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KIRLOSKAR EBARA PUMPS LTD.

Project Title: RAJASTHAN REFINERIES PROJECT


Client's Name HPCL RAJASTHAN REFINERY LIMITED
Consultant ENGINEERS INDIA LIMITED
Document: P&Id diagram
Doc Nos. PIO 50100890 1100 0100
KEPL SO NO. SO 50100890
Sr. No. Comments from Customer KEPL REPLY
Inst. comments: 1. PSV set pressure shall be corrected to 9 kg/cm2g in
1 Noted and comment is incorporated.
line with EIL pump seal P&ID.
PG' depiction to be corrected to 'PI'
2 Noted and comment is incorporated.
in line with EIL pump seal P&ID.
Inst. tag no. suffix is based on Noted. tag numbers are inlined with seal systme drawing.
stuffing box req. per pump. if only one stuffing box per pump is req.,
3
vendor to retain only first suffix and ignore the other. In view of the
same, vendor to correct the inst. tag nos.
KEPL request you to approve the drawing.
END OF SHEET

Doc. P&IdiagramofpumpsetForTag323-P-1004AB Rev. 03

15-DEC-2022
GUPTA PRINCE (C875)
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Page 1 of 3
B.09 B.07
N7 B.08
B.08
A FOR PLAN 53B SYSTEM DRAWING REFER
1 FO
1/2'',CL.300 JOHN CRAN DRG NO. GA-265571-1
DIA.1.5mm
N.C.
SYMBOL DESCRIPTION
ITEM DESCRIPTION SIZE/ RATING / QTY. MATERIAL REMARKS
FLUSHING LINE NO. RANGE
C.09 COOLING WATER INLET LINE PIPING FOR CASING DRAIN ARRANGEMENT
B.01 GUSSET
COOLING WATER OUTLET LINE PIPE (SEAMLESS) CASING 3/4", SCH. 160 ASTM A106 Gr. B
IF SPACE
A.01 - -
DRAIN
N9 PERMIT PIPE OTHER PIPE LINE
N11 FLANGE FOR CASING 3/4", CL.300# SWRF ASTM A105
C.10 FLANGE CONNECTION A.02 3 -
SCHEMATIC ARRANGEMENT DRAIN SCH. 160
N.O.
C.01
OF GUSSETING
FLOW ELEMENT (ORIFICE)
GATE VALVE FORGED C.S. WITH
A.03 3/4",CL.800 # SW 1
3 3/4'' OF 1ST CONNECTION TO CASING GATE VALVE CASING DRAIN 13% Cr.TRIM -
3 SW / NPTF #800 B.02 (VIEW 'Y')
GATE VALVE NORMALLY CLOSED BLIND FLANGE FOR CASING 3/4",CL. 300 # BLRF 1
PI HAND A.04 ASTM A105 -
PUMP F DRAIN
PAL D.03 E GLOBE VALVE
D.04 TI BALL VALVE ELBOW FOR CASING - FORGED C.S.
1.5" TAG NUMBERS 3 3/4",CL. 3000 # SW -
CL.300 N10 DRAIN ASTM A105
N12 C.01
LOCATION TWO VALVE MANIFOLD
PT B SFI 323-P-1004 A 323-P-1004 B PIPING FOR PLAN 53B
- N.O. 4"ND C.10
35 LIT 3/4'' G C.09 TAG NUMBERS 3/4", CL.300# SWRF ASTM A182 Gr. -
C B.01 FLANGE FOR PLAN 53B 7
N.C.
ACC SW #800 3 3/4'', 1'' A 323-FO-9504 A 323-FO-9504 C SCH. 80 F316L
3 PI 9 3 Y TYPE STRAINER PIPE (SEAMLESS) FOR ASTM A312 Gr. -
1 B 323-PT-9504 C 323-PT-9504 G B.02 3/4" SCH. 80S -
N.C. OPD PSV PLAN 53B F316L
INLET SIZE INCHES PSV 1 GATE VALVE FOR PLAN 53B FORGED ST.ST. 316L
N.O. OUTLET SIZE INCHES C 323-PI-9504 A 323-PI-9504 E B.03 LOW POINT DRAIN 3/4",CL.800 # SW 1 -
N.C. WITH SS 316L TRIM
2 WM 3 NON RETURN VALVE
SET PRESS Kg/cm2(g) D 323-TI-9504 C 323-TI-9504 G PIPE (SEAMLESS) FOR 3/4" SCH. 160S - ASTM A312 Gr. -
N.O. B.04 F316L
D TI B.02 INSTRUMENT LOCAL MOUNTING PLAN 53B
2 WM 3 E 323-TI-9504 A 323-TI-9504 E 3/4", CL.300# SWRF ASTM A182 Gr.
N.O.
3/4'' N.O. 2" B.05 FLANGE FOR PLAN 53B 2 -
CL.300 TEMP. INDICATOR WITH SCH. 160 F316L
B.01 F 323-PSV-9504 A 323-PSV-9504 C
4"ND THERMOWELL & HOUSING B.06 BLIND FLANGE FOR PLAN 53B 3/4",CL.300# BLRF 2 ASTM A182 Gr.F316L -
C.02 G 323-SG-9504 A 3 323-SG-9504 C 3 PIPE (SEAMLESS) FOR ASTM A312 Gr.
NC B.07 PLAN 53B 1/2" SCH. 80S - F316L
C.02
B.02 SFI SIGHT FLOW INDICATOR
B.08 FLANGE FOR PLAN 53B 1/2", CL.300# SWRF 2 ASTM A182 Gr.F316L
B.01 UP TO BASE PLATE DECK SCH. 80
B.06 B.02 B.09 BLIND FLANGE FOR PLAN 53B 1/2",CL.300# BLRF 1 ASTM A182 Gr.F316L -
B.02
B.02
N8 B.01 OVER PRESSURE DEVICE 3/4'',1/2''
PLUG, TEE & ELBOW ASTM A182 Gr.F316L -
C.05 C.07 C.02 CL. 3000# SW
N6 C.06 WIRELESS SIGNAL 1 PIPING FOR COOLING PLAN M
C.05 C.08 C.02 FLANGE FOR 3/4", CL.150# SWRF -
C.01 COOLING PLAN M 2 ASTM A105
N5 C.06 SCOPE OF SUPPLY SCH. 80
D.04 PIPE (SEAMLESS) FOR
N13 KEPL PURCHASER C.02 COOLING PLAN M 3/4" SCH. 80S - ASTM A106 Gr. B -
D.03 D.06 D.03 D.03
B.01 B.06 SR.NO. DESCRIPTION C.03 PIPE FOR TRV DRAIN - ASTM A106 Gr. B
D.03 D.04 D.03 COUPLING GUARD 1" SCH. 40S -
N14 MOTOR CANOPY 1 PUMP WITH PUMP HOLDING BOLTS
B.03 1",CL.150 # SWRF
D.03 D.06 B.02 MTL.: ALUMINIUM MTL.: GI C.04 FLANGE FOR TRV DRAIN 2 ASTM A105
D.03 2 MECHANICAL SEAL SCH. 80
D.03 N2 D.04 B.02 LOW POINT DRAIN
D.03 3 CASING DRAIN PIPING FLANGE FOR 1.5", CL.150# SWRF
D.03 D.04 D.04 C.05 COOLING PLAN M 2 ASTM A105
4 CONST. LEVEL OILER SCH. 80
D.05 UP TO BASE PLATE END C.06 ADAPTOR 1.5'' X 3/4'' 2 CARBON STEEL
D.03
B.01 B.01 5 BASE FRAME WITH FOUNDATION BOLT
D.03 GLOBE VALVE
D.04 D.02PUMP PEDESTAL B.05 B.05 6 COUPLING & COUPLING GUARD C.07 COOLING PLAN M 3/4",CL.800 # SW FORGED C.S. WITH
D.02 D.02 1 13% Cr.TRIM
D.03 D.01CASING JACKET D.01 B.04 B.04 7 MOTOR WITH MOTOR CANOPY GATE VALVE
C.08 COOLING PLAN M 3/4",CL.800 # SW FORGED C.S. WITH
1 13% Cr.TRIM
D.05 ST. BOX 8 MOTOR HOLDING BOLTS + SHIMS
BRG. MOTOR BASE LEVELING SCREW PIPE (SEAMLESS) FOR 1/2" SCH. 80S
JACKET HSG. 9 C.09 PLAN 53B - ASTM A106 Gr. B
11 PIPING FOR FLUSHING PLAN 53B 1/2", CL.300# SWRF
N1 (KEPL SCOPE) C.10 FLANGE FOR PLAN 53B 2 ASTM A105
13 API PLAN 53B SCH. 80
14 N2 CHARGING KIT 1 PER TAG (LOOSE SUPPLY) TEE & ELBOW 3/4'', CL. 3000# SW - ASTM A105 -
D.02
CASING JACKET
15 PIPING FOR HEATING JACKET (CSG. + ST. BOX) PIPING FOR HEATING JACKET (CASING + ST. BOX)
D.03 D.01 PIPE (SEAMLESS) HEATING
16 INSULATION CLEATS FOR PUMP CASING
PUMP PEDESTAL D.01 JACKET (CASING + ST. BOX) 1/2", SCH. 160 - ASTM A106 Gr. B -
`Y' TOTAL COOLING WATER D.02 FLANGE FOR HEATING 1/2", CL.300# SWRF 4 ASTM A105 -
JACKET (CASING + ST. BOX) SCH. 160
A.02 PRESSURE [Kg/cm2(G)] QUANTITY m3/hr TEMPERATURE [°C] D.03 FLANGE FOR HEATING 1/2", CL.300# SWRF 14 ASTM A105
A.02 JACKET (CASING + ST. BOX) SCH. 80 -
NC A.01
SUPPLY : 4.5 PLAN 53B COOLER = 1.5 SUPPLY : 34 (NOR.) PIPE (SEAMLESS) HEATING
A.02
RETURN : 65 (MAX.) D.04 JACKET (CASING + ST. BOX) 1/2", SCH. 80 - ASTM A106 Gr. B -
N3 RETURN : 8.8
A.04 A.03 TOTAL = 1.5 GLOBE VALVE FOR HEATING FORGED C.S. WITH -
D.05 JACKET (CASING + ST. BOX) 1/2",CL.800 # SW 2
13% Cr.TRIM
N4 BASE PLATE LP STEAM
D.06 GATE VALVE FOR HEATING
1/2",CL.800 # SW 2 FORGED C.S. WITH -
JACKET (CASING + ST. BOX) 13% Cr.TRIM
PRESSURE [Kg/cm2(G)] QUANTITY m3/hr TEMPERATURE [°C]
TEE & ELBOW 3/4'', CL. 3000# SW - ASTM A105 -
INTERFACE NOZZLE CONNECTION DETAILS SUPPLY : 3.6 PUMP CASING = 2.5 SUPPLY : 180 (NOR.) GASKET ST.ST. 316L SPIRAL WOUND GRAPHITE FILLED
CLIENT SCOPE KEPL SCOPE RETURN : 4 ST. BOX HEATING RETURN : 200 (MAX.)
SIZE FASTENERS ST. ST. A193 - B7 / ST. ST. A194 - 2H (NICKEL PLATED)
SYMBOL CONNECTION (INCH) TYPE RATING REMARK
TOTAL = 2.5 1 STAINLESS STEEL FLANGES SHALL HAVE STAINLESS STEEL BOLTING.
N1 PUMP SUCTION 3 FLANGE ASME B16.5 CL300# RF API SEAL FLUSHING PLAN :- 53B
03 09.12.2022 REVISED AS PER COMMENTS 3
N2 PUMP DISCHARGE 2 FLANGE ASME B16.5 CL300# RF API COOLING PLAN :- `M'
02 16.09.2022 REVISED AS PER COMMENTS 2 SJS SSG KAS
3/4 1 REFERENCE DRAWING LIST
N3 CASING DRAIN SCH.160 FLANGE & VALVE ASME B16.5 CL300# SWRF WITH BLIND FLANGE 01 27.07.2022 REVISED AS PER COMMENTS 1 SJS SSG NSJ
PDS5010089011000100 PUMP DATASHEET AND PERFORMANCE CURVE LEGENDS:-
N4 BASE DRAIN 2 1 FLANGE ASME B16.5 CL150# SWRF WITH BLIND FLANGE
SCH.80 GA-265384 MECHANICAL SEAL DRAWING SFI - SIGHT FLOW INDICATOR 00 16.02.2022 FOR APPROVAL SJS SSG NSJ
N5 COOLING INLET 1.5 1 FLANGE ASME B16.5 CL150# SWRF - D16M2ACRSSSX MOTOR GAD PG - PRESSURE GAUGE REV DATE DESCRIPTION DRN CHD APPD
SCH.80 PT - PRESSURE TRANSMITTER
1.5 1 FLANGE ASME B16.5 CL150# SWRF - XCP5010089011000100 COUPLING DRAWING 1 FO - FLOW ORIFICE KEPL W/O NO. S050100890 KEPL ITEM NO. 1100 QTY. 02
N6 COOLING OUTLET SCH.80
KSO5010089011000100 PUMP CS DRAWING TI - TEMPERATURE GAUGE PUMP TYPE 80 X 50 UCW 20 ITEM NUMBER 323-P-1004 A/B
N7 PLAN 53B VENT 1/2 1 FLANGE ASME B16.5 CL300# SWRF WITH BLIND FLANGE
SCH.80 GENERAL ARRANGEMENT AND LCV - LOCK CLOSED VALVE
KFO5010089011000100 FOUNDATION PLAN DRAWING 1 PSV - PRESSURE SAFETY VALVE CLIENT HPCL RAJASTHAN REFINERY LIMITED JOB. NO B229
N8 PLAN 53B DRAIN 3/4 1 FLANGE ASME B16.5 CL300# SWRF WITH BLIND FLANGE
SCH.80 CONSULTANT ENGINEERS INDIA LIMITED SERIAL NO 114167 / 114168
1/2 1 NOTES:
N13 STEAM INLET
Doc. ASME B16.5Rev.
P&IdiagramofpumpsetForTag323-P-1004AB
SCH.80 FLANGE CL300#
03SWRF USER HPCL RAJASTHAN REFINERY LIMITED
1) NC - NORMALLY CLOSED
N14 STEAM OUTLET 1/2 1 FLANGE ASME B16.5 CL300# SWRF 2) LO - LOCK OPEN TYPE RAJASTHAN REFINERIES PROJECT
SCH.80 PROJECT
3) EQUIPMENTS, INSTRUMENTS, ACCESSORIES & PIPING SHOWN IN THIS DRAWING ARE SCHEMATIC
NON-INTERFACE NOZZLE CONNECTION DETAILS ONE & ACTUAL ROUTING MAY DIFFER. P.O. NO. B229/5640/69/159/0 DATE: 02-11-2021
4) ALL JOINTS ON PRESSURE CASING CONNECTIONS SHALL BE SOCKET WELD TYPE, OTHER JOINTS ARE
N9 COOLER VENT 1/2 1 FLANGE ASME B16.5 CL300# SWRF UPTO BASEPLATE TOP SEAL OR SOCKET WELD TYPE EXCEPT THE CONNECTION TO SEAL END PLATE WHICH WILL BE THREADED. DRG. No. PIO 50100890 1100 0100
SCH.80 3 5) ALL FLANGES SHALL BE AS PER ASME B16.5 & HAVE SERRATED SPIRAL FINISH Ra 125 ~ 250 AARH.
N10 COOLER DRAIN 1/2 1 FLANGE ASME B16.5 CL300# SWRF UPTO BASEPLATE TOP 6) HYDROTEST PRESSURE FOR PUMP, PUMP CASING, PLAN 53B PIPING = 63KG/CM2 (G) PIPING & INSTRUMENT DIAGRAM
SCH.80 7) COOLING HYDRO TEST PRESSURE = 12 Kg/cm2 (g).
15-DEC-2022
N11 N2 PRE-CHARGING 1/4 BSP/M 8) EQUIPMENTS, INSTRUMENTS, ACCESSORIES & PIPING SHOWN IN THIS DRAWING KIRLOSKAR EBARA PUMPS LTD.
FOR BLADDER
3/4 1 FLANGE 9) N2 CHARGING KIT WILL BE 1 PER TAG. PRIDE KUMAR SENATE BLDG.,SENAPATI BAPAT ROAD.
N12 FILL GUPTA PRINCESCH.80
IN CONNECTION (C875) ASME B16.5 CL300# SWRF WITH BLIND FLANGE
1 10) KEPL MAY USE NACE COMPLIANT MATERIAL FROM STANDARDIZATION POINT OF VIEW. PUNE - 411 016 (INDIA)
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Approval Code: Code-1
¿ Conformity of drawing/ document details to contract stipulations is
vendor¿s responsibility. Vendor to ensure the same.
¿ It shall be entirely the vendor¿s responsibility to ensure compliance
to all requirements of Purchase Requisition.
¿ EIL approval in Code-1 of vendor¿s drawing & document shall not relieve
the vendor from responsibility to supply equipment/services as per
requisition.
¿ All requirement of EIL PR shall be fully complied with unless otherwise
agreed between EIL & vendor without any cost and delivery implication.
¿ Note: The above shall be read in conjunction with 6-78-0002 / 0003.

Doc. P&IdiagramofpumpsetForTag323-P-1004AB Rev. 03

15-DEC-2022
GUPTA PRINCE (C875)
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