LOKOTRACK LT110C

INSTRUCTION MANUAL
140675-EN
LOKOTRACK LT110C CHAPTER 0
This Instruction Manual is valid for Lokotrack LT110C primary crushing unit manufactured by Metso
Minerals beginning from the year of 2008. Lokotrack LT110C is a track-mounted, self-propelled diesel
engine powered primary crushing unit.
For additional screen module information, refer to separate manual.

Because of the continuous development of the product, the manufacturer reserves a right to alter the
technical specifications written in this manual, without any advance information. In case of conflicts
between different language versions, the English version of this manual is the original and prevails.

Manufacturer:

Metso Minerals, Inc., Tampere Works

Lokomonkatu 3, P.O. Box 306
33101 Tampere
Finland
Phone: +358 204 84 142
Fax: +358-204-84 143

email: [email protected]
www.metso.com

Copyright © 2010 Metso. Printed in Tampere, Finland.

02/2011 EN LT110C INSTRUCTION MANUAL 0-1

CHAPTER 0 - LOKOTRACK LT110C

This Page Left Intentionally Blank.

0-2 LT110C INSTRUCTION MANUAL EN 02/2011

 TABLE OF CONTENTS

LOKOTRACK LT110C

1 PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

2 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1 GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2 FIRE-EXTINGUISHING EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.3 WARNING SIGNS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.4 WARNING SIGNS (ANSI). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.5 EMERGENCY & REMOTE STOP BUTTONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2.6 SAFETY AREAS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2.6.1 Restricted area during crushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

3 TECHNICAL SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.1 GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 MAIN DIMENSIONS WITH STANDARD ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.3 MAIN COMPONENTS AND OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.4 ADDITIONAL EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.5 HYDRAULICS AND ELECTRIFICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.6 CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Engine - Caterpillar C13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Feeder - Nordberg TK11-42-2V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

Jaw crusher - Nordberg C110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13

Main conveyor - Nordberg H12-11R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

Main conveyor - Nordberg H12-14R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

Side conveyor - Nordberg H5-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19

Side conveyor - Nordberg H6.5-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21

4 COMPONENT LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1 MAIN COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 ENGINE MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.3 HYDRAULIC PUMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.4 CONTROL CENTER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.5 DRIVE CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
4.6 RADIO CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4.7 HYDRAULIC CENTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
 4.8 CONTROL PANEL ON THE WORKING PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4.9 HYDRAULIC CABIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
4.9.1 Hydraulic setting control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4.10 CONTROL BOX BLOCK IN THE REAR BEAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
4.11 FUSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

5 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1 DRIVING-IN PERIOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.2 BEFORE STARTUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.2.1 Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.2.1.1 Refueling with an electric refueling pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.2.1.2 Refueling through the filler cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.2.2 Daily checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.2.3 Preparing the equipment for use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.3 STARTING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.4 CRUSHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5.4.1 Before crushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5.4.2 Restricted area during crushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5.4.3 Preparing the crushing site. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5.4.4 Driving to the crushing site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5.4.5 Measures before crushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
5.4.6 By-pass chute. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5.4.7 Crusher speed selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5.4.7.1 Target speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5.4.7.2 Stabile fixed speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5.4.8 Feed control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5.4.8.1 Feeder Automatic Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5.4.8.2 Feed Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5.4.9 Crusher setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5.4.10 Clearing of the jammed main conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5.4.11 Removal of the steel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5.4.12 Crushing site. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5.4.13 Feeding measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5.4.13.1 Loading Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5.4.14 Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5.5 STARTING THE CRUSHING PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5.6 DURING RUNNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5.7 MOVING ON THE CRUSHING SITE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
5.8 STOPPING THE CRUSHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
5.9 SHUTTING DOWN THE ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
5.10 CONNECTING LOKOTRACK UNITS (INTERLOCK) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5.11 USING THE PROCESS CONTROL SYSTEM (IC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
5.12 LEVEL DETECTOR AMPLIFIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
5.13 ENGINE PREHEATER (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
5.13.1 Setting the day of the week and the time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
5.13.2 Timer use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
5.13.3 Forced start (manual run) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
6 MOVING AND TRANSPORTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1 GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2 MOVING ON THE SITE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.2.1 Some hints for turning the LT: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.3 TRANSPORT FROM ONE SITE TO ANOTHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.3.1 Transport equipment needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.3.2 Preparing for a transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.4 DRIVING ONTO/OFF A TRAILER TRUCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

7 PERIODIC MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7.1 GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.2 MAINTENANCE ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.3 DAILY MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.3.1 Crushers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.3.2 Feeder/grizzly/vibrating chute. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.3.3 Conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
7.3.4 Diesel engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
7.3.5 Contactors, switches, etc.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
7.3.6 Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
7.3.7 Track system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7.4 RUNNING-IN MEASURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
7.5 MAINTENANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

8 MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.1 GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.1.1 Welding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.2 HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
8.2.1 Changing the hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
8.2.2 Replacing the hydraulic oil filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
8.2.2.1 Device pump circuit pressure filter change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
8.2.2.2 Device pump circuit return oil filter change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
8.2.2.3 Crusher Drive Pump Filter Change. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
8.3 DIESEL ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8.3.1 Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8.3.1.1 Checking the oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8.3.1.2 Changing the oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8.3.1.3 Replacing the engine oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8.3.2 Engine coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8.3.3 Air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
8.3.4 Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
8.3.4.1 Draining the fuel water separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
8.3.4.2 Replacing the pre-fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
8.3.4.3 Replacing the fine fuel filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
8.3.4.4 Pre-filling the fuel system (bleeding). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
8.3.4.5 Fuel tank breather change. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
8.4 REPLACING CRUSHER V-BELTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
 8.5 BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
8.5.1 Checking the electrolyte level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
8.5.2 Checking the charge level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
8.5.3 Cleaning the batteries, terminals and cable shoes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
8.6 OTHER ELECTRICAL DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
8.6.1 Charging circuit: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
8.6.2 Starting circuit: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
8.7 CONVEYORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17
8.8 TRACKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
8.8.1 Track gears of the tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
8.8.2 Track shoe tightening screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18

9 TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9.1 TROUBLESHOOTING CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

ADDITIONAL INFORMATION

SYMBOL IDENTIFICATION

RECYCLING

NOISE LEVELS
PREFACE CHAPTER 1
The purpose of this manual is to help the users This instruction manual must be read and used by
familiarize themselves with the equipment and use each person who works with the equipment,
it properly. typically:
It includes important references to safe, proper and – operating the machine, including
economic operation of the equipment. Following preparatory work, repairing the
these instructions will help avoid possible danger, malfunctions, cleaning the equipment,
reduce repair costs and breakdowns and increase handling materials and accessories
the reliability and operating life of the equipment.
– maintaining the equipment (service,
This manual must be complemented by instructions inspection, repair)
necessary because of existing national mandatory
rules relating to accident prevention and – transporting the equipment.
environmental protection. This instruction manual also contains information
A copy of this manual must always be kept at the and instructions on alternative and optional
equipment’s location and made available to the equipment. Normally the machine only has some of
operators as required. them. Before maintaining and servicing, find out
which alternative and optional equipment your
In addition to this manual and accident prevention machine has.
regulations mandatory in the country of use and at
the equipment’s place of operation, generally When servicing the main components, note that the
recognized rules for safe and professional operation instructions for their use and service are included in
must be observed. separate instruction manuals.
There may be optional equipment which has
separate instruction manuals. Those manuals must
be read and used by each person who works with
this equipment.

08/2006 LOKOTRACK INSTRUCTION MANUAL 1-1

CHAPTER 1 - PREFACE

This page left intentionally blank.

1-2 LOKOTRACK INSTRUCTION MANUAL 08/2006

SAFETY CHAPTER 2
2.1 GENERAL 2.2 FIRE-EXTINGUISHING EQUIPMENT
The instructions of the safety guide, these safety The operator or the owner of this machine must
instructions and other manuals for the equipment equip it with an approved dry powder fire
must be read and used by each person who works extinguisher with a minimum weight of 6 kg or
with this equipment. with another, corresponding extinguisher. The
extinguisher must be placed in a location where it is
Most functions are controlled by the process
easily accessible even when the covers and lids are
control system, which indicates faults or
locked. The recommended location is in the
malfunctioning of the equipment. Therefore, it is
vicinity of the main control panel and the refueling
crucial to observe the control system display panel
pump at a height that can easily be reached from the
during startup and operation.
ground. In that case, the emergency stop button and
on/off switch are also easily accessible. The
NOTE! extinguisher must be kept in the machine at all
times.
In addition to these unit-specific safety
instructions, the operators of this
equipment must also read the safety
guide with instructions for general
operational safety.

02/2011 EN LT110C INSTRUCTION MANUAL 2-1

CHAPTER 2 - SAFETY

2.3 WARNING SIGNS

The warning signs attached to the equipment must
always be kept readable and clean. Damaged or
loose signs must be replaced at once.

1 10

14 15 18

10 6

7 16
5 12 8 17 8 15 19 18
8 1

4 2 3 4 1 3 9 14
5 13 16
2 3 11 15 19

Figure 2-1 The locations of the warning signs

NOTE: Refer to separate instruction manual for

warning sign locations in screen module.

2-2 LT110C INSTRUCTION MANUAL EN 02/2011

 CHAPTER 2 - SAFETY

1 2 3 4 5 6 7

8 9 10 11 12 13

14 15
19

16 17 18

Figure 2-2 Warning signs

02/2011 EN LT110C INSTRUCTION MANUAL 2-3

CHAPTER 2 - SAFETY

27
34 25 23 24

41
31 32 30
42 28 26 33 21 22
30

20
43 35 36
27 27
31 37 38
29 31

Figure 2-3 The locations of the instruction signs

2-4 LT110C INSTRUCTION MANUAL EN 02/2011

 CHAPTER 2 - SAFETY

20 21 22 35

23 24 25
36

26 30
33
37
31

27 32
41

34 38
43

28

29
42

Figure 2-4 Instruction signs

02/2011 EN LT110C INSTRUCTION MANUAL 2-5

CHAPTER 2 - SAFETY

2.4 WARNING SIGNS (ANSI)

The warning signs attached to the equipment must
always be kept readable and clean. Damaged or
loose signs must be replaced at once.

1 10

14 15 18

10 6

7 16
12 8 8 1 17 8 15 19 18

17
4 2 3 4 1 3 9 14
16
5 13 11 15 19
2 3
35 36
37 38

Figure 2-5 The locations of the warning signs (ANSI)

NOTE: Refer to separate instruction manual for

warning sign locations in screen module and in
return conveyor.

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 CHAPTER 2 - SAFETY

1
2 3 4 5

14

6 7 8 9
15

16

10 11 12 13

18

17 19 35 36 37 38

Figure 2-6 Warning signs (ANSI)

02/2011 EN LT110C INSTRUCTION MANUAL 2-7

CHAPTER 2 - SAFETY

27
34 25
23 24

41
27
33 21 22 31 32 30
42 28 30

26 27 20
27
31 29 31

Figure 2-7 The locations of the instruction signs (ANSI)

NOTE: Refer to separate instruction manual for

instruction sign locations in screen module and in
return conveyor.

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 CHAPTER 2 - SAFETY

20 21 22
23 24

25 26 27 28

33

31

29

34
30 41

32 42

Figure 2-8 Instruction signs (ANSI)

02/2011 EN LT110C INSTRUCTION MANUAL 2-9

CHAPTER 2 - SAFETY

2.5 EMERGENCY & REMOTE STOP

BUTTONS
CAUTION!
The emergency stop buttons connected to the
process control system stop the engine and the The operation of the emergency stop
crushing process after the safety function has been buttons must be checked weekly.
triggered by pressing the buttons or pulling the
safety wires. The buttons and safety wires in the
conveyors only stop the conveyor in question.

2
4

3
1

Reference Description / location Reference Description / location

In the control panel of the working
1 In the control center 3
platform
2 In the hydraulic center 4 On the side of the engine center

Figure 2-9 Emergency stop buttons

The emergency stop buttons 1,2,3 and 4 as well as

the remote stops 5 and 6 stop the engine. The safety
switches 7 and 8 stop immediately the device in
question, and the process will be stopped according
to the sequence. See figures 2-9 and 2-10.

2-10 LT110C INSTRUCTION MANUAL EN 02/2011