This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles

for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

Designation: D178 − 22

Standard Specification for

Rubber Insulating Matting1
This standard is issued under the fixed designation D178; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the U.S. Department of Defense.

1. Scope D412 Test Methods for Vulcanized Rubber and Thermoplas-

1.1 This specification covers acceptance testing of rubber tic Elastomers—Tension
insulating matting for use as a floor covering for protection of D471 Test Method for Rubber Property—Effect of Liquids
workers. D518 Test Method for Rubber Deterioration—Surface
Cracking (Withdrawn 2007)3
1.2 Two types of matting, differing in chemical and physical D570 Test Method for Water Absorption of Plastics
characteristics, are provided and are designated as Type I and D573 Test Method for Rubber—Deterioration in an Air
Type II matting. Oven
1.3 The following safety hazards caveat applies only to the D1692 Method of Test for Rate of Burning or Extent and
test method portion, Sections 17 to 19, of this specification: Time of Burning of Cellular Plastics Using a Specimen
This standard does not purport to address all of the safety Supported by a Horizontal Screen (Withdrawn 1976)3
concerns, if any, associated with its use. It is the responsibility 2.2 American National Standard:4
of the user of this standard to establish appropriate safety, ANSI C84.1 Voltage Ratings for Electric Power Systems and
health, and environmental practices and determine the appli- Equipment (60 Hz)
cability of regulatory limitations prior to use.
3. Terminology
NOTE 1—Rubber insulating matting should remain flexible for use
through normal temperature ranges. 3.1 Definitions:
NOTE 2—Rubber as used in this specification is a generic term that 3.1.1 user, n—as used in 4.3.1, the entity employing the
includes elastomers and elastomer compounds, regardless of origin. actual worker(s) utilizing the equipment; if no separate
1.4 This international standard was developed in accor- employer, then the individual.
dance with internationally recognized principles on standard- 3.1.2 voltage, maximum retest, n—voltage, either ac rms or
ization established in the Decision on Principles for the dc avg, which is equal to the proof-test voltage for new
Development of International Standards, Guides and Recom- protective equipment.
mendations issued by the World Trade Organization Technical
Barriers to Trade (TBT) Committee. 3.1.3 voltage, retest, n—voltage, either ac rms or dc avg,
that used protective equipment must be capable of withstand-
2. Referenced Documents ing for a specified test period without breakdown.
2.1 ASTM Standards:2 3.1.4 voltage, nominal design, n—a nominal value consis-
D149 Test Method for Dielectric Breakdown Voltage and tent with the latest revision of ANSI C84.1, assigned to the
Dielectric Strength of Solid Electrical Insulating Materials circuit or system for the purpose of conveniently designating
at Commercial Power Frequencies its voltage class.
D297 Test Methods for Rubber Products—Chemical Analy- 3.1.5 voltage, maximum use, n—the ac voltage (rms) clas-
sis sification of the protective equipment that designates the
maximum nominal design voltage of the energized system that
1
This specification is under the jurisdiction of ASTM Committee F18 on may be safely worked. The nominal design voltage is equal to
Electrical Protective Equipment for Workers and is the direct responsibility of phase-to-phase voltage on multiphase circuits.
Subcommittee F18.25 on Insulating Cover-Up Equipment. This standard replaces
ANSI Standard J 6.7, which is no longer available. 3.1.5.1 If there is no multiphase exposure in a system area,
Current edition approved Dec. 1, 2022. Published January 2023. Originally and the voltage exposure is limited to phase (polarity on dc
approved in 1923. Last previous edition approved in 2019 as D178 – 19. DOI:
10.1520/D0178-22.
2 3
For referenced ASTM standards, visit the ASTM website, www.astm.org, or The last approved version of this historical standard is referenced on
contact ASTM Customer Service at [email protected]. For Annual Book of ASTM www.astm.org.
4
Standards volume information, refer to the standard’s Document Summary page on Available from American National Standards Institute (ANSI), 25 W. 43rd St.,
the ASTM website. 4th Floor, New York, NY 10036, http://www.ansi.org.

Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States

1
 D178 − 22
systems) to ground potential, the phase (polarity on dc sys- 5.1.1 Type I, made of any elastomer or combination of
tems) to ground potential shall be considered to be the nominal elastomer compounds, properly vulcanized.
design voltage. 5.1.2 Type II, made of any elastomer or combination of
3.1.5.2 If electrical equipment and devices are insulated, or elastomeric compounds with one or more of the following
isolated, or both, such that the multiphase exposure on a special properties:
grounded wye circuit is removed, then the nominal design 5.1.2.1 A—Ozone resistance
voltage may be considered as the phase-to-ground voltage on 5.1.2.2 B—Flame resistance
that circuit. 5.1.2.3 C—Oil resistance
5.1.3 The class designation shall be based on the electrical
4. Significance and Use properties as shown in Table 2.
4.1 This specification covers the minimum electrical,
chemical, and physical properties guaranteed by the manufac- 6. Ordering Information
turer and the detailed procedures by which such properties are 6.1 Orders for matting under this specification should in-
to be determined. The purchaser may at his option perform or clude the following information:
have performed any of these tests in order to verify the 6.1.1 Type,
guarantee. Claims for failure to meet the specification are 6.1.2 Class,
subject to verification by the manufacturer. 6.1.3 Thickness,
4.2 Rubber insulating matting is used for personal protec- 6.1.4 Width,
tion; therefore when authorizing its use a margin of safety 6.1.5 Length, and
should be allowed between the maximum voltage at which it is 6.1.6 Color.
used and the proof-test voltage at which it is tested. The 6.2 The listing of types, classes, thicknesses, widths,
relationship between proof-test and the maximum voltage at lengths, and colors is not intended to mean that all shall
which matting shall be used is shown in Table 1. necessarily be available from manufacturers; it signifies only
4.3 Work practices vary from user to user, depending upon that, if made, they shall conform to the details of this
many factors. These may include, but are not limited to, specification.
operating system voltages, construction design, work proce-
7. Manufacture and Marking
dures and techniques, weather conditions etc. Therefore, ex-
cept for the restrictions set forth in this specification because of 7.1 The matting shall consist of a rubber compound with a
design limitations, the use and maintenance of this equipment smooth, corrugated, or diamond design on one surface and may
is beyond the scope of this specification. be backed with fabric, or may have one or more fabric inserts.
4.3.1 It is common practice and the responsibility of the user The back of the matting may be finished with cloth imprint or
of this type of protective equipment to prepare complete other slip-resistant material. Any such fabric insert shall not
instructions and regulations to govern the correct and safe use affect adversely the dielectric characteristics of the matting.
of such equipment. 7.2 Each piece of matting shall be marked clearly and
permanently at a maximum interval of 1 m (3 ft) with the name
5. Classification of the manufacturer or supplier, ASTM D178, type, and class.
5.1 Matting covered under this specification shall be desig-
nated as Type I or Type II; Class 0, Class 1, Class 2, Class 3, 8. Dimensions and Permissible Variations
or Class 4. 8.1 Width—Standard widths shall be 610 mm 6 13 mm
(24.0 in. 6 0.5 in.), 760 mm 6 13 mm (30.0 in. 6 0.5 in.),
914 mm 6 25 mm (36 in. 6 1 in.) and 1220 mm 6 25 mm
TABLE 1 Proof Test/Use Voltage Relationship (48 in. 6 1 in.).
NOTE 1—The ac voltage (rms) classification of the protective equip- 8.2 Thickness—The thickness of the matting shall be as
ment designates the maximum nominal design voltage of the energized
specified in Table 3. Measurements shall be made over the
system that may be safely worked. The nominal design voltage is equal to:
a. The phase to phase on multiphase circuits or corrugations or diamonds. The corrugations shall be not more
b. The phase to ground voltage on single phase grounded circuits. than 3.2 mm (0.125 in.) deep. The diamonds shall not be higher
Nominal Maximum than 1.6 mm (0.062 in.).
Class of Insulat- Use Voltage A AC Proof-Test DC Proof-Test
ing Matting Phase-Phase Voltage, rms V Voltage, avg, V
ac rms, max 9. Workmanship and Finish
0 1 000 5 000 20 000 9.1 The matting shall be free of harmful physical
1 7 500 10 000 40 000 irregularities, which can be detected by thorough test or
2 17 000 20 000 50 000
3 26 500 30 000 60 000 inspection.
4 36 000 40 000 70 000 9.1.1 Nonharmful Irregularities—Surface irregularities may
A
Except for Class O equipment, the maximum use voltage is based on the be present on all rubber matting due to imperfections in molds
following formula: and inherent difficulties in the manufacturing processes. These
Maximum use voltage (maximum nominal design voltage) 0.95 ac proof-test
voltage − 2000 irregularities may appear as indentations, protuberances, or
imbedded foreign material that are acceptable provided that:

2
 D178 − 22
TABLE 2 Electrical Test Requirements
AC DCA
Proof Test Proof Test Dielectric Test
Class Electrode Clearances, min B Dielectric Test Voltage Electrode Clearances, min B
Voltage Voltage Voltage
mm in. rms V rms V mm in. avg V avg V
0 76 3 5 000 6 000 76 3 20 000 35 000
1 76 3 10 000 20 000 76 3 40 000 60 000
2 127 5 20 000 30 000 152 6 50 000 70 000
3 178 7 30 000 40 000 203 8 60 000 80 000
4 254 10 40 000 50 000 305 12 70 000 90 000
A
DC proof-test, voltages were determined using negative polarity.
B
These nominal clearances are intended to avoid flashover and may be increased by no more than 2 in. (51 mm) when required by change in atmospheric conditions
from the standard of 100 kPa (1 atm) barometric pressure and average humidity conditions. These clearances may be decreased if atmospheric conditions permit.

TABLE 3 Thickness Measurements than the requirements shown in Table 2 for the thickness of
Thickness Tolerance each individual specimen.
Class
mm in. mm in.
11.3 The Type IIA matting material shall show no visible
0 3.2 0.13 0.8 0.03
1 4.8 0.19 0.8 0.03
effects from ozone when tested in accordance with 18.6.1, or
2 6.4 0.25 0.8 0.03 18.6.2. In case of dispute, Method A of the ozone resistance test
3 9.5 0.38 1.2 0.05 shall be the referee test.
4 12.7 0.50 1.2 0.05

12. Guarantee
12.1 The manufacturer or supplier shall replace, without
9.1.1.1 The indentation or protuberance tends to blend into charge to the purchaser, unused matting which, at any time
a smooth slope upon stretching of the material. within a period of nine (9) months from date of initial delivery
9.1.1.2 The rubber thickness at any irregularity conforms to of shipment to the purchaser or his designee, fail to pass the
the thickness requirements. tests in this specification. This guarantee will be binding on the
9.1.1.3 Foreign material remains in place when the matting manufacturer or supplier only if the matting has been properly
is bent and stretches equally with the material surrounding it. stored and has not been subjected to more than an original
acceptance test and one retest.
10. Chemical and Physical Requirements
12.2 Any acceptance test made by the purchaser, or the
10.1 Insulating matting shall conform to the physical re- purchaser’s designee, shall be performed within the first two
quirements in Table 4. For Type II matting, flame or oil (2) months of the guarantee period unless otherwise specified.
resistance can be determined by conducting the tests in 19.2.5
or 19.2.6, respectively. NOTE 3—Proper storage means that the matting is stored without
distortion, and not stored directly above or in proximity to steam pipes,
11. Electrical Requirements radiators, or other sources of artificial heat, or exposed to direct sunlight
or sources of ozone. It is desirable that the ambient storage temperature
11.1 The entire length of each roll of matting when new shall not exceed 35 °C (95 °F).
(unused) shall withstand the 50/60-Hz ac proof-test voltage
(rms value) or the dc proof-test voltage (average value) 13. Sampling
specified in Table 2. The test voltage shall be applied continu- 13.1 Each roll of matting in a lot or shipment shall be
ously for 1 min. subject to inspection and test by the manufacturer including
11.2 The matting material when tested between 50 mm electrical proof test to levels required in Table 2 of this
(2-in.) disk electrodes with edges rounded to a radius of 6 mm specification.
(0.25 in.), shall show a 50/60-Hz dielectric strength of not less 13.2 An original sample of sufficient material shall be cut
from the end of a roll or rolls selected from the lot for the test
TABLE 4 Physical Requirements requirements of Section 10, 11.2, and 11.3. A lot is defined as
Type I Type II
that quantity of material produced by a common manufacturing
Tensile strength, min, MPa (psi) 4.83 (700) 4.83 (700) process during a consecutive time period not to exceed 24 h. If
Tension set, max, at 150 % elongation, 12.7 (0.50) 12.7 (0.50) failure occurs in the first sample, a second sample of the same
51 mm (2-in.) bench mark, mm (in.)
Elongation, min, % 250 250
quantity shall be selected and tested.
Moisture absorption, max in-crease A , 1 1⁄2 3
% 14. Rejection
Flame resistance, Type IIB not applicable 12.7 mm (0.5 in.)
after 30 s 14.1 Individual rolls shall be rejected if they fail to meet the
Oil resistance, max, volume increase, not applicable 4
Type IIC B
manufacturing and marking requirements of Section 7, the
A
electrical requirements of 11.1, the width requirements of 8.1,
Distilled water—23 °C (75 °F).
B
ASTM Oil No. 2 room temperature for 24 h. the minimum thickness requirements of 8.2, or the workman-
ship requirements of Section 9.

3
 D178 − 22
14.2 The entire lot or shipment of matting shall be rejected TEST METHODS
under any of the following conditions:
14.2.1 If 5 % or more, but not less than two rolls of the 17. Sequence of Testing
matting, in a shipment fail to meet the requirements of 11.1. 17.1 The following order of procedure is suggested for
14.2.2 If two dielectric breakdowns that do not meet the testing rubber insulating matting.
dielectric strength value specified in 11.2 occur in five tests on 17.1.1 Inspection of the surfaces in accordance with Section
the specimen. 9.
14.2.3 If one dielectric breakdown of five tests on the 17.1.2 The dimensions in accordance with Sections 8 and
original and one or more dielectric breakdowns of five tests on 16.
an additional specimen fail to meet the dielectric strength value 17.1.3 Electrical proof test in accordance with the appropri-
specified in 11.2. ate paragraphs of Section 18.
14.2.4 If the sample specimens of Type IIA matting, using 17.1.4 Breakdown voltage test in accordance with the ap-
the sampling methods and criteria specified in 18.6.1 or 18.6.2, propriate paragraphs of Section 18.
fail to meet the ozone resistance requirements of 11.3. 17.1.5 Ozone resistance tests in accordance with the appro-
14.2.5 If the sample specimens of Type IIB matting using priate paragraphs of Section 18.
the sampling methods and criteria specified in 19.2.5, fail to 17.1.6 Chemical and physical property tests in accordance
meet the flame-resistant requirements of 10.1. with Section 19.
14.2.6 If the sample specimens of Type IIC matting using
18. Electrical Tests
the sampling methods and criteria specified in 19.2.6 fail to
meet the oil resistance requirements of 10.1. 18.1 Conditioning—Prior to testing, the matting shall be
made in a flat position.
14.3 The testing shall be terminated and the manufacturer or
supplier notified if, during the course of testing, 5 % or more, NOTE 4—Both ac and dc proof-test methods are included in this section.
but not less than two rolls, of the matting in a lot or shipment, It is intended that one method be selected for the electrical acceptance
tests. The method selected shall be at the option of the purchaser, and the
fail to meet the requirements of 11.1, 11.2, or 11.3 as supplier should be so notified of the selection.
determined by the rejection criteria of 14.1, 14.2, 14.2.1,
14.2.2, 14.2.3, 14.2.4, 14.2.5, or 14.2.6. The manufacturer or 18.2 Warning—It is recommended that the test apparatus
supplier may in such a case require the purchaser to submit be designed to afford the operator full protection in the
proof that the test procedure and equipment conform to the performance of his duties. Reliable means of de-energizing and
appropriate paragraphs of Section 18. When such proof has grounding the high-voltage circuit should be provided. It is
been furnished, the manufacturer or supplier may request that particularly important to incorporate a positive means of
his representative witness the testing of additional rolls from grounding the high-voltage section of dc test apparatus due to
the shipment. the likely presence of high-voltage capacitance charges at the
conclusion of the test.
14.4 The entire lot or shipment of matting may be rejected
18.3 AC Proof Test:
at the option of the purchaser if two of the five specimens
18.3.1 Electrodes—Where electrodes are to be employed as
tested fail any of the separate requirements outlined in Section
part of the test apparatus, they shall be of such design so as to
10.
apply the electrical stress uniformly over the test area without
14.5 The entire lot or shipment of matting may be rejected producing corona at any point, or mechanical strain in the
at the option of the purchaser if 25 % of the matting in the lot material. The electrodes used in proof tests shall be of such
or shipment fail to meet the requirements of Section 8 or 9. dimensions that the flashover clearances specified in Table 2
14.6 All rejected material shall be returned unaltered except are not exceeded. A satisfactory procedure for ac proof testing
as required for sampling, as directed by the manufacturer at his utilizes electrodes that will provide intimate contact without
or the supplier’s request. However, those mats punctured when undue pressure.
tested in accordance with 11.1 or 11.2 shall be stamped, NOTE 5—Rectangular metal sheets approximately 3 mm (0.06 in.)
punched, or cut prior to being returned to the supplier to thick, having smoothly rounded edges and corners, have been found to be
indicate that they are unfit for electrical use. satisfactory for this purpose. Also satisfactory are wet felt or sponge-top
electrodes.
15. Packaging 18.3.2 Voltage Supply and Regulation:
18.3.2.1 The test equipment used in both the proof-test
15.1 Matting shall be packaged either flat or in rolls and
voltage and dielectric breakdown voltage tests shall be capable
shall not be distorted mechanically.
of supplying an essentially stepless and continuously variable
voltage to the test specimen. Motor-driven regulating equip-
16. Thickness Measurements ment is convenient and tends to provide uniform rate-of-rise to
16.1 Thickness measurements should be made on complete the test voltage. The test apparatus should be protected by an
matting samples with a caliper graduated to within 0.03 mm automatic circuit-breaking device designed to open promptly
(0.001 in.). At least five thickness measurements shall be made on the current produced by breakdown of a specimen under
at selected points uniformly distributed over the test area of the test. This circuit breaking device should be designed to protect
matting. the test equipment under any conditions of short circuit.

4
 D178 − 22
18.3.2.2 The desired test voltage may be obtained most 18.5 Dielectric Breakdown Test—The dielectric breakdown
readily from a step-up transformer energized from a variable test shall be performed in accordance with Test Method D149.
low-voltage source. The transformer and its control equipment The voltage should be applied at the rate of 3000 V/s under the
shall be of such size and design that, with the test specimen in short-time procedure. The specimen shall be representative of
the circuit, the crest factor (ratio of maximum to mean the matting material to be tested. Sufficient material shall be
effective) of the test voltage shall differ by not more than 5 % available to permit making five tests.
from that of a sinusoidal wave over the upper half of the range
of test voltage. 18.6 Ozone Resistance Test—The ozone resistance test shall
18.3.2.3 The accuracy of the voltage measuring circuit shall be made in accordance with one of the following methods to
be within 61 kV of the test voltage. The AC voltage applied to ensure conformance of Type IIA matting with the requirements
the test specimen shall be measured with either an AC of 11.3:
voltmeter (RMS or average responding) or a peak responding 18.6.1 Method A—The ozone resistance test shall be made
voltmeter calibrated to pk/SQRT2 using one of the following in accordance with Procedure A of Test Method D518. Cut the
methods: (1) a voltmeter used in conjunction with a calibrated specimen to a 10 mm by 100 mm (0.5-in. by 4-in.) rectangular
instrument transformer connected directly across the high- size. A temperature of 40 °C (104 °F) shall be maintained.
voltage circuit, (2) a calibrated electrostatic voltmeter con- Procedure A shall be followed using a 20 % extension. The
nected directly across the high-voltage circuit, or (3) an ac ozone concentration shall be maintained at 500 mm3/m3 6
meter connected in series with appropriate high-voltage type 50 mm3/m3 (50 pphm 6 5 pphm) by volume for a 3-h test
resistors directly across the high-voltage circuit. period. Type II matting shall show no effect from ozone
18.3.2.4 The crest factor may be checked by the use of a exposure during this test period.
peak-reading voltmeter connected directly across the high- 18.6.2 Method B—The ozone resistance test shall be made
voltage circuit. If an electrostatic voltmeter or an rms voltmeter on a 100 mm by 150 mm (4-in. by 6-in.) specimen of the
in conjunction with an instrument potential transformer is matting material prepared from a sample suitably conditioned
connected across the high-voltage circuit, a standard sphere by lying flat for 24 h. The specimen should be draped over a
gap may be sparked over and the corresponding voltage 25 mm (1-in.) diameter metal tube of sufficient length to
compared with the reading of the rms voltmeter. completely underlie the specimen, while possessing additional
18.3.3 Test—The proof-test voltage shall be initially applied length for the required mounting support. The metal tubing is
at a low value and then gradually increased at a constant electrically grounded. The free ends of the specimen shall be
rate-of-rise of approximately 1000 V/s ac until the prescribed clamped beneath the tubing electrode so that an intimate
test voltage level is reached, or failure occurs. The test period contact is established between the specimen and the tubing
starts at the instant that the prescribed testing voltage is along the upper half of the cylindrically-shaped electrode
reached. Reduce the applied voltage to at least half value, surface. A piece of flat aluminum sheet foil, approximately
unless an electrical puncture has already occurred, at the end of 50 mm by 100 mm (2 in. by 4 in.), shall be placed over the
the test period before opening the test circuit. draped specimen so as to provide adequate separation distance
18.4 DC Proof Test: to prevent flashover between the foil and the metal tubing. An
18.4.1 Electrodes—The dc proof-test may be made with dry electrode wire shall be connected to the aluminum foil.
electrodes that consist of two flat metallic plates, at least one of 18.6.2.1 The outer electrode (metal foil) shall be energized
which is sized so that the flashover distances recommended in to approximately 15 kV ac (rms) from a stable 50/60-Hz
Table 2 are not exceeded. The edges of these plates should be source. The 15 kV potential may be derived from a suitably
rounded so as to eliminate sharp nicks and protuberances. rated potential transformer energized from its low-voltage
18.4.2 Voltage Supply and Regulation: winding through a continuously variable autotransformer. An
18.4.2.1 The dc proof-test voltage shall be obtained from a overcurrent protective device should be incorporated into the
dc source capable of supplying the required voltage. The low-voltage control circuit in case of an electrical breakdown.
peak-to-peak ac ripple component of the dc proof-test voltage 18.6.2.2 The ozone resistance of the specimen should be
shall not exceed 2 % of the average voltage value under determined qualitatively, by inspection, after a 1-h exposure
no-load conditions. period in the test apparatus at the 15 kV potential. Any visible
18.4.2.2 Measure the dc proof-test voltage by a method that signs of ozone deterioration of the matting material such as
provides the average value of the voltage applied to the checking, cracking, breaks, pitting, etc., shall be considered as
matting. It is recommended that the voltage be measured by the evidence of failure to meet the requirements of Type IIA
use of a dc meter connected in series with appropriate matting. At least two specimens from each sample of matting
high-voltage type resistors across the high-voltage circuit. An selected in accordance with 12.2 shall be tested. Two speci-
electrostatic voltmeter of proper range may be used in place of mens should not be taken from the same section of the sample
the dc meter-resistor combination. The accuracy of the voltage matting.
measuring circuit shall be within 61 kV of the test voltage.
NOTE 6—The rate of ozone degradation by use of Method B is inversely
18.4.3 Procedure—The procedure shall be the same as the proportional to the relative humidity of the surrounding air. Empirical data
ac proof test, except that the rate-of-rise shall be approximately indicate, however, that visible ozone effects will be evident over a broad
3000 V/s dc. range of ambient humidities under these test conditions.

5
 D178 − 22
19. Chemical and Physical Tests 19.2.4 The accelerated aging tests shall be performed in
19.1 Chemical Tests—The composition of the rubber hydro- accordance with Test Method D573. After being subjected to a
carbon portion of Type I matting may be determined using the temperature of 70 °C 6 1 °C (158 °F 6 2 °F) in circulating air
test methods in Test Methods D297, or the manufacturer’s for 7 days, the tensile strength of the specimen shall not be less
formulation processes may be certified by appropriate person- than 50 % of the original.
nel. 19.2.5 The flame resistance tests called for in Type IIB shall
19.2 Physical Tests: be performed in accordance with Test Method D1692, with the
19.2.1 Physical tests should be performed to determine the maximum limits conforming to the requirements of classifica-
physical requirements specified in Section 8. The matting tion SE (Self-Extinguishing).
samples should be conditioned by storing in a flat position for 19.2.6 The oil resistance tests called for in Type IIC shall be
24 h at room temperature. performed in accordance with Test Method D471.
19.2.2 The tensile strength, elongation, and tension set tests
shall be performed in accordance with Test Methods D412. The 20. Precision and Bias
tensile strength and elongation specimens shall conform in
dimensions to Die C. The tensile set specimens shall conform 20.1 No statement is made about either the precision or the
to Die B. The elongation in the tensile set shall be as specified bias of the test methods in this standard for measuring the
in Table 4. dielectric strength since the results merely state whether there
19.2.3 The moisture absorption tests shall be performed in is conformance to the criteria for success specified in the
accordance with Test Method D570, using the 24-h immersion procedure.
procedure at a temperature of 23 °C (75 °F).

APPENDIX

(Nonmandatory Information)

X1. TEST METHOD FOR RATE, EXTENT, OR TIME, OR A COMBINATION THEREOF, OF BURNING OF CELLULAR
PLASTICS USING A SPECIMEN SUPPORTED BY A HORIZONTAL SCREEN

X1.1 Scope D1564 Testing Flexible Cellular Materials—Slab Urethane

X1.1.1 This test method covers a small-scale horizontal Foam; Replaced by D 3574 (Withdrawn 1978)4
laboratory screening procedure for measuring the rate, extent, D1565 Specification for Flexible Cellular Materials—Vinyl
or time, or a combination thereof, of burning of rigid or flexible Chloride Polymers and Copolymers (Open-Cell Foam)3
cellular plastics in accordance with this test procedure. D2406 Methods of Testing Flexible Cellular Materials-
Molded Urethane Foam; Replaced by D 3574 (Withdrawn
X1.1.2 Materials that exhibit pronounced shrinking, curling, 1979)4
or melting away upon heating cannot be evaluated by this test D3014 Test Method for Flame Height, Time of Burning, and
method. Loss of Mass of Rigid Thermoset Cellular Plastics in a
X1.1.3 This test method is not applicable to materials that Vertical Position
cannot be ignited under the conditions of this test, or to
materials that exhibit progressive combustion without flame X1.3 Significance and Use
(continued glowing or charring). X1.3.1 Tests made on a cellular plastic under conditions
NOTE X1.1—The rate of burning or extent of burning of rigid cellular herein prescribed can be of considerable value in comparing
plastics also may be determined by Test Method D3014 where the the rate of burning and/or extent and time of burning of
specimen is supported vertically. different materials, in controlling manufacturing processes, or
X1.1.3.1 Warning—During the course of combustion, as a measure of deterioration or change in burning character-
gases or vapors, are evolved that may be hazardous to istics prior to or during use.
personnel. Adequate precautions should be taken to protect the X1.3.2 This test method is not intended to be a criterion for
operator. fire hazard. The fire hazard created by materials depends upon
X1.1.4 This standard does not purport to address all of the the form and end use of the material. Assessment of fire hazard
safety concerns, if any, associated with its use. It is the includes, but is not limited to, many factors, such as, ease of
responsibility of the user of this standard to establish appro- ignition, burning rate, flame spread, fuel contribution, intensity
priate safety, health, and environmental practices and deter- of burning, and products of combustion.
mine the applicability of regulatory limitations prior to use.
X1.4 Apparatus
X1.2 Referenced Documents X1.4.1 Test Chamber—Any enclosure is satisfactory that is
X1.2.1 ASTM Standards:2 large enough to provide quiet, draft-free air surrounding the

6
 D178 − 22
specimen during the test, yet will permit normal thermal
circulation of air past the specimen during burning. A hood is
recommended in order to remove the sometimes noxious
products of combustion. If a test chamber is used. It should be
of such a design that it can be used in a hood. For referee
purposes, test results with the chamber should be the same
whether or not the hood exhaust is on. In cases of discrepancy,
values obtained with the damper closed or the hood fan off, or
both, will be considered valid.
X1.4.1.1 The recommended test chamber should be con-
structed of sheet metal or other fire-resistant material, having
inside dimensions 300 mm wide, 600 mm long, and 760 mm
high, open at the top, with a ventilating opening approximately
25 mm high around the bottom. A viewing window of
heat-resistant glass should be of sufficient size and in such a
position that the entire length of the specimen under test may
be observed. The chamber should be opened readily and closed
to facilitate mounting and ignition of the test specimen.
X1.4.2 Burner—A standard 9.5 mm 6 0.5 mm outside di-
ameter barrel bunsen or Tirrill burner fitted with a 48 mm 6
1 mm width wing top.
NOTE X1.2—The wing top may have to be opened to approximately
3 mm 6 0.1 mm to provide the flame required in X1.6.4.
FIG. X1.2 Relative Position of Burner Wing Top, Flame,
X1.4.3 Fuel Supply—Propane gas of at least 85 % purity. Specimen, and Specimen Support
X1.4.4 Specimen Support—Wire cloth (wire screen)5
6.5 mm mesh using 0.8 mm diameter steel wire. The wire cloth
specimen support 75 mm by 215 mm shall have a 15 mm 6
1 mm of length bent to form a right angle. This will form the the top of the burner wing top, as shown in Fig. X1.1. A typical
specimen support as shown in Fig. X1.1 and Fig. X1.2. arrangement consists of two laboratory ring stands with two
adjustable flat-surface clamps, which may be locked in place
X1.4.5 Specimen Support Holders—Any holding device by set screw and lock nut. See Fig. X1.2 and Fig. X1.3.
that will clamp the wire cloth specimen support horizontally so
that the bottom of the bent-up portion is 13 mm 6 1 mm above X1.4.6 Sheet of Flame-Resistant Material, 250 mm by
250 mm by 6.5 mm shall be placed on the bottom of the test
chamber.
5
The sole source of supply of the Stainless-steel wire cloth known to the
X1.4.7 Aluminum Foil.
committee at this time is Cleveland Wire Cloth and Mfg. Co., 3573 E. 78th Street, X1.4.8 Timing Device, accurate to 61 s.
Cleveland, OH 44105. If you are aware of alternative suppliers, please provide this
information to ASTM International Headquarters. Your comments will receive X1.4.9 Measuring Scale, graduated in at least 2.0 mm
careful consideration at a meeting of the responsible technical committee,1 which intervals.
you may attend.
X1.4.10 A device to ensure correct relative positioning of
burner and specimen.

X1.5 Test Specimen

X1.5.1 Five specimens 50 mm 6 0.25 mm wide by
150 mm 6 1 mm long are needed.
X1.5.1.1 Specimens shall be cut from representative mate-
rial. Materials supplied in thicknesses over 13 mm shall be cut
to 13 mm thickness. Materials formed in thicknesses of 13 mm
or less shall be tested at the thickness supplied.
X1.5.1.2 Materials with directional effects such as skin or
inserts shall be oriented so as to provide the most adverse
results.
X1.5.1.3 Sheet samples shall be cut from a thickness of
sheet normally supplied or molded to a desired thickness.
X1.5.1.4 Molded expanded or sponge materials not con-
FIG. X1.1 Relative Position of Burner Wing Top, Specimen, and forming to the width requirements in X1.4.1 shall be tested as
Specimen Support agreed upon between manufacturer and purchaser.

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 D178 − 22

FIG. X1.3 Apparatus for Support of Specimen

X1.5.1.5 Each test specimen shall be marked across its dripping or melting material fall into the wing top clean it
width by one line 125 mm from one end. before testing the next specimen.
X1.6 Conditioning X1.7.3 Place the specimen on the support with one end
touching the 15 mm bent-up portion of the support. The end of
X1.6.1 Specimens shall be conditioned prior to test for a
minimum of 24 h in an atmosphere having a temperature of the specimen nearest the gage mark should be away from the
23 °C 6 2 °C and a relative humidity of 50 % 6 5 %. Tests bent-up end of the specimen support, so that the gage mark is
shall be made in this atmosphere or immediately after removal 125 mm away from the bent-up end. See Fig. X1.1.
therefrom. X1.7.4 Adjust the burner with the wing top to provide a blue
flame whose visible portion is 38 mm 6 2 mm high with a
X1.7 Procedure
clearly defined inner cone 6.5 mm 6 1.0 mm high. Place the
X1.7.1 Determine the density according to the proper test burner under the upturned end of the specimen support so that
method for the type of material being evaluated. The test can be one edge of the flame is in line with the upturned end of the
made in accordance with Test Methods D1564, D1565, D2406, wire cloth and the other edge of the flame extends into the front
or a test method agreed upon between the purchaser and the end of the specimen. See Fig. X1.2.
seller.
X1.7.2 Clamp the wire cloth specimen support horizontally X1.7.5 Start the timing device when the flame is first
so that the bottom of the wire cloth is 13 mm 6 1 mm above applied to the specimen. After 60 s, remove the burner at least
the top of the burner wing top as shown in Fig. X1.1. Cover the 150 mm away from the test specimen. Record the time in
sheet of flame-resistant material with a layer of aluminum foil seconds when the flame front reaches the gage mark; if this
and place it on the bottom of the test chamber to catch any does not occur, record the time in seconds for the flame to go
dripping or flaming particles. The distance between the wire out. If the flame goes out before reaching the gage mark, the
cloth and the foil shall be between 150 mm to 200 mm. Change extent of burning is equal to 125 mm minus the distance from
the foil after each test, if there is any debris on the surface from the gage mark to the nearest evidence of the flame front, such
the previous determination. Burn off any material remaining on as charring, along the upper surface of the specimen measured
the wire cloth from the previous tests, or use a new wire cloth to the nearest 2 mm. Note burning characteristics, such as
for each test. If a new wire cloth is not used for each test, the intumescence, melting, dripping, or smothering. Also record if
wire cloth should be cool to the touch before being used. If the dripping on the foil burns. In some cases, the burning may

8
 D178 − 22
cease in the first 60 s. This is evident by the disappearance of X1.9.2 Sample that burned to the gage mark, the burning
the yellow or characteristic flame. rate in millimetres/second.
X1.9.3 For samples that did not burn to the gage mark,
X1.8 Calculation report the average time of burning and the average extent of
X1.8.1 If the flame front passes the gage mark in any one of burning.
the five specimens, the sample shall be judged as burning. The Example:
burning rate is calculated by the following equation: ATBXX a AEBXXmes
A 5 B/C (X1.1) where:
where: ATB = average time of burning, and
AEB = average extent of burning.
A = burning rate, mm/s,
B = distance to gage mark 125 mm, and X1.9.4 A description of burning characteristics, such as
C = time for flame to reach gage mark, s. melting, dripping, or intumescence and whether the dripping or
melting materials continued to burn on the aluminum foil.
If only one specimen burns past the gage mark, its burning
rate shall be reported, otherwise the average of the specimens X1.9.5 The caveat contained in X1.1.4 herein shall be
that burn past the gage mark shall be reported. incorporated in its entirety in the test report issued.
X1.8.2 If the flame front does not reach the gage mark for X1.10 Precision and Bias
all five specimens, average the burning time in seconds and X1.10.1 Interlaboratory round-robin testing6 has established
average the distance burned in millimetres as measured on the the precision for each part of the test as follows:
top surface.
X1.10.2 Reproducibility—The standard deviation for inter-
X1.9 Report laboratory reproducibility is:
For burning rates ±0.08 mm/s
X1.9.1 The report shall include the following information:
For ATB ±8.5 s
X1.9.1.1 A description of the material including the density, For AEB ±9.9 mm
the width and thickness, and any prior treatment or condition-
ing and the presence or absence of skin. If the specimen had 6
Supporting data have been filed at ASTM International Headquarters and may
skins, the report shall include whether the skin surface was up be obtained by requesting Research Report RR:D20-1036. Contact ASTM Customer
or down. Service at [email protected].

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