Clamps Standard Series
Clamps Standard Series
Clamps Standard Series
STANDARD SERIES
STAUFF PIPE CLAMPS
www.stauffanglia.co.uk
Standard Series DIN 3015, Part 1 Components: Dimensions / Order Codes
øD
Profiled Inside Surface with Tension Clearance
1
øD
1
S
S
H
H
10 L2 L2
.39
L1
STAUFF
Ø D1 Pipe Tube
DIN
Clamp Body *1*06*PP (mm) (in) (in) (in) (QQ = Material) L1 L2 H S min. Width
Clamp Body, STAUFF Group 1A *1*06A*PP 6 106 QQ
6,4 1/4 106,4 QQ
One clamp body is consisting of two clamp halves. 8 5/16 108 QQ 28 9,5 27 0,4 30
1 0
9,5 3/8 1/4 109,5 QQ 1.10 .37 1.06 .02 1.18
10 1/8 110 QQ
* STAUFF Group 1
12 112 QQ
* Exact outside diameter Ø D1 (mm) 06
6 106A QQ
* Material code (see below) PP
6,4 1/4 106,4A QQ
8 5/16 108A QQ 37 20 27 0,4 30
1A 1
Standard Materials 9,5 3/8 1/4 109,5A QQ 1.46 .79 .06 .02 1.18
10 1/8 110A QQ
Polypropylene 12 112A QQ
Colour: Green 12,7 1/2 3/8 212,7 QQ
Material code: PP 13,5 1/4 213,5 QQ
14 214 QQ
42 26 33 0,6 30
Polyamide 2 2 15 215 QQ
1.65 1.02 1.30 .02 1.18
Colour: Black 16 5/8 1/2 216 QQ
Material code: PA 17,2 3/8 217,2 QQ
18 218 QQ
Thermoplastic Elastomer (87 Shore-A) 19 3/4 319 QQ
Colour: Black 20 320 QQ
Material code: SA 21,3 1/2 321,3 QQ 50 33 36 0,6 30
3 3
22 3/4 322 QQ 1.97 1.30 1.42 .02 1.18
Aluminium 25 325 QQ
Colour: Self-Colour 25,4 1 325,4 QQ
Material code: AL 26,9 3/4 426,9 QQ
28 428 QQ
59 40 42 0,6 30
See page A86 for material properties 4 4 28,6 1 428,6 QQ
2.32 1.57 1.65 .02 1.18
and technical information. 30 430 QQ
32 432 QQ
Special Materials 32 1-1/4 532 QQ
33,7 1 533,7 QQ
Please consult STAUFF for further details on fire-proof and 35 1-1/4 535 QQ
71 52 58 0,8 30
corrosion preventing clamp body materials, tested and 5 5 38 1-1/2 538 QQ
2.80 2.05 2.28 .03 1.18
approved according to several international fire-protection 40 540 QQ
standards. 41,3 1-1/2 541,3 QQ
42 1-1/4 542 QQ
See page A87 for material properties 44,5 1-3/4 644,5 QQ
and technical information. 48,3 1-1/2 648,3 QQ 86 66 66 0,8 30
6 6
50,8 2 650,8 QQ 3.39 2.60 2.60 .03 1.18
Product Features 54 2 654 QQ
57,2 2-1/4 757,2 QQ
Proven, tested and trusted product in various markets 60,3 2 760,3 QQ
Recommended for the safe installation of rigid 63,5 2-1/2 763,5 QQ 121 94 93 0,8 30
7 7
pipes and tubes 70 2-3/4 770 QQ 4.76 3.70 3.66 .03 1.18
Available for all commonly used pipe and 73 2-1/2 (ANSI B 36-10) 773 QQ
tube outside diameters 76,1 3 2-1/2 (DIN EN 10220) 776,1 QQ
Environmental protection due to vibration/noise 88,9 3 888,9 QQ 147 120 118 0,8 30
reducing design 8 8
102 4 3-1/2 8102L QQ 5.79 4.72 4.65 .03 1.18
Excellent weathering resistance, even under
extreme conditions
Additional outside diameters are available upon request. Please consult STAUFF for further information.
øD
Smooth Inside Surface without Tension Clearance
1
øD
1
H
H
STAUFF
Clamps
10 L2 L2
A
.39
L1
Ø D1 SAE 100 R2 AT
DIN
6 106A QQQ
* Exact outside diameter Ø D1 (mm) 06
Additional outside diameters are available upon request. Please consult STAUFF for further information.
H
Rubber Insert
Clamp Body with Film Hinge
L2
øD
øD1 L1
Group Outside Diameter Order Codes (QQR = Clamp Body Material) Dimensions
Order Codes Pipe / Tube / Hose Clamp Assembly Clamp Body Rubber Insert * (mm /in)
STAUFF
ØD (Clamp Body +
DIN
Clamp Assembly *4*06*PPR (mm) (in) Rubber Insert) (2 Clamp Halves) Ø D1 L1 L2 H Width
6 406 QQR RI 06 (4+4S)
One assembly is consisting of one clamp body and one insert.
8 5/16 408 QQR RI 08 (4+4S)
Special Materials
Product Features
A8 www.stauff.com
L2 L2
Clamp Body § Compact Design
Type CC
H Ø D1 H Ø D2
STAUFF
A Clamps
L1 L1
B B
Ø D1 Ø D2 H
DIN
(mm) (in) (mm) (in) (QQQ = Material) L1 L2 Regular Hose Compact Hose B Clamp Body *3*19*PPH-CC
19 .75 17,4 .69 319 QQQ-CC
One clamp body is consisting of two clamp halves.
50 33 35,5 34 30
3 3 22,2 .87 20,6 .81 322,2 QQQ-CC
1.97 1.30 1.40 1.34 1.18
* STAUFF Group 3
25,4 1.00 23,7 .93 325,4 QQQ-CC * Outside diameter Ø D1 (mm) of regular hose 19
* Material code (see below) PPH-CC
Additional outside diameters are available upon request. Please consult STAUFF for further information.
Only one clamp body required for two different hose Please consult STAUFF for further details on fire-proof and Polypropylene
diameters (compact hose + regular hose) corrosion preventing clamp body materials, tested and Colour: Black
Rotate upper clamp half by 180° and use clamp body to approved according to several international fire-protection Material code: PPH-CC
fasten compact hoses instead of regular hoses standards.
Available for three different combination of outside hose Polyamide
diamaters See page A87 for material properties and technical information. Colour: Black
Outer dimensions according to DIN 3015, Part 1 Material code: PAH-CC
Effective cost reduction due to lower inventories
See page A86 for properties and technical information.
Clamp Body 540-36 PP-VK Please replace PP by PA to order a clamp body made of Polyamide instead of Polypropylene.
Rectangular design with a square of 40 mm x 36 mm / 1.57 in x 1.42 in
Outer dimensions of clamp body according to Standard Series, STAUFF Group 5 Outer dimensions of clamp body according to Standard Series, STAUFF Group 6
For proximity switches according to DIN EN 60947-5-2 or similar, rectangular construction, For electric cables with diameters between 20 mm / .79 in and 50 mm / 1.97 in
with a square of 40 mm x 40 mm / 1.57 in x 1.57 in or 40 mm x 36 mm / 1.57 in x 1.42 in For electric cables with diameters between 40 mm / 1.57 in and 72 mm / 2.83 in,
For proximity switches according to DIN EN 60947-5-2 or similar, round construction, please use please use Heavy Series clamp body, types 6040-72 PP and 6040-72 PA
Standard Series clamp body, STAUFF Group 4, with the diameter required (e.g. 430 PP) Recommended to use with Hexagon Head Bolts AS and Cover Plate DP,
Use with Hexagon Rail Nut SM and Mounting Rail TS to provide axial and horizontal position Socket Cap Screw IS (with washer) or Slotted Head Screw LI (with washer)
adjustment when loosening the bolts For varying cable diameters, only the bolt lengths need to be varied
www.stauff.com A9
Type SP
Thread G
L2
L1
øD
øD
L1
H S
L2
B H S B
All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.
ø D2
Thread G
Elongated Weld Plate
Type SPV
ø D2
Thread G
ø D1
L2
L3
L1
L2
L3
L1
ø D1
H S B H S B
All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.
A10 www.stauff.com
L2
L3
L1
L3
øD
L2
L1
STAUFF
Clamps
L2
øD
23,5
A
H S B H S B
4 4
M6 120 40 60 30 3 6.5 12 DSP 4/60 M W2 * Thread code Metric ISO thread M
1/4–20 UNC 4.72 1.57 2.36 1.18 .12 .26 .47 DSP 4/60 U W2 Unified coarse (UNC) thread U
M6 145 52 75 30 3 6.5 12 DSP 5/75 M W2
5 5
1/4–20 UNC 5.71 2.05 2.95 1.18 .12 .26 .47 DSP 5/75 U W2
* Material code Carbon Steel, untreated
W1
Carbon Steel, phosphated W2
M6 178 66 90 30 3 6.5 12 DSP 6/90 M W2 Carbon Steel, zinc/nickel-plated W3
6 6
1/4–20 UNC 7.01 2.60 3.54 1.18 .12 .26 .47 DSP 6/90 U W2
Stainless Steel V2A
W4
1.4301 / 1.4305 (AISI 304 / 303)
All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Stainless Steel V4A
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information. W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)
Thread G
L3
øD
L2
L1
L2
øD
L3
H S B H S B Thread G
4 4
M6 300 40 60 30 4 6,5 12 RAP 4/60/5 M W1 * Number of clamps 10
1/4–20 UNC 11.81 1.57 2.36 1.18 .16 .26 .47 RAP 4/60/5 U W1
M6 378 52 75 30 4 6,5 12 RAP 5/75/5 M W1
* Thread code Metric ISO thread M
5 5
1/4–20 UNC 14.88 2.05 2.95 1.18 .16 .26 .47 RAP 5/75/5 U W1
Unified coarse (UNC) thread U
6 6
M6 450 66 90 30 4 6,5 12 RAP 6/90/5 M W1 * Material code Carbon Steel, untreated
W1
1/4–20 UNC 17.72 2.60 3.54 1.18 .16 .26 .47 RAP 6/90/5 U W1 Carbon Steel, phosphated W2
Carbon Steel, zinc/nickel-plated W3
All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table. Stainless Steel V2A
W4
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information. 1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)
www.stauff.com A11
H
Angled Weld Plate B1
H
Type WSP Thread G
B1
B2
ø D2
B2
Thread G
S
ø D2
S
ø D1
L2
L1
ø D1
L2
L1
STAUFF Group 1 STAUFF Group 1A to 8
Group Dimensions ( mm
/in) Order Codes
Order Codes STAUFF DIN Thread G L1 L2 B1 B2 S H ØD1 ØD2 (Standard Options)
M6 30 14 30 30 3 6,5 12 6,5 WSP 1 M W1
1 0
Weld Plate *WSP*1*M*W1 1/4–20 UNC 1.18 .55 1.18 1.18 .12 .26 .47 .26 WSP 1 U W1
M6 32 20 30 30 3 6,5 12 6,5 WSP 1A M W1
1A 1
1/4–20 UNC 1.26 .79 1.18 1.18 .12 .26 .47 .26 WSP 1A U W1
* Angled Weld Plate WSP
M6 42 26 30 30 3 6,5 12 6,5 WSP 2 M W1
2 2
* STAUFF Group 1 1/4–20 UNC 1.65 1.02 1.18 1.18 .12 .26 .47 .26 WSP 2 U W1
M6 50 33 30 30 3 6,5 12 6,5 WSP 3 M W1
* Thread code Metric ISO thread M 3 3
1/4–20 UNC 1.97 1.30 1.18 1.18 .12 .26 .47 .26 WSP 3 U W1
Unified coarse (UNC) thread U
M6 60 40 30 30 3 6,5 12 6,5 WSP 4 M W1
4 4
* Material code Carbon Steel, untreated
W1 1/4–20 UNC 2.36 1.57 1.18 1.18 .12 .26 .47 .26 WSP 4 U W1
Carbon Steel, zinc/nickel-plated W3 M6 70 52 30 30 3 6,5 12 6,5 WSP 5 M W1
5 5
Stainless Steel V2A 1/4–20 UNC 2.76 2.05 1.18 1.18 .12 .26 .47 .26 WSP 5 U W1
W4 M6 88 66 30 30 3 6,5 12 6,5 WSP 6 M W1
1.4301 / 1.4305 (AISI 304 / 303) 6 6
Stainless Steel V4A 1/4–20 UNC 3.46 2.60 1.18 1.18 .12 .26 .47 .26 WSP 6 U W1
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)
All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.
L1
L2
S
H2 H1 B
A12 www.stauff.com
L3
L4
L3
L3
STAUFF
Clamps
ØD
L3
L3
A
H
B Thread G
S
Cover a diamater range from 8 mm (.31 in) to 42 mm (1.65 in) with only one Group Weld Plate! * Thread code Metric ISO thread M
Unified coarse (UNC) thread U
Multi-Group Weld Plates, type RAP-MGR are designed to be used in combination with Standard Series clamp bodies, * Material code
Carbon Steel, untreated W1
STAUFF Group 2 (regular types, see pages A6 ff.) covering a diamater range from 8 mm / .31 in to 18 mm / .71 in, as Carbon Steel, phosphated W2
well as Standard Series clamp bodies, STAUFF Group 5 (type MGR, see below) covering a diamater range from Carbon Steel, zinc/nickel-plated W3
20 mm / .79 in to 42 mm / 1.65 in. Thus, all Standard Series metal parts of these groups can be used.
Stainless Steel V2A
W4
1.4301 / 1.4305 (AISI 304 / 303)
All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Stainless Steel V4A
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information. W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)
L1
L2
Clamp Body for Multi-Group Weld Plate
L3 L3
Type MGR
H
S
ØD
STAUFF Group 5
28 528 QQ-MGR
* Material code (see below) PP-MGR
71 52 26 58 0,8 30
5 5
30 530 QQ-MGR 2.80 2.05 1.02 2.28 .03 1.18
32 1-1/4 532 QQ-MGR Standard Materials
33,7 1 533,7 QQ-MGR
35 1-1/4 535 QQ-MGR Polypropylene
38 1-1/2 538 QQ-MGR Colour: Green
40 540 QQ-MGR Material code: PP-MGR
42 1-1/4 542 QQ-MGR
Polyamide
Additional outside diameters are available upon request. Please consult STAUFF for further information. Colour: Black
Material code: PA-MGR
www.stauff.com A13
øD
H1
L
H2
Group Dimensions (mm /in) Order Codes
Order Codes STAUFF DIN Thread G L B H1 H2 ØD (Standard Options)
1 0
Hexagon Rail Nut *SM*1-8/1D*M*W1
1A 1
* Hexagon Rail Nut SM
2 2
* STAUFF Group 1 to 8 (DIN Group 0 to 8) 1-8/1D
8 8
Hexagon Rail Nuts, type SM 1-8/1D are also suitable for Twin Series, STAUFF Group 1D.
All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.
Mounting Rail
Type TS (for Use with Hexagon Rail Nut SM)
B1
B2
B1
S
B1
B2 B2
S
S
30
14
11
1 0
Mounting Rail *TS*11*-1*W1
Height 11 mm / .43 in Height 11 mm / .43 in
1A 1
TS 11-1 W1 TS 11-2 W1
* Mounting Rail TS
2 2
* Height of rail 11 mm / .43 in 11
14 mm / .55 in 14
30 mm / 1.18 in 30 3 3
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.
A14 www.stauff.com
STAUFF
A Clamps
Group Dimensions (mm /in) Order Codes
STAUFF DIN Thread G L1 L2 L3 B1 B2 H1 H2 H3 (Standard Options) Order Codes
1 0
Adaptor *CRA*1-8/1D*M*W3
1A 1
* Channel Rail Adaptor CRA
2 2
* STAUFF Group 1 to 8 (DIN Group 0 to 8) 1-8/1D
7 7
8 8
The Channel Rail Adaptor, type CRA 1-8/1D is also suitable for Twin Series, STAUFF Group 1D.
All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.
The STAUFF Channel Rail Adaptor, type CRA, is suitable for various channel rails, including the following types:
HM 41/41 MQ-21, MQ-41, MQ-52, MQ-72 P1000, P1000T, P1000V, P1000VT, P1001 SCS-048-1-PL, SCS-048-1-GR
HZM 41/41 MQ-21D, MQ-41D, MQ-52-72D P3003, P3003T, P3300V, P3300VT, P3301 See page A83 for technical information.
www.stauff.com A15
Cover Plate
Type DP
øD øD
S
B
B
L2 L2
L1 L1
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.
G
Hexagon Head Bolt AS (according to DIN 931 / 933 or ANSI / ASME B18.2.1.)
Dimensions applicable only when used with Cover Plate DP
All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.
A16 www.stauff.com
Safety Washer
Type SI (DIN 93)
STAUFF
Clamps
ØD2
A
ØD1
L
Radius R
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.
Safety Washer
Type SI (DIN 463)
S
L1
ØD2
B
ØD1
L2
Radius R
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.
www.stauff.com A17
S
S
L
L
G G
D2
L
G D1
Group Dimensions (mm /in) Order Codes Group Dimensions (mm /in) Order Codes
Order Codes STAUFF DIN Thread G x L (Standard Options) STAUFF DIN D1 D2 H ES H EP (Standard Options)
M6 x 27 ASE 1 M W3
1 0
Hexagon Head Bolt *ASE*1*M*W3 1/4–20 UNC x 1-1/8 ASE 1 U W3
1 to 8 0 to 8
11,8 6,5 7,8 8,6 ES EP
M6 x 27 ASE 1A M W3 .46 .26 .31 .34 (Steel) (Plastic)
1A 1
1/4–20 UNC x 1-1/8 ASE 1A U W3
* Type of bolt Hexagon Head Bolt M6 x 32 ASE 2 M W3
(according to DIN 931 / 933 AS 2 2
or ANSI / ASME B18.2.1.) 1/4–20 UNC x 1-3/8 ASE 2 U W3
M6 x 35 ASE 3 M W3
for use with Insert ES / EP E 3 3
1/4–20 UNC x 1-3/8 ASE 3 U W3
M6 x 42 ASE 4 M W3
* STAUFF Group 1 4 4
1/4–20 UNC x 1-5/8 ASE 4 U W3
* Thread code Metric ISO thread M
5 5
M6 x 57 ASE 5 M W3
Unified coarse (UNC) thread U 1/4–20 UNC x 2-3/8 ASE 5 U W3
M6 x 65 ASE 6 M W3
* Material code Carbon Steel, zinc/nickel-plated W3 6 6
1/4–20 UNC x 2-3/4 ASE 6 U W3
Stainless Steel V2A M6 x 95 ASE 7 M W3
W4 7 7
1.4301 / 1.4305 (AISI 304 / 303) 1/4–20 UNC x 4 ASE 7 U W3
Stainless Steel V4A M6 x 118 ASE 8 M W3
W5 8 8
1.4401 / 1.4571 (AISI 316 / 316 Ti) 1/4–20 UNC x 4-3/4 ASE 8 U W3
All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.
A18 www.stauff.com
STAUFF
Clamps
B2
B1
B1
B2
L L
A
STAUFF Group 1 STAUFF Group 1A to 8
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.
Stacking Bolt
(for Use with Safety Locking Plate SIG) Type AF
Thread G G Hex
SW
L1
L2
L3
3 3
M6 44 30 12 11 AF 3 M W3 * STAUFF Group 1
1/4–20 UNC 1.73 1.18 .47 .43 AF 3 U W3
M6 49 35 12 11 AF 4 M W3
* Thread code Metric ISO thread M
4 4
1/4–20 UNC 1.93 1.38 .47 .43 AF 4 U W3
Unified coarse (UNC) thread U
5 5
M6 64 50 12 11 AF 5 M W3 * Material code Carbon Steel, zinc/nickel-plated W3
1/4–20 UNC 2.52 1.97 .47 .43 AF 5 U W3 Stainless Steel V2A
M6 74 60 12 11 AF 6 M W3 W4
6 6 1.4301 / 1.4305 (AISI 304 / 303)
1/4–20 UNC 2.91 2.36 .47 .43 AF 6 U W3 Stainless Steel V4A
M6 99 85 12 11 AF 7 M W3 W5
7 7 1.4401 / 1.4571 (AISI 316 / 316 Ti)
1/4–20 UNC 3.90 3.35 .47 .43 AF 7 U W3
M6 124 110 12 11 AF 8 M W3
8 8
1/4–20 UNC 4.88 4.33 .47 .43 AF 8 U W3
All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.
www.stauff.com A19
A20 www.stauff.com
STAUFF
Clamps
Please see pages A22 and A23 with detailed order examples for some of the most popular Standard Series clamp assemblies.
A
c Clamp Body Design & Material d Mounting & Fitting Combination e Thread Type
Please select the design and material of your clamp body Please select the mounting and fitting combination (e.g. bolts, Please select the required thread type and add the corresponding
and add the corresponding Code to position c of the screws, cover plates, etc.) and add the corresponding Code to Code to position e of the order code for your clamp assembly.
order code for your clamp assembly. position d of the order code for your clamp assembly.
Metric ISO thread
Please check the availability of the selected clamp body Installation with Cover Plate and Bolts Code: M
design and material according to the matrix table in b.
Cover Plate DP with Unified coarse (UNC) thread
Profiled Design Hexagon Head Bolts AS Code: U
Code: DP-AS
Polypropylene All threaded parts are available with Metric ISO thread or
Code: PP Cover Plate DP with unified coarse (UNC) thread according to dimension table.
Socket Cap Screws IS
Polyamide Code: DP-IS
Code: PA
Installation with Locking Plate and Bolts f Material & Surface Finishing
Thermoplastic Elastomer (87 Shore-A)
Code: SA Safety Locking Plate SIG with Please select the required material & surface finishing of the
Stacking Bolts AF metal parts and add the corresponding Code to position f
Aluminium Code: SIG-AF of the order code for your clamp assembly.
Code: AL (for STAUFF Group 1A to 6 only)
Installation with Inserts and Bolts Metal parts made of Carbon Steel, untreated W1
Type H (Smooth)
Inserts EP (Plastic) with Metal parts made of Carbon Steel, phosphated W2
Polypropylene Hexagon Head Bolts ASE
Code: PPH Code: EP-AS Metal parts made of Carbon Steel, zinc/nickel-plated W3
Polyamide Inserts ES (Steel) with Metal parts made of Stainless Steel V2A
W4
Code: PAH Hexagon Head Bolts ASE 1.4301 / 1.4305 (AISI 304 / 303)
Code: ES-AS
Thermoplastic Elastomer (87 Shore-A) Metal parts made of Stainless Steel V4A
W5
Code: SAH Installation with Bolts only 1.4401 / 1.4571 (AISI 316 / 316 Ti)
Type RI (with Rubber Insert) Socket Cap Screws IS with Washers Weld Plate made of Carbon Steel, phosphated; Other
W10
Code: IS metal parts made of Carbon Steel, zinc/nickel-plated
Polypropylene
Code: PPR (for STAUFF Group 4 and 6 only) Slotted Head Screws LI with Washers Rail Nuts made of Carbon Steel, untreated; Other
W11
Code: LI (for STAUFF Group 1 to 6 only) metal parts made of Carbon Steel, zinc/nickel-plated
Polyamide
Code: PAR (for STAUFF Group 4 and 6 only) Individual combinations of alternative materials and surface
finishings are available upon request. Consult STAUFF for
See page A86 for material properties and technical information. further information.
Components assembled
Code: #A (special option)
www.stauff.com A21
1x Cover Plate 1x Clamp Body (two halves) 1x Clamp Body (two halves)
Surface: W3 STAUFF Group 2 (DIN 2) STAUFF Group 2 (DIN 2)
O.D. 12,7 mm / .50 in O.D. 12,7 mm / .50 in
1x Clamp Body (two halves) Material: Polypropylene Material: Polypropylene
STAUFF Group 2 (DIN 2) Profiled inside surface Profiled inside surface
O.D. 12,7 mm / .50 in with tension clearance with tension clearance
Material: Polypropylene
Profiled inside surface 1x Single Weld Plate 1x Single Weld Plate
with tension clearance Surface: W2 Surface: W2
Thread: Metric Thread: Metric
1x Single Weld Plate
Surface: W2
Thread: Metric
1x Cover Plate 1x Clamp Body (two halves) 1x Clamp Body (two halves)
Surface: W3 STAUFF Group 2 (DIN 2) STAUFF Group 2 (DIN 2)
O.D. 12,7 mm / .50 in O.D. 12,7 mm / .50 in
1x Clamp Body (two halves) Material: Polypropylene Material: Polypropylene
STAUFF Group 2 (DIN 2) Profiled inside surface Profiled inside surface
O.D. 12,7 mm / .50 in with tension clearance with tension clearance
Material: Polypropylene
Profiled inside surface 1x Elongated Weld Plate 1x Elongated Weld Plate
with tension clearance Surface: W2 Surface: W2
Thread: Metric Thread: Metric
1x Elongated Weld Plate
Surface: W2
Thread: Metric
1x Cover Plate 1x Clamp Body (two halves) 1x Clamp Body (two halves)
Surface: W3 STAUFF Group 2 (DIN 2) STAUFF Group 2 (DIN 2)
O.D. 12,7 mm / .50 in O.D. 12,7 mm / .50 in
1x Clamp Body (two halves) Material: Polypropylene Material: Polypropylene
STAUFF Group 2 (DIN 2) Profiled inside surface Profiled inside surface
O.D. 12,7 mm / .50 in with tension clearance with tension clearance
Material: Polypropylene
Profiled inside surface 2x Hexagon Rail Nut 2x Hexagon Rail Nut
with tension clearance Surface: W1 Surface: W1
Thread: Metric Thread: Metric
2x Hexagon Rail Nut
Surface: W1
Thread: Metric
Order Code (Mounting Rail TS not included.) Order Code (Mounting Rail TS not included.) Order Code (Mounting Rail TS not included.)
SM 212,7 PP DP-AS M W11 SM 212,7 PP IS M W11 SM 212,7 PP LI M W11
W11 is the standard option for this type of installation. W11 is the standard option for this type of installation. W11 is the standard option for this type of installation.
Available up to STAUFF Group 6 (DIN Group 6) only.
A22 www.stauff.com
1x Cover Plate 1x Clamp Body (two halves) 1x Clamp Body (two halves)
Surface: W3 STAUFF Group 2 (DIN 2) STAUFF Group 2 (DIN 2)
STAUFF
Clamps
O.D. 12,7 mm / .50 in Tube-O.D. 12,7 mm / .50 in
1x Clamp Body (two halves) Material: Polypropylene Material: Polypropylene
STAUFF Group 2 (DIN 2) Profiled inside surface Profiled inside surface
O.D. 12,7 mm / .50 in with tension clearance with tension clearance
A
Material: Polypropylene
Profiled inside surface
with tension clearance
www.stauff.com A23
Material Code PP PA AL SA
Basic Material Copolymeric Polypropylene Polyamide Aluminium AlSi12 Thermoplastic Elastomer
Mechanical Properties
Low Temperature 3,1 kJ/m² at -30 °C / -22.0 °F > 3 kJ/m² at -30 °C / -22.0 °F
Notch Impact Strength (acc. to Charpy / ISO 179/1eA) (acc. to Charpy / ISO 179/1eA)
Tensile Strength at Yield 25 N/mm² > 55 N/mm² > 150 N/mm² 15,9 N/mm²
(Tensile Strength) (ISO 527) (ISO 527) (ISO EN 10002) (ASTM D412)
87 A
Shore Hardness
(ISO 868)
Thermal Properties
Chemical Properties
The information for the Polyamide material PA and the Polyamide based materials PAV0 and PA-FF have been determined in a conditioned state according to ISO 1110.
For Aluminium, the tensile strength (under reversed bending stress) and impact bending strength both rise constantly at decreasing temperatures whilst the value for breaking elongation decreases.
Standard Rubber Insert Materials Thermoplastic Elastomer (73 Shore-A) Elastomer (70 Shore-A)
Standard Material for STAUFF Group 4 and 6 (Standard Series) Standard Material for STAUFF Group 7S to 10S (Heavy Series)
Standard Material for STAUFF Group 4S to 6S (Heavy Series)
A86 www.stauff.com
STAUFF
A Clamps
PAV0 PA-FF PPDA PP6853 PP-AC
Polyamide Polyamide Polypropylene Polypropylene Polypropylene
1500 N/mm² 1100 N/mm² 2200 N/mm² (ISO 527) 1440 N/mm² 1073 N/mm²
(ISO 527-1/2) (ISO 527-1/2) at +23 °C / +73.4 °F: 50 mm/min (ICE 60811-1-1) (ISO 527)
35 kJ/m² at +23 °C / +73.4 °F 20 kJ/m² at +23 °C / +73.4 °F 11,8 kJ/m² at +23 °C / +73.4 °F 16 kJ/m² at +23 °C / +73.4 °F 7,5 kJ/m² at +23 °C / +73.4 °F
(acc. to Charpy / ISO 179/1eA) (acc. to Charpy / ISO 179/1eA) (acc. to IZOD / ISO 179/1eA) (acc. to IZOD / ISO 179/1eA) (acc. to Charpy / ISO 179/1eA)
-30 °C ... +120 °C / -22 °F ... +248 °F -30 °C ... +120 °C / -22 °F ... +248 °F -25 °C ... +90 °C / -13 °F ... +194 °F -25 °C ... +90 °C / -13 °F ... +194 °F -30 °C ... +90 °C / -22 °F ... +194 °F
Tested and approved according Tested and approved according Tested and approved according Tested and approved according Successfully tested in salt
to UL94 (Vertical Burning Test) to DIN 5510, Part 2 to Def Stan 07-247 to BS 6853 (Code of practice for fire spray cabinet trials according
§ Classification: 94V-0 § Combustibility classification: S4 § Assessment: category B precautions in the design / construction to ISO 9227 / ASTM B117
(thickness: 0,4mm) § Smoke development of passenger carrying trains)
classification: SR2 Approved by the UK § Assessment: category 1a § Delays the formation of crevice
Tested and approved according § Dripping classification: ST2 Ministry of Defence (MoD) corrosion by depositing a special
to DIN 5510, Part 2 Compliant to the requirements of corrosion protection inhibitor
§ Combustibility classification: S3 Oxygen index: 28,0% Smoke index: 11,1% London Underground / Metronet (which is added to the basic PP
§ Smoke development (according to ISO 4589-2) (according to Def Stan 02-711, (standard 2-01001-002: Fire Safety material during production) in
classification: SR2 thickness: 3,0 mm) Performance of Materials) the gap between clamp body
§ Dripping classification: ST2 Flammability temperature: and stainless steel pipe
327 °C / 621 °F Halogen-free flame Tested and approved according
Tested and approved according (according to ISO 4589-3, Annex A) retardant system to DIN 5510, Part 2 § Lengthens maintenance intervals
to NF F 16-101 § Combustibility classification: S3
§ Classification: I2 / F2 High durability (even at low Toxicity index: 0,9 / 100 g § Smoke development § Minimises servicing
temperatures), mechanical (according to Def Stan 02-713) classification: SR2 requirements and costs
Halogen- and phosphor-free strength and rigidity, good § Dripping classification: ST2
flame retardant system attrition resistance and fatigue Oxygen index: 30,9% § Delivers tremendous
strength, good UV resistance (according to ISO 4589-2) Tested and approved according potential savings
Oxygen index: 34,0% to Def Stan 07-247
(according to ISO 4589-2) Flammability temperature: § Assessment: category B
231 °C / 448 °F
Flammability temperature: (according to ISO 4589-3, Annex A) Smoke index: 6,1%
299 °C / 570 °F (according to Def Stan 02-711,
(according to ISO 4589-3, Annex A) thickness: 3,0 mm)
Flammability temperature:
325 °C / 617 °F
(according to ISO 4589-3, Annex A)
www.stauff.com A87
Profiled Design
Profiled Inside Surface with Tension Clearance
Available in the Standard, Heavy, Twin and Heavy Twin Series To be used as fixed point clamp preventing the line from
Recommended for the safe installation of rigid pipes or tubes sliding (see page A91 for Maximum Loads in Pipe Direction)
Available for all commonly used outside diameters and Clearance between the clamp halves provides tension of the
nominal sizes tube or pipe
Vibration/noise reducing and impact absorbing effect towards
the direction of the line provided by the grooves on the inside
of the clamp bodies
Type H (Smooth)
Smooth Inside Surface w/o Tension Clearance
Available in the Standard, Heavy and Twin Series To be used as guide allowing the line to slide
Recommended for the safe installation of hoses or cables Choose internal diameter of the clamp body slightly smaller
Available for all commonly used outside diameters and than the outside diameter of the hose or cable to use it as
nominal sizes fixed point clamp preventing the line from sliding
Smooth inside surface and chamfered edges avoid
damaging of the hose or cable
Oval Design
A88 www.stauff.com
Unless otherwise stated, all metal parts (e.g. weld plates, Unless otherwise stated, all metal parts made of
STAUFF
Clamps
cover plates, bolts, rail nuts, etc.) are made of Carbon Steel St37 Carbon Steel St37 are available with the following
(surface finishing according to material code). standard surface finishings:
Besides that, all metal parts are also available ex stock in Carbon Steel St37, untreated
A
two different stainless steel qualities: Material code: W1
Stainless Steel V2A Carbon Steel St37, phosphated Original STAUFF Cover Plate with Zinc/Nickel-Coating:
1.4301 / 1.4305 (AISI 304 / 303) Fe/Znph r 10 according to DIN EN 12476 No signs of corrosion after 528 hours in the salt spray chamber!
Material code: W4 Material code: W2
Alternative surface finishings are available upon request. In all three cases, signs of corrosion are quite clearly visible!
Consult STAUFF for further information.
Consult STAUFF and ask for a detailed report.
Standard Series (DIN 3015, Part 1) Hexagon Head Bolt Socket Cap Screw Slotted Head Screw
Group Thread Bolt / Screw Type Material Code Property Class / Grade
STAUFF DIN Metric ISO Unified Coarse Metric ISO Threaded Bolts / Screws Unified Coarse Threaded Bolts / Screws
1 to 8 0 to 8 M6 1/4–20 UNC
W1, W2, W3 8.8 (according to DIN EN ISO 898) 5 (according to SAE J429)
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Different types of weld plates are available for all STAUFF STAUFF Mounting Rails are available in different heights. The multi-level installation of STAUFF Clamps permits easy stacking
Clamps according to DIN 3015 as well as for most of the STAUFF Rail Nuts are available for all STAUFF Clamps of several pipes, tubes, hoses, cables or any other line types, even
other series and many custom-designed special clamps. according to DIN 3015 (Heavy Series up to STAUFF Group 6S with different outside diameters. The Twin Series also allows
only) as well as for many custom-designed special clamps. stacking of different group sizes (STAUFF Groups 2D to 5D).
Place weld plates in their designated positions. Please make
sure these positions are suitable for the expected loads. Place mounting rails in their designated positions. Please The clamps are connected by stacking bolts. Safety locking plates
Mark the locations of the weld plates to ensure best alignment. make sure these bases are suitable for the expected loads. inserted between the clamps prevent stacking bolts from turning.
Weld the weld plates into position. Elongated weld plates can Mark the locations of the mounting rails to ensure best alignment.
also be mounted to their positions by using screws or bolts. Weld the mounting rails into position. Mounting rails can Push bottom clamp half onto weld plate or rail nuts.
Push bottom clamp half onto weld plate. also be mounted to their positions by using side-mounting Insert pipe, tube, hose, cable or any other line type.
Insert pipe, tube, hose, cable or any other line type. brackets with screws or bolts. Place second clamp half mount clamp assembly by using
Place second clamp half and cover plate (optional) on top Insert rail nuts into mounting rail and turn until stop to lock stacking bolts.
and mount clamp assembly by using screws or bolts. (Standard and Twin Series) or slide in rail nut (Heavy Series). Place safety locking plate on top of clamp assembly to
Push bottom clamp half onto rail nuts. prevent stacking bolts from turning.
Insert pipe, tube, hose, cable or any other line type. Proceed with next level as explained before.
Place second clamp half and cover plate (optional) on top
and mount clamp assembly by using screws or bolts. STAUFF multi-level clamp assemblies can be mounted both to
weld plates or to mounting rails.
The exact positions of the clamp assemblies can still be
adjusted before being firmly bolted.
Dis
t an
ce
A
Please note: The recommended distances between clamps stated below are standard values and valid for static loads only.
Outside Diameter Distance A Outside Diameter Distance A Please note the following information on the installation
(mm) (in) (m) (ft) (mm) (in) (m) (ft)
of STAUFF Clamps next to pipe bends, connectors /
6,0 ... 12,7 .23 ... .50 1,00 3,28 114,0 ... 168,0 4.50 ... 6.60 5,00 16,40 couplings and valves:
12,7 ... 22,0 .50 ... .86 1,20 3,94 168,0 ... 219,0 6.60 ... 8.60 6,00 19,68 Pipe Bends
22,0 ... 32,0 .86 ... 1.25 1,50 4,92 219,0 ... 324,0 8.60 ... 12.70 6,70 21,98 Pipe bends should be supported by STAUFF Clamps as close
to the bends as possible. Furthermore, it is recommended
32,0 ... 38,0 1.25 ... 1.50 2,00 6,56 324,0 ... 356,0 12.70 ... 14.00 7,00 22,96 to design these clamps as fixed point clamps.
38,0 ... 57,0 1.5 ... 2.25 2,70 8,86 356,0 ... 406,0 14.00 ... 16.00 7,50 24,60 Connections / Couplings
57,0 ... 75,0 2.25 ... 2.95 3,00 9,84 406,0 ... 419,0 16.00 ... 16.50 8,20 26,90 The first clamp should be placed directly next to the connector /
coupling. This protects the connector / coupling from vibrations.
75,0 ... 76,1 2.95 ... 3.00 3,50 11,48 419,0 ... 508,0 16.50 ... 20.00 8,50 27,88
Valves
76,1 ... 88,9 3.00 ... 3.50 3,70 12,14 508,0 ... 521,0 20.00 ... 20.50 9,00 29,52
If valves are incorporated in the pipelines, it is recommended
88,9 ... 102,0 3.50 ... 4.00 4,00 13,12 521,0 ... 558,0 20.50 ... 22.00 10,00 32,80 that support is provided in front of and behind these valves.
102,0 ... 114,0 4.00 ... 4.50 4,50 14,76 558,0 ... 800,0 22.00 ... 31.50 12,50 41,00 Consult STAUFF for further information.
A90 www.stauff.com
STAUFF
Clamps
Bolts according to DIN EN ISO 4014/4017 (DIN 931/933).
The max. load in pipe direction (according to DIN 3015, Part 10)
is an average value, determined by three tests at +23 °C /
A
+73.4 °F with a steel pipe according to DIN EN 10220, St37 –
rolled surface – taking static friction into consideration.
Standard Series (DIN 3015, Part 1) Sliding starts when the shown values (F) are reached.
7S 5 M16 5/8–11 UNC 45 33 11,0 2472 55 41 25,8 5800 120 86 34,9 7845
8S 6 M20 3/4–10 UNC 80 59 14,0 3147 150 111 21,0 4720 220 162 50,0 11240
9S 7 M24 7/8–9 UNC 110 81 28,0 6300 200 148 32,0 7193 250 184 70,6 15871
10S 8 M30 1-1/8–7 UNC 180 133 40,0 8992 350 258 48,0 10790 500 369 84,5 18996
11S 9 M30 1-1/4–7 UNC 200 148 119,0 26752 370 273 125,0 27650 500 369 181,5 40802
12S 10 M30 1-1/4–7 UNC 270 199 168,0 37767 450 332 180,0 40465 600 443 244,5 54965
www.stauff.com A91
C D
E G
Standard Series (DIN 3015, Part 1)
A
Group Dimensions (mm /in) Weight per 100 Pcs.
B C D SP QQ PP-DP-AS Q QQ
STAUFF DIN A Profiled Design Type H (Smooth) Profiled Design Type H (Smooth) Profiled Design Type H (Smooth) E F G H ( kg /lbs)
3 16,5 16 33 32 37 36 31,5 28 30 30 6,20
1 0
.12 .65 .63 1.30 1.26 1.46 1.42 1.24 1.10 1.18 1.18 13,64
3 16,5 16 33 32 37 36 36 34 30 30 8,10
1A 1
.12 .65 .63 1.30 1.26 1.46 1.42 1.41 1.33 1.18 1.18 17.82
3 19,5 19 39 38 43 42 42 40,5 30 30 9,40
2 2
.12 .77 0.75 1.54 1.50 1.69 1.65 1.65 1.59 1.18 1.18 20.68
3 21 20,75 42 41,5 46 45,5 50 48 30 30 11,20
3 3
.12 .83 .82 1.65 1.64 1.81 1.80 1.96 1.88 1.18 1.18 24.64
3 24 23,75 48 47,5 52 51,5 60 57 30 30 13,70
4 4
.12 .94 .94 1.89 1.87 2.05 2.03 2.36 2.24 1.18 1.18 30.14
3 32 31,25 64 62,5 68 66,5 71 70 30 30 17,10
5 5
.12 1.26 1.23 2.52 2.46 2.68 2.62 2.79 2.75 1.18 1.18 37.62
3 36 35,25 72 70,5 76 74,5 88 86 30 30 21,30
6 6
.12 1.42 1.39 2.83 2.78 2.99 2.94 3.46 3.38 1.18 1.18 46.86
5 51,5 51 103 102 107 106 122 118 30 30 42,10
7 7
.20 2.03 2.01 4.06 4.02 4.21 4.17 4.81 4.,65 1.18 1.18 92.62
5 64 63 128 126 132 130 148 144 30 30 44,00
8 8
.20 2.52 2.48 5.04 4.96 5.20 5.12 5.83 5.67 1.18 1.18 96.80
F G
H
C D
B
A
E G
Heavy Series (DIN 3015, Part 2)
Group Dimensions (mm /in) Weight per 1 Pc.
B C D F SPALQQPP-DPAL-ASQQQ
STAUFF DIN A Profiled Design Type H (Smooth) Profiled Design Type H (Smooth) Profiled Design Type H (Smooth) E PP / PA / SA AL G H (kg /lbs)
8 24 23,25 48 46,5 54,4 52,9 74 55 56 30 30,5 0,32
3S 1
.31 .94 .92 1.89 1.83 2.14 2.09 2.91 2.16 2.20 1.18 1.20 .70
8 32 31,25 64 62,5 70,4 68,9 86 70 70 30 30,5 0,40
4S 2
.31 1.26 1.23 2.52 2.46 2.77 2.72 3.39 2.76 2.76 1.18 1.20 .88
8 38 37 76 74 82,4 80,4 100 85 85 30 30,5 0,49
5S 3
.31 1.50 1.46 2.99 2.91 3.24 3.17 3.94 3.35 3.35 1.18 1.20 1.08
10 54,5 53,5 109 107 116,5 114,5 140 115 120 45 45 1,21
6S 4
.39 2.15 2.11 4.29 4.21 4.59 4.51 5.51 4.53 4.72 1.77 1,77 2.66
10 70 140 150 180 154 152 60 60 2,30
7S 5
.39 2.76 5.51 5.91 7.09 6.06 5.98 2.36 2,36 5.06
15 99 198 210,5 226 206 208 80 80 6,00
NOT AVAILABLE!
NOT AVAILABLE!
NOT AVAILABLE!
8S 6
.59 3.90 7.80 8.29 8.90 8.11 8.19 3.15 3.15 13.20
15 115 230 245 270 251 255 90 91 8,70
9S 7
.59 4.53 9.06 9.65 10.63 9.88 10.04 3.54 3.58 19.14
25 160 320 338,7 340 336 326 120 120 22,16
10S 8
.98 6.30 12.60 13.33 13.39 13.22 12.83 4.72 4.72 48.75
30 235 470 488,7 520 470 470 160 162 54,11
11S 9
1.18 9.25 18.50 19.24 20.47 18.50 18.50 6.30 6.38 119.04
30 295 590 608,7 680 630 630 180 182 77,40
12S 10
1.18 11.61 23.23 23.96 26.77 24.80 24.80 7.09 7.16 170.28
A92 www.stauff.com
STAUFF
Clamps
D
C
A
B
E 30 (1.18)
A
Twin Series (DIN 3015, Part 3)
Group Dimensions ( /in)
mm
Weight per 100 Pcs.
B C D SP QQ/QQ PP-GD-AS Q QQ
STAUFF DIN A Profiled Design Type H (Smooth) Profiled Design Type H (Smooth) Profiled Design Type H (Smooth) E F G H (kg /lbs)
3 16,5 16,25 37 36,5 41 40,5 37 36 34 20 7,60
1D 1
.12 .65 .64 1.46 1.44 1.61 1.59 1.46 1.42 1.34 .79 16.72
5 18,5 18,25 39 38,5 44 43,5 55 53 52 29 13,50
2D 2
.20 .73 .72 1.54 1.52 1.73 1.71 2.17 2.09 2.05 1.14 29.70
5 25 24 52 50 57 55 85 80 79 45 20,40
4D 4
.20 .98 .94 2.05 1.97 2.24 2.17 3.35 3.15 3.11 1.77 44.88
Standard Series (DIN 3015, Part 1) Heavy Series (DIN 3015, Part 2) Twin Series (DIN 3015, Part 3)
Clamp Bodies (Polypropylene / Polyamide) Clamp Bodies (Polypropylene / Polyamide) Clamp Bodies (Polypropylene / Polyamide)
Group Quantity per Bag Group Quantity per Bag Group Quantity per Bag
STAUFF DIN (in Pcs.) STAUFF DIN (in Pcs.) STAUFF DIN (in Pcs.)
1-6 0-6 25 3S - 6S 1-4 20 1D - 4D 1-4 25
7S 5 10
7+8 7+8 10 8S - 12S 6 - 10 1 5D 5 10
Group Quantity per Bag Group Quantity per Bag Group Quantity per Bag
STAUFF DIN (in Pcs.) STAUFF DIN (in Pcs.) STAUFF DIN (in Pcs.)
1-5 0-5 25 3S - 7S 1-5 10 1D - 4D 1-4 25
6 6 10 8S - 12S 6 - 10 1 5D 5 10
Weld Plates (Type SP) Weld Plates (Type SPAL) Hexagon Rail Nut (Type SM)
Cover Plates (Type DP) Cover Plates (Type DPAL) Channel Rail Adaptor (Type CRA)
Group Quantity per Bag Group Quantity per Bag Group Quantity per Bag
STAUFF DIN (in Pcs.) STAUFF DIN (in Pcs.) STAUFF DIN (in Pcs.)
1-6 0-6 25 3S - 6S 1-4 20 1D 1 50
7S 5 10
7+8 7+8 10 8S - 12S 6 - 10 1 2D - 5D 2-5 25
Hexagon Rail Nut (Type SM) Mounting Rail Nut (Type GMV) Consult STAUFF and ask for standard packaging units
Channel Rail Adaptor (Type CRA) Channel Rail Adaptor (Type CRA) for further components or special packaging options.
www.stauff.com A93