Ats Gtec
Ats Gtec
Ats Gtec
Transfer Switch
40−1000 Amps
OTPCA (Spec A)
OTPCB (Spec A)
OTPCC (Spec A)
OTPCD (Spec A)
English
Original Instructions 8-2021 0962−0516 (Issue 15)
Table of Contents
SECTION TITLE PAGE
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii
1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Transfer Switch Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Transfer Switch Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Utility-to-Genset Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Utility-to-Utility Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Generator-to-Generator Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Prime Power (Plant to Plant) Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Dual Stand-By Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Control Levels 1 and 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
How to Obtain Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
2. COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Bargraph Meter Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
AC Ammeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Power Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Power Factor Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Frequency Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
AC Voltmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Switch Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Indicator Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Membrane Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Digital Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Security Key Switch Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Electronic Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Electronic Control Circuit Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Motor Disconnect Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Two-Wire Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Auxiliary Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Remote Start-Stop Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Programmed Transition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Transfer Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Test With or Without Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Programmable Generator Exerciser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Remote Test Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Real-Time Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Voltage Imbalance Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
WARNING
The load is connected to the common of the ATS FIGURE 1-1. LOAD TRANSFER SWITCH
(Figure 1-1). Under normal conditions, the load is (TYPICAL FUNCTION)
supplied with power from Source 1 (as illustrated).
If Source 1 is interrupted, the load is transferred to
Source 2. When Source 1 returns, the load is re-
transferred to Source 1. The transfer and retransfer
of the load are the two most basic functions of a
ATS.
Generator Set
Prime Power (Plant−to−Plant) Operation At any time, the PC service tool or the Test sub-
menu (see Figure 1-2) can be used to designate ei-
In prime power applications, utility power is not ther genset (Source 1 or Source 2) as the preferred
available. The system includes one transfer switch genset. The Preferred Source menu is included in
and two gensets (see Figure 1-3). One genset is al- the Test submenus (see Figure 4-17).
ways running and supplying power to the load while
the other genset is the backup genset. An external If the user manually changes the preferred source
power supply is not needed in this application. setting so that the backup genset becomes the pre-
ferred genset, the transfer switch transfers the load
Preferred Source Selection − Under normal op- to the new preferred genset when it becomes avail-
eration, one genset is designated as the preferred able. The unit that is carrying the load is always
source and supplies power to the load. The second considered the preferred source. The control does
genset is the backup power source. If the preferred not automatically select which source is consid-
genset fails, the backup genset starts and the ered preferred.
OVERCURRENT OVERCURRENT
PROTECTIVE PROTECTIVE
DEVICE DEVICE
MASTER
ATS
STAND-BY START
SLAVE
LOAD LOAD
ATS
OVERCURRENT
PROTECTIVE
DEVICE
OVERCURRENT OVERCURRENT
PROTECTIVE PROTECTIVE
DEVICE DEVICE
GENSET A GENSET A
The automatic changeover timer automatically 4. Use the PC Service tool or the Test sub-menu
changes the preferred source and transfers the to set this genset as the preferred source.
load to the new preferred genset after a TDEN time 5. Wait for TDECa to finish timing.
delay. After the transfer is complete, the control ini-
tiates a cool-down period (TDEC) on the old pre- 6. Place the Off−Manual−Auto selector switch on
ferred genset before shutting it down. The old pre- the backup genset (Source 2) control in the
ferred genset is now the new backup genset. The Auto position.
changeover timer is now timing for the next
changeover and the cycle continues as long as the 7. Place the motor disconnect switch in the Auto
changeover timer is enabled. position.
Under normal operation, the utility is supplying Alternating Preferred Source − In an attempt to
power to the load through the lead transfer switch. keep the running time equally distributed between
The lead transfer switch is a utility-to-genset both gensets, the control can be set to alternate be-
switch. The two gensets are connected to the gen- tween the gensets when utility power fails. The se-
set-to-genset transfer switch. The load side of this lected preferred genset starts with the first power
switch is connected to the genset side of the lead outage. The second power outage starts the back-
transfer switch. up genset, which now becomes the preferred gen-
set. Upon subsequent outages, the preferred gen-
Upon loss of utility power to the lead transfer set alternates.
switch, a signal is sent to the genset-to-genset
transfer switch to start the preferred genset. When Only utility outages and tests or exercises initiated
the lead transfer switch senses generator voltage, at the lead transfer switch result in the gensets be-
it transfers the load to that genset. If the preferred ing alternated. The designated preferred genset
genset fails to start, a signal is sent to the backup will not change if it fails and the backup genset
genset to start. The PC Service tool or the Test sub- takes over the load. This alternating preferred
menu on the genset-to-genset transfer switch can source can only be enabled with the PC Service
be used to set the preferred source. tool. When enabled, a genset can be designated
as the preferred source for a maximum of two
If the Stand-By Start is inactive, upon initial power– weeks. Time adjustments can be made in one-hour
up (or reset), or during software initialization, the increments.
System Startup − To set up a system for dual 1. With the utility supplying power to the load and
stand-by operation: neither genset running, turn off the utility circuit
breaker feeding the load transfer switch. The
1. Place the motor disconnect switch on both preferred genset should start and run.
transfer switches in the Off position.
After the voltage and frequency are at accept-
2. Connect both transfer switches to the Source 1 able levels, the lead transfer switch should
side. transfer the load to the preferred genset.
3. Make sure the Off−Manual−Auto selector
switch on both gensets is in the Off position. 2. Place the Off−Manual−Auto selector of the
preferred genset (running) control in the Off
4. Make sure the genset-to-genset transfer position.
switch is being powered by an external DC
supply. The preferred genset should stop and the
backup genset should start and run.
5. Press the Lamp Test/Reset button on the gen-
set-to-genset transfer switch. If all of the front After the voltage and frequency are at accept-
panel lights come on, the control is running able levels, the genset-to-genset transfer
properly. switch should transfer the load to the backup
genset.
6. Use the PC Service tool or the Test sub-menu
on the genset-to-genset transfer switch to set 3. Place the Off−Manual−Auto selector switch on
the Source 1 genset as the preferred source. the preferred genset back to the Auto position.
The preferred genset should start and run.
7. Energize utility power to the lead transfer
switch. The load is energized and a time delay After the voltage and frequency are at accept-
(TDECa) begins. able levels, the genset-to-genset transfer
8. Wait for TDECa to finish timing. switch should transfer the load to the preferred
genset. The backup genset should stop after
9. Set the time delay engine start (TDESa) to the time delay engine cool-down (TDECa) is
zero on the lead transfer switch. completed.
ATS Board Level When the transfer switch requires servicing, con-
2 tact your nearest Cummins Inc. distributor. Facto-
ry-trained Parts and Service representatives are
ready to handle all your service needs.
FIGURE 1-5. CONTROL LEVEL SUBMENU
To contact your local Cummins Inc. distributor in
MODEL IDENTIFICATION the U.S. or Canada, call 1-800−CUMMINSTM
(1−800−286−6467). (This automated service uti-
Identify your model by referring to the Model and lizes touch-tone phones only.) By selecting Option
Specification number as shown on the nameplate. 1 (press 1), you will be automatically connected to
Electrical characteristics and application informa- the distributor nearest you.
tion are shown on the lower portion of the name-
If you are unable to locate a dealer or distributor,
plate. The nameplate is located on the cabinet
consult the Yellow Pages. Typically, distributors are
door.
listed under:
If it’s necessary to contact a dealer or distributor re- Generators-Electric,
garding the transfer switch, always give the com- Engines-Gasoline or Engines-Diesel, or
plete Model, Specification, and Serial number as Recreational Vehicles-Equipment,
listed on the nameplate. This information is neces- Parts and Service.
sary to properly identify your unit among the many
types manufactured. For outside U.S. and Canada,visit http://www.cum-
mins.com/support for global solution center infor-
Refer to the next section for a list of feature/option mation list.
codes.
When contacting your distributor, always supply
The model number is made up of code segments the complete Model Number and Serial Number as
that designate various features or options: shown on the nameplate.
Switch Panel
An example of a cabinet showing interior compo-
nents is shown in Figure 2-5. Digital Display
BAR GRAPH
METER PANEL
(LEVEL 1 NA,
LEVEL 2 OPTIONAL)
SWITCH PANEL
(STANDARD)
OPTIONAL
KEY SWITCH
DIGITAL DISPLAY
(LEVEL 1 OPTIONAL
LEVEL 2 STANDARD)
The analog Bargraph Meter Panel is not available The switch panel (Figure 2-3) is a standard feature
with Level 1 control and is optional with Level 2 con- on all OTPC transfer switches. It contains six indi-
trol. Green, red and amber LEDs provide at-a- cator lamps and three membrane buttons.
glance indication of system acceptability. Features
include a three phase AC ammeter, a power meter,
a power factor meter, a frequency meter, and a
three phase AC voltmeter.
AC Ammeter
Power Meter
Indicator Lamps
Power Factor Meter
Source 1 Available and Source 2 Available
The power factor meter displays the real power de-
These indicators are lit when the corresponding
livered to the load (1.0 − 0.6 lagging) and (1.0 − 0.9
sources have acceptable output voltage and/or fre-
leading).
quency. These indicators can be lit simultaneously.
Frequency Meter Source 1 Connected
This meter displays the output frequency (percent This indicator is lit when the ATS is in the Source 1
of nominal frequency), of the power source con- position and Source 1 is supplying power to the
nected to the load (70−110%). load.
Source 2 Connected
AC Voltmeter
This indicator is lit when the ATS is in the Source 2
The voltmeter displays percent of line to neutral position and Source 2 is supplying power to the
voltages of the power source connected to the load load.
(70−110%).
Not in Auto
For all configurations, the Not in Auto indicator
lights when the ATS is not in Auto.
Override
The Override switch terminates most system time
delays. The Program Transition (TDPT), Elevator
signal (TDEL) and Engine Cool Down (TDEC) are
not affected by this button. If you press this switch
FIGURE 2-4. DIGITAL DISPLAY
while the Transfer Inhibit input is active, the switch
immediately transfers the load. If you press this SECURITY KEY SWITCH OPTION
switch while the Retransfer Inhibit input is active,
the switch immediately retransfers the load. For The optional security key switch is located on the
more information on Transfer Inhibit, see page front panel between the handle and the Control
2-10. For information on Retransfer Inhibit, see Panel. When it is in the Panel Lock position, it dis-
page 2-10. ables the front panel input switches, Test and Over-
ride. It also prevents changes to the Digital Display
The Override function is not available unless the
from the setup menus; however, the current values
front panel switch is in the Program position. are displayed. Changes can be made when the
Reset/Lamp Test switch is in the Program position.
The Reset/Lamp Test button turns on all control The key switch can be disabled in PowerCommand
panel indicators. This switch also acknowledges using the PC service tool.
NETWORK
BATTERIES
(SEE NOTE)
DIGITAL
MODULE
P1 POWER
(CONTROL)
DISCONNECT
DIGITAL TRANSFER
RELAY MOTOR DISCONNECT DISPLAY TB2 SWITCH
ASSEMBLY SWITCH (S1) POWER HANDLES
MODULE
The OTPC transfer switch control incorporates a FIGURE 2-6. LEVEL 1 DIGITAL MODULE
Digital and a Power Module. Two versions of each
are available: one for Level 1 controls and one for BATTERIES J26
J20 J29 J26
Level 2 controls. The power modules are available
in four different voltage ranges (240 VAC 1 phase 3
wire, 208−240 VAC 3 phase 4 wire, 380−480 VAC 3
phase 4 wire, and 600 VAC 3 phase 4 wire). The
digital module has two 3-volt batteries to power the
real-time clock when no source voltage is avail-
able. When replacing these batteries, change them
one at a time.
TB14
TB12
K12 Neutral to Source 1 K14
K13 Source 2 to Neutral T7 T4
K15
K14 Neutral to Source 2
K15 Source1 to Neutral K13
K16
TO J24 T6 T3
K17
TB13
TB11
ON THE J12
DIGITAL
MODULE
J11 K12
K14 T2 T1
K13
K15
FIGURE 2-9. POWER MODULE 2
TB2
The transfer switch may be wired with a remote test Real-Time Clock
switch.
All controllers have a real-time clock that keeps
track of the time and date. This clock is year 2000
For utility-to-genset applications, closure of a set compliant. The controller uses the real-time clock
of contacts across the remote test transfer input to time and date stamp all events.
(TB2-5 and TB2-8 − see Figure 2-12) causes the
transfer switch to sense a (simulated) utility power The clock is not set at the factory. To set the clock,
failure and sends a start/run signal to the generator use the digital display or PC Service tool.
TB2
FIGURE 2-13. TB2 CONNECTIONS FOR FIGURE 2-14. TB3 CONNECTIONS FOR
TRANSFER INHIBIT RETRANSFER INHIBIT
FAIL TO
SYNCHRONIZE
FAIL TO
DISCONNECT
The load current sensing feature is active on Level LOAD SHED POWER
2 controllers when the Current Module is installed RELAY K4 (300−1000
AMP TRANSFER
and connected to the Digital Module. Four current SWITCHES)
transformers, connected between Source 1 and 2
monitor the load current for the Current Module.
One current transformer is mounted on the neutral
cable to monitor and display neutral current. This
current can be higher than phase current with a
non-linear or harmonic producing load.
The warning threshold (100−150%) and time delay LOAD SHED POWER
(10−60 sec) are only set with InPower. RELAY K4 (40−260
AMP TRANSFER
SWITCHES)
The status of the load current module (OK or Not
Installed) can be viewed with the digital display FIGURE 2-20. LOAD SHED RELAY MOUNTING
Control Panel
STATUS
CONTROL LED
PANEL
CIRCUIT
BREAKER
GUARD
FAULT ALARM
OUTPUT
CONNECTOR 20 AMP DC OUTPUT
CIRCUIT BREAKER SWITCH
(SHOWN IN “ON” POSITION)
FUSE
HOLDERS
OPTIONAL BATTERY
TEMPERATURE
SENSOR CONNECTOR
Under normal operating conditions, the Low Bat FIGURE 2-28. BATTERY CHARGER ALARM
and AC Fail relays are energized and the High Bat CONTACTS AND NETWORK CONNECTIONS
For installations that include an NCM, stranded FIGURE 2-29. NETWORK COMMUNICATIONS
twisted pair network cable is connected to the left MODULE (NCM)
side of terminals TB3-51 and TB3-52 (see Figures
2-16, 2-28, and 2-30). The NCM is located on the TB3
left side of the digital module (see Figure 2-5).
NETWORK ERROR
LED (DS2) NETWORK
COMMUNICATIONS
NETWORK ACTIVITY MODULE (NCM)
LED (DS5)
SEQUENCE ACTIVATION
If an NCM is installed, the user can view the status Master >###0 kW
of up to 32 LonWorks networked devices through Shutdwn N=On, E=NA
the digital display. The status of networked gen-
sets, additional ATSs, and the Master Control (if
connected) can be viewed. Examples of status me- MASTER CONTROL STATUS EXAMPLE
nus are shown in Figure 2-34. For additional infor-
mation on these menus, see Figure 4-31. FIGURE 2-34. SYSTEM SUBMENUS
This feature can also be activated through a net- Load Sequencing Option
work or with the PC service tool. A jumper can be
temporarily connected between TB2-7 and TB2-8 Controllers can include up to eight timed network
to test this feature. variables to use for turning on loads in sequence af-
ter a transfer, a retransfer, or both. The Network
WARNING Executing load shedding on trans- Communications Module (NCM) must be installed.
fer switches that are not designed for this op- Each variable can be delayed up to 60 seconds af-
tion can result in severe personal injury, and ter the preceding variable. The network variables
equipment or property damage. Load Shed- are intended to activate relays on the Network Digi-
ding can only be executed in Transfer Switches tal Input/Output Module (DIM). The DIM is located
capable of Programmed Transition or Closed remotely from the transfer switch. See Figure 4-28
Transition because the Source 1 and Source 2 for information on how to set up load sequencing
contacts can be positioned in the Neutral Posi- values using the digital display.
Programmable generator exercises and exercise To test using the Test Button:
exceptions are generally programmed to be recur-
1. Press and hold the button for at least 2 sec-
ring. They can be programmed from the PC service
onds. The Test Exercise LED will begin flash-
tool or the digital display when it is available.
ing and the test sequence will begin.
Level 1 controllers include two programmable gen- 2. Press the Test button again to deactivate the
erator exercises and two programmable exercise test. The Test/Exercise LED will flash once and
exceptions. While all events can be set using the the test end sequence will begin.
PC service tool, only one exercise and one exer-
cise exception can be set with the digital display. NOTE: The Test button does not function unless
the Front Panel Security Switch is in the Program
Level 2 controllers include eight programmable position.
generator exercises and eight programmable exer- To Test using PowerCommand or InPower soft-
cise exceptions. While all events can be set using ware, refer to the documentation supplied with
the PC service tool, only two exercises and two ex- those packages.
ercise exceptions can be set with the digital display.
Transfer/Re-Transfer Inhibits
Run the generator set for at least 30 minutes once
each week, with at least 50 percent load (if pos- Transfer Inhibit setup is used to control load trans-
sible). fer to gensets. When activated, load transfer will
TIME DELAYS
TDESa
Time Delays
3.0 Seconds
All the time delays are factory set and are adjust-
able through the front panel display. The factory
settings are: Used only in Level 2 Genset-to-Genset
applications
TDNE 10 SEC
TDEN 600 SEC TDESb
TDESa 3 SEC 3.0 Seconds
TDNE
10.0 Seconds
TDECa
10.0 Minutes
Avg CT Transfer
FIGURE 3-6. TDEL SUBMENU
nnn msec
Transfer Times
AVERAGE CLOSED TRANSITION TRANSFER TIME
The controller senses and records the time it takes
for the transfer switch to break from one source and
reconnect to the other source (see pages 4-6 and Number of Transfers
4-7). nnn
VOLTS
90% of 90% of
Pick-up Nominal
VOLTS
95% of 110% of
Drop-out Nominal
60 Hz
FREQUENCY SENSING ENABLE
Pick-up Frequencies
54 Hz 66 Hz
Drop-out Frequencies
53.5 Hz 66.7 Hz
Three phase Level-2 controllers include a voltage Three phase Level 2 controllers include a phase
imbalance sensor for both Source 1 and Source 2. rotation sensor. This feature monitors the phase
This feature informs the operator when there is sig- rotation of the source opposite from the connected
nificant voltage imbalance between the phases of source. When the alternate source is out of phase
Source 1 or Source 2. This feature is used for rotation with the connected source, transfer is in-
equipment protection. hibited. This generally occurs on new installations
or after storm damage or generator rewiring. This
A voltage imbalance is typically caused by severe feature protects against equipment damage by
single phase loading. The sensor indicates a failure preventing transfer to a source that is out of phase.
when the maximum deviation from the average This feature is required in fire pump applications.
voltage is greater than a user-specified value be-
tween 2 and 10% (dropout) of the average voltage CAUTION Level 1 controls do not support
in 1% increments. The pickup value is fixed at 10% three-phase sensing on Source 2. Do not select
of the dropout. The time delay for the imbalance the three-phase option for the Source 2 Sens-
sensor drop-out is adjustable (2−20 seconds). ing adjustment with Level 1 controls, even if the
system is three phase. This setting will prevent
This sensor can be enabled using the the PC ser- Source 2 from becoming available.
vice tool or the digital display Setup submenus.
This sensor is inactive for single phase systems Both voltage sources have to be applied in order to
and indicates no failures. To prevent nuisance check phase rotation. Generally, a power source
faults, the setting can be increased up to 10% of the may become out of phase rotation in new installa-
nominal voltage. Figure 3-14 shows the voltage im- tions, after a storm, or when there is generator re-
balance submenus available with the digital dis- wiring.
play.
This feature is enabled by default. The sensor can
be disabled using the PC service tool or the digital
display Setup submenus. Figure 3-15 shows the
Imbalance Dropout phase rotation sensing submenu available with the
4%
digital display.
Phase Rotation
Imbalance Delay Enabled/Disabled
5.0 Seconds
3. At the end of the test period, press the Test DAYLIGHT SAVINGS ENABLE/DISABLE
switch again briefly. The generator stops.
Generator Set Start Test With Load FIGURE 3-20. CLOCK SUBMENUS
This test is used with utility-to-genset applications To set the clock using the digital display:
only.
1. Using the digital display, navigate to the Setup
1. Verify that the transfer switch is set to Test With submenu (see Figure 4-8) and enter the pass-
Load (see Figure 4-17 in the Digital Display word (574).
FIGURE 3-21. CONTROLLER BATTERIES STATUS Starting with software version 1.5.190, the
SUBMENU digital display can set parameters for a maxi-
To set up an exercise:
Program 1
1. Using the digital display, navigate to the Setup
Enable/Disable
submenu (see pages 4-9 and 4-23) and enter
the password (574).
Next Exercise
Duration 1
hh:mm:ss
hh:mm
Exercise 1 Enable
Enabled/Disabled
Next Exercise In
__Day __Hr __Min
Exercise 1 Start
______day
g. Select “Enabled” to enable an exercise.
Exercise 1
l. Select whether or not you want the exercise
With/Without Load
to run the generator(s) with or without a
load. The default is “Without Load.”
FIGURE 3-23. EXERCISE SUBMENUS NOTE: Exercise exceptions are also available
through the digital display menus. See “Setting
Exercise Exception(s)” on page 3-14.
To set up an exercise:
1. Using the digital display, navigate to the Setup 3. Exit the Setup submenus and select “Save” to
submenu (see page 4-9) and enter the pass- save the changes made to the Exercise sub-
word (574). menus (see page 4-11).
Next Exercise In
__Day __Hr __Min
View/Edit Exercise
# (Enabled/Disabled)
Exception #
a. Select an Exception number. This number
Disabled/Enabled
must match the number of the Exercise se-
lected in step 2.
PLANNED MAINTENANCE
Performing the annual planned maintenance procedures increases reliability of the transfer switch. The
following procedures must only be done by technically qualified personnel. If repair or component replace-
ment is necessary, call your dealer or distributor.
WARNING AC power within the cabinet and the rear side of the cabinet door presents a shock haz-
ard that can cause severe personal injury or death. Incorrect installation, service, or parts replace-
ment can result in severe personal injury, death, and/or equipment damage. All corrective service
procedures must be done only by technically qualified personnel.
WARNING The transfer switch presents a shock hazard that can cause severe personal injury or
death unless all AC power is removed. Be sure to set the genset operation selector switch to Stop,
disconnect AC line power, disconnect the battery charger from its AC power source, and discon-
nect the starting battery (negative [−] lead first) before servicing.
WARNING Ignition of explosive battery gases can cause severe personal injury. Do not smoke or
cause any spark, arc, or flame while servicing batteries.
A. Disconnect both AC power sources from the transfer switch before continuing. Turn the genera-
tor set operation selector switch to Stop. (The selector switch is located on the generator set con-
trol panel.)
B. If there is an external battery charger, disconnect it from its AC power source. Then dis-
connect the set starting battery (negative [−] lead first).
2. Clean
A. Thoroughly dust and vacuum all controls, meters, switching mechanism components, interior
buswork, and connecting lugs.
B. Close the cabinet door and wash exterior surfaces with a damp sponge (mild detergent and wa-
ter). Do not allow water to enter the cabinet, especially at meters, lamps, and switches.
A. Check buswork and supporting hardware for carbon tracking, cracks, corrosion, or any other
types of deterioration. If replacement is necessary, call your dealer or distributor.
B. Check stationary and movable contacts. If contact replacement is necessary, see section 5.
D. Check all control wiring and power cables (especially wiring between or near hinged door) for
signs of wear or deterioration.
E. Check all control wiring and power cables for loose connections. Tighten as indicated in step 4.
F. Check the cabinet interior for loose hardware. Tighten as indicated in step 4.
4. Perform Routine Maintenance
A. Tighten buswork, control wiring, power cables, and system hardware, as necessary. Hardware
torque values are given in section 5. Retorque all cable lug connections. Lug torque require-
ments are listed in Table 3-1.
B. Replace the batteries (3V lithium) in the Digital Module and the Network Module (if applicable.
Replace batteries every two years. See Figure 2-5.
5. Connect AC Power and Check Operation
A. Connect the set starting battery (negative [−] lead last). Connect the normal AC power source,
enable the backup power source. If applicable, connect power to the battery charger.
C. Test system operation as described in this section. Close and lock the cabinet door.
NOTE: The Active TD feature was not available in early versions of software.
Home Previous
Pressing the HOME button in the Menu The PREVIOUS MENU button
submenus below returns the pro-
is not active at this level.
gram to the First Main Menu.
Frequency
60.0 Hz This screen displays the sensed line frequency for Source 1 or 2.
Source 1 (or 2)
Connected/Open This screen displays the position of contactors for either Source 1 or 2.
Position of contactors
Run Time Source1 (2) This screen displays the total time the transfer switch has been
nnnnnn.n hrs connected to either Source 1 or 2.
Line Currents for Load Average Power Factor of the transfer switch
This will be displayed as lead or lag.
Total time the transfer switch has Total number of Source 2 failures
been connected to Source 1 (includes under-voltage, over-
voltage, over/under frequency)
Control on Time
Number of Transfers
nnnnnn.n hrs
nnn
Total time the transfer switch has Total number of Source 2 failures
been connected to Source 2 (includes under-voltage, over-
voltage, over/under frequency)
Avg OT Transfer
nnn msec
Control Batteries
Ok/Low/Fail
Average time over the last four transfers between
the start of the command to move the switch from
the old source (OT) and the position sensor sens- Status of lithium batteries
ing that the movement was completed. on controller board
Average time over the last four transfers be- Status of optional generator
tween the start of the command to close the battery charger
new switch (CT) and the position sensor
sensing that the movement was completed.
Control On Time
Number of Transfers nnnnnn.n hrs
nnn
Displays the amount of time the control-
Total number of switch ler board has been operating since init-
transfers in both directions ialization. Value is stored permanently.
The Events program include Fault codes, From this display, the PRE-
active time delays or significant power VIOUS MENU button and HOME
system changes.
button returns program to the
First Main Menu.
Within the submenus, press the
PREVIOUS MENU button any-
time to return to this menu.
Sample Events
Source-1 Connected
01/24/99 08:47
Indicates Event is currently active.
Source-2 Connected
01/23/99 23:48
TD Retransfer
mo/dy/yr hr:mn
TD Retransfer
mo/dy/yr hr:mn
S1 UnderVoltage Failure
mo/dy/yr hr:mn
Password
The SETUP button enters the Password
protected adjustment programs to:
Statistic Setup Adjust Sensors
Events More >> Set Time Delays
Test and Exercise
Exercise Exceptions
From this display, the PREVIOUS Transition Mode Trim
Home Previous
MENU button and HOME button returns Load Sequencer Enable
Menu
program to the Main Menu.
The MORE button advances to the
Third Main Menu.
Entering the Password Program
Back to
Group 1
Setup Group 1 Setup Group 2 Setup Group 3
This group allows programming the The Time Delay submenus allow pro- The Mode submenu allows program-
operational parameters of the gramming time for the: ming the type of transition the switch
switch for Source 1 and Source 2. Engine Start uses. See Figure 4-25 or 4-26.
The Sensor Submenus are used Power Source 1 to Source 2 The Clock submenus program the
for setting the: Power Source 2 to Source 1 time and date, as well as daylight
Phase Type Engine Cooldown savings time. See Figure 4-27.
Nominal Voltage Programmed Transition Load Sequencer is a software fea-
Undervoltage Settings Elevator Pre-Transfer ture, available only with LonWorks
Overvoltage Settings Genset to Genset Engine Controls NetWork Communication Module.
Time Delays Refer to Figure 4-15 or 4-16 for Time This program allows the user to send
Frequency Settings Delay submenus. a predetermined sequence of event
Imbalance Settings Test submenus allow programming announcements in a timed, sequen-
Phase Loss the front panel test switch to test the tial order to turn the load off and on.
Phase Rotation source with or without a load. If the See FIgure 4-28.
See Figures 4-12 or 4-13 for Sen- configuration is genset to genset,
sor Submenus. Source 1 or 2 is selectable. See Fig-
The SynchChck sensor submenus ure 4-17.
allow programming synchronous Exerciser submenus allows program-
conditions for Source 1 and Source ming an exercise routine for Power
2 that must be met before Source 2 and are available only on
transferring from one to the other utility-to-genset controls. The number
source. See Figure 4-14 for Sync of exercise programs that can be set
Check submenus. is dependent upon the software ver-
sion installed and the type of control.
See Figure 4-18, 4-19, 4-21, or 4-23
for Exercise submenus. Exercise sub-
menus also allow for adding and de-
leting exercise exceptions. See Fig-
ure 4-20, 4-22, or 4-24 for Exercise
Exceptions submenus. Up to 8 rou-
tines and exceptions can be pro-
grammed using the PC service tool.
NOTE: Exercise Exceptions subme-
nus were not available on early ver-
sions of software.
+
−
+
−
FIGURE 4-11. CHANGING SETUP PARAMETERS (STARTING WITH SOFTWARE VERSION 1.12)
FIGURE 4-12. SETUP GROUP 1 − SENSOR SUBMENUS (SOFTWARE VERSIONS PRIOR TO 1.12)
S1 OV Time Delay
S1 Imbalance Sensor
3.0 Seconds
Enabled/Disabled
Imbalance Dropout
S1 Frequency Sensor
5%
Enabled/Disabled
S1 Loss of Phase
Frequency Pickup
Enabled/Disabled
10 %
Enter a percentage between 5 and The loss of single phase sensing can
20% of the nominal frequency (10%) be enabled or disabled (Disabled)
Phase Rotation
Frequency Dropout
Enabled/Disabled
1%
FIGURE 4-12. SETUP GROUP 1 − SENSOR SUBMENUS (SOFTWARE VERSIONS PRIOR TO 1.12)
(Continued)
FIGURE 4-13. SETUP GROUP 1 − SENSOR SUBMENUS (STARTING WITH SOFTWARE VERSION 1.12)
Frequency Delay
5.0 Seconds
S1 OV Dropout
110%
Enter a time between 0.1 and
Over-Voltage Dropout 15.0 seconds (5.0 seconds).
Enter a percentage between 105 and
135% of the nominal voltage (110%). Level 2 Controllers Only
S1 Imbalance Sensor
S1 OV Time Delay
Enabled/Disabled
3.0 Seconds
FIGURE 4-13. SETUP GROUP 1 − SENSOR SUBMENUS (STARTING WITH SOFTWARE VERSION 1.12)
(Continued)
Sensor1 SynchChck
Sensor2 More
Frequency Bandwidth
Active Sync
n.n Hz
Enabled/Disabled
Frequency Bandwidth
Enter a frequency between Active Sync Enable
0.1 and 1.0 Hz (1.0 Hz) Choose Enabled or Disabled (Disabled)
NOTE: For closed transition transfer
Voltage Window switches, do not enable the Active Sync fea-
ture unless the system has an active paral-
nn.n volts
leling genset. Otherwise, Fail to Synchronize
faults may occur.
Voltage Difference Window
Enter a range between 5
and 25 volts (10.0 volts)
Active Sync Delay
n.n seconds
Manual Offset
nn msec
Active Sync Timer
Transfer Time Manual Offset Enter a range between 0.0 and
5.0 seconds (0.5 seconds)
Enter a range between −25 and
+25 milliseconds (0 milliseconds)
Return PT Enable
Enabled/Disabled
FIGURE 4-14. SYNC CHECK SUBMENUS (STARTING WITH SOFTWARE VERSION 1.20.250)
GROUP 1 GROUP 2
FIGURE 4-15. SETUP GROUP 2 − TIME DELAY SUBMENUS (SOFTWARE VERSIONS PRIOR TO 1.12)
Time Delay
Test More >>
GROUP 2
Changeover Enable
Enabled/Disabled
FIGURE 4-15. SETUP GROUP 2 − TIME DELAY SUBMENUS (SOFTWARE VERSIONS PRIOR TO 1.12)
(Continued)
GROUP 1 GROUP 2
FIGURE 4-16. SETUP GROUP 2 − TIME DELAY SUBMENUS (STARTING WITH SOFTWARE VERSION 1.12)
Time Delay
Test More >>
GROUP 2
Changeover Enable
Enabled/Disabled
FIGURE 4-16. SETUP GROUP 2 − TIME DELAY SUBMENUS (STARTING WITH SOFTWARE VERSION 1.12)
(Continued)
GROUP 1 GROUP 2
GROUP 1 GROUP 2
FIGURE 4-18. SETUP GROUP 2 − EXERCISER SUBMENUS (SOFTWARE VERSIONS PRIOR TO 1.5.190)
GROUP 2
GROUP 1 GROUP 2
FIGURE 4-19. SETUP GROUP 2 − EXERCISE SUBMENUS (STARTING WITH SOFTWARE VERSION 1.5.190)
GROUP 2
Level 2 Controllers allow for two exercise programs
to be setup from the Setup menu screen. Six addi- Continued from previous page
tional programs and eight exceptions can be setup
using the PC service tool.
Enables or disables the first exercise pro- Exercise 1
gram to run the generator(s) with or with- With/Without Load
out a load. (Default = Without Load)
GROUP 2
GROUP 2
GROUP 1 GROUP 2
FIGURE 4-21. SETUP GROUP 2 − EXERCISE SUBMENUS (STARTING WITH SOFTWARE VERSION 1.12)
GROUP 2
Level 2 Controllers allow for two exercise programs
to be setup from the Setup menu screen. Six addi- Continued from previous page
tional programs and eight exceptions can be setup
using the PC service tool.
Enables or disables the first exercise program Exercise 1
to run the generator(s) with or without a load. With/Without Load
(Default = Without Load)
GROUP 2
GROUP 2
GROUP 1 GROUP 2
* If a password (see the Setup Password Submenu in Figure 4-8) is not entered:
− Only the View/Edit Exercise and View/Edit Exception menus can be modified.
− When the View/Edit Exercise or View/Edit Exception menus are modified, the Save Changes/Cancel
Changes submenu is displayed upon exiting the Exercise submenus.
GROUP 2
GROUP 2
Level 1 Controllers allow for setting two exceptions and
Level 2 Controllers allow for setting exceptions to the
eight exercise programs setup from the digital display
screen. Continued from previous page
* If a password (see the Setup Password Submenu in Figure 4-8) is not entered:
− Only the View/Edit Exercise and View/Edit Exception menus can be modified.
− When the View/Edit Exercise or View/Edit Exception menus are modified, the Save Changes/Cancel
Changes submenu is displayed upon exiting the Exercise submenus.
GROUP 2
Transfer Mode
Progrm Transition
FIGURE 4-25. SETUP GROUP 3 − MODE SUBMENU (PRIOR TO SOFTWARE VERSION 1.20.250)
Setup − Group 3
Transfer Mode
Progrm Transition
Program Transition
Open Sync Check
Closed Momentary
(Default = Closed Momentary)
NOTE: Available settings vary from genset to genset
FIGURE 4-26. SETUP GROUP 3 − MODE SUBMENU (STARTING WITH SOFTWARE VERSION 1.20.250)
Mode Sequencer
The Clock submenus allow the Clock More >>
user to set the actual date and-
time, as well as select the Daylight
Saving Time option.
Note: The Daylight Savings Time program is set for North America. If you are anywhere outside of North America, the
time should be changed manually.
The first Sunday in April − moves the time forward one hour.
The last Sunday in October − moves the time back one hour.
Sequencer Submenus
The Sequencer submenus are a
software−only feature allowing the
user to send a predetermined se-
Mode Sequencer quence of network event announce-
ments. The announcements are
Clock More >>
sent in a timed, sequential order
and are used to turn ATS loads off
and on. When used, a few seconds
should be allowed between load
steps to allow the generator voltage
Sequencer is available only with the optional Network and frequency to stabilize.
Communication Module. The module must be installed
and enabled with the PC service tool before these
screens are displayed.
HOME PREVIOUS
MENU
Data
Test Mode
Displays the configuration of the control-
ler. Changes are made by service per-
sonnel using the PC service tool.
ATS Configuration
Data Util−Gen
Utility−Utility
Genset−Genset
Unknown
Data
Displays the mode of operation the con-
trol is using. Adjustments can be made
by service personnel using the PC ser-
ATS Type
Data OT = Open Transition
BT = Bypass Transition
vice tool. Unknown
FIGURE 4-29. THIRD MAIN MENU − ABOUT SUBMENUS (SOFTWARE VERSIONS PRIOR TO 1.20.250)
About Active TD
System More >>
HOME PREVIOUS
MENU
Hardware Software
Detected Enabled Data
Data
OK
Not Installed
This screen indicates if the Load Current Load Module
Module hardware is installed. OK
This feature is not available on Level 1
controllers
FIGURE 4-29. THIRD MAIN MENU − ABOUT SUBMENUS (SOFTWARE VERSIONS PRIOR TO 1.20.250)
(Continued)
Home Previous
Menu
Data
OHPC/CHPC
Displays the switch mechanism of the Zenith
controller.
Switch Mechanism
Data Zenith2
OTPC/BTPC
PLT
Data
Displays the configuration of the control- Offline
ler. Changes are made by service per-
sonnel using the PC service tool.
ATS Configuration
Data Util−Gen
Util−Util
Gen−Gen
FIGURE 4-30. THIRD MAIN MENU − ABOUT SUBMENUS (STARTING WITH SOFTWARE VERSION 1.20.250)
About Active TD
System More >>
Home Previous
Menu
Data
Displays the mode of operation the con-
trol is using. Adjustments can be made
by service personnel using the PC ser-
ATS Type
Data OT = Open Transition
BT = Bypass Transition
vice tool. CT = Closed Transition
Hardware Software
Detected Enabled Data
Data
OK
Not Installed
This screen indicates if the Load Current Load Module
Module hardware is installed. OK
This feature is not available on Level 1
controllers.
FIGURE 4-30. THIRD MAIN MENU − ABOUT SUBMENUS (STARTING WITH SOFTWARE VERSION 1.20.250)
(Continued)
These submenus are available only with the optional Network Communication Module.
The status of up to 32 devices can be viewed at the ATS.
About Active TD
System More >>
The System submenus give the user
Returns to First Top Level Menu
access to data from surrounding Lon-
Works network devices. HOME PREVIOUS
MENU
Load (kW)
EXAMPLES EXAMPLES
Name Tag (12 Char)
Operational State
Status of Unit
About Active TD
System More >>
Returns to First Top Level Menu
HOME PREVIOUS
MENU
EXAMPLES
Shows Time Delay activity
Test in Process
TDPT n
FIGURE 4-32. THIRD MAIN MENU − ACTIVE TD SUBMENUS (SOFTWARE VERSIONS PRIOR TO 1.12)
About Active TD
System More >>
Returns to First Top Level Menu
Home Previous
Menu
EXAMPLES
Shows name of Time Delay
TDNE
nnnn Sec
No Timer Active
This message is displayed only if
there are no active time delays.
FIGURE 4-33. THIRD MAIN MENU − ACTIVE TD SUBMENUS (STARTING WITH SOFTWARE VERSION 1.12)
Setup
Group 1 To First
Setup Group 2 Setup Group 3 Main Menu
< Sensor1 < TimeDelay Exercise >
Volts L12 L23 L31 < Mode Sequencer >
Run Time < Sensor2 More >> To < Test More >> To
Group 2 Group 3 < Clock More >> To
Source1 Group 1
Volts L1N L2N L3N Name of Switch
Run Time Source2
Sensing Test
Frequency
Transfer Mode Software Version
Average Trans Time TDNE See
Preferred Source
S1 Nominal Voltage Note 1
Source 1 (2) Save/Restore Load Sequencer
Build Date
Number of Transfers
TDEN Save/Restore
Run Time Source1 (2) S1 UV Pickup
Sequence Activation
TDESa ATS Configuration
Total Source1 Fail Exercise Enable
S1 UV Dropout
Volts L12 L23 L31 Sequence Length
TDECa Date ATS Type
Total Source2 Fail Next Exercise *
Volts L1n L2n L3n
S1 UV Time
Output 1 Time Delay
Delay TDPT Time Network Module
Program 1
Control Batteries
Amps l1 l2 l3 S1 OV Enable
TDEL Start Day 1 Relay Module
Daylight Saving
Battery Charger Output 8 Time Delay
Frequency S1 OV Pickup
TDESb Start Time 1 Save/Restore Load Module
Save/Restore
4-47
Real Power kW Control On Time
S1 OV Dropout TDECb Duration 1
Apparent Power kVA
S1 OV Time Delay Changeover Program 1 Repeat
Power Factor
Changeover Delay Exercise 1
S1 Frequency Sensor
Neutral Current ATS Generator
Save/Restore Program 2
S1 Imbalance Sensor
Nominal Frequency
Start Day 2 SWEST ATS#1450kW SWEST GEN#1 0kW
Imbalance Dropout
Most Recent Event Frequency Pickup
Start Time 2
NWEST ATS#16 750kW NWEST GEN#16 750kW
2nd Most Recent Event Imbalance Delay Frequency Dropout
Duration 2
Setup
Group 1 To First
Setup Group 2 Setup Group 3 Main Menu
< Sensor1 < TimeDelay Exercise >
Volts L12 L23 L31 < Mode Sequencer >
Run Time < Sensor2 More >> To < Test More >> To
Group 2 Group 3 < Clock More >> To
Source1 Group 1
Volts L1N L2N L3N Name of Switch
Run Time Source2
Sensing Test
Frequency
Transfer Mode Software Version
Average Trans Time TDNE See
Preferred Source
4-48
Real Power kW Control On Time Exercise 1 Start Time
S1 OV Dropout TDECb
Exercise 1 Duration Exception 1 Start Time
Apparent Power kVA
S1 OV Time Delay Changeover Enable
Test in Process
Exercise 2 Start Time NWEST ATS#16 750kW NWEST GEN#16 750kW
2nd Most Recent Event Imbalance Delay Exception 2 Start Time
Frequency Dropout
Exercise 2 Duration
3rd Most Recent Event S1 Loss of Phase Exception 2 Duration Test in Process
Frequency Delay Level 2 Controllers Only
Exercise 2 Repeat
4th Most Recent Event Exception 2 Repeat
Phase Rotation *May not be displayed in v1.5.190
Exercise 2 Note 1 − This menu is available with utility-to-utility and genset-to-genset
Save/Restore
Save/Restore applications only.
50th Most Recent Event
FIGURE 4-35. MENU SYSTEM MAP − STARTING WITH SOFTWARE VERSION 1.5.190
First Main Menu Second Main Menu Third Main Menu
< Source1 Load > < Statistic Setup > Enter Password + Enter Password Enter Password < About Active TD >
< Source2 More >> < Events More >> < System More >>
Setup
Group 1 To First
Setup Group 2 Setup Group 3 Main Menu
< Sensor1 < TimeDelay Exercise >
Volts L12 L23 L31 < Mode Sequencer >
Run Time < Sensor2 More >> To < Test More >> To
Group 2 Group 3 < Clock More >> To
Source1 Group 1
Volts L1N L2N L3N Name of Switch
Run Time Source2
Sensing Test
Frequency
Transfer Mode Software Version
Avg Transfer Time Preferred Source See
S1 Nominal Voltage Note 1
Source 1 (2) Save/Restore Load Sequencer
Build Date
Number of Transfers Save/Restore
Run Time Source1 (2) S1 UV Pickup
Sequence Activation
ATS Configuration
Total Source1 Fail
S1 UV Dropout
Volts L12 L23 L31 Exercise Feature Sequence Length
Date ATS Type
Total Source2 Fail
S1 UV Time Active Exceptions
Volts L1n L2n L3n Next Exercise In Output 1 Time Delay
Delay Time ATS Board Level
Control Batteries Cancel Exceptions
Amps l1 l2 l3 S1 OV Enable Exercise 1 En-
TDNE able Daylight Saving Network Module
Battery Charger Exercise 1 Start Date Exception 1 Enabled Output 8 Time Delay
Frequency S1 OV Pickup
TDEN Save/Restore Relay Module
Exception 1 Start Date Save/Restore
4-49
Real Power kW Control On Time Exercise 1 Start Time
S1 OV Dropout TDESa Load Module
Exercise 1 Duration Exception 1 Start Time
Apparent Power kVA
S1 OV Time Delay TDECa
Exercise 1 Repeat Exception 1 Duration
Power Factor
S1 Frequency Sensor TDPT
Exercise 1 Exception 1 Repeat
Neutral Current ATS Generator Master
S1 Imbalance Sensor TDEL
Nominal Frequency Exercise 2 Eanble Exception 2 Enabled
SWEST ATS#1450kW SWEST GEN#1 0kW Test in Process
TDESb Exercise 2 Start Date
Imbalance Dropout Exception 2 Start Date
Most Recent Event Frequency Pickup
Test in Process
TDECb Exercise 2 Start Time NWEST ATS#16 750kW NWEST GEN#16 750kW
2nd Most Recent Event Imbalance Delay Exception 2 Start Time
Frequency Dropout
Changeover Enable Exercise 2 Duration
3rd Most Recent Event S1 Loss of Phase Exception 2 Duration Test in Process
Frequency Delay
Changeover Delay Exercise 2 Repeat
4th Most Recent Event Exception 2 Repeat Level 2 Controllers Only
Phase Rotation
Save/Restore Exercise 2 Note 1 − This menu is available with utility-to-utility and genset-to-genset
Save/Restore
50th Most Recent Event
Save/Restore applications only.
FIGURE 4-36. MENU SYSTEM MAP − STARTING WITH SOFTWARE VERSION 1.8.204
Setup
Group 1 To First
Setup Group 2 Setup Group 3 Main Menu
< Sensor1 < TimeDelay Exercise >
Volts L12 L23 L31 < Mode Sequencer >
Run Time < Sensor2 More >> To < Test More >> To
Group 2 Group 3 < Clock More >> To
Source1 Group 1
Volts L1N L2N L3N Name of Switch
Run Time Source2
Sensing Test
Frequency
Transfer Mode Software Version
Avg OT Transfer Preferred Source See
4-50
Real Power kW Battery Charger
S1 OV Pickup Exception 1 Start Date
Exercise 1 Start Time Network Module
TDECb
Apparent Power kVA
Control On Time
S1 OV Dropout Exercise 1 Duration Exception 1 Start Time
Changeover Enable Relay Module
Power Factor
S1 OV Time Delay Exercise 1 Repeat Exception 1 Duration
Changeover Delay Load Module
Neutral Current
Exercise 1 Exception 1 Repeat
S1 Imbalance Sensor
S1 Frequency Sensor Save/Cancel Changes
ATS Generator Master
Exercise 2 Eanble Exception 2 Enabled
Imbalance Dropout
Most Recent Event Nominal Frequency
Exercise 2 Start Date SWEST ATS#1450kW SWEST GEN#1 0kW Test in Process
Exception 2 Start Date
2nd Most Recent Event Imbalance Delay Frequency Pickup
Exercise 2 Start Time
Exception 2 Start Time Test in Process
NWEST ATS#16 750kW NWEST GEN#16 750kW
3rd Most Recent Event S1 Loss of Phase
Frequency Dropout Exercise 2 Duration
Exception 2 Duration
4th Most Recent Event Level 2 Controllers Only
Phase Rotation Test in Process
Frequency Delay Exercise 2 Repeat
Exception 2 Repeat
Note 1 − This menu is available with utility-to-utility and genset-to-genset
50th Most Recent Event
Save/Cancel Changes applications only.
Exercise 2
Save/Cancel Changes Note 2 − This menu is available with utility-to-genset applications only.
FIGURE 4-37. MENU SYSTEM MAP − STARTING WITH SOFTWARE VERSION 1.12
First Main Menu Second Main Menu Third Main Menu
< Source1 Load > < Statistic Setup > Enter Password + Enter Password Enter Password < About Active TD >
< Source2 More >> < Events More >> < System More >>
Setup
Group 1 To First
Setup Group 2 Setup Group 3 Main Menu
< Sensor1 < TimeDelay Exercise >
Volts L12 L23 L31 < Mode Sequencer >
Run Time < Sensor2 More >> To < Test More >> To
Group 2 Group 3 < Clock More >> To
Source1 Group 1
Volts L1N L2N L3N Name of Switch
Run Time Source2
Sensing Test
Frequency
Transfer Mode Software Version
Avg OT Transfer Preferred Source See
Delta/Wye TDNE Note 1
Source 1 (2) Save/Cancel Changes Load Sequencer
Bootcode Version
See
Avg CT Transfer Test w/ w/o Load
Run Time Source1 (2) S1 Nominal Voltage TDEN Note 2
Sequence Activation
Save/Cancel Changes
Build Date
Number of Transfers TDESa
S1 UV Pickup
Volts L12 L23 L31 Sequence Length
Date Switch Mechanism
Total Source1 Fail TDECa Next Exercise In
Volts L1n L2n L3n S1 UV Dropout
Output 1 Time Delay
Active Exceptions Time ATS Configuration
Total Source2 Fail TDPT Exercise #
Amps l1 l2 l3 S1 UV Time
Delay Cancel Exceptions Daylight Saving ATS Type
TDEL Exercise # En-
Control Batteries Output 8 Time Delay
Frequency S1 OV Enable able
Exercise # Start Date Exception # Save/Cancel Changes ATS Board Level
TDESb Save/Cancel Changes
4-51
Real Power kW Battery Charger
S1 OV Pickup Exception # Enabled
Exercise # Start Time Network Module
TDECb
Apparent Power kVA
Control On Time
S1 OV Dropout Exercise # Duration Exception # Start Date
Changeover Enable Relay Module
Power Factor
Exercise # Repeat Exception # Start Time
S1 OV Time Delay
Changeover Delay Load Module
Neutral Current
Exercise w/ w/o Load Exception # Duration
S1 Imbalance Sensor
S1 Frequency Sensor Save/Cancel Changes
4th Most Recent Event Note 1 − This menu is available with utility-to-utility and genset-to-genset applications only.
Phase Rotation Frequency Delay
Note 2 − This menu is available with utility-to-genset applications only. Test in Process
Save/Cancel Changes Note 3 − Level 1 Controllers can have up to two exercise periods and two exercise exceptions.
50th Most Recent Event
Level 2 Controllers can have up to eight exercise periods and eight exercise exceptions.
FIGURE 4-38. MENU SYSTEM MAP − STARTING WITH SOFTWARE VERSION 1.13.244
Setup
Group 1 To First
Setup Group 2 Setup Group 3 Main Menu
< Sensor1 SynchChck < TimeDelay Exercise >
Volts L12 L23 L31 < Mode Sequencer >
Run Time < Sensor2 More >> To < Test More >> To
Group 2 Group 3 < Clock More >> To
Source1 Group 1
Volts L1N L2N L3N Name of Switch
Run Time Source2
Sensing Frequency Bandwidth Test
Frequency
Transfer Mode Software Version
Avg OT Transfer Preferred Source See
4-52
Real Power kW Battery Charger
S1 OV Pickup TDEN Exception # Enabled
Exercise # Start Time Network Module
Apparent Power kVA
Control On Time
S1 OV Dropout TDESa Exercise # Duration Exception # Start Date
Relay Module
Power Factor
TDECa Exercise # Repeat Exception # Start Time
S1 OV Time Delay
Load Module
Neutral Current
TDPT Exercise w/ w/o Load Exception # Duration
S1 Imbalance Sensor
S1 Frequency Sensor
Save/Cancel Changes Note 3 − Level 1 Controllers can have up to two exercise periods and two exercise exceptions.
50th Most Recent Event
Level 2 Controllers can have up to eight exercise periods and eight exercise exceptions.
Save/Cancel Changes
FIGURE 4-39. MENU SYSTEM MAP − STARTING WITH SOFTWARE VERSION 1.20.250
5. Events
This section describes the Events feature and con- vice tool and the digital display can display the
tains a list of all non-fault events. Events can be dis- events. See the Digital Display Menu System sec-
played on the PC service tool and on transfer tion for how to display previous events.
switches that are equipped with the digital display.
NOTE: The controller automatically saves a record
EVENT TYPES of events twice a day. If power is lost, the controller
attempts to save a record of current events. If the
The controller has two types of events: fault events controller batteries and power are removed, event
and non-fault events. All events have the same for- history may be lost. To save a record of current
mat within the control software. events, use the digital display (Save button in the
Setup sub-menus) or InPower (Save Adjustments)
A fault event is an alarm when the transfer switch or before removing power or the batteries from the
ATS controller is not operating correctly. These transfer switch.
events are detected by the main control software
FAULT EVENTS
subsystems. Fault events can be in either of two
states: active or inactive. Fault events are used in The events listed below describe misoperation of
troubleshooting transfer switch problems. See the ATS. Some faults will require operator interven-
Section 6: Troubleshooting for a list of the fault tion either at the front panel level or physically ser-
events. vice the ATS mechanism.
For utility-to-utility and genset-to-genset applica- Press the Reset button on the control panel to ac-
knowledge the event and clear the message from
tions, this event is active if the transfer switch failed
the display.
to move from the preferred source to the backup
source within a preset time limit. Controller Loss of Power
For open transition transfer switches, the controller The controller signals the network card and other
first verifies that the transfer switch moved from devices that the ATS controller is going to shut-
Source 1 to Neutral within the time limit defined in down due to a lack of power. This signal triggers a
This event is detected only on switches equipped This event is active whenever Source 1 and Source
with the Load Monitoring bargraph. This event is 2 voltages have difference phase sequences.
active when the neutral current (amps) exceeds the Preferred Source 1 (or 2)
threshold for neutral current.
This event is active when the preferred source vari-
Not in Auto: ATS Motor Disconnected able changes from either Source 2 to Source 1 or
Source 1 to Source 2. The event is inactive when
This event is active whenever the ATS Motor Dis- the preferred source is Source 1.
connect input is active. This input causes the con- Service Tool Connected
troller to enter a non-automatic mode—it does not
try to move the transfer switch mechanism. This event is be active, whenever there is a PC ser-
vice tool connected to the controller. The purpose
Not in Auto: Common Output (Network for this event is to provide a chronological service
Only) history, which is stored at the ATS.
This event is used only in utility-to-utility control
This event is used to support the multiple Not In modes.
Auto conditions. This output has the same value (or
status) as the hardware LED output located on the Source 1 Available
ATS front panel and the Relay Module output.
This event is active whenever the Source 1 sensors
(over/under voltage, over/under frequency, phase
Whenever any of the Not In Auto events are true—
rotation, loss of phase, voltage imbalance) indicate
including, ATS Motor Disconnected, Load Shed,
that Source 1 is within acceptable limits. There is
Transfer Inhibit, Retransfer Inhibit, Bypassed to
an associated LED output on the front panel and a
Source 1, and Bypassed to Source 2—the control
relay output on the Relay Module.
makes this event active.
Source 1 Connected or Bypassed Source 1
The Network Annunciator uses this event to indi-
This event is active whenever the Source 1 position
cate the general status of the ATS Not In Auto out-
input is active. There is an associated LED output
put.
on the front panel, a relay output on the Relay Mod-
ule, and a digital display screen that also indicate
Not in Auto: Load Shed Source 1 Connected.
This event is active whenever the Load Shed input Source 1 Loss of Phase Failure
is active, or the network nviLoadShedCmd input is
This event is active whenever Source 1 is missing
active.
one or more of its (three-phase) voltage sources.
Not in Auto: Retransfer Inhibit Source 1 Over-Voltage Failure
This event is active whenever the Transfer Inhibit This event is active whenever Source 1 voltage is
input is active, or the network nviReTransfer- greater than the acceptable limits, set in the con-
InhCmd input is active. Even though the Not-in- troller.
Auto light is lit, the transfer switch will function cor- Source 1 Over/Under Frequency Failure
rectly.
This event‘ is active whenever Source 1 frequency
Not in Auto: Transfer Inhibit is outside acceptable limits, set in the controller.
This event is active whenever Source 2 voltage is There is also a discrete output called Test Start A
greater than the acceptable limits set in the control- that goes to the Start Type input on gensets with
ler. PowerCommand 3200 controls.
Time Delay Source 1 (N) to Source 2 (E) The digital display shows this event when it be-
(TDNE) comes active, in addition, it displays an active
countdown, in seconds, of the time delay.
This event is active whenever the Time Delay
Source 1 to Source 2 timer is active—also called
the time delay transfer. This event is inactive when- Time Delay Start B (TDES-B)
ever the timer expires or is not active. The control
activates this output when the control is counting This event is active whenever the Time Delay
down to transfer the switch from Source 1 to Start B timer is active. This event is inactive when-
Source 2. ever the timer expires or is not active. The control
activates this output whenever the control requires
The digital display displays this event when it be- generator set (B) to start. This event is only present
comes active, in addition, it displays an active for controllers configured for Genset-Genset con-
countdown, in seconds, of the time delay. trol mode.
Time Delay Source 2 (E) to Source 1 (N)
The digital display shows this event when it be-
(TDEN)
comes active, in addition, it displays an active
This event is active whenever the Time Delay countdown, in seconds, of the time delay.
Source 2 to Source 1 timer is active—also called
the time delay retransfer. This event is inactive Transfer Pending (TDEL)
whenever the timer expires or is not active. The
control activates this output when the control is Whenever the Elevator Pretransfer output is active,
counting down to transfer the switch from Source 2 the controller sets this event to active. The control
to Source 1. activates this event whenever a transfer pending
signal is needed in the power system—this is typi-
The digital display shows this event when it be- cally used as an early warning signal for elevator
comes active, in addition, it displays an active systems. When the timer expires, the event will go
countdown, in seconds, of the time delay. inactive.
Time Delay Start A (TDES-A)
The digital display shows this event when it be-
This event is active whenever the Time Delay comes active, in addition, it displays an active
Start A timer is active. This event is inactive when- countdown, in seconds, of the time delay.
TROUBLESHOOTING PAGE
Two versions of this module are provided: one for The Exerciser Enable/Disable switch (Figure 6-1)
Level 1 controls and one for Level 2 controls. The enables the control to exercise the genset during fu-
power modules are available in four different volt- ture scheduled exercise periods and lights the Ex-
age ranges. erciser Enabled indicator or disables the scheduled
exercise period and turns the indicator off. If the Ex-
CONTROL LED INDICATORS AND ercisor Enable/Disable switch is enabled, the oper-
SWITCH ator can also enable/disable the exerciser from the
Digital Display, when it is available or from the PC
LED Indicators Service Tool.
DIGITAL MODULE
STATUS
S1 AVAILABLE
S2 AVAILABLE
START A/TDES-A
START B/TDES-B
RETRANSFER TDEN
TRANSFER TDNE
NOT USED
TDPT
EXERCISER-ENABLED
TRANSFER SWITCH
ENCLOSURE DOOR INSIDE
LED INDICATORS
EXERCISER
ENABLE/DISABLE
SWITCH
FIGURE 6-1. LED LOCATION ON DIGITAL MODULE (SHOWN ON THE 40 TO 125 AMP SWITCH)
Indicator Definition
Status Blinks at 1/2 Hz rate when the controller has power and the program is running with-
out error. This indicator flashes the event code of an active event until the event is
acknowledged with the Reset switch on the front panel. This indicator is sometimes
referred to as the heart beat because it blinks constantly when the controller does not
have an active event. (Refer to Table 4-2.)
S1 Available Lights when Power Source 1 has acceptable voltage and frequency limits. This indi-
cator lights when the Source 1 Available indicator on the control panel lights.
S2 Available Lights when Power Source 2 has acceptable voltage and frequency limits. This indi-
cator lights when the Source 2 Available indicator on the control panel lights.
Start A/TDES-A 1. Lights constantly when the control has commanded Source 2 to start
2. Blinks at 1/2 Hz rate during the time delay to engine start (TDESa)
Start B/TDES-B This indicator is only used for genset-to-genset applications when Source 1 is a gen-
erator not a utility.
1. Lights constantly when the control has commanded Source 1 to start
2. Blinks at 1/2 Hz rate during the time delay to engine start (TDESb)
Retransfer/TDEN 1. Lights when the control energizes the Retransfer relay
1. Source 1 fails. The control senses that Source 5. As soon as the control senses that the genera-
1 voltage and frequency are not within the spe- tor (Source 2) output is within the specified volt-
If the Commit to Transfer function (control ver- 5. The control verifies that the switch has moved
sion 1.33 or higher) is enabled when the switch to the neutral position.
is on neutral, TDPT is not 0, and Source 1 is
available, then the transfer switch ignores 6. The control initiates TDPT so that residual volt-
source 1 and continues to transfer to Source 2. age from an inductive load can decay. The
TDPT indicator starts blinking.
If this is not a programmed transition, TDPT
equals 0 seconds. If this is not a programmed transition, TDPT
equals 0 seconds.
9. When TDPT expires, the control energizes the
Programmed Transition relay which energizes 7. When TDPT expires, the control energizes the
relay K3. The TDPT indicator stops blinking. Programmed Transition relay which energizes
The switch starts moving toward the Source 2 relay K3. The TDPT indicator stops blinking.
position. Switch S8 opens interrupting current The switch starts moving toward the Source 1
through the switch motor so that the switch position. Switch S4 opens interrupting the cur-
stops in the Source 2 position. The generator rent through the switch motor so that the switch
assumes the load. The Source 2 Connected in- stops in the Source 1 position. Source 1 (utility)
dicator lights. assumes the load. The Source 1 Connected in-
dicator lights.
Transfer from Source 2 to Source 1
8. The control initiates a TDEC (time delay, en-
This sequence of events includes a programmed gine cool−down) so that the engine can cool
transition and begins with Source 2 (generator) down under no load conditions.
supplying power to the load. The Source 2 Con-
nected and Source 2 Available indicators are lit. The 9. When TDEC expires, the control turns the en-
sequence ends with Source 1 assuming the load gine off. The Source 2 Available indicator goes
and the generator cooling down. out.
Corrective Action:
1. Clear all the faults mentioned above.
1. Press the Reset button on the front panel.
Corrective Action:
1. Reset the control by removing power (including the batteries). If checksum error is repeated on pow-
er up, replace the Digital Module.
Corrective Action:
1. Replace controller batteries. (See Figure 2-5.)
2. Press the Reset button on the front panel.
3. Reset real-time clock. (See Figure 4-27.)
Corrective Action:
1. Press the Reset button on the front panel.
2. Refer to the fault definitions following this table.
3. Refer to Table 6-5.
Corrective Action:
1. Press the Reset button on the front panel.
2. Refer to the fault definitions following this table.
3. Refer to Table 6-6.
Corrective Action:
1. Press the Reset button on the front panel.
2. Check the battery charger fuse(s). Replace, if necessary, with fuses of the correct rating. Fuse cur-
rent ratings are shown on the charger faceplate.
3. Refer to the fault definitions following this table.
Corrective Action:
1. Replace the Network Module batteries.
2. Press the Reset button on the front panel.
Fault Code 477 only applies to older installations that include an NCM with batteries. NCM boards on current
production models do not use batteries.
Corrective Action:
1.Press the Reset button on the front panel.
1. Press the Reset button on the Network Board at S2.
2. Check LEDs on the board for activity.
DS5 for Network
DS4 for I/O
DS3 for Status
DS2 for Error
DS1 for PC service tool
3. Make sure that J27-21 is installed and tied to B+.
The controller checks the Flash EPROM checksum If the Fail to Close time limit is exceeded, the con-
after each microprocessor reset. The checksum is troller changes the fault status to active. The fault
stored in nonvolatile EPROM. If a checksum error remains active until the Reset button is pressed.
fault occurs, the controller still attempts a normal
boot-up sequence. Battery Charger Malfunction
The controller Fault Flash-out subsystem flashes The controller monitors the status of the optional
this fault on the Status indicator until the fault is ac- battery charger. If the Battery Charger Fault input is
knowledged (reset). Reset the control by removing active, this event is active.
power (including the batteries). If checksum error is
repeated on power up, replace the Digital Module. The controller Fault Flash-out subsystem flashes
this fault until the fault is acknowledged (reset).
Low Controller Battery
Network Battery Low
The controller monitors the voltage of the Lithium
batteries that supply power to the controller. If the This event is detected by the optional Network
battery voltage drops to 5.2 VDC, the controller Communications Module (NCM) and is communi-
sets the fault status to active. cated to the controller. If the battery voltage drops,
the controller sets the fault status to active.
The controller Fault Flash-out subsystem flashes
this fault until the fault is acknowledged (reset). The controller Fault Flash-out subsystem flashes
this fault on the Status indicator until the fault is ac-
ATS Fail to Close: Re-Transfer knowledged (reset).
The controller first verifies that the transfer switch Network Communications Error
moved from Source 2 to Neutral within the time limit
defined in the Fail to Close Time Delay. The control- This event is detected by the Network Communica-
ler also verifies that the transfer switch moved from tions Module (NCM) and is communicated to the
Neutral to Source 1 within the time limit defined in transfer switch controller. This indicates that the de-
the Fail to Close Time Delay. The controller will au- vice is no longer communicating with other devices
tomatically retry to close the switch every 30 sec- on the network.
onds.
The controller Fault Flash-out subsystem flashes
If the Fail to Close time limit is exceeded, the con- this fault until the fault is acknowledged (reset).
troller changes the fault status to active. The fault
remains active until the Reset button is pressed. Controller Loss of Power
ATS Fail to Close: Transfer The controller signals the network card and other
devices that the ATS controller is going to shutdown
The controller first verifies that the transfer switch due to a lack of power. This signal triggers a time-
moved from Source 1 to Neutral within the time limit delay start or other sequences. After the sequences
defined in the Fail to Close Time Delay. The control- are complete the controller shuts itself off in order to
ler also verifies that the transfer switch moved from conserve the back-up batteries. The network card
Neutral to Source 1 within the time limit defined in responds by not communicating to the controller.
FIGURE 6-2. TYPICAL CONDITIONAL SCHEMATIC − LOSS OF SOURCE 1 POWER OCCURS, TRANSFER FROM SOURCE 1 TO NEUTRAL
WARNING AC power within the cabinet and the rear side of the cabinet door presents a shock hazard
that can cause severe personal injury or death. Use extreme caution to avoid touching electrical con-
tacts when the cabinet door is open. Remove power to the door by disconnecting connector J1/P1 (on
the accessory control panel) before removing and replacing components. The following procedures
are to be performed only by technically trained and experienced personnel.
WARNING Improper operation of the generator set presents a hazard that can cause severe personal
injury or death. Observe all safety precautions in your generator set manuals.
TABLE 6-4. SOURCE 1 POWER FAILS, BUT GENSET DOES NOT START
FIGURE 6-3. TYPICAL CONDITIONAL SCHEMATIC − SOURCE 2 AVAILABLE − TRANSFER FROM NEUTRAL TO SOURCE 2
WARNING AC power within the cabinet and the rear side of the cabinet door presents a shock hazard
that can cause severe personal injury or death. Use extreme caution to avoid touching electrical con-
tacts when the cabinet door is open. Remove power to the door by disconnecting connector J1/P1 (on
the accessory control panel) before removing and replacing components. The following procedures
are to be performed only by technically trained and experienced personnel.
WARNING Improper operation of the generator set presents a hazard that can cause severe personal
injury or death. Observe all safety precautions in your generator set manuals.
TABLE 6-5. GENERATOR SET STARTS, BUT DOES NOT ASSUME LOAD
Source 2 Avail- 1. Transfer time delay active. 1. Wait for Transfer time delay to expire.
able indicator is
ON, TDNE indica-
tor blinking.
Source 2 Avail- 1. No Transfer signal. 1a.Check Transfer Relay: 10 VDC at J12-17 indi-
able and TDNE cates active Transfer signal.
indicators ON, 1b.Check relay K2, K2 should be momentarily en-
Switch remains in ergized.
Source 1 position.
1c. Check cable between Digital Module and Pow-
(Fault 1113) er Module.
1d.Check Digital Module Source 2 voltage input to 6-3
Power Module and Power Module transformer
voltage output.
1e.Check wiring supplying the lineare motor for
operation print 626−2311 (2 of 5).
Source 2 Avail- 1. No Programmed Transition sig- 1a.Check Programmed Transition Relay: J12-18
able and TDNE nal. indicates an active Programmed Transition
indicators ON, signal.
Switch in neutral 1b.Check relay K3, K3 should be momentarily en-
position ergized.
(Fault 1113) 1c. Check cable between Digital Module and Pow-
er Module.
1d.Check Digital Module and switch
* With motor disconnect switch OFF, Digital Module will send Genset Start signal after 20 second delay.
FIGURE 6-4. TYPICAL CONDITIONAL SCHEMATIC − SOURCE 1 RETURNS − RETRANSFER FROM SOURCE 2 TO NEUTRAL
WARNING AC power within the cabinet and the rear side of the cabinet door presents a shock hazard
that can cause severe personal injury or death. Use extreme caution to avoid touching electrical con-
tacts when the cabinet door is open. Remove power to the door by disconnecting connector J1/P1 (on
the accessory control panel) before removing and replacing components. The following procedures
are to be performed only by technically trained and experienced personnel.
WARNING Improper operation of the generator set presents a hazard that can cause severe personal
injury or death. Observe all safety precautions in your generator set manuals.
TABLE 6-6. TRANSFER SWITCH DOES NOT RETRANSFER WHEN SOURCE 1 POWER IS RESTORED
AFTER A POWER FAILURE OR ON INITIAL INSTALLATION
FIGURE 6-5. TYPICAL CONDITIONAL SCHEMATIC − SOURCE 1 AVAILABLE − TRANSFER FROM NEUTRAL TO SOURCE 1
WARNING AC power within the cabinet and the rear side of the cabinet door presents a shock hazard
that can cause severe personal injury or death. Use extreme caution to avoid touching electrical con-
tacts when the cabinet door is open. Remove power to the door by disconnecting connector J1/P1 (on
the accessory control panel) before removing and replacing components. The following procedures
are to be performed only by technically trained and experienced personnel.
WARNING Improper operation of the generator set presents a hazard that can cause severe personal
injury or death. Observe all safety precautions in your generator set manuals.
TABLE 6-7. GENERATOR SET CONTINUES TO RUN AFTER RETRANSFER OF LOAD TO SOURCE 1
Clearing Faults
Most displayed faults are cleared by removing the
fault. However, faults 379 − OVER CURR, 442 −
HIGH BATT VOLT, and 9115 − BATT FAIL can only
be cleared by cycling completely through the Setup
RESET DIGITAL LED STATUS
menus or by powering down the charger after the BUTTON DISPLAY INDICATOR
fault is corrected. (More information on Setup me-
nus is included in the Battery Charger Operator’s FIGURE 6-6. 15/12-AMP CHARGER CONTROL
Manual.) PANEL
WARNING Some battery charger service procedures present hazards that can result in se-
vere personal injury or death. Only trained and experienced personnel may perform service.
WARNING Ignition of explosive battery gasses can cause severe personal injury. Do not
smoke or cause any spark, arc, or flame while servicing batteries.
Fault Description Possible Cause Solution
379 − OVER CURR Output Overload Output current is excessive. Cycle through the Setup
Charger control may be menus to try and clear the
failing. fault. If the fault returns, the
charger control may have
failed.
441 − LOW BATT Low Batteryy Voltage
g 1.No battery connected. Connect the battery.
VOLT 2.Output breaker is in the Verify the output breaker is in
“Off” (down) position. “On” (up) position.
3.A 12V battery is con- Attach a 24V battery or set
nected but the charger is the charger for 12V charging.
set for 24V charging.
4.Battery can no longer Replace the battery.
maintain charge.
5.The wire between the Check the wire.
charger and the battery is
loose or broken.
442 − HIGH BATT High Battery 1.A 24V battery is con- Attach a 12V battery or set
VOLT Voltage nected but the charger is the charger for 24V charging.
set for 12V charging.
2.Large load dump may Cycle through the Setup
have caused momentary menus to clear the fault and
voltage rise. restart charging.
2331 − LOW AC Low Input Voltage AC input voltage is more Check level of input voltage.
VOLT than 10% below nominal Charger will not operate with
rated voltage. voltage 10% or more below
nominal.
2358 − HIGH AC High Input Voltage AC input voltage is more Check level of input voltage.
VOLT than 10% above nominal Charger will not operate with
rated voltage. voltage 10% or more above
nominal.
2263 − HIGH BATT Battery Temp above 1.Battery’s ambient temper- Move the battery into a
TEMP 55 degrees C ature is too high. cooler location. Charger will
automatically begin charging
(For installations again after the battery
that include the temperature lowers.
optional battery
temperature 2.Possible shorted cells Replace the battery.
sensor) within the battery is caus-
ing an excessive battery
temperature increase.
Battery Charger Fails to Charge that the two 10 amp AC circuit breaker switches
have not been tripped (are in the up position). If the
WARNING AC power within the cabinet and the circuit breakers are in the “On” position, call your
rear side of the cabinet door presents a shock dealer or distributor.
hazard that can cause severe personal injury or
death. Use extreme caution to avoid touching For 277, 380, 416, and 600 VAC battery chargers,
electrical contacts whenever the cabinet door is check the battery charger fuse(s). Replace, if nec-
open. essary, with fuses of the correct rating. Fuse am-
pere ratings are shown on the charger faceplate. If
WARNING Ignition of explosive battery gases the fuse is OK, call your dealer or distributor.
can cause severe personal injury. Do not smoke Battery Loses Charge
or cause any spark or flame while servicing bat-
teries. Battery charger float voltage could be too low (if
equipped with battery charger). Call your dealer or
For 120, 208, and 240 VAC battery chargers, verify distributor.
DIGITAL MODULE
PIN 1 PIN 10
CONNECTOR J25
When a Power Module failure occurs, the most INPUT OUTPUT TERMINAL**
common part to fail is the transformer. Use the fol- NA 3 VDC J11 − 1
lowing information to determine if a Power Module Source 1 NB 3 VDC J11 − 3
transformer(s) is causing the error condition. NC 3 VDC J11 − 5
Power Module 1 10 VDC* J18, J19
EA/EC 3 J11 − 7
Source 2
Table 8-2 provides the test points and voltage level VDC
that should be found at each test point for a good 10 VDC* J18, J19
board. Refer to page 8-32 for Power Module 1 wir-
CR3, CR4, J11 − 29
ing diagram. CR5
20-30 VDC
A wiring break-out tool (34 pin) is required to mea- * Use only one source when checking for regulated DC.
sure J11 test points. This tool is contained in the
Cummins PCC Tool Kit, P/N 3824746. ** Use J12-13 for DC ground.
J12-13
(DC GND)
12 13
14 15
16 17
18 19
J19
TB11
A wiring break-out tool (34 pin) is required to mea- 10 VDC* J18, J19
sure J11 test points. This tool is contained in the EA 18 VAC J11 − 7 & 8
Cummins PCC Tool Kit, P/N 3824746. Source 2 EB 18 VAC J11 − 9 & 10
EC 18 VAC J11 − 11 & 12
10 VDC* J18, J19
CR1, CR4 20-30 VDC J11 − 29
* Use only one source when checking for regulated DC.
** Use J12-13 for DC ground.
TB14 TB12
J12-13
(DC GND)
12 13
14 15
16 17
18 19
TB13
J19
TB11
Adjustments Folder:
Controller Mode Folder:
Configuration Menu:
Default: Offline
This setting must to be changed to one of the following for proper operation.
(The control will not function if left offline)
Utility to Generator: (Level 1 and Level 2 boards)
Utility to Utility: (Level 2 boards only)
Generator to Generator: (Level 2 boards only)
Switch Mechanism Type Menu:
Zenith: Default setting
Ok if used on a delayed/closed transition Zenith switch OTPC / BTPC
(1000 Amp through 4000 Amp). For program transition, open transition with
sync check, and closed transition.
OTPC/BTPC: Use this setting for all OTPC / BTPC switches between 40 and 1000 amps.
PLT: PLTH, PLTS, PLTO
OHPC/CHPC: OHPC and CHPC
Zenith 2: OK if used on non-delayed transition Zenith switch OTPC/BTPC (1200 through
4000 amp). For open transition with sync check only.
Dual Linear Motor: For BTPCB/C/D unit with Closed Transition Momentary (A079−7) transition mode.
Select the “Save Adjustments” icon to save your changes.
Current Adjustment Folder:
Nominal Current: Default: 125 amps
Must be set to nameplate rating.
Feature Enable Folder:
Refer to nameplate for system features.
Alphanumeric Display Default: Enabled (Always enabled)
Bargraph Meter (Level 2 control only) Default: Disabled (Feature Code D009)
Load Shed Default: Disabled (Feature Code M007)
Lonworks Communications Default: Disabled (Feature Code M020)
Exerciser Enable Default: Disabled (must be enabled to use the
exercise function)
Select the “Save Adjustments” icon to save your changes.
Nominal Current Folder:
Must be set to nameplate rating Default: 125 Amps
Select the “Save Adjustments” icon to save your changes.
Nominal Frequency Folder:
Must be set to nameplate rating Default: 60 Hertz
Select the “Save Adjustments” icon to save your changes.
Nominal Voltage Folder:
Must be set to nameplate rating Default: 120 Volts AC
Note:
On a Level 2 board this is the line-to-neutral voltage of the system voltage.
On a Level 1 board this is the line-to-line voltage of the system voltage.
240V Delta configurations must be set to 139 Volts AC.
Select the “Save Adjustments” icon to save your changes.
CAUTION Level 1 controls do not support three-phase sensing on Source 2. Do not select the three-
phase option for the Source 2 Sensing adjustment with Level 1 controls, even if the system is three
phase. This setting will prevent Source 2 from becoming available.
There are four separate switch assemblies. Each WARNING The transfer switch presents a
assembly corresponds to a particular current range. shock hazard that can cause severe personal
The four current range groups are: 40-70-125 am- injury or death unless all AC power is removed.
peres, 150-225-260 amperes, 300-400-600 am- Disconnect all sources of AC power to the
peres, and 800-1000 amperes. transfer switch before servicing. Be sure to set
the generator set operation selector switch to
For servicing purposes, each transfer switch as- Stop, disconnect the battery charger from its
sembly can be separated into the following compo- AC power source, and disconnect the starting
nents: battery negative [−] cable.
Linear Actuator RECONNECTING AC POWER
Block and Crossbar Assembly (WHEN FINISHED)
A separate section covers the removal and replace- If Source 2 (Emergency) is a generator, con-
ment procedures for each major component within nect the negative (−) battery cable to the
a particular range. starting battery. If applicable, connect the bat-
tery charger to its AC power source.
DISCONNECT AC POWER
Reconnect Source 1 (Normal) Source 2
Before beginning any service procedure: (Emergency).
If a generator set provides Source 2 (Emer-
gency) power, turn the operation selector Set the operation selector switch on the gen-
switch to Stop. (The selector switch is located set to in the Remote position.
on the generator set control panel.)
WARNING AC power within the cabinet and the
Disconnect all sources of AC power from rear side of the cabinet door presents a shock
the transfer switch. hazard that can cause severe personal injury or
death. Use extreme caution to avoid touching
If there is an external battery charger, discon- electrical contacts whenever the cabinet door is
nect it from its AC power source. Then dis- open.
FIGURE 7-5. LINEAR ACTUATOR (40 TO 125 AMPERES, 3 POLE TRANSFER SWITCHES ONLY)
7-9 Copyright 2021 Cummins Inc.
1
ACTUATOR
ROD
LINEAR A A
ACTUATOR
ROD END
ASSEMBLY
2
TERMINAL
BRACKET
GROUND
CONNECTION
1 1
VIEW A−A
FIGURE 7-6. TRANSFER SWITCH COVER (40 TO125 AMPERES, 3 POLE TRANSFER SWITCHES ONLY)
3. Secure the block assembly to the base with 11. Attempt to close both sides of the transfer
round head machine screws (2), lock washers switch. The interlock assembly must hold one
(2), and flat washers (2). Tighten the screws to side open so that only one side closes at a time.
25-30 in-lbs (2.8-3.4 N m).
12. Replace the linear actuator as described in Lin-
ear Actuator Removal And Replacement sec-
4. Install the power source supply wires and se- tion for 40- to 125-ampere switches. Follow
curely tighten the lug terminals. steps 2 through 8 in the Replacing Actuator
section. Apply a thin coat of lubricant (Nova-
5. Connect the control wiring leads to the corre- gard silicone G624) to the slot in the handle.
sponding power source terminals. Control
wires are marked NORM A,B,C or EMER 13. Test the switch for proper operation and close
A,B,C for identification. the cabinet.
JUMPER 1 1
BUS BAR
JUMPER
BUS BAR
LOAD BUS
BAR
VIEW C−C VIEW D−D
FIGURE 7-7. SWITCH ASSEMBLY (40 TO 125 AMPERES, 3 POLE TRANSFER SWITCHES ONLY)
CONTROL WIRING
TERMINAL
FIGURE 7-8. CONTROL WIRING TERMINALS (40 TO 125 AMPERES, 3 POLE TRANSFER SWITCHES ONLY)
CAUTION Use care when disengaging the 9. If Source 2 is a genset, connect the starting bat-
switch lever from the crossbar to avoid tery (negative [−] lead last). If applicable, con-
cracking the switch lever. nect the battery charger to AC power. Recon-
nect Source 1 and Source 2. Set the opera-
7. Remove the hex head machine screws and tion selector switch to Auto (or Remote).
nuts that secure the auxiliary switches to the
bracket (Figure 7-9); and lift out the four 10. Test the switch for proper operation and close
switches, insulating barriers, and switch lever. the cabinet.
SWITCH LEVER IN
CLOSED POSITION
INSULATING
BARRIERS
MACHINE
SCREWS
1
AUXILIARY
SWITCH LEVERS
BRACKETS
FIGURE 7-9. AUXILIARY SWITCHES (40 TO 125 AMPERES, 3 POLE TRANSFER SWITCHES ONLY)
3. Separate the actuator lead wires from the rest Red Lead Capacitor C1, Terminal 1
of the wiring harness; remove wire ties as re- White Lead One capacitor,
quired. Capacitor C1, Terminal 2.
4. Pry the capacitor(s) loose from the bracket. Re- Two capacitors,
move the end cap and disconnect the red and Capacitor C2, Terminal 2.
white actuator lead wires from the capacitor
terminals. Transfer switches for voltage ranges 347,
380/416, and 440/480 use two capacitors (C1 and
5. Disconnect the black actuator wire from the cir- C2) wired together in series. A single jumper
cuit breaker and disconnect the ground wire wire is placed between terminal 2 on C1 and ter-
from the end of the actuator. minal 1 on C2.
6. Remove the hex head capscrews, flat wash- 5. Replace the capacitor end cap(s) and install
ers, and lock washers that secure the actuator the capacitor(s) in the bracket(s).
ROD END
ASSEMBLY
LINEAR
ACTUATOR
ACTUATOR
ROD
BARRIER 2
TERMINAL
BRACKET
SPACER 3
3
VIEW A−A
1 TORQUE TO 70-75 IN-LBS (7.9-8.5 N M).
2 TORQUE TO 25-27 IN-LBS (2.8-3.0 N M).
3 TORQUE TO 25-30 IN-LBS (2.8-3.4 N-M).
FIGURE 7-10. TRANSFER SWITCH COVER (150 TO 260 AMPERES, 3 POLE TRANSFER SWITCHES AND
40 TO 125 AMPERES, 4 POLE TRANSFER SWITCHES)
6. Remove the hex head capscrews and spring 12. Remove the two round head machine screws
washers that secure the A, B, and C jumper bus that secure the interlock arm to the block and
bars to the block and cross-bar assemblies. cross-bar assemblies, and lift off the interlock
Remove the two Phillips head screws and the arm.
2
INTERLOCK
ARM
INTERLOCK
2 4
1 4 BAR
2
2
INTERLOCK
ARM
2
1 INTERLOCK 4
4 BAR
3. Remove the three machine screws that secure 5. Place the plastic switch cover in position and
the terminal bracket (Figure 7-10) to the base. secure with machine screws, flat washers, and
Move the terminal bracket to allow access to self-locking nuts. Tighten to 25-30 in-lbs
the auxiliary switches. (2.8-3.4 N m) torque.
4. Remove the control wiring leads from the auxil- 6. If Source 2 is a genset, connect the starting bat-
iary switch terminals (Figure 7-14). tery (negative [−] lead last). If applicable, con-
nect the battery charger to AC power. Recon-
5. Remove the hex head machine screws that se- nect Source 1 and Source 2. Set the opera-
cure the auxiliary switch assembly bracket to tion selector switch to Auto (or Remote).
the base.
7. Test the switch for proper operation and close
6. Lift out the auxiliary switch assembly. the cabinet.
COM
BARRIERS
FIGURE 7-14. AUXILIARY SWITCH (150 TO 260 AMPERES TRANSFER SWITCHES AND 40 TO 125 AMPERES,
4 POLE TRANSFER SWITCHES)
1. Open the transfer switch cabinet door. 4. Connect the black actuator lead wire to the cir-
cuit breaker, and the red and white actuator
2. Loosen and remove the four machine screws lead wires to the following capacitor terminals:
that secure the plastic switch cover to the trans-
fer switch, and lift off the cover (Figure 7-15). Red Lead Capacitor C1, Terminal 1
White Lead One capacitor,
3. Separate the actuator lead wires from the rest Capacitor C1, Terminal 2.
of the wiring harness; remove wire ties as re-
quired. Two capacitors,
Capacitor C2, Terminal 2.
4. Pry the capacitor(s) loose from the bracket. Re-
move the end cap and disconnect the red and Transfer switches for voltage ranges 347,
white actuator lead wires from the capacitor 380/416, and 440/480 use two capacitors (C1 and
terminals. C2) wired together in series. A single jumper
wire is placed between terminal 2 on C1 and ter-
minal 1 on C2.
5. Disconnect the black actuator lead from the cir-
cuit breaker and the ground wire from the end 5. Replace the capacitor end cap(s) and install
of the actuator. the capacitor(s) in the bracket(s).
6. Remove the hex head capscrews, flat wash- 6. Connect the ground wire to the end of the ac-
ers, and lock washers that secure the actuator tuator. Use wire ties to hold actuator lead wires
to the switch assemblies (Figure 7-15). in place with the rest of the wiring harness.
ROD END
ASSEMBLY
LINEAR AC-
TUATOR
ACTUATOR
2 CAPSCREW
BARRIER
TERMINAL
BRACKET
VIEW A−A
ACTUATOR
ACTUATOR
ROD
MOTOR
GROUND
BRUSH
WHITE
RED
BLACK
BLOCK AND
CROSSBAR
1 ASSEMBLY
LUG
TERMINALS
JUMPER 3
BUS BAR
LOAD BUS
JUMPER
BAR
BUS BAR
NEUTRAL
BLOCK AND
1 CROSSBAR
ASSEMBLY
BLOCK AND
CROSSBAR
ASSEMBLY
LUG
TERMINALS
JUMPER
BUS BAR 3
JUMPER
LOAD BUS
BUS BAR
BAR
Removing Auxiliary Switch Assembly 7. Remove the hex head machine screws and
nuts that secure the auxiliary switches to the
1. After disconnecting all sources of AC power, bracket (Figure 7-19) and lift out the auxiliary
open the transfer switch cabinet door. switches and insulating barriers.
NO
COM
BARRIERS
LINEAR
ACTUATOR
ROD END
ASSEMBLY
2 ACTUATOR
ROD CAPSCREW
2
ACTUATOR
CAPSCREW
SPACER
1
9. Check the operation of the transfer switch and 11. Test the switch for proper operation and close
the alignment of the actuator rod by manually the cabinet.
ROD END
ASSEMBLY ACTUATOR
ACTUATOR
ROD
MOTOR
GROUND
BRUSH
RED
WHITE
BLACK
CAPSCREW
WITH LOCK
WASHER
13. Remove the hex head capscrews and flat 15. Remove the two round head machine screws
washers that secure the cross-bar assembly to that secure the interlock arm to the cross-bar
the base, and lift off the cross-bar assembly. assembly, and lift of the interlock arm.
CAUTION Use care when removing the
block and cross-bar assembly from the
base. Carefully disengage the crossbar
from the auxiliary switch assembly to avoid
cracking the switch.
BLOCK 3 JUMPER 2
ASSEMBLY BUS BAR
ARC 1
2 CHUTE
6
ARC
4 CHUTE
BARRIER
ARC
CHUTE
SPACER
LOAD BUS
SPACER JUMPER
BAR
BUS BAR
1 TORQUE TO 15-20 IN-LBS (1.7-2.3 N M). 4 TORQUE TO 28-33 FT-LBS (40.0-44.7 N M).
2 TORQUE TO 25-30 IN-LBS (2.8-3.4 N M). 5 TORQUE TO 18-20 FT-LBS (24.4-27.1 N M).
3 TORQUE TO 70-75 IN-LBS (7.9-8.5 N M). 6 TORQUE TO 10-12 FT-LBS (13.6-16.3 N M).
3 JUMPER 2
BUS BAR
BLOCK
ASSEMBLY 1
2 ARC
CHUTE ARC
6
CHUTE
BARRIER
4
ARC
CHUTE
SPACER
1 TORQUE TO 15-20 IN-LBS (1.7-2.3 N M). 4 TORQUE TO 28-33 FT-LBS (40.0-44.7 N M).
2 TORQUE TO 25-30 IN-LBS (2.8-3.4 N M). 5 TORQUE TO 18-20 FT-LBS (24.4-27.1 N M).
3 TORQUE TO 70-75 IN-LBS (7.9-8.5 N M). 6 TORQUE TO 10-12 FT-LBS (13.6-16.3 N M).
3. Secure the cross-bar assembly to the base 7. Fill the insulator cups that cover and insulate
with the hex head capscrews (4), lock washers the block assembly mounting screws with
(4), and flat washers (4). Tighten to 70-75 in-lbs adhesive silicone to completely cover the
(7.9-8.5 N m) torque. washers and screw heads.
4. Apply a thin coat of glyptol between the arc 8. Install the power source supply wires and se-
chute spacers and the arc chute barrier. Place curely tighten the lug terminals to 10-12 ft-lbs
the arc chute spacers (2), arc chute barrier, and (13.6-16.3 N m) torque.
arc chute in position on each block assembly;
9. Connect the control wiring leads to the power
and secure with round head machine screws
source terminals. Control wires are marked
(2), lock washers (2) and flat washers (2).
NORM A,B,C or EMER A,B,C for identification.
Tighten to 15-20 in-lbs (1.7-2.3 N m) torque.
10. Apply a thin coat of electric joint compound be-
5. Apply a thin coat of electrical joint compound tween the mating surfaces of the jumper bus
between the mating surfaces of the block as- bars, the braided strap connectors, and load
sembly and the lug terminals. Install the lug ter- bus bars.
minals on the block assemblies and secure
with the Allen head capscrews. Tighten to 11. Install the jumper bus bars and secure to the
28-33 ft-lbs (40.0-44.7 N m) torque. switch assemblies with hex head capscrews,
spring washers, and bushings. (The neutral
6. Place each block assembly in position on the pole on 4-pole switches does not have a bush-
base and secure with the hex head capscrews ing at this connection.) Tighten to 18-20 ft-lbs
and flat washers. Refer to Figures 4-18 and (24.4-27.1 N m) torque.
4-19 to determine where the spacers are re-
quired. Tighten the capscrews to 70-75 in-lbs 12. Secure the jumper bus bars to the load bus
(7.9-8.5 N m) torque. bars with hex head capscrews, ring terminals,
and spring washers. Tighten to 10-12 ft-lbs
On 3-pole switches, the A-phase block on (13.6-16.3 N m) torque.
the Normal side and the C-phase block on
the Emergency side have a spacer under 13. Connect the control wiring leads to the jumper
their outer mounting tabs. On 4-pole bus bars. Control wires are marked LOAD
switches, the A-phase block on the Nor- A,B,C for identification.
NO
COM
BARRIERS
The shorting bar in terminal block TB4 is removed 7. Reinstall the protective cover on TB4.
when the transfer switch is installed. To correct CT
wiring without removing power to the transfer 8. If Source 2 is a genset, set the operation selec-
switch, the shorting bar must be reinstalled (see tor switch on the generator control panel to ON.
Figure 7-25).
MOUNTING
CAUTION Do not disconnect the current mod- PLATE
ule while the current transformers are ener-
gized unless the secondaries are shorted.
To correct CT mis-wiring,
SCHEMATIC PAGE
Power Module 1 and 2 (Pin-outs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Power Module 1 and 2 (Power Connections − Pin-outs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Digital Module Level 1 and 2 (Pin-outs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Typical Interconnection Diagram 630-1974 (Sheet 1 of 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Typical Interconnection Diagram 630-1974 (Sheet 2 of 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Typical Interconnection Diagram 630-1974 (Sheet 3 of 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Typical Interconnection Diagram 630-1974 (Sheet 4 of 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
Typical Interconnection Diagram 630-1974 (Sheet 5 of 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Typical Interconnection Diagram 630-1974 (Sheet 6 of 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Typical Interconnection Diagram 630-1974 (Sheet 7 of 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
Typical Interconnection Diagram 630-1974 (Sheet 8 of 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
Typical Interconnection Diagram 630-1974 (Sheet 9 of 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
Typical Interconnection Diagram 630-1974 (Sheet 10 of 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
Typical Level 2 Wiring Diagram 626-2311 (Sheet 1 of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
Typical Level 2 Wiring Diagram 626-2311 (Sheet 2 of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
Typical Level 2 Wiring Diagram 626-2311 (Sheet 3 of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17
Typical Level 2 Wiring Diagram 626-2311 (Sheet 4 of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
Typical Level 2 Wiring Diagram 626-2311 (Sheet 5 of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
Typical Level 1 Wiring Diagram 626-2303 (Sheet 1 of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20
Typical Level 1 Wiring Diagram 626-2303 (Sheet 2 of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21
Typical Level 1 Wiring Diagram 626-2303 (Sheet 3 of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22
Typical Level 1 Wiring Diagram 626-2303 (Sheet 4 of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-23
Typical Level 1 Wiring Diagram 626-2303 (Sheet 5 of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
Typical Level 2 Generator Set−to−Generator Set Wiring Diagram 626−2327 (Sheet 1 of 5) . . . . . . . . . . . 8-25
Typical Level 2 Generator Set−to−Generator Set Wiring Diagram 626−2327 (Sheet 2 of 5) . . . . . . . . . . . 8-26
Typical Level 2 Generator Set−to−Generator Set Wiring Diagram 626−2327 (Sheet 3 of 5) . . . . . . . . . . . 8-27
Typical Level 2 Generator Set−to−Generator Set Wiring Diagram 626−2327 (Sheet 4 of 5) . . . . . . . . . . . 8-28
Typical Level 2 Generator Set−to−Generator Set Wiring Diagram 626−2327 (Sheet 5 of 5) . . . . . . . . . . . 8-29
Power Module 1 PCB Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-30
Power Module 2 PCB Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-31
Typical Interconnection Diagram − Genset to Genset, Plant to Plant . . . . . . . . . . . . . . . . . . . . . . . 8-32
Typical Interconnection Diagram − Genset to Genset, Dual Standby System . . . . . . . . . . . . . . . . 8-33
No. 626−2311 Sh 1 of 5
Rev. F
Modified 8/2008
No. 626−2311 Sh 2 of 5
Rev. F
Modified 8/2008
No. 626−2311 Sh 3 of 5
Rev. F
Modified 8/2008
No. 626−2311 Sh 4 of 5
Rev. F
Modified 8/2008
No. 626−2311 Sh 5 of 5
Rev. F
Modified 8/2008
No. 626−2303 Sh 1 of 5
Rev. E
Modified 9/2008
No. 626−2303 Sh 2 of 5
Rev. E
Modified 9/2008
No. 626−2303 Sh 3 of 5
Rev. E
Modified 9/2008
No. 626−2303 Sh 4 of 5
Rev. E
Modified 9/2008
No. 626−2303 Sh 5 of 5
Rev. E
Modified 9/2008
No. 300-5148 Sh 1 of 2
Rev. J
Modified 9/2006
No. 300-5149 Sh 1 of 2
Rev. H
Modified 1/2006
No. 630−2108 Sh 3 of 4
Rev. E
Modified 1/2008
No. 630−2024 Sh 3 of 4
Rev. F
Modified 7/2003