Technical data sheet

Multifunctional rotary actuator for butterfly valves Torque 400 Nm Nominal voltae 24 ominal ontrol confiurable Position feedback confiurable 2 uiliary switches State at loss of sinal closed

SY4-24-MF-T

Technical data
Electrical data Nominal voltage Power supply range Power consumption Current consumption Auxiliary switch Connection Parallel connection AC 24 V, 50/60 Hz For 3-lead connection AC/DC 24 V, 50/60 Hz For 4-lead connection AC/DC 21.6 ... 26.4 V 180 W @ nominal torque 6.0 A 2 x EPU, 5 A, AC 230 V II Switching points: 90 Terminals, 2 x 1.5 mm2 or 1 x 2.5 mm2 Not possible Only possible for 4-lead connection ariable Min. 400 Nm @ nominal voltage DC 0 ... 10 V, input impedance 100 k DC 0.5 ... 10 V 4 mA ... 20 mA DC 0 ... 10 V, max. 0.5 mA DC 2 ... 10 V, max. 0.5 mA 4 mA ... 20 mA 5% absolute Temporary with handwheel (not revolving) 90 (internal limit switch) MAX (maximum position) = 100% MIN (minimum position) = 0% ZS (intermediate position) = 50% 16 s 75% (e.g. 16s / 6s) Max. 70 dB (A) Mechanical (integrated) III Safety extra-low voltage IP67 CE according to 2004/108/EC CE according to 2006/95/EC Tested in accordance with EN 61000-6-2 : 2005 EN 61000-6-4 : 2007 Type 1 (EN 60730-1) 500 V (EN 60730-1) 4 (EN 60730-1) 20 ... +60C 20 ... +120C (in the butterfly valve) max. 130C / 1 h 30 ... +80C 95% r.H., non-condensating (EN 60730-1) Maintenance-free Starting point End point Non-variable Starting point End point Non-variable DC 0.5 ... 30 V DC 2.5 ... 32 V DC 0.5 ... 8 V DC 2.5 ... 10 V Settins

Supply voltage Controller signals

Functional data Torque (nominal torque) Control Control signal Y Operating range Control Control signal Y Position feedback Measuring voltage U5

................................

................................

Position accuracy Manual override Angle of rotation Angle of rotation limiting Running time Duty cycle Sound power level Position indication Safety Protection class Degree of protection EMC Low-voltage directive Certification Mode of operation Rated impulse voltage Control pollution degree Ambient temperature Medium temperature Non-operating temperature Ambient humidity Maintenance

MAX = (MIN + 32 ) ... 100% MIN = 0% ... (MAX 32 ) ZS = MIN ... MAX

................................

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SY4-24-MF-T
Technical data
Mechanical data Connection flange Housing material Dimensions / Weiht Dimensions Weight

Rotary actuator capable of communication, /D 24 , 400 Nm

(continued)
ISO 5211 / F10 Cast aluminium See Dimensions on page 6 Approx. 22 kg

Safety notes

The actuator has been desined for use in stationary heatin, ventilation and air conditionin systems and is not allowed to be used outside the specified field of application, especially in aircraft or in any other airborne means of transport. It may only be installed by suitably trained personnel. ny leal reulations or reulations issued by overnment aency authorities must be observed durin assembly. The device does not contain any parts that can be replaced or repaired by the user. The device contains electrical and electronic components and is not allowed to be disposed of as household refuse. ll locally valid reulations and requirements must be observed.

Product features
Mode of operation

The actuator is controlled with a standard modulating signal and travels to the position defined by the control signal. The measuring voltage U serves for the electrical display of the actuator position 0 ... 100% and as slave control signal for other actuators. Input and output signals and other parameters can be altered with the BELIMO Service Tool, MFT-P. Simple direct mounting on the butterfly valve. The mounting position in relation to the butterfly valve can be selected in 90 steps. The butterfly valve can be closed (turn clockwise) and opened (turn counterclockwise) with the handwheel. The handwheel does not move while the motor is running. An internal heater prevents condensation buildup. Mechanical stops limit the actuator to 2 and 92 . The internal limit switches interrupt the voltage supply to the motor. In addition, a motor thermostat provides overload protection because at 135C it interrupts the voltage supply. For suitable butterfly valves, their permitted media temperatures and closing pressures are refered to the butterfly valve documentation.

Parameterisable actuators Simple direct mountin Manual override Internal heatin Hih functional reliability

ombination butterfly valve actuators

ccessories
Description Electrical accessories able able PC-Tool MFT-P, beginning with v3.3 ZK6-GEN ZK2-GEN

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SY4-24-MF-T

Rotary actuator capable of communication, /D 24 , 400 Nm

Restrictions for 3-lead (and 4-lead) connector technoloies

The following overview shows the differences between the 24 V actuator wiring options. The same PCB (Print) can be used for both wirings. 3-lead connection Description Supply voltae Maimum cable lenth* Wire cross-section SY 2 SY 3 SY 4 SY 5 Measurin voltae U5 ontrol sinal m Signal and connection to power supply have the same ground connection AC only The maximum cable length is defined in the following connection diagram:
0.75 mm2 12 m 12 m 5m 5m 1.00 mm2 17 m 17 m 7m 7m 1.50 mm2 24 m 24 m 10 m 10 m 2.50 mm2 43 m 43 m 17 m 17 m

4-lead connection Signal and connection to power supply have different ground connections AC / DC

No limitation No limitation No limitation No limitation No limitation No limitation The ground connection mA control signal must be wired to the actuator with

U5 is stable as soon as the actuator stops Not possible

* The limitation regarding cable length is because of the large amounts of current required by the SY actuator. A high level of current will in turn have an influence on the signals.

3-lead system connection

Measurin voltae U5 ( )

ontrol sinal Y
( )

~
24 V AC Maimum cable lenth G T

(-) of the control sinal Y, (-) of the measurin voltae U5 and ( ) can be connected toether.

~
Measurin voltae U5 ( )

U5

ontrol sinal Y
( )

~
24 V AC Maimum cable lenth G T

U5

Electrical installation for 3-lead connection

Wirin diarams
24

Y U5

ontrol sinal Measurin voltae

LS3
~

LS4

ctuator Butterfly valve B = 100% Y1 Y2 B = 0%

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T5-SY4-24-MF-T en v1.0 01.2009 Subject to changes

U5

100%

0%

uiliary switch LS3 LS4

Position 100% 0%

Butterfly valve open closed

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SY4-24-MF-T

Rotary actuator capable of communication, /D 24 , 400 Nm

Functions with basic values - 3-lead connection technoloy

Override control with 24 with relay contacts Override control with 24 with rotary control switch
Y (D 0 ... 10 ) From controller Functions
e.g. 1N 4007

c a b

Loss of control signal CLOSED 0% ZS 50% (intermediate position) 100%

U5

Control mode in acc. with Y

Remote control 0 ... 100%

Minimum limit
SGA24 SGF24 SGE24
Positioner

DIP switch on Y2 Y=2V

DIP switch on Y1 Y=2V

U5

U5

Master/Slave control (position-dependent)

ontrol with 4 ... 20 m via eternal resistance

ZAD24
1 2 3

daptin the direction of rotation

+
4

500

U5

U5

Functions for MF actuators with specific parameters - 3-lead connection technoloy

3-point control Open-close control

+
a b
Direction of rotation switch

U
a b Y2 Stop Y1 Stop

U5

U5

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~
1 2 3 4

~ ~

T T

Y (D 0 ... 10 ) From controller

e.g. 1N 4007

Pos 1 2 3

Functions Loss of control signal CLOSED 0% ZS 50% (intermediate position) 100% Control mode in acc. with Y

U5

Y
3

Z
4

SGA24 SGF24 SGE24

Positioner

Y []
10 Y (D 0 ... 10 ) From controller min

0 0 100

[%]

() (+)

4 ... 20 mA

U DC 2 ... 10 V

The 500 resistor converts the 4 ... 20 mA current signal to a voltage signal DC 2 ... 10 V

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SY4-24-MF-T

Rotary actuator capable of communication, /D 24 , 400 Nm

Restrictions for 4-lead (and 3-lead) connector technoloies

The following overview shows the differences between the 24 V actuator wiring options. The same PCB (Print) can be used for both wirings. 3-lead connection Description Supply voltae Maimum cable lenth* Wire cross-section SY 2 SY 3 SY 4 SY 5 Measurin voltae U5 ontrol sinal m Signal and connection to power supply have the same ground connection AC only The maximum cable length is defined in the following connection diagram:
0.75 mm2 12 m 12 m 5m 5m 1.00 mm2 17 m 17 m 7m 7m 1.50 mm2 24 m 24 m 10 m 10 m 2.50 mm2 43 m 43 m 17 m 17 m

4-lead connection Signal and connection to power supply have different ground connections AC / DC

No limitation No limitation No limitation No limitation No limitation No limitation The ground connection mA control signal must be wired to the actuator with

U5 is stable as soon as the actuator stops Not possible

* The limitation regarding cable length is because of the large amounts of current required by the SY actuator. A high level of current will in turn have an influence on the signals.

4-lead system connection

Measurin voltae U5 ( )

ontrol sinal Y
( )

~
24 V AC

(-) of the control sinal Y and (-) of the measurin voltae U5 can also be connected toether.

~
24 V AC

U5

U5

Electrical installation for 4-lead connection

Wirin diarams
/D 24

Y U5

ontrol sinal Measurin voltae

LS3
~

LS4

U5

100%

0%

ctuator Butterfly valve B = 100% Y1 Y2 B = 0%

uiliary switch LS3 LS4

Position 100% 0%

Butterfly valve open closed

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SY4-24-MF-T
Dimensions [mm]
Dimensional drawins

Rotary actuator capable of communication, /D 24 , 400 Nm

394 217

317

194 40 4 x M10

Settins
Settin cam

Important!
Settings are only allowed to be made by authorised specialist personnel.

The setting cams for limit and auxiliary switches can be accessed by removing the housing cover. Optionally, auxiliary switches LS4/LS3 can be connected for signaling. Limit switches LS2/LS1 interrupt the voltage to the motor and are controlled by setting cams TC... The setting cams turn with the spindle. The butterfly valve closes when the stem is turning clockwise (cw) and opens when the stem is turning counterclockwise (ccw).
Stem
TC4 LS4 LS3 LS2 LS1 TC2 TC1 TC3

Settings of setting cams TC..

1 2 3 4

TC4 for auxiliary switch position closed (factory setting 3 ). TC3 for auxiliary switch position open (factory setting 87 ). TC2 for limit switch closed (factory setting 0 ). TC1 for limit switch open (factory setting 90 ). Use a 2.5 mm Allen key to unscrew the corresponding setting cams TC.. Turn the setting cam using the Allen key Set as shown in the illustration below Use the Allen key to tighten the setting cams
(cw TC3 / TC1 )

Adjusting setting cams

1
TC3 / TC1 (ccw )

TC4 / TC2 (cw

TC4 / TC

2 (ccw)

1 2

OPEN CLOSED Current position Desired position

Adaptation

An adaptation must take place after the TC1 and TC2 have been adjusted.

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290
SW 35 0 F1 ( 2) 10

SY4-24-MF-T
Settins
Mechanical anle of rotation limitation

Rotary actuator capable of communication, /D 24 , 400 Nm

(continued)
The mechanical angle of rotation is set at the factory to 92 and cannot be changed. The handwheel is rotated by means of a worm gear in a planetary gear unit. The gearing is stopped mechanically by means of two setscrews 1 and 2 (1 rotations of the setscrews correspond to 2 ). Both limit switches LS2 /LS1 are set to 90 and must always switch off the motor before the mechanical angle of rotation limitation.

C A B

Angle of rotation limiting OPEN (90 ) B nle of rotation limitin LOSED (0 ) Connection of handwheel for angle of rotation limiting

Relationship between mechanical anle of rotation limitin, limit and auiliary switches
2 0 3 87 90 92

1 2 3

1 Auxiliary switch TC3 / TC4 2 Limit switch TC1 / TC2 3 Mechanical angle of rotation limitation (A + B)

onnection and function elements

LS3 LS4 A B C D E F

F3

Green LED

S2

Yellow LED

S1

Y2 Y1

Power supply voltage Direction of rotation switch Actuator rotates counterclockwise (ccw), valve opens Direction of rotation switch Actuator rotates clockwise (cw) valve closes Control signal Position feedback 0-lead (ground) PC-tool connection Adaptation button Adaptation procedures is started (press S1 for 3 s) Adaptation must take place after the TC1 and TC2 have been adjusted. Yellow LED On Adaptation procedure activated Off Standard operation Green LED On In operation Off No voltage supply or fault T Plug-in fuse Type T10A250V LS3 Auxiliary switch Factory setting 87 LS4 Auxiliary switch Factory setting 3 1 / 2 Not used S2 Not used

/~ Y1 Y2 Y U5 1/ 2 F3 S1 T

Further documentation

Complete overview The complete range of water solutions Data sheets, butterfly valves Installation instructions for actuators and/or butterfly valves, respectively Notes for project planning (hydraulic characteristic curves and circuits, installation regulations, commissioning, maintenance. etc.)

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T5-SY4-24-MF-T en v1.0 01.2009 Subject to changes

Y
1

U5
2

C1 C2

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SY..-24-..-T
70984-00001.A

1
SW

100%
DN125 ... DN200 = SW 17 DN250 ... DN350 = SW 22

2
1

3
OPEN
OPEN

OPEN

OPEN PE

6
CLOSED
CLOSED

4 x M8
3 2 4 1

20 Nm

SY2 ... SY3 = SW 13

4 x M10
3 2 4 1

40 Nm

SY4 ... SY5 = SW 17

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SY..-24-..-T
LS3 LS4 A B C D E F

5mm

F3

S1

S2

Y2 Y1

SY..-24-SR-T / SY..-24-MF-T / SY..-24-MP-T

( U5 ) ( )

SY..-24-SR-T / SY..-24-MF-T
( U5 ) ( )

(Y) ( )

(Y) ( )

~
24 V AC

~
G T 24 V AC

U5

( U5 ) ( )

(Y) ( )

~
24 V AC

~
24 V AC

G T

~
Y U5

Y
1

U5
2

C1 C2
1

U5

U5

AC 24 V

Y U5 LS3 LS4

AC/DC 24 V

Y U5 LS3 LS4

Y1 Y2

A AB = 100% A AB = 0%

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U5

U5

100%

0%

100%

0%

Y1 Y2

A AB = 100% A AB = 0%

M5-SY..-24-..-T v1.0 01.2009

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SY..-24-..-T SY..-24-MP-T

L max.

AC 24 V

AC 24 V

MP Master

AC/DC 24 V

AC/DC 24 V
/ MP

U5

AC/DC 24 V

AC/DC 24 V
/ MP

p / MP

U5

Y U5 LS3
~

LS4

U5

100%

0%

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M5-SY..-24-..-T v1.0 01.2009

U5

AC 24 V
U5

U5

/ MP

U5

U5

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