Soul

Download as pdf
Download as pdf
You are on page 1of 15
2619124, 16:20 Printer Friendly View PRG ON Mere eeu cu eo ae ec enc T Yeas: Engine: 2.0L Eng License: VIN: — KNDJ23AU7L7005399 Odometer: TIMING CHAIN > COMPONENTS AND COMPONENTS LOCATION > COMPONENTS Fig 1: Timing Chain Components Location With Torque Specification 4, REPAIR PROCEDURES > REMOVAL 4, Remove the cylinder head cover. tips:itmitehel-prodemand drear hvPrinvIndex ?content-tabs&module-trueBiab=tueBterms=tueaymmsfalsedselectorMode"SclassName=6, 15: 2619124, 16:20 Printer Felenly View (Refer to Cylinder Head Assembly - "CYLINDER IIEAD COVER ") ON Meee cu ee oa enc ce aca 41. Tum the crankshaft pulley and align its groove with the timing mark of the timing chain cover. Courtesy of KIA MOTORS Al 2. Check that the TDC marks of the intake and exhaust CVT sprockets are in straight line on the cylinder head surface as shown in the illustration. If not, tum the crankshaft by one revolution (360°) more. hitpsinitchel-prodemand drearchiPrintvIndexcontent-tabs@module=tuedt vueBterms-teBymms=falsedselectorMode=SclassName ans 2619124, 16:20 Printer Friendly View (DRCAR) Mitchell prodemand expiry date is only 1 days, remember to renew! ‘Courtesy of KIAMOTORS AMERICA, INC. [7] NOTE: Do not turn the crankshaft pulley counterclockwise, 3, Remove the timing chain cover. (Refer to Timing System - "TIMING CHAIN COVER") 4, Remove the timing chain tensioner (A) 35 2619124, 16:20 Printer Felenly View ON Meee cu ee oa enc ce aca Courtesy of KA MOTORS AMERICA, INC “| NOTE: Do not reuse the detached tensioner. 5. Remove the timing chain tensioner arm (A). hitpsinitchel:-prodemand drear.chiPrinvIndexcontent=tabsmodule=t rveStab-truesterms=tuedymms-falseselectorMode-&className= ans 2619124, 16:20 Printer Friendly View ee Meena ee oa ec ceca T i (Courtesy of KIA MOTORS AMERICA, INC. 6. Remove the timing chain (A). 515 2619124, 16:20 Printer Felenly View eee cucu ee oan ae ace cae) a ‘Courtesy of KAMOTORS AMERICA, INC. 7. Remove the timing chain guide (A). hitpsinitchel-prodemand drearchiPrintvIndex content-tabs@module=truedt vueBterms-teBymms=falsedselectorMode=SclassName ens 2619124, 16:20 Printer Felenly View PO ecco mn OCCU aie ‘Courtesy of KIAMOTORS AMERICA, INC. TIMING CHAIN > REPAIR PROCEDURES > INSTALLATION 4. The TDC marks of the intake and exhaust CVT sprockets are slightly tumed from the TDC position as shown when the timing chain is removed. hitpsinitchel-prodemand drearchiPrintvIndex content-tabs@module=truedt vueBterms-teBymms=falsedselectorMode=SclassName 718 2619124, 16:20 Printer Friendly View eee cucu ee oa ee enc T ‘Courtesy of KAMOTORS AMERICA, INC. 2. Tur the crankshaft clockwise (about 2-3 pitches) from the TDC position (the dowel pin (A) of crankshaft is about 3° with the engine vertical line) as rotation of the intake CVVT sprocket from the TDC position htips:itmitehel-prodemand drear chvPrinvIndex?content-tabs&module-trueBiab=tueBterms=rusaymmsfalbetselectorModerSclassNamen&... 8/15 2619124, 16:20 Printer Felenly View ee Mee cu ee oan ea ce nae) | } 3 | Engine 2~3 pitches vertical Ny line TDC position (Courtesy of KAMOTORS AMERICA, INC. 3, Install the timing chain guide (A). Tightening torque: 18.6 - 22.6 N.m(1.9- 2.3 kgf.m, 13.7 - 16.6 Ib.ft) nitpsinitchel-prodemand.drearch/Prinvindex content-tabsémodule-tuedtab=tueBterms-tue8ymms=falsekselectorMode=BclassName=&, ens 2619124, 16:20 Printer Felenly View POON cuckoo mn OCCU aie ‘Courtesy of KIAMOTORS AMERICA, INC. 4. Install the timing chain Crankshaft sprocket — Timing chain guide + Intake CVVT sprocket — Exhaust CVVT sprocket 4. Install the timing chain with no slack between the crankshaft sprocket and the intake CVVT sprocket. hitpsinitchel-prodemand drearchiPrintvIndex content-tabs@module=truedt vueBterms-teBymms=falsedselectorMode=SclassName 1015 2619124, 16:20 Printer Friendly View Cee ec al aC ‘Courtesy of KIA MOTORS AMERICA, INC. (2) NOTE: The timing marks of each sprocket should be matched with timing marks (color link) of timing chain when installing the timing chain, 2. Install the timing chain on the exhaust CVT sprocket with no slack while turning the CVVT assembly clockwise. tips:itmitehel-prodemand drear hvPrinvIndex ?content-tabs&module-trueBiab=tueBterms=rueaymmsfalsebselectorModerSclassName=.... 11/15 2619124, 16:20 Printer Friendly View oN Mie cucu ee ca ene enc T [Courtesy of KIAMOTORS AMERICA, INC. ("| NOTE: 1. The timing mark of the exhaust CVT sprocket should be matched with timing mark (color link) of timing chain when installing the timing chain. 2. Press down the timing chain links on the exhaust CWT sprocket to prevent the sprocket from spinning. 5. Install the timing chain tensioner arm (A). Tightening torque 18.6 - 22.6 Nm (1.9- 2.3 kgfim, 13.7 - 16.6 Ib.ft) tips:itmitehel-prodemand drear hvPrinvIndex ?content-tabs&module-trueBiab=tueBterms=tueaymmsflsedselectorMode=SclassName= 126 2619124, 16:20 Printer Friendly View ON Meier cu ee oa eC enc T Courtesy of KIA MOTORS AMERICA, INC 6. Install the timing chain auto tensioner (A) and remove the stopper pin (B). Tightening torque: 98- 11.8N.m(1.0-1.2kgf.m, 7.2- 8,7 Ib.ft) tips:iimitchel-prodemand drear hvPrinvIndex?content-tabs&module-trueBiab=tueBterms=tueaymmsfalseselectorModerSclassName=... 13/15 2619124, 16:20 Printer Felenly View (DRCAR) Mitchell prodemand expiry date is only 1 days, remember to renew! Courtesy of KA MOTORS AMERICA, INC. NOTE: When reinstall the tensioner, always use new tensioner. 7. After rotating crankshaft 2 revolutions in regular direction (clockwise viewed from front), confirm that the TDC marks on the intake and exhaust CVT sprockets are aligned with the top surface of cylinder head. hitpsinitchel:-prodemand drear.chiPrinvIndexcontent=tabsmodule=t rvetab-tuesterms=tuesymms-falseBselectorMode-BclassName=.. 14/15, 2619124, 16:20 Printer Felenly View eM eie cu cu ee oa ec ceca T ‘Courtesy of KAMOTORS AMERICA, INC. 8. Install the other parts reverse order of removal. NOTE: 1. Refil engine with engine oil 2, Clean battery posts and cable terminals and assemble. 3. Inspect for fuel leakage. 1. After assembling the fuel ine, tum on the ignition switch (do not operate the starter) so that the fuel pump runs for approximately two seconds and fuel line pressurizes. 2. Repeat this operation two or three times, then check for fuel leakage at any point in the fuel fine.2 hitpsinitchel-prodemand drearchiPrintvIndex content-tabs@module=truedt vueBterms-teBymms=falsedselectorMode=SclassName sss

You might also like