BPCL2
BPCL2
BPCL2
The global economy remains in a precarious state amid are expected to see slower growth in near future, with a
the protracted effects of the overlapping negative shocks forecast of below 1.3% in 2023 compared to 2.7% in 2022.
of the pandemic, the Russian Federation’s invasion of However, recent high-frequency indicators suggest that
Ukraine, and the sharp tightening of monetary policy to the momentum of global growth is sustained in the
contain high inflation. This difficult context highlights a second quarter of 2023. The global composite Purchasing
multitude of challenges. Managers’ Index (PMIs) rose to an 18-month high in May
The global economic trends have been mixed, reflecting 2023, powered by the services sector. The US economy is
both improved conditions and persisting downside slowing but at a gradual pace, with jobs growth and wage
risks, largely centering on inflation and geopolitical levels holding despite successive hikes in interest rates
uncertainty. The actions taken in the recent past by the by the Federal Reserve since March 2022. Global inflation
policymakers are likely to play a significant role in the is easing, but slowly. Some commodity prices have
pace and course of the world’s economic recovery. declined amidst the easing of supply chain pressures.
Global food prices have also fallen to their lowest levels
GLOBAL ECONOMY in two years, with declines in grains, vegetable oil and
In the fiscal year 2022-23, policymakers faced a dairy prices.
paradoxical challenge of managing inflation while Global trade remains a challenge and has taken a hit due
simultaneously supporting economic growth. During to rising protectionism in several countries. There has
the first half of the year, global economic activity was been a realignment of global supply chains due to the war
experiencing a broad-based and sharper-than-expected in Ukraine and fragmentation in finance and technology
slowdown, with inflation higher than that seen in several flows. Foreign Direct Investment flows have slowed.
decades. Various projections show that while services exports will
Global inflation surged to 8.7% from 4.7% in 2021, be high, export of manufactured goods is likely to be on
overshooting targets in most countries throughout the lower side.
the year. Central banks have contended that near-term With monetary policy focused on moderating inflation
growth sacrifice would be needed to bring down inflation while stabilizing financial markets, fiscal policy is left as
to protect the long-term prospects for growth. This surge the potential tool to boost economic growth. With public
in inflation triggered successive interest rate hikes by debt at historically elevated levels, there is less room
central banks, thereby pulling back liquidity from the for expansionary fiscal policy. However, receding of the
system, which eventually marred the growth outlook. dislocations created by the Russian-Ukraine war, easing
As per the International Monetary Fund (IMF), the global pressure on global supply chain, decline in shipping
GDP growth rate experienced a slowdown, declining costs and the opening up of China after the prolonged
from 6.0% in 2021 to 3.4% in 2022. Furthermore, it is COVID restrictions offer a semblance of positivity to the
projected to drop to 2.8% in 2023. Advanced economies global economy.
10.00
India & World GDP Growth % 4.00
10.00
8.00 4.00
3.50
8.00
6.00 3.50
3.00
trillion
Percentage
4.00
6.00
trillion
Percentage
3.00
2.50
trillion
Percentage
2.00
4.00
2.50
2.00
2.00 -
USD
USD
2.00
1.50
(2.00)
-
USD
(4.00) 1.00
1.50
(2.00)
(6.00) 0.50
1.00
(4.00)
(8.00) - 0.50
(6.00)
1980
1982
1984
1986
1988
1990
1992
1994
1996
1998
2000
2002
2004
2006
2008
2010
2012
2014
2016
2018
2020
2022
The GDP growth for the year exceeded the estimate due Driven by strong domestic demand and capital expenditure
to strong growth in the last quarter of the year. GDP push from the government, India will be one of the major
grew 6.1% in the January-March quarter, up from 4.5% beacons of growth in 2023-24. The Indian economy is
in the October-December quarter. The GDP growth was expected to grow by 6.5% in 2023-24. Several high-
9.1% in 2021-22, supported by a favourable base effect frequency indicators suggest that the Indian economy
due to low growth in the pandemic year. is on course to meet the growth projection for the year.
Among the broad sectors in the economy, the services The year 2023-24 is expected to see faster growth in
sector continued to rebound, driving growth during the investment, thanks to sound macroeconomic policies &
year. Services sector grew 9.3% in 2022-23, much more fundamentals and robust balance sheets of corporates
than the growth in agriculture and industry combined. and banks. Global geopolitical tensions, slowdown in
The government’s thrust on infrastructure has also the global economy & volatility due to new stress events
helped boost growth. In the year 2022-23, the gross in global financial systems pose a downside risk to the
fixed capital formation (GFCF), a crucial measure of growth outlook.
investments in the economy, demonstrated significant TRENDS IN THE GLOBAL OIL AND GAS SECTOR
growth, increasing by 11.4%. The growth was primarily
driven by increased construction activity, which, in turn, The global energy markets were engulfed by a crisis very
positively impacted key indicators like steel consumption, different from the ones in the past as the major primary
cement production, and imports of capital goods. energy sources, viz., crude, gas and coal were disrupted
in a scale of unprecedented breadth and complexity.
India also experienced a surge in inflation during 2022- Russia has been among the largest exporter of fossil
23, mainly due to global supply shocks and high input fuels, but its chocking of natural gas to Europe and EU
costs. The sharp rise in international crude oil prices, sanctions on imports of oil and coal from Russia has
food, fertilisers and India metals
& Worldexerted
GDP Growthbroad-based
% price severely impaired global energy trade.
pressures
10.00
8.00
during the year.
India As
& World a
GDP result,
Growth % Consumer Price4.00
3.50
Index 6.00
inflation reached a peak of 7.8% in April 2022.
10.00 4.00
3.00 The spot prices of natural gas had reached levels never
trillion
Percentage
8.00
4.00 3.50
seen before, regularly exceeding the equivalent of USD
2.50
Inflation
6.00
2.00
moderated after the gradual normalisation of
3.00
trillion
Percentage
4.00- 2.00
2.50
250 for a barrel of oil. Coal prices had also hit record
USD USD
global(4.00)
supply chains, softening of global commodity
2.00
(2.00) 1.50
2.00
- 1.00
prices,(6.00)
government supply management measures and levels, while oil rose well above USD 100 per barrel in
(2.00) 1.50
0.50
(4.00) 1.00
(8.00) -
monetary
(8.00) tightening by the Reserve Bank of India. Overall,
(6.00)
India GDP : GDP (current USD trillion) World India
0.50
-
mid-2022 before falling back. High gas and coal prices
inflation rose to 6.7% in 2022-23 from 5.5% in 2021-22.
India GDP : GDP (current USD trillion) World India account for 90% of the upward pressure on electricity
costs around the world. The crisis has stoked inflationary
CPIInflation
CPI Inflation(2012
(2012 Base)
Base) pressures and created a looming risk of recession.
10 CPI Inflation (2012 Base)
5
10 The loss of the Russian pipeline gas supply to the EU
0
5
2 2 2
in 2022, which accounted for almost 20% of the gas
22 22 22 2 2 2 23 3 3 3
0 pr-2
consumption, drove the LNG prices to record highs.
-2 n- l-2 g- p- -2 -2 -2 n- -2 -2 r-2
ay Ju ct ov ec b ar
A Ju Au 2 Se 2 O Ja Fe M Ap
2 2 M 22 22 2 2 N 22 D 22 23 23 3 3
l-2 2 2 2 2 2
There was immense global competition to procure spot
r- - n- g- p- ct
- - - n- b- ar
- r-
Ap ay Ju Ju ov ec Ap
M Au Se O N D Ja Fe M
few months due to concerns over the global economy Moving in tandem with international prices of crude
and slacking demand for oil. Gains that followed the oil, the petroleum Product productPrices prices (USD/bbl) also witnessed high
surprise announcement by some OPEC+ countries to volatility
210
and steep rise in prices. The prices of Motor
190
cut production got reversed as concerns remained Spirit
170
(petrol) (Unleaded Singapore Platts) and High-
150
over the challenging macroeconomic environment. The Speed
130
Diesel (diesel) (Gasoil Singapore Platts) averaged
110
sector is in flux, with prices not behaving in line with higher,90
70
at USD 106.82 per barrel and USD 132.95 per
forecasts by reputed agencies. barrel,50
30
respectively, in 2022-23, as against USD 89.7
Global crude oil production rose by little more than 5% per10barrel 2
and USD2 90.6 per barrel in2 the previous year.
22 22 22 22 22 22 22 23 23 23 23 23 23
Jet01/04 fuel/kerosene 29(SKO) 28 also 2witnessed 27 signifi 26cant
/2 5/ 5/ 6/ 7/
2
8/ 9/ 0/ 1/ /2 1/ 2/ 3/ 4/ 5/ 6/
/0 /0 /0 /0 /0 /0 /1 /1 12 /0 /0 /0 /0 /0 /0
in 2022 despite the sanctions on Russia from Western 01 31 30 30 28 27 7/ 26 25 26 25
like India and China picking up Russian cargoes. -10 Average Product Prices (USD/bbl)
77.03140
4 /21 /2per
5
1
6 /21 barrel,
8 /21 /21 /21 as
9 1 2/
21 against
2/
22 /22 /22 /USD
3
/0 6/0 0/0 4/0 8/0 2/1 7/1 0/0 7/0 1/0 5/0 9/0 3/0 7/1 2/1 5/0 2/0 6/0 0/0
5 6
22 /22 /279.7
8 9
2
1/
22 /22per
2 2/
23 barrel
3/
23 /23 /23 in the
5 6
high of over 36.8 billion tonnes. The growth of renewable Petrol Naphtha Jet / Kero Diesel
substantially in the first quarter of the year 2022-23, 2017-18 2018-19 2019-20 2020-21 2021-22 2022-23
The Brent-Dubai differential, an important parameter mainly driven by uncertainty surrounding Russian
impacting profitability of domestic refineries, was largely exports, reduced exports of petrol and diesel by China
consumption
30
of petroleum products was 214.13 MMT
in the previous year, registering a significant increase 20
However, Naphtha cracks average negative USD 15.1 2022-23 2020-21 2019-20
40
10
Naphtha Cracks (USD/bbl) 50.0% 47.4%
5
Petrol Cracks (USD/bbl)
30 40.0%
400
20
-5 28.7%
30
-10 30.0%
10
-15
20
-200 Petrol Cracks (USD/bbl) 20.0%
13.6%
10 Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar 12.0% 10.6%
-25
-10
40 10.0% 7.0%
-300
30
-35 Apr May Jun Jul 2022-23
Aug Sep2021-22
Oct Nov2020-21
Dec Jan Feb Mar 0.7%
-10 0.0%
20 Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Diesel Petrol LPG Petcoke Naptha ATF Others TOTAL
10 2022-23 2021-22 2020-21 -10.0% -8.2%
2022-23 2021-22 2020-21
0 -20.0%
-10
Apr May Jun
Diesel
Jul
Cracks
Aug
Diesel
Sep
(USD/bbl)
Oct Nov
Cracks (USD/bbl)
Dec Jan Feb Mar
70
60
40
Petrol Cracks
Diesel Cracks
2022-23 (USD/bbl)2020-21
(USD/bbl)
2021-22
Consumption of diesel, the most-consumed fuel, was at
85.90 MMT in 2022-23, up 12.0% from 2021-22. The
70
50
30
60
40
cuts
20 this year are yet
30 Apr May Jun Jul
to impact
Aug
Diesel
2022-23
Sep
Cracks2021-22 oil2020-21
Oct Nov
(USD/bbl) prices much as
Dec Jan Feb Mar
the 12.8%
chain absorb shocks. The outlooks by leading agencies The country’s crude oil processing at refineries rose to
50 Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar
-10
40 Jet/Kero Cracks (USD/bbl)
imply a large deficitJet/Kero towards the end of this year. But 255.2 MMT, up from 241 MMT in 2021-22. The refinery
30 2022-23 2021-22 2020-21
Cracks (USD/bbl)
60
20
60
50
10
50
40
0 Refining Capacity & Crude Oil Processing (MMTPA)
40 Apr
30 May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar
30
20 280
20 2022-23 2021-22 2020-21
10
10
0 Annual Report 2022-23 61
0 Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar
-10
Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar
-10 260
Consumption of Petroleum Products
2022-23
16.0%
Diesel
3.3% Petrol
capacity utilization during the year was more than LPG
5.5%
100%. 38.5%
During 2022-23, natural gas production rose slightly to
India is looking to scale up its refining capacity by over
Petcoke
34,450 Million Metric Standard Cubic Meters (MMSCM)
50% through greenfield and brownfield projects to cater
Naptha
by 2040.
220
200 80
70
Energy security has taken a central role in the aftermath
Value
150 60
50
Volume
100 40
30
The surge in energy prices in many developing nations,
50 20 disproportionately affecting vulnerable households
10 that allocate a substantial portion of their income to
-
2017-18 2018-19 2019-20 2020-21 2021-22 2022-23
-
energy and food expenses. As a result, approximately
Volume MMT Value USD bn 100 million people could be compelled to revert to
Exchange Rate INR/USD Indian Crude Basket USD/bbl
using firewood for cooking, forsaking cleaner and
This year, BPCL planted more than 86,500 trees to BPCL carried out a pilot life cycle assessment study from
improve the green cover and enhance biodiversity. Around cradle to grave at Wadilube Installation, which carries out
5 lakh seed bombs were planted using 'seed bombing’ blending of lubricants. The project, assigned to National
technique in Maharashtra region, with a survival rate of Institute of Industrial Engineering (NITIE), one of the
more than 20% with the help of NGOs, college students, leading research institutes in Mumbai, was carried out
NCC cadets, etc. The Miyawaki technique (Multi-layered through Gabi software and helped in identifying possible
Dense Forestation) was adopted at various refinery hotspots for improvement and alternatives that could
and marketing locations and trees were planted at 25 reduce energy consumption as well as biodiversity and
locations across India. The total number of trees at BPCL environmental impacts.
locations are presently more than 8.9 lakh, which helped BPCL is committed to leveraging sustainable
in increasing the CO2 sink by sequestrating 20,000 development, operational efficiency, improved processes
MTCO2e during the year. and technologies, to reduce resource consumption, in
BPCL has been working proactively and continuously line with national policy and to comply with the related
towards increasing the rainwater harvesting (RWH) regulatory norms to conserve and sustain natural and
capacity to reduce dependency on other sources of water. social ecosystems as an integral element of business,
The total catchment area under rainwater harvesting has thus creating a healthy, safe, secure and environment-
increased from 10,80,121 sq. m to 11,95,878 sq. m, friendly workplace.
which has helped in conserving 6,07,000 kl of water HUMAN RESOURCES
during the year 2022-23. BPCL has carried out a study on
Human capital is the backbone of our organization, and
RWH at Mumbai Refinery to identify more areas where
its importance cannot be overstated. It drives creativity,
RWH can be implemented, and to improve the present
innovation, and productivity, contributing not only
efficiency and collect maximum possible amount of water
to the operational efficiency but also to the strategic
to reduce its freshwater consumption from municipal
growth of our organization. From the decision-making
supply. BPCL has also conducted water balance studies
executives who devise strategic plans to the frontline
at marketing locations in an endeavour to make locations
employees who interact with customers, every employee
water-neutral.
plays a critical role in shaping the BPCL’s success. The
BPCL, as a responsible corporate entity having its diverse perspectives and experiences of BPCL’s talent
obligation towards prevention of soil contamination, serve as catalysts for problem-solving and adaptability,
carried out third-party audits to get their locations empowering us to flourish in an ever-evolving world.
certified for ‘Zero Waste to Landfill’. Mumbai Refinery, Recognizing the significance of investing in people, we
all Retail, LPG and Lubricants locations have now been have embraced 'Development of People' as one of BPCL's
During the initial exploration period, two discoveries were BPRL has a PI of 20% in this block, and ONGC with a PI
made, and the Field Development Plan was approved by of 80% is the Operator of the block.
Directorate General of Hydrocarbons (DGH). However, The FDP was approved on July 13, 2017 and the first
in view of unviable project economics, BPRL submitted two development wells drilled did not yield the desired
relinquishment proposal to DGH, which is under results, due to which additional studies are being
approval. Miscellaneous closure activities such as carried out.
Plugging and Abandonment (P&A) and Site Restoration
activities for four dry wells have been completed. P&A iii. NELP IX Blocks
and Site Restoration activities for two discovery wells a) CB-ONN-2010/11 (Onshore Cambay Basin,
shall be completed after obtaining approval from DGH Gujarat)
for relinquishment.
CB-ONN-2010/11, an on-land block was awarded by
ii. CB-ONHP-2017/9 (Onshore Cambay Basin, Gujarat) Government of India to a Consortium consisting of
The block CB-ONHP-2017/9 in Cambay basin, Gujarat GAIL, BPRL, EIL, BFIL and MIEL. GAIL, with 25% PI, is
was awarded to BPRL under Open Acreage Licensing the Lead Operator of the block. BPRL with 25% PI is the
Policy (OALP) Bid Round-I, and the Revenue Sharing Joint Operator of the block.
Contract (RSC) of the block was signed with Govt. of Due to MIEL’s cash call payment default under the Joint
India on October 1, 2018. BPRL is the lead Operator in Operating Agreement (JOA), the other non-defaulting
the block with PI of 60% and ONGC is the partner with parties have agreed to distribute MIEL’s 15% PI in
40% PI. proportion to their existing share, for which a request
has been submitted to DGH for approval.
Based on integrated interpretation on seismic and well
data of existing wells in the block, three prospective The Field Development Plan (FDP) of Galiyana1 was
locations were released. Currently, land acquisition approved on February 10, 2020. The construction of
process, statutory approvals and tendering activities are surface facilities and workover job were completed in
in progress to complete Committed Work Program in the year 2022-23. The field was put on production on
the block. March 18, 2023. Currently, the field is producing about
340 barrels of crude oil per month.
iii. CY/ONDSF/Karaikal/2016 (Onshore Cauvery Basin,
Tamil Nadu) b) AA-ONN-2010/3 (Assam Arakan Basin, Assam)
BPRL was awarded the Karaikal Contract Area in the AA-ONN-2010/3, an On-land block was awarded by
Discovered Small Field (DSF) Bid Round of 2016 with Government of India to a consortium consisting of OIL,
100% PI. The PML for the block is awaited from State ONGC and BPRL. OIL with 40% PI is the Operator of
Govt. of Tamil Nadu, and support of DGH has been the block. BPRL has 20% PI and ONGC holds 40 % PI
sought to expedite the same. in the block.
S No. Ratio Type Unit 2022-23 2021-22 Variation (in %) Explanation for Changes
1 Debtors Turnover Ratio No. of 5.63 7.42 -24.06%
Days
2 Inventory Turnover No. of 27.52 29.17 -5.65%
Ratio Days
3 Interest Coverage Ratio Times 3.99 13.76 -71.00% Reduction in Interest Coverage
(Profit Before Ratio in the current year is mainly
interest and Tax + on account of decrease in Profit
Depreciation)/Finance coupled with increase in Finance
cost Cost
4 Current Ratio Times 0.77 0.81 -4.25%
5 Debt-Equity Ratio Times 0.69 0.65 6.15%
6 Operating Profit Margin % 0.26 2.64 -90.10% Decrease in Operating Profit Margin
Ratio (OPM) Ratio in the current year is mainly
OPM = (Profit before due to decrease in the marketing
exceptional Items margin coupled with increase in
and Tax minus Other turnover
Income)/Sales
7 Net Profit Margin Ratio % 0.35 2.63 -86.66% Reduction in Net Profit Margin
Ratio is mainly on account of
decrease in Profit after Tax
8 Return on Net Worth % 3.60 22.00 -83.65% Reduction in Return on Net Worth
is mainly on account of decrease in
Profit after Tax
2 Installation of Welded Plate Type Heat Exchanger in Amine 10.4 6610 NIL
Regeneration train A & B unit in SRU-3
4 Installation and Welded Plate Type Heat Exchanger in Sour 4.5 3305 NIL
water stripper-I in SRU-3
7 SRU3 Cooling tower pump turbine drive changed to motor 0.77 NIL 6594
12 Auto stop facility of air fin fans E125 in DCU unit which NIL NIL 2130
has saved in time required for stop the equipment process
requirement is not there.
5 Injection Water A & B modification Job for power saving in 0.36 800
HCU/DHT Unit saving 100 kw power
B. Technology Absorption
Mumbai Refinery (MR)
(i) The efforts made towards technology absorption and the benefits derived such as product improvement,
cost reduction, product development or import substitution:
a. MR started producing a new specialty product called Army Grade Kerosene, which is a low-smoke and
low-aromatic product for use by the Indian Army at high altitudes. MR is the first refinery of BPCL to make
this product, which was launched and sent to Jammu on December 1, 2022.
b. MR has added a new product to its LOBS portfolio called D40, which was launched in November 2022.
D-40 is a solvent, an import substitute and MR is the only Indian Refinery that can make it.
c. Parallelly MR has installed a Dual Dividing-Wall-Column (DDWC) at its Lube Oil Base Stock (LOBS) unit,
which is the first of its kind in the world for vacuum distillation with multiple walls. The column can
produce different grades of solvents: D40, D80, D110, D130 & MBL, which are normally produced by three
separate columns. All these solvents are import substitutes and BPCL is the only Indian Refiner who can
make them. The project was completed in March 2023.
(ii) In case of imported technology (imported during last three years reckoned from beginning of the financial
year):
a. The details of technology imported and the year of Import:
Sr. No. Unit - Technology Licensor Year
1 Kerosene Hydrotreater (KHT) M/s. Topsoe, Denmark 2023
2 Lube Oil Base Stock (LOBS) Revamp M/s CLG, USA 2022
(i) The efforts made towards technology absorption and the benefits derived such as product improvement,
cost reduction, product development or import substitution:
BR has made efforts in implementing the following to obtain benefits of latest technology developments and
advances during 2022-23.
• BR processed 3 new crudes during the year. With this total number of crudes processed is 44.
• Operator driven reliability program was implemented in all the process units.
• Energy Intensity Index (EII) monitoring Dashboards were developed for all the process units. The
dashboards track unit EII on a real time basis and guide operating team to achieve optimal energy
efficiency. Dashboard for monitoring of real time N2 production/consumption at N2 plant implemented
using Modbus communication protocols for data transfer between Rockwell PLC & Yokogawa DCS.
• BR started producing a new specialty product called Low Pour Diesel for use by the Indian Army at high
altitudes.
(ii) In case of imported technology (imported during the last three years reckoned from the beginning of the
financial year):
a) The details of technology imported and year of import:
c) If not fully absorbed, areas where this has not taken place, reasons thereof and future plans of
action.
Not applicable.