1 s2.0 S0378775319314922 Main
1 s2.0 S0378775319314922 Main
1 s2.0 S0378775319314922 Main
H I G H L I G H T S
A R T I C L E I N F O A B S T R A C T
Keywords: The accuracy of prediction of overpotential and relevant concentration distributions is important for under
Solid oxide fuel cell standing fundamentals and electrochemical reaction engineering. The conventional linear approximation (CLA)
Butler-Volmer kinetics of the exponent items in the Butler-Volmer kinetics causes significant discrepancies in the estimation of the
Analytical modeling
overpotential profile at moderate and high electric loads. Based on a one-dimension dimensionless charge
Overpotential
Linear translation
transfer model, an approach of linear translation (LT) is presented to solve the problem of the CLA and improve
Mass transfer the power-law (PL) approach of nonlinear approximation (J Power Sources, 210 (2012) 67–80), which is ac
curate at high current densities but is still limited to cases of thick electrodes. The hybrid LT þ PL approach is
then convincingly validated in a wide range of fuel cell operations, including moderate and high operating
current densities, electrolyte- and electrode-supported electrodes, and asymmetric anodic and cathodic transfer
coefficients. Then the analytical species concentration profiles are obtained from a decoupled charge/mass
transfer model. The closed-form electrode-level model significantly improves the computational efficiency in
thermo-electrochemical cell-level simulation. Although discussed in the context of solid oxide fuel cells, the
approaches in this work are applicable to general electrochemical systems which hold Butler-Volmer kinetics.
1. Introduction while in the introduction of the book, it makes a declaration that all
analytical models presented can be equally applied to solid oxide fuel
An accurate solution of the electrochemical reaction kinetics cells (SOFCs) since the similar working principles. Moreover, Kulikov
involved in transport phenomena is essential to the effective prediction sky’s analytical solution was also adopted to SOFC by Prokop et al. [2],
of the profiles of current densities, overpotential and concentration and who also modified the solution to include the microstructure of the
of the design of fuel cells and system. Compared to time-cost numerical electrode. Bao developed an analytical modeling framework of elec
computations, exact solutions or analytical approximations can provide trochemistry and transport in solid oxide fuel cells (SOFCs) with his
a better understanding of the native of physicochemical phenomena in specific work [3,4].
closed form and more efficient calculations, which are valuable for The Butler-Volmer (BV) equation is one of the standard formulations
system-level optimization and real-time control. An overview of describing the global or/and elementary reaction kinetics in electro
analytical models of fuel cells was seen in Kulikovsky’s book [1], which chemical systems. The BV equation was originally derived for electro
is mainly focused on polymer electrolyte membrane fuel cells (PEMFCs), chemical reactions with a single charge transfer as the single rate-
* Corresponding author.
E-mail address: [email protected] (C. Bao).
https://doi.org/10.1016/j.jpowsour.2019.227499
Received 24 July 2019; Received in revised form 18 November 2019; Accepted 22 November 2019
Available online 29 November 2019
0378-7753/© 2019 Elsevier B.V. All rights reserved.
D. Feng et al. Journal of Power Sources 449 (2020) 227499
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D. Feng et al. Journal of Power Sources 449 (2020) 227499
d2 φion d2 φ where the concentration correction factors (ci/ci,b) in Eq. (3) are
σion;eff ¼ σel;eff 2el ¼ j (1)
removed and j0 is relevant to the bulk species concentrations, which is
dz 2 dz
thought to be more consistent with the physical nature of exchange
where φ is the potential, and σk,eff ¼ σkfk (k ¼ el, ion) is the effective
current density (no concentration gradient at zero-overpotential or
ionic/electronic conductivity which should be corrected by the volume
equilibrium condition). In the next, we will firstly focus on the system of
fraction (fk) of the corresponding conducting phase in the electrode.
the activation overpotential and come up with a wide-range closed-form
The boundary conditions are: at the electrode/gas channel (E/C)
analysis. With the predetermined profile of an activation overpotential,
interface (z ¼ 0), the ionic current density completely transfers into the
we will then extend to get an analytical solution of multi-component
electronic phase, while at the electrode/electrolyte layer (E/E) interface
mass transfer and subsequently the concentration overpotential and
(z ¼ l), the electronic current density completely transfers into the ionic
the total overpotential in electrode, i.e. η ¼ ηact þ ηconc.
phase,
With the assumption of homogeneous ion/electron conducting
� �
dφ � dφ � phase, i.e. constant ionic and electronic conductivity at a given tem
σion;eff ion �� ¼ σel;eff el �� ¼ 0
dz z¼0 dz z¼l perature, we can get the system of ηact as follows.
� � 8 2 � �
> d ηact 1 1 1 1
dφel �� dφion �� > ¼ j where ¼ þ
σel;eff ¼ σ ion;eff ¼I (2) >
< dz2 σt σt σel;eff σ ion;eff
dz �z¼0 dz �z¼l � � (6)
>
> dη � dη �
>
: σel;eff act �� ¼ σ ion;eff act �� ¼ I
where I is the operating current density, l is the electrode thickness. dz z¼0 dz z¼l
The electrochemical reaction rate j, can be described by the general
current-overpotential equation, Define the following variables,
�
�
creact
�
αne F
�
cprod
�
βne F
�� ζ ¼ z=l; y ¼ f ηact ; k0 ¼ j0 fl2 σ t (7)
j ¼ j0 exp η exp η (3)
creact;b RT cprod;b RT
where f ¼ neF/RT, we obtain the dimensionless system as follows.
where R is the universal gas constant, F is the Faraday constant, T is the � ’’
y ¼ k0 ½expðαyÞ expð� βyÞ�
operating temperature, ne is the number of electrons involved in the
� (8)
y’ ðζ ¼ 0Þ ¼ N0 ¼ Ifl σ el;eff ; y’ ðζ ¼ 1Þ ¼ N1 ¼ Ifl σ ion;eff
electrochemical reaction, ci,b and ci are bulk concentration and local
concentration at the reaction site of reactant or product species i, Because k0 is proportional to l2, the nonlinearity of the system is
respectively, α and β are the anodic and cathodic charge transfer co strongly related to the electrode thickness. In cases of thin electrodes, k0
efficients, β ¼ 1 – α holds for an elementary charge-transfer step but is small enough (k0 → 0), Eq. (8) approaches to be linear (y’’ � 0) and the
generally does not for an overall multi-step kinetics, j0 is the volume- difference between the absolute values of N0 and N1 is small, the over
specific exchange current density, which is often semi-empirically potential presents a smooth distribution in the electrode, as shown in
taken a function of temperature and species concentrations following Fig. 1a. However, in mathematics, the linear system does not satisfy the
the framework of Arrhenius’s kinetics two Newman-type boundaries at the same time. In cases of thick elec
� � �� � �γi trodes, k0 is big enough (k0 → ∞), by multiplying 1/k0 at both sides of
j0 ¼ j0;ref exp
Eact 1 1
Π
pi
(4) Eq. (8), it reduces from a differential system to an algebraic equation, of
R T Tref p0 which the algebraic solution does not satisfy the boundary conditions at
the two ends. Larger the value of l, larger the difference between the
where j0,ref is the reference exchange current density at the reference absolute values of N0 and N1. This denotes a strong boundary effect in
temperature Tref, Eact is the activation energy, pi ¼ ciRT and γ i are the physics, i.e. a sharp variation of the overpotential profile (or current
partial pressure and reaction order of species i, respectively, and p0 ¼ variation) close to the boundary, as shown in Fig. 1b. The thickness of
101325 Pa is the standard pressure. The fitting parameters of j0,ref, Eact, the concentration boundary layer (similar to the boundary layer in hy
etc. can be fitted from the characteristics of Tafel slope rate, polarization drodynamics) has been discussed in Ref. [24].
resistance and temperature dependence of V–I and electrochemical For a linear approximation of exponent items, i.e. exp(αy) � 1 þ αy,
impedance spectra (EIS) measurements. exp( βy) � 1 – βy, an exact solution of Eq. (8) is obtained as follows.
The overpotential η is defined as the potential difference between the
two phases subtracts the potential difference in equilibrium, i.e. η ¼ pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
λ0
N1 N0 e N1 N0 eλ0
ylin ¼ e λ0 ζ þ e λ0 ζ
; λ0 ¼ k0 ðα þ βÞ (9)
φel φion ðφel φion Þeq . There are generally two ways in fuel cell λ0 ðeλ0 e λ0 Þ λ0 ðeλ0 e λ0 Þ
modeling to calculate the total overpotential [26]. The first method is The variable λ0 is similar to the Thiele modulus for a classical
based on the general current-overpotential equation with the effect of problem of diffusion and reaction of gases throughout a porous catalyst
species concentrations, i.e. adding concentration correction factor (ci/ci, pellet in isothermal conditions.
b) before the exponent terms in the BV equation, cf. Eq. (3). In this case, η
has been the summation of activation overpotential and concentration 3. Analytical solution of overpotential profile
overpotential. Because of coupled modeling of charge and mass transfer,
it is generally difficult to get an analytical solution in closed form, Let us first analyze the overpotential profiles in Fig. 1, which show
especially for multi-component fuel system. the advantages and disadvantages of the linear approximation and then
Another widely used method is to decouple charge and mass transfer guide us on how to improve.
by separately calculating activation overpotential (ηact) and concentra
tion overpotential (ηconc), based on the standard the BV equation and (1) The linear approximation normally works well at low over
linear model of Fick’s diffusion, respectively. For charge transfer only, potentials, except for some cases like that in Fig. 1a.
3
D. Feng et al. Journal of Power Sources 449 (2020) 227499
(2) Even if in the case of that in Fig. 1a, the linear approximation Using Y ¼ 0 when dY/dζ ¼ 0, Eq. (14) yields,
makes a good prediction of the shape of the overpotential profile, sffi�
ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi��
ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi�
ffiffiffi
i.e. the main error lies in a constant deviation from the exact 2N1 1þ
σion;eff λ σion;eff λ
σ el;eff e 1þ σel;eff e
solution. Such an error comes from the intrinsic structure of Eq. eαA e βA
¼ (16)
(8), which lacks Dirichlet-type boundary conditions for this λðeλ e λÞ αeαA þ βe βA
boundary-value problem.
(3) In the case of that in Fig. 1b, most of the electrode (the region out which is used to determine the magnitude of translation, A.
of the reaction boundary layer) is inactive to electrochemical
reactions. The linear approximation works therefore well in the 3.1.2. Power-law approach
inactive region, but naturally makes a higher error in predicting The idea of the power-law approach is to construct a power function
the overpotential at E/E interface, ηE/E, at the higher operating to approach the exponent items in BV equation in the region close to the
current density. On the other hand, the accuracy of the magni E/E interface, i.e.,
tude of ηE/E are more important than that of the overpotential
expðαyÞ expð βyÞ ¼ kðy þ aÞn (17)
profile in the active region (reaction boundary layer), as that the
active region is thin in a thick electrode and ηE/E is normally taken where k, a and n need to be determined.
as the total overpotential because σ ion ≪ σel holds generally in Substituted into Eq. (8), it yields,
fuel cell operations. � ’’ �
y ¼ k0 kðy þ aÞn t¼yþa t’’ ¼ k0 kt n
�
�! (18)
For a summary, the linear approximation can predict well the com y’ ð1Þ ¼ N1 t’ ð1Þ ¼ N1
plete shape of the overpotential distribution, while a linear translation
Considering a power-law solution of Eq. (18), i.e. t ¼ t(1)[1 þ b
should be introduced to alleviate the direct-current deviation at the low
(1 ζ)]m, we obtain m ¼ 2/(1 n) and the following expression.
overpotentials. At moderate and high operating current densities, the
system nonlinearity must be kept in the active region, which can be b2 k0 ð1 nÞ2
¼ ½yð1Þ þ a�n 1 ; 2b½yð1Þ þ a� ¼ ð1 nÞN1 (19)
solved by the power-law approximation to the exponent items. k 2ð1 þ nÞ
To get a smooth approximation of the constructed power function to
3.1. Algorithm
the exponent function, we require both of zero- and first-order differ
entials of the two sides of Eq. (17) at the E/E interface.
3.1.1. Linear translation
With the signs of the 2nd-order derivative and the 1st-order deriv f1 ¼ eαyð1Þ e βyð1Þ ¼ k½yð1Þ þ a�n
ative at the both boundaries (d2y > 0, dy(0) < 0, dy(1) > 0), the solution (20)
f2 ¼ αeαyð1Þ þ βe βyð1Þ ¼ nk½yð1Þ þ a�n 1
of Eq. (8) presents a concave profile. Mark the minimum of the dimen
sionless overpotential, Then k, a, n, and b can be explicitly solved from Eqs. (19) and (20).
ymin ¼ A (10) f2 N 21 f1 N 21
n¼ 2
; a¼ yð1Þ;
2k0 f 1 f2 N 1 2
2k0 f 21 f2 N 21
and define, �� �n � (21)
f1 N 21 2N1 2k0 f 21 f2 N 21
yðζÞ ¼ YðζÞ þ A (11) k ¼ f1 2 2
; b¼ 2
2k0 f 1 f2 N 1 ð1 nÞf1 N 1
where Y is the linearly translated dimensionless overpotential, we can Note that k, a, n and b are all dependent on y(1) ¼ ηE/Ef, i.e. the total
get the following system. overpotential is used here as a parameter instead of a performance
� ’’ � � (outcome) variable in a conventional fuel cell modeling. Notice the
Y ¼ k0 eαA expðαYÞ e βA expð βYÞ implicit exact solution of Eq. (8), i.e.,
’ ’ (12)
Y ðζ ¼ 0Þ ¼ N0 ; Y ðζ ¼ 1Þ ¼ N1 � �
1 1
The minimum of Y is zero, i.e. Y ¼ 0 when dY/dζ ¼ 0. In mathe ðy’ Þ2 ¼ 2k0 eαy þ e βy þ C (22)
α β
matics, we can therefore safely approximate the exponent items, exp
(αY) � 1 þ αY, exp( βY) � 1 – βY, in the region close to the minimum of and Eq. (10), i.e.,
Y. In physics, the first-order differential of the overpotential is corre
sponding to the electrochemical reaction (or ionic/electronic current y’ ¼ 0; y¼A (23)
densities), the minimum region (dY/dζ ¼ dy/dζ ¼ 0) represents an
inactive region which is safe for linear approximation. Compared to the we get,
conventional linear approximation, the idea of the linear translation is to �
1 αA 1
�
linearly approximate the exponent items exp(αY) and exp( βY) instead C¼ e þ e βA
(24)
α β
of exp(αy) and exp( βy). As a result, it yields,
� ’’ � � and
Y ¼ k0 αeαA þ βe βA Y þ k0 eαA e βA
’ ’ (13) � �
Y ðζ ¼ 0Þ ¼ N0 ; Y ðζ ¼ 1Þ ¼ N1 1 1 1 1
2k0 eαyð1Þ þ e βyð1Þ
eαA e βA
¼ N 21 (25)
α β α β
which has an exact solution,
pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi When α ¼ β, there is an exact solution as follows.
eαA e βA
YðζÞ ¼ C3 eλζ þ C4 e λζ
α
; λ ¼ k0 ðαeαA þ βe βA Þ 0 2 sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi 31
αe þ βe
A βA � 2 �2
1 @1 4βN 21 βN 1
(14) yð1Þ ¼ ln þ eαA þ e βA þ þ eαA þ e βA 4 5A (26)
β 2 2k0 2k0
where,
Because Eqs. (25) and (26) come from the exact solution of Eq. (8), y
N1 N0 e λ N1 N0 eλ (1) will be significantly accurate as long as the linear translation, cf. Eq.
C3 ¼ λ ; C4 ¼ λ (15)
λðe e λÞ λðe e λÞ (23) holds well. Then the power-law solution in the region close to the
4
D. Feng et al. Journal of Power Sources 449 (2020) 227499
where ylt(ζ) ¼ Y(ζ) þ A, cf. Eq. (11), denotes the above-mentioned lin
early translated solution.
From the following requirements,
� �
g1 ð0Þ ¼ 0; g’1 ð0Þ ¼ 0; g1 ð1Þ ¼ 0; g’1 ð1Þ ¼ λ yp1 ð1Þ ylt ð1Þ (29)
5
D. Feng et al. Journal of Power Sources 449 (2020) 227499
dxi Xxi Nj xj Ni
¼ (31)
dz j6¼i
cDij;eff
where c is the concentration of the gas mixture, xi ¼ ci/c and Ni are the
molar fraction and flux of species i, respectively, Dij,eff is the effective
diffusivity, which includes the binary Maxwell-Stefan diffusivity be
tween species i and j (Dij) and their Knudsen diffusion coefficients (Di,K,
Dj,K) and is corrected by the electrode porosity/tortuosity ratio (ε/τ) as
[27],
� � rffiffiffiffiffiffiffiffi
ε 1 1 2 8RT
Dij;eff ¼ � � þ � � ; Di;K ¼ rP (32)
2τ 1 Dij þ 1 Di;K 1 Dij þ 1 Dj;K 3 πMi
D13;eff D23;eff x
x1 ðzÞ ¼ x1;b þ x3;b x3 ðzÞ þ � ln 3;b (35)
D12;eff D23;eff D13;eff x3 ðzÞ
Fig. 4. Power index (n) versus the variable operating current density. Param
For the binary species, i.e. H2(1) H2O(2) or CO(1) CO2(2) system,
eters are identical to those in Fig. 3. x3 ¼ 0, it becomes
� �
υ1 σ t I
x1 ðzÞ ¼ x1;b ηact ðzÞ ηact ð0Þ z (36)
cD12;eff ne F σion
Table 1
Some results in Fig. 2a (case 1), Fig. 2b (case 2) and Fig. 3 (case 3). Note that, the profile of the activation overpotential ηact(z) and ηact(z
Numerical CLA LT LT þ PL ¼ 0) has been predetermined by using the algorithm in Section 3. The
Case 1 ymin 0.8276 1.2027 0.8395 0.8226
profile of the concentration overpotential is then calculated by the linear
yE/E 1.2551 1.6535 1.2724 1.2615 model of Fick’s diffusion, i.e.
REa 31.75% 1.38% 0.52%
A 0.8395 0.8395 RT x1;b x2 ðzÞ
ηconc ðzÞ ¼ ln (37)
n 0.6885 ne F x1 ðzÞx2;b
Case 2 ymin 1.6259 4.8109 1.7405 1.6838
yE/E 3.0448 6.6140 3.3019 3.0707
4.1.2. O2(1) N2(2) system
RE 117.23% 8.44% 0.85%
A 1.7405 1.7405 It is typical operation in SOFC cathodes. With substitution of N2 ¼
n 2.7721 0 into Eq. (31), it yields d2(lnx2)/dz2 ¼ υ1j/cD12,effneF and then the ni
Case 3 ymin 0 0 0 0 trogen concentration profile.
yE/E 2.8888 4.5387 4.5387 2.8892 � � ��
RE 57.12% 57.12% 0.01% υ1 σ t I
A 0 0 x2 ðzÞ ¼ x2;b exp ηact ðzÞ ηact ð0Þ z (38)
cD12;eff ne F σ ion
n 7.941
a
RE denotes the relative error (RE) of the approximated yE/E referred to the 4.1.3. H2(1) H2O(2)–CO(3) CO2(4) inert(5) system
numerical one. This is general in SOFC anodes using syngas fuel, reformatted natural
gas and hydrocarbon fuel. The hybrid-fuel operation brings two main
6
D. Feng et al. Journal of Power Sources 449 (2020) 227499
� � ��
γH γH O � ðEact;H2 Eact;CO Þ 1 1 � �γH þγH O γCO γCO
j0;ref;H2 xH22;b xH22O;b ϑH2 1 ωA=E R T Tref p 2 2 2
Γ ¼ γCO γCO2
e (46)
j0;ref;CO xCO;b ω
xCO2 ;b A=E ð1 ϑH2 Þ p0
7
D. Feng et al. Journal of Power Sources 449 (2020) 227499
dðcc uc Þ IðxÞ
¼ Sm;c ξrib (48)
dx 2ne F
Species mass balance of gas,
dxi υi IðxÞ
ca ua ¼ Sm;a ξrib ði ¼ H2 ; H2 OÞ (49)
dx ne F
dxO2 IðxÞ
cc uc ¼ Sm;c ξrib ð1 xO2 Þ (50)
dx 2ne F
Gaseous energy balance,
dTk
ck uk Cp;k ¼ Sh;k hk ðT Tk Þ ðk ¼ a; cÞ (51)
dx
Solid energy balance,
� �
d2 T X ΔHref
0 ¼ κs þ γ Sh;k hk ðTk TÞ γ a Sm;a ξrib IðxÞ þ Vcell (52)
dx2 k¼a;c k ne F
In the above equations, ck, uk, Tk are the total molar concentration,
molar-average velocity and temperature of gas in the anode (k ¼ a) and
the cathode (k ¼ c) side, T is the solid temperature which is used as the
local operating temperature in the isothermal electrode-level model
(along z coordinate), κs the heat conductivity of the solid phase, ΔHref is
the heat of reaction of H2 þ 1/2O2 → H2O at the reference temperature
(for simplicity, the temperature dependence of heat of reaction is not
considered), I(x) is the local current density along the x coordinate
(direction of channel length).
The geometry relevant parameters include: rh the hydrodynamic
radius of the channel, Sm and Sh the specific mass or heat transfer area in
(caption on next column) channel, respectively, ξrib the rib factor, γ the ratio of the gas flow sec
tion area to the solid section area. For a planar SOFC (PSOFC)
configuration, there is,
Dch;k Wch 1 1 Wrib
rh;k ¼ ; Sm;k ¼ ; Sh;k ¼ ; ξrib ¼ 1 þ ;
2ðDch;k þ Wch Þ Dch;k rh;k Wch (53)
�
γ k ¼ Dch;k Wch ðAcon;a þ Acon;c þ lPEN Wch ζrib Þ
where Dch and Wch the depth and width of the channel, Wrib the width of
the rib, lPEN ¼ la þ le þ lc the thickness of the PEN, in which la, le, lc are
8
D. Feng et al. Journal of Power Sources 449 (2020) 227499
Fig. 7. Along-the-channel profile of (a) fuel, air and solid temperature, (b) local
current density, (c) overpotential and open circuit voltage, and (d) hydrogen
and oxygen molar fraction, from a counterflow computation. Solid lines
represent analytical approximation solution and discrete points with markers
are fully numerical simulation results.
5. Conclusions
9
D. Feng et al. Journal of Power Sources 449 (2020) 227499
improved the performance of linear approximations at the moderate and interests or personal relationships that could have appeared to influence
high operating current densities for thin electrodes. Furthermore, the LT the work reported in this paper.
approach directly found the magnitude of the minimum overpotential,
cf. Eq. (23), consolidated the mathematical base of the PL approach and Acknowledgments
therefore expanded its scope of application. As a result, the hybrid so
lution of the LT þ PL approach, cf. Eq. (28), was convincingly validated This work was supported by the Natural Science Foundation of China
in a wide range of SOFC operations, including moderate and high [grant number 51976009 and 51606008] and the Beijing Science and
operating current densities, electrolyte- and electrode-supported elec Technology Project [grant number Z181100004518004].
trodes, and asymmetric anodic and cathodic transfer coefficients.
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The authors declare that they have no known competing financial
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