Component Identifiers (CID¹) Machine Codes Wire Description

Machine Code Wire Wire Wire Wire

RENR3079-01
Module Identifier (MID²) Description Description
Number Color Number Color April 2010
Caterpillar Monitoring System 824H 47
Power Circuits Control Circuits Cont.
(MID No. 030) 825H 48
101 RD Bat (+) E701 PK Auto Ride Cntl Sw
CID Component 826H 49 102 RD Hd Lmp E705 BU Impeller Clutch Pressure
0096 Fuel Level Sender 103 YL Quick Lube Pump E707 GN CMS Display +v
0100 Engine Oil Pressure Sensor 104 RD Alternator Breaker to Starter Relay E708 PK CMS Display Clock
0110 Engine Coolant Temperature Sensor 105 RD Key Sw E735 PU CMS Code Plug
0177 Torque Converter Oil Temperature Sensor Monitoring System Service Modes

RENR3079-01 VOL 1 of 2
106 RD Main Breaker F702 GN Throttle Pedal Position
0248 Data Link Service Mode Number 107 RD Eng Shut - Down Fire Suppr F706 PU Throttle Lock LED
0263 Sensor Power Supply
Operator Mode Sequence 0 108 BU Seat Compressor F711 GN CAN Link +
0271 Action Alarm
Harness Code 1 109 RD Alt Output (+) Term. F712 GY CAN Link -
0324 Action Lamp
112 PU Main Power Rly Output F715 PU Shutdown
0600 Hydraulic Oil Temperature Sensor Numeric Readout 2
113 OR CMS Panel B+ Switched F716 WH Shutdown
0819 Display Data Link Service 3 114 RD Warning Horn (forward) F719 BR Throttle Lock On / Off Sw.
0821 Display Power Supply

(Dimensions: 48 inches x 35 inches)

Digital Tattletale 4 118 GY Wipers F721 GY Throttle Lock Disengage Sw.
0826 T/C Oil Temperature Sensor
Units 5 120 YL Converter F722 OR Throttle Lock Disengage Sw.
0830 Brake Oil Temperature Sensor
121 RD Back Alarm To Lamp F741 WH Reduced Rimpull Enable Sw.
Payload Control System Calibration 1 6
124 GN A/C G706 BU Retarder Sol No. 1
(MID No. 074) Calibration 2 7
138 GN Auto Lube Pump To Payload Mon G707 GN Retarder Sol No. 2
CID Component 141 RD Power Train Guard Sw G725 GN Hydraulic Fan Blocker Sol
0168 Electrical System Voltage 142 BU Front Machine Flood Relay G747 OR L.U.C. Sol
0254 Electronic Control Module
Monitoring System Operator Modes 143 BR Front Cab Flood Relay G748 PU Steering Lock Sw.
0350 Lift Linkage Position Sensor
144 GN Rotary Beacon Sw G749 YL Steering Lock Sw.
0364 Lift Cylinder Head End Pressure Sensor Operator Mode Number
145 BU Front HID Flood Lamp Sw G750 BU Direction Sw. (Forward)
0769 Lift Cylinder Rod End Pressure Sensor Service Meter 0 146 GY Third/Tilt/Lift Lever Position Sensors G755 GY Direction Sw. (Reverse)
0818 ECM Internal Backup Battery
Odometer - Machine Travel Distance 1 147 RD Implement Control G756 YL Park Brake Pressure Sw.
0820 Keypad Data Link
Tachometer 2 149 PU Communications Radio Power G760 WH Upshift Sw. Component Location
Electronic Transmission Control System 150 RD Engine Control G761 YL Downshift Sw. Schematic Machine Schematic Machine
Scrolling (Diagnostic) 3 Component Component
(MID No. 081) 151 RD Communications Radio Memory G762 BR Downshift Sw. Location Location Location Location

834G Wheel Tractor,

CID Component 156 YL Front HID Flood Lamp Sw G763 PU Direction Sw. (Neutral) Actuator - Blend Door F-18 F-9, O-9 Switch - A/C Selector C-5 F-8, N-8
0041 8 Volt DC Supply 158 RD Roof A/C G765 GN L.U.C. Enable Sw. Actuator - Water Valve F-18 F-9, O-9 Switch - Auto Lube Manual I-5 G-9,O-9
0138 Reduced Rimpull Selection Switch (988H only) 164 WH Powertrain G766 GN Ride Control Sw. Alarm - Action J-10 F-7, N-7 Switch - Auto/Manual Gear Select E-5 G-7, N-7

836G Landfill Compactor &

0168 Electrical System Voltage 184 BU Navigator Control 24v Switched In G767 WH Ride Control Sw.
0177 Transmission Oil Temperature Sensor Battery Backup A-12 H-8, O-8 Switch - Blower D-5 G-7, N-7
185 RD Converter / Product Link G768 GN Upshift Sw.
0190 Engine Speed Sensor 188 WH Navigator Control 24v Unswitched In / WPLCS Keypad G794 OR Auto Shift Indicator LED Camera - Rear View L-8 E-15, N-15 Switch - Cab Stair Lamp B-5 G-9,N-9

988G Wheel Loader

0363 Machine Ride Control Actuator (988H only) Engineering Codes for CAESultra
199 RD Crank Case Guard Sw. H702 PU Reversing Fan Sw (N.O.) Control - Dimmer L-9 F-7, O-7 Switch - Economy Mode H-16 E-8, N-8
0367 Ride Control Switch (988H only) Code Condition
Ground Circuits H703 YL Reversing Fan Sw (N.C.)
ENG 10 Master cfg file not found. Control - Navigator F-12 G-7, N-7 Switch - Forward Horn 2 K-16 F-8, N-8
0378 Machine Autolube Solenoid (988H only) 200 BK Main Chassis H704 PK Reversing Fan Sol

Electrical System
0379 Machine Autolube Pressure Sensor (988H only) ENG 12 Cfg - A directory was not found. Control - Operator Monitor C-8 F-7, N-7 Switch - Front HID Flood Lamp B-5 G-9,N-9
201 BK Operator Monitor Return H707 YL Implement Pump Sol.
0444 Start Relay ENG 14 Cfg - Invalid machine dimension. Control - STIC F-8, G-16 F-7, O-7 Switch - Front Inter. Wiper F-5 G-7, N-7
202 BK Xmsn Ctrl H708 OR Kickout Sw 1
0562 Electronic Monitoring System ENG 16 Cfg - No vehicles identified.
229 BK Bat (-) H709 BU Kickout Sw 2 Control - Water Valve Blend Door E-18 F-9, O-9 Switch - Hazard Lamp I-5 H-8, O-8
0585 Transmission Output Speed Sensor 1 ENG 18 Cfg - Invalid GPS antenna location.
250 BK Payload Mon - Customer Gnd H710 PK Lift Lever Position
0590 Engine Control Module ENG 20 Cfg - Invalid application usage Control - WLPCS H-13 G-8,N-8 Switch - Hydraulic Lockout K-16 E-8, N-8
0596 Implement Control (988H only) ENG 22 Cfg - Invalid GPS log configuration.
251
270
BK
BK
Payload Mon - System Gnd
CMS Ident Code 0
H711
H713
GN
PK
Tilt Lever Position
Lift Proportional Sol Converter - 10A H-5 H-7, O-7 Switch - Implement Lockout K-11 F-8, N-8
834H: 836H: 988H:
0603
0623
T/C Impeller Clutch Pressure Sensor
Directional Switch
ENG 24
ENG 26
Cfg - Invalid internal units.
Cfg - Can't delete specified files.
271 BK CMS Ident Code 1 H714 OR Lower Proportional Sol Converter - 12/24 DC A-13 H-7, O-7 Switch - Key G-9 F-7, N-7 BTX300-999 BXD600-999 BXY1900-3999
272 BK CMS Ident Code 2 H715 PU Lower Kickout Sol Converter - 20A J-3 H-7, O-7 Switch - Kickout Set K-5 G-9,O-9
0626 Steering/Transmission Lock Switch ENG 28 Cfg - Can't find GPS input file. 273 BK CMS Ident Code 3 H716 WH Impl Cont Sol Return

36 Page,
0627 Parking Brake Pressure Switch ENG 30 Cfg - Open/create data file error Ferrite C-11 H-7, O-7 Switch - Loose Material Mode K-5 G-9,O-9
274 BK CMS Ident Code 4 H717 BR Pilot Press Sol
0650 Harness Code ENG 32 Cfg - Invalid machine type/ID. Flasher - 24v I-10 F-9, N-9 Switch - L.U.C. Control F-5 H-7, N-7
275 BK CMS Ident Code 5 H719 OR Lift Kickout Sol
0670 Left Pedal Position Sensor ENG 38 Invalid security key. 290 BK CMS Service H720 BU Bucket Positioner Sol Gage - Quad H-8 F-7, N-7 Switch - Operator Mode Select H-9 F-7, N-7
0672 Transmission Input Speed Sensor ENG 40 Can't open cfg file for read.
0673 Transmission Output Speed Sensor 2 291 BK CMS Clear H722 GN L. Brake Pedal Position Joystick L-11 F-8, N-8 Switch - Payload Store K-16 E-8, N-8
ENG 42 Can't open cfg file for write. 299 BK Wtl Impl Ctrl Gnd H724 YL Impeller Clutch Prop Sol
0678 T/C Impeller Clutch Solenoid Keypad - WLPCS G-13 G-8,N-8 Switch - Rear Wiper D-5 H-7, N-7
ENG 44 Can't create a file cfg file. A235 BK Digital Sensor Return H728 GN Auto/Manual Sw. (Auto 3)
0679 T/C Lockup Clutch Solenoid
ENG 46 All data not saved on shutdown. A272 BK Impl Ctrl B- H729 WH Auto/Manual Sw. (Auto 2) Monitor - Rear Vision Camera L-2 G-8, N-8 Switch - Reduced Rim Pull K-5 G-9,O-9
1401 Reverse Solenoid
ENG 48 Can't create diagnostics file. A273 BK Trans Ctrl B- H746 YL Fan Control Sol Positive
1402 Forward Solenoid Motor - Blower F-18 F-8, N-8 Switch - Reduced Rim Pull Enable L-5 F-8,N-8
ENG 50 Can't open diagnostics file. Basic Machine Circuits H747 BR Fan Control Sol Return
1403 Fourth Speed Clutch Motor - Front Wiper E-8 H-7, O-7 Switch - Retarder G-8 F-8,N-8
ENG 52 Backlight heater on. 304 WH Starter Relay No. 1 Output K737 BR Engine Retarder Sol Cyl 1,2,5,6
1404 Third Speed Clutch
ENG 60 No radio comm port initialized. Motor - Rear Wiper K-9 F-9, O-9 Switch - Reverse Fan J-5 H-7, O-7
1405 Second Speed Clutch 306 GN Starter Relay Coil To Neut Start Sw Or Key Sw K738 GN Engine Retarder Sol 3,4
ENG 62 Invalid radio message status. 307 OR Key Sw To Neutral Start Sw Or Vmis Sensor Module K739 BU Engine Retarder Sol Common Radio - CAES (TC 900C) B-12 H-8, O-8 Switch - Ride Control F-5 G-8,N-8
1406 First Speed Clutch
ENG 64 Radio message queue is full. 308 YL Main Power Relay Coil N707 PU Engine Digital Sensor Return
Electronic Implement Control ENG 70 Can't find serial .dll file.
Reciever - CAES B-12 H-8, O-8 Switch - Rotary Beacon E-5 G-7, N-7
311 WH Start Aid Sol To Temp Sw P789 PK Air Shutoff/ Secondary Resistor - Blower Motor F-17 H-8, O-8 Switch - Running Lamp A-4 H-7, N-7
(MID No. 082) ENG 72 Invalid serial .dll file. 320 OR Horn Relay Coil To Sw R746 PK Turbo Outlet Press Sensor
CID Component Sensor - L.H. Brake Pedal A-6 E-7, O-7 Switch - Steering Lock G-16 F-8, O-8
ENG 74 Unrecognized command to Interface Board. 321 BR Backup Alarm Lamp Travel Alarm R747 GY Atmospheric Press Sensor
0139 Tip Backward Solenoid (834H, 836H only) ENG 76 Unrecognized command from Interface Board. Sensor - Lift Lever Position J-16 E-8, N-8 Switch - Steering Wheel Horn F-8 F-7, O-7
322 GY Warning Horn (forward) T725 WH Fuel Filter Sw
0140 Tip Forward Solenoid (834H, 836H only) ENG 78 Communications port to Interface Board is not initialized Sensor - Third Lever Position J-16 E-8, N-8 Switch - Stop Lamp A-7 F-7, N-7
326 RD Key Sw 'c' Term. Y759 OR Serial Data (tx)
0168 Electrical System Voltage ENG 79 On board communications fault. Sensor - Throttle Position B-7 E-7, N-7 Switch - Temperature Select C-5 H-7, N-7
338 PK Flood Lamp Relay Coil Y760 PU Serial Data (rx)
0268 Programmed Parameter Fault ENG 80 Memory allocation error. Sensor - Tilt Lever Position J-16 E-8, N-8 Switch - Thermostat E-17 H-8, N-8
Monitoring Circuits 801 PK Auto Lube Sol Or Motor
0296 Transmission Control ENG 82 Memory reallocation error. Solenoid - Lift Lever Kickout Detent J-16 E-8, N-8 Switch - Third Function I-16 E-8, N-8
403 GN Alternator (r) Term. 818 BR Serial Data (transmit)
0350 Lift Linkage Position Sensor (988H only)
ENG 90 Can't open/create design file. 410 WH Opr Mon Action Alarm 819 GY Serial Data (receive) Solenoid - Lift Lever Lower Kickout Detent J-16 E-8, N-8 Switch - Throttle Lock G-9 F-7, O-7 Volume 1 of 2: Cab Wiring
0351 Tily Linkage Position Sensor (988H only)
ENG 92 Can't open/create update file. 411 PK Opr Mon Master 838 YL Front Guard Motor Solenoid - Tilt Lever Bucket Detent J-16 E-8, N-8 Switch - Throttle Lock Disengage B-7 E-7, N-7
0352 Lift Lever Position Sensor
ENG 94 New update file created. 417 GY Primary Ster Sw 839 BU Front Guard Motor Speedometer/Tachometer G-8 F-7, N-7 Switch - Throttle Lock Resume K-16, L-12 F-7, O-7
0353 Tilt Lever Position Sensor
ENG 95 File cfg file incomplete. 426 BR Opr Mon Power Train Oil Filter 892 BR Cat Data Link (-)
0354 Raise Solenoid Switch - ABP Blade Height Kickout Set J-11 F-8, N-8 Switch - Throttle Lock Set K-12, I-16 F-7, O-7
0355 Lower Solenoid
ENG 96 Backup config file incomplete. 429 YL Opr Mon Brake Oil Temp 893 GN Cat Data Link (+)
Switch - ABP Enable J-11 F-8, N-8 Switch - Turn Signal G-9, J-11 H-7, N-7
© 2010 Caterpillar, All Rights Reserved Printed in U.S.A.
ENG 97 File receive cancelled wrong CRC. 432 PK Opr Mon Brake Press. (oil) 897 GN Rear Guard Motor
0356 Dump Solenoid #1 (988H only)
0357 Rackback Solenoid #1 (988H only) 442 GY Hyd System Temp Gage 898 PU Rear Guard Motor
0358 Pilot Pressure Solenoid 443 YL Power Train Temp Gage A893 OR Fuel Sw To Fuel Pump
0359 Raise Detent Electromagnet (988H only) 446 PU Brake Oil Temp Gage G828 WH Engine Control Pressure Sensor +5v
0361 Rackback Detent Electromagnet (988H only) 447 PK Fuel Level Gage G829 GN Engine Control Pressure Sensor Common
0365 ABP Kickout Set Switch 450 YL Tach Sender (+) G833 PK Engine Temperature Sensor Common
0487 3rd Lever Position Sensor (988H only) 451 BR Tach Sender (-) G856 WH TDC Probe +
0489 Implement Function Select Switch 452 PU Torque Converter G857 YL TDC Probe -
0490 Implement Lockout Switch 499 GY Opr Mon Implement Oil Filter H827 PK Impl Lift Lever Position
0491 3rd Function Forward Solenoid (988H only) C413 YL CMS Display Data H829 WH Impl Rackback Lever Position
0492 3rd Function Rearward Solenoid (988H only) C414 BU CMS Display Load J842 BK Digital Return
0497 Tilt Right Solenoid (834H, 836H only) C460 BU Implement Variable Pump Press K836 WH Auto Blade Control Alarm
0498
0499
Tilt Left Solenoid (834H, 836H only)
Implement Variable Hyd Oil Pump Solenoid (988H only)
C491
F417
PU
YL
Park Brake Pressure
Pms Store Sw In
T858
T859
GY
WH
Injector High Side
Injector High Side 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Harness And Wire Electrical Schematic Symbols
0562 Caterpillar Monitoring System
0590 Engine Electronic Control Module
F421 YL Fuel Temp T860 OR Injector High Side Symbols
G438 PK Autolube Low Level Sw 900 PU Xmsn Shift Sol No. 5 Or 4 T T
0591 Internal Memory H420 PU Secondary Steering Indicator 901 WH Xmsn Shift Sol No. 6
0650 Harness Code Related Electrical Service Manuals H471 GY Auto Lube Warning Indicator 973 BR Auto/Manual Gear Select Sw.
0864 Variable Implement Pump Oil Pressure Sensor (988H only) Accessory Circuits 975 WH Solenoid Return
Title Form Number S S
1393 Driver Enable Line 500 BR Wiper - Front (park) 976 OR Ride Cont Solenoid 1
T

1400 Axle Oil Cooler Fan Bypass Solenoid Caterpillar Monitoring System SENR1394 Pressure Temperature Level Flow Circuit Breaker
501 GN Wiper - Front (low) 977 YL Autoshift- Auto/manual Sw Resistor, Sender and Solenoid Specifications Symbol Symbol Symbol Symbol
1667 Loose Material Switch (988H only) Electronic Implement Control RENR8699 502 OR Wiper - Front (hi) 994 GY Oil Pressure Symbol
1964 Lift Cylinder Position Sensor (834H, 836H only) R R Part No. Component Description Resistance (Ohms)¹
Electronic Transmission Control RENR8689 503 BR Wiper - Rear (park) 995 BU Coolant Temperature
2119 ABP Enable Switch (834H, 836H only)
CAES ULTRA RENR7892 504 YL Wiper - Rear (low) 998 BR Digital Sensor Return
9G-1 950 Resistor: Blower Speed Overall 2.0 ± .1; Tap 1.0 ± .05
Symbols and Definitions
¹ The CID is a diagnostic code that indicates which component is faulty. Lift Lever Kickout Detent
505 BU Wiper - Rear (hi) C967 BU Inlet Air Temperature 147-2577 Solenoid: Lift Lever Lower Kickout Detent 74 ± 4
² The MID is a diagnostic code that indicates which electronic control module Payload Control System SENR6614
506 PU Washer - Front C978 BR Set Throttle Switch Q Q Tilt Lever Bucket Detent
Fuse - A component in an electrical circuit that will open the circuit if too much current flows
diagnosed the fault. through it.
507 WH Washer - Rear C979 OR Resume Throttle Sw ¹ At room temperature unless otherwise noted.
508 PU Radio Speaker - Left C985 BU Powertrain Control Sensor +8v Supply Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
509 WH Radio Speaker - Left (commom) C991 PK Fuel Filter Monitor P P circle indicates that the component has screw terminals and a wire can be disconnected from it.
511 BR Radio Speaker - Right E900 WH Trans Output Spd +
512 GN Radio Speaker - Right (common) E901 GN Trans Output Spd - Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
O O No circle indicates that the wire cannot be disconnected from the component.
513 OR A/C Compressor/refrigerant Pressure Sw E906 OR Trans Output Spd Q+
Failure Mode Identifiers (FMI)¹ 515 GY Blower Motor (hi) E907 GY Trans Output Spd Q-
516 GN Blower Motor (medium) E917 WH Implement Lockout Sw To Gnd (N.O.) Ground (Wired): This indicates that the component is connected to a grounded wire. The
FMI No. Failure Description grounded wire is fastened to the machine.
0 Data valid but above normal operational range. 517 BU Blower Motor (low) E918 GN Implement Lockout Sw To Gnd (N.C.) N N Connector Location
521 YL A/C Sw To Refrigerant Sw E919 YL Aux Lower Proportional Sol
1 Data valid but below normal operational range. Schematic Machine
522 WH A/C Clutch To Thermostat Sw E920 BR Aux Lift Proportional Sol Connector Number Ground (Case): This indicates that the component does not have a wire connected to ground.
2 Data erratic, intermittent, or incorrect. PCS Message Explanation Table Location Location
3 Voltage above normal or shorted high.
536 WH Hazard Sw To Turn Sw E921 PK Rackback Proportional Sol M M CONN 1 G-18 F8, O8
It is grounded by being fastened to the machine.
PCS Message Cause Correctection 538 BR Hazard Indicator E922 GN Dump Proportional Solenoid
4 Voltage below normal or shorted low. Bucket position is too high to start the Lower the bucket until the “Lower" CONN 2 K-14, J-18 F8, N8
“LOWER” 592 BU DC/DC Converter Power Output E955 OR WLPMS Keypad Data
5 Current below normal or open circuit. weigh. message disappears. 593 GN Condensor Fan Relay To Motors E963 BK Engine Speed/Timing A- CONN 3 A-16 E9, M9 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
6 Current above normal or grounded circuit. “LIFT TOO SLOW” Lift speed was too slow. Repeat lift with increased engine RPM.
L L CONN 4 B-16 E9, M9 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
A513 RD DC/DC Converter Memory Output E964 WH Engine Speed/timing A+
7 Mechanical system not responding properly. Repeat lift and maintain constant A523 PU Temp Potentiometer Pos 1 E965 BU Engine Speed/timing B- CONN 5 D-16 E9, M9
8 Abnormal frequency, pulse width, or period. engine RPM throughout the lift. Ensure A524 BR Temp Potentiometer Pos 2 E966 YL Engine Speed/timing B+ CONN 6 E-16 E9, M9 Sender: A component that is used with a temperature or pressure gauge. The sender
9 Abnormal update.
“REW-1” Paused lift in weigh range
lift kickout is set above end-of-weigh K K measures the temperature or pressure. Its resistance changes to give an indication to
A525 GN Temp Potentiometer Pos 3 E985 BR Auto Lube Fill Indicator CONN 7 F-16 F9, N9 T
range. the gauge of the temperature or pressure.
10 Abnormal rate of change. A526 PK Electronic Water Valve Actuator E988 PU Rimpull Sw Input 1 CONN 8 G-14 G8,N8
11 Failure mode not identifiable. Repeat lift with the following A527 BU Electronic Water Valve Actuator E989 WH Rimpull Sw Input 2 CONN 9 D-14 F8, N8
12 Bad device or component. suggestions: A592 BU Blend Door Motor (a) G939 PK T/C Output Speed Return
J J Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
CONN 10 C-13 H8, N8
1. Lower the start of lift position to a It has a coil that makes an electromagnet when current flows through it. The
13 Out of calibration. A593 OR Blend Door Motor (b) G942 OR 3rd Lever Position Sensor CONN 11 CAES Service Conn C-12 H8, N8 electromagnet can open or close the switch part of the relay.
14 Parameter failures. point closer to the ground. A594 WH Blend Door Position Feedback (+) G943 BU Impl Func Select Sw (N.O.) CONN 12 WLPCS Customer Data Conn H-12 G8,N8
15 Parameter failures. 2. Hold the machine at a constant A595 GN Blend Door Position Feedback (signal) G944 YL Impl Func Select Sw (N.C.) I I
CONN 13 CMS Code Plug B-10 F8,N8 Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
engine RPM through the entire weigh A596 YL Blend Door Position Feedback (-) J943 GN Implement Mode Sw (N.O.)
16 Parameter not available. CONN 14 Service Port Conn J-10 F8, N8 coil that makes an electromagnet when current flows through it. The electromagnet
Machine motion or bounce caused range. C530 BU Lift Position Sensor J944 BU Implement Mode Sw (N.C.)
17 Module not responding. CONN 15 Aux Power Port Conn L-9 D13, M13 can open or close a valve or move a piece of metal that can do work.
18 Sensor supply fault.
“REW-2” excessive pressure spikes. 3. Lift with a lower engine RPM. C532 GN Autolube Press J945 WH Implement Manual Mode Sw (N.O.) H H
CONN 16 CMS Sevice Mode Plug K-9 F8, N8
4. Lift with the lift lever in Detent. Ease C539 YL A/C Control Sw. J946 OR Implement Manual Mode Sw (N.C.)
19 Condition not met. CONN 17 F-7, F-8 F8, O8 MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
the lever into the Detent position. C569 YL Second DC/DC Converter Power Output J999 WH Implement Led Driver 1 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
20 Parameter failures. CONN 18 D-7 E7, N7
5. Ensure that the machine is not E555 RD DC/DC Converter Memory Output #2 K977 PK Trans Oil Temp Sensor G G that make electromagnet when current flows through them. It also has an internal switch that places
¹The FMI is a diagnostic code that indicates what type of failure has occurred. moving at excessive speeds or over Lighting Circuits K983 BU CMS Sensor Module +8v Supply CONN 19 C-7 E7, N7
the latch coil circuit open at the time the coil latches.
rough ground. 600 BR Dash Lamp Basic L919 YL Manual Lube Sw CONN 20 A-6 F7, O7
6. Lift with the machine stationary, or 603 PK Rotary Beacon M908 YL 3rd Lever Position Sensor 500 Hz F F CONN 21 J-3, H-5 H7, O7
with minimal motion. 604 OR Stop Lamp M920 GY Lift Cylinder Rod End Pressure CONN 22 H-5, L-2 H7, O7
Harness and Wire Symbols
Lift speed changed too much during the Repeat lift with a more constant engine 605 YL Turn Lamp - Left M922 WH Lift Cylinder Head End Pressure The connectors shown in this chart are for harness to harness connectors.
lift. This is typically caused by lowering RPM. 606 GY Turn Lamp - Right N955 GY CAES Converter 12v Switched Out Connectors that join a harness to a component are generally located at or near 1 Deutsch connector: Typical representation 1 Sure-Seal connector: Typical representation
“REW-3” E E the component. See the Component Location Chart. 2
of a Deutsch connector. The plug contains all
2
of a Sure-Seal connector. The plug and receptacle
engine RPM at the end of the lift as the 607 PK Flood Lamp - Front N957 PK Rxd - Comm #1 sockets and the receptacle contains all pins. contain both pins and sockets.
machine nears the truck. 608 GN Flood Lamp - Rear N958 PK Rxd - Comm #2
Harness Identification Letter(s):
“REW-4” Lift was too slow. Repeat lift with increased engine RPM. 610 OR Head Lamp Basic N959 PK Rxd - Comm #3 Wire, Cable, or Harness Assembly Identification:
D D Includes Harness Identification Letters and Harness
(A, B, C, ..., AA, AB, AC, ...)
After the machine has rested four or Perform a minimum of ten lifts in order 614 PU Park / Tail / Dash Lamp N960 OR Txd - Comm #1 Harness Connector Serialization Code: The "C" stands
Connector Serialization Codes
“LIFT BUCKET 10 TIMES” more hours, this message will appear. to warm the machine linkage and 615 YL Cab Flood Lamp/rops N961 OR Txd - Comm #2 for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)
hydraulics. 622 PU Flood Lamp 3-way Sw Jumper N963 OR Txd - Comm #3 Part Number for
1. Lower the bucket to the ground.
C C C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For
623 BU Flood Lamp 3-way Sw Jumper N965 BU Dsr - Comm #2 111-7898 3E-5179
130-6795 130-6795 Connector Recepticle
2. Rack the empty bucket back fully. 637 GN L.U.C. LED N967 GY Cts - Comm #1
3. Raise the engine speed to typical 641 OR Ladder Lamp N970 YL Dtr - Comm #1 325-AG135 PK-14 1 5A
Automatic PCS reminder to Re-zero. lifting speed. 651 PK Flood Lamp Rear N973 BR Dcd - Comm #1
B B Pin Socket Fuse
Receptacle
This will reduce errors caused by 4. Gently pull the lift lever into the 658 RD Walkway Lamp N976 PU Rts - Comm #1 Pin or Socket (5 Amps)
“RE-ZERO PCS” Single Wire
Number
9X-1123
pressure drift. detent position. 661 GN Tachometer Lamp N979 GN Signal Gnd - Comm #1 Connector
5. Maintain constant engine speed 662 YL Speedometer Lamp N982 YL Data - Keyboard
A A Component
Part Number
Plug
throughout the lift. 663 GY Gage Lamps N983 OR Clock - Keyboard Harness identification code: 2 200-L32 BK-14
6. When the weight has been displayed, 679 GY Impeller Clutch Memory Indicator N987 GN Regulated Power - 5 Vdc This example indicates wire
press the “ZERO” key (3).
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 135 in harness "AG".
Ground Circuit Identification Wire Gauge
680 GN Flood Lamp Front (atch) N989 BK Signal Gnd - Function Key
Connection Number Wire Color
The system is in the process of A613 YL Turn Signal Return P911 PU Rimpull Sw Input 3
“CALC” ¹ No action is required.
calculating the payload. A625 BR Crane/Boom Flood Lamp Sw To Relay P912 BU Rimpull Sw Input 4
¹This message is not typical. For additional information on this message, read the section that is entitled "CALC" in the text below. A629 BU Front Rops Hid Flood Attachment P974 PK Implement Regen Valve
Control Circuits P994 BU Proportional Sw - Sensor Supply
709 OR Sensor Power Supply T957 PU Inj 1 Return
751 GN Xmsn Shift Sol No. 1 Or 3 T958 YL Inj 2 Return
752 YL Xmsn Shift Sol No. 2 T959 BR Inj 3 Return
754 BU Xmsn Shift Sol No. 3 Or 1 T960 BU Inj 4 Return
755 OR Xmsn Shift Sol No. 4 Or 5 T961 GN Inj 5 Return
762 YL Bucket Positioner Sol Sw T962 WH Inj 6 Return
A700 OR Digital Sensor Power(+8v)
RENR3079-01 VOL 1 of 2
(Dimensions: 48 inches x 35 inches)

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L L

SWITCH RIMPULL PINS

POS CONN
4 HIGH 1&2
3 MED HIGH 1&3
2 MED LOW 1&4
1 LOW 1&5
36 Page, Color 2,

KICKOUT SET SW OPERATION

K SW INPUTS 1=SW CLOSED 0=SW OPEN K
SW POS FUNCTION H708-OR H709-BU
TOP BUCKET K.O. 0 1
MIDDLE NONE 0 0
BOTTOM LIFT K.O. 1 0

J J

I I

H H

G G

F F

RIDE CONTROL SW OPERATION

SW INPUTS: 1=SW CLOSED, 0=SW OPEN
SW POS G766-GN G767-WH
ON - 0 1
OFF - 1 1
AUTO - 1 0

E E

IDENT PART NO CHG LOC NOTE DESCRIPTION

HARNESS AS.
COLOR ABBREVIATIONS A 300-4147 00 SHT2 F-6 ATCH HVAC ROOF MTG (836 ONLY)
AUTO/MAN SW FUNCTION C 261-0411 01 SHT1 C-7 DASH
GEAR SW POS SW CONTACT ABBREV COLOR E
F
305-9883
118-2943
00
04
SHT3
SHT1
J-16
F-8
ATCH
ATCH
E-BAY ADD-ON RETROFIT (988 ONLY)
STEERING COLUMN (836 ONLY)
MAN 1-2
4 1-3 RD RED G 298-2592 00 SHT2 F-5 BEACON LAMP
3 1-4 H 252-1834 00 SHT2 H-6 ATCH GUIDEON JUMPER
2 1-5 WH WHITE K 239-5929 04 SHT2 L-18 ENGINE
L 151-2092 03 SHT1 H-13 ATCH WLPCS ECM (988 ONLY)
OR ORANGE N 146-1892 01 SHT1 A-6 STOP LAMP
P 286-1094 01 SHT2 A-10 EBAY
YL YELLOW R 151-2094 00 SHT1 G-17 STIC CONTROL
T 276-2899 00 SHT1 B-12 CAES NAVIGATOR-KEYBOARD
PK PINK U 298-2534 01 SHT1 A-16 MAIN CAB
W 298-2518 02 SHT1 J-18 IMPLEMENT CONTROLS
BK BLACK AC 126-5612 03 SHT1 F-17 HVAC
AF 286-7276 01 SHT2 B-7 OPERATOR MONITOR HYD (988H)
GY GRAY AF 286-7244 01 SHT2 B-7 OPERATOR MONITOR HYD (834H, 836H)
AH 260-0443 00 SHT2 L-2 RH FRONT FLOOD
PU PURPLE AJ 260-0445 00 SHT2 K-3 ATCH RH HEAD LAMPS W/TURN
AK 260-0446 00 SHT2 K-5 ATCH LH HEAD LAMPS W/TURN
BR BROWN AL 260-0443 00 SHT2 L-5 LF FRONT FLOOD
D GN GREEN
AM 284-3008 00 SHT2 I-6 FRONT D
AP 258-7916 00 SHT2 J-4 ATCH PAYLOAD MONITOR
AR 286-0916 01 SHT2 L-3 MONITORING OIL TEMP
BU BLUE AT 287-8397 01 SHT2 I-14 REAR
AT 287-8398 01 SHT2 I-14 REAR 836H
SYMBOL DESCRIPTION AV 221-5377 00 SHT2 L-3 ATCH RIDE CONTROL SOLENOID
AW 260-0859 01 SHT2 J-9 START AID SOLENOID
CIRCUIT CONNECTED AX 141-8713 07 SHT2 I-9 ATCH LADDER LAMP
AY 260-0194 03 SHT2 H-18 ENGINE ECM
CA 285-3564 01 SHT2 I-6 MAIN
CIRCUIT NOT CONNECTED
CE 292-3869 01 SHT2 C-5 REAR AXLE TEMP SENSOR
ELECTRICAL CONNECTION TO CF 285-3606 01 SHT2 B-5 TORQUE CONVERTER
MACHINE STRUCTURE CG 189-7739 03 SHT3 H-12 ATCH CAB ADD-ON RETROFIT
CK 189-7740 01 SHT3 G-14 XMSN RETROFIT (JUMPER)
INTERNAL ELECTRICAL CONNECTION
WIRE GROUP COLOR DESCRIPTIONS TO SURFACE OF COMPONENT
CL
CM
274-5643
263-3217
00
00
SH3
SHT3
D-12
E-12
ATCH XMSN RETROFIT OP
XMSN RETROFIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. CONNECTOR
CN 283-3367 01 SHT1 F-7 CONTROL STER WHEEL 836H
CP 231-3529 03 SHT2 L-11 XMSN
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. CT 261-1517 00 SHT2 J-3 ATCH LIFT/TILT SENSOR (IN CYL)
VOLTAGE CONVERTER OUTPUT CIRCUIT. H# CIRCUIT GROUPING DESIGNATION CY 261-8023 00 SHT2 J-2 ATCH LIFT/TILT SENSOR (STD LIFT)
CY 261-8024 00 SHT2 J-2 ATCH LIFT/TILT SENSOR (HIGH LIFT)
STARTING CIRCUIT. CY 303-8246 02 SHT2 J-2 ATCH STANDARD LIFT MACHINE
ATCH WIRE, CABLE, COMPONENT
GROUND CIRCUIT. CY 264-9866 01 SHT2 J-2 ATCH LIFT/TILT SENSOR SHORTBOOM W/STEEL TUBE
CY 261-9509 00 SHT2 J-2 ATCH LIFT/TILT SENSOR SHORTBOOM
CAT DATA LINK. CIRCUIT CONNECTED EA 260-0447 00 SHT2 L-5 ATCH FRONT EXTENSION LH
MONITOR CIRCUIT. EC 260-0447 00 SHT2 L-2 ATCH FRONT EXTENSION RH
BLADE, SPADE, RING OR SCREW EF 192-7455 01 SHT2 L-8 WASHER BOTTLE
C ENGINE CONTROL CIRCUIT. TERMINAL EG 304-8652 00 SHT1 H-2 CAB FLOOD LAMPS (988/834 ONLY) C
PAYLOAD CONTROL CIRCUIT. EJ 304-8687 00 SHT1 E-2 ATCH CAB FLOOD LAMPS (836 ONLY)
SPLICE EU 261-0415 01 SHT1 K-14 IMP SUPPORT
TRANSMISSION CONTROL CIRCUIT. EX 192-7805 00 SHT1 H-18 ATCH SEAT
IMPLEMENT CONTROL CIRCUIT. FA 260-0264 01 SHT2 D-2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
HEATER AND AIR CONDITIONER CIRCUIT. F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
TURN SIGNAL/WIPER/WASHER CIRCUIT.
F2 ABP (834 ONLY)
CAES CIRCUIT. FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
REAR VISION MONITOR COAX CABLE
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
B F2 ABP (834 ONLY) B
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
A FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
A
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 FH 2 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD 1
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
THIS SCHEMATIC IS FOR THE 834H,
F2
FH E-2
836H,
ATCH
988H LWL’s
ABP
260-0444
(834
00
RH FRONT FLOOD
ONLY)
SHT2
F2 ABP (834 ONLY)
DRAWING #: 298-3543 (-) CH 00
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444
E-2 00 ATCH SHT2
RH FRONT FLOOD
Components are shown installed on a fully operable
F2 ABP
machine
(834
with
ONLY)
the key and engine
off and transmission shifter in neutral.
FH 260-0444
E-2 00 ATCH SHT2
RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 E-200 SHT2
ATCH RH FRONT FLOOD
Refer to the appropriate Service Manual for Troubleshooting,
F2 ABP (834 Specifications
ONLY) and Systems Operations
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD
F2 ABP (834 ONLY)
FH 260-0444 00 SHT2 E-2 ATCH RH FRONT FLOOD