High-Speed Roll-Up Doors Description

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MADE IN ITALY

INDUSTRIAL HIGH-SPEED
AUTOMATIC ROLL-UP DOORS

INDUSTRIAL HIGH-SPEED
AUTOMATIC ROLLING DOORS
| DESCRIPTION
Roll-up doors are high-speed doors which open and close rolling up vertically. They are suitable for both small and
medium-sized areas. Equipped with the best components of the market, they provide a high grade of reliability
for a perfect return on investment. Side guides even include nylon brushes to minimize air flow through the door.
Horizontal bars help to reinforce the structure. The PVC curtain is available in different colours according to your
preference. Furthermore, the Customer’s logo can be printed on the PVC material and trasparent sections can be
added to improve traffic visibility. The door features a security system which acts whenever an obstacle is located
under the door. Sensors send a signal to the control unit, which immediately stops the movement of the door and
rolls it back to the open position. We offer a wide range of opening commands, devices and accessories.

| ADVANTAGES
High-speed roll-up doors represent a great improvement for industrial and commercial environments, since they
are the ideal solution for busy and high activity access areas. They become indispensable in many application
fields due to the advantages connected to the structure: rapidity, flexibility and reliability. This door system is
recommended for interior places and wind load resistance is Class 1. The structure is strong and durable, so doors
turn out to be almost maintenance-free. Fast rolling doors also help to reduce temperature fluctuation, decreasing
heating or cooling energy consumption. Besides high speed, roll-up doors ensure a reduction of noise and
an elimination of dust coming from the nearby working areas. Spare parts and accessories are available.

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| APPLICATIONS

LOGISTICS
• Designed for high traffic flows
• High speed of opening and closing
• Safe for workers and for vehicles
• For every kind of environment
• High reliability with low maintenance
• Small dimensions to fit everywhere
• Wide range of opening devices
• High grade of customization available

FOOD INDUSTRY /
SUPERMARKETS
• Designed for maximum hygiene
• AISI 304 stainless steel framework
• Easy and quick to clean and wash
• Lateral runners without brushes
• Improved insulation to dust and dirt
• Touchless opening devices
• Curtain for food contact (option)

ROLLING CONVEYORS /
MACHINERY PROTECTION
• Essential and cost-effective
• Short curtain for conveyor passage
• Special fixings and support framework
• Lever switches to confirm position
• Photocells for industrial environment
• Clean contacts for limit positions
• Protection against UV rays (option)

PHARMACEUTICAL INDUSTRY
• Designed for maximum hygiene
• AISI 304 stainless steel framework
• Easy and quick to clean and wash
• Lateral runners without brushes
• Improved insulation to dust and dirt
• Touchless opening devices
• Antistatic curtain (option)

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| TECHNICAL SPECIFICATIONS

Our high-speed door structure is self-bearing, made of zinc-plated steel or, if asked, even of AISI 304 stainless
steel. It can be painted in any RAL colour. The structure includes both a frontal crankcase that covers the
curtain when it goes up and a cover for the operating system (geared motor and limit switch), so that the engine
is protected from dust and rain. Horizontal windbars reinforce the flexible panel. Side guides are equipped with
brushes of soft nylon so that insulation from dust and noise is improved. The door PVC curtain is fire-retardant and
fully customizable. Furthermore, to the curtain you can add transparent sections in order to guarantee visibility
and security. The engine adopted is a three-phase self-braking geared motor with heavy duty cycle and a rotating
limit switch on it. It is an industrial motor with self ventilation and aluminium wings for cooling system. The motor is
designed to be robust, so its utilisation cycle is S1 100% 24/24 h. Motor and gear motor are of a unified type.

Supply voltage 400 Vac (1) Maximum width 6m


Supply type Three-phases Maximum height 6m
Supply frequency 50 Hz Maximum area 25 m2
Control panel Automatic Opening speed Up to 1.8 m/s
Motor type Asynchronous Limit switch Mechanical
Motor duty cycle S1 100 % Panel type Flexible
Gearbox type Worm Framework Metallic
Wind load resistance Class 1 Cycles 1.000.000
(1) Supply 230 Vac single-phase or three-phases on request.

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| COMPONENTS

All different parts of the upper framework and lateral runners are pre-assembled
in order to reduce installation time.

MOTOR COVER ROLLING SHAFT ROLLING COVER

Cover that protects the motor Installed inside the framework Cover of the framework that
from dust, dirt and potentially and mounted on ball bearings to preserves the curtain from
rain. decrease friction while rotating. wear and tear.

MOTOR LATERAL RUNNERS

Industrial motor suitable for With brushes made of soft nylon


heavy duty working cycle. in order to improve insulation.

CONTROL PANEL WIND BARS

Electrical control panel that Horizontal bars inserted into the


controls the motor and all the flexible panel to reinforce it
devices. against wind.

PORTHOLES

Transparent sections that


PHOTOCELL
improve safety while passing
through the door.

Safety photocells directly


installed in front of the lateral
runners.

SAFETY EDGE FLEXIBLE CURTAIN

Inserted into the flexible curtain,


Polyester fabric coated by PVC
it can detect any obstacle
made in a wide range of colours.
while moving.

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| FLEXIBLE PANEL

RAL 1015 Ivory RAL 5002 Blue RAL 8017 Brown


RAL 1021 Yellow RAL 5012 Light blue RAL 9005 Black
RAL 2004 Orange RAL 6026 Green RAL 9016 White
RAL 3002 Red RAL 7038 Grey

• Made of polyester fabric coated with PVC • Transparent portholes for pedestrians and vehicles visibility
• Fabric: 1100 dtex • Mesh sections for air permeability
• Traction resistance: 3000 N / 50 mm (warp and weft) • Special version for food industry and clean rooms
•Tear strength: 400 B (warp and weft) • Antistatic version for special uses
• Fire-extinguishing class B, according to rule EN 13501-1 • Can be printed with the company logo, slogan or image

ANTI-UV PVC CURTAIN


• Waterproof protection against UV radiation
• Pvc material
• For use in welding areas
• Colour: red
• Complies with DIN EN ISO 25980

STANDARD CURTAIN INSULATED CURTAIN


• Weight in roll: 900 gr/sqm • Weight: 1300 gr/sqm
• Thickness: 0.8 mm approx • Thickness: 4 mm approx
• High stability to UV rays • Sponge layer on one side
• Wide range of available colours • Thermal and acoustic insulation
• Available colours: grey, white and blue

DOUBLE INSULATED CURTAIN DOUBLE PVC CURTAIN


• Thickness: 5 mm approx • Weight in roll: 1800 gr/mqs
• High mechanical resistance • Thickness: 1.6 mm approx
• Sponge layer between two panels of • Wide range of available colours
900 gr/sqm each
• Available colours: grey, white and
blue

TRANSPARENT SECTIONS MESH SECTIONS


The curtain can be made with one or To allow the air to flow through the
more transparent sections that door, it is possible to realize some
provide visibility to pedestrians and mesh sections on the curtain. Several
vehicles. colours and dimensions are available.

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| TRANSPARENT SECTIONS

The flexible curtain can be realized with one or more transparent sections, depending on Customer needs. They
increase workers safety by making possible to watch on the other side of the door and besides they allow the
natural light to come in the building from outside to improve comfort too. Below there are some configurations but
any other can be evaluated by our technical department.

N. 1 FULL N. 2 FULL N. 1 PORTHOLE N. 2X1


WIDTH ROW WIDTH ROWS PORTHOLES
(as standard)

N. 1X2 N. 2X2 N. 2X1 SMALLER N. 2X2


PORTHOLES PORTHOLES PORTHOLES SMALLER
PORTHOLES

ALL WITHOUT
TRANSPARENT TRANSPARENT
except bars

| 400.150 MODEL | 500.200 MODEL

| 500.250 MODEL | LEGEND


- LL: clear opening width
- LT: framework width
- HL: clear opening height
- HT: framework height
Lateral runners and upper framework
dimensions depend on door dimensions.
The drawings in this page have to be considered as reference
only, please contact our technical department for further
information.

* approx. dimensions considering maintenance.

The geared motor can be laterally mounted on the right or on


the left side (as standard) or frontally mounted (optional).

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| SAFETY DEVICES*

SAFETY PHOTOCELL SAFETY EDGE


Directly placed on the framework, it A soft rubber edge inside the bottom bar of
detects objects between the the flexible curtain is sensible to pressure
transmitter and the receiver and and re-opens the door if it touches an
immediately disables the automatic obstacle.
closure of the door.

WIRELESS BRIDGE SAFETY LIGHT CURTAIN


The connection between the control A series of infrared rays covers the
panel and the safety edge is provided by a height of the door preventing anybody to
safety radio bridge to avoid failures while get in contact with the curtain when the
the door is moving. door is closing.

Other safety devices can be provided on request, please contact our technical department for further information.

| ELECTRICAL BOARDS
| T 500/7 • In accordance with EN13241
• Supply 400 Vac 50 Hz three-phases • Plastic box IP56
• Microprocessor controlled • Stainless steel version available
• Power card separated from logic card • Dimensions: 300 x 380 x 130 mm
• Power relays mounted on DIN rail • Weight: 5 kg
• Thermal relay for motor protection
Limit switch: mechanical
• Status leds for easy diagnostic
• Supply main switch on front panel
• Supply fuses on main switch | OPTIONS
• Emergency button on front panel • Metal case
• Start cycle button on front panel • Stainless steel case
• Different settable functions • Transparent front cover
• Large space for additional devices • Cycle counter display

| T 500/7 WITH INVERTER • In accordance with EN13241


• Supply 230 Vac 50 Hz single-phase • Plastic box IP55
• Microprocessor controlled • Stainless steel version available
• Power relays mounted on DIN rail • Dimensions: 300 x 380 x 190 mm
• Thermal relay for motor protection • Model L.S. Weight: 5 kg
• Status leds for easy diagnostic • Model A.B. Weight: 7 kg
• Supply main switch on front panel
Limit switch: mechanical
• Supply fuses on main switch
• Emergency button on front panel
• Start cycle button on front panel | OPTIONS
• Different settable functions • Metal case
• Widely settable industrial inverter • Stainless steel case
• Large space for additional devices • Transparent front cover
• Cycle counter display

| QC600 • Door position controlled by encoder


• Power supply 230 Vac 50 Hz single-phase • Alphanumeric external display
• Microprocessor electronic board • Cable with 2P+T socket
• Motor output frequency range: 10 - 100 Hz • ABS box (215 x 445 x 150 mm)
• Maximum motor power: 1 kW • Protection degree IP66

Limit switch: digital


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| OPENING DEVICES*

REMOTE CONTROL RADAR OCM20


Transmitters hand-held or mounted on Sensor with microwave technology that
vehicles control one or more doors by detects movements and opens the door.
communicating to receivers inside the Sensitivity, direction and other options
control panel. can be set.

RADAR BEA FALCON RADAR BEA CONDOR


Microwave sensor provided with advanced Combination of the microwave technology
functions such as filtering pedestrians with an active infrared sensor, allowing it
and vehicles. Settable from ground with to detect both movement and presence.
remote controller.

METAL DETECTOR PHOTOCELL


A magnetic sensor inside the control Usually used as a safety device, it can also
panel detects metallic objects by means be used as an opening device when placed
of one or more loops under the floor, then somewhere in front of the door.
opens the door.

PUSH BUTTON PULL SWITCH


A simple push button controls the opening. A simple rope coming down from the top
In some cases, a pedestrian push button that, if pulled, opens the door. Made of
could be useful to partially open the door. zinc-plated steel with high mechanical
Some options are available at an extra resistance.
charge:
• “mushroom” push-button
• double push-button
• triple push-button
• “magic switch” touchless opening button BADGE READER
Access control by means of plastic
badges with credit card dimensions.
Each badge can be added or removed
indipendently.

* Photos are for reference only, as the devices may differ in appearance but have the same features.

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EUROPEAN STANDARD

The european standard EN 13241, known as “Standard for industrial, commercial


and garage, doors and gates”, has been established in may 1st 2005. The standard
covers all aspects of the door: mechanical, electrical and functional. This standard
is the reference for any manufacturer of doors around the world.
During the design of our products we keep door safety in mind to avoid any risk
for workers. First of all we include a reversing mechanism that senses an ob-
strution and reverses closing door back to the open position. This system helps
to minimize the consequence of a downward impact, making the door safe also
for pedestrians. All our doors have been submitted to a strict “Initial Type Test”
carried out by the manufacturer under the control of an organism recorded at
the Italian Ministry of Enterprise and Made in Italy.
Only after a positive result in the evaluation of conformity
we have been able to obtain the CE declaration document
and therefore the CE marking. With over 70 years of expe-
rience in the branch of industrial doors, we strive every
day for continuous improvement of our products and
systems in order to give Customers the highest grade
of safety and reliability.

| EMERGENCY OPENING*

UPS system to operate the door


Manual emergency opening in case of power failure
with a hexagonal key (available at an extra charge)

| ACCESSORIES*

Traffic light for industrial use:


• supply: 12/24 Vdc
• red LED light Buzzer
• green LED light

Column guard:
• ø102mm tube-shaped
• thickness: 5 mm
• height: 1000 mm
• ø200 mm circular base plate included
• 1023 Yellow RAL colour with black diagonal stripes

Interlocking with other doors is possible.

* Photos are for reference only, as the devices may differ in appearance but have the same features.

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| ABOUT OCM

OCM Industrial Doors is an Italian company which exports worldwide and a leader in the production and installation
of a wide range of industrial doors and equipment associated with them. Our company has been growing steadily
over the last 70 years thanks to our ability to offer Customers the best materials and the most reliable service on the
market. We offer a line of high- quality industrial doors and have developed an enviable reputation for our commer-
cial support and responsiveness to Customers. The level of our service will exceed your expectations. We wish to
offer our products by following two guidelines: the best value for money and reliability. Our broad range of products
allows us to satisfy any kind of industrial, commercial and residential application. They are the best solution for any
building, increasing productivity, energy efficiency and consequently affordability.

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OPEN THE DOORS
OF YOUR BUSINESS!
OCM_AR_12PAGINE_1023_ING_VER01

Via Mongilardi, 3 - Biella - Italy Tel. +39 015 8408301 INDUSTRIAL HIGH-SPEED
[email protected] www.ocmflex.com AUTOMATIC ROLLING DOORS

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