STD A. Conc/
Acet/ Bic+Lympha/
Bid+Lympha
Dialysate type : PHF Bic+STD A. Conc Bic+STD A. Conc Bic + STD A.
Conc/
Bid+STD A. Conc/
Acet/ Bic+Lympha/
Bid+Lympha
Dialysate type : HFR Bic+STD A. Conc Bic+STD A. Conc Bic + STD A.
Conc/
Bid+STD A. Conc/
Acet/ Bic+Lympha/
Bid+Lympha
Treatment type DN DN DN/ SNsp / SNdp /
HDF/ PHF/ HFR
* PHF indicates
PHF PRE, PHF
POST
** HFR indicates
HFR with Selecta,
HFR with Selecta
Plus
Dialysate flow (ml/min) 500 500 300/500/800
Page 10 of 34 –chap.2.5- Configuration pages ( software 5.8 -6.0) ENG - Ed. 07/16
Technical Manual
TM
form ula
Value
Description programmed in Default Range
production
Water inlet conductivity alarm (mS/cm) 0.2 0.2 0 1.0
Note:
* Acoustic warning enable associated with the appearance of alarms in rinseback and priming:
OFF acoustic warning disabled
ON acoustic warning enabled at 20-sec intervals
ON-OFF acoustic warning enabled at 2-min intervals
fo rm u la
TM
Value
Description programmed in Default Range
production
Max. VEN. PRESSURE (SNdp) + 350 + 350 +100 +450
(mmHg)
Min. SWITCHING PRESSURE + 30 + 30 -100 +100
(SNdp) (mmHg)
Max. efficiency (SNdp) 1.2 1.2 1.1 2.0
Min. efficiency (SNdp) 0.7 0.7 0.0 0.9
Date (dd, mm, yyyy)
Time (hours, minutes, seconds)
(Disinfection settings)
Value
Description programmed in Default Range
production
Disinfection icon available ON ON ON , OFF
in Rinsing
Value
Description programmed in Default Range
production
Dilution Ratio 1: 30 6 30
Contact (min)
Rinsing (min) 33 23 / 33
Min. Cond. (mS/cm) 20.0 0.0 20.0
Max. Cond. (mS/cm) 0.0 0.0 20.0
Value
Description programmed in Default Range
production
Dilution Ratio 1: 30 6 30
Contact 7 7 11
Rinsing (min) 30 25 30
Min. Cond. (mS/cm) 20.0 0.0 20.0
Max. Cond. (mS/cm) 0.0 0.0 20.0
Page 12 of 34 –chap.2.5- Configuration pages ( software 5.8 -6.0) ENG - Ed. 07/16
Technical Manual
TM
form ula
Value
Description programmed in Default Range
production
Dilution Ratio 1: 30 6 30
Contact 15 15 20
Rinsing (min)
Min. Cond. (mS/cm) 20.0 0.0 20.0
Max. Cond. (mS/cm) 0.0 0.0 20.0
Value programmed in
Description Default Range
production
Contact Rinsing Contact Rinsing Contact Rinsing
time Ct time Tr time Ct time Tr time Ct time Tr
HYPOCHLORITE 7 25 7 25 7 / 11 25 / 30
PERESAL 7 30 7 30 7 / 11 30 / 35
AMUCHINA 6 25 6 25 6 / 10 25 / 30
ACETIC ACID 6 25 6 25 6 / 10 25 / 30
TIUTOL 7 25 7 25 7 / 11 25 / 30
INSTRUNET 6 25 6 25 6 / 10 25 / 30
PURISTERIL 7 30 7 30 7 / 11 30 / 35
OXAGAL 6 25 6 25 6 / 10 25 / 30
RENAXID 7 25 7 25 7 / 11 25 / 30
HYPOCHLORITE,
PERESAL,
AMUCHINA, ACETIC
Default agent AMUCHINA AMUCHINA ACID, TIUTOL,
INSTRUNET,
PURISTERIL, OXAGAL,
RENAXID, USER
fo rm u la
TM
Value programmed in
Description Default Range
production
Rinsing Dwelling Dt Rinsing Dwelling Rinsing time Dwelling Dt
time Tr time Rt Dt Rt
HYPOCHLORITE 23 23 23 / 33
PERESAL 23 23 23 / 33
AMUCHINA 23 23 23 / 33
DIALOX 23 12:00 23 12:00 23 / 33 0:00 80:00
TIUTOL 23 23 23 / 33
INSTRUNET 23 23 23 / 33
OXAGAL 23 12:00 23 12:00 23 / 33 0:00 80:00
RENAXID 23 23 23 / 33
HYPOCHLORITE,
PERESAL,
Default agent AMUCHINA AMUCHINA AMUCHINA,DIALOX,
TIUTOL, INSTRUNET,
OXAGAL, USER
Value programmed in
Description Default Range
production
Heating time Heating time Heating time
Heat 15 15 15 /20
Contact time Contact time Contact time
Chemical heat 15 15 15 /20
Note: the range of settings foresees programming of all types of disinfection and the relevant
disinfectants foreseen.
No default value is loaded, and this is also true for the machine's exit configuration.
Page 14 of 34 –chap.2.5- Configuration pages ( software 5.8 -6.0) ENG - Ed. 07/16
Technical Manual
TM
form ula
fo rm u la
TM
Description Range
Starting weight loss rate 0.1 2.5 The weight loss (kg/h) and total conductivity
(kg/h) (mS/cm) vary over time on the basis of a LINEAR
Final weight loss rate 0.1 2.5 rule.
(kg/h)
Starting total conductivity 12.1 15.7 The weight loss at start of dialysis is a function of
(mS/cm) the total weight loss and dialysis time set; after
Final total conductivity (mS/cm) 12.1 15.7 this, the weight loss varies every 15 min. by:
(Initial weight lossconfigured -
Final weight lossconfigured) / 16
Page 16 of 34 –chap.2.5- Configuration pages ( software 5.8 -6.0) ENG - Ed. 07/16
Technical Manual
TM
form ula
Description Range
Weight loss: First phase (%) 0 100 The dialysis time is divided into 4 phases of equal
Weight loss: Second phase (%) 0 100 duration: during each of these phases there will be
Weight loss: Third phase (%) 0 100 a weight loss corresponding to the percentage
configured for that phase.
Weight loss: Fourth phase (%) 0 100
In pratice, the total weight loss set for the dialysis
is obtained in four phases, during each of which a
percentage of the total weight loss equal to the
value configured for that phase is extracted.
Description Range
Total conductivity: First phase 0 100 The dialysis time is divided into 4 phases of equal
(%) duration: during each phase a total conductivity
Total conductivity: Second 0 100 corresponding to the percentage configured for
phase (%) that phase is set.
Total conductivity: Third phase 0 100
(%) CAUTION: The total treatment time is
Total conductivity: Fourth 0 100
phase (%) split into 4 phases each lasting 15 min.
or multiples (the fourth phase may have
a different duration than the other
three).
Description Range
Weight loss rate: Second phase 0.1 2.5 Dialysis is carried out in a series of cycles.
(kg/h)
Cycle duration : first phase 0 600 Each cycle is made up of 2 phases:
(min)
fo rm u la
TM
Cycle duration : second phase 0 600 • the first phase is carried out with a weight loss
(min) that is a function of the total weight loss and
dialysis time set.
• the second phase is carried out with a weight
loss value equal to the set value
Description Range
Total conductivity: second 0.1 2.5 Dialysis is carried out in a series of cycles.
phase (kg/hr)
Cycle duration : first phase 0 600 Each cycle is made up of 2 phases:
(min) • the first phase is carried out with a total
Cycle duration : second phase 0 600 conductivity value which depends on the mean
(min) total conductivity and the treatment time set.
• the second phase is carried out with a total
conductivity value equal to the value specified
in configuration.
The last page only contains the message "the machine can now be turned off". Use the main switch to
turn the machine on and off.
NOTE
The pages described below refer to the software revision 6.0-8A and 6.0-9A. Some
parameters may not be included into previous 6.0 software revisions.
Value
Description programmed in Default Range
production
Language Italian English English
Italiano
……
Page 18 of 34 –chap.2.5- Configuration pages ( software 5.8 -6.0) ENG - Ed. 07/16
Technical Manual
TM
form ula
(Flags)
Value
Description programmed in Default Range
production
Resistance overheating alarm OFF OFF ON, OFF
Buffer error adj. reset OFF OFF ON, OFF
Autocalibration buffer reset OFF OFF ON, OFF
Configuration data integrity OFF OFF ON, OFF
Maintenance OFF OFF ON, OFF
Power Pack error 0 OFF OFF ON, OFF
Dwelling is running OFF OFF ON, OFF
Maintenance running after lev. 1 error 1 OFF OFF ON, OFF
Value programmed
Description Default Range
in production
Type: IBF *** 0
SN: *** 00
CPU (5)* ON ON ON, OFF
Second Pump (2)* ON OFF ON, OFF
HDF kit (6)* ON OFF ON, OFF
Battery (4)* OFF OFF ON, OFF
Second clamp OFF OFF ON, OFF
Serial communication ON OFF ON, OFF
HLD OFF OFF ON, OFF
Profiles OFF OFF OFF, STD , SPE
User Disinfection OFF OFF ON, OFF
Disinf. security level OFF OFF ON, OFF
Tmax no disinf. (hr) 0 0 12÷72
Pump volume: P. Cond. (l) *** 100 0 ÷ 255
Pump volume: T. Cond (l) *** 100 0 ÷ 255
Temperature offset (°C) *** 0.0 -2 ÷ +2
Conductivity offset (mS/cm) *** 0.0 -0.5 ÷ +0.5
UF null value (rev/min) *** 0.5 -5 ÷ +5
Press. transd. kit level ** 0 0 0÷3
Priming time BIC. cartridge type 0 0 0 ÷ 255
perforation (sec)
Wide Range Pfilt P. Trasd.**** 0 0 0÷2
/3 Imax concentrate pumps 1 1 1÷3
Kit EV2 ON OFF ON, OFF
Notes:
* see hardware configuration
**
fo rm u la
TM
NOTE
You can select the MID-HDF treatment only if the parameter Press. transd. kit level is set to
a value not less than 2.
****
Transd. Wide Range Additional Additional Prefilter Arterial
kit level Pfilt transd. board transd. board pressure line
Press. Trasd IB 3112701 IB 3112711 alarm thresholds to use
Ppre= 15psi Ppre= 30psi MID HDF
0 Not settable - - - -
1 0 OK NO - -
1 1-2 NO OK - -
2-3 0 OK NO +20÷+770 mmHg IB0357540
IB0357540/F*
* line to be
used for
measurement
in Ppre
1200mmHg
2-3 1 NO OK +20÷+770 mmHg IB0357540
IB0357540/F*
* line to be
used for
measurement
in Ppre
1200mmHg
2-3 2 NO OK +20÷+1200mmHg IB0357540/F*
* line to be
used for
measurement
in Ppre
1200mmHg
Page 20 of 34 –chap.2.5- Configuration pages ( software 5.8 -6.0) ENG - Ed. 07/16
Technical Manual
TM
form ula
Value programmed
Description Default Range
in production
Bic. Mixing (3-5 mS/cm) (1)* 3 3 3, 5
Conc. error range: (BIC) (%) 20% 20% 5% ÷ 50%
Bidry error range (%) 35% 35% 5% ÷ 50%
Conc. error range (T. Cond.) (%) 15% 15% 5% ÷ 50%
1: Part. cond. dil. ratio 28.51 28.51 1.00 ÷ 50.00
(37.63–5mS) (37.63–5mS)
1: Bidry dilui. ratio 28.51 28.51 1.00 ÷ 50.00
1: Total cond. dil. ratio 35.69 35.69 1.00 ÷ 50.00
(29.89–5mS) (29.89–5mS)
1: Acetate dil. ratio 35.71 35.71 1.00 ÷ 50.00
1 : Lympha dil. ratio 45.00 45.00 1.00 ÷ 60.00
Big chambers in SNdp /SNsp OFF OFF ON, OFF
Inlet water cond.: Enable OFF OFF ON, OFF
Max (mS/cm) 0 0 0 -1
Pump segment stroke: Art. (ml) 10 10 8 ÷ 12
Infusion (ml) 4 4 3 ÷ 12
Rins. in SNdp ON ON ON, OFF
Rins. with physiol. solut OFF OFF ON, OFF
Priming OnLine PHF OFF OFF ON, OFF
Disc. OnLine PHF OFF OFF ON, OFF
Priming OnLine MID OFF OFF ON, OFF
Disc. OnLine MID OFF OFF ON, OFF
Priming OnLine HDF OFF OFF ON, OFF
Disc. OnLine HDF OFF OFF ON, OFF
UF Automatic Priming OFF OFF ON, OFF
PAW * ON ON ON, OFF,
ON - OFF
HFR** OFF OFF ON - OFF
Note:
* Acoustic warning enable associated with the PRESS. ART./PREFILTER warning.
PAW = OFF acoustic warning disabled
PAW = ON acoustic warning enabled at 20-sec intervals
ON-OFF acoustic warning enabled at 2-min intervals
** Formula 2000 HDF
Value programmed
Description Default Range
in production
Sphygmo ON OFF ON, OFF
Pulsar OFF OFF ON, OFF
fo rm u la
TM
Natrium ON OFF
ON, OFF
Hemox OFF OFF
ON, OFF
Lector (Safety level) * 0 00,1,2,3
Profiler ** 0 0
0,1,2,3,4,5,6
CPU delay OFF OFF
ON, OFF
Heparin Kit ON OFF
ON, OFF
KT/V level*** 0 0 0,1,2
K Natrium 1 1 0.96÷1
Screensaver OFF OFF OFF, KIT, NO
KIT
Screensaver State **** **** ON, OFF
Activation time (min) 3 **** 3 **** 1 ÷ 15
HFR cartridge: Selecta Selecta Selecta, Selecta
Plus, Both
Debug***** 0 0 0 0 0 0 0 0 0 0 0 0 ( 0.1 ) per box
Enable Lympha ****** 1 1 1 1 0 0 0 0 ( 0.1 ) per box
Notes:
*
Lector: Warning: Warning: Alarm Alarm Treatments
(config.) Replace Missing Replace Missing disabled when
Forclean Forclean Forclean Forclean filter expired
**
Profiler Treatment Key „Enable „Enable Instrum.
(config.) selected ”Profiler” Aequilibrium” Isonatrica” key Sodium
key (removal Na or
end Na)
0 any inactive (not (not accessible) (not accessible)
accessible)
1 any active inactive inactive removal Na
2 any active inactive inactive END [Na]
3 not HFR inactive (not (not accessible) (not accessible)
accessible)
3 HFR active active inactive removal Na
4 not HFR inactive (not (not accessible) (not accessible)
accessible)
4 HFR active active active END [Na]
Page 22 of 34 –chap.2.5- Configuration pages ( software 5.8 -6.0) ENG - Ed. 07/16
Technical Manual
TM
form ula
***
KT/V level KT/V application KT/V manual KT/V automatic Automatic
(config.) measurement measurement measurement
interval settable
(min)
0 inactive inactive inactive
1 active activatable activatable 30
2 active activatable activatable 15/30
****
Only if Screensaver is KIT or NO KIT
*****
If enabled at 1, the six “Debug” boxes respectively correspond to:
• StepStep.log file
• Dplusxxx.log files
• Logxxxx.bs files
• Dialreg.log file
• R&D Test 1
• R&D Test 2
******
If enabled at 1, the four “Enable Lympha” boxes respectively correspond to:
• DN/ SNsp/ SNdp
• HDF
• PHF
• HFR
fo rm u la
TM
Value
Description programmed in Default Range
production
Treatments selectable by the user DN-SNsp-SNdp DN-SNsp-SNdp DN-SNsp-SNdp
HDF_OnLine
PHF , HFR
Priming volume (lt) 2.0 2.0 17
Stop priming volume (lt) 0.0 0.0 04
Vol. priming PHF (lt) 2.0 2.0 17
Vol. stop priming PHF (lt) 0.0 0.0 04
Vol. priming HDF (lt) 2.0 2.0 17
Vol. stop priming HDF (lt) 0.0 0.0 04
Vol. priming MID (lt) 2.0 2.0 17
Vol. stop priming MID (lt) 0.0 0.0 04
Vol. priming HFR (lt) 4.0 4.0 (3.0 + vol. stop
priming ) 7.0
If HFR cartridge =
SELECTA PLUS
2.0 2.0 (1.3 + vol. stop
priming) 7.0
If HFR cartridge =
SELECTA or HFR
cartridge = BOTH
Vol. stop priming HFR (lt) 1.0 1.0 1.0 (priming vol. -
3.0)
If HFR cartridge =
SELECTA PLUS
0.7 0.7 0.7 (priming vol. -
1.3)
If HFR cartridge =
SELECTA or HFR
cartridge = BOTH
Qb priming HFR (ml/ min) 200 200 0 200
If HFR cartridge =
SELECTA PLUS
100 100 0 200
If HFR cartridge =
SELECTA or HFR
cartridge = BOTH
Qinf LV (ml/min) 10 10 10 100
Patient’s connecting time (sec) 90 90 30 180
FF Max (%) 22 22 1 40
Additional pump stop during patient’s OFF OFF ON, OFF
Page 24 of 34 –chap.2.5- Configuration pages ( software 5.8 -6.0) ENG - Ed. 07/16
Technical Manual
TM
form ula
connection
TMPH Max (mmHg) 200 200 0 400
Heparin pump Normal 30cc 30cc 20, 30, 50cc
Heparin pump diameter 20 cc (mm) 20.0 20.0 18.0 30.0
Heparin pump diameter 30 cc (mm) 23.9 23.9 18.0 30.0
Heparin pump diameter 50 cc (mm) 26.8 26.8 18.0 30.0
Normal heparin pump speed (cc/ h) 0 0 0 10
Automatic heparin bolus (cc) 0.0 0.0 0 25
Normal heparin pump pre-stop (min) 0 0 0 120
Value programmed in
Description Default Range
production
Alarm range: PV (mmHg) 120 120 50 150
Alarm range: PA (mmHg) 150 150 50 250
PA alarm: max (mmHg) 200 200 100 300
PA alarm: min (mmHg) -300 -300 -100 -350
Measure press. Ultrafiltration neg UF neg UF neg UF / TMP
Min TMP/backfiltration alarm (mmHg) -60 -60 0 -300
Max. TMP alarm (mmHg) 200 (only for TMP) 200 (only for 200 400
TMP)
Min.TMP alarm /backfiltration -100 -100 0 -300
HFLUX (mmHg)
Max. TMP alarm HFLUX (mmHg) 300 (only for TMP) 300 (only for 200 400
TMP)
Neg. UF alarm min HFLUX (mmHg) -300 (only for neg UF) -300 (only for -200 -400
neg UF)
Max. neg. UF alarm (mmHg) 200 (only for neg UF) 200 (only for 200 400
neg UF)
Neg. UF alarm min HFLUX (mmHg) -300 (only for neg UF) -300 (only for -200 -400
neg UF)
Neg. UF alarm max. HFLUX (mmHg) 200 (only for neg UF) 200 (only for 200 400
neg UF)
Min. settable WLR (kg/h) 0.1 0.1 0.1 0.5
Max. settable WLR (kg/h) 2.5 2.5 0.5 4.0
Dialyser rinsing UF value (kg/h) 0.5 0.5 0.1 1.5
Acoustic min. UF warning deadened OFF OFF ON, OFF
fo rm u la
TM
Value
Description programmed in Default Range
production
Dialysate type : DN/SN Bid+STD A. Conc Bic+STD A. Conc Bic + STD A.
Conc/
Bid+STD A.
Conc/
Acet/
Bic+Lympha/
Bid + Lympha
Dialysate type : HDF Bid+STD A. Conc Bic+STD A. Conc Bic + STD A.
Conc/
Bid+STD A.
Conc/
Acet/
Bic+Lympha/
Bid + Lympha
Dialysate type : PHF Bid+STD A. Conc Bic+STD A. Conc Bic + STD A.
Conc/
Bid+STD A.
Conc/Acet/
Bic+Lympha/
Bid+Lympha
Dialysate type : HFR Bid+STD A. Conc Bic+STD A. Conc Bic + STD A.
Conc/
Bid+STD A.
Conc/
Acet/
Bic+Lympha/
Bid+Lympha
Treatment type DN DN DN/SNsp/SNdp/
HDF*/ PHF**/
HFR***
* HDF indicates
HDF PRE, HDF
POST, MID-HDF.
* PHF indicates
PHF PRE, PHF
POST.
* HFR indicates
HFR with Selecta,
HFR with Selecta
Plus
Dialysate flow (ml/min) 500 500 300/500/800
Page 26 of 34 –chap.2.5- Configuration pages ( software 5.8 -6.0) ENG - Ed. 07/16
Technical Manual
TM
form ula
Value
Description programmed in Default Range
production
Water inlet conductivity alarm (mS/cm) 0.2 0.2 0 1.0
fo rm u la
TM
Note:
* Acoustic warning enable associated with the appearance of alarms in rinseback and priming:
OFF acoustic warning disabled
ON acoustic warning enabled at 20-sec intervals
ON-OFF acoustic warning enabled at 2-min intervals
Value
Description programmed in Default Range
production
Max. VEN. PRESSURE (SNdp) + 350 + 350 +100 +450
(mmHg)
Min. SWITCHING PRESSURE + 30 + 30 -100 +100
(SNdp) (mmHg)
Max. efficiency (SNdp) 1.2 1.2 1.1 2.0
Min. efficiency (SNdp) 0.7 0.7 0.0 0.9
Date (dd, mm, yyyy)
Time (hours, minutes, seconds)
(Disinfection settings)
Value
Description programmed in Default Range
production
Disinfection icon available ON ON ON, OFF
in Rinsing
On board agent ABSENT - ABSENT,
AMUCHINA,
OXAGAL,
ACETIC ACID,
CITRIC ACID,
HEAT CUSTOM,
CHEM. CUSTOM
On board tank volume (l) - - 1.0 10.0
Page 28 of 34 –chap.2.5- Configuration pages ( software 5.8 -6.0) ENG - Ed. 07/16
Technical Manual
TM
form ula
Value
Description programmed in Default Range
production
Dilution Ratio 1: 30 6 30
Rinsing (min) 53 23 / 53
Min. Cond. (mS/cm) 20.0 0.0 20.0
Max. Cond. (mS/cm) 0.0 0.0 20.0
Value
Description programmed in Default Range
production
Dilution Ratio 1: 30 6 30
Rinsing (min) 33 23 33
Min. Cond. (mS/cm) 20.0 0.0 20.0
Max. Cond. (mS/cm) 0.0 0.0 20.0
Value programmed
ACETIC ACID Default Range
in production
Rinsing time (min) 28 28 28 / 38
Value programmed
CITRIC ACID Default Range
in production
Rinsing time (min) 23 23 23 / 33
Value set
Description Default Range
in production
Rinsing Default Rinsing time Default Rinsing Default
time dwelling time (min) dwelling time time dwelling
(min) (h:min) (h:min) (min) time (h:
fo rm u la
TM
min)
AMUCHINA 23 23 23 / 33
OXAGAL 25 12:00 25 12:00 25 / 35 0:00
80:00
Default AMUCHINA,
AMUCHINA AMUCHINA
agent OXAGAL, USER
Value programmed in
Description Default Range
production
Heating time (min) Heating time (min) Heating time (min)
Heat 15 15 15 /20
Note: the setting ranges cover programming of all the types of disinfection and descaling and the
relevant agents. No default value is loaded, and this is also true for the machine's exit configuration.
Explanations of the abbreviations used for setting weekly disinfection.
Page 30 of 34 –chap.2.5- Configuration pages ( software 5.8 -6.0) ENG - Ed. 07/16
Technical Manual
TM
form ula
Description Range
Starting weight loss rate 0.1 2.5 The weight loss (kg/h) and total conductivity (mS/cm)
(kg/h) vary over time on the basis of a LINEAR rule.
Final weight loss rate 0.1 2.5
(kg/h) The weight loss at start of dialysis is a function of the
Starting total conductivity 12.1 15.7 total weight loss and dialysis time set; after this, the
(mS/cm) weight loss varies every 15 min. by:
Final total conductivity (mS/cm) 12.1 15.7 (Initial weight lossconfigured - Final weight lossconfigured)/
16
fo rm u la
TM
Description Range
Weight loss: First phase (%) 0 100 The dialysis time is divided into 4 phases of equal
Weight loss: Second phase (%) 0 100 duration: during each of these phases there will be a
Weight loss: Third phase (%) 0 100 weight loss corresponding to the percentage
configured for that phase.
Weight loss: Fourth phase (%) 0 100
In pratice, the total weight loss set for the dialysis is
obtained in four phases, during each of which a
percentage of the total weight loss equal to the value
configured for that phase is extracted.
Description Range
Total conductivity: First phase 0 100 The dialysis time is divided into 4 phases of equal
(%) duration: during each phase a total conductivity
Total conductivity: Second 0 100 corresponding to the percentage configured for that
phase (%) phase is set.
Total conductivity: Third phase 0 100
(%) CAUTION: The total treatment time is split
Total conductivity: Fourth 0 100
phase (%) into 4 phases each lasting 15 min. (the
fourth phase may have a different duration
than the other three).
Page 32 of 34 –chap.2.5- Configuration pages ( software 5.8 -6.0) ENG - Ed. 07/16
Technical Manual
TM
form ula
Description Range
Weight loss rate: Second phase 0.1 2.5 Dialysis is carried out in a series of cycles.
(kg/h)
Cycle duration : first phase 0 600 Each cycle is made up of 2 phases:
(min) • the first phase is carried out with a weight loss
Cycle duration : second phase 0 600 that is a function of the total weight loss and
(min) dialysis time set
• the second phase is carried out with a weight
loss value equal to the set value
Description Range
Total conductivity: second 0.1 2.5 Dialysis is carried out in a series of cycles.
phase (kg/hr)
Cycle duration : first phase 0 600 Each cycle is made up of 2 phases:
(min) • the first phase is carried out with a total
Cycle duration : second phase 0 600 conductivity value which depends on the mean
(min) total conductivity and the treatment time set.
• the second phase is carried out with a total
conductivity value equal to the value specified
in configuration.
The last page only contains the message "the machine can now be turned off".
Use the main switch to turn the machine on and off.
fo rm u la
TM
Page 34 of 34 –chap.2.5- Configuration pages ( software 5.8 -6.0) ENG - Ed. 07/16
Technical Manual
TM
form ula
2.6 CHANGE PC OR LOSS OF PC BIOS CONFIGURATION
Each time the PC is replaced carry out a Bios configuration as indicated in the “BIOS CONFIGURATION”
paragraph.
If a password is not requested during the Bios configuration, create a Bios protection password as indicated
in the paragraph “CREATING THE BIOS PROTECTION PASSWORD” after having carried out the
operations indicated in the paragraph “BIOS CONFIGURATION”.
At the end exit and save Bios as indicated in the paragraph “EXIT AND STORE BIOS”.
BIOS CONFIGURATION
Connect the keyboard to the machine PC. Turn on the machine and at the same time press the “Canc” key.
Use the “PgUP” and “PgDown” keys to change the relative parameters.
Use the “Enter” key to confirm a selected menu and any data entered.
Use the “Esc” key to exit from a menu.
If BIOS requests a password, type “bl10” and confirm with the Enter key.
_Date (mm,dd,yy);
_Time (hh,mm,ss);
_Drive C (None);
PC 556 and 555 Panel boards _Drive A (None);
_LCD&CRT (LCD with Nec display; otherwise BOTH )
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_Date (mm,dd,yy);
_Time (hh,mm,ss);
_Display Type (EGA/VGA/SVGA);
PC 556 and 555 Panel boards Select the menu “USER PASSWORD”. The
prompt “Enter Password” appears: type “bl10”.
Press the “Y” key. Then the prompt “Confirm
Password” appears: again type “bl10” and confirm.
PC 556 and 555 Panel boards Select the menu “SAVE & EXIT SETUP”. The
prompt “Save to Cmos and Exit (Y/N)?“ appears:
Press the “Y” key and confirm.
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2.7 SOFTWARE REVISION UPDATE
This chapter describes the procedure used to update the formula® software revision, which is done without
replacing the programmable devices, by means of remote installation on the disk on chip of the files required
to operate the equipment and by on line programming of the CPU card flash memories.
MATERIAL REQUIRED
• PC – CPU connection cable cod. 3845800
• PC LINK card cod.3112800
• External PC
• External keyboard
• installation CD
• neutral label for flash memory software revision cod.1998530
PRELIMINARY OPERATIONS
1. Open the right access door on formula®.
2. Disconnect the parallel cable from the CPU card connector J9 and attach it to the PC LINK card
connector J1 (FORMULA).
3. Insert the PC PORT/ CPU CARD connection cable on the PC LINK card connector J2 (INTERLINK).
4. Connect the PC PORT/ CPU CARD socket connector to the external PC parallel connector.
5. Connect the external keyboard to the connector provided at the back of formula®.
Updating of the software revision can be divided into two distinct and separate operations:
• installation on the disk on chip of the files required to operate formula®
• on-line programming of the flash memories.
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1: Dialysis Sw
2: Dialysis Sw 800x600
3: Dialysis Sw 640x480
4: Service Only
Press on the formula® front keyboard (within a few seconds) until point 4 is highlighted.
1: Test Environment
2: Disk On Chip Download
3: Debug test version
4: Flash Programming Environment
5: Autocal Test Version
6: Defrag
At this point, two different screens will be displayed, according to the status of the file my_srvc.
ALTERNATIVE 1
NOTE:
in the most recent DISK ON CHIP, renaming of files is facilitated by the presence of the specific command
(hidden batch file) ren_srv, which will automatically perform the command line
ren my_srvc.srv my_srvc.run
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thus avoiding possible typing errors.
At this point, if the file my_srvc.run is present, the screen described in Alternative 2 will appear.
ALTERNATIVE 2
Insert the installation CD in the external computer CD-rom drive, and turn the PC on.
When the menu enabling the connection to Formula appears, select the option “LPT port” which is the
default one:
1: COM port
2: LPT port
3: LPT/COM port
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1: Software Installation
2: Chinese Software Installation
3: Log Files Download
4: Command Prompt
Each of the first three options starts an automatic procedure. The fourth one allows entering the MS-DOC
command prompt and starting a manual procedure, thus giving the user a wide choice.
Here below the four possibilities are widely described. If the wrong option has been selected, at the end of
the procedure press CTR ALT DEL simultaneously on the external PC and reset it, but leave the CD in the
driver. Repeat start-up of the PC and perform a new selection.
Option 1: Software Installation
This mode allows an automatic installation procedure of the Formula software. If selected, after loading the
drivers for correct use of the cd-rom, a message is displayed asking you to set the language for the keyboard
used
At this point the discrimination is based on the presence or absence of the partition FAT32 (o FAT) on the
client PC. This information can be retrieved by starting the client PC in Windows operating mode, first
double-clicking on “Computer Resources”, then on the local disk/s with the right key of the mouse and
finally on the option “Property”.
A window appears with the indication of which system file is present on the examined disk. In the Windows
environment the possibilities will be the following: NTFS, FAT32, FAT.
The installation CD cannot use NTFS partitions but only FAT32 or FAT partitions. This brings limitations to
the implemented automatic procedures.
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Continue? (Y/N)
Press Y and ENTER.
If the PC doe not have a FAT32 or FAT partition, the following will appear:
R:\>del e:\lc\*.*
All the files in this directory will be eliminated!
Continue? (Y/N)
Press Y and ENTER.
***********************
* Installing Revision *
**********************
the software installation procedure will start . This procedure will include:
1. unpacking of f_0xxxxx.zip in E:/lc/
2. unpacking of f_AyyyyA.zip in E:/lc/
where xxxxx represents the software revision to be installed (e.g. 58100 for Formula or 60390 for Formula
Therapy) and loaded on the installation cd-rom, while yyyy represents the revision of the auxiliary Formula
files (e.g. 5812 for Formula or 6039 for Formula Therapy).
If, during the unpacking operation, messages of the following type are displayed:
Warning! E:/lc/zzzzzzzz.log already exists. Overwrite (y/n/a/r)
in which zzzzzzzz represents the name of the data file (e.g. the profile file), type y if you wish to replace the
file in the Formula disk on chip with that in f_AUX_yy.zip ; if not, type n.
Upon termination of the procedure, the command prompt will read R:\>
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Addionally, the installation of the Chinese fonts takes place with the following procedure:
3. unpacking of SUN8G.zip, SUN10G.zip, SUN12G.zip, HEI14G.zip, in E:/lc/
Upon termination of the procedure, the command prompt will read R:\>
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Upon language selection the following prompt will appear:
R:\>
which represents the PC CD-rom driver. From this point on, all disk drives with FAT32 or FAT partition
available in the PC will be accessible and it will be possible to perform any operation.
To access to the Formula disk drives, take careful note of the screen displayed on the PC monitor, in
particular the line:
Re-addressed drives: n (X: up to Y:)
The re-addressed drives correspond to the server computer drives listed in the column of the preceding table.
For example:
Re-addressed drives: 3 (D: up to F:)
The disk on which the software must be installed in case of a manual procedure is drive C on the Server
computer (Formula). This will correspond to the second re-addressed drive on the client computer. In the
example given, this will be drive E, however, if the client computer has other disk drives (partitions, CD-
ROM, network drive, …), it may correspond to a different drive.
EXTREME CARE IS NECESSARY DURING THIS PHASE, AS AN INCORRECT CHOICE OF
DRIVE MAY DELETE FILES ON THE CLIENT COMPUTER.
For safety, check that the correct selection has been made by changing drive: in the example given hereby we
need to check that the Server drive C corresponds to the client drive E; to do this, use the Client PC keyboard
and type
e:
then press enter.
The DOS prompt will read
E:\>
If the letter E appears alongside the letter C in the PC Server table, we are certain that the correct choice has
been selected; when any command is entered from the prompt E:\ on the client PC, a flashing asterisk should
appear alongside the letter C in the PC Server table, showing that the disk in question is being accessed.
Once you are certain that you have identified the right disk drive, repeat start-up of the client PC by pressing
CTR ALT DEL simultaneously on the external PC.
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1: Dialysis Sw
2: Dialysis Sw 800x600
3: Dialysis Sw 640x480
4: Service Only
1: Test Environment
2: Disk On Chip Download
3: Debug test version
4: Flash Programming Environment
5: Autocal Test Version
6: Defrag
1: C & P programming
2: C programming
3: P programming
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Non Therapy models:
BOTH systems?
PRESS b for yes then …
PRESS c p b to choose CONTROL PROTECTION BOTH SYSTEM next file
PRESS w to start programming
Therapy models:
BOTH systems?
PRESS ‘b’ for yes or ‘q’ to exit then …
…PRESS ‘c’ (CONTROL), ‘p’ (PROTECTION), ‘b’ (BOTH_SYSTEM)
to choose next file then…
…PRESS ‘w’ to start programming
Type b (lower case) on the external keyboard to confirm programming of both flash memories (control and
protection).
The following screen will be displayed:
Non Therapy models:
BOTH systems?
PRESS b for yes then …
PRESS c p b to choose CONTROL PROTECTION BOHT SYSTEM next file
PRESS w to start programming
FCxxxxxx.BIN : : FPxxxxxx.BIN
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Therapy models:
BOTH systems?
PRESS ‘b’ for yes or ‘q’ to exit then …
…PRESS ‘c’ (CONTROL), ‘p’ (PROTECTION), ‘b’ (BOTH_SYSTEM)
to choose next file then…
…PRESS ‘w’ to start programming
FCxxxxxx.BIN : : FPxxxxxx.BIN
Check that the software revision indicated corresponds to the one you are about to install, and if not, press b,
c or p to select the binary file corresponding to the software revision required, then type w on the external
keyboard to start programming operations.
Under no circumstances must programming be interrupted by power failures or by turning formula® off, as
this might damage the flash memories or cause programming errors.
Should any errors occur during programming, these will be indicated on the formula® display by error codes
of the following type:
In this case, turn formula® off and then on again, and try the flash memory programming sequence again. If
the error persists, replace the flash memories with another pair, which must be programmed first.
When programming has been completed, the following screen will be displayed:
Non-Therapy models:
BOTH systems?
PRESS b for yes then …
PRESS c p b to choose CONTROL PROTECTION BOHT SYSTEM next file
PRESS w to start programming
FC50112P.BIN : : FP50112.BIN
………………….END PROGRAMMING……………………
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Therapy models:
BOTH systems?
PRESS ‘b’ for yes or ‘q’ to exit then …
…PRESS ‘c’ (CONTROL), ‘p’ (PROTECTION), ‘b’ (BOTH_SYSTEM)
to choose next file then…
…PRESS ‘w’ to start programming
FC060390.BIN : : FP060390.BIN
………………….END PROGRAMMING……………………
Turn formula® off and then on again, and check that the program starts properly.
Fill in the label cod. 1998530 with the code F_xxxxxx (in which the software revision found in installation
disk #2 must be entered in place of xxxxxx) and affix it in the area below the INITIAL SETTINGS label
(panel located above the hematic card); do not replace or remove the labels on the integrated circuit boards.
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NOTE:
In case the updating of the software revision has to be done on machines with sw. 6.0-39, the procedure
“ON-LINE PROGRAMMING OF THE FLASH MEMORIES” will change as follows:
• Select the binary files named fc_rip.bin for control and fp_rip.bin for protection and perform the flash
memory programming sequence as before described (by pressing b or c or p).
• When programming with the above binary files has been completed, turn off the machine.
• Turn formula® on again and this time perform programming of the flash memories by selecting the
binary files of sw rev. Fc060570.bin for control and Fp060570.bin for protection.
• When programming has been completed, proceed with installation following the procedure already
described in this manual.
WARNING: sw 5.8-5.8 requires the CPU board in rev. 08 and 512 Kb flash memories (which are already
programmed with sw 5.8-5.8, if it is the case). Refer to the table below:
Formula with serial Formula with serial Formula with serial Formula with serial
number before number between number after S/N number after S/N
S/N 9x000108 S/N 9x000108 and 9x000109 (non Plus 9x000109 (Plus
S/N 9x000109 models) models)
Summary table of the match between the software revision and type of flash memories:
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PROCEDURE WITH USB MASS STORAGE DEVICE
MATERIAL REQUIRED
• Usb mass storage - PC connection cable with double usb cabling A F cod. CV-728 ( Seco )
• Usb mass storage device – standard transcend with dimension > 512 MB
• External PC
• External keyboard
• Neutral label for software revision flash memory cod. 1998530
PRELIMINARY OPERATIONS
1. Unscrew and disassemble the PC rack.
2. Connect the 8 pin connector of A F usb cable to usb CN6 connector on the PC board for the CS642 or to
CN5 on the new CS873 Q7.
3. Connect the usb mass storage device to one of two female connectors of A F usb cable.
4. Connect the external keyboard to appropriate connector on the back of formula®.
The revision software updating can be separated into two different operations:
• file installation on disk on chip for the formula® functioning
• on-line flash memory programming.
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7. Save the modified Bios configuration exiting from page by using escape button and select the voice
( write to cmos and exit ) from principal Bios menu as shown :
Note : at the end of procedure of SW revision installation, repeat the point from 5 to 7 to resetting the IDE
channel in the boot sequence.
1: Software Installation
2: Chinese Software Installation
3: Log Files Download
4: Command Prompt
Each of the first three options starts an automatic procedure. The fourth one allows entering the MS-DOC
command prompt and starting a manual procedure, thus giving the user a wide choice.
Here below the four possibilities are widely described. If the wrong option has been selected, at the end of
the procedure press CTR ALT DEL simultaneously on the external PC and reset it, but leave the usb mass
storage driver connected by dedicated cable. Repeat start-up of the PC and perform a new selection.
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Option 1: Software Installation
This mode allows an automatic installation procedure of the Formula software. If selected a message is
displayed, with the installing revision number, asking you to set the language for the keyboard used:
******************************************************************
************* INSTALLING REVISION NUMBER *************
***************************** 5.871 ****************************
******************************************************************
At this stage the disk drive of Formula PC on which install the SW revision is automatically detected, with
the message :
Note: if the Formula disk drive is not detected, the following message appears:
When the disk drive is automatically detected the DOS prompt C:\> appears.
The system tests the integrity of file (Revision.zip) in order to detect any accidents or briberies.
This phase lasts a couple of minutes on CS642 board and a few seconds on CS873 board.
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In this case proceed to a new installation of SW Revision on usb mass storage device.
C:\>del XX:\lc\*.*
All the files in this directory will be eliminated!
Continue? (S/N)
Press S and ENTER.
Then:
C:\>del .\templog\*.*
All the files in this directory will be eliminated!
Continue? (S/N)
Press S and ENTER.
where xxxxx represents the software revision to be installed (e.g. 58100 for Formula or 60390 for Formula
Therapy) and loaded on the installation cd-rom, while yyyy represents the revision of the auxiliary Formula
files (e.g. 5812 for Formula or 6039 for Formula Therapy).
If, during the unpacking operation, messages of the following type are displayed:
Warning! E:/lc/zzzzzzzz.log already exists. Overwrite (y/n/a/r)
in which zzzzzzzz represents the name of the data file (e.g. the profile file), type y if you wish to replace the
file in the Formula disk on chip with that in f_AUX_yy.zip ; if not, type n.
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2. INSTALLING AN OLDER SOFTWARE REVISION
In this case, if present, do not overwrite files acidcomp.log, bascomp.log, dialbkup.log, dialcopy.log,
dialprof.log, filter.log, profstd.log, profstdc.log.
Overwrite only files profiler.log and profcopy.log. The passage to an older software version (i.e. from sw 5.6
to sw 5.5) does not allow saving the profiles.
Upon termination of the procedure, the command prompt will read C:\>
If the installation is completed with a positive outcome the following message appears without error
message:
Other error messages that can appear during the SW Revision installation are :
Or:
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Or:
Or:
Or:
Or:
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Or:
Or:
Or:
Or:
Or:
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Or:
Or:
Or:
Note: the incidental or intentional elimination of even one of these files will determine the failure of the
installation procedure. The automatic procedure can be continued by reintegration the file associated to SW
Revision reintegration.
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5. unpacking of f_AyyyyA.zip in E:/lc/
Addionally, the installation of the Chinese fonts takes place with the following procedure:
6. unpacking of SUN8G.zip, SUN10G.zip, SUN12G.zip, HEI14G.zip, in E:/lc/
Upon termination of the procedure, the command prompt will read C:\>
C:\>
C:\> represents the disk drive mapped by DOS for the usb mass storage device. Here, all the disck
drives in the PC of Formula are accessible and all the operations can be performed. Generally, the
PC drive of Formula is D:\> or E:\>.
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1: Dialysis Sw
2: Dialysis Sw 800x600
3: Dialysis Sw 640x480
4: Service Only
1: Test Environment
2: Disk On Chip Download
3: Debug test version
4: Flash Programming Environment
5: Autocal Test Version
6: Defrag
1: C & P programming
2: C programming
3: P programming
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Non Therapy models:
BOTH systems?
PRESS b for yes then …
PRESS c p b to choose CONTROL PROTECTION BOTH SYSTEM next file
PRESS w to start programming
Therapy models:
BOTH systems?
PRESS ‘b’ for yes or ‘q’ to exit then …
…PRESS ‘c’ (CONTROL), ‘p’ (PROTECTION), ‘b’ (BOTH_SYSTEM)
to choose next file then…
…PRESS ‘w’ to start programming
Type b (lower case) on the external keyboard to confirm programming of both flash memories (control and
protection).
BOTH systems?
PRESS b for yes then …
PRESS c p b to choose CONTROL PROTECTION BOHT SYSTEM next file
PRESS w to start programming
FCxxxxxx.BIN : : FPxxxxxx.BIN
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Therapy models:
BOTH systems?
PRESS ‘b’ for yes or ‘q’ to exit then …
…PRESS ‘c’ (CONTROL), ‘p’ (PROTECTION), ‘b’ (BOTH_SYSTEM)
to choose next file then…
…PRESS ‘w’ to start programming
FCxxxxxx.BIN : : FPxxxxxx.BIN
Check that the software revision indicated corresponds to the one you are about to install, and if not, press b,
c or p to select the binary file corresponding to the software revision required, then type w on the external
keyboard to start programming operations.
Under no circumstances must programming be interrupted by power failures or by turning formula® off, as
this might damage the flash memories or cause programming errors.
Should any errors occur during programming, these will be indicated on the formula® display by error codes
of the following type:
In this case, turn formula® off and then on again, and try the flash memory programming sequence again. If
the error persists, replace the flash memories with another pair, which must be programmed first.
When programming has been completed, the following screen will be displayed:
Non-Therapy models:
BOTH systems?
PRESS b for yes then …
PRESS c p b to choose CONTROL PROTECTION BOHT SYSTEM next file
PRESS w to start programming
FC051200.BIN : : FP051200.BIN
………………….END PROGRAMMING……………………
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Therapy models:
BOTH systems?
PRESS ‘b’ for yes or ‘q’ to exit then …
…PRESS ‘c’ (CONTROL), ‘p’ (PROTECTION), ‘b’ (BOTH_SYSTEM)
to choose next file then…
…PRESS ‘w’ to start programming
FC060390.BIN : : FP060390.BIN
………………….END PROGRAMMING……………………
Turn formula® off and then on again, and check that the program starts properly.
Fill in the label cod. 1998530 with the code F_xxxxxx (in which the software revision found in installation
disk #2 must be entered in place of xxxxxx) and affix it in the area below the INITIAL SETTINGS label
(panel located above the hematic card); do not replace or remove the labels on the integrated circuit boards.
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NOTE:
In case the updating of the software revision has to be done on machines with sw. 6.0-39, the procedure
“ON-LINE PROGRAMMING OF THE FLASH MEMORIES” will change as follows:
• Select the binary files named fc_rip.bin for control and fp_rip.bin for protection and perform the flash
memory programming sequence as before described (by pressing b or c or p).
• When programming with the above binary files has been completed, turn off the machine.
• Turn formula® on again and this time perform programming of the flash memories by selecting the
binary files of sw rev. Fc060570.bin for control and Fp060570.bin for protection.
• When programming has been completed, proceed with installation following the procedure already
described in this manual.
WARNING: sw 5.8-5.8 requires the CPU board in rev. 08 and 512 Kb flash memories (which are already
programmed with sw 5.8-5.8, if it is the case). Refer to the table below:
Formula with serial Formula with serial Formula with serial Formula with serial
number before number between number after S/N number after S/N
S/N 9x000108 S/N 9x000108 and 9x000109 (non Plus 9x000109 (Plus
S/N 9x000109 models) models)
Summary table of the match between the software revision and type of flash memories:
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2.8 DOWNLOADING FORMULA *.LOG FILES
This chapter describes the procedure used to download the *.log files. This procedure allows to automatically
download the *.zip files eventually present.
MATERIAL REQUIRED
• PC – CPU connection cable cod. 3845800
• PC LINK card cod.3112800
• External PC
• External keyboard
• Software installation CD
PRELIMINARY OPERATIONS
1. Open the right access door of formula®.
2. Disconnect the parallel cable from the CPU card connector J9 and attach it to the PC LINK card
connector J1 (FORMULA).
3. Insert the PC PORT/ CPU CARD connection cable on the PC LINK card connector J2 (INTERLINK).
4. Connect the PC PORT/ CPU CARD D-SUB connector to the external PC parallel connector.
5. Connect the external keyboard to the connector provided at the back of formula®.
1: Formula
2: Formula set 800x600
3: Formula set 640x480
4: Service Only
Press on the formula® front keyboard (within a few seconds) until point 4 is highlighted.
Press enter on the formula® front keyboard.
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1: Test Environment
2: Disk On Chip Download
3: Formula debug test version
4: Flash Programming Environment
5: Formula Autocal Test Version
NOTE:
In the most recent DISK ON CHIP, renaming of files is facilitated by the presence of the specific command
(hidden batch file) ren_srv, which will automatically perform the command line
ren my_srvc.srv my_srvc.run
thus avoiding possible typing errors.
From the external keyboard, type:
C:\ >ren_srv
If the command is present, the system will respond with the message
C:\ >hello my_serv
and the rename operation is complete; if the command is not present, the following message will be
displayed
C:\ wrong command or file name
You can try running the command in any case (the easiest option); if it is not present, use the command ren
as described above.
Before starting the download automatic procedure of the *.log files, take careful note of the serial number of
the machine which is being accessed to.
Then insert installation CD in the external computer CD drive, and turn the PC on.
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When the menu which enables the connection to Formula appears, select the option “LPT port” which is the
default one:
1: COM port
2: LPT port
3: LPT/COM port
1: Software Installation
2: Chinese Software Installation
3: Log Files Download
4: Command Prompt
From the menu select option 3, that is to say “Log Files Download”.
If the wrong option has been selected, at the end of the procedure press CTR ALT DEL simultaneously on
the external PC and reset it, but leave the CD in the driver. Repeat start-up of the PC and perform a new
selection.
If option 3 has been selected, after loading the drivers which allow the correct use of the cd-rom, the user is
asked to enter the language of the keyboard by the following message:
At this point the discrimination is based on the presence or absence of the partition FAT32 (o FAT) on the
client PC. This information is displayed when the client PC start-up is done in the Window environment, first
by clicking twice on “computer resources”, then on the local disk (local disks) with the right key of the
mouse and finally on the option “Property”.
A window appears with the indication of which system file is present on the examined disk. In the Windows
environment the possibilities will be the following: NTFS, FAT32, FAT.
For its nature the installation CD cannot use NTFS partitions but only FAT32 or FAT partitions.
***************************************
*** Log files download not allowed ***
**************************************
The download automatic procedure is not allowed when the client PC does not have a disk drive which can
be used to save the log files. Nothing will happen and the command prompt will read R:\>.
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type the first digit of the serial number of the machine to which the user is accessing
type the next digits of the machine serial number (from the second to the eighth). When the last digit has
been typed, the user will be requested to confirm the serial number:
Confirm SN: xxxxxxxx [S,N]?
Should any errors occur in the serial number, press N to repeat the operation and re-type the 8 digits. This
operation can be done any time it is necessary, simply press N instead of confirming.
If the serial number is correct, press S.
This means that the Log files were downloaded in C:\DATIFORM\*\ of the client PC. The asterisk “*”
indicates a digit.
The download automatic procedure creates a sub-folder in C:\DATIFORM\, giving it a progressive number.
In this folder the file outdata.txt is saved, which contains the following information:
• Current Date - dd/mm/yyyy
• Current Time - hh.mm.ss
• Serial number
In this way every log files download from any machine will create a new folder in C:\DATIFORM\,
characterized by its own file with the information on the serial number, time and date of the event and the log
files.
If it does not exists, the C:\DATIFORM\ folder is created in the client PC; do not manually create further
folders in it, let the download procedure create them.
It is possible to manually delete the folders created by the procedure, however follow the instruction given
below:
In C: \ DATIFORM \ there are folders 1, 2, 3, 4, 5. If the no. 4 is deleted, when a new Log files download is
carried out, the new folder will be created with no. 4.
The folder no. 5 might thus appear as the latest. Actually the previously removed no. 4 has been now
recreated with a new outdata.txt file inside from which it is characterized, certainly more recent of that
included in the folder 5.
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Therefore it is convenient not to delete folders which interrupt the progressive sequence. It is possible to
delete ALL folders in C:\DATIFORM\, or to delete a number of folders which do not interrupt the numerical
sequence.
Referring to the example afore mentioned, if the folder no.4 has to be deleted, then delete also no. 5. The
sequence 1,2,3 will thus remain unchanged and the next folder to be created will be no. 4.
Otherwise delete all the five folders, so as to restart with no. 1 at the following download.
Upon termination of the procedure, the command prompt will read R:\>
MATERIAL REQUIRED
• Usb mass storage - PC connection cable with double usb cabling A F cod. CV-728 ( Seco )
• Usb mass storage device – standard transcend with dimension > 512 MB
• External PC
• External keyboard
• Neutral label for software revision flash memory cod. 1998530
PRELIMINARY OPERATIONS
1. Unscrew and disassemble the PC rack.
2. Connect the 8 pin connector of A F usb cable to usb CN6 connector on the PC board for the CS642 or to
CN5 on the new CS873 Q7.
3. Connect the usb mass storage device to one of two female connectors of A F usb cable.
4. Connect the external keyboard to appropriate connector on the back of formula®.
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3. Save the modified Bios configuration exiting from page by using escape button and select the voice
( write to cmos and exit ) from principal Bios menu as shown :
Note : at the end of procedure of SW revision installation, repeat the point from 5 to 7 to resetting the IDE
channel in the boot sequence.
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4. Wait the usb mass storage device recognition by Bios.
1: Software Installation
2: Chinese Software Installation
3: Log Files Download
4: Command Prompt
From the menu select option 3, that is to say “Log Files Download”.
If the wrong option has been selected, at the end of the procedure press CTR ALT DEL simultaneously on
the external PC and reset it, but leave the usb mass storage device connected. Repeat start-up of the PC and
perform a new selection.
If option 3 has been selected the user is asked to enter the language of the keyboard by the following
message:
When the language is selected the procedure of log file download from Formula starts.
The disk drive of PC Formula on which download the log file is automatically detected.
The following message appears:
Note: if the Formula disk drive is not detected, the following message appears:
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When the disk drive is automatically detected the DOS prompt C:\> appears.
type the first digit of the serial number of the machine to which the user is accessing
type the next digits of the machine serial number (from the second to the eighth). When the last digit has
been typed, the user will be requested to confirm the serial number:
Confirm SN: xxxxxxxx [S,N]?
Should any errors occur in the serial number, press N to repeat the operation and re-type the 8 digits. This
operation can be done any time it is necessary, simply press N instead of confirming.
If the serial number is correct, press S.
This means that the Log files were downloaded in C:\DATIFORM\*\ of the usb mass storage device. The
asterisk “*” indicates a digit.
The download automatic procedure creates a sub-folder in C:\DATIFORM\, giving it a progressive number.
In this folder the file outdata.txt is saved, which contains the following information:
• Current Date - dd/mm/yyyy
• Current Time - hh.mm.ss
• Serial number
In this way every log files download from any machine will create a new folder in C:\DATIFORM\,
characterized by its own file with the information on the serial number, time and date of the event and the log
files.
If it does not exist, the C:\DATIFORM\ folder is created in the usb mass storage device; do not manually
create further folders in it, let the download procedure create them.
It is possible to manually delete the folders created by the procedure, however follow the instruction given
below:
In C: \ DATIFORM \ there are folders 1, 2, 3, 4, 5. If the no. 4 is deleted, when a new Log files download is
carried out, the new folder will be created with no. 4.
The folder no. 5 might thus appear as the latest. Actually the previously removed no. 4 has been now
recreated with a new outdata.txt file inside from which it is characterized, certainly more recent of that
included in the folder 5.
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Therefore, it is convenient not to delete folders which interrupt the progressive sequence. It is possible to
delete ALL folders in C:\DATIFORM\, or to delete a number of folders which do not interrupt the numerical
sequence.
Referring to the example afore mentioned, if the folder no.4 has to be deleted, then delete also no. 5. The
sequence 1,2,3 will thus remain unchanged and the next folder to be created will be no. 4.
Otherwise delete all the five folders, so as to restart with no. 1 at the following download.
Upon termination of the procedure, the command prompt will read C:\>
Note: if strictly necessary, the folder DATIFORM on usb mass storage device can be deleted from your PC,
but the further SW installation with this device may be compromised by possible accidental elimination of
other files.
Other messages that can be appeared during the log files downloading are:
Or:
Or:
There was an error running this program
Error number 53
The first two errors cause the downloading procedure failure, the last error can be ignored and it has not
effect on the procedure conclusion.
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The table below summarizes the files and the main useful information for their management.
The DPLUS###.LOG
files are then zipped in
the DPLUS###.ZIP file
(1 *.log file for each
*.zip file).
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The automatic
registration is active No file packing; the file
Database of the Forclean only if the configuration FCLCOPY.LOG is a
FORCLEAN.LOG
FCLCOPY.LOG
ultrafilter codes used in parameter “Forclean”, backup copy of file
the monitor. (safety level), is greater FORCLEAN.LOG.
than 0.
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- to register the data of the differential flowmeter autocalibration carried out by the equipment during the
T1 or T0 tests of the UF system.
- to register the data relating to the powder cartridge filling.
Download and open the autocal.log file. A window similar to the one below will appear:
The first two fields (Data, Ora) (Date, Time) indicate the date and time in which the event has taken place.
Val: represents the hourly ultrafiltration mean value measured by the differential flowmeter during the
autocalibration.
Cod: if this is the last field displayed in the window, it refers to either a long autocalibration or to an
autocalibration performed during the T1 tests. In particular, if the second digit is different from zero, the
calibration is a long type; in this case the field Val represents the mean value over 20 minutes, while the
second digit of the Cod field (which may range from 1 to 4) indicates the filtering type applied to the value
read by the flowmeter. On the contrary, the first digit of the Cod field indicates the delivery flow at which
the autocalibration has been performed (3 = 300 ml/min, 5= 500 ml/min, 8 = 800 ml/min)
If the second digit of the Cod field is equal to zero, the record refers to a short autocalibration (1 min)
performed during the T1 tests; in this case the Cod field has the following values:
10 = test failed due to the UF mean value exceeding the ± 5 g/min threshold.
20 = test failed due to the expiring of the timeout on the ultrafiltration pressure control.
30 = test fulfilled
50 = test failed due to the frozen reading of the UF value on the flowmeter (no signal vitality).
The fields DF, OK and OutP are present only if the data capture refers to the T0 test of the UF system
during dialysis.
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In this case the second digit of the Cod field indicates the dialysis flow (which is equal to the test flow rate) :
3 = 300 ml/min, 5 = 500 ml/min, 8 = 800 ml/min; on the contrary, the first digit has to be interpreted as
follows:
1 = test failed because of the UF mean value exceeding the threshold of ± 5 g/min or a measurement number
within ± 10 g/min less than 48 (see field OK)
3 = test fulfilled
5 = test failed due to the frozen reading of the UF value on the flowmeter (no signal vitality).
DF = delta flow, that is the flow value to add to that indicated by the first digit of the Cod field to obtain the
effective flow of the delivery pump during the test. It assumes a value different from zero in
hemodiafiltration treatments.
OutP = indicates the time expressed in seconds in which the ultrafiltration pressure remained out of the
calibration threshold of T1 test. This value does not influence the test fulfilment in T0 test.
When the registered data are followed by *, it means that the T0 test has failed; instead when data are
preceded by R in the previous line, it refers to the repetition of a failed test.
All data captures preceeded by Riemp refer to the filling of the powder bicarbonate cartridge.
The fields following Date and Time (Data, Ora) have the following meaning:
The file autocal.log can also be viewed also during normal operation of formula®, by connecting an external
keyboard to the machine and typing q.
On the appearance of C:\lc type: C:\lc type autocal.log ¦ more
Browse through the various pages using the Enter key.
To exit, turn the system off.
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The level 0 error codes detected by the machine are saved in the file Err0_ev.log, in the following format :
Rev:
00055070 00055070 00055070
Data:
02/03/2004;11:16:48;
CODE:
005 034 254 254 000 034 255
Time:
92
DMState:
0005 -007 -007 -007
BMState:
0005 -007 -007 -007
Ster:
00 00 00 0000 00 00 00 00 00
Stored:
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
000
FiltW:
0000000000000000007D7D7D0000007D
FiltR:
7D7D7D7D7D7D7D7D7D5A7D007D0000
OVR:
0010000
SIC:
5A 5A A5 FF A5 A5 5A A5 FF
In particular the date and time of the event (in this example 02/03/2004 11:16:48) and the code triggering the
error (005 :034) are indicated.
The level 0 errors that have occurred can also be viewed during normal operation of formula® using the on
line help.
Press ‘?’ repeatedly until the function key (machine parameters) appears.
Press the function key (machine parameters).
You will be requested to enter an access code.
Press the function keys in this order 1 - 6 - 2 - 5 starting from the top (and excluding the ? key) to enter the
access code.
Press OK to confirm.
Press LEVEL 0 ERRORS.
Browse through the pages using the up and down arrow keys.
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The level 1 error codes detected by the machine for the blood section are saved in the file Err1_bm.log, in
the format illustrated in this example:
In particular the date and time of the event (in this example 02/03/2004 08:19:30) and the code triggering the
error (72 : 10) are indicated.
The level 1 error codes detected by the machine for the dialysate section are saved in the file Err1_dm.log, in
the format illustrated in this example:
Date:02/03/2004; Time:25:08;
1C: 81 2C: 3 1P: 254; 0 2P: 13;
Time 7484 DMState 0001 0020 0032 0090 BMState 0001 0201 -
007 -007
Date:02/03/2004; Time:42:03;
1C: 161 2C: 2 1P: 254; 0 2P: 30;
Time 12100 DMState 0001 0020 0032 0090 BMState 0001 0201 -
007 -007
In particular the date and time of the event (in this example 02/03/2004 08:25:08) and the code triggering the
error (81 : 03) are indicated.
NOTE: if necessary, transfer the files by copying them to disk, or else e-mail them to the Research and
Development Department of the manufacturer.
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To download the above files, follow the procedure for downloading *.log files described in this manual in
the chapter “Downloading Formula *.log files” .
Following this procedure the dplus*.zip files are also downloaded, which when unzipped produce the
dplus*.log files (1 *.log file for each *.zip).
The dplus*.log files contain the data recorded by the Formula Plus sensors and certain machine variables.
They are generated starting from the dataplus.log file (current registration file) each time a new treatment is
selected (with the keys select dialysis/priming); the registration start date and time are shown in the first two
rows of the file. To associate the data in a file with the dialysis performed on a patient it is necessary to keep
a dialysis diary for each machine.
000 0.00 0.03 25.00 25.00 99.9 99.9 0.0 27.0 -1.0 -1.0 -1.0 -1.0 0.0 0.0 -01 -01 0.10 0.0 0.0 38.2 0 0000 0.0 -1.0 -1.0 -1.00
-1.00 2.00 5.0 370 0000 0000 0000 0000 -005
001 0.00 0.03 25.00 25.00 99.9 99.9 0.0 53.0 -1.0 -1.0 -1.0 -1.0 0.0 0.0 -01 -01 0.10 2.2 10.1 37.4 178 0000 0.0 -1.0 -1.0 -
1.00 -1.00 2.00 5.0 300 -002 0000 0001 0000 -004
002 0.00 0.02 25.00 25.00 99.9 99.9 0.0 37.0 -1.0 -1.0 -1.0 -1.0 0.0 0.0 -01 -01 0.10 3.1 14.0 36.4 250 0000 0.0 -1.0 -1.0 -
1.00 -1.00 5.75 5.0 300 -002 0000 0005 0000 -004
003 0.00 0.02 25.00 25.00 99.9 99.9 0.0 41.0 -1.0 -1.0 -1.0 -1.0 0.0 0.0 -01 -01 0.10 3.1 14.0 36.4 250 0000 0.0 -1.0 -1.0 -
1.00 -1.00 3.44 5.0 300 0000 0000 0006 0000 -005
004 0.00 0.02 25.00 25.00 99.9 99.9 0.0 46.0 -1.0 -1.0 -1.0 -1.0 0.0 0.0 -01 -01 0.10 3.1 14.0 36.1 250 0000 0.0 -1.0 -1.0 -
1.00 -1.00 3.50 5.0 300 0000 0000 0010 0000 -005
005 0.00 0.02 25.00 25.00 99.9 99.9 0.0 52.0 -1.0 -1.0 -1.0 -1.0 0.0 0.0 -01 -01 0.10 3.1 14.0 36.5 250 0000 0.0 -1.0 -1.0 -
1.00 -1.00 3.11 5.0 300 0000 0000 0010 0000 -005
006 0.00 0.02 25.00 25.00 99.9 99.9 0.0 20.0 -1.0 -1.0 -1.0 -1.0 0.0 0.0 -01 -01 0.10 3.1 14.0 36.7 250 0000 0.0 -1.0 -1.0 -
1.00 -1.00 3.09 5.0 300 -001 0000 0010 0000 -004
007 0.00 0.02 25.00 25.00 99.9 99.9 0.0 0.0 -1.0 -1.0 -1.0 -1.0 0.0 0.0 -01 -01 0.05 3.1 14.0 36.8 177 0000 0.0 -1.0 -1.0 -
1.00 -1.00 3.07 5.0 300 0005 0000 0010 0000 0018
008 0.00 0.02 25.00 25.00 99.9 99.9 0.0 14.0 -1.0 -1.0 -1.0 -1.0 0.0 0.0 -01 -01 0.02 3.1 14.0 36.7 200 0000 0.0 -1.0 -1.0 -
1.00 -1.00 3.05 5.0 300 0004 0000 0010 0003 0023
009 0.00 0.02 25.00 25.00 99.9 99.9 0.0 11.0 -1.0 -1.0 -1.0 -1.0 0.0 0.0 -01 -01 0.02 3.1 14.0 36.6 204 0000 0.0 -1.0 -1.0 -
1.00 -1.00 3.05 5.0 300 0006 0000 0010 0003 0013
The meaning of the data of the individual registration from left to right is given below:
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NOTE: The data registered in some software revisions may be lower for each line; however the available
data maintain the meaning as described above.
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Template 5.7.xls :
This template can be used for dplus*.log files registered with SW revisions through 5.8-09S.
Template 5.8-1x.xls
This template can be used for dplus*.log files registered with SW revisions 5.8 later than 5.8-09S.
Template 6.0.xls
This template can be used for dplus*.log files registered with SW revisions starting from 6.0-39.
To import dplus*.log to the template selected from those described, operate as follows:
Step 1 of 3
• Defined
Press NEXT
Step 2 of 3
• Tabulation
• Space
Press NEXT
Step 3 of 3
Press END
Select the data contained in the dplus.log file (excluding the first two rows, which contain the data
registration start date and time). Holding Shift down, first select the data in the first row up to the last
column (containing data) and then select all the other rows until all the data has been selected.
Select Copy from the menu Modify.
Position on cell A2 of the Data sheet and select Paste from the Edit menu.
Save the file with the date on which the dialysis was performed (YYMMDD_m.xls in the case of morning
dialysis; YYMMDD_p.xls in the case of afternoon dialysis; YYMMDD_n.xls in the case of night dialysis)
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The dialreg.log file contains the values set for the profiled dialysis and the profiles calculated from the
model; it appears as indicated below:
Date:
22/01/2010;09:14:58;
paz000
n PAZ01 INT.BREVE
t 001
s 0630 017 280 006 141 142
f 0005 HFR17
a 0000 STANDARD
b 0000 SB0
d 210 500 365 133 155
u 001 060 061
xf 241 241 100 100 500
xa 2107 0052 0077 0053 0385 0074 0000
xb 0840 0000
CT 152 154 155 155 155 155 154 153 152 150 147 144 140 135 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000
000 000 000 000 000 000 000 000 000 000
UF 055 058 060 061 061 060 058 055 051 046 040 034 026 017 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000
000 000 000 000 000 000 000 000 000 000
Rows 1-2: date and time in which the profiled dialysis was set
Rows 3-5: data of the patient
Row 6 (s): final weight in hg, weight loss rate in hg, blood flow rate in ml/min, urea concentration at dialysis
start in mg/cl, sodium concentration at dialysis start in mEq/L, sodium mass to be removed in mEq.
Row 7 (f): dialyser
Row 8 (a): acid concentrate
Row 9 (b): basic concentrate
Row 10 (d): treatment time in minutes, dialysis flow rate, dialysis fluid temperature in tenth of Celsius
degrees (°C), min. and max. conductivity of the total conductivity profile in tenth of mS/cm.
Row 11 (u): mathematical parameters of the hourly UF profile .
Row 12 (xf): dialyser parameters
Row13 (xa): acid concentrate parameters
Line 14 (xb): basic concentrate parameters
Row 15 (CT): total conductivity calculated profile
Row 16 (UF): hourly UF rate calculated profile
The file simres.log registers the trends of some variables foreseen by the model during treatment (one line
for each minute); it appears as indicated below:
Simulation at 0-minute
Date: 22/01/2010; Time: 09:14:58;
15.20 38.24 23.90 14.34 141.00 10.00 279.93 2000.88 152.55 254.26
15.20 38.23 23.90 14.33 141.11 09.84 279.96 2001.44 149.98 254.26
15.20 38.22 23.90 14.33 141.22 09.68 279.99 2001.97 147.58 254.12
15.20 38.21 23.89 14.32 141.32 09.54 280.01 2002.48 145.34 253.86
15.20 38.20 23.89 14.31 141.42 09.41 280.04 2002.96 143.24 253.50
15.20 38.19 23.89 14.31 141.51 09.28 280.07 2003.43 141.28 253.04
15.20 38.19 23.88 14.30 141.60 09.17 280.10 2003.86 139.44 252.48
15.20 38.18 23.88 14.30 141.68 09.06 280.12 2004.28 137.71 251.85
15.20 38.17 23.88 14.29 141.76 08.95 280.15 2004.68 136.08 251.15
15.20 38.16 23.87 14.29 141.84 08.85 280.18 2005.06 134.54 250.38
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15.20 38.15 23.87 14.28 141.91 08.76 280.20 2005.42 133.08 249.56
15.20 38.14 23.86 14.28 141.98 08.67 280.23 2005.76 131.70 248.68
15.20 38.13 23.86 14.27 142.04 08.59 280.25 2006.09 130.38 247.76
15.20 38.12 23.85 14.27 142.11 08.51 280.28 2006.40 129.13 246.80
15.20 38.11 23.85 14.26 142.17 08.43 280.31 2006.70 127.94 245.80
15.40 38.10 23.84 14.26 142.23 08.36 280.33 2006.98 126.79 244.77
The first two rows indicate the information of the minute in which the simulation takes place (minute 0 =
dialysis start)
Each of the other rows indicate the values of the parameters indicated below from the beginning to the end of
the treatment (one row for each minute):
If the Aequilibrium application is enabled and recalculation takes place correctly, the provision of the model
is updated and the file simres.log registers an additional value similar to the following:
Simulation at 15-minute
Date: 22/01/2010; Time: 09:39:34;
15.20 38.24 23.90 14.34 136.20 10.00 275.46 1932.70 152.55 254.26
15.20 38.23 23.90 14.33 136.36 09.83 275.52 1934.33 149.98 254.26
15.20 38.22 23.89 14.33 136.52 09.68 275.57 1935.93 147.58 254.12
15.20 38.21 23.89 14.33 136.68 09.54 275.62 1937.49 145.34 253.86
15.20 38.20 23.88 14.32 136.82 09.40 275.68 1939.01 143.25 253.49
15.20 38.19 23.88 14.32 136.96 09.28 275.73 1940.50 141.30 253.02
15.20 38.19 23.87 14.31 137.10 09.16 275.78 1941.95 139.47 252.46
15.20 38.18 23.87 14.31 137.23 09.05 275.83 1943.37 137.75 251.82
15.20 38.17 23.86 14.31 137.36 08.94 275.88 1944.76 136.13 251.10
15.20 38.16 23.85 14.30 137.48 08.85 275.93 1946.11 134.60 250.33
The minute of simulation indicates the provision following the recalculation carried out at 15-min for the
Aequilibrium application.
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2.10 TRANSFERRING PROFILE FILES FROM ONE FORMULA
MACHINE TO ANOTHER
This chapter describes the procedure used to transfer profile files (user and standard) between Formula
machines.
Follow the various steps in the procedure for downloading the *.log files described in this technical manual
in the chapter “Downloading the Formula *.log files”, in the section referring to the installation with CD-
ROMs, until reaching the prompt R:\>
will be saved in C:\DATIFORM\*, where * indicates the number of the last folder automatically created.
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2.11 TEST SOFTWARE
GENERAL NOTES
The test software is intended for the repair of the machines on the field and it can be used also by
technicians less familiar with Formula functioning.
NOTE: with the introduction of test software version 5.24 it is no longer necessary to replace the flash
memories and the gal or change the position of jumpers.
NOTE: From test software version 5.30 (RdM 1388) it is possible to manage Formula machines which
have 512Kb flash memories installed. This software is functionally identical to rev. 5.25; the only
difference is that this revision allows the use of greater flash memories.
NOTE: The heading in the operating window of the test software 5.30 will remain “5.25” .
PRELIMINARY OPERATIONS
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In order to use the test software it is first necessary to program the flash memories.
Proceed as follows:
• Turn the external PC on.
• Wait until Windows is launched (if it is set to run automatically) or launch it manually.
• Turn Formula on at the main switch and press the Start button.
• As soon as the red and green lights on the CPU start to flash, run the test software on the external PC, by
double-clicking with the mouse on the relevant icon.
or
General
Flash programming
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The following screen will be displayed:
Enable programming of the control and protection flash memories by clicking on Prog. Enable (X) for both
of them.
Press Start Prog.
The green Prog. State light will indicate that programming is in process, as will the succession of messages
displayed in the Messages window.
Wait for the message End Programming to appear.
If programming is not successful (no message in the Message window or red Prog. State light), check the
connections and repeat the software installation procedure.
Once the flash memories have been programmed, turn Formula off and then on again and run the test
software.
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HFR Evolution Checks proper connection of the additional
pressure transducers.
Clamp Checks proper operation of the clamp.
Scale 1st phase (*) Performs initial adjustment of the scale.
Bubble detector Used to adjust the bubble detector.
End infusion Used to adjust the end of infusion detector.
Level detector Used to adjust the level detector.
Blood detector Used to adjust the blood detector.
Scale 2nd phase (*) Performs more accurate adjustment of the
scale.
NOTE: (*) Menu not accessible on Therapy Test Software.
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1 2 3 4 5 6
10
11
12
13
14
15 16 17 18 19 20
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1 Indicates the state of actuators (driven by the software).
2 Provides information on the adjustments to be made (may not be present).
3 Indicates the group to which the current test refers.
4 Displays the tool to be used during the measurement phase.
5 Indicates the phase N° for the test in progress.
6 Only if the data registration mode has been selected, indicates the file in which the registrations
will be saved. (Not available for Post-Sales service)
7 Indicates the operations to be carried out by the operator to run the test (may not be present.).
8 Menu used to select additional windows.
9 Button used to enter event. notes taken during the testing phase.
(Not available for Post-Sales service)
10 Software user button, used to return to the initial menu (NO TEST).
11 Software user button, used to move on to the next step.
12 Indicates the result of the test in progress. Select the button only in case of positive test.
(Not available for Post-Sales Service).
13 Icon used to access the synoptics of the hydraulic circuit, where the following data are
(NOT displayed:
PRESENT
ON 1. temperatures actually measured in the tank and on the two control and fail-safe
THERAPY thermometers.
TEST SW) 2. pressure in the two pressure transducers.
3. delivery flow rate.
4. water inlet solenoid valve that opens and closes by itself (in the presence of flow).
14 Used to access the test data check list. (Not available for post-sales service)
15 Shows images that may be of use when running the tests (e.g.: blood, CPU, Analogica board,
parts of the Formula machine)
If foreseen, three arrows will be shown on the images to help the operator perform the tests.
The colors indicate the following:
- red - indicates the test point at which the (+) terminal of the instrument to be used must be
positioned,
- blue - indicates the test point at which the (-) terminal of the instrument to be used must be
positioned,
- yellow - indicates the trimmer to be used for adjustment (if foreseen) or a component being
tested.
16 Icon used to run the sphygmomanometer board control and adjustment software.
17 Icon used to access the dialysate module section; this can be used to:
1. Set and read the tank temperature, read the control and fail-safe thermometers.
2. Set and read the delivery flow.
3. Display the water rising and lowering times in the tank.
4. Read the Bidry transducer pressure.
5. Drive the piston pump stepper motors that allow partial and total step conductivity to be
prepared.
6. Read the conductivity values on the two conductivity probes, first step, second step, total.
7. Read the rotation speed for the partial and total conductivity motors.
8. Set and read the ultrafiltration value and display the value read by the Dial pressure
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transducer.
9. Drive all the solenoid valves individually (except for EV9 and EV10 Bypass which are
driven together).
10. Check that the plugs present sensors are working properly.
11. Check the BLD value.
18 Icon used to access the Blood section; this can be used to:
1. Start and read the speed of the peristaltic arterial and venous blood pumps.
2. Read the arterial and venous pressure values using the relevant pressure transducers.
3. Read the weight on the scale using the relevant loading cell.
4. Start the clamp and check that it actually moves, by reading the relevant optical probe.
5. Start the heparin pump and display intervention of the start and end sensors.
19 Indicates the maximum and minimum allowed range for checking/adjustment and, if available,
displays the current value for the signal being tested.
In the underlying area it is possible to display bar tools with the signals of interest acquired by
the control and the fail-safe systems.
20 Provides information on the tests to be performed (may not be present).
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Use of the Software
A given test group can be accessed either by selecting it directly from the menu, or by scrolling through the
options using key (11) until the required group, shown in the bar (3), is reached.
Carry out the operations described in bar (7), connecting up any instruments (4).
Check what is required (20) with reference to the instrument (19) and make any adjustments indicated in the
bar (2).
Adjustments must be made in such a way that the value indicated, either directly in the central part of the
instrument (19) or on the external instrument connected, is within the minimum range (green) and the
maximum range (orange).
Proceed step by step, pressing the key (11) until the end of the control.
Press key (10) to return to the initial menu (NO TEST).
Press keys (17) or (18) to access a new screen that displays the status of all the actuators, dialysate and blood
section, and drive or adjust the various parameters individually if necessary.
The yellow arrow key on this screen can be used to return to the main screen.
Each item in the menu (8) corresponds to a screen displaying the sensor readings taken both by the control
system and by the fail-safe system, and the status of the various test signals.
In particular, the signals displayed are grouped as follows in the various windows:
Menu Description
BLDH
► Signals and tests of the BLDH and pressure sensor.
Solenoid valve
Dip switch
Connectors
Alarms, leds and keys
Clamps and by-pass
On/Off signals
Menu Description
Conduct.
► 1st step conductivity
2nd step conductivity
Total conductivity
Disinfecting agent conductivity
Menu Description
Pumps / Press.
► Arterial and venous pressure transducer tests and signals
Venous motor
Arterial motor
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Menu Description
Electrical signals
► Blood detector
Level gauge
End. Infusion
Foam detector
Electrical tests
26 Vbrk signals
Menu Description
Temperature
► Tank temperature, control and fail-safe dialysate temperature
Tank level
Delivery and Bidry pressure
Menu Description
UF – BLD - BIL
► Ultrafiltration and dialysate pressure
Heparin pump
BLD
Scale
Depending on the software configuration, it will be possible to drive the actuators individually.
NOTE: if the actuators are not working (e.g.: pump stopped, no signal displayed) enter the Elect. Sign.
menu and enable the signal Self Holding On.
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CHECKING OPERATION OF THE SPHYGMOMANOMETER BOARD
PRELIMINARY OPERATIONS
NOTE: if control of the sphygomanometer only is required, it is not necessary to carry out
programming of the flash memories.
Function check
Open the menu BP and connect the cuff to the arm to simulate a reading.
Press START BP making sure that the pump starts working and the armband inflates. On completing
measurements, press Get BP Data. The measurement taken will be displayed in the messages section.
Calibration procedure
The following procedure can be used to check the precision with which the sphygmomanometer board is
read.
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Equipment required:
- Calibrated manometer (e.g.: Mesa)
- T adapter
- 500 ml bottle
- Hand pump
- Connection tubes
Check
Remove the cuff from the tube leading out of the sphygmo board.
Connect the external manometer, the bottle and the pump to the tube from the sphygmo board, using the
adapter and the connection tubes.
Open the menu PNEUMATICS and close the Control Valve and Dump Valve.
Pump
X Control Valve
X Dump Valve
Calibration
Remove jumper LK2 from the sphygmo board.
Open the menu PNEUMATICS and open the Control Valve and Dump Valve
Pump
Control Valve
Dump Valve
TM
form ula
Open the menu PNEUMATICS and close the Control Valve and Dump Valve.
Pump
X Control Valve
X Dump Valve
Apply various pressures ranging between 0 and 280 mmHg, using the hand pump.
Press Get Cuf Pressure
Check that the pressure indicated on the PC is the same as the one displayed on the external manometer 2
mmHg. If this is not the case, repeat the calibration procedure.
Enter the menu PNEUMATICS and open the Control Valve and Dump Valve
Pump
Control Valve
Dump Valve
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form ula
This procedure is required only if the application is not yet installed on the machine. To check this
and run the application if necessary, go to the paragraph "Running the defrag application"
MATERIAL REQUIRED
• PC - CPU connection cable (code 3845800)
• PC LINK board (code 3112800)
• External PC
• External keyboard
• "Defrag installation" CD
PRELIMINARY OPERATIONS
1. Open the right-hand side door of formula®.
2. Disconnect the parallel cable from J9 of the CPU board and connect it to the J1 connector
(FORMULA) of the PC LINK board.
3. Connect the PC PORT/CPU BOARD connection cable to the J2 connector (INTERLINK) of
the PC LINK board.
4. Connect the D-SUB connector of the PC PORT/CPU BOARD connection cable to the parallel
connector of the external PC.
5. Connect the external keyboard to the dedicated connector on the rear of formula®.
Turn on formula®.
When the following menu appears.
1: Formula
2: Formula set 800x600
3: Formula set 640x480
4: Service Only
Type in: 4
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Press the key on the front keyboard of formula® (within a few seconds) until selecting the option
4.
Press the Enter key on the front keyboard of formula®.
1: Test Environment
2: Disk On Chip Download
3: Formula debug test version
4: Flash Programming Environment
5: Formula Autocal Test Version
Type in: 2
Press the key on the front keyboard of Formula until selecting the option 2.
Press the Enter key on the front keyboard of Formula.
At this point, there are two possibilities depending on the status of the my_srvc file.
CASE 1
The DOS prompt C:\> appears.
Rename the my_srvc.srv file and call it my_srvc.run typing the following on the external
keyboard:
C:\> ren my_srvc. srv my_srvc.run
Then press the Enter key. The DOS prompt C: will reappear
C:\ >
NOTE:
In the most recent DISK-ON-CHIP versions, renaming is made easier by the presence of a
dedicated command (hidden batch file) ren_srv, which automatically executes the command line
ren my_srvc. srv my_srvc.run avoiding possible typing errors.
Using the external keyboard type:
C:\> ren_srv
If the command is present, the system responds with the message
C:\> hello my_serv
and the renaming operation is completed. If the command is not present, the following message
appears
C:\> command or file name incorrect
You can in any case launch the command (the easiest operation); if it is not present, use the ren
command as described above.
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If the my_srvc.srv file is present, repeat the renaming operation; otherwise, possibly because of a
typing error, search for a file with .run or .srv extension (or others) and rename it my_srvc.run
using the ren command.
Reselect
SERVICE ONLY
DISK ON CHIP DOWNLOAD
At this point, if the my_srvc.run file is present, the screen appears as described in Case 2.
CASE 2
Insert the installation CD in the CD-ROM drive of the external computer and turn on the PC. When
the menu appears to select how you want to connect to Formula, select "LPT port", which is
highlighted as default :
1: COM port
2: LPT port
3: LPT/COM port
1: Defrag Installation
2: Command Prompt
The first option starts an automatic procedure. The second option allows accessing the MS-DOS
command prompt to carry out a manual procedure, leaving wide room for the user. If you select the
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wrong option, at the end of the procedure, simultaneously press CTR ALT DEL on the external
keyboard to reset it, leaving the CD in the drive. When next restarting you can select a new option.
At this point, the discrimination is based on the presence or absence of the partition FAT32 (or FAT)
on the client PC. This information can be retrieved by starting the client PC in Windows operating
mode, double-clicking on “Computer Resources”, right-clicking on the local drive(s) and then
clicking on "Properties".
A window appears with the indication of which system file is present on the examined disk. In the
Windows environment the possibilities will be the following: NTFS, FAT32, FAT.
The installation CD cannot use NTFS partitions, but only FAT32 or FAT partitions.
with which you can select the drive re-addressed on the server side (Formula), in the same way as
the procedure that uses the SW revision installation floppy discs.
form ula
1: Formula
2: Formula set 800x600
3: Formula set 640x480
4: Service Only
Type in: 4
Press the key on the front keyboard of Formula until selecting the option 4.
Press the key enter on the front keyboard of formula®.
1: Test Environment
2: Disk On Chip Download
3: Debug test version
4: Flash Programming Environment
5: Autocal Test Version
6: Defrag
Type in: 6
Press the key on the front keyboard of formula® until selecting the option 6.
At this point, the automatic defragmentation procedure of the Formula disk-on-chip starts.
The end of the procedure will be indicated with the following message:
******************************
*** Restart the System ***
******************************
Turn formula ® off and on again and check that the program starts.
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COMPONENT NOTES
REF..
TUBES KIT
T0 FLEX. REINFORCED TUBE SEGMENT 8X14 L.200cm
T1 FLEX. REINFORCED TUBE SEGMENT 8X14 L.30cm
T2 FLEX. REINFORCED TUBE SEGMENT 8X14L.11cm
T3 TUBE SEGMENT SILICONE 5x11 L.20cm
T4 TUBE SEGMENT SILICONE 5x11 L.25cm
T5 TUBE SEGMENT SILICONE 5x11 L.4cm
T6 TUBE SEGMENT SILICONE 5x11 L.4cm
T7 TUBE SEGMENT SILICONE 5x11 L.45cm
T8 TUBE SEGMENT SILICONE 5x11 L.10cm
T9 TUBE SEGMENT SILICONE 5x11 L.15cm
T10 TUBE SEGMENT SILICONE 5x11 L.4cm
T11 TUBE SEGMENT SILICONE 5x11 L.4cm
T12 TUBE SEGMENT SILICONE 5x11 L.35cm
T13 TUBE SEGMENT SILICONE 5x11 L.7cm
T14 TUBE SEGMENT SILICONE 5x11 L.35cm
T15 TUBE SEGMENT SILICONE 5x11 L.30cm
T16 TUBE SEGMENT SILICONE 5x11 L.25cm
T17 WELDED TUBE SEGMENT SIL. (5x11 L.4+2x6 L.28)cm
T18 TUBE SEGMENT SILICONE 5x11 L.13cm
T19 TUBE SEGMENT SILICONE 5x11 L.25cm
T20 TUBE SEGMENT SILICONE 5x11 L.25cm
T21 TUBE SEGMENT SILICONE 5x11 L.15cm
T22 TUBE SEGMENT SILICONE 5x11 L.4cm
T23 WELDED TUBE SEGMENT SIL. (5x11 L.3,5+2x6 L.21+5x11 L.3,5)cm
T24 TUBE SEGMENT SILICONE 5x11 L.3,5cm
T25 WELDED TUBE SEGMENT SIL. (5x11 L.3,5+2x6 L.21+5x11 L.3,5)cm
T26 TUBE SEGMENT SILICONE 5x11 L.3,5cm
T27 WELDED TUBE SEGMENT SIL. (5x11 L.3,5 +2x6 L.15)cm
T28 TUBE SEGMENT SILICONE 5x11 L.4cm
T29 TUBE SEGMENT SILICONE 5x11 L.15cm
T30 TUBE SEGMENT SILICONE 5x11 L.15cm
T31 WELDED TUBE SEGMENT SIL. (5x11 L.4 +2x6 L.12)cm
T32 TUBE SEGMENT SILICONE 5x11 L.4,5cm
T33 TUBE SEGMENT SILICONE 2x6 L.28cm
T34 TUBE SEGMENT SILICONE 5x11 L.30cm
T36 TUBE SEGMENT SILICONE 5x11 L.15cm
T37 WELDED TUBE SEGMENT SIL. (5x11 L.4 +2x6 L.7)cm
T38 TUBE SEGMENT SILICONE 5x11 L.4cm
T39 TUBE SEGMENT SILICONE 5x11 L.4cm
T40 TUBE SEGMENT SILICONE 5x11 L.30cm
T41 WELDED TUBE SEGMENT SIL. (5x11 L.4 +2x6 L.20) cm
T42 TUBE SEGMENT SILICONE 5x11 L.4cm
T43 TUBE SEGMENT SILICONE 5x11 L.4cm
T45 TUBE SEGMENT SILICONE 5x11 L.28cm
T46 TUBE SEGMENT SILICONE 5x11 L.65cm
T47 TUBE SEGMENT SILICONE 5x11 L.22cm
T48 TUBE SEGMENT SILICONE 5x11 L.30cm
T49 TUBE SEGMENT SILICONE 5x11 L.28cm (AdM1253)
T50 TUBE SEGMENT SILICONE 5x11 L.25cm
T51 TUBE SEGMENT SILICONE 5x11 L.35cm
T52 TUBE SEGMENT SILICONE 6x14 L.63cm
OPTIONS
FT1 STERIL. AND ANTIPIROG. FILTER FOR INLET WATER "MULTIPURE"
FT3 ANTIBACT. FILTER FOR DIALYSATE "FORCLEAN PLUS"
KIT TUBI
T0 FLEX. REINFORCED TUBE SEGMENT 8X14 L.200cm
T1 FLEX. REINFORCED TUBE SEGMENT 8X14 L.30cm
T2 FLEX. REINFORCED TUBE SEGMENT 8X14 L.11cm
T3 TUBE SEGMENT SILICONE 5x11 L.20cm
T4 TUBE SEGMENT SILICONE 5x11 L.25cm
T5 TUBE SEGMENT SILICONE 5x11 L.4cm
T6 TUBE SEGMENT SILICONE 5x11 L.4cm
T7 TUBE SEGMENT SILICONE 5x11 L.45cm
T8 TUBE SEGMENT SILICONE 5x11 L.10cm
T9 TUBE SEGMENT SILICONE 5x11 L.15cm
T11 TUBE SEGMENT SILICONE 5x11 L.10cm AdM 1362
T12 TUBE SEGMENT SILICONE 5x11 L.42cm AdM 1362
T13 TUBE SEGMENT SILICONE 5x11 L.7cm
T14 TUBE SEGMENT SILICONE 5x11 L.35cm
T15 TUBE SEGMENT SILICONE 5x11 L.30cm
T16 TUBE SEGMENT SILICONE 5x11 L.25cm
T17 WELDED TUBE SEGMENT SIL.(5x11 L.4+2x6 L.28)cm
T18 TUBE SEGMENT SILICONE 5x11 L.13cm
T19 TUBE SEGMENT SILICONE 5x11 L.25cm
T20 TUBE SEGMENT SILICONE 5x11 L.25cm
T21 TUBE SEGMENT SILICONE 5x11 L.15cm
T22 TUBE SEGMENT SILICONE 5x11 L.4cm
T23 WELDED TUBE SEGMENT SIL.(5x11 L.3,5+2x6 L.21+5x11 L.3,5)cm
T24 TUBE SEGMENT SILICONE 5x11 L.3,5cm
T25 WELDED TUBE SEGMENT SIL.(5x11 L.3,5+2x6 L.21+5x11 L.3,5)cm
T26 TUBE SEGMENT SILICONE 5x11 L.3,5cm
T27 WELDED TUBE SEGMENT SIL.(5x11 L.3,5 +2x6 L.15)cm
T28 TUBE SEGMENT SILICONE 5x11 L.4cm
T29 TUBE SEGMENT SILICONE 5x11 L.15cm
T30 TUBE SEGMENT SILICONE 5x11 L.15cm
T31 WELDED TUBE SEGMENT SIL.(5x11 L.4 +2x6 L.12)cm
T32 TUBE SEGMENT SILICONE 5x11 L.4,5cm
T33 TUBE SEGMENT SILICONE 2x6 L.28cm
FOR THE FOLLOWING EASY OPTION CODES REFER TO THE FORMULA HYDRAULIC
CIRCUIT :
• 50 (with Bidry)
• 51 (with Perforation Bic. powder system)
• 65 (with heat exchanger)
• 60 (with heat exchanger + Bidry)
• 61 (with heat exchanger + Perforation Bic. powder system)
KIT TUBI
T0 FLEX. REINFORCED TUBE SEGMENT 8X14 L.300cm ADM1918
TE1 FLEX. REINFORCED TUBE SEGMENT 8X14 L.30cm
TE2 TUBE SEGMENT SILICONE 5x11 L.18cm
TE3 TUBE SEGMENT SILICONE 5x11 L.40cm
TE4 FLEX. REINFORCED TUBE SEGMENT 6X12.1 L.38cm
TE5 TUBE SEGMENT SILICONE 5x11 L.20cm
TE6 TUBE SEGMENT SILICONE 5x11 L.13cm
TE7 TUBE SEGMENT SILICONE 5x11 L.13cm
TE8 FLEX. REINFORCED TUBE SEGMENT 6X12.1 L.28cm
TE9 FLEX. REINFORCED TUBE SEGMENT 6X14 L.90cm
TE10 TUBE SEGMENT SILICONE 6x12.1 L.50cm
T3 TUBE SEGMENT SILICONE 5x11 L.20cm Adm1817
T4 TUBE SEGMENT SILICONE 5x11 L.25cm
T5 TUBE SEGMENT SILICONE 5x11 L.4cm
T6 TUBE SEGMENT SILICONE 5x11 L.4cm
T7 TUBE SEGMENT SILICONE 5x11 L.45cm
T8 TUBE SEGMENT SILICONE 5x11 L.10cm
T9 TUBE SEGMENT SILICONE 5x11 L.15cm
T11 TUBE SEGMENT SILICONE 5x11 L.10cm
T12 TUBE SEGMENT SILICONE 5x11 L.42cm
T13 TUBE SEGMENT SILICONE 5x11 L.7cm
T14 TUBE SEGMENT SILICONE 5x11 L.35cm
T17 WELDED TUBE SEGMENT SIL.(5x11 L.4+2x6 L.28)cm
T18 TUBE SEGMENT SILICONE 5x11 L.13cm
T19 TUBE SEGMENT SILICONE 5x11 L.25cm
T20 TUBE SEGMENT SILICONE 5x11 L.25cm
T21 TUBE SEGMENT SILICONE 5x11 L.15cm
T22 TUBE SEGMENT SILICONE 5x11 L.4cm
T23 WELDED TUBE SEGMENT SIL.(5x11 L.3,5+2x6 L.21+5x11 L.3,5)cm
LEGEND
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EV14 SOLENOID VALVE, STER 3 (DISINF. INTAKE FROM THE TANK) 3 WAYS
EV15 SOLENOID VALVE 2 WAYS N.C.
EV16 SOLENOID VALVE 3 WAYS
EV17 SOLENOID VALVE 3 WAYS
EV18 SOLENOID VALVE 2 WAYS N.C.
FL1 TURBINE FLOWMETER, FLOW
FS1 FLOWMETER UNIT
FS2 FLOWMETER UNIT, THERAPY
FT2 DISK FILTER D.25
FT4 DISK FILTER D.25
FT7 DISK FILTER D.25
FT8 FILTER FOR TURBINE
FT9 DUST-PROOF FILTER PERFORATED POWDER BIC.
CARTRIDGE VERSION
FT11 AIR DISK FILTER D.37
GP1 GEARPUMP (DEGAS)
GP2 GEARPUMP (FLOW)
GP3 GEARPUMP (UF)
HE1 HEAT EXCHANGER
HT1 HEATING ELEMENT 1500W
JN1 WATER INLET CONNECTOR
JN2 T CONNECTOR
JN3 Y CONNECTOR
JN4 T CONNECTOR
JN5 Y CONNECTOR
JN6 T CONNECTOR
JN7 T CONNECTOR
JN8 T CONNECTOR
JN9 T CONNECTOR
JN10 T CONNECTOR
JN11+JN12 DIALYSATE PG CONNECTOR (double)
JN13 DRAIN CONNECTOR
JN14 L CONNECTOR
JN15 L CONNECTOR
JN16 PG M8 CONNECTOR
JN17 PG M8 CONNECTOR
JN18 CONNECTOR FOR DIALYSATE WITHDRAWAL
JN19 L CONNECTOR
JN20 L CONNECTOR
JN22 PG M8 CONNECTOR PERFORATED POWDER BIC.
CARTRIDGE VERSION
JN23 T CONNECTOR
JN24 T CONNECTOR
JN25 T CONNECTOR
JN26 T CONNECTOR
JN27 T CONNECTOR
LT D DIGITAL LEVEL SENSOR
MT1 BRUSH MOTOR CC 24V/3000RPM
MT2 BRUSH MOTOR CC 24V/3000RPM
MT3 BRUSH MOTOR CC 24V/3000RPM
MT4 MOTOR P.P. 1st STEP
MT5 MOTOR P.P. 2nd STEP
MX1 CONDUCT. PROBE MIXING DEVICE
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OPTIONS
FT3 STERIL. AND ANTIPIROG. FILTER FOR INLET WATER "MULTIPURE"
TUBES KIT
T0 FLEX. REINFORCED TUBE SEGMENT 8X14 L.200cm
T1 FLEX. REINFORCED TUBE SEGMENT 8X14 L.30cm
T2 FLEX. REINFORCED TUBE SEGMENT 8X14L.11cm
T3 TUBE SEGMENT SILICONE 5x11 L.20cm
T4 TUBE SEGMENT SILICONE 5x11 L.25cm
T5 TUBE SEGMENT SILICONE 5x11 L.4cm
T6 TUBE SEGMENT SILICONE 5x11 L.4cm
T7 TUBE SEGMENT SILICONE 5x11 L.45cm
T8 TUBE SEGMENT SILICONE 5x11 L.10cm
T9 TUBE SEGMENT SILICONE 5x11 L.15cm
T10 TUBE SEGMENT SILICONE 5x11 L.4cm
T11 TUBE SEGMENT SILICONE 5x11 L.4cm
T12 TUBE SEGMENT SILICONE 5x11 L.35cm
T13 TUBE SEGMENT SILICONE 5x11 L.7cm
T14 TUBE SEGMENT SILICONE 5x11 L.35cm
T15 TUBE SEGMENT SILICONE 5x11 L.30cm
T16 TUBE SEGMENT SILICONE 5x11 L.25cm
form ula
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form ula
EV14 SOLENOID VALVE, STER 3 (DISINF. INTAKE FROM THE TANK) 3 WAYS
EV15 SOLENOID VALVE 2 WAYS N.C.
EV16 SOLENOID VALVE 3 WAYS
EV17 SOLENOID VALVE 3 WAYS
EV18 SOLENOID VALVE 2 WAYS N.C.
FIX1 CABLE TIE WITH STAINLESS STEEL LOCKING BARB AdM1347
FIX2 CABLE TIE WITH STAINLESS STEEL LOCKING BARB AdM1347
FIX3 CABLE TIE 98x2.5 AdM1347
FIX3A CABLE TIE 98x2.5 AdM1347
FIX4 CABLE TIE 98x2.5 AdM1347
FIX4A CABLE TIE 98x2.5 AdM1347
FIX5 CABLE TIE WITH STAINLESS STEEL LOCKING BARB AdM1347
FIX6 CABLE TIE WITH STAINLESS STEEL LOCKING BARB AdM1347
FIX7 CABLE TIE WITH STAINLESS STEEL LOCKING BARB AdM1347
FIX8 CABLE TIE WITH STAINLESS STEEL LOCKING BARB AdM1347
FIX9 HOSE LOCKING RING AdM1362
FIX10 HOSE LOCKING RING AdM1362
FIX11 HOSE LOCKING RING AdM1362
FIX12 HOSE LOCKING RING AdM1362
FIX13 HOSE LOCKING RING AdM1362
FIX14 HOSE LOCKING RING AdM1362
FL1 TURBINE FLOWMETER, FLOW
FS1 FLOWMETER UNIT AdM1343
FS2 FLOWMETER UNIT, THERAPY AdM1343
FT2 DISK FILTER D.25
FT4 DISK FILTER D.25
FT7 DISK FILTER D.25
FT8 FILTER FOR TURBINE
FT9 DUST-PROOF FILTER PERFORATED POWDER BIC.
CARTRIDGE VERSION
FT11 AIR DISK FILTER D.37
GP1 GEARPUMP (DEG.)
GP2 GEARPUMP (MAND.)
GP3 GEARPUMP (UF)
HE1 HEAT EXCHANGER
HT1 HEATING ELEMENT 1500W
JN1 WATER INLET CONNECTOR
JN2 T CONNECTOR
JN4 T CONNECTOR
JN5 Y CONNECTOR
JN6 T CONNECTOR
JN7 T CONNECTOR
JN8 T CONNECTOR
JN9 T CONNECTOR
JN10 T CONNECTOR
JN11+JN12 DIALYSATE PG CONNECTOR (double)
JN13 DRAIN CONNECTOR
JN14 L CONNECTOR
JN15 L CONNECTOR
JN16 PG M8 CONNECTOR
JN17 PG M8 CONNECTOR
JN18 CONNECTOR FOR DIALYSATE WITHDRAWAL
JN19 L CONNECTOR
JN20 L CONNECTOR
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form ula
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EV14 SOLENOID VALVE, STER 3 (DISINF. INTAKE FROM THE TANK) 3 WAYS
EV15 SOLENOID VALVE 2 WAYS N.C.
EV16 SOLENOID VALVE 3 WAYS
EV17 SOLENOID VALVE 3 WAYS
EV18 SOLENOID VALVE 2 WAYS N.C.
FIX1 CABLE TIE WITH STAINLESS STEEL LOCKING BARB AdM1347
FIX2 CABLE TIE WITH STAINLESS STEEL LOCKING BARB AdM1347
FIX3 CABLE TIE 98x2.5 AdM1347
FIX3A CABLE TIE 98x2.5 AdM1347
FIX4 CABLE TIE 98x2.5 AdM1347
FIX4A CABLE TIE 98x2.5 AdM1347
FIX5 CABLE TIE WITH STAINLESS STEEL LOCKING BARB AdM1347
FIX6 CABLE TIE WITH STAINLESS STEEL LOCKING BARB AdM1347
FIX7 CABLE TIE WITH STAINLESS STEEL LOCKING BARB AdM1347
FIX8 CABLE TIE WITH STAINLESS STEEL LOCKING BARB AdM1347
FIX9 CABLE TIE WITH STAINLESS STEEL LOCKING BARB(NR.2) AND Adm1733
HOSE LOCKING RING
FIX10 CABLE TIE WITH STAINLESS STEEL LOCKING BARB(NR.2) AND Adm1733
HOSE LOCKING RING
FIX11 CABLE TIE WITH STAINLESS STEEL LOCKING BARB(NR.2) AND Adm1733
HOSE LOCKING RING
FIX12 CABLE TIE WITH STAINLESS STEEL LOCKING BARB(NR.2) AND Adm1733
HOSE LOCKING RING
FIX13 CABLE TIE WITH STAINLESS STEEL LOCKING BARB(NR.2) AND Adm1733
HOSE LOCKING RING
FIX14 CABLE TIE WITH STAINLESS STEEL LOCKING BARB(NR.2) AND Adm1733
HOSE LOCKING RING
FIX15 CABLE TIE UNEX
FIX16 CABLE TIE WITH STAINLESS STEEL LOCKING BARB
FIX17 CABLE TIE UNEX WITH HOSE LOCKING RING ADM1817
FL1 TURBINE FLOWMETER, FLOW
FS1 FLOWMETER UNIT AdM1343
FS2 FLOWMETER UNIT, THERAPY AdM1343
FT2 DISK FILTER D.25
FT4 DISK FILTER D.25
FT7 DISK FILTER D.25
FT8 FILTER FOR TURBINE
FT9 DUST-PROOF FILTER PERFORATED POWDER BIC.
CARTRIDGE VERSION
FT11 AIR DISK FILTER D.37
GP1 GEARPUMP (DEG.)
GP2 GEARPUMP (MAND.)
GP3 GEARPUMP (UF)
HE1 HEAT EXCHANGER
HT1 HEATING ELEMENT 1500W
JN1 WATER INLET CONNECTOR
JN2 T CONNECTOR
JN4 T CONNECTOR
JN5 Y CONNECTOR
JN6 T CONNECTOR
JN7 T CONNECTOR
JN8 T CONNECTOR
JN9 T CONNECTOR
JN10 T CONNECTOR
JN11+JN12 DIALYSATE PG CONNECTOR (double)
JN13 DRAIN CONNECTOR
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JN14 L CONNECTOR
JN15 L CONNECTOR
JN16 PG M8 CONNECTOR
JN17 PG M8 CONNECTOR
JN18 CONNECTOR FOR DIALYSATE WITHDRAWAL
JN19 L CONNECTOR
JN20 L CONNECTOR
JN22 PG M8 CONNECTOR PERFORATED POWDER BIC.
CARTRIDGE VERSION
JN23 T CONNECTOR
JN24 T CONNECTOR
JN25 T CONNECTOR
JN26 T CONNECTOR
JN27 T CONNECTOR
JN28 ¼”STRAIGHT CONNECTOR AdM1362
JN29 ¼”STRAIGHT CONNECTOR AdM1362
JN30 L CONNECTOR AdM1374
LT D DIGITAL LEVEL SENSOR
MT1 BRUSH MOTOR CC 24V/3000RPM
MT2 BRUSH MOTOR CC 24V/3000RPM
MT3 BRUSH MOTOR CC 24V/3000RPM
MT4 MOTOR P.P. 1st STEP
MT5 MOTOR P.P. 2nd STEP
MX1 CONDUCT. PROBE MIXING DEVICE AdM 1319
MX2 CONDUCT. PROBE MIXING DEVICE AdM 1319
NZ1 NARROWING FOR DEGAS.
PR1 PRESSURE REDUCER ADM1551
OP1 OPTICAL SENSOR, CONC. PUMP 1st STEP
OP2 OPTICAL SENSOR, CONC. PUMP 2nd STEP
PS1 FLOW (DELIVERY) PRESSURE SWITCH (2,5 BAR)
PS2 UF PRESSURE SWITCH (3 BAR)
PT1 BIDRY PRESSURE TRANSDUCER
PT2 DIALYSATE PRESSURE TRANSDUCER
PT3 THERAPY PRESSURE TRANSDUCER
S1 SENSOR STERIL. BLOCK
S2 SENSOR BICARB. BLOCK
S3 SENSOR ACET. BLOCK
S4 HALL SENSOR BIDRY BLOCK
S5 INTERCEPTOR BYPASS 1
S6 INTERCEPTOR BYPASS 2
S7 PROXIMITY SENSOR ( 0cc.)
S8 PROXIMITY SENSOR ( 200cc.)
S10 SENSOR FOR PERFORATING UNIT PERFORATED POWDER BIC.
CARTRIDGE VERSION
S11 INFUSION CONNECTOR SENSOR
S12 PROXIMITY SENSOR FLOW-LOW
S13 PROXIMITY SENSOR FLOW-HIGH
TK1 HEATING TANK
TS1 THERMORES. Pt100 TANK
TS2 THERMOMETER CONTROL (SEE AS13)
TS3 THERMOMETER PROTECTION (SEE AS13)
uFT1 ULTRAFILTER “FORCLEAN Plus”
uFT2 ULTRAFILTER “FORCLEAN i ” (with transponder)
form ula
OPTIONS
FT3 STERIL. AND ANTIPIROG. FILTER FOR INLET WATER "MULTIPURE"
TUBES KIT
T0 FLEX. REINFORCED TUBE SEGMENT 8X14.4 L.300cm ADM1918
T1 FLEX. REINFORCED TUBE SEGMENT 8X14.4 L.30cm ADM1918
T2 FLEX. REINFORCED TUBE SEGMENT 8X14.4 L.11cm ADM1918
T3 TUBE SEGMENT SILICONE 6x12 L.20cm ADM1817
T4 TUBE SEGMENT SILICONE 5x11 L.25cm
T5 TUBE SEGMENT SILICONE 5x11 L.4cm
T6 TUBE SEGMENT SILICONE 5x11 L.4cm
T7 TUBE SEGMENT SILICONE 5x11 L.45cm
T8 TUBE SEGMENT SILICONE 5x11 L.10cm
T9 TUBE SEGMENT SILICONE 5x11 L.15cm
T11 TUBE SEGMENT SILICONE 5x11 L.10cm AdM1362
T12 TUBE SEGMENT SILICONE 5x11 L.42cm AdM1362
T13 TUBE SEGMENT SILICONE 5x11 L.7cm
T14 TUBE SEGMENT SILICONE 5x11 L.35cm
T15 TUBE SEGMENT SILICONE 5x11 L.30cm
T16 TUBE SEGMENT SILICONE 5x11 L.25cm
T17 WELDED TUBE SEGMENT SIL. (5x11 L.4+2x6 L.28)cm
T18 TUBE SEGMENT SILICONE 5x11 L.13cm
T19 TUBE SEGMENT SILICONE 5x11 L.25cm
T20 TUBE SEGMENT SILICONE 5x11 L.25cm
T22 TUBE SEGMENT SILICONE 5x11 L.4cm
T23 WELDED TUBE SEGMENT SIL.(5x11 L.3,5+2x6 L.21+5x11 L.3,5)cm
T24 TUBE SEGMENT SILICONE 5x11 L.3,5cm
T25 WELDED TUBE SEGMENT SIL.(5x11 L.3,5+2x6 L.21+5x11 L.3,5)cm
T26 TUBE SEGMENT SILICONE 5x11 L.3,5cm
T27 WELDED TUBE SEGMENT SIL. (5x11 L.3,5 +2x6 L.15)cm
T28 TUBE SEGMENT SILICONE 5x11 L.4cm
T29 TUBE SEGMENT SILICONE 5x11 L.15cm
T30 TUBE SEGMENT SILICONE 5x11 L.15cm
T31 WELDED TUBE SEGMENT SIL. (5x11 L.4 +2x6 L.12)cm
T32 TUBE SEGMENT SILICONE 5x11 L.4,5cm
T33 TUBE SEGMENT SILICONE 2x6 L.28cm
T34 TUBE SEGMENT SILICONE 5x11 L.30cm
T36 TUBE SEGMENT SILICONE 5x11 L.15cm AdM1362
T37 WELDED TUBE SEGMENT SIL. (5x11 L.4 +2x6 L.9) cm AdM1362
T38 TUBE SEGMENT SILICONE 5x11 L.5 cm AdM1362
T39 REINFORCED SIL. TUBE SEGMENT 6x12.1 L.4cm AdM1362
T40 TUBE SEGMENT SILICONE 5x11 L.30cm AdM1362
T41 WELDED TUBE SEGMENT SIL. (5x11 L.4 +2x6 L.22) cm AdM1362
T42 TUBE SEGMENT SILICONE 5x11 L. 5cm AdM1362
T43 REINFORCED SIL. TUBE SEGMENT 6x12.1 L.4cm AdM1362
T45 REINFORCED SIL. TUBE SEGMENT 6x12.1 L.20cm AdM1362
T45 A TUBE SEGMENT SILICONE 5X11 L.7cm AdM1347
T50 TUBE SEGMENT SILICONE 5x11 L.25cm AdM1362
T51 TUBE SEGMENT SILICONE 5x11 L.35cm
T52 TUBE SEGMENT SILICONE 6x14 L.63cm
T53 TUBE SEGMENT SILICONE 6x14 L.25cm
T54 TUBE SEGMENT SILICONE 5x11 L.15cm
T55 TUBE SEGMENT SILICONE 6x14 L.90cm
T57 TUBE SEGMENT SILICONE 5X11 L.10cm
T59 TUBE SEGMENT SILICONE 6x12 L.8cm AdM1362
T60 TUBE SEGMENT SILICONE 6X12 L.17cm
T66 TUBE SEGMENT SILICONE 5X11 L.75cm AdM1362
fo rm u la
TM
form ula
DN (DOUBLE NEEDLE)
fo rm u la
TM
form ula
fo rm u la
TM
MODELS ONLY)
form ula
MODELS ONLY)
fo rm u la
TM
SCALE ONLY)
form ula
HFR
(TREATMENT PERFORMED BY formula® 2000, formula® 2000 Plus AND formula® Therapy
MODELS ONLY)
fo rm u la
TM
HFR (Aequilibrium)
(TREATMENT PERFORMED BY formula® 2000 Plus AND formula® Therapy MODELS ONLY)
form ula
PHF PRE
(TREATMENT PERFORMED BY formula® 2000 AND formula® 2000 Plus MODELS ONLY)
fo rm u la
TM
PHF POST
(TREATMENT PERFORMED BY formula® 2000 AND formula® 2000 Plus MODELS ONLY)
form ula
PHF PRE
(TREATMENT PERFORMED BY formula® Therapy and Formula 2000 HDF MODELS ONLY)
fo rm u la
TM
PHF POST
(TREATMENT PERFORMED BY formula® Therapy and Formula 2000 HDF MODELS ONLY)
form ula
HDF PRE
(TREATMENT PERFORMED BY formula® Therapy and Formula 2000 HDF MODELS ONLY)
fo rm u la
TM
HDF POST
(TREATMENT PERFORMED BY formula® Therapy and Formula 2000 HDF MODELS ONLY)
form ula
MID – HDF
(TREATMENT PERFORMED BY formula® Therapy and Formula 2000 HDF MODELS ONLY)
fo rm u la
TM
REF. COMPONENT
71
LAYOUT ANALOGIC BOARD 3111500 (REV.11)
(PCB1406400D)
LAYOUT ANALOGIC BOARD 3111500 (REV.12)
(PCB1406400/E)
U W W W
7 4 5 6
PLACEMENT OF DFM AND SPI BOARDS ON CPU THERAPY BOARD
(ONLY FORMULA THERAPY MODEL)
CPU
DFM board inserted on J11 strip and U18, U86 free sockets
THERAPY
BOARD
Nr.2 SPI boards inserted on U96, U43 free sockets (U96 and U43 removed from
CPU THERAPY board have to be inserted on corresponding SPI boards)
LAYOUT CPU BOARD 3110050 (REV.06)
(PCB 1406300/C)
NOTE : BOARD CODE 3110055 INSERTED ON FREE SOCKET U58
U72
U8
PCB1406300/C
LAYOUT CPU BOARD CODE 3110050 (FROM REV.09) (ALL FORMULA AND THERAPY MODELS)
LAYOUT CPU BOARD CODE 3110050 (REV.08) (ONLY FORMULA MODELS)
LAYOUT CPU BOARD CODE 3110550 (REV.00) (ONLY THERAPY MODELS)
(PCB 1406300/E)
NOTE : BOARD CODE 3110055 NO LONGER PRESENT
LAYOUT DFM BOARD CODE 3110090 (REV.02)
(ONLY FORMULA THERAPY MODELS)
(PCB 1480200/B)
LAYOUT EMATICA BOARD CODE 3110250 (REV.06)
(PCB 1406500/D)
W1
W2
LAYOUT ADDITIONAL PRESSURE TRANSDUCERS BOARD CODE COD. 3112701
(REV.04) (HFR EVOLUTION)
(PS1 = PS2 = 15 psi)
PCB 1475000/A
PCB 1475000/A
U43
U43
U96 U43
LAYOUT FORMULA PLUS BOARD CODE 3113400 (REV.02)
(PCB 1464600/B)
LAYOUT FORMULA PLUS BIOFEEDBACK CODE 3113450 (REV.03)
(PCB1480000/C)
4.2 BLOCK DIAGRAMS
JP1/S
2 +24V 2 2 +24V J1
PC-TFT
1 +24V 1 1
J4
PS4
DS1 J1
2 +26V 1
4 +5V 2 DISTRIBUZIONE
1 GND26 3
3 GND5 4 BOARD
J4 MP4 PS5 FP1
RETE 230V POWER J5 J1 FORMULA
BOARD TRANSFORMER 2 +26V 1 PLUS/
4 +5V 2
SMPS 1 GND26 3 BIOFEEDBACK
3 GND5 4
FORMULA BOARD J34
EM34 ADC5 J5 AZION.
( RETE 115V
BOARD) EMI BOARD DOPPIA
EMATICA 19 GND26 11
J2 PS2 AN1 20 +5,15VCC 12 CLAMP
J1 ANALOGICA BOARD 21 GND26 13
22 GND5 14 BOARD
2 +26VCC 13 23 +26VBRK 15
3 +26VCC 15 BOARD 24 +26VBRK 16
4 +26VCC 17
5 GND 26 1
6 GND 26 3
7 GND 26 5 AN5 EM1
J5 J1
J3 1 GND26V 1 J33
EM33 PHF1 J1
PS3 2 +15VCC 2
3 GNDA 3 1 GND26V 1
2 +5VCC 18 4 -15VCC 4 2 +26VBRK 2
3 +5VCC 19 5 +26VBRK 5 3 +15VCC 3 PHF
4 +5VCC 20 6 +26VCC 6 4 +26VCC 4
5 GND 5 6 7 GND5 7 5 GNDA 5 BOARD
6 GND 5 7 8 +5,15VCC 8 6 GND5 6
7 GND 5 8 7 -15VCC 7
J4 8 +5,15VCC 8
J6 PS6
1 +15VCC 21
2 -15VCC 22
EM4
3 GND 10
GNDA 34 J1
+15VCC 33
ADD. PRESS.
JP1/C
CP4 TRANSD.
J1 J2
GC2 AN28 J28
TPA1
BOARD
NUOVO GRUPPO 1 +26VCC 1 AN6 CP1
2 VB 2 J6 J1 J4 J11
DI CONTINUITA'
6 GND 6 1 GND26V 1 GND26V 19-21 J1
BOARD 2 +15VCC 2 +15VCC 5
3 GNDA 3
+ - 4 -15VCC 4 DFM
5 +26VBRK 5 +26VBRK 23-24
6 +26VCC 6
7 GND5 7 GND5 22 BOARD
8 +5,15VCC 8 +5,15VCC 20
+ RED
BATTERIA
CPU BOARD
BLACK
AIR DETECTOR + CLAMP
(EMATICA BOARD TILL REV.06)
CONNECTORS
EMATICA
BOARD
74HC14 RN7
8 7 27/U70
TP27 TP48
FOAM DET TEST ON
Tx (EM 24)
J24 TX J5-22 J5-22 12/U37
RN72
4 3 4/U93
CLAM P
TP32
P6 = F.S.
TP15
U8
7 PRES ART RN29
P A J4-5 J4-5 8 7 4/U42 RN77
8 7 4/U95
PS2
P10 = ZERO
3
TP8 J30-1 SET ART PUMP 0÷5V PUMP REVOLUTIONS (ROTOR) = SET ART PUMP (mV)
0÷2000 RPM 50
CONNECTORS
EMATICA
BOARD
ART
J16 P3 = OFFSET
MOTOR
(EM16) TP8
M PWM
SET ART PUMP
LED U5 U4 J4-11 J4-11 8/U39
GREEN 10
(POTENTIOMETER)
MAGNETIC J18
COVER ART ON(CP18) RN19
SENSOR 1 4 3 4/U22
LED ART ON R37 RN58
6 4 3 4/U83
12 U66 5 6/U31
CONNECTORS
ANALOGICA
BOARD
BLD 2 RX A RN47
(AN30) 8 7 50/U70
3 TX A TP43
1,2KHz
4 TX K
TP42
U33 P20 = BLD FREQ.
PRESS
DIAL
P PT2
Q3
15
UF
16 BLD TEST OFF
J3-C15 J3-C15 19/U34
U20
M RN66
14 8 7 8/U90
DFL1
C
D
BLOOD DETECTOR
(EMATICA BOARD TILL REV.06)
CONNECTORS
EMATICA BOARD
BLOOD
DETECTOR
EMATICA BOARD CPU BOARD
RN78
TP51 2 1 5/U95
Tx
OSC.
TX
LEVEL
DETECTOR
BLOOD DET TEST ON
J5-20 J5-20 19/U37
TP52
RN73
2 1 11/U93
TX
(EM12) J12 HIGH LD INT ON
J4-21 J4-21 5/U38
Tx
RN73
6 5 15/U93
TP41
RN78
4 3 6/U95
CONDUCTIVITY 1st STEP
(ANALOGICA BOARD TILL REV.12)
(CPU BOARD TILL REV.08 / CPU THERAPY BOARD FROM REV.00)
CONNECTORS
ANALOGICA
BOARD
J21 CONDUCTIVITY PROBE 1st STEP
J32 PISTON PUMP MOTOR 1st STEP
CONNECTORS
CPU BOARD
BIDRY/BIC
CONDUCTIVITY 1st STEP
MT4
.
ACET.
E AC
CPU
TP3 ANALOGICA BOARD CONT.
U1
COND 1
BOARD RN4
PROT.
8 7 49/U8
J2-1C J2-1C
TP1
RN46
8 7 49/U70
1 +3mS/cm COND 1 TEST 1 OFF
J3-1A J3-1A 12/U36
J21 RN70
6 2 1 2/U92
+2mS/cm COND 1 TEST 2 OFF
3 J3-2A J3-2A 15/U36
RN70
4 3 4/U92
COND 1 SERVO ON
J3-1C J3-1C 9/U36
TP5 TP4 RN69
8 7 17/U91
SET COND 1
A J2-5C J2-5C 8/U40
DIAL OFF
J2-7C J2-7C 16/U36 RN70
TP7 TP301 6 5 6/U92
TP6 FREQ COND 1 MOT
J3-5A J3-5A 1/U14
U6 V/F
RN24
3 2 11/U24
TP300
ENCO COND 1 MOT
11 U5 J24 1/U12
F/PHASES
MT5
ACET. AC
E nd
(2 STEP)
CPU BOARD
TP19 ANALOGICA BOARD
U10 RN5 PROT
COND TOT 6 5 48/U8
J2-3C
J2-3C RN47
TP22 6 5 48/U70
U10
COND STER RN27
TP20 J2-4C J2-4C 4 3
J22 2/U43
RN79
1 4 3 2/U96
COND T TEST OFF
J3-4A J3-4A 6/U37
6 RN71
TP11 TP13 6 5 15/U92
U11 COND 2 RN5
J2-2C J2-2C 2 1 44/U8
1
RN47
2 1 44/U70
COND 2 TEST OFF
6 J3-3A J3-3A 2/U37 RN71
2 1
J20 11/U92
COND 2 SERVO ON
J3-2C J3-2C 19/U36
RN70
8 7 8/U92
BIC GAIN ON
J3-7A J3-7A 5/U37
RN71
TP15 TP14 4 3 13/U92
SET COND 2
A J2-6C J2-6C 14/U40
U12
16/U36
U9 DIAL OFF RN70
J2-7C J2-7C 6 5 6/U92
TP17 TP303
TP16 FREQ COND 2 MOT 15/U14
J3-6A J3-6A RN24
4 3
13/U24
V/F TP302
3/U13 ENCO COND 2 MOT
J25 3/U12
11/U7
F/PHASES COND 2 MOT I0 OFF
J31 J3-5C J3-5C 15/U30
(AN31) 200 STEP/RPM 8/20 COND 2 MOT I1 OFF
U8 J3-6C J3-6C 16/U30
PWM 9/17
DCL (DRIP CHAMBER LEVEL)
(CPU BOARD TILL REV.08 - CPU THERAPY BOARD FROM REV.00)
(EMATICA BOARD TILL REV.06)
CONNECTORS
CPU
BOARD
CONNECTORS
EMATICA
BOARD
J12
RN22 K DCL VEN UP
U23-11 1 2 1
RN22 K DCL VEN DW (DCL)
U23-13 3 4
2 KEYBOARD
(CP12)
DELIVERY (FLOW)
(ANALOGICA BOARD TILL REV.12 – SEE TABLE)
TP23 J35-1 FREQ FLOW 600Hz/l/min FLOW (cc/min.) = FREQ FLOW METER (Hz) x 1. 67
METER
TP24 J35-2 FLOW (cc/min.) = VOLTAGE (mV)
5
TP25 J35-3 SET FLOW + 5mV/cc/min FLOW (cc/min) = SET FLOW (mV)
5
TP26 +2,6V = 0V MOT MOTOR VOLTAGE (V) = SET FLOW (mV) + 2,6
(TILL REV. 10) +3,6V = 20V MOT 50
50mV/Vmotor
TP26 +2V = 0V MOT MOTOR VOLTAGE (V) = SET FLOW (mV) + 2
(FROM REV.11) +3V = 20V MOT 50
50mV/Vmotor
TP27 FLOW MOT (+)
TP34 J37-1 - 10mV/mmHg PRESSURE (mmHg.) = VOLTAGE (mV)
10
TP35 J37-2 PRES BIDRY + 4mV/mmHg PRESSURE (mmHg) = PRES BIDRY (mV) – 2500
+ 2. 5V=0mmHg 4
CONNECTORS
ANALOGICA
BOARD
J12 / 11-12 DELIVERY (FLOW) MOTOR
J19 DELIVERY FLOWMETER
J24 BIDRY PRESSURE TRANSDUCER
MT2
M
DELIVERY (FLOW)
COND2 COND1 FLOWMETER PRESS
AS7 AS6 BIDRY
FL1 PT1
P
1ST STEP
CONNECTORS
AZION. DOPPIA
CLAMP
BOARD
CPU BORAD
AZIONAMENTO EMATICA
DOPPIA CLAMP
BOARD
BOARD CLAMP ART J11-12
CONTR.
CMD ON
2 J5-4 J34-12 J5-12 J5-12 CLAMP ART CMD ON 19/U27
U1
PIC
FCL1
J11-14
(ADC2) CLAMP CMD ON 4 C_CLAMP CMD ON 2/U26 PROT.
J2 3 7 J5-6 J34-14 J5-15 J5-15 6 U63 5
(ADC1) P_CLAMP CMD ON 2/U86
J1 6
RN74
2 1 2/U94
(ADC3) CLAMP READ ON RN14
J3-1 J5-3 J34-11 J5-16 J5-16 4 3 13/U19
J11-11 RN53
4 3 13/U80
CLAMP CLAMP
VEN ART
DRV DRV
ENCODER
VEN.
(ADC3)
(ADC1)
(ADC2)
END INFUSION DETECTOR
(EMATICA BOARD TILL REV.06)
CONNECTORS
EMATICA
BOARD
PROT
RN53
8 7 17/U80
TP28
Tx (EM 25)
J25 TX
FLOWMETER (MECHANICAL)
(CPU BOARD TILL REV.08)
(CPU THERAPY BOARD FROM REV.00)
CONNECTORS
CPU BOARD
J23
CONTROL
RN23 FLOW 250 OFF
U24-2 1 2 1 PROXIM ITY SENSOR
(CP23) 200cc/min.
RN16
U20-13 3 4
PROTECTION
RN74
U94-4 3 4
J22
RN55 FLOW SWITCH ON
U81-13 3 4 1 PROXIM ITY SENSOR
(CP22) 0cc/min.
HEPARIN + ENCODER
(CPU BOARD TILL REV.08)
(EMATICA BOARD TILL REV.06)
CONNECTORS
CPU
BOARD
J5 DIGITAL FLAT
J29A HEPARIN LIMIT SWITCH (INIT)
J29B HEPARIN LIMIT SWITCH (END)
J30 HEPARIN KEYBOARD
J33 HEPARIN ENCODER
CONNECTORS
EMATICA
BOARD
J5 DIGITAL FLAT
J23 HEPARIN MOTOR
CPU BOARD HEPARIN + ENCODER
J29B
RN17 (CP29B) EPA POS END ON
U21-2 1
1 2
CONTR.
J29A
RN16 (CP29A) EPA POS INIT ON
U20-17 1
7 8
J5 J5 U12 J23
7 EPA STEP F1 ON 7 (EM23)
U8-31 16 1
2
U8-30 8 EPA STEP F2 ON 8 5
10 21
9 LIMIT CURR I0 9
U30-19 8/20
U31-2 10 LIMIT CURR I1 10
9/17
PROT.
RN56
U82-2
1 2
RN55 HEPARIN
U81-17
7 8 KEYBOARD
RN54
U81-8
7 8
J30
RN56 EPA KEY UP ON
U82-6 1
5 6
RN56 EPA KEY DOW N ON
U82-4 2
3 4
HFR EVOLUTION PRESSURE (ADDITIONAL PRESSURE TRANSDUCERS) 30 PSI
(ADDITIONAL PRESSURE TRANSD. BOARD IB3112711 FROM REV.00)
(UF PRESS. TRANSD. PS1 = 15 psi)
(ART. PRESS. TRANSD. PS2 = 30 psi)
CONTR PROT
Q1 Q2 TEST1 TEST
19 19 19 2/U38
RN73
4 3
13/U93
TP5 RN300
4 3 11/U42
OUTUF ADH AUX 3
A 27 27 27
4 RN301 3 11/U95
TP7
OUTART ADH AUX 4 6 RN300 5 12/U42
A 29 29 29
RN301
+15VCC +15VCC 6 5 12/U95
33 33 33
HFR EVOLUTION PRESSURE (ADDITIONAL PRESSURE TRANSDUCERS)
(ADDITIONAL PRESSURE TRANSD. BOARD . IB3112701 TILL REV.04)
(UF PRESS. TRANSD. PS1 = 15 psi)
(ART. PRESS. TRANSD. PS2 = 15 psi)
CONTR PROT
Q1 Q2 TEST1 TEST
19 19 19 2/U38
RN73
4 3
13/U93
TP5 RN300
4 3 11/U42
OUTUF ADH AUX 3
A 27 27 27
4 RN301 3 11/U95
TP7
OUTART ADH AUX 4 6 RN300 5 12/U42
A 29 29 29
RN301
+15VCC +15VCC 6 5 12/U95
33 33 33
LEVEL CONTROL
(ANALOGICA BOARD TILL REV.12)
CONNECTORS
ANALOGICA
BOARD
J13 DIGITAL LT
J11-3/4 EV1 VALVE
LEVEL CONTROL
LT
TK1
HT1
CPU BOARD
ANALOGICA BOARD
CONTR. PROT.
DIGITAL LT
21
18
LED3 U41
EV1 GREEN PIC
L.T.
WATER 13
INLET PRESSURE NO WATER PIC ON
REDUCER 25 24 23 J3-29A J3-29A 2/U19
REGULATOR RN52
2 1 2/U80
LT DISABLE ON
J3-24A J3-24A 12/U29
EV W PIC ON
(AN11-3/4) J2-17C J2-17C 6/U23
J11-3/4 RN60
6 5 6/U84
EV1 WATER ON
10 J3-16C J3-16C 6/U33
U38 33 RN63
6 5 15/U88
PIC
LOADING CELL - SCALE
(EMATICA BOARD TILL REV.06)
1Bit=1.25mV=5g
TP45 J27-2 EMODIA CELL 1Kg=250mV=200 BIT
1V=4Kg=800 BIT
0mV=0,48Kg=0 BIT
+120mV=0Kg=96 BIT
+5120mV=20Kg=4096 BIT
CONNECTORS
EMATICA
BOARD
CONNECTORS
CPU BOARD
J4 FLAT ANALOGIC
LOADING CELL
CPU BOARD
EM10 EMATICA
J10 BOARD
(EXC-) 1
(EXC+) 2 TP45
CONTR
(OUT+) 3 U16
EMODIA CELL RN29
(OUT-) 4 AMP J4-17 J4-17 4 3 2/U42
PROT
RN77
4 3 2/U95
CONTR
TEST
J4-19 J4-19 2/U38
PROT
RN73
4 3 13/U93
PHF BLD + BLD H DETECTOR
(PHF BOARD TILL REV.03)
CONNECTORS
PHF BOARD
CONNECTORS
CPU BOARD
P6 = BLD FREQ.
PHF BOARD EMATICA BOARD
PHF BLD
SENSOR TP9
J4 U4
(PHF4) Tx BLD H TEST ON BLD H TEST ON BLD H TEST ON
4 A J1-16 J33-16 J5-3 J5-3 6/U26
RN54
2 1
2/U81
U3
TP8
(PHF4) Rx SENZA TUBO BLD H BLD H BLD H RN300
1 A J1-15 J33-15 J4-25 J4-25 2 1 9/U42
3.1V ± 10mV
BLD PHF
GROUP RN301
P5 = BLD GAIN
2 1
9/U95
RN25
PHF PRESSURE
(PHF BOARD TILL REV.05)
+VA -VB
PRESSURE SWITCHES (DELIVERY FLOW AND UF)
(CPU BOARD TILL REV.08)
(CPU THERAPY BOARD FROM REV.00)
TP68
TP71 TP67
VTEST Q8
MAIN POWER BOARD J5 J25 TP66 J27
KEYBOARD
1 1 VSERV 1
+
RED LED
+
TR1 2 2 BR1 2
BR2 GREEN LED
3 3 3
J2 PUSH
4 4
-
4
-
L2 L2
POW ER
MAGN.THERMAL 9 KEY
MAIN SW ITCH 2 28 20 11
9
NTC1 12
8A N2 N2 RL U47 21
AUXILI ARY J26
CONTACT t 5 U48C PIC16C73A
10 10 24 22 BUZZER
14 3 START UP ON BUZZER PIC ON 4 13 2
U48D 1
9
U48A 18
F5 23 5 12 +26VCC
FILTER 16 1 POWER ON 6 U48E
5 5
3
N1 N1 6 6 LAMP
8
25 F2
MOS1 ALARM
L1 L1 RL 26
MOS2 7 10 J29
LOAD
1 7 16 14 17 13 U48G 1
AUX1 16 AUX1 16 AUX1
EMI 2
1 15 AUX2 15 AUX2 TP65
J6
AUX1 1 LINE AUX2
AUX2 2
AUX3 3
BATTERY GOOD ON
POWER RESUME ON
F1 W1
POWER RESETON
DIALISI MODE ON
LAMP ALARM ON
SHUTDOWN ON
BUZZER CPU ON
230V J1 RL
WAKE UP OFF
L L BA3
VB
N N
2
RESET
J4 J28
2 3 5 4 J2 C22 C31 C20 C30 C23 J3 A27 A21 A22 A14
POW ER
TRANSFORMER
+ F1
J1
1
F3
2
17 4 6 16 6 4 9 8 1
OSCILLATORE
GRUPPO
J1 3
F2 U84 U80 U29 U19 U32 U23 U7
4
SMPS
EMI 1
U59
BOARD F1
F3 GR.CONTINUITA' BOARD
F5 F4 F2
+
16
U62
17
REG.±15 REG.+5,15 REG.+26
-
P5 P4 P3 P1
J4 uPP uPC
1 + U70 U8
2 BATTERY
-
3
4
TP4 TP5 TP8 TP9
* 17 17
NOT MOUNTED
J5
TP3 TP6 TP7
TP2 TP1
* AT PRESENT
-15
1 GND
2 +15
3 CPU BOARD
10
4
1
2
3
4
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
6
5
4
3
2
1
ANALOGICA J6 ANALOGICA J3 ANALOGICAJ2 VIDEO J7 RED = TURNING ON THE MAGN.THERMAL MAIN SWITCH
BLUE = POWER KEY ACTIVATION
GREEN = PROGRAMMED LIGHTING ACTIVATION
VIOLET = "OFF" STATUS ACTIVATION
THERMOREGULATION
(ANALOGICA BOARD TILL REV.12)
TP52 +260mV
TP53 -1mV/°C
TP54 J43-1 25 ÷50°C TEMPERATURE (°C) = VOLTAGE (mV) + 25°C
200mV/°C 200
TP55 J43-2 TEMP READ 0 ÷ 100 °C TEMPERATURE (°C) = VOLTAGE (mV)
50mV/°C 50
TP57 - (Pt100 control) -1mV/°C
TP58 J43-3 TEMP DIAL C HI RANGE
0÷100°C
50mV/°C
LOW RANGE
25÷50°C
200mV/°C
TP60 - (Pt100 protection) -1mV/°C
TP61 J43-4 TEMP DIAL P 25 ÷50°C
200mV/°C
TP64 J43-7 RS1 COMM ON
CONNECTORS
ANALOGICA BOARD
J16 THERMORES. PT100 TANK
J17 TEMPERATURE TRANSDUCER CONTROL
J18 TEMPERATURE TRANSDUCER PROTECTION
J25 RETE BOARD (MAIN POWER)
CONNECTORS
RETE BOARD
(MAIN POWER)
J5 ANALOGICA BOARD
J8 HEATING ELEMENT
BY-PASS TK1
HT1
TS2
TS1 ANALOGICA BOARD CPU BOARD
TS3
TP52 TP55 TEMP READ AD8 CP 2 RN4 1 PROT.
J16 J2-26C J2-26C 0÷100°C-0.4°C/BIT 43/U8
1 U42A
U42C 3 2 1
2 43/U70
U41 RN46
(AN16)
3 PIC TEMP SET
2 J2-25C 1/U40
PT100 4 J2-25C
4
TANK U42B TEMP LOW
TP53 TP54 22 RANGE ON
J3-25A J3-25A 2/U32
2 1
DELIVERY (FLOW) 11/U84
RN61
REG
TP57 TP58
J17 TEMP DIAL C AD8 CP 4 RN4 3
(AN17) J2-27C J2-27C 25÷50°C-0.1°C/BIT 45/U8
4 A
0÷100°C-0.4°C/BIT 4 3
PT100 U40
45/U70
CONTROL (TEMP HI RANGE=5V) RN46
REF1
U43-9
REG
REF2
TP60 TP61 6 RN4 5
J18 TEMP DIAL P AD8 CP 47/U8
(AN18) U39 J2-28C 25÷50°C-0.1°C/BIT
4 A J2-28C 6 5
47/U70
PT100 RN46
PROTECTION
TEMP P TEST OFF
MAIN POWER U20-9 J3-14C J3-14C 6/U32
BOARD 6 5 15/U84
J2 RN61
J5 J25
PIC HEAT ON 1 C HEAT ON 2/U25
RS1 COMM ON +4°C TP64 3 U65
11 U41 J3-23A J3-23A 2 P HEAT ON
STATIC 2/U85
RELAY 11 27
+26VBRK RN73
7 7 LED2 8 7 17/U93
T.R. 26
YELL
RL3
U48
2 HEAT POWER OFF RN60
RL4 8 8 15 J3-28A J3-28A 8 7 8/U84
J8
(MP8) 5 1
13 13 U45 4 U45 3
OP1 6 2
UF
CONNECTORS
ANALOGICA BOARD
J12/9-10 UF MOTOR
J15 DIFFERENTIAL FLOWMETER
J23 DIALYSATE PRESSURE TRANSDUCER
UF CPU BOARD
ANALOGICA BOARD
CONTR
TP37
RN27 PROT
U28 PRES DIAL 2 1 1/U43
J2-13C J2-13C
7 RN79
2 1 1/U96
BLD TP38
U27 PRES CAL RN5
4 3 46/U8
7 J2-14C J2-14C RN47
4 3 46/U70
TP36 TP39
PT2 U28 U27
PRESS
(AN23) PRES SERVO UF
DIAL
P J23 1 1
DIFF FLM OFF
12/U35
J3-10A J3-10A RN68
MT3 GP3 8 2 1 2/U91
-0.5V -4.5 REV UF SHIFT OFF
M 1 U20 TP28
U18
TP29 7 6 J3-9C J3-9C 6/U36
TP30
DFL1 U18 UF RATE RN29
C 3 J2-11C J2-11C 2 1 1/U42
B
U22 RN77
1 2 1 1/U95
D
2
A UFC LOOP OFF
7 J3-8C J3-8C 2/U36
RN69
U22 PRES LOOP OFF 2 1 11/U91
8 J3-9A J3-9A
5/U36
J12 6 RN69
TP32 U22 TP31 4 3 13/U91
UF 9
MOT+ 7 11 10 SET UF
U21 2 U19 6 J2-10C J2-10C 1/U39
PWM
UF 10 9
MOT-
10 U22
-0.5V 15/U35
15 14 UF HOLD ON RN68
J3-13A J3-13A 4 3 4/U91
UF SERVO ON 19/U35
16 J3-12A J3-12A RN68
8 7 8/U91
UF MOT OFF
J3-11C J3-11C 16/U35
RN68
U14 6 5 6/U91
10 REV UF SET OFF
9 J2-24C J2-24C
REV UF SET ON
11 6/U38
10 11
U52
VENOUS (BIDIR. PUMP) PHF PWM
(EMATICA BOARD TILL REV.06)
(CPU BOARD TILL REV.08, CPU THERAPY BOARD FROM REV.00)
(PHF BOARD TILL REV.05)
TP1 J32-1 SET VEN PUMP 0÷5V PUMP REVOLUTIONS (ROTOR) = SET VEN PUMP (mV)
0÷2000 RPM 50
CONNECTORS
EMATICA BOARD
J18 VENOUS MOTOR
J19 VENOUS ENCODER 60 HOLES
J33 PHF BOARD CONNECTION
CONNECTORS
PHF BOARD
J1 POWER SUPPLY
J2 PWM
J3 VENOUS MOTOR
VENOUS (BIDIR. PUMP) PHF PWM TP7 EMATICA BOARD CPU BOARD
CONTR
J19 FREQ MOT VEN 60 PROT
(EM 19) RN24
8 7 17/U24
J5-25 J5-25
P2 = R.P.M.
1 6 V/F 13/U14
U2 R301
P_FREQ MOT VEN 60 14/U77
RN75
P_FREQ MOT VEN 60 8 7 17/U94
PHF BOARD
J2 J18 P1 = OFFSET
(PHF2)
(EM 18) TP1
PWM
SET VEN PUMP
U3 U1 J4-9 J4-9 7/U39
10
(ENCODER)
RE 1
VEN MOT OFF
J5-29 J5-29 QX2
8 9 C_VEN MOT OFF 16/U25
U55 8 U58
1 HOLE 60 HOLES 10
(PHF1) (EM 33) BC337 P_VEN MOT OFF 16/U85
J1 J33
MOT INV ON MOT INV ON MOT INV ON
J3 14 J5-32 J5-32 9/U37
14
PUMP RN72
BIDIR. (PHF3) 2 2 1 2/U93
MOTOR M 7 MOT CW ON MOT CW ON MOT CW ON RN14
1 U2 12 6 5 15/U19
12 J5-34 J5-34
RN53
GREEN 6 5 15/U80
LED TP6
STATOR
J19
POTENTIOMETER
11 U66 6 9/U31
J21 U12
FREQ MOT VEN 1 (CP21) RN8
1 13 12 3 4 C_FREQ MOT VEN 32/U8
RN8
1 2 P_FREQ MOT VEN 32/U70
POT VEN
J28 RN28
(CP28)
1 2 1 5/U43
RN80
2 1 5/U96
SPI INTERFACE CABLE FORMULA PLUS CONNECTIONS
INTERFACE SPI BOARD
FORMULA PLUS BOARD COD.3113400
COD.3113500 COD.3831700
J1 SPI1
FP6 J6
(INSERTED ON C.I. U43
SOCKET OF CPU BOARD)
DV1
BLOOD AND
PULSAR
INTERFACE CABLE FP8 J8 ULTRAFILTRATE
CONDUCTIVITY
PULSAR
EXTERNAL COD.3831800 SENSOR
CABLE DVP2 DV2 COD.3114100
COD.3831820
COD.3832100
FP1 J1 J5
POWER
SUPPLY
FORCLEAN
CABLE FP5
FILTER
FORMULA
SUPPORT
PLUS
GROUP
COD.3114300
PLATE FOR
FORMULA
PLUS BOARD
LECTOR
CONNECTION
PS5 CABLE
COD.3832000
TRANSPONDER
J5 READING SYSTEM
FORMULA TRSP
PLUS COD.3813700
GROUND
CABLE
COD.3813800
HEART RATE METER UNIT POWER SUPPLY (TO THE BRACKET OF THE
COD.3831850 DIFFER. FLOWMETER)
FORMULA PLUS BIOFEEDBACK BOARD CONNECTIONS
(FROM REV.03)
CONTROL FORMULA PLUS BIOFEEDBACK BOARD CODE 3113450 PROBE D.O. CABLE
SPI CABLE FP10
(CONTROL) CODE 3864910
PROBE D.O.
CODE 3831700 (DIALYSATE OUT)
NR.2 CABLE
SPI1C FP6
SPI BOARDS
CODE 3113500 DISPOSABLE
INSERTED INTO PROBE BOARD
CPU/SPI VIDEO ON CABLE
U43 AND U96 SOCKET COD.3113700
SPI2C
OF CPU BOARD CODE 3831720
DISPOSABLE
PROTECTION (TO J16 CPU) CP16 PROBE (1) CABLE
FP3 SSD1
CODE 3832200
INTERFACE SPI PROT. CABLE CODE 3831710
SPI1P FP9
CPU/SPI X86_RESET CABLE
DV1
BLOOD AND
HEMOX PULSAR INTERFACE ULTRAF.CONDUCTIVITY
CABLE CABLE FP8 SENSOR
CODE CODE 3831800 CODE3114100
3113900
DVP2 DV2
PULSAR
EXTERNAL
CABLE FP1
CODE
3831820 POWER
SUPPLY
CABLE
CODE FP5
3832100 FORCLEAN
SUPPORT
GROUP
PLATE FOR
CODE
FORMULA
PLUS 3114300
BIOFEEDBACK
BOARD
PS5
TRASPONDER
READING
J5 SYSTEM
CODE 3813710
GROUND CABLE
CODE 3813800
HEART RATE METER UNIT POWER SUPPLY (TO THE BRACKET OF THE
CODE 3831850 DIFFER.FLOWMETER)
FORMULA PLUS BOARD
(TILL REV.02)
TP101 +15VCCR
TP102 -15VCCR
TP104 +5,15VCC
TP106 +26,4VCC
TP108 +12VCC
TP109 +5,12VREF
TP3 PROBE 1 +20mV/mS/cm
(BLOOD)
TP6 PROBE 2 +20mV/mS/cm
(ULTRAFILTRATE)
TP9 TEMP 1 +200mV/°C
(BLOOD) 25÷50 °C
TP12 TEMP 2 +200mV/°C
(ULTRAFILTRATE) 25÷50 °C
CONNECTORS
FORMULA PLUS
BOARD
TP106 TP102
J8
PULSAR
+200mV/°C 6
TP9 25 ÷ 50°C
NATRIUM 1 J3 (PTC1) 37 CARDIOFREQ 7
1 Pt100 TEMP 1 4 39 LOGIC1 8
(PROBE1 + AMP
TEMP1) 38 LOGIC2 9
TP3 +20mV/mS/cm
8 analogic 10
J11
6-7 T2 PROBE1 2
4-5
RX1 1
BLOOD VIDEO
J6 2 ON
10 33 SPI
R60
TEST SONDE 36 7 /SS 2 INTERFACE
T1 TX 23 SDI 3
18 SCK 4
NATRIUM 2 J4 +20mV/mS/cm U11
24 SDO 5
1 TP6 PIC18F442
(PROBE2 + R61 6
TEMP2)
PROBE2 3
T3 RX2
J5
6-7
TP12 +200mV/°C +5,15VCC 1 LECTOR
4-5 25 ÷ 50°C
(PTC2) 2
TEMP 2 5
Pt100 29 RX 3
10 AMP
ULTRAFILTRATE 30 TX 4
35
34 5
26 25
J7 LED 8
HEMOX
3 RS232 TX 13 12 LED1
4 +5,15VCC RED
U12
5 RS232 RX 14 11
6
MAX232
9
FORMULA PLUS BIOFEEDBACK BOARD
(FROM REV.03)
TP101 +15VCCR
TP102 -15VCCR
TP104 +5,15VCC
TP106 +26,4VCC
TP108 +12VCC
TP109 +5,12VREF
TP3 PROBE1 +20mV/mS/cm
(BLOOD)
TP6 PROBE2 +20mV/mS/cm
(ULTRAFILTRATE)
TP9 TEMP 1 +200mV/°C
(BLOOD) 25÷50 °C
TP12 TEMP 2 +200mV/°C
(ULTRAFILTRATE) 25÷50 °C
CONNECTORS
FORMULA PLUS
BIOFEEDBACK
BOARD
J7 PIC18F4420 R122
39
R138
3 RS232 TX 13 12 RX HEMOX 26 U13 R132
8 +5,15VCC 1 J5
4 +5,15VCC U12 PROT.
HEMOX R137 R129 2 LECTOR
5 RS232 RX 14 11 TX HEMOX 25 17 TRANSP
4
6 MAX232
R130 10 R134 LED 8
9 5
9 R133 LED1
R126 RED
3 36 R120
R121 35 R119
38
J9
R124 33 R118 /SS 2
2 SPI
23 SDI 3
R128
18 SCK 4
4 SDO 5
24 R131 6
PROT.
DFM BOARD
(FROM REV.02)
(ONLY FORMULA THERAPY MODELS)
CONNECTORS
DFM BOARD
J1 POWER SUPPLY
J2 THERAPY FLOW SWITCH (LOW)
J3 THERAPY FLOW SWITCH (HIGH)
J4 THERAPY PRESSURE TRANSDUCER (PT3)
J5 INFUSION CONNECTOR SENSOR
J6 (NOT USED)
J7 THERAPY EV16-EV17-EV18 VALVES
J8 ICSP (PIC PROGRAMMING)
INSERTED IN FREE SOCKET OF
DFM BOARD I.C. U86 -DIL20 (CPU BOARD)
CPU BOARD PROT.
J5
1 4
2 2 U86
INFUSION 3 3 U3 S86 U86
+5_15VCC
4
SENSOR +15VCC
TX 6
RX 7
1
19 J8
PROTECTION +5_15VCC
1 ICSP
2
3
4
(PIC PROGRAMMING)
FLOW (HIGH) 5
15 1 28 6
J3 27
1 FLUSS-HI 2 +26VBRK
2 3 19 EV16 11 U5 J7
3 U1 U2 18 EV17 12 1
+5_15VCC 4 17 EV18 13 8
4 PIC18F242 U6 8
+15VCC 16 EVXX 14 7
6 14 6
FS 24
23 11
16
9
5
4
EV18
FLOW (LOW) 1 22 6 7 3 EV17
19 21 3 2 2
J2 EV16
1 FLUSS-LO 11 ULN2064
1
2
3 TERMINAL CTRL
+5_15VCC BLOCK
4
+15VCC
INSERTED IN
FREE SOCKET OF
CONTROL I.C. U18 -DIL20
(CPU BOARD) J1 J11
CS2C CS2C
15 15 U16/9
CS1C CS1C
17 17 U11/7
CS1P CS1P
13 13 U76/15
PRESSURE PRESS PRESS
TP1 3 3
U4A
2 +26VBRK 5 5
J4 TP3 +15VCC RN28
1 1 23 23
3 U43/7
PT3 2
3 24 24 RN80
4 U96/7
+5_15VCC 20 20
+15VCC
CTRL PROT.
7 TP0 22 22
U4B TP2
19 19
21 21
HEMOX
(FORMULA PLUS BOARD TILL REV.02)
+5,15VCC
DV1 FP7 J7
U12
4 4 4
MAX232
Tx
3 3 3 RS232 TX 13 12
Rx
5 5 5 RS232 RX 14 11
6 6 6
9 9 9 U11
PIC18F442
INTERFACE CABLE
25
26
HEMOX
(FORMULA PLUS BIOFEEDBACK BOARD FROM REV.03)
DV1 FP7 J7
U12
4 4 4
MAX232
Tx RXHEMOX
3 3 3 RS232 TX 13 12
Rx TXHEMOX
5 5 5 RS232 RX 14 11
6 6 6
9 9 9 U11 R135
25
INTERFACE CABLE PIC18F4420
R136
26
CTRL
R138
U13 26
PIC18F4420
R137
25
PROT.
SPI INTERFACE
(FORMULA PLUS BIOFEEDBACK BOARD FROM REV.03)
(CPU BOARD FROM REV.08)
(CPU THERAPY BOARD FROM REV.00)
CPU BOARD
FORMULA PLUS BIOFEEDBACK BOARD
CABLE SPI
SPI BOARD
CONTROL SPI2C CP16
CONTROL RN1 J2
1 2 1 1 VIDEO ON
J6 FP6 SPI1C J1 J16-1
R60 20 1
33 /SS 2 2 2 2 /SS 19 2
RN1 18 3
23 SDI 3 3 3 3 SDI 3 4 17 4
6 5 16 5
18 SCK 4 4 4 4 SCK 15 6 U31/5
8 7 14 7
24 SDO 5 5 5 5 SDO 13 8
12 9
R61 6 6 6 6 GND 11 10
CPU BOARD
LED 8 8 LED
LED1
RED
LECTOR
(FORMULA PLUS BIOFEEDBACK BOARD FROM REV.03)
FORMULA PLUS
BIOFEEDBACK
+5,15VCC
BOARD
TRANSPONDER READER
J5 FP5 MODULE
+5V 1
U11 1 1 +5V
GND 2
PIC18F4420 2 2 GNDA TX 3
RX 4
R112 LED 5
CTRL 17 TRANSP 4 4 TX
INP 6
R139
U13 17 LED 8 8 LED
PIC18F4420
PROT. LED2
RED
NATRIUM
(FORMULA PLUS BOARD TILL REV.02)
CONNECTORS
BOARD
DISPOSABLE
PROBE
CONNECTORS
FORMULA
PLUS BOARD
SUPPORTO
SONDA
DISPOSABLE
BOARD FORMULA PLUS BOARD
PTC1 TERMICALLY
* CONNECTED TO M1A DISP. PROBE (1) CABLE
M1A TP9
J1 SSD1 FP3 J3 (PTC1) +200mV/°C
1 1 1 1 Pt100 TEMP 1 4
AMP
+20mV/mS/cm
MASSELLO TP3
Pt100
1
*
PTC1
2 6-7 6-7 6-7 6-7 SONDA 1 2
T2
t 4-5 4-5 4-5 4-5
RX1
BLOOD
M1B
10 10 10 10
TEST SONDE 36
MASSELLO
T1 TX U11
M2A J2 SSD2 FP4 J4 PIC18F442
ULTRAFILTRATE
1 1 1 1 TP6
+20mV/mS/cm
MASSELLO SONDA 2 3
Pt100 PTC2 **2 T3 RX2
1 6-7 6-7 6-7 6-7
t TP12
4-5 4-5 4-5 4-5 +200mV/°C
(PTC2)
M2B TEMP 2 5
Pt100
10 10 10 10 AMP
MASSELLO
DISP. PROBE (2)
** PTC2 TERMICALLY CABLE
CONNECTED TO M2A
NATRIUM
(FORMULA PLUS BIOFEEDBACK BOARD FROM REV.03)
CONNECTORS
SUPPORTO
SONDE
DISPOSABLE
BOARD
CONNECTORS
FORMULA
PLUS
BIOFEEDBACK
BOARD
M1A TP9
J1 SSD1 FP3 J3 (PTC1)
TEMP 1 R106
1 1 1 1 Pt100 4
AMP
U11
MASSELLO TP3
Pt100
1
*
PTC1
2 6-7 6-7 6-7 6-7 SONDA 1 R102
2
T2 RX1
t 4-5 4-5 4-5 4-5 BLOOD
CONTR.
M1B
10 10 10 10
TESTSONDE R100
38
MASSELLO
PIC18F4420
T1 TX
M2A J2 SSD2 FP4 J4 ULTRAFILTRATE
1 1 1 1 TP6
SONDA 2 R104
MASSELLO 3
T3 RX2
Pt100
1
PTC2 **2 6-7 6-7 6-7 6-7
t TP12
4-5 4-5 4-5 4-5
(PTC2) TEMP 2 R108
M2B 5
Pt100
10 10 10 10 AMP
MASSELLO R130
U13
DISP. PROBE (2) 5
PROT.
**PTC2 THERMICALLY CABLE R126
3
CONNECTED TO M2A R121
38
R124
PIC18F4420
SUPPORTO 2
SONDE R128
DISPOSABLE 4
BOARD
PULSAR
(FORMULA PLUS BOARD TILL REV .02)
FORMULA PLUS
BOARD
L1
AN TEN NA
Fo=5,15 KHz
PULSAR
(FORMULA PLUS BIOFEEDBACK BOARD FROM REV.03)
PROT.
Fo=5,15 KHz
FORMULA DOMUS Drawing
FORMULA DOMUS DRAWING
(RACK PC SECO)
Technical Manual
TM
form ula
5.1 TROUBLESHOOTING
The majority of malfunctions that occur in the machine trigger alarms and error messages.
Instructions for interpreting the alarms and actions to be taken are given in detail in chapters 5.4 and 5.5.
This chapter describes other possible equipment malfunctions.
fo rm u la
TM
TM
form ula
5.2 TESTING THE ULTRAFILTRATION SYSTEM
NB: the multimeter mass must be connected to the TP100 Analog card.
If the values detected are out of the ranges indicated, check the paths of these signals on the Analog and CPU
cards to identify the cause of malfunction (ref. block diagrams chapter in this manual).
fo rm u la
TM
HYDRAULIC CIRCUIT
NB: the multimeter mass must be connected to the TP100 Analog card.
If all the above measurements are within the tolerances indicated, it is possible to exclude problems with the
hydraulic circuit.
On the other hand, if the values for TP32 and TP33 are higher than indicated:
➢ Check the hydraulic circuit to make sure there are no leaks or blockages.
➢ Check that there is no air in the tubes.
➢ If degassing is not OK, fit the kit DEGAS PIC FAN3803 (Adm 779).
➢ Inspect the motor-UF pump group to ensure there are no obvious problems.
➢ If the group is found to be inefficient, close the mechanical pump BY-PASS following the instructions
provided in the PUMP BY-PASS retrofit KIT cod.3830200 (Adm 817).
➢ If the problem persists, replace the motor-pump group.
➢ Check that the repairs have been successful by repeating measurements on TP32 and TP33.
• Check the test software screen to ensure that the average UF rate value (UF window) after a few minutes
observation corresponds to the SETUF value (100 g/min +/- 0.5 g/min).
• Set a SETUF of 50 g/min.
• Check the test software screen to ensure that the average UF rate value (UF window) after a few minutes
observation corresponds to the SETUF value (50 g/min +/- 0.5 g/min).
If all the above measurements are within the tolerances indicated it is possible to exclude problems with the
electronics of the servosystem. Move on to Phase 3.
If the measurements listed above do not fall within the set limits, replace the Analog card.
TM
form ula
PHASE 3 - CHECKING CALIBRATION OF THE FLOWMETER
If the tests carried out in Phases 1 and 2 are OK, proceed as follows:
• Install the software 5.3-08(2) (or above) if it is not already present.
• Turn on the machine.
• Select the menu 4.Service Only and press Enter.
(remember to enable this menu using the DOS command ren my_srvc.srv my_srvc.run or the batch
command ren_srv (see ch. 2.7)).
• Select the submenu 5. Formula autocal test version and press Enter .
• Formula carries out the initial electrical tests, then moves on to perform the blood and hydraulic
tests.
• Wait until Error 1 129:004 appears (Therapy model) or 161:002 (non Therapy model) (yellow box
on left hand side of screen); this phase lasts approximately one hour; should the test stop for any
reason (for example a NO WATER alarm), it must be restarted from the beginning.
• Turn the machine off or access DOS by pressing q.
• Start the machine again, using a keyboard to prevent the program from starting, and using the DOS
window, access the directory c:\lc (cd lc enter).
• Type in the command type autocal.log.
• Press enter. A screen similar to the one shown below should appear.
• Check that the DATA (Date) and ORA (Time) correspond to when the test was carried out.
• Note down the value for the line Code = 51 rounded up to the first decimal place (e.g. 0.54 = 0.5,
0.55 = 0.6) (let us call this value AC500).
• Note down the values for the lines Code = 81, Code = 31 rounded up to the first decimal place, (let
us call these values AC800 and AC300 respectively); if the line for code 81 does not appear on the
screen, type the command type autocal.log|more, then use the arrow keys to scroll through until the
required line is found.
The value AC500 must be indicated as the OFFSET UF value in the machine configuration, if, and
only if, all the following conditions are met:
• AC500 is between –3.0 g/min and +3.0 g/min
• the difference between AC800 and AC500 is between –1 g/min and +1 g/min
• the difference between AC300 and AC500 is between –1 g/min and +1 g/min
If the centre performs dialysis mainly at dialysate flow rates of 800 ml/min, the value AC800 should be set
as offset, whereas AC300 should be used for centres that perform dialysis mainly using flow rates of 300
ml/min.
If the above conditions are not met, replace the flowmeter.
fo rm u la
TM
• After replacing the flowmeter, phase 3 must be repeated so as to enter the offset obtained in this way in the
machine configuration.
• In any event, download the *.log files and the disinfection protocol in use in the centre in question, with the
exact formulation for the disinfectants.
• It is also necessary to know whether or not the incorrect weight loss signalled by the user occurs in every
treatment, or only in certain conditions.
• It is also important to indicate the extent of the error notified by the user.
NOTES
Remember that a + departure from zero indicates a minus weight loss error, whereas a – departure indicates
a plus weight loss error.
Also remember that the weight loss offset set in the configuration is added to SET UF, so that a positive
offset indicates an increase in the UF RATE and compensates for a minus weight loss error, whereas a
negative offset indicates a decrease in the UF RATE and compensates for a plus weight loss error.
EXAMPLE:
The machine shows a plus weight loss error of 600 g after 4 hours dialysis:
- This is equivalent to a UF RATE IN EXCESS by +2.5 g/min.
- AC500 (or AC800, AC300) indicates a departure of the flowmeter from the ideal zero of –2.5 g/min.
NOTE:
AS FOR THE TESTS OF THE FLOWMETER CALIBRATION, THE VALUES OF THE SHORT
AUTOCALIBRATIONS CARRIED OUT AT T1-TIME (PRE-DIALYSIS) AND T0-TIME (DURING
DIALYSIS) ARE NOT TO BE CONSIDERED .
In any case, after each replacement, turn on the machine and wait for the completion of the self-
tests; if the hydraulic circuit is involved perform a thermal disinfection.
form ula
The alarms enable returning the machine to safe operating conditions when there is a fault.
The alarms to alert the operator are indicated by messages displayed on the bar at the bottom of the
screen, on the right those relative to the blood section and on the left those relative to the dialysate
section.
The warnings draw the operator’s attention to a given event that has occurred on the machine.
The warnings to alert the operator are indicated by messages displayed on an orange background on
the bar at the bottom of the screen.
Every warning is characterised by a luminous and acoustic indication.
The acoustic signal can be silenced for 5 min during priming and 2 min in dialysis by
pressing the key on the side.
Where permitted, the alarms may be temporarily overridden (5 min in primingand 2 min
in dialysis) allowing the machine to be started again and remove the cause of the alarm.
In some conditions the key is used to cancel a warning or an alarm. Press the key on the
side.
fo rm u la
TM
LIST OF WARNINGS
By type of agent .
form ula
fo rm u la
TM
VERIFY The resulting profile differs This is merely a software information message.
PROFILE from the one programmed
because some variables are Check:
outside the set limits. - the set profile.
REPLACE 20 hours remain to the end of Check:
FORCLEAN the lifetime set in - the actual total hours of operation of the Forclean filter/s.
configuration.
Plan replacement of the Forclean filter/s.
MISSING The Forclean filter has not Check:
FORCLEAN been detected or is incorrectly - presence of transpoder on Forclean Plus filter.
positioned. - operation of the Lector.
REPLACE A number of hours equal to Check:
MULTIPURE the lifetime set in - actual hours totalled by the Multipure filter.
configuration has elapsed.
Plan replacement of the Mutipure filter.
WAITING FOR The machine is awaiting the This is merely a software information message.
RINSING start of the rinse phase.
Check:
Once the set wait rinsing time - the value configured.
has passed, the machine will
start up again automatically.
form ula
fo rm u la
TM
form ula
fo rm u la
TM
form ula
LIST OF ALARMS
DIALYSATE SIDE ALARMS
fo rm u la
TM
Check:
- possible blockages in the outlet or in the tubes connecting to the
dialyser ( in particular check the non return valves inside the
connectors linking to the dialyser).
NO WATER Indicates an irregularity after Check the level in the heating tank.
checking the switching If the level remains low, check:
carried out by the level - presence of water at machine inlet.
transducer. - presence of obstructions along the supply tube (Multipure filter
blocked).
- regulation of pressure reducer.
- connections and level transducer operation.
- water inlet solenoid valve opening.
form ula
fo rm u la
TM
form ula
fo rm u la
TM
form ula
If the alarm is due to the decrease of the pressure below the lower
threshold (+ 10 mmHg), press the override key (enabled if PV is
between +10 and - 20 mmHg) and the arterial pump should start
again keeping the clamp closed until the pressure has reached + 30
mmHg; after two revolution of the blood pump or after two
minutes have elapsed (with the pump stopped), if the limit of + 30
mmHg has not been reached, the alarm goes on again.
fo rm u la
TM
form ula
fo rm u la
TM
form ula
fo rm u la
TM
Error codes inform the operator or technical assistance about the problem that effectively occurred to
formula.
ERROR 0
The error 0 state can occur at any moment while the formula programme is running, including the execution
of initial electrical tests. It causes a RED and BLUE window to cover the screen with the message
"ERROR 0"
This window displays message strings with 2 numerical codes separated by ""
How it is used
The numerical codes displayed on each of these pages unequivocally identify an error situation, leaving the
causes open to interpretation: in other words, there are no two error situations with the same pair of codes,
but the same error could be caused by more than one concomitant or independent event.
N.B.:
The significant numbers are shown in the following list of error codes. The zeroes completing the string of
3:3 figures have been left out.
The solution column shows the correct logical levels of the signals between brackets, in case of error the
opposite level would be expected.
- 5.8-57 (FORMULA)
- 6.0-77 (THERAPY)
b) Transformation of current errors 0 240:XXX and 241:XXX into HYDRAULIC XXX alarms; new
meaning of error 241:XXX (flow in hydraulic circuit does not stop in the presence of a HYDRAULIC alarm)
Type 240:XXX and 241:XXX errors have been replaced by PC alarms with "HYDRAULIC XXX" message
where XXX is the second part of the previously generated error code. In other words, if the flowswitch is
high in the presence of a dialysate alarm, the machine no longer generates an error but a hydraulic alarm
(managed exactly like the current "HYDRAULIC ALARM").
This management has involved the need to introduce a new type of safety check (for which code 241:XXX
has been recycled) which checks whether the hydraulic pumps have stopped. It checks the turbine flowmeter
and the differential flowmeter and if one of these sensors detected a residue flow, the error in question is
generated.
c) Elimination of type 244:XXX errors 0 except for error 244:004 associated with the air detected alarm
Type 244:XXX errors – except for 244:004 (air detected) - have been eliminated as the safety action for the
blood part involves stopping the pumps, already checked by type 242:XXX and 243:XXX errors.
ENG - Ed.05/11 Error code up to sw 5.8-33 (Non Therapy) and 6.0-57 (Therapy) - 1 of 2
Manuale Tecnico
2 di 2 - Error code up to sw 5.8-33 (Non Therapy) and 6.0-57 (Therapy) ENG – Ed.05/11
Technical Manual
5 31 Error detected by control while carrying out start-up Check the following settings:
- LTDisableOn (0)
- Ev1WaterOn (0)
- CHeatOn (0)
- PHeatOn (0)
- HeatOn (0)
- PHeatPowerOff (1)
5.5.1.3 ERRORS 0
For type-5 codes: xxx and 6: xxx see sections Errors 0 Electrical Tests
Only for Therapy models: Error detected (Only for Therapy models) check:
by control when executing the negative - electrovalve status
pressure test. The pressure of -330 mmHg - hydraulic leaks (especially electrovalves
was not reached within 20". EV4-EV7-EV8-EV9-EV10-EV11-EV15-
EV18) – ultrafiltration pump operation
48 6 Error detected by control when Check:
performing positive pressure tests. - electrovalve status
Pressure decrease (Pressure < 300 mmHg) - hydraulic leaks (especially seal of
during control of maintenance of same at electrovalves EV4-EV7-EV9-EV10)
positive values. - air in the hydraulic circuit
xxx::
xxx xxx Description Solution
112 3 Error detected by control when performing the A/D Check:
converter test. The converter output is not high (4,500 - converter
mV ± 100 mV) - amplification chain
- ultrafiltration block signal status
112 4 Error detected by control when performing the A/D Check:
converter test. The converter output did not return low - converter
(500 mV ± 100 mV) - amplification chain
- ultrafiltration block signal status
113 2 Error detected by control when performing the A/D Check:
converter test. The converter output is not low (500 mV ± - converter
100 mV) The state of the following signals is incorrect. - amplification chain
PressLoopOff=0 UfMotOff=0 UfcLoopOff=1 - ultrafiltration block signal status
RevUfShiftOff=1 UfServoOn=1 DiffFlm=1
113 3 Error detected by control when performing the A/D Check:
converter test. The converter output is not high (4,500 - converter
mV ± 100 mV) The state of the following signals is - amplification chain
incorrect. PressLoopOff=0 UfMotOff=0 UfcLoopOff=1 - ultrafiltration block signal status
RevUfShiftOff=0 UfServoOn=1 DiffFlm=1
113 4 Error detected by protection when performing the A/D Check:
converter test. The converter output did not return low - converter
(500 mV ± 100 mV). The state of the following signals is - amplification chain
incorrect: PressLoopOff=0 UfMotOff=0 UfcLoopOff=1 - ultrafiltration block signal status
RevUfShiftOff=1 UfServoOn=1 DiffFlm=1
128 2 Error detected by control while performing the T1 test Check:
relative to the conductivity probes (phase 1): Correct - conductivity of inlet water (and
values - configured threshold)
> CondP<2.4 mS/cm CondT,Cond2<12mS/cm; - connection of conductivity
CondWater=CondSter<MAX_CONDWATER(configure probes
d (0,1.0) mS/cm ) - state of test signals - Cond1,
Cond2, CondT signals and relative
hardware reading chains. (see test
table)
128 3 Error detected by control while performing the T1 test Check:
relative to the conductivity probes (phase 2): Correct - conductivity of inlet water (and
values - configured threshold)
> CondP app. (5+CondWater-0.2, - connection of conductivity
5+CondWater+0.2)mS/cm, CondT and Cond2 app. probes
(14+CondWater-0.5, 14+CondWater+0.5)mS/cm - status of test signals
- Cond1, Cond2, CondT signals
and relative hardware reading
chains. (see test table)
128 4 Error detected by control while performing the T1 test Check:
relative to the conductivity probes (phase 4): Correct - conductivity of inlet water (and
values - configured threshold)
> CondP<2.4 mS/cm CondT,Cond2<12mS/cm; - connection of conductivity
CondWater=CondSter<MAX_CONDWATER(configure probes
d (0,1.0) mS/cm ) - status of test signals
- Cond1, Cond2, CondT signals
and relative hardware reading
chains.
129 2 Error detected by protection while performing the T1 test Check:
relative to the conductivity probes (phase 1): Correct - conductivity of inlet water (and
values - configured threshold) - connection
> CondP<2.4 mS/cm CondT,Cond2<12mS/cm; of conductivity probes
CondWater=CondSter<MAX_CONDWATER(configure - state of test signals (they must all
d (0,1.0) mS/cm ) be at 1, see test table) - Cond1,
Cond2, CondT signals and relative
hardware reading chains for
protection
129 3 Error detected by protection while performing the T1 test Check:
relative to the conductivity probes (phase 2): Correct - conductivity of inlet water (and
values - configured threshold)
> CondP app. (5+CondWater-0.2, - connection of conductivity
5+CondWater+0.2)mS/cm, CondT and Cond2 app. probes
(14+CondWater-0.5, 14+CondWater+0.5)mS/cm - state of test signals (they must all
be at 0, see test table) - Cond1,
Cond2, CondT signals and relative
hardware reading chains for
protection
1C 2C Description
Description Solution
73 17 Error detected by control when Check:
performing the T1 test relative to venous - reading of venous pressure transducer.
pressure. Venous pressure PresVen is - Pres460TestOn(1) signal.
outside the range (+520,+400) mmHg.
1C 2C Description Solution
78 35 Error detected by control when performing the Check:
T1 test of the PHF pressure transducer. Pressure - value of PHF pressure transducer:
outside the range 460mmHg±40mmHg. +3440±160mV.
- PresHTestOn incorrectly at 0.
78 37 Error detected by control when performing the Check:
T1 test of the PHF pressure transducer. Pressure - infusion line connected to the PHF
outside the range 0±20mmHg. pressure transducer
- zero value of PHF pressure transducer
+1600mV±80mV
- PresHTestOn (0) signal
- the pressure transducer has memorised a
pressure.
79 38 Error detected by control when performing the Check:
T1 test relative to the BLDH sensor. Sensor - infusion line in BLDH detector
outlet reading outside the range 3.05V ± 550 - BLDHTestOn (0) test line
mV. - value of BLDH sensor with air: 3,05V ±
550 mV
79 40 Error detected by control when performing the Check:
T1 test relative to the BLDH sensor. Sensor - BLDHTestOn (1) test line
output >250 mV
80 45 Error detected by control when performing the Check the auxiliary pressure transducers
T1 test relative to the pressures of the auxiliary and the TEST 1(1) and TEST 2(1) signals
transducers. The pressure value of the Out Art
prefilter is out of range (+420,+500). The
pressure value of UF/Infusion Out UF is out of
range (-260,-140)
80 47 Error detected by control when performing the Check the auxiliary pressure transducers
T1 test relative to the pressures of the auxiliary and the TEST 1(0) and TEST 2(0) signals
transducers. The pressure value of the Out Art
prefilter or the pressure value of the UF/Infusion
Out UF is out of range (-20,+20)
181 3 Error detected by protection when performing Check:
the T1 test. Clamp open without open command - ClampCmdOn (0) signal status
enabled - state of VoltAlarmOn (0) signal
- clamp blocked erroneously open
- positioning of optic fork
- status of protection signals relative to the
clamp: PClampCmdOn(0),
PPClampCmdOn(1), PClampReadOn(0)
181 5 Error detected by protection when performing Check:
the T1 test. Clamp open without open command - ClampCmdOn (0) signal status
1C 2C Description Solution
181 7 Error detected by protection when Check:
performing the T1 test. Clamp open - ClampCmdOn (0) signal status
without open command enabled - state of VoltAlarmOn (0) signal
- positioning of optic fork
- clamp blocked erroneously open
- status of protection signals relative to the
clamp: PClampCmdOn(0),
PPClampCmdOn(0), PClampReadOn(0)
181 9 Error detected by protection when Check:
performing the T1 test. Clamp closed with - ClampCmdOn (1) signal status
open command enabled - state of VoltAlarmOn (1) signal
- positioning of optic fork
- clamp blocked erroneously closed
- status of protection signals relative to the
clamp: PClampCmdOn(1),
PPClampCmdOn(1), PClampReadOn(1)
182 10 Error detected by protection when Check:
performing the T1 test relative to arterial - arterial pressure reading for protection
pressure. Arterial pressure PresArt is not - status of protection signals relative to
within the range ± 20 mmHg. Haematic haematic tests: PPres200TestOn(0),
section test signals in incorrect position Pres460TestOn(0) PBlodDetTestOn(0),
PLowBDIntOn(0)
1C 2C Description Solution
184 21 Error detected by protection when Check:
performing the T1 test relative to the - BloodDetOn signal read by protection
blood sensor. The detector outlet - status of protection signals relative to
reading is greater than 780 mV. Blood haematic tests: PPres200TestOn(0),
section test signals in wrong position. Pres460TestOn(0) PBlodDetTestOn(1),
PLowBDIntOn(0)
184 23 Error detected by protection when Check:
performing the T1 test relative to the - sensor obscured or dirty
blood sensor. The detector outlet - BloodDetOn signal read by protection
reading is less than 1250 mV. Blood - status of protection signals relative to
section test signals in wrong position. haematic tests: PPres200TestOn(0),
Pres460TestOn(0) PBlodDetTestOn(0),
PLowBDIntOn(0)
185 25 Error detected by control when Check:
performing the T1 test relative to the - hardware chain relative to the
LowBdIntOn signal. The signal PLowBdIntOn and LowBdIntOn signals
PLowBdIntOn is incorrect (0). Blood - status of protection signals relative to
section test signals in wrong position. haematic tests:PPres200TestOn(0),
Pres460TestOn(0) PBlodDetTestOn(0),
PLowBDIntOn(1)
185 27 Error detected by control when Check:
performing the T1 test relative to the - hardware chain relative to the
LowBdIntOn signal. The signal PLowBdIntOn and LowBdIntOn signals
PLowBdIntOn is incorrect (1). Blood - status of protection signals relative to
section test signals in wrong position. haematic tests:PPres200TestOn(0),
Pres460TestOn(0) PBlodDetTestOn(0),
PLowBDIntOn(0)
186 83 Error detected by protection relative to Check:
haemofilter test. Phases 83 to 89 - air in infusion line
- effective haematic loss from haemofilter
- calibration of BLDH sensor
187 28 Error detected by protection when Check:
performing the T1 test of the scale. - Value of the scale 0 Kg
Weight detected >100 gr. Haematic =+120mV±25mV.
section test signals in incorrect position - status of protection signals relative to
haematic tests:
PKg15TestOn(0), PPresHTestOn(0),
PBldHTestOn(0)
187 30 Error detected by protection when Check:
performing the T1 test of the scale. - Value of balance signal with test
Measured weight outside the range enabled: 15 Kg =+3870mV±100mV.
15Kg ±400gr. Haematic section test - status of protection signals relative to
signals in incorrect position haematic tests: PKg15TestOn(1),
PPresHTestOn(0), PBldHTestOn(0)
187 32 Error detected by protection when Check:
performing the T1 test of the scale. - Value of the scale 0 Kg
Weight detected >100 gr. Haematic =+120mV±25mV.
section test signals in incorrect position - status of protection signals relative to
haematic tests: PKg15TestOn(0),
PPresHTestOn(0), PBldHTestOn(0)
1C 2C Description Solution
188 33 Error detected by protection when Check:
performing the T1 test of the PHF - infusion line connected to pressure
pressure transducer. Pressure outside transducer
the range 0±20mmHg. Haematic PHF
section test signals in incorrect position - zero value of PHF pressure transducer:
+1600mV±80mV
- PresHTestOn (0) signal
- the pressure transducer has memorised a
pressure.
- status of protection signals relative to
haematic tests: PKg15TestOn(0),
PPresHTestOn(0), PBldHTestOn(0)
188 35 Error detected by protection when Check:
performing the T1 test of the PHF - value provided by PHF pressure
pressure transducer. Pressure outside transducer: +3440±160mV.
the range 460mmHg±40mmHg. Blood - PresHTestOn (1) signal
section test signals in wrong position. - status of protection signals relative to
haematic tests: PKg15TestOn(0),
PPresHTestOn(1), PBldHTestOn(0)
188 37 Error detected by protection when Check:
performing the T1 test of the PHF - infusion line connected to the PHF
pressure transducer. Pressure outside pressure transducer
the range 0±20mmHg. Blood section - zero value of PHF pressure transducer:
test signals in wrong position. +1600mV±80mV
- PresHTestOn (0) signal
- the pressure transducer has memorised a
pressure.
- status of protection signals relative to
haematic tests: PKg15TestOn(0),
PPresHTestOn(0), PBldHTestOn(0)
189 38 Error detected by protection when Check:
performing the T1 test relative to the - infusion line in BLDH detector
BLDH sensor. Sensor outlet reading - BLDHTestOn (0) test line
outside the range 3,05V ± 550 mV. - value of BLDH sensor with air: 3,05V ±
Blood section test signals in wrong 550 mV
position. - status of protection signals relative to
haematic tests: PKg15TestOn(0),
PPresHTestOn(0), PBldHTestOn(0)
189 40 Error detected by protection when Check:
performing the T1 test relative to the - BLDHTestOn (1) test line
BLDH sensor. Sensor output <250 mV - status of protection signals relative to
Haematic section test signals in haematic tests: PKg15TestOn(0),
incorrect position PPresHTestOn(0), PBldHTestOn(1)
189 42 Error detected by protection when Check:
performing the T1 test relative to the - infusion line in BLDH detector
BLDH sensor. Sensor outlet reading - BLDHTestOn (0) test line
outside the range 3,05V ± 550 mV. - value of BLDH sensor with air: 3,05V ±
Blood section test signals in wrong 550 mV
position. - status of protection signals relative to
haematic tests: PKg15TestOn(0),
PPresHTestOn(0), PBldHTestOn(0)
ENG - Ed.05/11 Errors code from rev.sw 5.8-57(Non Therapy) and 6.0-77 (Therapy) - 1 of 2
Manuale Tecnico
2 di 2 - Errors code from rev.sw 5.8-57(Non Therapy) and 6.0-77 (Therapy) ENG– Ed.05/11
Technical Manual
5.5.2
5.5.2.1 ERRORS 0 - Electrical tests
From rev. sw 5.8-15 (non-Therapy models) and 6.0-44 (Therapy model)
5 31 Error detected by control while carrying out start-up Check the following settings:
- LTDisableOn (0)
- Ev1WaterOn (0)
- CHeatOn (0)
- PHeatOn (0)
- HeatOn (0)
- PHeatPowerOff (1)
5.5.2.2 ERRORS 0
For type-5 codes: xxx and 6: xxx see sections Errors 0 Electrical Tests
0 43 Error detected by protection on the control Check: switching pressure reading chain (venous
of high switching pressure. The protection pressure transducer or SNsp and infusion for
has detected that the maximum switching SNdp) for both control and protection.
pressure has been exceeded without the
control enabling the venous phase.
In Formula Therapy models: Error In the Therapy models, check: - the infusion
detected by protection in priming (no connector
blood) DN/SN/SNsp following an
inconsistency concerning the state of the
infusion connector and the presence of
the corresponding alarm.
0 58 Error detected by protection relative to the
preparation alarms.
0 75 Error detected by protection on the failure Check: - Cond TOT signal read for both control
of the total conductivity probe relative to and protection.
respect of T0 test enable times.
0 85 Error detected by protection while carrying Check: - RAM corrupted, microcontroller quartz
out the T0 test of conductivity probe 1. crystal oscillation frequency - test signal status
The tests were not performed according (see test table)
to the established times.
0 86 Error detected by protection while carrying Check: - RAM corrupted, microcontroller quartz
out the T0 test of conductivity probe 3. crystal oscillation frequency - test signal status
The tests were not performed according (see test table)
to the established times.
0 197 Error detected by protection relative to concentrate, Check: - operation of the concentrate,
delivery and bypass pumps. Phase: Warm-up rinsing delivery and switching of the by-pass
during T1 tests or in infinite rinsing. electrovalves (also see flow switch).
3 4 Error detected by the PC while carrying out start-up Check EEPROMs (reconfigure the
tests relative to the CRC of the control and machine): they could be damaged or
protection EEPROMs incorrectly programmed.
4 2 Error detected by the PC while carrying out Check the EEPROMs and zero set the
start-up tests relative to the different relative flags in the relative configuration
sterilisation flag position (or maintenance in the page.
therapy models) between control and
protection.
4 3 Error detected by the PC while carrying out Check the EEPROMs and zero set the
start-up tests relative to the different dwell flag relative flags in the relative configuration
position between control and protection. page.
4 4 Error detected by the PC while carrying out Repeat machine configuration.
start-up tests relative to the different help
request flag position between control and
protection.
4 5 Error detected by the PC while carrying out Check error cause in file Err0.log (Errors
start-up tests relative to the different resistance during start-up test of the heating element
overheating flag position between control and 005:046, 005:047, error 000:154 on the tank
protection. level transducer, error 000:155 on the
heating element drive) and then perform the
checks specified for each code.
4 8 Error detected by the PC while carrying out Repeat machine configuration
start-up tests, relative to the different
configuration request flag position between
control and protection. Configuration data
differing between control and protection.
4 9 Error detected by the PC while carrying out Check the EEPROMs and zero set the
start-up tests relative to the different relative flags in the relative configuration
sterilisation flag position after error 1 (or page.
maintenance after error 1 in the therapy
models) between control and protection.
4 11 Error detected by the PC while carrying out The machine has been configured with a
start-up tests relative to the presence of the sterilisation cycle in progress (or
sterilisation flag in progress (or maintenance in maintenance cycle in progress in the therapy
progress in the therapy models) with models) without zero setting the flags.
inconsistent machine status. Repeat flag configuration.
4 12 Error detected by the PC while carrying out Check back-up batteries and CPU rams.
start-up tests, relative to the flag of positive test
results, misalignment between control and
protection.
4 13 Error detected by the PC while carrying out Check CPU EEPROM. Zero set the relative
start-up tests relative to the incongruent state flags
(Disinfection or Maintenance (only in the
Therapy models)) /dwell.
Dwell in progress without disinfection (or
maintenance in the therapy models).
7 1 Error detected by control relative to the type of Zero set the flag (disinfection or
Disinfection or Maintenance (only in the maintenance) in configuration and repeat the
Therapy models) not recognised. disinfection or maintenance.
7 2 Error detected by control relative to the phase Zero set the flag (disinfection or
of Disinfection or Maintenance (only in the maintenance) in configuration and repeat the
Therapy models) not recognised disinfection or maintenance.
8 1 Error detected by the PC relative to the code in Check: - congruence of the programme file
execution (EV test routine) dialrd.exe and HD integrity.
8 2 Error detected by the PC relative to the code in Check: - congruence of the programme file
execution (EV test routine) dialrd.exe and HD integrity.
11 1 Error detected by the PC relative to the code in Check: - congruence of the programme file
execution (BLD test routine). dialrd.exe and HD integrity.
11 2 Error detected by the PC relative to the code in Check: - congruence of the programme file
execution (BLD test routine). dialrd.exe and HD integrity.
12 1 Error detected by the PC relative to the code in Check: - congruence of the programme file
execution (partial conductivity test routine) dialrd.exe and HD integrity.
12 2 Error detected by the PC relative to the code in Check: - congruence of the programme file
execution (partial conductivity test routine) dialrd.exe and HD integrity.
13 1 Error detected by the PC relative to the code in Check: - congruence of the programme file
execution (total conductivity test routine) dialrd.exe and HD integrity.
14 1 Error detected by the PC relative to the code in Check: - congruence of the programme file
execution (connectors test routine) dialrd.exe and HD integrity.
15 1 Error detected by the PC relative to the code in Check: - congruence of the programme file
execution (UF test routine). dialrd.exe and HD integrity.
15 2 Error detected by the PC relative to the code in Check: - congruence of the programme file
execution (UF test routine). dialrd.exe and HD integrity.
24 1 Error detected by the PC relative to the code in Check: - congruency of the programme
execution (graphic initialisation test routine). dialrd.exe and HD integrity
26 0 Error detected by the PC relative to the Check: - congruency of the file in question
PROFILER.LOG file
26 1 Error detected by the PC relative to the Check: - congruency of the file in question
PROFILER.LOG file.
26 2 Error detected by the PC relative to the Check: - congruency of the file in question
PROFILER.LOG file.
26 3 Error detected by the PC relative to the space Check: - space on Hard Disk
on the HD during the writing of
PROFILER.LOG.
27 Error detected by the PC relative to the CRC of Check: - congruency of the file in question
the PROFILER.LOG file.
28 0 Error detected by the PC relative to the Check: - congruency of the file in question
DIALPROF.LOG file
28 2 Error detected by the PC relative to the Check: - congruency of the file in question
ACIDCOMP.LOG file
28 3 Error detected by the PC relative to the Check: - congruency of the file in question
BASCOMP.LOG file
28 4 Error detected by the PC relative to the Check: - congruency of the file in question
DIALBKUP.LOG file
28 5 Error detected by the PC relative to the Check: - congruency of the file in question
DIALPROF.LOG file
28 6 Error detected by the PC relative to the Check: - congruency of the file in question
FILTER.LOG file
28 7 Error detected by the PC relative to the Check: - congruency of the file in question
ACIDCOMP.LOG file
28 8 Error detected by the PC relative to the Check: - congruency of the file in question
BASCOMP.LOG file
28 9 Error detected by the PC relative to the Check: - congruency of the file in question
DIALPROF.LOG file
28 10 Error detected by the PC relative to the Check: - congruency of the file in question
FILTER.LOG file
28 11 Error detected by the PC relative to the Check: - congruency of the file in question
ACIDCOMP.LOG file
28 12 Error detected by the PC relative to the Check: - congruency of the file in question
BASCOMP.LOG file
28 14 Error detected by the PC relative to the Check: - congruency of the file in question
DIALCOPY.LOG file
28 15 Error detected by the PC relative to the Check: - congruency of the file in question
DIALBKUP.LOG file
29 Error detected by the PC relative to the Check: - congruency of the file in question
DIALPROF.LOG file
5.5.2
5.5.2.5 ERRORS 1 – Dialysate
xxx: xxx Description Solution
16 1 Only for Therapy models: Error Check: Repeat the T1 tests. In case of
detected by control when performing repeated FIT TEST failures, replace both the
the T1 test. Failure of the FIT test Forclean ultrafilters, switch the machine back
following drop in operating pressure on and perform a "Replace Forclean" by
inside one or both the filtering stages spilling both filters.
(Forclean ultrafilters).
16 3 Only for Therapy models: Error Check: Repeat the T1 tests. In case of
detected by control when performing repeated FIT TEST failures, replace both the
the T1 test. Failure in the integral Forclean ultrafilters, switch the machine back
measurement of the flow from the two on and perform a "Replace Forclean" by
filtering stages and read by the spilling both filters.
differential flowmeter.
17 1 Only for Therapy models: Error Check: Repeat the T1 tests. In case of
detected by protection when executing repeated FIT TEST failures, replace both the
the T1 test. Failure to maintain Forclean ultrafilters, switch the machine back
operating pressure inside one or both on and perform a "Replace Forclean" from
the filtering stages (Forclean the "filter management" menu by spilling
ultrafilters). both filters.
17 3 Only for Therapy models: Error Check: Repeat the T1 tests. In case of
detected by protection when repeated FIT TEST failures, replace both the
performing the T1 test. Failure in the Forclean ultrafilters, switch the machine back
integral measurement of the flow from on and perform a "Replace Forclean" from
the two filtering stages and read by the "filter management" menu by spilling
the differential flowmeter. both filters.
32 2 Error detected by control when Check: - electrovalve status - hydraulic leaks
executing the negative pressure test. (especially electrovalves EV4- EV7) –
The pressure of -300 mmHg was not ultrafiltration operation
reached within 30".
32 4 Error detected by control when Check: - electrovalve status - hydraulic leaks
executing the negative pressure test. (especially electrovalves EV4 - EV7 - EV9 -
Pressure increased (Pressure>-300 EV10) - air in hydraulic circuit
mmHg) while checking maintenance of
same at negative values.
Only for Therapy models: Error (Only for Therapy models) check:
detected by control when executing - electrovalve status
the negative pressure test. The - hydraulic leaks (especially electrovalves
48 8 Error detected by control when performing Check: - probable problem in the seal of
positive pressure tests. Pressure did not electrovalves EV9-EV10.
drop when EV10 was opened.
(Only for Therapy models) check: -
Only for Therapy models: Error detected electrovalve status - hydraulic leaks
by control when performing positive (especially electrovalves EV4-EV7-EV8-
pressure tests. The pressure of +250 EV9-EV10-EV11-EV15-EV18) delivery
mmHg was not reached within 20". pump operation
48 10 Only for Therapy models: Error detected Check:
by control when performing positive - electrovalve status
pressure tests. Pressure decrease - hydraulic leaks (especially seal of
(Pressure < 250 mmHg) during control of electrovalves EV4-EV7-EV8-EV11)
maintenance of same at positive values. - air in the hydraulic circuit
No positive pressure in auxiliary pressure
sensor PresAux (PT3), with values < 1400
mmHg or > 0 mmHg.
48 12 Only for Therapy models: Error detected Check:
by control when performing positive - probable problem in the seal of
pressure tests. Pressure did not drop electrovalve EV15
when EV15 was opened.
48 14 Only for Therapy models: Error detected Check:
by control when performing negative - electrovalve status
pressure tests. Pressure did not drop - especially EV9-EV10
when EV10 was opened.
49 4 Error detected by protection when Check:
performing positive pressure test. Same - electrovalve command status – state of
reasons for failure of Control; moreover, RevUfShiftOff, FlowMotOff signals
the command status of electrovalves
EV4/EV7/EV8/EV9/EV10 and of the
RevUfShiftOff (1) and PFlowMotOff signals
do not match the current test phase (see (Only for Therapy models) check:
phases relative to control). - state of electrovalve command
- state of RevUfShiftOff, UFMotOff signal
Only for Therapy models: Error detected
by protection when performing negative
pressure test. Same reasons for failure of
Control; moreover, the command status of
electrovalves
EV4/EV7/EV8/EV9/EV10/EV11/EV15/EV18
and of the RevUfShiftOff (1) signal does
not match the current test phase (see
phases relative to control).
49 5 Error detected by protection when Check:
performing positive pressure test. Same - state of electrovalve command
reasons for failure of Control; moreover, - state of RevUfShiftOff, FlowMotOff
the command status of electrovalves signal
EV4/EV7/EV8/EV9/EV10 and of the
RevUfShiftOff (1) and PFlowMotOff signals
144 2 Error detected by control when performing the T1 Check: - clip (blocked low)
test. FlowSwitchOn incorrectly at 0. Patient bypass - FlowSwitchOn signal incorrect - drive/state
closed (no flow). of bypass electrovalves
- delivery operation
Only for Therapy models: (flow reduction caused
by opening of EV8 or EV11). (Only for Therapy models) check:
- patient bypass clip (blocked low)
- FlowSwitchOn signal incorrect
- drive/state of bypass electrovalves
- drive/state of electrovalves EV8 and EV11
- delivery operation
144 3 Error detected by control when performing the T1 Check:
test. FlowSwitchOn incorrectly at 1. Patient bypass - clip (blocked high)
open (flow present). - FlowSwitchOn signal incorrect - drive/state
of bypass electrovalves
- delivery operation
Only for Therapy models: (flow reduction caused (Only for Therapy models) check:
by opening of EV8 or EV11). Faulty control in - patient bypass clip (blocked low)
the following signals: FlowSwitchOn = 1 - incorrect signals
Flow250Off = 0 EV9/EV10 = ON and/or - drive of bypass electrovalves - drive of
EV8/EV11=OFF electrovalves EV8 and EV11
- delivery operation
145 3 Error detected by protection when performing the Check:
T1 test. FlowSwitchOn incorrectly at 1. Patient - clip (blocked high)
5.5.2.6
5.5.2.6 ERRORS 1 - Haematic
1C 2C Description Solution
71 3 Error detected by control when Check:
performing the T1 test. Clamp open - state of ClampCmdOn (0),
without open command enabled CClampCmdOn(0), PClampCmdOn (1)
signals
- state of VoltAlarmOn (0) signal
- clamp blocked open
- positioning of optic fork
71 5 Error detected by control when Check:
performing the T1 test. Clamp open - state of ClampCmdOn (0),
without open command enabled CClampCmdOn(0), PClampCmdOn (0)
signals
- state of VoltAlarmOn (0) signal
- clamp blocked open
- positioning of optic fork
71 7 Error detected by control when Check:
performing the T1 test. Clamp open - state of ClampCmdOn (0),
without open command enabled CClampCmdOn(1), PClampCmdOn (0)
signals
- state of VoltAlarmOn (0) signal
- clamp blocked open
- positioning of optic fork
71 9 Error detected by control when Check:
performing the T1 test. Clamp closed - state of ClampCmdOn (1),
with open command enabled CClampCmdOn(1), PClampCmdOn (1)
signals
- state of VoltAlarmOn (1) signal
- clamp blocked closed
- positioning of optic fork
72 10 Error detected by control when Check:
performing the T1 test relative to arterial - arterial line connected to the arterial pressure
pressure. Arterial pressure PresArt is transducer
outside the range (-20,+20) mmHg. - zero setting of the arterial pressure
transducer
- Pres200TestOn(0) signal
72 12 Error detected by control when Check:
performing the T1 test relative to arterial - arterial pressure transducer
pressure. Arterial pressure PresArt is - Pres200TestOn(1) signal
outside the range (-240,-160) mmHg.
72 14 Error detected by control when Check:
performing the T1 test relative to arterial - arterial line connected to the arterial pressure
pressure. Arterial pressure PresArt is transducer
outside the range (-20,+20) mmHg. - zero setting of the arterial pressure
transducer
- Pres200TestOn(0) signal
- the pressure transducer has memorised the
pressure.
73 15 Error detected by control when Check:
performing the T1 test relative to venous - venous line connected to the venous pressure
pressure. Venous pressure PresVen is transducer
outside the range (-20,+20) mmHg. - zero setting of the venous pressure
transducer
- Pres460TestOn(0) signal
1C 2C Description Solution
73 17 Error detected by control when Check:
performing the T1 test relative to venous - reading of venous pressure transducer.
pressure. Venous pressure PresVen is - Pres460TestOn(1) signal.
outside the range (+520,+400) mmHg.
1C 2C Description
Description Solution
78 35 Error detected by control when performing the Check:
T1 test of the PHF pressure transducer. Pressure - value of PHF pressure transducer:
outside the range 460mmHg±40mmHg. +3440±160mV.
- PresHTestOn incorrectly at 0.
78 37 Error detected by control when performing the Check:
T1 test of the PHF pressure transducer. Pressure - infusion line connected to the PHF
outside the range 0±20mmHg. pressure transducer
- zero value of PHF pressure transducer
+1600mV±80mV
- PresHTestOn (0) signal
- the pressure transducer has memorised a
pressure.
79 38 Error detected by control when performing the Check:
T1 test relative to the BLDH sensor. Sensor - infusion line in BLDH detector
outlet reading outside the range 3.05V ± 550 - BLDHTestOn (0) test line
mV. - value of BLDH sensor with air: 3,05V ±
550 mV
79 40 Error detected by control when performing the Check:
T1 test relative to the BLDH sensor. Sensor - BLDHTestOn (1) test line
output >250 mV
79 42 Error detected by control when performing the Check:
T1 test relative to the BLDH sensor. Sensor - infusion line in BLDH detector
outlet reading outside the range 3.05V ± 550 - BLDHTestOn (0) test line
mV. - adjustment of BLDH sensor with air:
3,05V ± 550 mV
80 43 Error detected by control when performing the Check the auxiliary pressure transducers
T1 test relative to the pressures of the auxiliary and the TEST 1(0) and TEST 2(0) signals
transducers. The pressure value of the Out Art Check congruence between the type of
prefilter or the pressure value of the UF/Infusion card and configuration set parameter
Out UF is out of range (-20,+20)
80 45 Error detected by control when performing the Check the auxiliary pressure transducers
T1 test relative to the pressures of the auxiliary and the TEST 1(1) and TEST 2(1) signals
transducers. The pressure value of the Out Art Check congruence between the type of
prefilter is out of range (+420,+500). The card and configuration set parameter
pressure value of UF/Infusion Out UF is out of
range (-260,-140)
80 47 Error detected by control when performing the Check the auxiliary pressure transducers
T1 test relative to the pressures of the auxiliary and the TEST 1(0) and TEST 2(0) signals
transducers. The pressure value of the Out Art Check congruence between the type of
prefilter or the pressure value of the UF/Infusion card and configuration set parameter
Out UF is out of range (-20,+20)
181 3 Error detected by protection when performing Check:
the T1 test. Clamp open without open command - ClampCmdOn (0) signal status
enabled - state of VoltAlarmOn (0) signal
- clamp blocked erroneously open
- positioning of optic fork
- status of protection signals relative to the
clamp: PClampCmdOn(0),
PPClampCmdOn(1), PClampReadOn(0)
181 5 Error detected by protection when performing Check:
the T1 test. Clamp open without open command - ClampCmdOn (0) signal status
enabled - state of VoltAlarmOn (0) signal
- positioning of optic fork
- clamp blocked erroneously open
- status of protection signals relative to the
clamp: PClampCmdOn(0),
PPClampCmdOn(0), PClampReadOn(0)
1C 2C Description Solution
181 7 Error detected by protection when Check:
performing the T1 test. Clamp open - ClampCmdOn (0) signal status
without open command enabled - state of VoltAlarmOn (0) signal
- positioning of optic fork
- clamp blocked erroneously open
- status of protection signals relative to the
clamp: PClampCmdOn(0),
PPClampCmdOn(0), PClampReadOn(0)
181 9 Error detected by protection when Check:
performing the T1 test. Clamp closed with - ClampCmdOn (1) signal status
open command enabled - state of VoltAlarmOn (1) signal
- positioning of optic fork
- clamp blocked erroneously closed
- status of protection signals relative to the
clamp: PClampCmdOn(1),
PPClampCmdOn(1), PClampReadOn(1)
182 10 Error detected by protection when Check:
performing the T1 test relative to arterial - arterial pressure reading for protection
pressure. Arterial pressure PresArt is not - status of protection signals relative to
within the range ± 20 mmHg. Haematic haematic tests: PPres200TestOn(0),
section test signals in incorrect position Pres460TestOn(0) PBlodDetTestOn(0),
PLowBDIntOn(0)
182 12 Error detected by protection when Check:
performing the T1 test relative to arterial - arterial pressure reading for protection
pressure. Arterial pressure PresArt is not - status of protection signals relative to
within the range -200 ± 40 mmHg. haematic tests: PPres200TestOn(1),
Haematic section test signals in incorrect Pres460TestOn(0) PBlodDetTestOn(0),
position PLowBDIntOn(0)
182 14 Error detected by protection when Check:
performing the T1 test relative to arterial - arterial pressure reading for protection
pressure. Arterial pressure PresArt is not - status of protection signals relative to
within the range ± 20 mmHg. Haematic haematic tests: PPres200TestOn(0),
section test signals in incorrect position Pres460TestOn(0) PBlodDetTestOn(0),
PLowBDIntOn(0)
183 15 Error detected by protection when Check:
performing the T1 test relative to venous - venous pressure reading for protection
pressure. Venous pressure PresVen is not - status of protection signals relative to
within ± 20 mmHg. Haematic section test haematic tests: PPres200TestOn(0),
signals in incorrect position Pres460TestOn(0) PBlodDetTestOn(0),
PLowBDIntOn(0)
183 17 Error detected by protection when Check:
performing the T1 test relative to venous - venous pressure reading for protection
pressure. Venous pressure PresVen is not - status of protection signals relative to
within 460± 60 mmHg. Haematic section haematic tests: PPres200TestOn(0),
test signals in incorrect position Pres460TestOn(1) PBlodDetTestOn(0),
PLowBDIntOn(0)
183 19 Error detected by protection when Check:
performing the T1 test relative to venous - venous pressure reading for protection
pressure. Venous pressure PresVen is not - status of protection signals relative to
within ± 20 mmHg. Haematic section test haematic tests: PPres200TestOn(0),
signals in incorrect position Pres460TestOn(0) PBlodDetTestOn(0),
PLowBDIntOn(0)
1C 2C Description Solution
184 21 Error detected by protection when Check:
performing the T1 test relative to the - BloodDetOn signal read by protection
blood sensor. The detector outlet - status of protection signals relative to
reading is greater than 780 mV. Blood haematic tests: PPres200TestOn(0),
section test signals in wrong position. Pres460TestOn(0) PBlodDetTestOn(1),
PLowBDIntOn(0)
184 23 Error detected by protection when Check:
performing the T1 test relative to the - sensor obscured or dirty
blood sensor. The detector outlet - BloodDetOn signal read by protection
reading is less than 1250 mV. Blood - status of protection signals relative to
section test signals in wrong position. haematic tests: PPres200TestOn(0),
Pres460TestOn(0) PBlodDetTestOn(0),
PLowBDIntOn(0)
185 25 Error detected by control when Check:
performing the T1 test relative to the - hardware chain relative to the
LowBdIntOn signal. The signal PLowBdIntOn and LowBdIntOn signals
PLowBdIntOn is incorrect (0). Blood - status of protection signals relative to
section test signals in wrong position. haematic tests:PPres200TestOn(0),
Pres460TestOn(0) PBlodDetTestOn(0),
PLowBDIntOn(1)
185 27 Error detected by control when Check:
performing the T1 test relative to the - hardware chain relative to the
LowBdIntOn signal. The signal PLowBdIntOn and LowBdIntOn signals
PLowBdIntOn is incorrect (1). Blood - status of protection signals relative to
section test signals in wrong position. haematic tests:PPres200TestOn(0),
Pres460TestOn(0) PBlodDetTestOn(0),
PLowBDIntOn(0)
186 83 Error detected by protection relative to Check:
haemofilter test. Phases 83 to 89 - air in infusion line
- effective haematic loss from haemofilter
- calibration of BLDH sensor
187 28 Error detected by protection when Check:
performing the T1 test of the scale. - Value of the scale 0 Kg
Weight detected >100 gr. Haematic =+120mV±25mV.
section test signals in incorrect position - status of protection signals relative to
haematic tests:
PKg15TestOn(0), PPresHTestOn(0),
PBldHTestOn(0)
187 30 Error detected by protection when Check:
performing the T1 test of the scale. - Value of balance signal with test
Measured weight outside the range enabled: 15 Kg =+3870mV±100mV.
15Kg ±400gr. Haematic section test - status of protection signals relative to
signals in incorrect position haematic tests: PKg15TestOn(1),
PPresHTestOn(0), PBldHTestOn(0)
187 32 Error detected by protection when Check:
performing the T1 test of the scale. - Value of the scale 0 Kg
Weight detected >100 gr. Haematic =+120mV±25mV.
section test signals in incorrect position - status of protection signals relative to
haematic tests: PKg15TestOn(0),
PPresHTestOn(0), PBldHTestOn(0)
1C 2C Description Solution
188 33 Error detected by protection when Check:
performing the T1 test of the PHF - infusion line connected to pressure
pressure transducer. Pressure outside transducer
the range 0±20mmHg. Haematic PHF
section test signals in incorrect position - zero value of PHF pressure transducer:
+1600mV±80mV
- PresHTestOn (0) signal
- the pressure transducer has memorised a
pressure.
- status of protection signals relative to
haematic tests: PKg15TestOn(0),
PPresHTestOn(0), PBldHTestOn(0)
188 35 Error detected by protection when Check:
performing the T1 test of the PHF - value provided by PHF pressure
pressure transducer. Pressure outside transducer: +3440±160mV.
the range 460mmHg±40mmHg. Blood - PresHTestOn (1) signal
section test signals in wrong position. - status of protection signals relative to
haematic tests: PKg15TestOn(0),
PPresHTestOn(1), PBldHTestOn(0)
188 37 Error detected by protection when Check:
performing the T1 test of the PHF - infusion line connected to the PHF
pressure transducer. Pressure outside pressure transducer
the range 0±20mmHg. Blood section - zero value of PHF pressure transducer:
test signals in wrong position. +1600mV±80mV
- PresHTestOn (0) signal
- the pressure transducer has memorised a
pressure.
- status of protection signals relative to
haematic tests: PKg15TestOn(0),
PPresHTestOn(0), PBldHTestOn(0)
189 38 Error detected by protection when Check:
performing the T1 test relative to the - infusion line in BLDH detector
BLDH sensor. Sensor outlet reading - BLDHTestOn (0) test line
outside the range 3,05V ± 550 mV. - value of BLDH sensor with air: 3,05V ±
Blood section test signals in wrong 550 mV
position. - status of protection signals relative to
haematic tests: PKg15TestOn(0),
PPresHTestOn(0), PBldHTestOn(0)
189 40 Error detected by protection when Check:
performing the T1 test relative to the - BLDHTestOn (1) test line
BLDH sensor. Sensor output <250 mV - status of protection signals relative to
Haematic section test signals in haematic tests: PKg15TestOn(0),
incorrect position PPresHTestOn(0), PBldHTestOn(1)
189 42 Error detected by protection when Check:
performing the T1 test relative to the - infusion line in BLDH detector
BLDH sensor. Sensor outlet reading - BLDHTestOn (0) test line
outside the range 3,05V ± 550 mV. - value of BLDH sensor with air: 3,05V ±
Blood section test signals in wrong 550 mV
position. - status of protection signals relative to
haematic tests: PKg15TestOn(0),
PPresHTestOn(0), PBldHTestOn(0)
TM
form ula
6.1 SCHEDULED MAINTENANCE
WARNING
This chapter specifies which components should be checked or replaced, as well as how often these checks
should be made.
If either the blood line or blood catcher is broken, check the internal line.
After scheduled maintenance carry out checks specified in the paragraph “controls and checks”.
Replacement of
Replacement of EV9, EV10, EV4, EV5, EV6, EV8, Total replacement of EV1
Solenoid valve EV12, EV13, EV14 valves EV9,EV10, EV11, EV12, Replacement of all valves
shutters EV13, EV14, EV15, EV17, shutters
EV18 valves shutters
Check that the keys and leds Check that the keys and leds Check that the keys and leds are
Keypad
are working. are working. working.
Check for vibrations, leaks, the Check for vibrations, leaks, the Check for vibrations, leaks, the
Differential
accuracy of the weight loss and accuracy of the weight loss and accuracy of the weight loss and
flowmeter
autocalibration. autocalibration. autocalibration.
fo rm u la
TM
TM
form ula
Check/Replace Check/Replace Check/Replace
Components Frequency Frequency Frequency
3000 hours 6000 hours 12000 hours
Make sure there are no traces Make sure there are no traces
of blood. If blood is detected of blood. If blood is detected
replace the lines, the pressure replace the lines, the pressure
transducers and the blocks transducers and the blocks
Internal lines containing the luer lock. Check containing the luer lock. Check
the seal of the lines. the seal of the lines. Replace the lines kit
and DCL Pump
DCL Pump: Replace the entire DCL Pump: Replace the entire
line, check the operation of the line, check the operation of the
engine and check the seal of engine and check the seal of
the line the line
Make sure the tubing are Make sure the tubing are Make sure the tubing are
properly connected to the quick properly connected to the quick properly connected to the quick
Connection of ultrafilter connectors. Replace ultrafilter connectors. Replace ultrafilter connectors. Replace
tubing to Forclean the damaged cable ties. the damaged cable ties. the damaged cable ties.
filters Replace the cable ties in the
equipment manufactured
before 2004.
fo rm u la
TM