407TB407TB19129

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TECHNICAL BULLETIN 407-19-129

14 August 2020

MODEL AFFECTED: 407

SUBJECT: M250-C47E/4 ENGINE WIRE HARNESS ROUTING,


MODIFICATION OF.

HELICOPTERS AFFECTED: Serial numbers 54805 through 54859.

[Serial number 54304, 54567 and 54860 and


subsequent will have the intent of this bulletin
accomplished prior to delivery.]

COMPLIANCE: At customer’s option.

DESCRIPTION:

This Technical Bulletin (TB) provides instructions to modify the M250-C47E/4 engine
wire harness routing required to provide additional clearance when the auxiliary
generator 206-062-200-147 is installed in conjunction with the 407-709-002-101 Single
Pilot Instrument Flight Rules (SPIFR) Kit. The engine harness routing changes have
been incorporated by the Rolls-Royce Corporation (RRC) Commercial Engine Bulletin
(CEB) 72-7009. RRC engines serial number CAE-854059 and subsequent will have the
intent of this TB and CEB 72-7009 incorporated prior to delivery.
This TB is a pre-requisite to be accomplished prior to, or in conjunction with, the
installation of the SPIFR Kit on affected helicopters and engine serial numbers prior to
CAE-854059.
All M250-C47E/4 engine serial numbers can be installed on all 407 serial numbers
54806 and subsequent, not having the SPIFR Kit installed.
Applicability of this bulletin to any spare part shall be determined prior to its installation
on an affected helicopter.

TB 407-19-129
Page 1 of 5
Approved for public release.
APPROVAL:

The engineering design aspects of this bulletin are Transport Canada Civil Aviation
(TCCA) approved.

CONTACT INFO:

For any questions regarding this bulletin, please contact:

Bell Product Support Engineering


Tel: 1-450-437-2862 / 1-800-363-8023 / [email protected]

MANPOWER:

Approximately 1.0 man-hour is required to complete this bulletin. This estimate is based
on hands-on time and may vary with personnel and facilities available.

WARRANTY:

There is no warranty credit applicable for parts or labor associated with this bulletin.

MATERIAL:

Required Material:
The following material is required for the accomplishment of this bulletin and may be
obtained through your Rolls-Royce Corporation Supply Centers.

Part Number Nomenclature Qty

23037873-03 CLAMP, CUSHIONED, 0.188 IN. (4.78 MM) ID 1


23060015-04 CLAMP, CUSHIONED, 0.250 IN. (6.35 MM) ID 1
23060015-08 CLAMP, CUSHIONED, 0.500 IN. (12.70 MM) ID 1
MS9556-05 BOLT, 12 PT HD, 0.190-32 X 0.438 IN. (11.13 MM) 1
AS3477-09 NUT, SLFLKG, 12 PT HD, 0.190-32 1
NAS1149C0532 WASHER, 0.312 IN. (7.92 MM) ID 1

Consumable Material:

None required.

SPECIAL TOOLS:

None required.

WEIGHT AND BALANCE:

Not affected.

TB 407-19-129
Page 2 of 5
Approved for public release.
ELECTRICAL LOAD DATA:

Not affected.

REFERENCES:

Rolls-Royce Corporation (RRC) Commercial Engine Bulletin (CEB) 72-7009.

PUBLICATIONS AFFECTED:

BHT-407-IPB, Illustrated Parts Breakdown, Chapter 71.

ACCOMPLISHMENT INSTRUCTIONS:

-NOTE-

Prior to commencing the modification being introduced by this


bulletin, the required parts may be acquired from your Rolls-
Royce Corporation supply centers.

1. Prepare the helicopter for maintenance.

2. Gain access to left side of engine by opening left engine cowling door.

3. Perform requirements of the Rolls-Royce Corporation (RRC) Commercial Engine


Bulletin (CEB) 72-7009. Additional clarification can be found in Figure 1.

4. Make an entry in the helicopter logbook, engine logbook, and historical service
records indicating compliance with this Technical Bulletin and CEB 72-7009.

TB 407-19-129
Page 3 of 5
Approved for public release.
Figure 1 – Engine Harness Routing Modification (Sheet 1 of 2)

TB 407-19-129
Page 4 of 5
Approved for public release.
Figure 1 – Engine Harness Routing Modification (Sheet 2 of 2)

TB 407-19-129
Page 5 of 5
Approved for public release.
EXPORT CONTROLLED COMMERCIAL ENGINE
BULLETIN

ENGINE, ASSEMBLY -- HARNESS REROUTE FOR INSTALLATION OF


AUXILIARY GENERATOR
1. PLANNING INFORMATION

A. Effectivity
(1) Engines
M250--C47E/4 where an additional generator is to be attached to the engine.
(2) Spares -- Not affected
B. Reason
An OEM has a new application that requires the installation of a second generator on the aft
accessory pad of the gearbox. The existing harness mounting bracket at that pad is no longer
usable and requires removal along with the re--routing and clamping of the TMOP harness.
C. Description
This CEB provides instruction on the new routing and clamping of the TMOP leg of the main engine
harness.
D. Approval
Technical aspects are FAA approved.

E. Compliance
Compliance Code 7. To be complied with per customer option.
F. Interchangeability -- Not affected

G. Material Availability

NEW P/N NAME QTY/ENG


23037873--03 CLAMP, CUSHIONED, 0.188 IN. (4.78 MM) ID 1
23060015--04 CLAMP, CUSHIONED, 0.250 IN. (6.35 MM) ID 1
23060015--08 CLAMP, CUSHIONED, 0.500 IN. (12.70 MM) ID 1
MS9556--05 BOLT, 12 PT HD, 0.190--32 X 0.438 IN. (11.13 MM) 1
AS3477--09 NUT, SLFLKG, 12 PT HD, 0.190--32 1
NAS1149C0532 WASHER, 0.312 IN. (7.92 MM) ID 1

H. Tooling -- Not applicable

I. Weight and Balance -- Not affected

J. Electrical Load Data -- Not affected


July 8, 2019
M250--C47E/4 CEB--72--7009

E2019 Rolls--Royce Corporation Page 1 of 4


Rolls-Royce EXPORT CONTROLLED
COMMERCIAL ENGINE BULLETIN
K. References
(1) Advance Engineering Memorandum (AEM), CW500036044172.
NOTE: The document above is referenced for the internal use of Rolls-Royce only.
(2) CSP 21017 Operation and Maintenance Manual (OMM), Turboshaft Model 250--C47E/4.
(3) CSP 23011 Illustrated Parts Catalog (IPC), Turboshaft Models 250--C47E, --C47E/1, and
--C47E/4.

L. Other Publications Affected -- None

M. Prerequisites -- None

2. ACCOMPLISHMENT INSTRUCTIONS
A. Remove the existing L--bracket P/N MS9602--490 from the MS3326 aft port side lower spare
accessory pad and discard. Replace the bracket with new washer P/N NAS1149C0532 (Ref. Fig. 1).
B. Reroute the combined TMOP/chip detector leg of the main harness P/N M250--10796 toward the
fuel metering unit (FMU) leg of the main harness.
C. Clamp the legs of the main harness together with clamps P/N 23060015--08 and P/N 23060015--04,
bolt P/N MS9556--05, and nut P/N AS3477--09 (Ref. Fig. 2).
D. Clamp the chip--detector lead and the TMOP leg of the main harness together with clamp P/N
23037873--03 and reusing the existing clamp P/N 23060015--04, bolt P/N MS9556--06 or alternate
MS9556--05, and nut P/N AS3477--09 (Ref. Fig. 2).
NOTE: Maintain the 6.0 in. (152 mm) requirement between each of the clamping points.
E. Record compliance with this commercial engine bulletin in the applicable section of the engine
logbook, engine assembly (white pages), Part III, Modification Record as applicable with the
following:

M250--C47E Series CEB--72--7009

July 8, 2019
M250--C47E/4 CEB--72--7009

E2019 Rolls--Royce Corporation Page 2 of 4


EXPORT CONTROLLED Rolls-Royce
COMMERCIAL ENGINE BULLETIN

Second Generator Mount and Hardware


FIG. 1

Electrical Harness Clamping Instructions


FIG. 2
July 8, 2019
M250--C47E/4 CEB--72--7009

E2019 Rolls--Royce Corporation Page 3 of 4


Rolls-Royce EXPORT CONTROLLED
COMMERCIAL ENGINE BULLETIN
3. MATERIAL INFORMATION

A. Bill of Material

QTY/ INSTRUCTIONS/
NEW P/N NAME ENG DISPOSITION
23037873--03* CLAMP, CUSHIONED, 0.188 IN. (4.78 MM) ID 1 1
23060015--04* CLAMP, CUSHIONED, 0.250 IN. (6.35 MM) ID 2 1, 2
23060015--08* CLAMP, CUSHIONED, 0.500 IN. (12.70 MM) ID 1 1
MS9556--05 BOLT, 12 PT HD, 0.190--32 X 0.438 IN. (11.13 MM) 1 1
AS3477--09 NUT, SLFLKG, 12 PT HD, 0.190--32 2 1, 2
NAS1149C0532 WASHER, 0.312 IN. (7.92 MM) ID 1 1
MS9602--490 BRACKET, ANGLE, 90 DEGREE 1 3
MS9556--06 BOLT, 12 PT HD, 0.190--32 X 0.500 IN. (12.70 MM) LG 1 2

*It is permissible to go up or down one clamp size as needed to account for variations in the harness.
INSTRUCTIONS/DISPOSITION NOTES
1. Obtain New.
2. Retain for Re--use.
3. Discard.

CUSTOMER SUPPORT
ROLLS-ROYCE

July 8, 2019
M250--C47E/4 CEB--72--7009

E2019 Rolls--Royce Corporation Page 4 of 4

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