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PRG
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Yeas:
Engine: 2.0L Eng License:
VIN: — KNDJ23AU7L7005399 Odometer:
TIMING CHAIN > COMPONENTS AND COMPONENTS LOCATION > COMPONENTS
Fig 1: Timing Chain Components Location With Torque Specification
4,
REPAIR PROCEDURES > REMOVAL
4, Remove the cylinder head cover.
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(Refer to Cylinder Head Assembly - "CYLINDER IIEAD COVER ")
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41. Tum the crankshaft pulley and align its groove with the timing mark of the timing chain cover.
Courtesy of KIA MOTORS Al
2. Check that the TDC marks of the intake and exhaust CVT sprockets are in straight line on the
cylinder head surface as shown in the illustration. If not, tum the crankshaft by one revolution
(360°) more.
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(DRCAR) Mitchell prodemand expiry date is only 1 days, remember to renew!
‘Courtesy of KIAMOTORS AMERICA, INC.
[7] NOTE: Do not turn the crankshaft pulley
counterclockwise,
3, Remove the timing chain cover.
(Refer to Timing System - "TIMING CHAIN COVER")
4, Remove the timing chain tensioner (A)
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ON Meee cu ee oa enc ce aca
Courtesy of KA MOTORS AMERICA, INC
“| NOTE: Do not reuse the detached tensioner.
5. Remove the timing chain tensioner arm (A).
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(Courtesy of KIA MOTORS AMERICA, INC.
6. Remove the timing chain (A).
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‘Courtesy of KAMOTORS AMERICA, INC.
7. Remove the timing chain guide (A).
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‘Courtesy of KIAMOTORS AMERICA, INC.
TIMING CHAIN > REPAIR PROCEDURES > INSTALLATION
4. The TDC marks of the intake and exhaust CVT sprockets are slightly tumed from the TDC
position as shown when the timing chain is removed.
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‘Courtesy of KAMOTORS AMERICA, INC.
2. Tur the crankshaft clockwise (about 2-3 pitches) from the TDC position (the dowel pin (A) of
crankshaft is about 3° with the engine vertical line) as rotation of the intake CVVT sprocket from
the TDC position
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Engine 2~3 pitches
vertical Ny
line
TDC
position
(Courtesy of KAMOTORS AMERICA, INC.
3, Install the timing chain guide (A).
Tightening torque:
18.6 - 22.6 N.m(1.9- 2.3 kgf.m, 13.7 - 16.6 Ib.ft)
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‘Courtesy of KIAMOTORS AMERICA, INC.
4. Install the timing chain
Crankshaft sprocket — Timing chain guide + Intake CVVT sprocket — Exhaust CVVT sprocket
4. Install the timing chain with no slack between the crankshaft sprocket and the intake CVVT
sprocket.
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‘Courtesy of KIA MOTORS AMERICA, INC.
(2) NOTE: The timing marks of each sprocket should be
matched with timing marks (color link) of timing chain
when installing the timing chain,
2. Install the timing chain on the exhaust CVT sprocket with no slack while turning the CVVT
assembly clockwise.
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[Courtesy of KIAMOTORS AMERICA, INC.
("| NOTE:
1. The timing mark of the exhaust CVT sprocket
should be matched with timing mark (color link) of
timing chain when installing the timing chain.
2. Press down the timing chain links on the exhaust
CWT sprocket to prevent the sprocket from spinning.
5. Install the timing chain tensioner arm (A).
Tightening torque
18.6 - 22.6 Nm (1.9- 2.3 kgfim, 13.7 - 16.6 Ib.ft)
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Courtesy of KIA MOTORS AMERICA, INC
6. Install the timing chain auto tensioner (A) and remove the stopper pin (B).
Tightening torque:
98- 11.8N.m(1.0-1.2kgf.m, 7.2- 8,7 Ib.ft)
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Courtesy of KA MOTORS AMERICA, INC.
NOTE: When reinstall the tensioner, always use new
tensioner.
7. After rotating crankshaft 2 revolutions in regular direction (clockwise viewed from front), confirm
that the TDC marks on the intake and exhaust CVT sprockets are aligned with the top surface of
cylinder head.
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‘Courtesy of KAMOTORS AMERICA, INC.
8. Install the other parts reverse order of removal.
NOTE:
1. Refil engine with engine oil
2, Clean battery posts and cable terminals and assemble.
3. Inspect for fuel leakage.
1. After assembling the fuel ine, tum on the
ignition switch (do not operate the starter) so
that the fuel pump runs for approximately
two seconds and fuel line pressurizes.
2. Repeat this operation two or three times,
then check for fuel leakage at any point in
the fuel fine.2
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