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UNIT INFORMATION EL280UHE(X)

Corp 1901-L1
Service Literature 05/2022

EL280UHE(X) SERIES UNITS


EL280UHE(X) series units are 80% efficiency gas furnac-
es used for upflow or horizontal applications only, manu-
factured with Lennox Duralok heat exchangers formed of
aluminized steel. Units are available in heating capacities
of 44.000 to 110,000 Btuh and cooling applications up to
5 tons. Refer to Engineering Handbook for proper sizing.
Units are factory equipped for use with natural gas. Kits are
available for conversion to LPG operation. EL280UHE(X)
model units are equipped with the SureLight® two-stage
HI

LO

OFF

ON
C C
I I HI

integrated control. EL280UHE(X) unit meets the California


Nitrogen Oxides (NOx) Standards and California Season-
al Efficiency requirements. All units use a redundant gas
valve to assure safety shut-off as required by C.S.A.
All specifications in this manual are subject to change.
Procedures outlined in this manual are presented as a
recommendation only and do not supersede or replace lo-
cal or state codes. In the absence of local or state codes,
the guidelines and procedures outlined in this manual (ex-
cept where noted) are recommendations only and do not
constitute code.
TABLE OF CONTENTS

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2
WARNING
Blower Performance Data . . . . . . . . . . . . . . . . . . Page 5 Improper installation, adjustment, alteration,
service or maintenance can cause property damage,
Parts Identification. . . . . . . . . . . . . . . . . . . . . . . . Page 7 personal injury or loss of life. Installation and service
I Unit Components . . . . . . . . . . . . . . . . . . . . . . . . Page 8 must be performed by a licensed professional HVAC
installer (or equivalent), service agency or the gas
II Installation . . . . . . . . . . . . . . . . . . . . . . . . . . Page 26 supplier.
III Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 26
IV Heating System Service Checks . . . . . . . . . Page 26 WARNING
Electric shock hazard. Can cause injury or death.
V Typical Operating Characteristics . . . . . . . . . Page 30 Before attempting to perform any service or
VI Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . Page 31 maintenance, turn the electrical power to unit OFF
at disconnect switch(es). Unit may have multiple
VII Wiring and Sequence of Operation . . . . . . Page 34 power supplies.
VIII Field Wiring and DIP Switch Settings . . . . Page 38
IX Troubleshooting Flow Chart . . . . . . . . . . . . . Page 42 CAUTION
As with any mechanical equipment, contact with
sharp sheet metal edges can result in personal
injury. Take care while handling this equipment and
wear gloves and protective clothing.

Page 1 ©2016 Lennox Industries, Inc.


SPECIFICATIONS
Gas Model No. EL280UH045E36A EL280UH070E36A
Heating Model No. - Low NOx --- EL280UH070XE36A
Performance 1
AFUE 80% 80%
High Input - Btuh 44,000 66,000
Fire Output - Btuh 35,000 53,000
Temperature rise range - °F 30 - 60 30 - 60
Gas Manifold Pressure (in. w.g.) 3.5 / 10.0 3.5 / 10.0
Nat. Gas / LPG/Propane
Low Input - Btuh 29,000 43,000
Fire Output - Btuh 23,000 35,000
Temperature rise range - °F 20 - 50 20 - 50
Gas Manifold Pressure (in. w.g.) 1.7 / 4.5 1.7 / 4.5
Nat. Gas / LPG/Propane
High static - in. w.g. Heating 0.5 0.5
Cooling 0.5 0.5
Connections Flue connection − in. round 4 4
in. Gas pipe size IPS 1/2 1/2
Indoor Wheel nominal diameter x width - in. 10 x 8 10 x 8
Blower Motor output - hp 1/2 1/2
Tons of add-on cooling 1.5 - 3.5 2 - 3.5
Air Volume Range - cfm 250 - 1500 350 - 1375
Electrical Data Voltage 120 volts - 60 hertz - 1 phase
Blower motor full load amps 6.1 6.1
Maximum overcurrent protection 15 15
Shipping Data lbs. - 1 package 111 121
NOTE - Filters and provisions for mounting are not furnished and must be field provided.
1
Annual Fuel Utilization Efficiency based on DOE test procedures and according to FTC labeling regulations. Isolated combustion system rating for non-weatherized furnaces.

SPEC IFIC AT IONS


Gas Model No. EL280UH090E36B EL280UH090E48B
Heating Model No. - Low NOx --- EL280UH090XE48B
Performance 1
AFUE 80% 80%
High Input - Btuh 88,000 88,000
Fire Output - Btuh 70,000 69,000
Temperature rise range - °F 35 - 65 30 - 60
Gas Manifold Pressure (in. w.g.) 3.5 / 10.0 3.5 / 10.0
Nat. Gas / LPG/Propane
Low Input - Btuh 57,000 57,000
Fire Output - Btuh 46,000 46,000
Temperature rise range - °F 25 - 55 20 - 50
Gas Manifold Pressure (in. w.g.) 1.7 / 4.5 1.7 / 4.5
Nat. Gas / LPG/Propane
High static - in. w.g. Heating 0.5 0.5
Cooling 0.5 0.5
Connections Flue connection − in. round 4 4
in. Gas pipe size IPS 1/2 1/2
Indoor Wheel nominal diameter x width - in. 10 x 9 10 x 10
Blower Motor output - hp 1/2 3/4
Tons of add-on cooling 2 - 3.5 3-4
Air Volume Range - cfm 350 - 1600 765 - 1800
Electrical Data Voltage 120 volts - 60 hertz - 1 phase
Blower motor full load amps 6.1 8.2
Maximum overcurrent protection 15 15
Shipping Data lbs. - 1 package 136 140
NOTE - Filters and provisions for mounting are not furnished and must be field provided.
1
Annual Fuel Utilization Efficiency based on DOE test procedures and according to FTC labeling regulations. Isolated combustion system rating for non-weatherized furnaces.

Page 2
SPEC IFIC AT IONS
Gas Model No. EL280UH110E48C EL280UH110E60C
Heating Model No. - Low NOx --- EL280UH110XE60C
Performance 1
AFUE 80% 80%
High Input - Btuh 110,000 110,000
Fire Output - Btuh 86,000 87,000
Temperature rise range - °F 35 - 65 30 - 60
Gas Manifold Pressure (in. w.g.) 3.5 / 10.0 3.5 / 10.0
Nat. Gas / LPG/Propane
Low Input - Btuh 72,000 72,000
Fire Output - Btuh 58,000 58,000
Temperature rise range - °F 25 - 55 20 - 50
Gas Manifold Pressure (in. w.g.) 1.7 / 4.5 1.7 / 4.5
Nat. Gas / LPG/Propane
High static - in. w.g. Heating 0.5 0.5
Cooling 0.5 0.5
Connections Flue connection − in. round 4 4
in. Gas pipe size IPS 1/2 1/2
Indoor Wheel nominal diameter x width - in. 10 x 10 11-1/2 x 10
Blower Motor output - hp 3/4 1
Tons of add-on cooling 3-4 4-5
Air Volume Range - cfm 865 - 1780 1100 - 2200
Electrical Data Voltage 120 volts - 60 hertz - 1 phase
Blower motor full load amps 8.2 10
Maximum overcurrent protection 15 15
Shipping Data lbs. - 1 package 152 156
NOTE - Filters and provisions for mounting are not furnished and must be field provided.
1
Annual Fuel Utilization Efficiency based on DOE test procedures and according to FTC labeling regulations. Isolated combustion system rating for non-weatherized
furnaces.

Page 3
O PTIONAL A CCE S S ORIE S - ORDE R S E PA RAT E LY
“A” Width “B” Width “C” Width
Models Models Models
CABINET
Horizontal Suspension Kit - Horizontal only 51W10 51W10 51W10
Return Air Base - Upflow only 65W75 50W98 50W99
High Performance Economizer (Commercial only) 10U53 10U53 10U53
CONTROLS
iComfort® E30 Smart Wi-Fi Thermostat 20A65 20A65 20A65
Remote Outdoor Temperature Sensor X2658 X2658 X2658
Furnace Twinning Kit 16W72 16W72 16W72
FILTERS
1
Air Filter and Rack Kit Horizontal (end) 87L95 87L96 87L97
Size of filter - in. 14 x 25 x 1 18 x 25 x 1 20 x 25 x 1
Side Return Single 44J22 44J22 44J22
Ten Pack 66K63 66K63 66K63
Size of filter - in. 16 x 25 x 1 16 x 25 x 1 16 x 25 x 1
NIGHT SERVICE KIT
Night Service Kit 17B59 17B59 17B59
VENTING
Vent Adaptor − 6 in. conn. size upflow applications only 18M79 18M79 18M79
1
Cleanable polyurethane, frame-type filter.

Page 4
EL280UH045E36A PERFORMANCE (Less Filter)
External Air Volume / Watts at Various Blower Speeds
Static High Medium-High Medium Medium-Low Low
Pressure (Black) (Brown) (Blue) (Yellow) (Red)
in. w.g. cfm Watts cfm Watts cfm Watts cfm Watts cfm Watts
0.00 1500 300 1220 175 1050 114 850 65 800 48
0.10 1485 311 1200 179 1025 118 810 68 790 50
0.20 1460 323 1170 188 980 125 725 73 580 53
0.30 1420 334 1140 195 930 133 670 76 455 54
0.40 1395 343 1095 203 890 138 600 86 375 60
0.50 1355 355 1050 212 840 149 550 93 325 64
0.60 1325 368 1020 222 790 158 495 96 275 67
0.70 1290 369 980 228 745 164 420 103 238 69
0.80 1260 381 945 238 700 172 380 107 --- ---

EL280UH070E36A PERFORMANCE (Less Filter)


External Air Volume / Watts at Various Blower Speeds
Static High Medium-High Medium Medium-Low Low
Pressure (Black) (Brown) (Blue) (Yellow) (Red)
in. w.g. cfm Watts cfm Watts cfm Watts cfm Watts cfm Watts
0.00 1375 340 1350 240 1110 190 970 93 780 50
0.10 1350 346 1325 254 1100 194 940 104 725 57
0.20 1330 346 1310 264 1080 200 895 113 680 64
0.30 1315 353 1280 272 1060 204 860 118 610 70
0.40 1300 368 1250 283 1040 212 810 125 550 76
0.50 1285 369 1220 293 1010 222 765 132 510 78
0.60 1260 384 1190 301 975 227 725 140 460 83
0.70 1240 391 1150 314 950 236 680 147 400 89
0.80 1210 399 1120 319 915 244 640 152 355 95

EL280UH090E36B PERFORMANCE (Less Filter)


External Air Volume / Watts at Various Blower Speeds
Static High Medium-High Medium Medium-Low Low
Pressure (Black) (Brown) (Blue) (Yellow) (Red)
in. w.g. cfm Watts cfm Watts cfm Watts cfm Watts cfm Watts
0.00 1605 313 1475 240 1320 173 1,050 99 865 60
0.10 1565 323 1430 251 1270 185 995 108 800 68
0.20 1515 334 1380 264 1225 196 935 115 730 76
0.30 1475 347 1340 275 1170 207 870 124 645 83
0.40 1435 360 1300 285 1120 215 805 133 550 91
0.50 1395 369 1250 295 1065 225 715 140 470 98
0.60 1355 378 1205 307 1010 235 655 147 395 101
0.70 1305 391 1160 318 935 246 560 156 345 107
0.80 1265 404 1105 329 875 254 510 162 300 112

Page 5
EL280UH090E48B PERFORMANCE (Less Filter)
External Air Volume / Watts at Various Blower Speeds
Static High Medium-High Medium Medium-Low Low
Pressure (Black) (Brown) (Blue) (Yellow) (Red)
in. w.g. cfm Watts cfm Watts cfm Watts cfm Watts cfm Watts
0.00 1800 370 1555 260 1425 207 1370 172 1240 131
0.10 1765 381 1525 272 1390 218 1320 184 1190 144
0.20 1725 397 1485 283 1350 229 1255 195 1130 157
0.30 1685 416 1450 296 1310 241 1205 206 1075 165
0.40 1635 425 1390 312 1260 250 1165 217 1015 174
0.50 1600 438 1350 322 1205 263 1100 230 955 185
0.60 1560 453 1300 332 1140 270 1050 239 905 193
0.70 1520 467 1255 344 1110 284 1000 249 840 202
0.80 1470 474 1215 352 1050 294 935 258 765 211

EL280UH110E48C PERFORMANCE (Less Filter)


External Air Volume / Watts at Various Blower Speeds
Static High Medium-High Medium Medium-Low Low
Pressure (Black) (Brown) (Blue) (Yellow) (Red)
in. w.g. cfm Watts cfm Watts cfm Watts cfm Watts cfm Watts
0.00 1780 349 1570 248 1465 190 1370 169 1250 131
0.10 1750 365 1540 260 1420 205 1330 177 1205 140
0.20 1720 382 1500 271 1365 220 1280 187 1155 150
0.30 1675 397 1460 279 1330 228 1250 197 1110 159
0.40 1645 407 1415 291 1290 241 1200 211 1070 166
0.50 1605 424 1395 307 1250 249 1165 219 1015 177
0.60 1580 432 1345 316 1205 258 1105 228 960 186
0.70 1565 448 1300 328 1165 271 1060 237 915 194
0.80 1525 449 1270 339 1125 283 1025 246 865 203

EL280UH110E60C PERFORMANCE (Less Filter)


Air Volume / Watts at Different Blower Speeds
Single Side Return Air - Air volumes in bold (over
Bottom Return Air, Side Return Air from Both Sides or 1800 cfm) require Optional Return Air Base and field
External Return Air from Bottom and One Side. fabricated transition to accommodate 20 x 25 x 1 in. air
Static filter in order to maintain proper air velocity.
Pressure
in. w.g. Medium- Medium- Medium- Medium-
High Medium Low High Medium Low
(Black)
High (Blue)
Low (Red) (Black)
High (Blue)
Low (Red)
(Brown) (Yellow) (Brown) (Yellow)
cfm Watts cfm Watts cfm Watts cfm Watts cfm Watts cfm Watts cfm Watts cfm Watts cfm Watts cfm Watts
0.00 2175 590 2050 410 1850 310 1695 275 1510 195 2175 605 1930 420 1785 320 1675 260 1500 195
0.10 2158 607 1943 421 1778 328 1650 283 1461 205 2129 628 1892 441 1733 345 1627 288 1458 209
0.20 2131 620 1897 436 1719 345 1591 299 1405 215 2091 649 1838 458 1691 360 1586 297 1407 220
0.30 2085 639 1847 456 1678 354 1563 308 1351 228 2072 660 1806 471 1631 371 1529 313 1353 232
0.40 2055 652 1806 466 1641 371 1499 317 1297 238 2014 677 1772 485 1591 385 1485 327 1302 243
0.50 2030 668 1767 476 1588 387 1462 333 1256 254 1977 690 1742 498 1554 395 1444 337 1252 256
0.60 1976 686 1724 495 1550 399 1419 348 1215 265 1960 707 1696 511 1511 410 1412 348 1204 265
0.70 1949 700 1685 510 1512 408 1371 357 1168 271 1913 720 1661 525 1480 424 1351 359 1149 274
0.80 1896 716 1649 527 1473 419 1332 372 1121 287 1873 738 1617 538 1440 437 1313 371 1117 285

Page 6
EL280UHE(X) Parts Arrangement

Make Up Box

Heat Exchanger

Combustion Air
Inducer
Combustion Air
Pressure Switch

Gas Valve and Manifold


Assembly
Collector Box Indoor Blower and Motor Assembly
(installed in cabinet)

Limit Switch
(under collector box)

Constant Torque Indoor Blower Motor


(removed from cabinet)

Two-Stage Integrated Control

FIGURE 1

Page 7
I-UNIT COMPONENTS 3. Circuit Breaker (CB8)
EL280UHE(X) unit components are shown in FIGURE 1. A 24V circuit breaker is also located in the control box.
The gas valve, combustion air inducer and burners can be The switch provides overcurrent protection to the trans-
accessed by removing the access panel. Electrical com- former (T1). The breaker is rated 3A at 32V. If the current
ponents are in the control box (FIGURE 2) found in the exceeds this limit the breaker will trip and all unit opera-
blower section. tion will shutdown. The breaker can be manually reset by
EL280UHE(X) units are factory equippeWiring Diagram pressing the button on the face. See FIGURE 3.
With Integrated Control 107048d with a bottom return air
panel in place. The panel is designed to be field removed CIRCUIT BREAKER CB8
as required for bottom air return. Markings are provided
for side return air and may be cut out in the field.
PRESS TO RESET
ELECTROSTATIC DISCHARGE (ESD)
Precautions and Procedures

CAUTION FIGURE 3
Electrostatic discharge can affect
electronic components. Take precautions
to neutralize electrostatic charge by
WARNING
Shock hazard.
touching your hand and tools to metal
Disconnect power before servicing. Integrated
prior to handling the control.
control is not field repairable. If control is inoperable,
A- Control Box simply replace entire control.
1. Control Transformer (T1) Can cause injury or death. Unsafe operation will
result if repair is attempted.
A transformer located in the control box provides power to
the low voltage section of the unit. Transformers on all 4. Integrated Control (A92)
models are rated 40VA with a 120V primary and a 24V 103699 and 107048
secondary.
Units are equipped with the SureLight® two-stage, inte-
2. Door Interlock Switch (S51) grated control. The system consists of a ignition / blow-
A door interlock switch is wired in series with line voltage. er control (FIGURE 4 and FIGURE 6) with control pin
When the inner blower access panel is removed the unit designations in TABLE 1 and TABLE 2 and ignitor. The
will shut down. control and ignitor work in combination to ensure furnace
ignition and ignitor durability. The control provides gas ig-
CONTROL BOX nition, safety checks and indoor blower control with two-
stage gas heating. The furnace combustion air inducer,
gas valve and indoor blower are controlled in response
to various system inputs such as thermostat signal, pres-
sure and limit switch signal and flame signal. The control
features a seven-segment LED display, indicating furnace
Transformer status and error codes. The LED flashes in single digits.
For example using table 4 under LIMIT CODE, an “E”
followed by “2” followed by “5” followed by “0”, the limit
switch circuit is open. The control also has two unpowered
Circuit Breaker (dry) 1/4” contacts for a humidifier and a 120 volt accesso-
ry terminal. Both rated at (1) one amp each.
Electronic Ignition
At the beginning of the heat cycle the integrated control
monitors the first stage and second stage combustion air
Interlock Switch inducer pressure switch. The control will not begin the
heating cycle if the first stage pressure switch is closed
(bypassed). Likewise the integrated control will not be-
gin the second stage heating cycle if the second stage
pressure switch is closed, and will remain in first stage
SureLight® Integrated Control heat. However, if the second stage pressure switch closes
during the first stage heat pre-purge, the control will allow
FIGURE 2
second stage heat. Once the first stage pressure switch
is determined to be open, the combustion air inducer is
energized on low (first stage) heat speed.

Page 8
When the differential in the pressure switch is great TABLE 1
enough, the pressure switch closes and a 15-second pre-
purge begins . SureLight Control 5 Pin Terminal Designation
®

After the 15-second pre-purge period, the SureLight® ig- Pin # Function
nitor warms up for 20 seconds after which the gas valve 1 Ignitor
opens for a 4-second trial for ignition. The ignitor remains 2 Combustion Air Inducer High Speed
energized during the trial until flame is sensed. If ignition
3 Combustion Air Inducer Low Speed
is not proved during the 4-second period, the control will
try four more times with an inter purge and warm-up time 4 Combustion Air Inducer Neutral
between trials of 35 seconds. After a total of five trials 5 Ignitor Neutral
for ignition(including the initial trial), the control goes into
Watchguard- Flame Failure mode. After a 60-minute reset
period, the control will begin the ignition sequence again. TABLE 2
NOTE - During abnormal conditions such as low supply SureLight Control 12 Pin Terminal Designation
®

voltage or low outdoor temperatures and the low fire pres- Pin # Function
sure switch does not close, the combustion air inducer will 1 Gas Valve Second Stage
switch to high speed. After the low & high pressure switch
close, the unit will proceed with a 15 sec pre-purge, fol- 2 Pressure Switch Second Stage
lowed by a 20 sec ignitor warm up, then ignition on high- 3 Rolout Switch
fire. After 10 to 20 seconds of high fire operation the unit 4 Ground
will switch to low fire.
5 24V Hot
Two Stage Operation / Thermostat Selection DIP
6 Primary Limit In
Switch
7 Gas Valve First Stage
The control can be utilized in two modes: SINGLE-STAGE
8 Gas Valve Common
thermostat or TWO-STAGE thermostat. The thermo-
stat selection is made using a DIP switch and must be 9 24V Neutral
positioned for the particular application. DIP switch 1, 10 Ground
labeled T”STAT HEAT STAGE is factory-set in the OFF 11 Primary Limit Out
position for use with a two-stage thermostat. Move the
12 Pressure Switch First Stage
DIP switch to ON for use with a single stage thermostat.
While in the single-stage thermostat mode, the burners
will always fire on first-stage heat. The combustion air in-
ducer will operate on low speed and indoor blower will
operate on low heat speed.

The unit will switch to second stage heat after a “recog-


nition period”. DIP switch 2, labeled SECOND STAGE
DELAY, is factory set in the OFF position for a 7 minute
recognition period. The switch can be moved to the ON
position for a 12 minute recognition period, after which
time the unit will switch to second-stage heat. While in the
two-stage thermostat mode, the burners will fire on first-
stage heat. The combustion air inducer will operate on low
speed and indoor blower will operate on low heat speed.
The unit will switch to second-stage heat on call from the
indoor thermostat. If there is a simultaneous call for first
and second stage heat, the unit will fire on first stage heat
and switch to second stage heat after 30 seconds of oper-
ation. See Sequence of Operation flow charts in the back
of this manual for more detail.

Page 9
Integrated Control 103699

INTEGRATED CONTROL

HUM ACC
24VAC Indoor
Blower Terminals Ignitor and Combustion
Air Inducer

Neutrals

Flame Sense

LED

S4 DIP Switches

Diagnostic Push
Button

On Board Links

3/16” QUICK CONNECT TERMINALS THERMOSTAT CONNECTIONS (TB1)


FLAME SENSE SIGNAL DS = DEHUMIDIFICATION SIGNAL
HI COOL 24VAC W2 = HEAT DEMAND FROM 2ND STAGE T/STAT
HI HEAT 24VAC W1 = HEAT DEMAND FROM 1ST STAGE T/STAT
R = CLASS 2 VOLTAGE TO THERMOSTAT
LO COOL 24VAC G = MANUAL FAN FROM T'STAT
LO HEAT 24VAC C = THERMOSTAT SIGNAL GROUND CONNECTED TO
PARK TRANSFORMER GRD (TR) & CHASIS GROUND (GRD)
PARK Y1 = THERMOSTAT 1ST STAGE COOL SIGNAL
COMMON 24VAC
Y2 = THERMOSTAT 2ND STAGE COOL SIGNAL
1/4” QUICK CONNECT TERMINALS
O = THERMOSTAT SIGNAL TO HEAT PUMP
NEUTRALS = 120 VAC NEUTRAL
REVERSING VALVE
HUM = UNPOWERED NORMALLY OPEN (DRY) CONTACTS
LI = 120 VAC INPUT TO CONTROL DH = NOT USED
ACC = 120 VAC OUTPUT TO OPTIONAL ACCESSORY L = NOT USED

FIGURE 4

Page 10
Integrated Control 107048

Line Voltage
Ignitor and Combustion
Accessories Air Inducer
Humidifier
Neutrals

Flame Sense

On Board Links

FIGURE 5

Page 11
INTEGRATED CONTROL CONFIGURATION GUIDE

2ND STAGE HEAT ON DELAY


1 2 3 4
ON 5 6 7

* 7 MIN
THERMOSTAT SELECTION UPSTAGE
DELAY
1
*TWO STAGE ON
2 3 4 5 6 7
COOLING BLOWER-OFF DELAY
THERMOSTAT 1 2 3 4
ON 5 6 1
12 MIN 7 2 3 4
ON 5 6
1 UPSTAGE *45 SECOND 7
2 3
1−STAGE ON
4 5 6 DELAY COOL BLOWER
7
OFF DELAY
THERMOSTAT
(TIMED STAGING)
−SEE SW #2

1 2
HUM ACC 1 HSI/CAI 5 3 4 5
ON 6 7
L1 2 SECOND

J3
COOL BLOWER

CAI1
CAI2
IGN
HEATING BLOWER−OFF DELAY

N
N
OFF DELAY
1 2 3
*90 SECOND ON
4 5 6 7

NEUTRALS
HTG BLOWER
OFF DELAY DIAGNOSTIC
PUSH BUTTON
1 2 3 4 5 6
60 SECOND ON 7
HTG BLOWER
OFF DELAY DIAGNOSTIC

P79
FLAME
SENSE LED 1 4
1 2 3 4
CONTINUOUS FAN SETTINGS
120 SECOND ON 5 6 7
HTG BLOWER SureLight 1 2
 3 4
S1 3 6 ON 5 6
OFF DELAY 1 2 3 4 5 6 7
7
ON LOW HEAT SPEED
S4

1 2 3 4 5 6
180 SECOND ON 7
HTG BLOWER 1 4 7 10 1 2 3 4
OFF DELAY ON 5 6 7
LOW COOL SPEED
S3

−BLOWER ON DELAY − 30 SEC. FIXED

J2
3 12 1 2 3 4
ON 5 6 7
CUT FOR
OPTION
HIGH HEAT SPEED
SELECTION
W915
2 STAGE
COMPR
1 2 3 4
W951 ON 5 6 7
HEAT
PUMP HIGH COOL SPEED
W914
DEHUM

W1W2 G Y2 Y1 C C R DH L O DS
DH
G

C
C
R
Y1
W1
W2

L
Y2

ON−BOARD LINK
OPTION SELECTION
1−STG COMPRESSOR A/C UNIT
W915 NO SIGNATURESTAT
2 STAGE
COMPR W/ DS CONNECTION
W951
DO NOT CUT HEAT
PUMP DO NOT CUT

W914
DO NOT CUT DEHUM

2−STG COMPRESSOR HEAT PUMP UNIT


W915
2 STAGE SIGNATURESTAT W/
COMPR W951
DS CONNECTION
HEAT
CUT LINK PUMP CUT LINK
1 −CUT ON−BOARD LINK (SOLDER TRACE) COMPLETELY THROUGH
1 1 BOTH LAYERS ON THE CONTROL BOARD
W914
−LINKS CUT IN ERROR −INSTALL A JUMPER ON THE APPROPRIATE
CUT LINK DEHUM
TERMINALS ON THE TERMINAL STRIP
1
−PROTECTIVE PLASTIC FILM ON DIP SWITCHES MAY BE
2−STAGE HEAT PUMP LINK DEHUMIFICATION LINK REMOVED FOR EASE IN SETTING OF DIP SW.
COMPRESSOR LINK (JUMPERS R to O) (JUMPERS R to DS) * FACTORY DEFAULT
(JUMPERS Y1 to Y2) W951 W914
W915

FIGURE 6

Page 12
TABLE 3
Integrated Control Diagnostic Modes
Display Action (when button released)
No Change Remain in idle mode
Solid “E” Enter diagnostic recall mode
Solid “F” Enter flame signal mode

TABLE 4
Integrated Diagnostic Codes/Status of Equipment
Code Diagnostic Codes/Status of Equipment Action Required to Clear and Recover
. Idle mode (Decimal blinks at 1 Hertz -- 0.5
second ON, 0.5 second OFF).
C Cooling stage (1 second ON, 0.5 second OFF)
1 or 2 displayed / Pause / Repeat codes.
d Dehumidification mode (1 second ON, 1
second OFF) / Pause / Repeat Codes).
H Gas Heat Stage (1 second ON, 0.5 second
OFF) 1 or 2 displayed / Pause / Repeat codes.
Blinking during ignition.
h Heat pump stage.
E110 Low line voltage. Line Voltage Low (Voltage lower than nameplate rating). Check power
line voltage and correct. Alarm clears 5 seconds after fault recovered.
E111 Line voltage polarity reversed. Reverse line power voltage wiring. System resumes normal operation
5 seconds after fault recovered.
E112 Ground not detected. System shuts down. Provide proper earth ground. System resumes
normal operation 5 seconds after fault recovered.
E113 High line voltage. Line Voltage High (Voltage higher than nameplate rating). Provide
power voltage within proper range. System resumes normal operation
5 seconds after fault recovered.
E114 Line voltage frequency out-of-range. No 60 Hertz Power. Check voltage and line power frequency. Correct
voltage and frequency problems. System resumes normal operation 5
seconds after fault recovered.
E115 Low 24V - Control will restart if the error 24-Volt Power Low (Range is 18 to 30 volts). Check and correct
recovers. voltage. Check for additional power-robbing equipment connected
to system. May require installation of larger VA transformer to be
installed in furnace / air handler. Clears after fault recovered.
E117 Poor ground detected (Warning only). Provide proper grounding for unit. Check for proper earth ground to
the system. Warning only will clear 30 seconds after fault recovered.
* No change implies the display will continue to show whatever is currently being displayed for normal operation (blinking decimal, active error code, heat state, etc.)

Diagnostic LED Error Code Recall Mode


The seven-segment diagnostic LED displays operating Select ”E” from the menu to access the most recent 10
status, error codes and other information. Table be4 lists error codes. Select “c” from the Error Code Recall menu
diagnostic LED codes. to clear all error codes. Button must be pressed a second
time while “c” is flashing to confirm command to delete
Diagnostic Push Button codes.
The diagnostic push button is located adjacent to the sev- Press the button until a solid “≡” is displayed to exit the
en-segment diagnostic LED. This button is used to enable Error Code Recall mode.
the Error Code Recall “E” mode and the Flame Signal Flame Signal Mode
“F” mode. Press the button and hold it to cycle through a Select ”F” from the menu to access the flame signal mode.
menu of options. Every five seconds a new menu item will The integrated control will display the flame current on
be displayed. When the button is released, the displayed seven-segment LED in in micro amps (uA). Flame signal
item will be selected. Once all items in the menu have mode is exited after any of the following:
been displayed, the menu resumes from the beginning • Power is reset
until the button is released.
•  Pressing and holding push button until 3 horizontal lines “≡” are
displayed
• 10 minutes after entering the flame sense mode.

Page 13
TABLE 4 Continued
Code Diagnostic Codes/Status of Equipment Action Required to Clear and Recover
E125 Control failed self-check, internal error, Hardware problem on the control. Cycle power on control. Replace
failed hardware. Will restart if error recovers. if problem prevents service and is persistent. Critical alert. Cleared
Integrated control not communicating. Covers 300 seconds after fault recovered.
hardware errors (flame sense circuit faults, pin
shorts, etc.).
E200 Hard lockout - Rollout circuit open or previously Correct cause of rollout trip, or replace flame rollout switch. Test
open. furnace operation. Cleared after fault recovered.
E204 Gas valve mis-wired. Check gas valve operation and wiring. Clears when repaired.
E205 Gas valve control relay contact shorted. Check wiring on control and gas valve. If wiring is correct, replace
control.
E206 Gas valve second-stage relay failure. Furnace will operate on 1st stage for remainder of the heating
demand. Will clear after fault recovered. If unable to operate 2nd
stage, replace control.
E207 Hot surface ignitor sensed open. Measure resistance of hot surface ignitor. Replace if open or not
within specified range found in IOM. Resumes normal operation
after fault is cleared.
E223 Low pressure switch failed open. Check pressure (inches w.c.) of low pressure switch closing on
heat call. Measure operating pressure (inches w.c.). Inspect vent
and combustion air inducer for correct operation and restriction.
Resumes normal operation after fault is cleared.
E224 Low pressure switch failed closed. Check pressure (inches w.c.) of low pressure switch closing on
heat call. Measure operating pressure (inches w.c.). Inspect vent
and combustion air inducer for correct operation and restriction.
Resumes normal operation after fault is cleared.
E225 High pressure switch failed open. Check pressure (inches w.c.) of high pressure switch closing on
heat call. Measure operating pressure (inches w.c.). Inspect vent
and combustion air inducer for correct operation and restriction.
Resumes normal operation after fault is cleared.
E226 High pressure switch failed closed. Check operation of high pressure switch closing on heat call.
Measure operating pressure (inches w.c.). Inspect vent and
combustion air inducer for correct operation and restriction.
Resumes normal operation after fault is cleared.
E227 Low pressure switch open during trial for Check pressure (inches w.c.) of low pressure switch closing on
ignition or run mode. heat call. Measure operating pressure (inches w.c.). Inspect vent
and combustion air inducer for correct operation and restriction.
Resumes normal operation after fault is cleared.
E229 Ignition on High Fire - Information Only. Code is displayed if 1) low pressure switch fails to close, then
furnace will switch to high speed inducer to close both low and
high pressure switches, then furnace lights on high fire, or 2) if
continuous fan is active, furnace lights on high fire for 60 seconds
to improve heat exchanger warm up time.
E240 Low flame current - Run mode. Check micro-amperes of flame sensor using control diagnostics
or field-installed mode. Clean or replace sensor. Measure voltage
of neutral to ground to ensure good unit ground. Alert clears after
current heat call has been completed.
E241 Flame sensed out of sequence - Flame still Shut off gas. Check for gas valve leak. Replace, if necessary. Alert
present. clears when fault is recovered.
E250 Limit switch circuit open. Check for proper firing rate on furnace. Ensure there is no blockage
in heater. Check for proper air flow. If limit not closed within 3
minutes, unit will go into 1-hour soft lockout. Resumes normal
operation after fault is cleared.

Page 14
TABLE 4 Continued
Code Diagnostic Codes/Status of Equipment Action Required to Clear and Recover
E270 Soft lockout - Exceeded maximum number of Check for proper gas flow. Ensure that ignitor is lighting burner.
retries. No flame current sensed. Check flame sensor current. Clears when heat call finishes
successfully.
E271 Soft lockout - Exceeded maximum number of Check pressure (inches w.c.) of low pressure switch closing on heat
retries. Last retry failed due to the pressure call. Measure operating pressure (inches w.c.). Inspect vent and
switch opening. combustion air inducer for correct operation and restriction. Clears
when heat call finishes successfully.
E272 Soft lockout - Exceeded maximum number Check operation of low pressure switch to see if it is stuck closed
of recycles. Last recycle due to the pressure on heat call. Check pressure (inches w.c.) of high pressure switch
switch opening. closing on heat call. Measure operating pressure (inches w.c.).
Inspect vent and combustion air inducer for correct operation and
restriction. Clears when heat call finishes successfully.
E273 Soft lockout - Exceeded maximum number of Check micro-amperes of flame sensor using control diagnostics or
recycles. Last recycle due to flame failure. field-installed mode. Clean or replace sensor. Measure voltage of
neutral to ground to ensure good unit ground. Clears when heat call
finishes successfully.
E274 Soft lockout - Exceeded maximum number of Shut down system. 1-hour soft lockout. Check firing rate and
recycles. Last recycle failed due to the limit air flow. Check for blockage. Clears when heat call finishes
circuit opening or limit remained open longer successfully.
than 3 minutes.
E275 Soft lockout - Flame sensed out of sequence. Shut off gas. Check for gas valve leak. 1-hour soft lockout. Clears
Flame signal is gone. when flame has been proven stable.
E290 Ignitor circuit fault - Failed ignitor or triggering Measure resistance of hot surface ignitor. Replace if open or not
circuitry. within specifications. 1-hour soft lockout. Clears when flame has
been proven stable.

Page 15
Integrated Control DIP Switches TABLE 5
EL280UHE(X) units are equipped with a two-stage inte- Blower Off Heating Mode Delay Switch Settings
grated control. This control manages ignition timing, heat-
Blower Off Delay
ing mode fan off delays and indoor blower speeds based Seconds
Switch 3 Switch 4
on selections made using the control dip switches and
60 On Off
jumpers.
90 (factory) Off Off
The control includes an internal watchguard feature which
automatically resets the ignition control when it has been 120 Off On
locked out. After one hour of continuous thermostat de- 180 On On
mand for heat, the watchguard will break and remake Switch 5 -- Cooling Mode Blower-Off Delay-- The unit
thermostat demand to the furnace and automatically reset is shipped from the factory with the dip switch positioned
the control to relight the furnace. OFF for a 45 second delay. TABLE 6 provides the cooling
Heating Operation DIP Switch Settings mode off delay settings.
Switch 1 -- Thermostat Selection -- This unit may be TABLE 6
used with either a single-stage or two-stage thermostat. Blower Off Cooling Mode Delay Switch Settings
The thermostat selection is made using a DIP switch
Blower Off Delay Seconds Switch 5
which must be properly positioned for the particular appli-
cation. The DIP switch is factory-positioned for use with a 45 (factory) Off
twostage thermostat. If a single-stage thermostat is to be 2 On
used, the DIP switch must be repositioned. Switches 6 and 7 -- Continuous Fan Mode -- Continu-
a.  Select “OFF” for two-stage heating operation controlled by ous fan speed can be controlled by changing DIP switch
a two-stage heating thermostat (factory setting); positions. TABLE 7 below provides DIP switch settings for
continuous fan mode.
by
b. Select “ON” for two-stage heating operation controlled
a single-stage heating thermostat. This setting TABLE 7
provides a timed delay before second-stage heat Continuous Fan Mode Settings
is initiated. Continuous Fan
Switch 6 Switch 7
Switch 2 a --- Second Stage Delay (Used with Single- Mode
Stage Thermostat Only) -- This switch is used to deter- Low Heat Speed
Off Off
mine the second stage on delay when a single-stage ther- (Factory Setting)
mostat is being used. The switch is factory-set in the OFF On-Board Link W914 Dehum
position, which provides a 7-minute delay before second-
On-board link W914, is a clippable connection between
stage heat is initiated. If the switch is toggled to the ON terminals R and DS on the integrated control. W914 must
position, it will provide a 12-minute delay before second- be cut when the furnace is installed with a thermostat
stage heat is initiated. This switch is only activated when which features humidity control. If the link is not cut, termi-
the thermostat selector jumper is positioned for SINGLE- nal “DS” will remain energized not allowing the blower to
stage thermostat use. reduce to low cool speed upon a call for dehumidification.
Indoor Blower Operation DIP Switch Settings On-Board Link W951 Heat Pump (R to O)
Switches 3 and 4 -- Heating Mode Blower-Off Delay -- On-board link W951 is a clippable connection between
The blower-on delay of 30 seconds is not adjustable. The terminals R and O on the integrated control. W951 must
blower-off delay (time that the blower operates after the be cut when the furnace is installed in applications which
include a heat pump unit and a thermostat which features
heating demand has been satisfied) can be adjusted by dual fuel use. If the link is left intact, terminal “O” will re-
moving switches 3 and 4 on the integrated control. The main energized eliminating the HEAT MODE in the heat
unit is shipped from the factory with a blower-off delay of pump.
90 seconds. On-Board Link W915 2 Stage Compr (Y1 to Y2)
The blower off delay affects comfort and is adjustable to On-board link W915 is a clippable connection between
satisfy individual applications. Adjust the blower off de- terminals Y1 and Y2 on the integrated control. W915 must
lay to achieve a supply air temperature between 90° and be cut if two-stage cooling will be used. If the Y1 to Y2 link
110°F at the exact moment that the blower is de-ener- is not cut the outdoor unit will operate in second-stage
gized. Longer off delay settings provide lower supply air cooling only.

IMPORTANT
temperatures; shorter settings provide higher supply air
temperatures. TABLE 5 provides the blower off timings
that will result from different switch settings. If any onboard link is cut by mistake, install a jumper
across the corresponding terminals on the low
voltage terminal strip. Do not replace control.

Page 16
B- Indoor Blower
BLOWER WHEEL REPLACEMENT
IMPORTANT Center Blower Wheel
Each blower is statically and dynamically balanced in Blower Housing
as an assembly before installation in the unit.

EL280UHE(X) units are equipped with a constant torque


ECM motor. It has a DC motor coupled to an electronicco-
ntrol module both contained in the same motor housing.
The motor is programmed to provide constant torque at
each of the five selectable speed taps. Each tap requires
24 volts to energize.
Input Voltage Requirements
The circuit is designed to be operated with AC voltage. To
enable a tap requires 12 to 33VAC. Expected current draw
will be less than 20mA.
Troubleshooting the Motor
Troubleshooting the motor is an easy process. Follow
steps below.
1 - Shut off power to unit.
2 - Remove input plugs P48 and P49 from motor. See
FIGURE 9 for troubleshooting procedure. FIGURE 7
If correct voltage is present in tests 1 and 2 and motor
is not operating properly, replace motor. The motor is not ALIGN AND TIGHTEN SET SCREW WITH
field repairable. FLAT SIDE OF MOTOR SHAFT
If replacing the indoor blower motor or blower wheel is
necessary, placement is critical. The blower wheel must
be centered in the blower housing as shown in FIGURE
7. When replacing the indoor blower motor the set screw
Set Screw
must be aligned and tightened with the motor shaft as Housing Hub
shown in FIGURE 8.
Motor
Shaft

FIGURE 8

Page 17
Multi−Meter
P49 (set to VAC)
5
4 12 Multi−Meter
0
3
2
(set to VAC)
1
12
0

N
G
L
C
Test 1 P48 Test 3 (if necessary)
Turn on power to unit. Check for 120 volts across terminals Check for 120 volts across terminals “L1” and “Neutrals” on
“L” and “N” on input plug P48. If voltage is present continue the integrated control. If voltage is present, problem is with
the harness. If voltage is not present problem may be may
stream of plug P48 and proceed to test 3. be with the integrated control.

Multi−Meter
(set to VAC)
Multi−Meter
P49 5 24 (set to VAC)
4
3
2
1
24

N
G
L
C

P48
Test 2 Test 4 (if necessary)
Switch thermostat to CONTINUOUS FAN MODE. Check for
24 volts across terminal “C” on input plug P48and speed tap
used for continuous fan. (1, 2, 3, 4 or 5) on input plug P49. If ent, problem is with the harness. If voltage is not present
24 volts is not present problem may be up stream of plug P49. problem may be may be with the integrated control
Proceed to test 4.

FIGURE 9

Page 18
Replacing the Motor Module
1 - Disconnect electrical power to unit.
Motor Test
2 - Remove unit access panel.
3 - Unplug the two harnesses from the motor control
module. See FIGURE 10.
4 - Remove the two hex head bolts securing the motor
control module to the motor (FIGURE 11).
5 - Slide the motor control module away from the motor
to access and disconnect the internal three wire
connector. It is not necessary to remove blower
motor itself. Set both hex head bolts aside.

Unplug the Two Harness Connection

FIGURE 12
TWO HARNESS
CONNECTIONS Motor Module Installation
All replacement motor control modules look similar; how-
MOTOR
ever, each module is designed for a specific motor size.
MOTOR CONTROL MODULE
It is very important to make sure that you are using the
correct replacement motor control module. USE OF THE
WRONG MOTOR CONTROL MODULE MAY RESULT IN
UNEXPECTED UNIT OPERATION.
1 - Verify electrical power to unit is disconnected.
2 - Connect three-wire harness from motor to control
module.
3 - Mount new motor control module to motor using
two hex head bolts removed in FIGURE 11. Torque
bolts to 22 inch pounds or 1/16th clock wise turn.
FIGURE 10
4 - Reconnect the two harnesses to the motor control
module.
Remove the Hex Head Bolts 5 - The electrical connectors of the motor should be
facing down to form a drip loop (FIGURE 13). This
will directs moisture away from the motor and its
electric connections on the motor.
TABLE 8
Scale Measurement range inwords ohms
REMOVE BOTH HEX 2M two megohm-two million ohms 0 - 2,000,000
HEAD BOLTS
two hundred kilo-ohm-two hun-
200 K 0 - 200,000
dred thousand ohms
twenty kilo-ohm-twenty thousand
20 K 0 - 20,000
ohms
2K two kilo-ohm two-thousand ohms 0 - 2,000
FIGURE 11 200 two hundred ohms 0 - 200
Testing the Motor (FIGURE 12)
If any motor fails the below tests, do not install the new Drip Loop
control module. The motor is defective and it also must be BACK OF CONTROL
replaced. The new control can fail if placed on a defective MODULE

motor. CONNECTOR
ORIENTATION
1 - Using an ohmmeter check the resistance from any BETWEEN 4 AND 8
O'CLOCK
one of the motor connector pins to the aluminum
end plate of the motor. This resistance should be
greater than 100k ohms.
2 - Check the resistances between each of the three DRIP LOOP
motor connector pins. These should all read
approximately the same resistance within an ohm. FIGURE 13
3 - Check to see if the blower wheel spins freely.

Page 19
C- Heating Components 4. Flame Rollout Switches (S47)
1. Ignitor The EL280UHE(X) is equipped with two rollout switches.
The SureLight® ignitor is made of durable silicon nitride. See FIGURE 14 for location. The limits are a N.C. SPST
Ignitor longevity is enhanced by controlling voltage to the manual-reset limit. When S47 senses rollout, the circuit
ignitor. The integrated control provides a regulated 120 breaks and the ignition control immediately stops igni-
volts to the ignitor for a consistent ignition and long ignitor tion and closes the gas valve. Rollout can be caused by
life. Ohm value should be 39 to 70. See FIGURE 14 for a blocked heat exchanger, flue or lack of combustion air.
ignitor location and FIGURE 16 for ignitor check out. The switches are factory set to trip (open) at 210°F and
cannot be adjusted. To manually reset a tripped switch,
NOTE - The EL280UHE(X) furnace contains electronic
push the reset button located on the control.
components that are polarity sensitive. Make sure that the
furnace is wired correctly and is properly grounded. 5. Burners
2. Flame Sensor All units use inshot burners. Burners are factory set and
require no adjustment. Always operate the unit with the
A flame sensor is located on the left side of the burner
burner box front panel in place. Each burner uses an ori-
support. See FIGURE 14. The sensor protrudes into the
fice that is precisely matched to the burner input. Burners
flame envelope of the left-most burner. The sensor can be
can be removed as a one piece assembly for service. If
removed for service without removing any part of the burn-
burner assembly has been removed, it is critical to align
ers. During operation, flame is sensed by current passed
center of each burner to the center of the clamshell when
through the flame and sensing electrode. The SureLight
re-installing.
control allows the gas valve to remain open as long as
flame signal is sensed. A microamp DC meter is needed 6. Primary Limit Control (S10)
to check the flame signal on the integrated control. See The primary limit (S10) is located in the heating vestibule
FIGURE 15 and TABLE 9 for flame signal check and mea- panel. When excess heat is sensed in the heat exchanger,
surement. the limit will open. If the limit is open, the furnace control
3. Gas Valve energizes the supply air blower and closes the gas valve.
The limit automatically resets when unit temperature re-
The two-stage gas valve (FIGURE 19) is internally redun-
turns to normal. The switch must reset within three min-
dant to assure safety shut-off. If the gas valve must be
utes or the SureLight control will go into Watchguard for
replaced, the same type valve must be used. 24VAC ter-
one hour. The switch is factory set and cannot be adjust-
minals and ON/OFF switch are located on the valve. A
ed. The switch may have a different set point for each unit
wire harness connects the terminals from the gas valve to
model number. See Lennox Repair Parts Handbook if limit
the electronic ignition control. 24V applied to the terminals
switch must be replaced.
energizes the valve.
Inlet and outlet pressure taps are located on the valve. A
regulator adjustment screw is located on the valve. LPG
change over kits are available from Lennox. Kits include
burner orifices.

Page 20
HEATING COMPONENTS

Ignitor Burners

Rollout Switch

Sensor
Gas Valve

Manifold and Gas Orifices

FIGURE 14

Page 21
To Measure Flame Signal - Integrated Control: 6- T  urn supply voltage on and close thermostat
contacts to cycle system.
Use a digital readout meter capable of reading DC mi-
croamps. See FIGURE 15 and TABLE 9 for flame signal 7 - When main burners are in operation for two minutes,
check. take reading.
1 - Set the meter to the DC amps scale. TABLE 9
2 - Turn off supply voltage to control. Flame Signal in Microamps
3 - Disconnect integrated control flame sensor wire Normal Low Drop Out
from the flame sensor.
2.6 or greater 2.5 or less .06
4 - Connect (-) lead to flame sensor.
5 - Connect (+) lead to the ignition control sensor wire

Measuring Flame Signal


(upflow furnace shown)

Remove Sensor Wire from


Flame Integrated Control and
Sensor Connect Alligator Clip (−)
to Frame Sensor Lead

Flame Sensor
Wire

Integrated
Control

Flame Sensor DIGITAL METER


Terminal Set dial to measure
DC microamps

(+) Red Collar


(+) Indicates
Positive Leads

To Flame
Terminal

Remove Sensor Wire from


Integrated Control and
(+) To Control
Connect Alligator Clip (+)
Sensor Terminal
to Terminal on Control

FIGURE 15

Page 22
EL280UHE(X) Ignitor Check Out
Test 1 Checking resistance of ignitor circuit
Remove 5-pin plug from integrated control.
Check Ohms reading across terminal 1 and 5.
Reading should be between 39 and 70 ohms. If
value is correct, this is the only test needed. If
the meter reading is not correct (”0” or ifinity),
then a second test is needed.

Meter
(set to ohms)

Integrated control detail


Test 2 Checking the resistance of the ignitor
Seperate the 2-pin jack plug near the manifold and check
resistance of the ignitor. Reading should be betwenn 39
and 70 ohms. If reading is correct, then there is a problem
with the wiring between the jack plug anf the control. If
reading is not correct, the issue is the ignitor.

Meter
(set to ohms)

Test 3 Checking voltage to ignitor Integrated control detail


Insert meter probes into terminals 1 and 5.
(use small diameter probes in order to not
damage plug). Check voltage during 20
second ignitor warm up period. Voltage
should read 120 volts + or - 10%. If voltage
is above or below these values, check for
correct supply voltage to furnace.

Meter
(set to AC volts)

Integrated control detail

FIGURE 16

Page 23
7. Combustion Air Inducer (B6) On heat demand (first or second stage) the switch senses
that the combustion air inducer is operating. It closes a
All EL280UHE(X) units use a two-stage combustion air in- circuit to the integrated control when pressure inside the
ducer to move air through the burners and heat exchanger combustion air inducer decreases to a certain set point.
during heating operation. The blower uses a 120VAC mo- Set points vary depending on unit size. See TABLE 11.
tor. The motor operates during all heating operation and The pressure sensed by the switch is negative relative
is controlled by integrated control A92. The inducer also to atmospheric pressure. If the flue becomes obstructed
operates for 15 seconds before burner ignition (pre-purge) during operation, the switch senses a loss of negative
and for 5 seconds after the gas valve closes (post-purge). pressure (pressure becomes more equal with atmospher-
The inducer operates on low speed during first-stage heat, ic pressure) and opens the circuit to the furnace control
then switches to high speed for second stage heat. and gas valve. A bleed port on the switch allows relatively
NOTE - Each furnace model uses a unique CAI. Refer to dry air in the vestibule to purge switch tubing, to prevent
Lennox Repair Parts listing for correct inducer for replace- condensate build up.
ment.
A pressure switch connected to the combustion air inducer COMBUSTION AIR PRESSURE SWITCH
orifice plate is used to prove inducer operation. The com-
bustion air inducer orifice will be different for each model.
See TABLE 10 for orifice sizes. The switch monitors air
pressure in the inducer housing. During normal opera- Tap
tion, the pressure in the housing is negative. If pressure
becomes less negative (signifying an obstruction in the
Bracket
flue) the proving switch opens. When the proving switch
opens, the furnace control (A92) immediately closes the
gas valve to prevent burner operation.
TABLE 10
EL280UHE(X) Unit C.A.I. Orifice Size (in)
-045E36A 1.063
High Fire Low Fire
-070E36A 1.375 Switch Switch
-090E36B 1.625 FIGURE 17
-090E48B 1.690 NOTE - The switch is factory set and is not field adjust-
-110E48C 1.875 able. It is a safety shut-down control in the furnace and
must not be by-passed for any reason. If switch is closed
-110E60C 1.875
or bypassed, the control will not initiate ignition at start up.
TABLE 11
8. Combustion Air Inducer pressure Switch (S18)
0 - 4500 FT
EL280UHE(X) series units are equipped with a dual com-
bustion air pressure switch (first and second stage) lo- EL280UHE(X) Set Point Low Set Point High
cated on the combustion air inducer orifice bracket. See Unit Heat (in w.c.) Heat (in w.c.)
FIGURE 17. The switch is connected to the combustion -045E36A 0.30
air inducer housing by means of a flexible silicone hose.
-070E36A 0.35
It monitors negative air pressure in the combustion air in-
ducer housing. -090E36B
0.68
The switches are a single-pole single-throw proving switch -090E48B
electrically connected to the integrated control. The pur- 0.30
-110E48C
pose of the switch is to prevent burner operation if the
combustion air inducer is not operating or if the flue be- -110E60C
comes obstructed. NOTE - See table 15 for high altitude pressure switch kits.

Page 24
Multiple Venting screws, rotate the combustion air inducer and gasket
(pressure switch should be above the combustion air in-
The EL280UHE(X) furnace can vent in multiple positions. ducer in all positions), then reinstall the mounting screws.
See FIGURE 18. See unit Installation Instructions for more detail.
The make up box may be removed and the combustion
air inducer may be rotated clockwise or counterclockwise
90° to allow for vertical or horizontal vent discharge in a
IMPORTANT
vertical or horizontal cabinet position. Remove the four The combustion air pressure switch must be moved
mounting for horizontal discharge air left position.

Vent Pipe
Vent Pipe

vent pipe

AIR

FLOW

Vent Pipe

vent pipe

AIR FLOW

Vent Pipe

AIR

FLOW

In all positions route the wires away from moving parts and the heat of the inducer
motor to prevent damage to the wires. The pressure switch must be installed above
the CAI to prevent moisture from collecting in the hoses or switch.

FIGURE 18

Page 25
II-PLACEMENT AND INSTALLATION NOTE - When unit is initially started, steps 1 through 11
may need to be repeated to purge air from gas line.
Make sure unit is installed in accordance with installation
Turning Off Gas To Unit
instructions and applicable codes.
III-START-UP 1 - Set thermostat to lowest setting.
2 - Turn off all electrical power to unit if service is to be
A-Preliminary and Seasonal Checks performed.
1 - Inspect electrical wiring, both field and factory 3 - Remove access panel.
installed for loose connections. Tighten as required. 4 - Move switch on valve to OFF. Do not force.
2 - Check voltage at disconnect switch. Voltage must 5 - Replace access panel.
be within range listed on the nameplate. If not, Failure To Operate
consult the power company and have voltage
If the unit fails to operate, check the following:
condition corrected before starting unit.
1 - Is the thermostat calling for heat?
B-Heating Start-Up 2 - Are access panels securely in place?
3 - Is the main disconnect switch closed?
WARNING 4 - Is there a blown fuse or tripped circuit breaker?
Shock and burn hazard. 5 - Is the filter dirty or plugged? Dirty or plugged filters
EL280UHE(X) units are equipped with a hot surface willcause the limit control to shut the unit off.
ignition system. Do not attempt to light manually. 6 - Is gas turned on at the meter?
7 - Is the manual main shut-off valve open?
1- S TOP! Read the safety information at the beginning 8 - Is the gas valve ON/OFF switch in the ON position?
of this section. 9 - Is the unit ignition system in lock out? If the unit locks
2 - Set the thermostat to the lowest setting. out again, call the service technician to inspect the
unit for blockages.
3 - Turn off all electrical power to the unit.
10 - Is pressure switch closed? Obstructed flue will
4 - This furnace is equipped with an ignition device cause unit to shut off at pressure switch. Check flue
which automatically lights the burners. Do not try to and outlet for blockages.
light the burners by hand. 11 - Are flame rollout switches tripped? If flame rollout
5 - Remove the access panel. switches are tripped, call the service technician for
inspection.
6 - Turn switch on gas valve to OFF. Do not force. See
FIGURE 19. C-Safety or Emergency Shutdown
7 - Wait five minutes to clear out any gas. If you then Turn off unit power. Close manual and main gas valves.
smell gas, STOP! Immediately call your gas supplier D-Extended Period Shutdown
from a neighbor’s phone. Follow the gas supplier’s
Turn off thermostat or set to “UNOCCUPIED” mode. Close
instructions. If you do not smell gas go to next step. all gas valves (both internal and external to unit) to guar-
WHITE RODGERS GAS VALVE
antee no gas leak into combustion chamber. Turn off pow-
er to unit. All access panels and covers must be in place
HIGH FIRE ADJUSTMENT and secured.
MANIFOLD SCREW LOW FIRE ADJUSTMENT
PRESSURE TAP (under cap) SCREW IV-HEATING SYSTEM SERVICE CHECKS
(under cap)
A-CSA Certification
All units are CSA design certified without modifications.
Refer to the EL280UHE(X) Installation Instruction.
B-Gas Piping

WARNING
If a flexible gas connector is required or allowed
INLET PRESSURE POST
by the authority that has jurisdiction, black iron
GAS VALVE SHOWN IN ON POSITION pipe shall be installed at the gas valve and extend
outside the furnace cabinet.
FIGURE 19
8- M  ove switch on gas valve to ON. Do not force. See
FIGURE 19. WARNING
9 - Replace the access panel. If a flexible gas connector is required or allowed
by the authority that has jurisdiction, black iron
10 - Turn on all electrical power to to the unit. pipe shall be installed at the gas valve and extend
11 - Set the thermostat to desired setting. outside the furnace cabinet.

Page 26
Gas supply piping should not allow more than 0.5”W.C.
drop in pressure between gas meter and unit. Supply gas IMPORTANT
pipe must not be smaller than unit gas connection. Com- For safety, connect a shut-off valve between the
pounds used on gas piping threaded joints should be re- manometer and the gas tap to permit shut off of gas
sistant to action of liquefied petroleum gases. pressure to the manometer.
C-Testing Gas Piping
The gas valve is factory set and should not require adjust-
WARNING ment. All gas valves are factory regulated.
Manifold Adjustment Procedure:
In case emergency shutdown is required, turn off
the main shut-off valve and disconnect the main NOTE - Pressure test adapter kit (10L34) is available from
power to unit. These controls should be properly Lennox to facilitate manifold pressure measurement.
labeled by the installer. 1 - Connect test gauge to manifold pressure post
(FIGURE 19) on gas valve.
When pressure testing gas lines, the gas valve must be
2 - Ignite unit on low fire and let run for 5 minutes to
disconnected and isolated. Gas valves can be damaged if
allow for steady state conditions.
subjected to more than 0.5 psig (14” W.C.). See FIGURE
20. If the pressure is greater than 0.5psig (14”W.C.), use 3 - After allowing unit to stabilize for 5 minutes, record
the manual shut-off valve before pressure testing to iso- manifold pressure and compare to value given in
late furnace from gas supply. table 14.
4 - If necessary, make adjustments. Figure 18 show
GAS PIPING TEST PROCEDURE location of high fire and low fire adjustment screw.
MANUAL MAIN SHUT-OFF VALVE 5 - Repeat steps 2, 3 and 4 on high fire.
WILL NOT HOLD TEST PRESSURE 6 - Shut unit off and remove manometer as soon as an
IN EXCESS OF 0.5 PSIG (14”W.C.) accurate reading has been obtained. Take care to
replace pressure tap plug.
7 - Start unit and perform leak check. Seal leaks if
1/8 NPT PLUG found.
F- Proper Gas Flow (Approximate)
Furnace should operate at least 5 minutes before check-
GAS VALVE CAP ing gas flow. Determine time in seconds for two revolu-
FIELD PROVIDED
tions of gas through the meter. (Two revolutions assures
LINE PRESSURE TAP a more accurate time.) Divide by two and compare to time
in TABLE 12 below. If manifold pressure matches TABLE
FIGURE 20 14 and rate is incorrect, check gas orifices for proper size
and restriction.
When checking piping connections for gas leaks, use
preferred means. Kitchen detergents can cause harmful NOTE- To obtain accurate reading, shut off all other gas
corrosion on various metals used in gas piping. Use of a appliances connected to meter.
specialty Gas Leak Detector is strongly recommended. It TABLE 12
is available through Lennox under part number 31B2001.
See Corp. 8411-L10, for further details. GAS METERING CLOCKING CHART
Do not use matches, candles, flame or any other Natural 1000 btu/ LP 2500 btu/cu ft
source of ignition to check for gas leaks. cu ft
D-Testing Gas Supply Pressure Input Seconds For One Revolution
A threaded plug on the inlet side of the gas valve provides 1 cu ft 2 cu fr 1 cu ft 2 cu ft
access to the supply pressure tap. Remove the thread- dial dial Dial Dial
ed plug, install a field-provided barbed fitting and connect -045 80 160 200 400
a manometer to measure supply pressure. See table 14 -070 55 110 136 272
for supply line pressure. Replace the threaded plug after
measurements have been taken. -090 41 82 102 204
E-Check Manifold Pressure -110 33 66 82 164
After line pressure has been checked and adjusted, check
manifold pressure. Checks of manifold pressure are made IMPORTANT
as verification of proper regulator adjustment. Manifold For safety, shut unit off and remove manometer as
pressure for the EL280UHE(X) can be measured at any soon as an accurate reading has been obtained.
time the gas valve is open and is supplying gas to the unit. Take care to replace pressure tap plug.

Page 27
G- Proper Combustion H- High Altitude
Furnace should operate minimum 15 minutes with correct The manifold pressure may require adjustment and com-
manifold pressure and gas flow rate before checking com- bustion air pressure switch may need replacing to ensure
bustion. See sections E- and F-. Take combustion sam- proper combustion at higher altitudes. Refer to TABLE 14
ple beyond the flue outlet. TABLE 13 shows acceptable for manifold pressure and TABLE 15 for pressure switch
combustion for ALL EL280UHE(X) models. The maximum change and gas conversion kits.
carbon monoxide reading should not exceed 100 ppm.
TABLE 13
Firing Rate CO2 % Nat CO2 % LP
High Fire 6.0 - 7.5 7.0 - 8.5
Low Fire 5.0 - 6.5 5.8 - 7.3

TABLE 14
Manifold Pressure Settings
Supply Line
Manifold Pressure in. Manifold Pressure in. Manifold Pressure in. wg.
Unit Pressure
Gas wg. 0 - 4500 ft wg. 4500 - 7500 ft 7500 - 10,000 ft2
Input in. w.g.
Low Firer High Fire Low Fire High Fire Low Fire High Fire Min Max
Natural 1.7 3.5 1.5 3.2 1.7 3.5 4.5 13.0
045
LP/propane 3
4.5 10.0 4.5 10.0 4.5 10.0 11.0 13.0
Natural 1.7 3.5 1.6 3.4 1.7 3.5 4.5 13.0
070
LP/propane 3
4.5 10.0 4.5 10.0 4.5 10.5 11.0 13.0
Natuarl 1.7 3.5 1.5 3.2 1.7 3.5 4.5 13.0
090
LP/propane 3
4.5 10.0 4.5 10.0 4.5 10.0 11.0 13.0
Natural 1.7 3.5 1.5 2.8 1.7 3.5 4.5 13.0
110
LP/propane 3 4.5 10.0 4.5 10.0 4.5 10.0 11.0 13.0
1
This is the only permissible derate for these units.
2
Natural gas high altitude orifice kit required.
3
A natural to L.P. propane gas changeover kit is necessary to convert this unit. Refer to the changeover kit installation instruction for the conversion
procedure.
NOTE - Units may be installed at altitudes up to 4500 ft. above sea level without modifications.

TABLE 15
Pressure Switch and Gas Conversion Kits at all Altitudes
High Altitude LP/Propane to
High Altitude Pressure Switch Kit LP/Propane Gas Kit
Unit Input Natural Gas Kit Natural Kit
0-4500 ft 4501- 7500 ft 7501-10,000 ft 7501-10,000 ft 0-7500 ft 7501 - 10,000 ft 0 -7500 ft
045 91W53 73W35
070 91W53 73W35
No Change 73W37 11K51 11K46 77W09
090 91W53 73W35
110 91W53 73W35
NOTE - A natural to L.P. propane gas changeover kit is necessary to convert this unit. Refer to the changeover kit installation instruc-
tion for the conversion procedure.

Page 28
I- Proper Ground and Voltage 2 - In addition, measure the AC voltage from Line Hot
to Line Neutral (spade terminals) on the integrated
Furnace must be properly grounded for proper perfor- control. See FIGURE 21. This voltage should be in
mance. Use the following procedure to check for ground the range of 97 to 132 Vac.
and voltage to the integrated control.
1 - Measure the AC voltage between Line Neutral TABLE 16
(spade terminals) and “C” terminal (low voltage Measurement VAC
terminal block) on the integrated control. See Furnace Status
FIGURE 21. A wide variation in the voltage between Expected Maximum
Line Neutral and “C” as a function of load indicates a Power On Furnace Idle 0.3 2
poor or partial ground. Compare the readings to the CAI / Ignitor Energized 0.75 5
table below. If the readings exceed the maximum
shown in TABLE 16, make repairs before operating Indoor Blower Energized Less than 2 10
the furnace.

CHECK VOLTAGE BETWEEN LINE NEUTRAL CHECK VOLTAGE BETWEEN LINE HOT
AND LOW VOLTAGE “C” TERMINAL AND LINE NEUTRAL

FIGURE 21

Page 29
V-TYPICAL OPERATING CHARACTERISTICS C-External Static Pressure
A-Blower Operation and Adjustment 1- T ap locations shown in FIGURE 23.
1- B lower operation is dependent on thermostat control 2 - Punch a 1/4” diameter hole in supply and return
system. air plenums. Insert manomter hose flush with
inside edge of hole or insulation. Seal around the
2 - Generally, blower operation is set at thermostat hose with permagum. Connect the zero end of the
subbase fan switch. With fan switch in ON position, manometer to the discharge (supply) side of the
blower operates continuously. With fan switch in system. On ducted systems, connect the other end
AUTO position, blower cycles with demand or runs of manometer to the return duct as above.
continuously while heating or cooling circuit cycles.
3 - With only the blower motor running and the
3 - Depending on the type of indoor thermostat, blower evaporator coil dry, observe the manometer
and entire unit will be off when the system switch is reading. Adjust blower motor speed to deliver the
in OFF position. air desired according to the job requirements. For
B-Temperature Rise (FIGURE 22) heating speed external static pressure drop must
not be more than 0.5” W.C. For cooling speed
Temperature rise for EL280UHE(X) units depends on unit
external static pressure drop must not be more than
input, blower speed, blower horsepower and static pres-
0.8” W.C.
sure as marked on the unit rating plate. The blower speed
must be set for unit operation within the range of “TEMP. 4 - Seal the hole when the check is complete.
RISE °F” listed on the unit rating plate.
EXTERNAL STATIC PRESSURE
°
Supply Duct Static ________
TEMPERATURE RISE Return Duct Static + _____
Supply Duct Temperature ________
Return Duct Temperature _ _____ Total Duct Static = ________ (dry coil)
Temperature Rise = ________

SUPPLY
AIR
Supply Air
Duct Static

or
Temperatures

RETURN AIR
Return Air

FIGURE 22 FIGURE 23

Page 30
VI-MAINTENANCE 9- E  nsure sufficient combustion air is available to the
furnace. Fresh air grilles and louvers (on the unit
Annual Furnace Maintenance and in the room where the furnace is installed)
At the beginning of each heating season, and to comply must be properly sized, open and unobstructed to
with the Lennox Limited Warranty, your system should be provide combustion air.
checked by a licensed professional technician (or equiva- 10 - Inspect the furnace venting system to make sure
lent) as follows: it is in place, structurally sound, and without holes,
corrosion, or blockage. Vent system must be free
WARNING and clear of obstructions and must slope upward
away from the furnace . Vent system should be
Disconnect power before servicing unit.
installed per the National Fuel Gas Code

IMPORTANT 11 - Inspect the furnace return air duct connection to


ensure the duct is sealed to the furnace. Check for
Label all wires prior to disconnection when servicing air leaks on supply and return ducts and seal where
controls. Wiring errors can cause improper and necessary.
dangerous operation. Verify proper operation after 12 - Check the condition of the furnace cabinet insulation
servicing. and repair if necessary.
13 - Perform a complete combustion analysis during the
WARNING furnace inspection to ensure proper combustion
and operation. Consult Service Literature for proper
The blower access panel must be securely in place combustion.
when the blower and burners are operating. Gas
14 - Verify operation of CO detectors and replace
fumes, which could contain carbon monoxide, can
batteries as required.
be drawn into living space resulting in personal
injury or death. Perform a general system test. Turn on the furnace to
check operating functions such as the start-up and shut-
1- C heck wiring for loose connections, voltage at off operation.
indoor unit and amperage of indoor motor. 1 - Check the operation of the ignition system, inspect
2 - Check the condition of the belt and shaft bearings and clean flame sensor. Check microamps before
if applicable. and after. Check controls and safety devices (gas
valve, flame sensor, temperature limits). Consult
3 - Inspect all gas pipe and connections for leaks.
Service Manual for proper operating range. Thermal
4 - Check the cleanliness of filters and change if Limits should be checked by restricting airflow and
necessary (monthly). not disconnecting the indoor blower. For additional
5 - Check the condition and cleanliness of burners and details, please see Service and Application Note
heat exchanger and clean if necessary. H049.
6 - Check the cleanliness of blower assembly and 2 - Verify that system total static pressure and airflow
clean the housing, blower wheel and blower motor settings are within specific operating parameters.
if necessary .The blower motors are prelubricated 3 - Clock gas meter to ensure that the unit is operating
for extended bearing life. No further lubrication is at the specified firing rate. Check the supply
needed. pressure and the manifold pressure. On two-stage
7 - Inspect the combustion air inducer and clean if gas furnaces check the manifold pressure on high
necessary. fire and low fire. If manifold pressure adjustment is
8 - Evaluate the heat exchanger integrity by inspecting necessary, consult the Service Literature for unit
the heat exchanger per the AHRI heat exchanger specific information on adjusting gas pressure.
inspection procedure. This procedure can be Not all gas valves are adjustable. Verify correct
viewed at www.ahrinet.org. temperature rise.

Page 31
Cleaning the Heat Exchanger and Burners 12 - To clean burners, run a vacuum cleaner with a soft
brush attachment over the face of burners. Visually
NOTE - Use papers or protective covering in front of the inspect inside the burners and crossovers for any
furnace during cleaning. blockage caused by foreign matter. Remove any
1 - Turn off both electrical and gas power supplies to blockage. FIGURE 24 shows burner detail.
furnace.
13 - To clean the combustion air inducer visually inspect
2 - Remove flue pipe and top cap (some applications and using a wire brush clean where necessary. Use
top cap can remain) from the unit. compressed air to clean off debris and any rust.
3 - Label the wires from gas valve, rollout switches, 14 - Reinstall heat exchanger in vestibule. (Replace the
primary limit switch and make-up box then five screws in the cabinet from step 10 if removed).
disconnect them.
15 - NOx units only - Replace NOx inserts.
4 - Remove the screws that secure the combustion air
16 - Reinstall collector box and combustion air
inducer/ pressure switch assembly to the collector
assembly. Reinstall all screws to the collector box
box. Carefully remove the combustion air inducer
and combustion air inducer. Failure to replace all
to avoid damaging blower gasket. If gasket is
screws may cause leaks. Inspect gaskets for any
damaged, it must be replaced to prevent leakage.
damage and replace ifw necessary.
5 - Remove the collector box located behind the
17 - Reinstall burner box, manifold assembly and burner
combustion air inducer. Be careful with the collector
box cover.
box gasket. If the gasket is damaged, it must be
replaced to prevent leakage. 18 - Reconnect all wires.
6 - Disconnect gas supply piping. Remove the screw 19 - Reconnect top cap and vent pipe to combustion air
securing the burner box cover and remove cover. inducer outlet.
Remove the four screws securing the burner 20 - Reconnect gas supply piping.
manifold assembly to the vestibule panel and 21 - Turn on power and gas supply to unit.
remove the assembly from the unit.
22 - Set thermostat and check for proper operation.
7 - Remove screws securing burner box and remove
23 - Check all piping connections, factory and field, for
burner box.
gas leaks. Use a leak detecting solution or other
8 - NOX units only - Remove screw securing NOX preferred means.
insert. Remove NOX insert. FIGURE 25.
9 - Remove screws from both sides, top and bottom of
vestibule panel.
WARNING
Some soaps used for leak detection are corrosive
10 - Remove heat exchanger. It may be necessary to certain metals. Carefully rinse piping thoroughly
to spread cabinet side to allow more room. If so,
after leak test has been completed. Do not use
remove five screws from the left side or right side of
matches, candles, flame or other sources of ignition
cabinet. See FIGURE 26.
to check for gas leaks.
11 - Backwash using steam. Begin from the burner
opening on each clam. Steam must not exceed 24 - If a leak is detected, shut gas and electricity off and
275°F. repair leak.
25 - Repeat steps 24 and 26 until no leaks are detected.
26 - 26 -Replace access panel.

Page 32
BURNER, COMBUSTION AIR INDUCER ASSEMBLY &
HEAT EXCHANGER REMOVAL

Gasket

Pressure Switch

Flue Transition

Collector Box Heat Exchanger


Ignitor Orifice Plate

Combustion Air Inducer

Rollout Retention Rings


Switches

Sensor

Cross Over

Manifold And Gas Valve

FIGURE 24

Remove 5 screws if necessary


EL280UHE(X) NOx INSERTS (either side of cabinet)

2
3
4

NOx Insert

FIGURE 25

FIGURE 26

Page 33
VII- Wiring and Sequence of Operation

Wiring Diagram With Integrated Control 103699

EL280UH(X)E Schematic Wiring Diagram

Page 34
120V ACC G S10
PRIMARY C GV1
(IF USED) COMBUSTION AIR
J84 B6 GAS
LIMIT INDUCER MOTOR
P84 HI VALVE
M
S102
BURNERS
HIGH HEAT
PRESSURE
SWITCH
7 N S47
FLAME S47 S128
L1 FLAME IGNITOR R33
6 ROLLOUT FLAME LOW HEAT
SENSOR J159 ROLLOUT PRESSURE
SWITCH
P159 SWITCH SWITCH
JACKPLUG CHART
24VAC TO C J,P48 JACK/PLUG-INDOOR BLOWER-POWER
S21
SEE HUM VIEWS PRIMARY HUMIDIFIER TO R OR H ON CS7000 J,P49 JACK/PLUG-INDOOR BLOWER-SPD TAP
HUMIDIFIER
J3 LIMIT HUM J,P2 JACK/PLUG-BURNER CONTROL
SEVEN L1 T1 AT IFC J,P84 JACK/PLUG-COMB AIR INDUCER
S1 ROOM THERMOSTAT S51 HUM ACC SEGMENT TRANSFORMER 120VAC TO N J,P3 JACK/PLUG-INDUCER/IGNITER
LED NEUTRALS
W2 W1 G R C Y1 Y2 1 2 3 4 5 6 7 8 A92 HUMIDIFIER TO L1 J,P159 JACK/PLUG-IGNITION
INTERLOCK

INTEGRATED HUM
DOOR

CONTROL AT IFC 4 L13 USED ON 3/4 AND 1 HP ONLY


DIAGNOSTIC
1 CUT W914 JUMPER LABELED DEHUM
PUSH 5 DIP SWITCH FACTORY DEFAULT IS FOR A TWO
FROM DS TO R, AT A92 CONTROL BOARD,
BUTTON STAGE THERMOSTAT
WHEN USED WITH ComfortSense R
7000 THERMOSTAT 6 FIELD SUPPLIED ACC WIRE
CB8 2 CUT W951 JUMPER FROM O TO R, LABELED 7 USE COPPER CONDUCTORS ONLY
4
"HEAT PUMP", AT A92 CONTROL BOARD, WHEN 8 DH AND L TERMINALS ARE NOT USED.
CIRCUIT L13 USED FOR DUAL FUEL APPLICATIONS
J2 BREAKER 9
POWER DO NOT USE RED SPEED TAP FOR HIGH HEAT ON
3 CUT W915 JUMPER LABELED "2 STAGE COMPR."
CHOKE ALL MODELS. DO NOT USE YELLOW SPEED TAP
12 11 10

FROM Y1 TO Y2 AT A92 CONTROL WHEN USED


7
1
4

FOR HIGH HEAT ON 070XE36B OR 090XE48C


WITH A 2 STAGE COOL THERMOSTAT.
OUTDOOR MODELS.
2
5
8

UNIT THERMOSTAT HEAT ANTICIPATION SETTING


6
9
3

Y1 S1 ROOM THERMOSTAT
.65 AMP HONEYWELL VALVE HEAT,COOL
Y2 TWO STAGE R
8 B3 .43 AMP WHITE RODGERS VALVE
C ON

AUTO
L NOTE: SEE INSTALLATION INSTRUCTIONS FOR PROCEDURE
W1 W2 G Y2 Y1 C R DH H L O DS P48 TO SET CORRECT BLOWER SPEED FOR SPECIFIC COOLING
P49 FAN
TERMINAL BOARD TB1 INDOOR TONNAGE BEING APPLIED, AND HEATING TEMPERATURE
BLOWER RISE DESIRED.
MOTOR HEAT COOL COOL
TYPICAL SYSTEM SHOWN FOR 2 HEAT/2 COOL WITH A 2 2
CONVENTIONAL THERMOSTAT. SEE INSTALLATION W2 Y2 W1 Y1 G C
INSTRUCTIONS FOR CONNECTIONS TO OTHER EQUIPMENT
AND ACCESSORIES.
S51 A92 R W2 Y2 W1 Y1 O G DS C

Page 35
DOOR
INTEGRATED CONTROL
INTERLOCK

HEAT PUMP
W951
LINE L1 W915
L1 HOT 24-V
MV COM

24VAC COM. 3
2

RO(OUT)

24VAC
7 SEC
MVL

COM
K8

RO(IN)
TR
TH

GND
MVH

GND
1

PS1
PS2

HLI
P2
W914
5 J2 8 7 2 1 12 6 11 4 10 9 3
K7

BRW

BRW
PURPLE

HIGH COOL
K4

HIGH HEAT
LOW COOL
GRN/YEL

LOW HEAT
(1) S47

BRW
ORG

PNK
YEL
K5
Wiring Diagram With Integrated Control 107048

BRN W / YEL

PARK
STRIPE
PRESSURE SWITCH
BLUE
SENSE

K1 K11
FLAME

(2) S47

PRESSURE SWITCH
CIRC

ACC
HUM

GV1 M
NO NO

LOW HEAT
P3 P3 GAS SEE BLOWER SPEED CHART
VALVE C P135
2 3 J3 1

HIGH HEAT
J3

S128
S102
WHT/PINK

1 J135 BLOWER SPEED CHART

BLUE
RED
YLW
HI

BRN
BLK
CB8
C C HI HI LOW LOW
WHT
RED

MODEL COOL HEAT COOL HEAT PARK


BLK

1 2 3 4 5

BLUE
BLK

(1)S21
P84 P159 045-36 BLACK YELLOW BLUE RED BROWN
J84 2 3 1
J159
COMBUSTION AIR

070-36 BLACK YELLOW BLUE RED BROWN


BLOWER MOTOR

SENSOR
4

24V
120V
B6

FLAME
9 090-36 BLACK BROWN BLUE YELLOW RED

(2)S21
BLUE
120V

PURPLE
T1 090-48 BLACK YELLOW BLUE RED BROWN
IGNITOR

ACC

BLUE
R33

PINK
YEL

YEL
110-48 BLACK BROWN BLUE YELLOW RED
2 J135

WHT
J84 1 J159 2 P136 BLUE
110-60 BROWN YELLOW RED BLACK
P84 P159 J49
S10 1 2 3 4 5
P49
WHT
WHT

WHT/BLK
C
J3 4 J3 5 BLACK
L B3
P3 P3 INDOOR
GN/YLW BLOWER
G
A92
INTEGRATED
LENNOX HEATING UNITS-GAS WHT
N
MOTOR
CONTROL EL280UH045E36A EL280UH090XE48B
EL280UH070E36A EL280UH110E48C J48 P48
N N N N N N EL280UH070XE36A EL280UH110E60C
EL280UH090E36B EL280UH110XE60C
7
EQUIPMENT
EL280UH090E48B WARNING-
GROUND ELECTRIC SHOCK HAZARD,CAN CAUSE INJURY
2 HEAT 2 COOL OR DEATH.UNIT MUST BE GROUNDED IN ACCORDANCE
Supersedes WITH NATIONAL AND LOCAL CODES.
LINE VOLTAGE FIELD INSTALLED
CLASS II VOLTAGE FIELD WIRING NOTE-
IF ANY WIRE IN THIS APPLIANCE IS REPLACED,IT
DENOTES OPTIONAL COMPONENTS MUST BE REPLACED WITH WIRE OF LIKE SIZE,
RATING, INSULATION THICKNESS, AND TERMINATION
C 2011 Litho U.S.A.
Electronic Ignition When the delay ends, the indoor blower motor is ener-
gized on the low fire heating speed, the HUM contacts
The two-stage integrated control used in EL280UHE(X) close energizing the humidifier and 120V ACC terminal
units has an added feature of an internal Watchguard is energized. The furnace will continue this operation
control. The feature serves as an automatic reset device as long as the thermostat has a first-stage heating de-
for ignition control lockout caused by ignition failure. After mand.
one hour of continuous thermostat demand for heat, the
Watchguard will break and remake thermostat demand to NOTE - If the indoor thermostat is set on
the furnace and automatically reset the control to begin CONTINUOUS FAN ON mode, the furnace will
the ignition sequence. light on high fire (second-stage) for 60 seconds to
improve heat exchanger warm up. After 60 second
NOTE - The ignition control thermostat selection DIP warm-up period, furnace will switch to low fire (first-
switch is factory-set in the “TWO-STAGE” position. stage).
Applications Using a Two-Stage Thermostat 5 - If second-stage heat is required, the thermostat
See FIGURE 27 for ignition control sequence second- stage heat contacts close and send a signal
A - Heating Sequence -- Integrated Control Thermostat to the integrated control. The integrated control
Selection DIP Switch 1 OFF in “Two-Stage” Position initiates a 30-second second-stage recognition
(Factory Setting) delay.
6 - At the end of the recognition delay, the integrated
1- O n a call for heat, thermostat first-stage contacts control energizes the combustion air inducer at
close sending a signal to the integrated control. The high speed. The control also checks the high fire
integrated control runs a self-diagnostic program (second stage) pressure switch to make sure it is
and checks high temperature limit switches for closed. The high fire (second stage) gas valve is
normally closed contacts and pressure switches for energized and the indoor blower motor is energized
normally open contacts. The combustion air inducer for operation at the high fire heating speed.
is energized at low speed.
7 - When the demand for high fire (second stage) heat
2 - Once the control receives a signal that the low is satisfied, the combustion air inducer is switched
pressure switch has closed, the combustion air to the low-fire heating speed and the high-fire
inducer begins a 15-second pre-purge in low speed. (second stage) gas valve is de-energized. The
NOTE - If the low fire pressure switch does not close low-fire (first stage) gas valve continues operation.
the combustion air inducer will switch to high fire. The indoor blower motor is switched to the low-fire
After a 15 second pre-purge the high fire pressure heating speed.
switch will close and the unit will begin operation on 8 - When the thermostat demand for low-fire (first
high fire. After 10 to 20 seconds of high fire operation stage) heat is satisfied, the gas valve is de-
the unit will switch to low fire.. energized and the field-selected indoor blower off
3 - After the pre-purge is complete, a 20-second initial delay begins. The combustion air inducer begins a
ignitor warm-up period begins. The combustion air 5-second post-purge period.
inducer continues to operate at low speed.
9 - When the combustion air post-purge period is
4 - After the 20-second warm-up period has ended, complete, the inducer and the HUM contacts are
the gas valve is energized on low fire (first stage) de-energized. The indoor blower is de-energized at
and ignition occurs. At the same time, the control the end of the off delay as well a s the 120V ACC
module sends a signal to begin an indoor blower terminal.
30-second ON-delay.

Page 36
Applications Using A Single-Stage Thermostat 4- A  fter the 20-second warm-up period has ended,
the gas valve is energized on low fire (first stage)
See FIGURE 28 for ignition control sequence and ignition occurs. At the same time, the control
B - Heating Sequence -- Integrated Control Thermostat module sends a signal to begin an indoor blower
Selection DIP Switch 1 ON in “Single-Stage” Position 30-second ON-delay. When the delay ends, the
NOTE - In these applications, two-stage heat will be initi- indoor blower motor is energized on the low fire
ated by the integrated control if heating demand has not heating speed and the HUM contacts are energized.
been satisfied after the field adjustable period (7 or 12 The integrated control also initiates a second-stage
minutes). on delay (factory-set at 7 minutes; adjustable to 12
1 - On a call for heat, thermostat first-stage contacts minutes).
close sending a signal to the integrated control. The 5 - If the heating demand continues beyond the
integrated control runs a self-diagnostic program secondstage on delay, the integrated control
and checks high temperature limit switches for energizes the combustion air inducer at high speed.
normally closed contacts and pressure switches for The control also checks the high fire (second stage)
normally open contacts. The combustion air inducer pressure switch to make sure it is closed. The high
is energized at low speed. fire (second stage) gas valve is energized and the
2 - Once the control receives a signal that the low indoor blower motor is energized for operation at
pressure switch has closed, the combustion air the high fire heating speed.
inducer begins a 15-second pre-purge in low speed. 6 - When the thermostat heating demand is satisfied,
NOTE - If the low fire pressure switch does not close the combustion air inducer begins a 5-second low
the combustion air inducer will switch to high fire. speed post-purge. The field-selected indoor blower
After a 15 second pre-purge the high fire pressure off delay begins. The indoor blower operates at the
switch will close and the unit will begin operation on low-fire heating speed.
high fire. 7 - When the combustion air post-purge period is
3 - After 10 to 20 seconds of high fire operation the complete, the inducer and the HUM contacts are
unit will switch to low fire. 3. After the pre-purge is de-energized. The indoor blower is de-energized at
complete, a 20-second initial ignitor warm-up period the end of the off delay as well as the 120V ACC
begins. The combustion air inducer continues to terminal.
operate at low speed.

HEATING OPERATION WITH TWO-STAGE THERMOSTAT


1 15 35 39 80 5 SEC
30 second blower
ON Pre-Purge Trial For blower Post “off”
Ignitor Warm-up Ignition “on” delay Purge delay
OFF
1 stg heat demand
low speed CAI
ignitor
low fire gas valve
indoor blower low heat

2 stg heat demand 30 seconds RECOGNITION PERIOD


high speed CAI
high fire gas valve
indoor blower high heat

FIGURE 27

HEATING OPERATION WITH SINGLE STAGE THERMOSTAT


1 15 35 39 80 5 SEC
30 second blower
ON Pre-Purge Trial For blower Post “off”
Ignitor Warm-up Ignition “on” delay Purge delay
OFF
heat demand
low speed CAI
ignitor
low fire gas valve
indoor blower low heat

7 or 12 minutes after heating demand begins, furnace switches to high fire (depending on setting)
high speed CAI
high fire gas valve
indoor blower high heat

FIGURE 28

Page 37
VIII- Field Wiring and DIP Switch Settings
TABLE 17

DIP Switch Settings and On-Board Links


DIP Switch 1
On Board Links Must Be Cut To Select
Thermostat Thermostat Wiring Connections
System Options
Heating
Stages
1 Heat / 1 Cool ON S1 FURNACE OUTDOOR
T'STAT TERM. STRIP UNIT
NOTE - Use DIP
switch 2 to set
second-stage
heat ON delay. DO NOT CUT ANY
ON-BOARD LINKS
OFF-7 minutes. *
ON-12 minutes.

1 Heat / 2 Cool ON S1 FURNACE OUTDOOR


T'STAT TERM. STRIP UNIT
NOTE - Use DIP
switch 2 to set
second-stage
heat ON delay. CUT ON-BOARD LINK
OFF-7 minutes. W915 *
2 STAGE
ON-12 minutes. COMPR

1 Heat / 2 Cool ON CUT ON-BOARD LINK S1 FURNACE OUTDOOR


with t'stat with W915 T'STAT TERM. STRIP UNIT
humidity control 2 STAGE
COMPR
NOTE - Use DIP
switch 2 to set
second-stage *
heat ON delay.
OFF-7 minutes. CUT ON-BOARD LINK
W914
ON-12 minutes. DEHUM
OR
HARMONY

o
* Not required on all units.

Page 38
TABLE 17 Continued
DIP Switch Settings and On-Board Links
DIP Switch 1
On Board Links Must Be Cut To Select
Thermostat Thermostat Wiring Connections
System Options
Heating
Stages
2 Heat / 2 Cool OFF S1 FURNACE OUTDOOR
T'STAT TERM. STRIP UNIT
CUT ON-BOARD LINK
W915
2 STAGE
COMPR

2 Heat / 2 Cool OFF S1 FURNACE OUTDOOR


with t'stat with CUT ON-BOARD LINK T'STAT TERM. STRIP UNIT
W915
humidity control 2 STAGE
COMPR

CUT ON-BOARD LINK


W914
DEHUM
OR
HARMONY

o
2 Heat / 1 Cool OFF S1 FURNACE OUTDOOR
with t'stat with T'STAT TERM. STRIP UNIT
humidity control

CUT ON-BOARD LINK


W914 *
DEHUM
OR
HARMONY

2 Heat / 1 Cool OFF S1 FURNACE OUTDOOR


T'STAT TERM. STRIP UNIT

DO NOT CUT ANY


ON-BOARD LINKS
*

* Not required on all units.

Page 39
TABLE 17 Continued

DIP Switch Settings and On-Board Links


DIP Switch 1
Thermostat Thermostat On Board Links Must Be Cut To Select Wiring Connections
Heating System Options
Stages
Dual Fuel FURNACE HEAT PUMP
T'STAT TERM. STRIP
Single Stage OFF
Heat Pump
CUT ON-BOARD LINK H
ComfortSense W951 67M41*
HEAT
thermostat w/ PUMP

bilities
Capable of 2 L L

stage gas heat Y


control Y2

B Y2

T outdoor
sensor
T

Dual Fuel T'STAT


FURNACE
TERM. STRIP HEAT PUMP
Two Stage OFF CUT ON-BOARD LINK
Heat Pump W915
H
2 STAGE
COMPR 67M41*
ComfortSense
thermostat w/
CUT ON-BOARD LINK
bilities W951 L L
Capable of 2 HEAT
PUMP
stage gas heat
control Y2 Y2

D
out blue
B

T outdoor
T sensor

* Connect W1 to W1 ONLY if using defrost tempering kit 67M41


NOTE - Do NOT make a wire connection between the room thermostat L terminal and the L terminal of the furnace
integrated control.

Page 40
TABLE 17 Continued

DIP Switch Settings and On-Board Links


DIP Switch 1
Thermostat Thermostat On Board Links Must Be Cut To Select Wiring Connections
Heating System Options
Stages
Dual Fuel T'STAT
FURNACE HEAT PUMP
TERM. STRIP
Single Stage OFF
Heat Pump
CUT ON-BOARD LINK H
ComfortSense W951 67M41*
HEAT
thermostat w/ PUMP

bilities
Capable of 2 CUT ON-BOARD LINK L L
W914
stage gas heat DEHUM
Y
OR Y2
HARMONY
midification
control D

B Y2

T outdoor
sensor
T

Dual Fuel T'STAT


FURNACE HEAT PUMP
CUT ON-BOARD LINK TERM. STRIP
Two Stage OFF W915
Heat Pump 2 STAGE
COMPR H
ComfortSense 67M41*
CUT ON-BOARD LINK
thermostat w/ W951
HEAT
bilities PUMP

Capable of 2 CUT ON-BOARD LINK L L


W914
stage gas heat DEHUM
OR Y2 Y2
midification HARMONY

B Y2 out blue

T outdoor
sensor
T

* Connect W1 to W1 ONLY if using defrost tempering kit 67M41


NOTE - Do NOT make a wire connection between the room thermostat L terminal and the L terminal of the furnace
integrated control.

Page 41
IX- Troubleshooting

HEATING SEQUENCE OF OPERATION


NORMAL AND ABNORMAL HEATING MODE

POWER ON
GAS VALVE OFF. COMBUSTION AIR INDUCER OFF.
NO INDOOR BLOWER OFF. (RESET CONTROL BY
CONTROL SELF-CHECK OKAY?
TURNING MAIN POWER OFF.)

NO POLARITY REVERSED.
POLARITY OKAY? STATUS ERROR CODE 5 + 4.
YES
IS THERE A NO SIGNAL HOLDS UNTIL UNIT IS PROPERLY GROUNDED.
PROPER GROUND? STATUS ERROR CODE 5 + 3.
YES
A
NORMAL OPERATION:
STATUS LED -- PULSE COMBUSTION AIR INDUCER OFF.
INDOOR BLOWER ON. HAS PRIMARY OR
SECONDARY LIMIT RESET WITHIN 3 MINUTES? YES
STATUS ERROR CODE 3 + 1.
B
NO THERMOSTAT CALLS FOR HEAT: NO
STATUS LED -- HEARTBEAT
NO
60-MINUTE LIMIT WATCHGUARD MODE.
YES GAS VALVE OFF, COMBUSTION AIR INDUCER
OFF, INDOOR BLOWER OFF WITH DELAY.
PRIMARY AND SECONDARY LIMIT
STATUS ERROR CODE 4 + 5.
SWITCHES CLOSED?
YES
NO GAS VALVE OFF. COMBUSTION AIR INDUCER ON.
ROLLOUT SWITCH CLOSED? INDOOR BLOWER ON. NO
STATUS ERROR CODE 5 + 1.
YES SEQUENCE HOLDS UNTIL ROLLOUT SWITCH IS YES
FIRST (LOW) STAGE PRESSURE SWITCH RESET AND MAIN POWER IS INTERRUPTED OR
NO
CONTACTS OPEN? T'STAT IS CYCLED OFF/ON FOR 3 SEC. MINIMUM.

YES
GAS VALVE OFF. COMBUSTION AIR INDUCER OFF.
SECOND (HIGH) STAGE PRESSURE SWITCH INDOOR BLOWER OFF. CONTROL REMAINS UNTIL
CONTACTS OPEN? PRESSURE SWITCH IS DETECTED OPEN.
STATUS ERROR CODE 2 + 4
NO
YES

GAS VALVE OFF.


TWO-STAGE OR SINGLE-STAGE THERMOSTAT COMBUSTION AIR INDUCER OFF.
CALL FOR HEAT INDOOR BLOWER OFF.
CONTROL WILL NOT ATTEMPT SECOND-STAGE
OPERATION DURING THIS HEAT DEMAND.
FIRST-STAGE OPERATION WILL BE ATTEMPTED.
COMBUSTION AIR INDUCER ON LOW SPEED. STATUS ERROR CODE 2 + 6.
1 STATUS LED -- HEARTBEAT

CONTINUED ON NEXT PAGE

1 If the furnace is operating on continuous fan mode (terminals “R” and “G” are energized), the combustion
air inducer will energize on high speed, the gas valve will energize on second-stage heat and the furnace
will operate on high fire. Furnace will stay on high fire 60 seconds then switch to low fire.

Page 42
HEATING SEQUENCE OF OPERATION
CONTINUED THERMOSTAT CALLS FOR HEAT
STATUS LED - HEARTBEAT.
(Refer to box A on previous page)

FIRST-STAGE (LOW FIRE) PRESSURE GAS VALVE OFF. COMBUSTION AIR INDUCER
1 OFF. INDOOR BLOWER OFF. UNIT WILL RETRY
SWITCH CLOSED WITHIN 2.5 MINUTES?
AFTER 5-MINUTE WAIT PERIOD.
NO STATUS ERROR CODE 2 + 3.
YES

15-SECOND COMBUSTION AIR INDUCER LOW AND HIGH NO


PRE-PURGE INITIATED BY CLOSED FIRST-STAGE COMBUSTION AIR INDUCER
PRESSURE SWITCH
PRESSURE SWITCH (or 15 SECOND ENERGIZED ON HIGH SPEED
CLOSED WITHIN 30
INTER-PURGE PERIOD.) YES
SECONDS
1 STATUS LED -- HEARTBEAT.

IGNITOR WARM-UP (20 SECONDS)


STATUS LED -- HEARTBEAT.

YES
NO COMBUSTION AIR INDUCER OFF, IGNITOR OFF.
IS IGNITOR INTACT AND CONNECTED? SIGNAL HOLDS UNTIL IGNITOR IS REPLACED
OR RECONNECTED.
YES STATUS ERROR CODE 4 + 7.

2 AT END OF IGNITOR 20 SECOND WARM UP


PERIOD, 4-SECOND TRIAL FOR IGNITION.
GAS VALVE OPENS, IGNITOR ENERGIZED DURING
4-SECOND TRIAL UNTIL FLAME SENSED. YES
IS VOLTAGE ABOVE 90 VOLTS?
YES NO

COMBUSTION AIR INDUCER OFF, IGNITOR OFF.


4-SECOND FLAME STABILIZATION PERIOD. SIGNAL HOLDS UNTIL VOLTAGE RISES ABOVE 95
NO
VOLTS. STATUS ERROR CODE 4 + 8.

FLAME RECTIFICATION CURRENT CHECK


CAN FLAME BE PROVEN WITHIN 4 GAS VALVE OFF. COMBUSTION AIR
SECONDS AFTER GAS VALVE OPENS? INDUCER ON. INDOOR BLOWER OFF.
( 0.19 microamps) STATUS LED -- HEARTBEAT.
HAS CONTROL FAILED TO SENSE NO
FLAME FOR FIVE CONSECUTIVE TRIES
DURING A SINGLE HEAT DEMAND?

YES

WATCHGUARD MODE. GAS VALVE OFF,


COMBUSTION AIR INDUCER OFF.
INDOOR BLOWER OFF. YES
STATUS ERROR CODE 4 + 1.
IS 60-MINUTE RESET PERIOD COMPLETE?

YES
NO
FLAME PRESENT? HAS CONTROL RESET IGNITION SEQUENCE
FOUR (4) TIMES? NO
YES WATCHGUARD MODE.
STATUS ERROR CODE 4 + 3.
CONTINUED ON NEXT PAGE

1 If the furnace is operating on continuous fan mode (terminals “R” and “G” are energized), the combustion
air inducer will energize on high speed, the gas valve will energize on second-stage heat and the furnace
will operate on high fire. Furnace will stay on high fire 60 seconds then switch to low fire.

2 If combustion air inducer is operating on high speed and gas valve is energized on second-
stage heat, 20 seconds after flame is sensed furnace will switch to low fire.

Page 43
HEATING SEQUENCE OF OPERATION
CONTINUED THERMOSTAT CALLS FOR HEAT.
STATUS LED -- HEARTBEAT.
SEE BOX A.
FLAME SIGNAL ABOVE NO
( 1.40 microamps) LOW FLAME SIGNAL
(Does not affect control operation)
YES STATUS ERROR CODE 1 + 2.
YES
SINGLE-STAGE THERMOSTAT MODE TWO STAGE THERMOSTAT MODE
(DIP SWITCH SET AT “ON”) (DIP SWITCH SET AT “OFF”)

YES YES
START SECOND-STAGE RECOGNITION 45-SECOND INDOOR BLOWER ON DELAY BEGINS.
ON DELAY (10 OR 15 MINUTES). STATUS LED -- HEARTBEAT.
STATUS LED -- HEARTBEAT
YES

YES NO
PRIMARY & SECONDARY LIMIT SWITCHES
CLOSED?
ROLLOUT SWITCHES CLOSED? NO

GAS VALVE OFF. COMBUSTION AIR INDUCER ON.


YES INDOOR BLOWER ON.
YES STATUS ERROR CODE 5 + 1. SEQUENCE HOLDS
FIRST-STAGE (LOW FIRE) UNTIL ROLLOUT SWITCH IS RESET AND MAIN
PRESSURE SWITCH CLOSED? POWER IS INTERRUPTED OR THERMOSTAT
IS CYCLED OFF/ON FOR 3 SECOND MINIMUM.
NO
YES
NO GAS VALVE OFF, COMBUSTION AIR INDUCER OFF,
FIRST-STAGE HEAT DEMAND SATISFIED? INDOOR BLOWER ON.
STATUS ERROR CODE 3 + 1.
YES

GAS VALVE OFF, COMBUSTION AIR INDUCER HAS PRIMARY OR SECONDARY LIMIT YES
OFF FOLLOWING POST PURGE. SWITCH CLOSED WITHIN 3 MINUTES?
INDOOR BLOWER OFF WITH DELAY (Indoor blower on low speed during 3-minute period)
STATUS LED -- PULSE NO

SECOND-STAGE HEAT DEMAND. LIMIT SWITCH WATCHGUARD MODE.


SECOND-STAGE HEAT DEMAND REQUIRED? GAS VALVE OFF, COMBUSTION AIR INDUCER OFF,
INDOOR BLOWER OFF WITH DELAY. YES
YES STATUS ERROR CODE 4 + 5
IS 60-MINUTE RESET PERIOD COMPLETE?
SECOND STAGE PRESSURE SWITCH CLOSED?
ABNORMAL FLASH CODE. GAS VALVE OFF. COMBUSTION AIR INDUCER ON.
NOTE - IF SECOND-STAGE PRESSURE SWITCH INDOOR BLOWER OFF AFTER DELAY.
WAS ORIGINALLY FOUND CLOSED, STATUS ERROR CODE 2 + 3. CONTROL RESTARTS YES
ABNORMAL CODE WILL FLASH. IGNITION SEQUENCE IF PRESSURE SWITCH
NO YES CLOSES WITHIN 2-1/2 MINUTES.

SECOND-STAGE PRESSURE SWITCH CLOSED


SECOND-STAGE 30-SECOND DELAY ON BEGINS. AT BEGINNING OF HEAT DEMAND? NO
STATUS LED -- HEARTBEAT. STATUS ERROR CODE 2 + 6.

YES
SECOND STAGE HEAT DEMAND
SECOND-STAGE COMBUSTION AIR INDUCER STATUS LED -- HEARTBEAT.
ON. SECOND-STAGE GAS VALVE ON. HIGH
NO
HEAT INDOOR BLOWER SPEED ON.
STATUS LED -- HEARTBEAT. RETURNS TO FIRST-STAGE HEAT MODE WHICH
CONTINUES UNTIL SECOND-STAGE PRESSURE
SWITCH CAN BE PROVEN or HEAT DEMAND IS
YES SATISFIED. FIVE (5) MINUTE WAIT PERIOD
SECOND-STAGE PRESSURE SWITCH CLOSED INITIATED BEFORE RETRY. WERE 5 ATTEMPTS
IN LESS THAN TEN (10) SECONDS? NO MADE FOR SECOND-STAGE HEAT?
STATUS LED -- HEARTBEAT YES
YES CONTINUES FIRST-STAGE HEATING DEMAND.
WILL NOT REATTEMPT SECOND-STAGE
CONTINUED ON NEXT PAGE HEATING DEMAND.
STATUS ERROR CODE 2 + 5.

Page 44
HEATING SEQUENCE OF OPERATION
CONTINUED SEE BOX A
NORMAL OPERATION.

SEE BOX B
THERMOSTAT CALLS FOR HEAT.

RETURN TO FIRST-STAGE HEAT MODE.


FIRST-STAGE CONTINUES UNTIL SECOND-
STAGE PRESSURE SWITCH CAN BE PROVEN
SECOND-STAGE (HIGH FIRE) HEAT NO or HEAT DEMAND IS SATISFIED. A FIVE (5) YES
PRESSURE SWITCH CLOSED? MINUTE WAIT PERIOD IS INITIATED BEFORE
RETRY. WERE 5 ATTEMPTS MADE FOR
YES
SECOND-STAGE HEAT?
HEAT DEMAND SATISFIED? NO
STATUS LED -- HEARTBEAT. SEE BOX C
FIRST-STAGE HEAT DEMAND SATISFIED?
YES YES

SINGLE-STAGE THERMOSTAT MODE TWO STAGE THERMOSTAT MODE?


(DIP SWITCH SET AT “SINGLE”) (DIP SWITCH SET AT “TWO”)

YES YES
SECOND STAGE HEAT
GAS VALVE OFF, COMBUSTION AIR FIRST AND SECOND STAGE HEAT DEMAND SATISFIED?
YES NO
INDUCER OFF AFTER 5-SECOND DEMAND SATISFIED SIMULTANEOUSLY. STATUS LED -- HEARTBEAT.
LOW SPEED POST PURGE PERIOD, STATUS LED -- HEARTBEAT.
INDOOR BLOWER OFF DELAY
INITIATED ON LOW HEAT SPEED.
YES
STATUS LED -- HEARTBEAT.
GAS VALVE, COMBUSTION AIR INDUCER
AND INDOOR BLOWER RETURN TO FIRST-
STAGE OPERATION.
STATUS LED -- HEARTBEAT.

FIRST STAGE HEAT DEMAND SATISFIED?


YES

DEMAND FOR HEAT SATISFIED. GAS VALVE OFF. COMBUSTION AIR INDUCER
POWER ON STAND BY. OFF AFTER 5-SECOND LOW SPEED POST-
STATUS LED -- PULSE. PURGE PERIOD. INDOOR BLOWER OFF.
DELAY INITIATED ON LOW HEAT SPEED.
STATUS LED -- PULSE.

Page 45
COOLING SEQUENCE OF OPERATION

POWER ON

YES SIGNAL POLARITY REVERSED.


IS POLARITY REVERSED? CONTROL WILL CONTINUE TO CALL FOR COOLING
IN THIS CONDITION.
STATUS ERROR CODE 5 + 4.
NO

SIGNAL IMPROPER GROUND AT LED.


NO
IS THERE CONTROL WILL CONTINUE TO CALL FOR COOLING
PROPER GROUND? IN THIS CONDITION.
STATUS ERROR CODE 5 + 3.
YES

THERMOSTAT CALLS FOR FIRST-STAGE COOL.

COMPRESSOR AND CONDENSER FAN


ENERGIZED.

INDOOR BLOWER ENERGIZED ON FIRST STAGE


COOL SPEED AFTER 2 SECOND DELAY.

YES COMPRESSOR AND CONDENSER FAN DE-ENERGIZED.


FIRST-STAGE DEMAND FOR COOL SATISFIED?
INDOOR BLOWER DE-ENEGIZED.

NO

THERMOSTAT CALLS FOR SECOND-STAGE COOL.

INDOOR BLOWER RAMPS UP TO SECOND-STAGE COOL SPEED.

SECOND-STAGE DEMAND FOR COOL SATISFIED?

YES
UNIT RETURNS TO FIRST STAGE COOL

Page 46
CONTINUOUS LOW SPEED FAN SEQUENCE OF OPERATION

MANUAL FAN SELECTION MADE AT THERMOSTAT.


AFTER 2 SECOND DELAY, INDOOR BLOWER IS
ENERGIZED ON CONTINUOUS FAN SPEED.
YES YES

THERMOSTAT CALLS FOR FIRST STAGE COOL. THERMOSTAT CALLS FOR FIRST-STAGE HEAT.
YES YES
INDOOR BLOWER RAMPS TO FIRST STAGE AFTER 45-SECOND DELAY, INDOOR BLOWER
COOLING SPEED AFTER A 2-SECOND DELAY. SWITCHES TO LOW HEAT SPEED.

FIRST-STAGE COOL DEMAND SATISFIED? FIRST-STAGE HEAT DEMAND SATISFIED.


YES YES
NO NO
SECOND STAGE COOL DEMAND THERMOSTAT CALLS FOR SECOND-STAGE HEAT.

YES
INDOOR BLOWER RAMPS TO SECOND INDOOR BLOWER SWITCHES TO HIGH HEAT SPEED
STAGE COOL SPEED AFTER 30-SECOND RECOGNITION PERIOD.
YES
SECOND STAGE COOL DEMAND SATISFIED? SECOND-STAGE HEAT DEMAND SATISFIED.
YES YES
INDOOR BLOWER RAMPS DOWN TO FIRST STAGE INDOOR BLOWER RAMPS DOWN TO LOW
COOL SPEED. HEAT SPEED.

Page 47

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