03 Application and Operating - MT2200 - en

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Minetruck MT2200

Application and Operating


Hydraulic system
Course agenda
1. Introduction
2. Safety
Questions you should be able to
3. Application and operating answer after this chapter:
ü What are the main components?
4. Electric system
ü Where are the operator’s
5. Control system controls?
ü What does each control do?
6. Hydraulic system ü How to drive the machine
ü What are good practices
7. Brake system
8. Engine and fuel system
9. Powertrain
10. Maintenance
11. Analytical troubleshooting

© 2018 by Epiroc. All rights reserved.


Application and Operating
Hauling

• Tramming
– Check that pedals and controls are easily accessed by the
operator, before starting the machine
– Make sure that all warning signals on the machine are tested
by the operator before starting the machine (for example,
brake lights and turn signal).
– Keep all doors closed during operation to not disrupt the flow
of cooling air or reduce noise suppression. A door may be kept
open for a short period, only if necessary.
– Switch off the diesel engine before refueling. Do not handle
flammable liquids near hot surfaces, sparks, or a naked flame.

© 2018 by Epiroc. All rights reserved. 3


Application and Operating
Hauling

• Tramming
– Follow local traffic regulations
– Observe that no personnel is present within the machine
hazard zone or in the direction travel
– Be aware that impaired visibility can cause a collision risk for
the operator and for other machines
– Always check the ground conditions where the machine will
be operated
– Adapt the speed to the terrain
– Never exceed the maximum allowed inclination angles for
the machine

© 2018 by Epiroc. All rights reserved. 4


Application and Operating
Loading
• Overload limit
– Use correct sized dump box.
120%<
– No more than 10% of the number of loads can
110-120%
exceed the nominal tramming capacity by 10%.
100-110%
– No single load must exceed the nominal
tramming capacity by 20%.

• Overloading can cause


– Overheating of hydraulic systems
– Reduce vechile stabilityand performance
– Shorten life of components
0-100%
• Tire Overloading
There is a risk of overloading the tires when driving long
distance at high speed with load. Indication limit is to drive with
load in total 14 km with a Minetruck. For information on the
detailed limits and advise on duty cycles, contact your local
Epiroc representative if close to the indicated limit.

© 2018 by Epiroc. All rights reserved. 5


Application and Operating
Stability – Stationary machine

Test Conditions Fully Loaded Machine, Box


Down, Machine Straight, Not Articulated
A Maximum Length Ways Slope 14°
B Maximum Side Slope 10°

! Note: The angles do not take into account the fluid levels and brake capacity of

the machine. Do not combine the angles.

© 2018 by Epiroc. All rights reserved. 6


Application and Operating
Operating safety

! WARNING
If you are not experienced with the truck
controls and instruments, read and understand
the Operation manual before you operate or
perform any maintenance, service or repairs on
the machine.

© 2018 by Epiroc. All rights reserved. 7


Application and Operating
Starting the machine safely

• Before starting the truck, a pre-operation inspection of the


overall vehicle is very important. Always check the tracks if
there is a possibility of uncontrolled movement.

• The some of following are checks and verifications of the truck


that should be performed prior to starting by Operator.

- Engine oil level - Levers and pedals


- Transmission oil - Service and parking brake
- Brake cooling oil level - Clean the vehicle
- Vehicle lights - Engine coolant level
- Horn Check function - Trunnion caps
- Cabin and cabin door - Steering pins
- Drivers chair - Air filter evacuator valve
- Seat belt - Rims and tires
- Windshield, washer fluid level - Tire pressure
- Hoses and couplings - Radiators and coolers
- Hydraulic oil - Fire extinguisher (optional)
- Upbox/Dropbox oil - Fire fighting system(optional)
- Fuel filter/water separator - Electrical system.
- Fuel hoses - Dump box safety support
- Fuel tank level - Articulation safety lock
- Wiggins, breather filter (optional) - Cabin Tilt Safety Support
- Safety railing

© 2018 by Epiroc. All rights reserved. 8


Application and Operating
Component location
Dump box

Articulation area

Power frame
Load frame Rear axle
Operator’s cabin
Front axle Articulation lock

© 2018 by Epiroc. All rights reserved. 9


Application and Operating
Controls

1. RCS Micro display


2. Control panel
3. Steering wheel 1
4. Dump lever
5. Joystick for changing gear

4
5

© 2018 by Epiroc. All rights reserved. 10


Application and Operating
Control panel Engine start

Power on

Emergency stop Heater

Brake test

Cab pressurizer Automatic engine protection


Recirculation air
Door interlock override
mode
Hazard lights
Exhaust brake
Button illumination

Defroster

© 2018 by Epiroc. All rights reserved. 11


Application and Operating
How to start 4.

2.
3.

7.

5.

1.
8.

6.

© 2018 by Epiroc. All rights reserved. 12


Application and operating
Starting the machine safely
• The Following can be found in the System menu:
- Module information
- Personal settings
- Event log
- IP configuration

• Check that the modules are green before starting work

© 2018 by Epiroc. All rights reserved. 13


Application and Operating
How to drive

1
4

A: SAHR Brake pedal


3 B: Throttle pedal

A B

© 2018 by Epiroc. All rights reserved. 14


Application and Operating
How to park and shutdown
5.
2. 1.

8.
4.

Stop the engine

6. 7.
3.
Wait for Wait for
30 sec 120 sec
© 2018 by Epiroc. All rights reserved. 15
Application and Operating
Safe practices

• Always read and understand the info in the safety manual before starting to use mine
truck.
• Always read and understand the Operators manual before using mine truck
• Do not operate the vehicle if not trained in its safe and proper use.
• Know and obey all signs, hand signals and control signals.
• Only park the vehicle in a safe area and on hard level ground.
• Make sure all function are in neutral before starting the vehicle.
• Follow local traffic regulations.
• Observe that no personnel is present within the machine hazard zone or in the direction
of travel.
• Be aware that impaired visibility can cause a collision risk for the operator and for other
machines.
• Always check the ground conditions where the machine will be operated.
• Adapt the speed to the terrain.
• Never exceed the maximum allowed inclination angles for the machine.

© 2018 by Epiroc. All rights reserved. 16


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and commitment drives us to keep moving forward.
Count on Epiroc to deliver the solutions you need
to succeed today and the technology to lead tomorrow.
epiroc.com

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