ESCAP 1991 MN Dredging Navigation
ESCAP 1991 MN Dredging Navigation
ESCAP 1991 MN Dredging Navigation
UNITED NATIONS
ECONOMIC AND SOCIAL COMMISSION FOR ASIA AND THE PACIFIC
UNITED NATIONS DEVELOPMENT PROGRAMME
UNITED NATIONS
NEW YORK, 1991
ST/ESCAP/1103
Page
Introduction ................................................. 1
CONTENTS (coned.)
Pagre
CONTENTS (contd.)
Page
CONTENTS (contd.)
Page
CONTENTS (contd.)
Page
ANNEX
LIST OF TABLES
3.1 Typical side slopes (underwater) for various soil types .... 65
3.2 Normal working vertical +_ tolerances for a dredging plant
under various site conditions ...................... 66
3.3 Normal working horizontal +_ tolerances for dredging
plant under various site conditions ................ 67
3.4 Summary of soils to be dredged (illustrative example) ..... 69
4.1 Classification of dredgers .................................. 73
4.2 Types of dragheads .......................................... 76
4.3 Cutter HP guide ............................................. 88
4.4 Cutter heads ................................................ 89
4.5 Pipeline velocities for different soil types ............... 92
4.6 Limitations on the use of various dredging plants .......... 106
4.7 Type of soil and dredger suitability (Japan) ............... Ill
4.8 Suitability of dredgers in relation to soil
(maintenance work) [PIANC] ......................... 112
4.9 Soil disposal methods ....................................... 114
4.10 Available dredgers and their particulars (case study) ..... 118
5.1 Guidelines for dredger selection - capital dredging ....... 126
5.2 Guidelines for dredger selection - maintenance dredging .... 132
5.3 Relationship between size of explosive charge and
safe distance ....................................... 134
5.4 Guidelines for dredger selection - rockdredging ............ 136
5.5 Guidelines for dredger selection -reclamation .............. 138
6.1 Daily dredging report - automatic control CSD .............. 146
6.2 Status determination ........................................ 152
LIST OF FIGURES
AC - alternating current
ASTM - American Society for Testing Materials
BWD - bucket wheel dredger
BSS - British Standard Specification
C - keel clearance
cm - centimeter
3
cu.m - cubic metre (m )
D - draft of the stationary vessel in still water
DC - direct current
degree C - degrees centigrade
$ - United States dollar
DWT - Dead Weight Tonnage
e.g. - (exempli gratia) for example
ESCAP - Economic and Social Commission for Asia and the Pacific
GPS - Global Positioning System
H.P. - horse power
I - amplitude
IAPH - International Association of Ports and Harbours
i .e. - (id est) that is to say
kev - kilo-electron-volt
km - kilometre
kHz - kilohertz
kc - kilocycle
kg - kilogram
KN/sq.m - Kilonewton/Square metre
LL - liquid limit
L - length of the ship
ltrs - litres
m - metres
# - inaccuracy of soundings
N Value - number of blows for a Standard Penetration Test
% - per cent
PL - plastic limit
PI - plasticity index
PIANC - Permanent International Association of Navigation Congress
SPT - Standard Penetration Test
TSHD - trailing suction hopper dredger
TOR - terms of reference
Z - Squat
(i)
INTRODUCTION
/ NAVIGATIONAL / ECONOMIC
/ REQUIREMENT / / ANALYSIS /
* CHANNEL COST OF
WIDTH DREDGING
* CHANNEL * CAPITAL
DEPTH COST
♦ WAVES/SWELL * MAINTENANCE
COST
* SQUAT
/ BENEFIT OF
IMPROVED DRAUGHT /
* REDUCED
WAITING TIME
* INCREASED
TRAFFIC
* REDUCED
FREIGHT COST
- 1 -
Introduction
The first study concerns itself with the hydraulic aspects of the
layout and dimensions of dredged channels; ships behaviour and response
when traversing at slow speeds through shallow and confined waters; and
the interaction of these two towards safety. The second study
basically concerns financial/economic viability. The degree of details
to which this study is made depends on the fiscal policies of the
concerned Government. Some Government policies demand that all
investments must satisfy the criteria of financial viability. While
Home others consider port facilities and the access channels to them as
a part of the basic infrastructure for the promotion of trade which
need not satisfy rigidly the viability criteria.
Both these studies are outside the scope of this book. Only a
brief introduction to these topics is included in this chapter as a
backdrop.
- 2 -
Many approaches are used for designing the depth and width of
channels for navigational requirements. These vary from rule-of-thumb
methods for small ports/ships to sophisticated simulation techniques.
Input data for these methods is obtained from experience, small scale
models and field surveys. The choice of method will depend upon the
size and importance of the channel, the stage of the study and the sea
environment.
Japanese standards
GT DWT DWT
GT - gross tons
DWT - dead weight tons
Indian standards
PIANIC
Gross under keel clearance 1.20 x ship's draft, exposed
1.15 x ship's draft, waiting
area, exposed
1.07 x ship's draft, calmest
area, least ship speed (berthing)
SHIPOWNERS
Statistical
TERMPOL (CANADA)
1.15 x ship's draft, exceptions require special under keel
clearance survey.
JAPAN
Depth of maneuvering basin (1.10 x ship's draft) + allowance for
wind, waves, currents, type of bottom, etc.
Japanese standard
■tf-
CHANNNEL BAND
CHANNEL
BOUNDARIES
CHANNEL CENTERl'NE
Radius Of Curvature
DIRECTION OF
Ship S EnTR,
SPEED Oim'S
Maneuvering Lane
Straight channel 2.0 beam 2.0 beam 2.0 beam 2.0 beam Maneuvering lane (ML):
Bends of Additional - Lane in which a single vessel maneuvers
26° 4.2 beam Width 2 4.2 beam - Accounts for uncertainty in vessel position
4.0 beam 4.0 beam
40° 4.9 beam âW - L /BR+ 4.9 beam and time lag to correct position
■ length2/(beam - Applies to straight and turning, not additive
x radius) + - Required for each ship (i.e., MLX2 for 2-way
traffic)
- Can reduce if operational limits applied
(e.g., 2 design ships don't pass each other
and no passing in turns)
Bank Clearance
Each side .6 beam + 1.0 beam Safety .6 beam + 1.0 beam Bank Clearance (BC):
margin .5 - Clearance to avoid bank suction
- Required on both sides, BC x 2 for all
channels
Passing Ship Clearance
Between Lanes .8 beam 1.0 beam Passing Ship Clearance (PSC):
- Between MLs to avoid interference
Total Width w/o
Weather, Current
Straight Channels 3.2 beam 4.0 beam 6.0 beam + 7.0 beam Total straight Channel Width Without
Bends of Current, Clearance (W w/o WCC)
26° 5.4 beam 10.4 beam - Artificial since cannot usually be used
40° 6.0 beam 11.0 beam
6.1 beam + 11.8 beam without WCC, even for mild conditions
Weather and Current .9 beam 1.0 beam .2+.9x2) beam 1.0 beam Weather and Current Clearance (WCC):
Clearance Each Total both Total Total per - For beam wind, current, and waves which
side sides both ship lane cause a yaw angle (10-15° max.)
sides - Additional clearance should be made for
varying conditions (gusts) and other factors
- For design, must correspond to limiting
environmental operating condition
Total Width
Straight Channels 5.0 beam 5.0 beam 5 beam 8.0 Beam + 9.0 beam 8 beam Total Width of Channel (W) at Design Depth:
Bends, of (2) - In general, minimums are shown for design,
26° 7.2 beam 5 beam + 12.4 beam + however, local conditions must bo considered
7.0 beam 13.08 beam
40° 7.9 beam + length2/ 13.8 beam
(beam x
radius)
Parallel Bends w/o tugs
Radius for Bends, of SAME AS ONE WAY Radius of Turn (R) :
3 length - Padius of the channel centerline for bande
<25°
>5 length 5 length 5-10 length - TERMPOL gives max rudder angla (S) of 15°
26°-35°
>36° 8 length (ralatad to th. daaign ships turning
Width transition 1:10 1:10 diameters at 0 - 15°)
(total) Transition: The ratio of wldening (sum of
both sides) to length along channe1
Approximate Ship Size ** Small/medium Not Very ultra Small/medium Not Very/ Ship Sizes :
size tanker specified large crude size tanker specified ultra large - The approximate ship siza for which the
carrier crude carrier specific guide is intended (in terms of
tankers)
Width = maneuvering lane + Width = 2 maneuvering lane + 2 bank General equation relating the individual
General Equation clearance + passing ship clearance components to the total width
2 bank clearance+weather&cur ent
+ weather and current clearance
clearance
Indian standards
The width of the navigational channels for one lane and two lane
traffic shall be as shown in Figure 1.2
Design methods
The design method for larger harbours and for higher accuracy is
based on the nautical studies of the hydro-mechanical characteristics
of the ships. The vertical and horizontal dimensions of channels/basins
are derived from ship dimensions and response characteristics to waves,
wind and currents.
(The design vessel is the maximum size of the vessel with the specified
draught to be allowed to enter the port. This size is determined on
basis of economic considerations — type and size of traffic, origin —
destination pattern, cost of dredging e.g., capital and maintenance).
(Section 1.2).
EXAMPLE
(a) ENTER SHIP SPEFOt POINT A ).
(b) DRAW VERTICAL AO to INTERSECT
APPROPRIATE WATER DEPTH
CONTOUR AT B
(cl DRAW HORIZONTAL BC TO
INTERSECT BOWOR STERN
CONTOUR APPROPRIATE TO
AT REST TRIM OF SHIP (POMT C).
(d) DROP VERTICAL CD TO
INTERSECT APPROPRIATE SHIP
LENGTH CONTOUR AT D
FROM 1.1 tO M
The second method uses larger manned ship models. The situation
presented is more realistic but the problems of contracted time scale
are not overcome. Investigations are sometimes made with an auto-pilot
steered ship and these can be very useful for the comparision of
different channel layouts in an early stage of a design. The response
of the auto-pilot is a constant factor in the passages under different
conditions. The ship’s tracks are comparable for passages under
different conditions and through different channel layouts.
The selection of the side slope for design purposes can be based
on (a) observed side slopes along existing channels in similar areas,
(b) on the results of geotechnical investigations in the area
concerned, (c) on the observed slope formation during trial dredging,
all depending on the required accuracy and the complexity of the
problem area. Considerable savings in capital dredging (up to 20 per
cent) are obtained when steeper slopes can be specified.
Ripple and sand wave formations at the channel bottom may occur
after dredging. Such formations may decrease the available depth by
about one to two metres even without net sedimentation.
1.1.7 Summary
Figure 1.5 shows the draught and tonnage (DWT) of seven types of
ships in use today.
The ships vary in size from 5,000 DWT to 460,000 DWT and the
draught varies from 6 metres to 28 metres. The requirement of depth in
the channel for the 28 metre draught ship may be as high as 35 metres.
The ever growing size of the ship is always creating a demand for
deeper and wider channels, basins and berths. One of the ways to meet
this demand is through dredging. There are other alternatives: extend
port facilities seawards; shift the port to a location with better
depth; set up single buoy moorings; or even build new islands in deep
water. None of these solutions is cheap. For the dredging solution,
high costs are involved in the initial deepening and recurring
expenditure will be perhaps necessary forever in order to maintain the
deepened fairway. Before such investments which have long time effects
on the finance of te ports are made, besides a thorough assessment of
the technical feasibility, financial and economic appraisal of costs
and benefits are usually called for.
1.2.1 Costs
Capital costs
Maintenance costs
1.2.2 Benefits
By increasing the dredged depth, the tidal window for these large
vessels improves and their waiting time in relation to tidal constraint
is reduced or eliminated altogether. Cost savings are affected as a
result of the time savings for ships and cargo.
The benefit for the cargo involved is based upon real interest
rates and modal split situations. How much more are importers of goods
ready to pay for more rapid deliveries? This is difficult to quantify
and its effect is also not substantial so it has not been considered
further.
Additional traffic
Freight savings
With the increased draught availability the optimal ship size, the
size distribution of ships and the load factor go up. Both capital and
daily running costs decrease with the size of the vessel and the
economies of scale automatically get reflected in freight savings —
another benefit of deepening the channel.
Freight also comes down with the improved load factor. Because of
the draught restrictions in the Hoogly, the channel leading to the Port
of Haldia, India, the 80,000 DWT crude oil tankers are short loaded to
45,000/49,000 tons. The load factor is less than 0.6. If the draught
is improved, the Load factor can be improved to 0.8 or even 1.0,
improving the freight benefit by nearly 30 to 40 per cent.
1.2.3 Analysis
Once the costs and benefits have been quantified, the viability of
the proposed deepening can be checked or the optimal depth of the
fairway determined. Using these costs and benefits, financial and
economic analysis can be made in the conventional manner. If the
Internal Rate of Return (IRR) turns out to be reasonable (above 10 per
cent) the project can be considered viable.
1.2.4 Summary
/HYDROGRAPHY/
/POSITIONING
SYSTEMS
/ DEPTH
MEASUREMENT
WATER LEVEL
BED LEVEL GEOTECHNICS,
ECHO SOUNDING
SIDE SCAN SONAR
BOTTOM SAMPLING,
MAGNETOMETER / FIELD TESTS
SWEEPING
LABORATORY TESTS
DENSITY
MEASUREMENT
HYDRAULICS
/METEOROLOGY
/ WATER MOVEMENT /
WIND / WATER CHEMISTRY
FOG
SEDIMENTOLOGY
TEMPERATURE
HUMIDITY
RAINFALL
- 19 -
2.1 Hydrography
2.1.1 Positioning
Classical systems
Leading lines
Wire method
Horizontal sextant
This is a very well known positioning system and still widely used
in small ports in developing countries where sophisticated equipment is
not always available. It is a simple and economical system where
distances are small, visibility is good and shore marks exist.
Position fixing requires simultaneous measurement of two angles or the
measurement of the angle intersecting a transit. The sounding is
recorded at the same time. Minimum interval between two readings may
be one minute or 50m.
Theodolite
For distances which are greater than several miles and in regions
with less visibility radio positioning systems are more suitable than
optical systems.
FIX \\ \
\ Heading = 180
* - Relative Bearing + Azimuth
The float type gauge or marigraph is the most economical and the
most reliable method for obtaining good records. The pressure
marigraph which does not require any form of support below the water
surface is suitable for non-developed zones and for shallow water
sites. Also available are ultrasonic marigraphs, the latest of which
have non-submerged transducers. Tide observatories are increasingly
being fitted with ultra high frequency (UHF) or very high frequency
(VHF), retransmitting systems for passing data to receivers in the
harbour master's office, the hydrographic office and on board the
sounding craft. They thus get the tide data in real time. Working
order of these tide gauge stations can also be checked from a distance.
Water depth
Lead line
Echo sounders
Calibration
The bar check is the most accurate system for calibrating. It is,
however, difficult to apply it in estuaries or coastal areas where
strong currents prevail. In such situations it is possible to use a
bar calibration which consists of a transducer connected to the sounder
and a reflecting plate lying at different depths.
The beam width affects accuracy in the case of steep slopes, sand
ripples and dredged slopes as well as discrimination between objects
that come within the beam width. The echo sounder only measures the
distance from the transducer to the nearest object within its beam
width.
Magnetometer profiling
These methods need many experienced hands and are time consuming.
For instance, the hand processing of data and drawing of a chart of a
two kilometre long channel can take as long as a few days.
Computerised systems
Some ports use a survey hovercraft which surveys the sea bed
faster than traditional vessels. Amphibious vehicles for measurements
in restricted and shallow water areas have also been used.
Specifications (guidelines)
The survey launch should have a steel hull to avoid damage while
running aground. Sufficient protection should be provided for the:
- Echo sounder transducer;
- Rudder and propellers; and
- Cooling system.
The length of the survey launch should be designed for the wave
pattern which exists in the area.
The trim of the survey launch under full load conditions will not
be in the head.
The freeboard of the survey launch should be 0.90m from the main
deck under full load.
The exhaust pipe should be above the main deck preferable above
the top of the wheel-house. This is in accordance with the specifica
tions of Lloyd's.
* Optional items:
- Side scan sonar with tow fish and recorder;
- Densimeter with tow fish and recorder;
- Theodolite measuring system and accessories; and
- Current meter to record the velocity and direction of the tidal
current to operate up to depths of 25m with necessary anchor
buoys, sinker and ropes. The current meter shall have
self-recording facilities. The ranges for the current shall be
specified.
- 34 -
Introduction
Until recently, the only way to measure channel depth was double
frequency echo sounding; generally 210kHz reflected by the "top mud"
level, and 33kHz, passing through the "fluid mud" layer and reflected
by the "hard" bottom consisting of sand or stiff, consolidated mud.
One of the big problems with these measurements is that they give
erroneous values after a storm when the fluid mud layer is enlarged by
the resuspension of already consolidated layers, and an "apparent" loss
of navigable depth is registered, whereas the real depth had probably
increased, due to the resuspension of the mud particles on the bottom.
The first criterion is met when the material covering the channel
bottom is fluid and its shear resistance is not excessive. The second
criterion depends on a whole range of mud properties: density,
resistance to viscous drag exerted by the mud on the ship's hull
(rheological behaviour) and the generation of "internal waves" by the
vessel's movements on the mud-water interface.
- The upper part of the fluid mud layer is "navigable" even with
"negative keel clearance" (i.e., with the hull of the ship in
the mud).
- In all test runs, the ships remained fully maneuverable even
when sailing with the negative keel clearance.
- The keel clearance has no influence on the machine maneuvering
behaviour of the test vessel.
- Acceleration capacity remained constant when trying out a whole
range of keel clearances with respect to the "top mud" level.
- The amount of "used steering capacity" with reduced keel
clearance was about the same as with the other ships sailing
with normal keel clearance.
- The criterion of an internal wave at the water-mud interface was
recorded but no effect could be measured during the acceleration
phase of the ship.
Acoustic methods
Nuclear techniques
Unlike the transmission method, the back scatter method does not
used direct radiation. This is suppressed by a fan-steel screen and
the detector which is shielded from the source and receives only a part
of the primary radiation scattered in all directions through the
medium. This enables the source and the detector to be housed together
in a pencil shaped tube which enters the mud more easily than the
H-shaped probe. (Figure 2.5(b))
legend
1 COMPUTER CONTROLLED WINCH
2 MAIN COMPUTER
3 DENSITY METER
4 DATALOGGER
5 TOW FISH
6 POSITIONING SYSTEM
7 210KHx ECHO SOUNDER
8 33KHz ECHO SOUNDER
9 "INTELLIGENT" WINCH
10 TOW CABLE
2.2 Geotechniques
A
A x d 1/3
N = 3 + -------------
50
where :
N = No. of boreholes or sample locations
A = Plan area of the site in square metres
d = Average depth to be removed in metres
Strength Shear
Strength (2)
V. soft May be
squeezed
easily
between
fingers. Less 20 kN/m2
Soft Easily
Below 0.002mm moulded by
Distinction between Clay exhibits strong co-
fingers.
silt and clay should hesion and plasticity, Firm Requires 20-40kN/m2
Intermediate
not be based on par- without dilatancy. Moist
plasticity strong
ticle size alone sample sticks to fingers,
(Lean Clay) pressure to
since the more im- and has a smooth, greasy
Clay
* mould by
portant physical touch. Dry lumps do not
High fingers. 40-75 kN/m2
properties of silt powder, shrinking and
plasticity Stiff Cannot be
and clay are only re- cracking during drying
(Fat Clay) moulded by
lated indirectly to process with high dry
fingers,
particle size strength
indented
by thumb. 75-150 kN/m2
Hard Tough, in
dented with
difficulty
by thumb Above
nail 150 kN/m2
Structure may be fissured, intact,
homogeneous, stratified or weath-
ered
Generally identified by May be firm or spongy in nature.
Peats and black or brown colour, Strength and structure may vary
Organic Varies often with strong organic considerably in horizontal and
*
toll smell, presence of fi- vertical directions. Presence of
brous or woody material gas should be noted
Table 2.2: Identification and classification of soils for dredging purposes (PIANC)
NOTES ON TABLE 2.2
N.A.—Not applicable
(1) Dilatancy is the property exhibited by sill as a reaction to shaking. If a moistened sample is placed in an open hand and shaken, water
will appear on the surface of the sample giving a glossy appearance. A plastic clay gives no reaction.
(2) Defined as the undrained (or immediate) shear strength ascertained by the applicable, in situ or laboratory test procedure.
(3) Though only visual examination and measurement are possible, an indication should be given with respect to the particles as well as to
the percentages of different sizes.
(4) “Sands" and “silts" are terms denoting a particle size. Sands are not necessarily restricted to quartz sands but may include lime sands,
iron ores, etc. Also silts denote a grain size, noi a consistency. Therefore consistency terms such as "fresh harbour silts, muds", etc.
should not be used.
- 46 -
Grave 1 5.5-8
Coarse sand 4-5.5
Fine sand 2.5-4
Clayey sand 6
Sandy loam 5-6
Sandy clay 3-4
Clay 2
Moisture (ii) Radioactive meter (i) Moisture content determi (i) B.S. 1377 (1976). p. 13 et seq.
content method nation
(ii) Melgh, A.C. and Skipp, B.O. -
"Gamma ray and neutron methods
of measuring soil density and
moisture." Geotechnique,
X(1960) 3 June, pp 110-126
Table 2.7: In situ and laboratory testing procedures of soils for dredging purposes (PIANC)
- 50 -
Phases of Coherent ductile Area ol transition Incoherent material: Coherent, consolidated material:
dredging materiel, incl. between ductile sand, gravel slate, granite > 64 mm
process clay and loam and incoherent soils 63 pm — 64 mm
< 18 um 16 pm — 63 pm
Removing the toil permeability to water permeability to water permeability to water specific gravity, else, shape and
e.g. of particles e.g. of particles e.g. of particles distribution of the lumps
water content water content grain distribution
viscosity (mixture) shearing stress shearing stress
plasticity limits internal angle of friction internal angle of friction
cohesion viscosity (mixture) natural slope beneath
penetrertion particle shape the waler
resistance natural slope beneath particle shape
organic constituents the water
grain distribution
Transporting viscosity (mixture) viscosity (mixture) gram distribution specific gravity, size. snape and
the soil e.g. of particles e.g. of particles e.g. of particles distribution of the tumps
lime content lime content particle shape
humus content humus content lime content
grain distribution grain distribution humus content
particle shape particle shape
mineralogical
composition
plasticity limits
shearing stress
Deposition and e.g. of paricles e.g. of particles e.g. of particles specific gravity, size, shape and
further processing adhesion limit humus content humus content distribution of the lumps
of Iha toil humus content particle shape panicle shape
particle shape grain distribution gram distribution
grain distribution mineralogical mineralogical
mineralogical composition composition
composition
Wear not of paramount particle structure particle structure specific gravity, size, shape and
significance particle shape particle snape distribution of the lumps
grain distribution grain distribution herdness end specific
s.g. or particles e.g. of particles gravity of the particles
hardness of particles hardness of particles
mineralogical and mineralogical and
organic origin organic origin
Loosening or breaking up
the parcels which are formed after breaking up. If the material has to
be removed hydraulically prior to the entering of the material into the
means of transport, the phenomena of breaking up the soil is very
important. When the material is cohesionless or with weak cohesion
suction alone will be sufficient to ensure its entry into the means of
transport. But in case of cohesive material and densely packed sands,
breaking up the soil into small particles is important. The most
important physical properties are:
- Permeability;
- Natural angle of repose under water;
- Specific gravity of the particles;
- Shearing strength;
- Viscosity of the mixture.
For dumping under water from barges and hoppers, particle size
distribution, their shape and specific gravity have an important effect
on the settling rate and re-erosion of the dumped material. Adhesion
to the means of transport (i.e., hoppers and barges) of clays also
needs to be carefully considered. For dumping on land and for further
processing of the soil particle size, distribution, specific gravity,
shape of the particles, numerological composition and the lime and
humus content have marked effect on settling and consolidation
characteristics.
Trial dredging
Visual inspec- Assessment of rock mass Indicates in situ state of rock S or L B.S. 5930(1981)
tion mass (1)
Surface Determination of hard- Graded according to Moh's scale Reference set commercially
hardness
L
ness from 0 (talc) to 10 (diamond) obtainable
Point load Strength indication Easy and fast test but should
be matched with uniaxial com- L Int. Journal for Rock Mech.
tost Min. Sci. (1972) 9.669-697
pressive strength test
Protodiakonov Indication of crushing Test has been devised for the
resistance under dy- harder type of rocks. Care L See note (2)
namic load should be taken with the ex-
ecution and interpretation of
test results on soft rocks,
especially coarse-grained con-
glomerates
Standard pen- Applies to corals and highly
Strength indication
etration test weathered rocks S B.S. 1377(1975) 103 etseq
Seismic Indication of stra- Useful in extrapolating lab- A.S.T.M. Annual Book (1975)
velocity tigraphy and fracturing oratory and field tests to S 340-347
of rock mass rock mass behaviour
Ultrasonic Tests on saturated core
Longitudinal velocity A.S.T.M. Spec. Techn. Publi
velocity L
samples
cation No. 402(1966) 133-172
Static modulus Stress/strain rate. Gives an indication of brittle-
L Ditto
of elasticity ness
Drillability Assessment of the rock Measurement of drilling pa-
mass rameters Including penetration
rate, torque, feed force fluid
S
pressure, etc., and statement of
drill specification and tech-
nique
Angularity Determination of par May be by visual examination
ticle shape compared to standard specimens L B.S. 812 (Part 1) 1975
Table 2.10 In situ and laboratory testing procedures of rocks for dredging purposes
NOTES ON TABLES
(2) Concise references are not available for this test. A reference which gives a slight modification of the test procedure ( in order to
overcome some of the disadvantages of the original method such as rebonding of pulverized material) is: the strength, fracture and
workability of coal, Evans, I. and Pomeroy, C.D., Pergamon Press (1966).
(a) "Professor M.M. Protodiakonov’s Strength Coefficient of Rock.’ Translation by the Foreign Technology Division of the Air
Force Systems Command, Ohio, USA. (translation 1981).
(b) "Methods for the Evaluation of the Fissurization and Strength of a Rock Mass." by M.M. Protodiakonov. Translation by the
Council for Scientific and Industrial Research, Pretoria. (1965).
(c) "Methods of Evaluating the Cracked Stage and Strength of Rocks in situ,' by M.M. Protodiakonov. Department of Mines and
Technical Surveys. Ottawa, Canada, (1965).
(d) "A critical appraisal of the Protodiakonov index," Misra, G.B. and Paithankar, A.G. Technical note, International Journal of
Rock Mechanics, Min. Sciences and Geomech. Abstracts, Vol. II, pp 249-251, (1976)
- 55 -
Fracture state
Bedding and jointing are important so that the direction and angle
of dredging can take advantage of the natural planes of weakness in the
rock mass.
Drillability
Velocity of sound
2.3 Hydraulics
2.3.1 Waves
2.3.2 Currents
2.3.3 Tides
2.3.4 Sedimentology
2.4 Meteorology
2.4.1 Wind
BEAUFORT VELOCITY
HUMBER DESCRIPTION
In Km/h In Km/h
(1)______ (2) (3) (4)
2.4.2 Fog
Fog and heavy rain can reduce visibility and therefore hamper
operation of dredgers, specially in considerable traffic. It is
therefore a factor in the operational efficiency of the dredgers and
their down time. The effect of fog on visibility can be reduced by use
of navigational aids, an electronic positioning system and high
- 60 -
main report /
* SITE INFORMATION
* PLANNING
CONSIDERATION
* TECHNICAL AND
ECONOMIC ANALYSIS
* DESIGN
* QUANTIFICATION
* ESTIMATION
* WORK PLAN
CONCLUSIONS
AND RECOMMENDATIONS
- 61 -
The present stage concern itself with the planning of the dredging
works. Given the task to dredge to certain dimensions from a designated
area, the dredger operator plans to do that at the least cost, in the
stipulated time, accurately and with minimum adverse effects on the
environment. His planning considerations are:
- Equipment in hand or easily available and its characteristics,
limitations (Chapter 4);
- Soil quality and quantity and layer thickness;
- Transport route and disposal method;
- 64 -
If the benefits from both the causes given above is $X per tonne
and the annual traffic is Y million tonne, the annual benefit is $XY.
If the capital cost of dredging is $A million, capital borrowing rate
is B per cent, then the loss of annual interest is AB/100. If
maintenance dredging is C million m3 per year, and the cost of
maintenance dredging is $D per m2, the maintenance dredging cost is
$CD per year. The total cost therefore equals AB/100 + CD.
3.3.4 Design
Side slope
Side slope
Soil type
Nearly vertical Nearly vertical
Table 3.1 Typical side slopes (underwater) for various soil types
Tolerances - vertical
Bed material
Loose silt 200 200 200 200 200 200 150
Cohesive silt 300 150 150 250 250 150 150
Fine sand 200 150 150 200 200 150 150
Medium sand 200 150 150 200 200 150 150
Gravel 200 150 150 200 200 150 150
Soft clay 250 150 150 250 250 150 150
Medium clay 300 150 150 300 300 150 150
Stiff clay 250 150 150 250 250 200 150
Boulders 250 250 200 250 350 250 250
Very weak rock 300 300 250 N 300 300 350
Weak rock N 300 250 N 350 300 350
Moderately weak N 300 N N N N 350
Pre-treated 350 350 350 350 350 350 350
rock
Adjustment for
site conditions
Sea conditions
Enclosed water 0 0 0 0 0 0 0
Sheltered water 100 150 150 150 200 100 100
Exposed water 300 350 350 350 400 350 300
Currents
Moderate 0 0 0 100 100 0 0
Strong 100 50 0 200 200 100 0
Size of dredger
Small 0 0 0 0 0 0 0
Medium 50 50 50 50 50 50 50
Large 100 50 50 150 150 100 50
Distance offshore 0 0 0 0 0 0 0
Tolerances - horizontal
Bed material
Loose silt 2500 500 500 500 500 500 250 500
Cohesive silt 2500 500 500 500 500 500 250 500
Fine sand 2500 500 500 500 500 500 250 500
Medium sand 2000 500 500 500 500 500 250 500
Gravel 2500 500 500 500 500 500 250 500
Soft clay 2500 500 500 700 700 500 250 500
Medium clay 2500 500 500 700 700 500 250 500
Stiff clay 2500 500 500 700 500 500 250 500
Boulders 2500 700 N 700 700 700 500 700
Very weak rock 2500 500 500 N 700 700 700 700
Weak rock N 500 500 N 800 600 600 600
Moderately weak N 600 600 N N 700 800 700
Pre-treated rock 2500 1000 800 1000 1000 1000 700 800
Adjustment for
site conditions
Sea conditions
Sheltered water 500 500 500 1000 500 700 300 300
Exposed water 2000 1000 1000 4000 1000 1500 700 700
Currents
Moderate 1000 500 500 1500 1000 1000 200 300
Strong 2500 1500 1800 3000 2000 2000 700 700
Size of dredger
Small 0 0 0 100 500 0 0 0
Medium 0 0 0 0 0 0 0 0
Large 0 300 300 300 500 300 0 300
Distance offshore
more than 1 mile 3000 1500 1500 1500 1000 1500 1000 1000
Computation of volumes
Based on the cycle time, working conditions and the basic rated
output of the dredger, a cycle output and weekly output is established
(Chapter 4). This is to be used to determine the working time and the
cost of doing the work. Aggregating these for all the machines and for
all the areas provides the basic estimates which are to be suitably
increased to allow for management costs, overheads and profits.
Working schedules
Work plans
This is the last chapter of the project report and should include:
- Optimal size of the ship using the dredged channel and its
dimensions;
- Draught requirement in the channel, basin alongside berths and
horizontal dimensions;
- Total quantity of material to be dredged by types of soil,
location, depth and dumping location;
- Methodology of execution (by contractor or other agencies);
- Type of dredging equipment and ancillaries;
- Period of deployment and expected outputs;
- Estimate for the project;
- Financial appraisal (if applicable), viability;
- Site management and project management set up; and
- Monitoring and evaluation.
SI MONTHS
No DESCRIPTION QUANTITY WK 1 I 2 3 4 5 6 7 8 9 10 11 12 13 14 1 5 16 17 1S 19 20
AWARD OF WORK ■■ — I
A MOB./DEMOB.
1 MOB.GENERAL —
2 MOS.SOIL EQUIPMENT
■ II 3
3 DEM0B. SOIL EQUIPMENT 3
1
Y
4 MOB.ROCK EQUIPMENT ■ —■ fa
5 DEMOB.ROCK EQUIPMENT
E]
Figure 3.1
6 HANDOVER/DEM0B.GEN.
0 SOFT DREDGING
7 TSHD-1
a AREA-1 (SHALLOW) 240.000 3.3
w
b AREA-1 940,000 6.7 I
8 TSHD-2
b SWEEPING 1.0
?
9 TSHD-3
C ROCK DREDGING
10 CSD
DREDGERS AND
4 THEIR CHARACTERISTICS
HYDRAULIC MECHANICAL
DREDGERS DREDGERS
* TRAILING SUCTION ♦ BUCKET CHAIN
HOPPER DREDGER DREDGER
SPECIAL SELECTION OF
DREDGERS DREDGING PLANT
♦ JET PUMP ♦ SEQUENCE
DREDGER
♦ ILLUSTRATIVE
* AIR LIFT EXAMPLES
DREDGER
- 73 -
The basic functions that dredgers and their ancillaries are called
upon to perform are digging or excavating, transporting or raising the
excavated material vertically, moving horizontally and depositing or
disposing of the material at an alternative location. These functions
can be performed mechanically or hydraulically or through a combination
of the two. In the case of harder material such as rock or highly
packed sands, the material may be pre-treated chemically or by use of
explosives. Depending upon the predominant mode of application of
energy for digging or for transporting the dredged material, the
dredgers are classified into two main categories — mechanical and
hydraulic (Table 4.1). Detailed information about different types of
dredgers and their construction details is available in various
references listed in the bibliography. This basic information is not
related. Only factors affecting deployment, production and some
outstanding design features of the important types of dredger are
included.
- The dragheads;
- The hopper;
- The production cycle; and
- Limiting factors.
- 75 -
4.1.1 Dragheads
4.1.2 Hopper
Illustrative example
If the hopper was designed for silt of specific weight 1.25 tonne/
m3 it will carry 3,125 tons of silt with the hopper full and 3,125
tons of silt of specific weight 1.8 tons/m3 with the hopper part full.
The settlement process in the hopper separates the soil from the
water. In fine materials (fine sands, silt) this can lead to a hopper
never taking a full load as overflow losses reach 100 per cent of
intake well before the hopper is filled. Design features in a hopper
which can facilitate the settlement process are:
- Loading time;
- Turning time;
- Sailing to dump site;
- Bottom dumping time/time to discharge by pumping shore; and
- Sailing time to work site.
Turning time depends on the size of the area, size of the dredger
and site conditions.
The sailig time back to the work site is obtained by dividing the
navigation route by average speed under the ambient conditions.
There are limits under which TSHD can operate and what it can
achieve. These vary according to the size and characteristics of the
dredger. An indication of the extreme limits which will apply to
economic operations is given below:
TRAILING SUCTION
HOPPER DREDGER
$ 0
A LOADING z.
-------- 'U
CHARACTERISTICS :
PRODUCTION ♦ IMMUNE TO WEATHER
§£ CYCLE AND SEA CONDITIONS
-A * INDEPENDENT
/ OPERATION
^gmpincU * HIGH RATE OF
PRODUCTION
PTmPINC ♦ LONG DISTANCE
TRANSPORT OF
MATERIAL
♦ INEXPENSIVE
DRAGHEADSt MOB/DEMOB
♦ FRUHLING
* AMBROSE *
HOPPER
♦ CALIFORNIA
♦ CORAL ♦ DESIGN
* IHC INFLUENCED
STANDARD BY
* IHC SILT 1 DESIGN DENSITY
* IHC ACTIVE 2 SETTLEMENT
♦ SPECIALS PROCESS
3 OPTIMAL
FULL LOAD
WEAKNESSES : FULL TONNAGE
* MODERATE
EFFICIENCY
♦ INABILITY OPERATING LIMITS :
TO DREDGE
HARD SOIL • WATER DEPTH
WORK IN -MIN 3m
RESTRICTED -MAX 35m
SPACE ♦ MAX WAVE
* POOR HEIGHT-5m
ACCURACY ♦ MAX X-
* SENSITIVITY -CURRENT-3Knots
TO DEBRIS ♦ MAX PARTICLE
♦ LOW HOPPER SIZE—500mm
CONCENTRATION ♦ MAX SHEAR
WITH FINE STRENGTH
MATERIAL —75Kn/m2
BOOM
on Of
r ■ *
. 1
r\
kA ••
____________ L_ ♦___________________ !_______________ /
1 HOPPÇR
______________________________________________________________
The dredger is equipped with two side-drag arms but only one is
operated at a time. The dredger has a boom pipe 20m long which can be
turned on either side of the dredger by hydraulic rams. The sand and
water mixture sucked from the river bed can be discharged directly
overboard at a distance of 25m from the dredger.
- 87 -
The mixture drawn up through the suction pipe passes through the
pump and into floating and shore pipelines to a dumping site on shore
or into barges.
- Design considerations;
- Cutter heads;
- The production cycle;
- Limitations; and
- Ancillary equipment.
The discharge capacity and discharge distance give the main pump
power.
- 89 -
The cutting and suction depth can be improved by placing the pump
below water on the ladder. Spud arrangements need special attention,
specially for deeper cutting depths. A spud carriage/trolly reduces
operational delays.
4.2.4 Limitations
CUTTER DUCKET
SUCTION DREDGER
+ WHEEL DREDGER
k Cf^LO WEl'T
fz CUTTER
PRODUCTION
CYCLE
weaknesses:
Pipeline
Silt 2 to 3
Fine sand 3 to 4
Anchors
Suction pipe
Dredge
ladder
Suction mouth
Production per cycle can be assessed from the width of the suction
head, the depth and length of the cut or the hourly production of
solids through the pump. The cycle time consists of laying head
anchor, positioning dredger, commencing dredging and dropping back for
second cut or recovering anchor for move to new location. Hourly
production rate multiplied by effective working hours will give the
daily rate.
DUSTPAN
DREDGER
RECOVER ANCHOR
MOVE LAYING
HEAD ANCHOR
\
DREDGE DREDGE
LANE(2) LANE(1 )
DROP BACK
There are a variety of these dredgers on the market but only three
will be described. The rest are varations of these three basic types
which include the:
In a grab dredger, the basic tool is a grab which can vary in size
and shape and can be used for a variety of soils and water depths. The
grab, in an open position, is dropped through the water column on to
the soil bed. There is a certain amount of penetration by the teeth of
the grab into the soil and, with the help of winches and ropes, the
grab is closed, thereby biting a large chunk of soil from the seabed.
The closed grab is then lifted out of water and discharged into a
nearby hopper barge or into the hopper of the dredger itself. Its main
characteristics are:
Production cycle
The main types of grab buckets used with the above types of
dredgers are orange peal (for broken rock or boulder) and clam shell
(for sand, mud or heavy digging).
DREDGE
POSITION
DREDGER
POSITION
BARGE
WORKING
CYCLE
MOVE POSITION
BARGE BARGES
DREDGE
ANCILLARIES LOWER GRAB OPERATING LIMITS
CLOSE GRAB
GRABS-CLAM SHELL LIFT GRAB MIN.DEPTH-3m
-ORANGE PEAL SLEW TO MAX.DEPTH-45m
BARGES-DUMB,SP DISCHARGE MAX. WAVE
-HOPPER SLEW TO HEIGHT-2m
WORK BOAT POSITION MAX.CROSS
CURRENT-1.5Knots
MAX. SOIL SHEAR
100KN/mz
MAX.ROCK STRENGTH
500KN/m2
Figure 4.23 Comparison of grab dredger and grab hopper dredger [SP]
- 101 -
Limiting factors
DIPPER DREDGER
[BACKHOE]
replace
BARGE POSITION
DREDGER
CONTINUE PONTOON
DREDGING BARGE
OPERATIONAL
CYCLE
SWING TO LOWER
DISCHARGE bucket
dredge
RAISE
BELT CONVEYER
LOWER LADDER
TO SEABED
RAISE FURTHER
LADDER CUTS TO
FINISH
DEPTH
CLEANING
CUT
CLEANING FURTHER
CUTS CUTS
•BARGES ★MIN.DEPTHSm
•ANCHORS ★MAX.DEPTH-35m
•SPECIAL HEAD ★MAX. CUT WIDTH-150m
WIRE PONTOON ★MAX. WAVE HEIGHT 1.5m
•WORK BOAT ★MAX. CROSS CURRENT-2Knots
★ MAX. SHEAR STRENGTH
OF SOIL-350KN/m2
★ MAX. CRUSHING
STRENGTH OF ROCK
3,000KN/m2
Maximum depth m 35 35 20 45 80 35 25 20
of water to
operate
Minimum cut
width m 4 5 5 5 5 10 2 3
Maximum cut
width (single m 4 175 105 N 70 150 50 30
pass)
Maximum par- mm 500 500 450 450 3,500 1,500 3,000 250
ticle size
Maximum rock KN/m2 100 30,000 10,000 500 1,000 3,000 10,000 1,500
crushing
strength
N - not applicable.
Jet pump dredgers, pneumatic dredgers and air lift dredgers for
special applications have been developed recently in different
countries.
The jet pump is positioned in the suction pipe thus conferring the
advantage of being able to dredge to greater depths and to continue
dredging with a buried suction intake without risk of cavitation.
Other advantages claimed for jet pumps are reduced risk of pipeline
blockage and reduced cost of wear by handling abrasive material. The
disadvantages include reduced system efficiency and limited residual
head available for the discharge of dredged material through the
pipeline. The maximum discharge distance is significantly less than
for the centrifugal pump.
MECHAMtCAL
ATOR
AClL
INDUCED MIXTURE
FLOW
I— _ —SEDIMENT _MZi---
SUPPLY — - L — — -------
LAYER TO BE REMOVED
For small ports and fishing harbours with limited draughts and
budgets, low cost dredging techniques have regained their importance.
These methods rely on nature to perform one or two of the processes
(dislodging material, raising it vertically; horizontal transport and
dumping or discharging overboard) or maximize the use of locally
available energy sources to minimize heavy mobilizing and demobilizing
costs of special dredgers and equipment. In "Agitation Dredging,"
natural water currents are used for transporting the material away from
the site. Locally available tug launches, fire fighting boats,
trawlers etc. are used for towing of agitation equipment such as rakes,
underwater ploughs scrapers and mud wheels. Innovative techniques of
mounting locally available cranes or suction pumps on pontoons to form
composite dredging units are employed to perform small, shallow, local
dredging jobs. Very high efficiencies cannot be expected from such
techniques but, considering overall economics and possible savings in
time and foreign exchange, these methods have found favour. These
methods have been covered in two separate ESCAP publications titled
"Low Cost Dredging Technology" (ST/ESCAP/849)and "Agitation Dredging"
(ST/ESCAP/352). The reader is recommended to refer to the above
mentioned publications for more details.
Agitation devices;
- Hydraulic rake;
- Mud wheel; and
- Modern underwater dozer, scraper or plough.
Innovative methods;
Composite dredgers:
- Kind of soil;
- Volume of soil and construction period;
- Dredging depth and dredging thickness;
- Soil disposal methods;
- Length and quality of the transport route to the disposal area;
- Disturbance of the bottom sediments;
- Meteorological, oceanological and geometric condition;
- Tolerances of the excavation;
- Kind of dredger and auxiliary equipment;
- Availability of the desired dredger;
- Type of dredging work.
- 111 -
Kind of soil
Soft mud -4
soft 4-10
medium 10-20
Clay hard 20-30
harder 30-40
hardest 40-50
soft -10
medium 10-20
Sand hard 20-30
harder 30-40
hardest 40-50
Gravel loose
packed
E - Easy
F - Fair
D - Difficult
- - Not applicable
Nature of soil
Type of dredging Non--cohesive Cohesive
equipment Graval Sand Cemented si It Clay
2./ 60 0.06/ fine 0.002 /0.06 <0.002 mm.
mm 2.00 sand mm
mm Stiff Soft Stiff Soft
1. Mechanical dredgers
2. Hydraulic dredgers
2.1 Pipeline
suction dredger F E - - - - -
3. Transport
3.2 Barges
(non-self) F E E E E E E
propelled
3.3 Pipelines D E E E E E E
— Stationary barge
Stationary grab D. and tug boat
(or pusher)
Stationary CSD —
— Self-prop. barge
Self-prop. bucket D.
Self-prop. TSHD
Hopper barge
Side casting
(agitation dredging)
for reclamation
(dumping)
In case of Combination of
The selection of the plant will also be very much governed by the
type of dredging work that is to be undertaken. The dredging work may
be divided into maintenance dredging, capital dredging, land
reclamation and rock dredging.
Maintenance dredging
Capital dredging
Land reclamation
Rock dredging
Summarizing
The new port of Nhava Sheva on the west coast of India near the
existing port of Bombay, was opened to traffic in 1988. The port is
designed to handle containers and bulk cargoes. Formerly, this traffic
could not be accommodated in Bombay (built in 1914) due to draft
restrictions and the unsuitable layout of the berths which were
oriented towards general cargo handling.
The distance to the dumping grounds was 20km. From October to May,
waves in the dredging area were no disturbance to operations. There
was no interference from shipping traffic. There was a possibility of
wave disturbance in the dumping ground for a small percentage of the
time from May to October. The bed levels in the dumping area allowed
unrestricted dumping by vessels with a draft of up to 11m.
Methodology
With the aid of the bore hole logs, the results of laboratory
tests, photographs of the rock cores and visual inspection of the
samples, it was inferred that, for the purposes of tendering and
pricing, only two classifications were appropriate, soft material and
rock. This was- reflected in the bill of quantities.
A portion of the channel was very shallow and contained only soft
material. The contractor decided to use a shallow draft trailing
suction hopper dredger to create a 100 metres wide channel with
sufficient depth that the larger silt dredgers could be deployed
subsequently. From the study of the rock structure and its strength,
it was concluded that most of the rock could be dredged by using a
heavy cutter without pre-treatment. But as the possibility of meeting
harder portions which may need pre-treatment could not be ruled out, it
was expedient to mobilize rock blasting equipment. The contractor was
also required to perform jet probing from a jack-up platform. These
two functions could be combined and suitable equipment mobilized to
assist in jet probing — and for the purpose of blasting in case it was
required. For environmental reasons, blasting was not encouraged and
was used only when there was no other alternative.
This dredger created a channel 100m wide, 2,000m long and -5.2m
deep involving a total quantity of 240,000 m3. Subsequent to this
shallow draft operation of the dredger, the same dredger was used for
widening and deepening the channel involving of 980,000 m3 of
dredging material and a depth of -7.2m.
- 119 -
Production assessment: For the cut heights of 1.3m and 2.8m, the
production figures are shown below:
In metres
Rehandling 235,000 m3
Summary
5 DREDGING PROCESS
5. DREDGING PROCESS
Introduction
- Presence of wrecks;
- Debris;
- High plasticity clays;
- Peat;
- Vegetation;
- Cobbles boulders;
- Densely packed sands; and
- Unexploded bombs, munitions and mines.
Wrecks
Debris
Peat
The low density of peat, possible gas content and tendency to swell
rapidly upon removal of over-burden cause many difficulties in
dredging. When hoppers are used, no overflow is used because no
- 125 -
Vegetation
The use of jets near the dragheads or cutter heads may be helpful
in loosening densely packed sands. Rakes or welded rails may some time
help in dislodging. Even after removal, these sands sometimes exhibit
the characteristics of sandstone and create difficulties when
discharging the hopper.
Bed material
Loose silt 1 1 1 2 3 2 2
Cohesive silt 1 1 1 1 3 2 1
Fine sand 1 1 1 2 3 2 1
Medium sand 1 1 1 1 2 2 2
Gravel 1 1 1 1 1 1 1
Soft clay 1 3 1 2 2 2 1
Medium clay 2 3 2 2 2 1 1
Stiff clay 3 3 2 3 1 1 1
Boulders N 3 3 2 1 1 2
Very weak rock 3 1 2 3 1 1 2
Sea condition
Enclosed water N 1 1 1 1 1 1
Sheltered water 1 1 2 1 2 1 2
Exposed water 1 3 3 3 3 2 3
Disposal to:
Shore 1 1 1 N N N N
Sea 1 3 3 1 1 1 1
Quantities
100,000m3 2 1 1 1 1 1 2
250,000m3 1 1 1 2 2 2 1
500,000m3 1 1 1 3 3 3 1
>500,000m3 1 1 1 3 3 3 1
Consolidation
Settled silt particles can also get exposed to erosion and reenter
the water mass. Erosion suddenly changes the deposit characteristics
of the sea water and nautical depths.
The exact mode by which the silt transportation takes place has to
be determined to devise measures to prevent such transportation. Of
particular interest is the distribution of silt in the vertical axis
and the time period over which sediment transport takes place. It is
possible that the silt transportation is spread over the whole year or
is confined to periods of high water discharge. This will help to
study the type of screen to be installed - should it be of a permanent
or a temporary nature.
Silt barriers
Water jet and pneumatic barriers are expensive and studies show
they are only marginally cheaper than dredging work. The permeable
flexible barrier is the only feasible solution. One of the major
requirements is that it should not obstruct shipping. In Rotterdam, a
movable barrier that could slide backwards and forwards along a rail at
the bottom of the harbour was tried for a while but later abandoned.
- 129 -
Localizing sedimentation
Traps are also provided to intercept littoral drift that may foul
up the navigational areas. Such a trap has been provided in
Visakhapatnam Outer Harbour (India) to trap the littoral drift into a
sheltered location. The accumulated material (sand) can be dredged
with the dredger operating in a comparaively calm area. The dredged
material is used for nourishing the down drift beach. (Figure 5.1)
Process preparation
Process control
- Dredging tracks;
- Dredging intensity charts;
- Hopper loading diagram;
- Cycle output for every trip; and
- Weekly output volumes.
Process evaluation
This will result in an annual saving equal to the fluid mud volume
between the echo sounder level and the navigation density level that
are not dredged. (This may vary between 1.15 to 1.20 ).
Bed material
Loose silt 1 1 1 2 2 2
Cohesive silt 1 1 1 1 1 1
Fine sand 1 1 1 2 2 2
Medium sand 1 1 1 2 2 2
Coarse sand 1 1 1 2 2 2
Sea conditions
Enclosed water 1 1 3 1 2 2
Sheltered water 1 1 1 1 1 1
Exposed water 3 3 1 3 3 N
Disposal to:
Shore 1 1 2 N 2 2
Sea N N 1 1 1 1
Quantities
100,000m3 1 1 2 1 2 1
250,000m3 1 1 1 1 1 2
500,000m3 1 1 1 2 1 3
>500,000m3 1 1 1 3 1 3
1. 80 10.3
2. 90 15.7
3. 100 22.6
4. 110 31.3
5. 120 42.3
Table 5.4 below gives a rough guideline for dredger selection for
different strengths of rocks.
- 136 -
Bed material
Very weak rock N N N 2 1 1 1
Weak rock N 1 3 3 1 1 2
Moderately
weak rock N 1 N N 2 3 3
Pre-treated
rock 1 2 3 2 1 1 2
Sea conditions
Enclosed water 1 2 2 1 1 1 2
Sheltered
Water 1 1 1 1 1 1 1
Exposed
Water 3 2 3 3 2 3 2
Disposal to:
Shore N 1 1 N N N N
Sea N 2 2 1 1 1 1
Quant ities
10,000m3 1 2 2 1 2 1 2
50,000m3 1 1 1 2 1 2 1
100,000m3 1 1 1 3 2 2 1
300,000m3 1 1 1 3 2 3 1
5.4 Reclamation
- Grain size;
- Bulking characteristics; and
- Consolidation and settlement characteristics.
- 137 -
Usually, coarse grain material like sand and gravel are preferred
for reclamation. Silts can be used if the area is not needed for
immediate use. Clays create a permanent problem. Most soils will
increase in volume during hydraulic fill. This should be accounted for
when providing containment areas.
The width of the bund or dyke and its side slopes should be stable
enough to contain the fill and water under saturated conditions. Dykes
in contact with sea water should be protected against erosion.
Bed material
Fine sand 1 1 1 2 2 3
Medium sand 1 1 1 1 2 3
Coarse sand 1 1 1 1 2 3
Gravel 1 1 1 1 2 3
Cobbles 2 2 2 2 2 2
Very weak rock 1 2 3 2 3 1
Weak rock 2 3 N N N 3
Sea conditions
Enclosed water 1 1 N 2 1 2
Sheltered water 1 1 1 1 1 1
Exposed water 3 3 1 3 N 3
Placing by:
Direct dumping N N 3 1 1 1
Direct pumping 1 1 N N N N
Transport and pump N N 1 2 2 3
Dump and pump N N 1 1 1 1
Quantities
100,000m3 1 1 2 2 1 1
250,000m3 1 1 1 1 2 2
500,000m3 1 1 1 1 2 3
>500,000m3 1 1 1 2 3 3
1 - Suitable, 2 - Acceptable, 3 - Marginal, N - Unsuitable or
inapplicable
AUTOMATION AUTOMATION IN
INSTRUMENTS HYDROGRAPHIC SURVEY
* COMMON FOR PIPE- AUTOMATION OF PIPE-
-LINE DREDGERS (CSD)
-LINE & H0PPER DREDGER
6. AUTOMATION IN DREDGING
Introduction
6.1 Instrumentation
(PRODUCTION INDICATOR
IN l9 INSTRUMENTS RACK
y~~----------------------- 1
INTEGRATED
DENSITY &
VELOCITY
TRANSOUCER DREDGING
INSTRUMENTS
-PANEL
WHEEL HOUSE
I PUMP ROOM
1 PRODUCTION CALCULATOR'
DENSITY VELOCITY
TRANSDUCER TRANSDUCER 2 AUTOMATIC CUTTER
CONTROLLER
3 DREDGEE material
PROFILE MONITOR
W 4 DREDRING CONSOLE
5 RELAY BOX
6 HYDR./ELEC POWERING
7CUTTER DRIVE
8 winch
This controls the drag head winch to compensate for the variation
in the dredging depth, vessels draft and the effects of tide and swell.
- 142 -
This instrument prevents light mixtures from being loaded into the
hopper. Figure 6.3 shows the usefulness of this instrument when
dredging very light materials.
0VERBOARD TO HOPPER
1 FLOWRATE INDICATOR
2 concentration INDICATOR
The visor over the drag head is meant to control aperture across
the draghead to achieve the optimal erosive and suction effect. This
instrument helps in automatically actuating the movement of the visor.
Realizing that the dredger should dredge only where material needs
to be removed, the area to be dredged and the position of the dredger
should be displayed on the screen. The bathymetric data is displayed
on the VDU and vessel's position is superimposed by interfacing with
the positioning system. The dredge master has to ensure that the
dredger operates within the area. The dredger's movements can be
stored simultaneously on the magnetic disc.
This unit processes the input data from the sensors, the dredging
machinery and the control console and reads the data transmitted from
the automatic control unit. The output from the unit are the processed
results from the automatic control unit to the dredging machinery and
transmission of the data between the automatic control unit and the
operation supervisory unit. It also makes appropriate checks against
defective sensors.
10 July 1989
Site A point Weather Fine
Disch. length 1,365m Wind lOm/sec
Orientation 123.0 deg. Current 0.8m/sec
Dredge width 87.0m Wave height 0.2m
Soil Sand with shells
The program starts with the first part of the cycle — dredging
based on a survey carried out earlier. The dredging alters the
configuration and the new configuration gets automatically recorded,
laying the pattern for dredging to follow. While dredging is going on,
all the controlling mechanisms which optimized the production of solids
such as the pump speed, travelling speed and pressure of the draghead
on the bottom are automatically controlled. The hopper filling in
relation to sailing time is also continuously watched. Once the
dredging action is comleted, the dredger sails to the dumping ground.
The sailing route and speed are automatically controlled with the drag
arm automatically stowed on its cradle. On arrival at the dump site,
the same control system operates the dumping procedure. If the trailer
is discharging to a shore terminal, that is also automated.
I positionin o
SYSTEM
2 SURVEY data
VIA TAPE
3 LM DRAUGHT
D
ca f' 4 4
INFO
OYRO5
II * I ’ TIDE MEASURE-
MENT
6 ANOLE
h MEASUREMENT
7 PERSONAL
COMPUTER
8 OPERATOR
12 STPM
13 PLAN VIEW 9 KEYBOARD
14 SIDE VIEW 10 RS 232
15 PLOTTER 11 HARD DISC
- Course of dredgers;
- Dredgers velocity, mixture density;
- 150 -
- Position of ship and drag heads (Are they within the limits,
fixed by the plan and work requirements?);
- Time (Is the work executed within the plan?); and
- Hopper production (load increase vs time).
Recapitulation
Feedback
Production per unit of time for each dredger is compared with its
standard. Deviations, if any, are investigated.
Data updating
The automation of the CSDs explained in section 6.2 has all the
elements of a monitoring system built in. The data recorded and the
reports generated during the process are used for monitoring.
- Personal Computer ;
- Two depth gauges for assessment of vessel displacement;
- Two level indicators for assessment of the volume of the load;
- Two pressure transducers in the trim tanks for ballast indication
and real time position recording (Figure 6.9).
- 152 -
The status of the dredger and time spent on sailing, dredging and
dumping is established through a series of sensors as shown in Table
6.2 (This can also be done by a supervisor who can also add for delays,
if required).
No - No - - Dumping
The volume and the weight of the ship are continuously recorded.
The process is automated, suitable for any type of soil and provides
on-line information. (More details are given at the end of this
section).
6.5.7 Reporting
INPUT OUTPUT
ANALOGUE SIGNALS
LEVEL GAUGES : HOPPER LEVEL r— FORE
VOLUME
i COMPUTER
HOPPER SOUNDING TABLE
TDM
LOAD DIAGRAM
JU—L
Two level gauges on the top give the level of the top surface of
the slurry in the hopper using the average value. The total volume of
the load is found from the level table. The two pressure transducers
for and aft indicate the draught of the ship. Using the average
draught the corresponding value of the displacement of the ship can be
read from the dredger's load diagram (Carene diagram). Immediately
after dumping, the weight of the ship with an empty hoper is determined
using the open door method. The transducers in the ballast tanks give
the content in cubic metres. This is then multiplied by the density of
the water to obtain the weight of the ballast water in tonnes.
W - fw
TDM = V x fm x V
- Cvi
6.7 Summary
MANAGEMENT OF
7 DREDGING CONTRACTS
* LETTER OF ACCEPTANCE
* POST TENDER
ACTIVITIES
♦ CONTRACT SUPERVISION
AND MONITORING
♦ MEASUREMENT OF
WORK
♦ POST COMPLETION
REVIEW
* DREDGE RELATED
BUSINESS PHILOSOPHY
* PRE-TENDER ACTION
* TENDER DOCUMENTS:
SPECIAL CLAUSES FOR
DREDGING WORK
* PRE-QUALIFICATION
* INVITATION TO TENDER
* PRE-BID MEETING
* SUBMISSION OF
TENDERS
* TENDER EVALUATION
- 157 -
In the last two decades there has been a noticeable trend to get
maintenance dredging also done through contracts. In Rotterdam, the
largest port in the world, 100 per cent of the maintenance load
amounting to nearly 20 millionm3 per annum is done by contracting.
Under a new Federal Law, the U.S. Corps of Engineers has shed nearly 70
per cent of its maintenance load and transferred it to contractors and
private industries. Germany has also started using contractcrs for
maintenance dredging in ports. A survey carried out by Prognos, a firm
of consulting engineers, has established that as a result of this
transfer of responsibility from public sector (ports, waterway
authorities, government departments), efficiency has improved, unit
cost of dredging has come down and channels/waterways are better
maintained.
- Motivation;
- Demand;
- Resources (trained and experienced personnel);
- Market; and
- Organization.
The employer should gather all the site information and data which
may be relevant for the execution of the project and prepare a project
plan. The employer should furnish the following information:
- 160 -
Many hybrids of these four basic contract forms are possible. The
traditional contract situation is characterized by sharp division of
tasks. But with the extraordinary developments in the dredging
requirements and technology, such sharp divisions are not conducive to
good project execution so new forms of contracts have been devised and
used to meet these difficult situations. Risk sharing contracts, the
design/execution contract, management contract and the frame contracts
are examples of these new contemporary contract forms (ESCAP Dredging
Series No. 6).
- Invitation to tender;
- Form of acknowledgement;
- Instructions to tenderers;
- Form of tender ;
- Form of agreement;
- Conditions of contract;
. General conditions;
. Conditions of particular application;
. Special conditions for dredging work;
- Specifications and description of work;
- Bill of quantities;
- Schedules; and
- Annexures.
Dear Sir,
You are invited to tender for the above mentioned works as detailed in
the attached Tender Documents. Your tender will be placed in a sealed
cover clearly bearing the name of your company and be addressed to
Your tender shall be received on the above mentioned address not later
than the date and time stated in the Instructions to Tenderers.
Tenders received after the date and time stated will be considered
invalid.
If you do not intend to tender, please return the complete package with
the letter.
Yours faithfully,
- 163 -
Dear Sirs,
Yours faithfully,
- General information;
- Scope of work;
- Eligibility and qualification requirement (Any restrictions
regarding nationality of the bidder);
- Evidence of capability and adequacy of resources to effectively
carry out the subject contract;
- Legal evidence of the status by joint venture, consortium, etc.
of the bidder ;
- Financial turnover of the bidder;
- Cost of bidding (Tenderer shall bear all costs for preparation
and submission of the tender);
- Site visit;
- Requirement to visit the site and carefully examining the
furnished information and data at tenderer's own expenses;
- Contents of the tender documents (a list of all the documents
forming part of the tender will be listed therein);
- Clarification of tender documents (specifies the person to be
contacted to obtain clarifications, replies to be furnished in
writing and copies to be made available to other tenderers);
- Amendments or additions to the tenderers (prior to the date set
for the opening of bids the employer may issue amendments and
additions to all tenderers and will submit written acknow
ledgement of receipt of such communications);
- Language of the tender;
- Tender price (requires all tenderers to fill in rates and prices
for all items of work described in the Bill of Quantities (Such
rates and prices shall be applicable for the duration of the
contract]) ;
-164 -
FORM OF TENDER
TO: ...........................
Gentlemen,
We agree to abide by this Tender for the period of 90 days from the
date fixed for receiving the same and it shall remain binding upon us
and may be accepted at any time before the expiration of that period.
We understand that you are not bound to accept the lowest or any tender
you may receive.
Address
Witness
Address ..
Occupation
FORM OF AGREEMENT
and
or
This sets down the contractual terms which form the basis of the
contract that is to be entered into. This ensures that the client
receives comparable tenders which are easy to evaluate. These terms or
conditions are not negotiable.
It has also been suggested that the aspects given below also be
included in maintenance dredging contracts:
General
Dredging
General instructions
For the purpose of this clause, the value of the work in above
shall be treated as the total of the relevant sections and sub-sections.
Rates and prices set against items are to be the full inclusive
value of the finished work shown on the Drawings and/or described in
the Specifications or which can reasonably be inferred therefrom and
are to cover the. cost of provision of plant, labour, supervision,
materials, erection, insurance, maintenance, overheads, profits, every
incidental and contingent cost and charge whatsoever. They should
also include all taxes (such as sales tax and corporate tax)and every
kind of temporary work executed or used in connection therewith (except
those items in respect of which provision has been separatel made in
the Bill of Quantities) and all the contractor, obligations under the
Contract and all matters and things necessary for the proper completion
and maintenance of the work.
all works in all trades, the same shall be deemed to be included in the
rates and prices named by the Contractor in the Bill of Quantities. If
there is an inconsistency between the Bill of Quantities, Specifications
or Drawings, the description in the Bill of Quantities shall prevail.
Dredging
Payment under the item for provision of plant and equipment shall
be made after all the necessary plant and equipment is brought to the
site. The rates shall include for removing, transporting and dumping
the dredged material in approved dumping areas.
Provisional sums
Currency
7.4.9 Schedules
7.4.10 Annexures
7.5 Prequalification
Dated .............
M/s _____________________
Consulting Engineers
(Address)
.... Port
(Address)
After issue of tenders and sufficient time has been allowed for
tenderers to study them, a pre-bid meeting may be held. The purpose of
the pre-bid meeting is to clarify issues and answer questions on any
matter that may be raised. The questions/clarifications are required
to be submitted in writing to reach the Employer/Engineer by a
specified date. Venue and date are announced well in advance. Minutes
of the meeting, including copies of the questions raised and replies
- 175 -
Dear Sirs:
Having assessed the layout of the work and the various types of
materials to be dredged, we arrived at a most economical plant type
deployment which dictates the use of a powerful cutter suction dredger
for the rock dredging and large trailing suction hopper dredgers for
the soft material. For the rock dredging we intend to make use of our
cutter suction dredger which features 5,000 HP on the cutterhead.
Yours faithfully,
3. We will apply for all radio licences as required under the law.
In case these licences are not issued in time, we will be allowed
tooperate our equipment under the existing licences of the Port.
5. For disposal of the wreck, our offer assumes a suitable dump site
accessible to the floating plant be within a five kilometre radius.
7. Idle time of our plant resulting from the presence of and/or the
removal and disposal of such ammunition and/or explosives, is to
be paid for by the Employer at the appropriate rate.
Dear Sirs:
6. M/s.... who are our consultants for this project, will act as the
"Engineer" for this contract and will receive all further instructions
concerning this contract from them.
Yours faithfully,
- 179 -
Once the contractor has been selected and the contract awarded,
the two parties become partners in a cooperative effort to complete the
job to specifications, in the specified time and at minimum cost. The
attitude required is not that of adversaries, standing up and fighting
for ther rights, but that of partners struggling for a common cause.
To make a good start and to ensure smooth operation, certain actions on
the part of the employer and the contractor are called for. These are
listed below.
7.12.1 Employer
- Nominate a resident engineer and allow him to select his own
team;
- Establish a good communication system;
- Set up, or supervise the contractor in setting up shore stations
and control points;
- Select (after discussion with the contractor):
. A survey system;
. A method of measurement;
. Calculation of quantities for interim payment;
. A procedure for interim payment; and
. A reporting system for the plant on site, manpower, materials,
spares, etc.
7.12.2 Contractor
- Final selection of the major dredging equipment which will be
deployed ;
- Final selection of all auxiliary equipment;
- Arrangements for shipment of equipment;
- Preparation of all shipping and customs documents;
- Selection of crew and finalization of their terms of service on
the contract;
- Briefing the selected staff about the contract, country living
conditions, any special precautions;
- Final selection of subcontractors;
- Preparation of work programme and methodology;
- Financial arrangements (banking, guarantees, bonds etc.);
- Insurance; and
- Arrangement for travel documents.
7.15.3 Hoppers
Overflow
Ws = (W - V fw) x (1 - ^)-1
fs
Where
If the density of the sea bed material is known, the volume of sea
bed material loaded into the hopper can be calculated using the
expression
(fsitu - fw)
Where
QUALITY ASSURANCE
8 OF
DREDGING PROJECTS
IMPORTANT
MEASURABLE
SPECIFICATIONS
* PHYSICAL DIMENSIONS
* TOLERANCES
* SIDE SLOPES
* DUMPING AREAS
* TIME KEEPING
* DREDGING PLANT
* SETTING OUT
♦ MEASUREMENTS
QUALITY CONTROL
♦ ENVIRONMENT
PROGRAMME
* ENGINEERING
STAGE
♦ DREDGING
STAGE
♦ CORRECTIVE
ACTION
- 187 -
Introduction
8.1.2 Tolerances
8.3 Conclusion
DREDGING
AND
ENVIRONMENT
BENEFICIAL EFFECTS
ADVERSE EFFECTS
ENVIRONMENT
IMPACT
ASSESSMENT
ENVIRONMENT
PROTECTION
♦ DREDGING
•DISPOSAL ANNEX
PROFORMA
Introduction
At disposal sites, both under water and on land, there are some
beneficial effects such as:
- Existing bottom pollution can be covered up;
- Artificial marshy areas can be created;
- New land or an island can be created;
- Nutrients may be added;
- Land can be produced for different purposes such as port
activities, townships, etc.;
- Agricultural nutrients can be provided; and
- Land subsidence can be compensated for.
- Parks;
- Aqua culture ponds;
- Salmon hatcheries;
- Military bases; and
- Bank stabilization.
Underwater there is hollow cylinder with the air line and soil
water mixture delivery line to the water surface. As soon as the
pressure within the cylinder is reduced below the pressure in the feed
line, the water along with the sediment enters the cylinder and fills
it. By pressurising the inside of the cylinder the soil-water mixture
is forced upwards to the water surface. The compressed air escapes and
the process restarts by filling the cylinder. The system has been used
in depths up to 50 metres with production ranging from 40 to 2,000 m3
per hour.
This system uses the same principle as the pneuma system where,
instead of three cylinders, only two cylinders are used and there is a
vacuum producing pump in the cylinders for suction of soil-water
mixture (Figure 9.2).
- 199 -
There are two other systems called clean up system and refresher
system, both developed in Japan for use with heavily contaminated
silt. All these systems are extremely expensive and, based on an
evaluation made by a specialist group in Holland, it has been
established that by minor adoptation to the work methods of normal
dredgers like the cutter suction dredgers and the trailing suction
hopper dredgers, it is possible to reduce the turbidity considerably.
(More details are in Chapter 4. )
The four options that are available for confined disposal with
restrictions are:
- Containment;
- Treatment;
- Storage and rehandling; and
- Reuse.
9.8 Summary
Annex 1
QUESTIONNAIRE
(Replies to be furnished in the space provided)
General
G2. Location
G3. Scope
G4. Owner
G9.
G10.
Technical
T9. Soil:
i) Water table
ii) Porosity
iii) Permeability of soil
Dredging
Turbidity control
De-gassing
Silt processing
Overflow control
Noise
Spillage
Unsightly structures
Smell
Obstructions to traffic
Air pollution due to exhaust
Environmental monitoring
Non-recurring
Recurring
SIGNATURE
NAME
DESIGNATION
ADDRESS
- 207 -
REFERENCES
Chapter 1
1.4 British Standard Specification (B.S.S.) No. 5370 (Part I), 1984.
1.6 J.V.D. Weide and others, Design and operational use of navigation
channels, SEATEC V.
1.7 Technical Standards for Port and Harbour in Japan - 1980 (OCDI).
Chapter 2
Chapter 4
4.2 Jan van’t Hoff, The pumping process of dredger, Country-level Workshop
on Inland Dredging, 16-20 October 1989, New Delhi.
4.6 J.J.C.M. van Dooremalem and others, Dragheads: From the early
beginning to the latest developments, Proceedings of the tenth World
Dredging Congress, 1983, Singapore.
Chapter 5
5.1 T.N. Burt and S.M. Husain, Reduced maintenance dredging through
improved strategies: A case study of Port Qasim approach channel,
Proceedings of the 12th World Dredging Congress, May 1989, Orlando,
Florida.
5.4 L.G. Bromwell and W.D. Carrier III, Disposal and reclamation of dredged
material.
Çhapter 6
6.1 M. Katoh and others, Automatic controls for cutter suction dredgers,
SEATEC V.
6.5 W.D. Rokosch, Measuring dry matter in trailing hopper dredgers, Terra
et Aqua No. 41, December 1989.
6.6 R.W. van Oostrum and M. van Rijn, Automation in monitoring, Dredging
Reference Manual, Applied Dredging Consultancy, 1989, the Hague.
Chapter 7
Chapter 9
9.1 N.J. van Drimmelen and others, Development and first production unit of
the IHC Beaver wheel dredger, Proceedings of the tenth World Dredging
Congress, April 1983, Singapore.
9.3 G.H. van Raalte and A. Zwartbol, The disc-bottom cutterhead: report on
laboratory and field tests, Proceedings of the 11th World Dredging
Congress, March 1986, Brighton.
- 210 -
9.5 B.P.C. Chi and others, A study on available methods for a deep dredging
project in Shihmen reservoir, Proceedings of the tenth World Dredging
Congress, April 1983, Singapore.
GENERAL - BIBLIOGRAPHY
1st to 9th;
Xth, 1983, Singapore;
XIth, 1986, Brighton;
Xiith, 1989, Florida.
BOOKS
R.N. Bray, Dredging - A handbook for engineers, London, Edward Arnold, 1979.
MAGAZINES/PERIODICALS
Ports and Dredging - IHC Holland, P.O. Box 204 - 3360, AE Sliedrecht, the
Netherlands
World Dredging - Mining and Construction (US ISSN 1045-0343) P.O. Box 17479,
California 92713.