UDA2182 Universal Dual Analyzer Product Manual: 70-82-25-119 February 2005

UDA2182
Universal Dual Analyzer

Product Manual
70-82-25-119
February 2005
Industrial Measurement and Control

Notices and Trademarks
Copyright 2005 by Honeywell

Revision 0 Feb 2005
WARRANTY/REMEDY
Honeywell warrants goods of its manufacture as being free of defective materials and faulty
workmanship. Contact your local sales office for warranty information. If warranted goods are
returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge
those items it finds defective. The foregoing is Buyer's sole remedy and is in lieu of all other
warranties, expressed or implied, including those of merchantability and fitness for a particular
purpose. Specifications may change without notice. The information we supply is believed to be
accurate and reliable as of this printing. However, we assume no responsibility for its use.
While we provide application assistance personally, through our literature and the Honeywell web
site, it is up to the customer to determine the suitability of the product in the application.

Honeywell
1100 Virginia Drive
Fort Washington, PA 19034
UDA2182 is a U.S. registered trademark of Honeywell
Other brand or product names are trademarks of their respective owners.
2/05 UDA2182 Universal Dual Analyzer Product Manual ii

About This Document
Abstract
This document provides descriptions and procedures for the Installation, Configuration, Operation, and Troubleshooting of
your UDA2182 Universal Dual Analyzer.
Contacts
World Wide Web
The following lists Honeywell’s World Wide Web sites that will be of interest to our customers.
Honeywell Organization WWW Address (URL)
Corporate http://www.honeywell.com
Industrial Measurement and Control http://www.honeywell.com/imc
Telephone
Contact us by telephone at the numbers listed below.
Organization Phone Number
United States and Canada Honeywell 1-800-423-9883 Tech. Support

1-800-525-7439 Service
2/05 UDA2182 Universal Dual Analyzer Product Manual iii

Symbol Definitions
The following table lists those symbols used in this document to denote certain conditions.
Symbol Definition
This CAUTION symbol on the equipment refers the user to the Product Manual for
additional information. This symbol appears next to required information in the manual.
WARNING
PERSONAL INJURY: Risk of electrical shock. This symbol warns the user of a
potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms, 42.4
Vpeak, or 60 VDC may be accessible. Failure to comply with these instructions could
result in death or serious injury.
ATTENTION, Electrostatic Discharge (ESD) hazards. Observe precautions for

handling electrostatic sensitive devices
Protective Earth (PE) terminal. Provided for connection of the protective earth (green
or green/yellow) supply system conductor.
Functional earth terminal. Used for non-safety purposes such as noise immunity
improvement. NOTE: This connection shall be bonded to protective earth at the source
of supply in accordance with national local electrical code requirements.
Earth Ground. Functional earth connection. NOTE: This connection shall be bonded to
Protective earth at the source of supply in accordance with national and local electrical
code requirements.
Chassis Ground. Identifies a connection to the chassis or frame of the equipment shall
be bonded to Protective Earth at the source of supply in accordance with national and
local electrical code requirements.
2/05 UDA2182 Universal Dual Analyzer Product Manual iv

Contents
1 INTRODUCTION ................................................................................................... 1
1.1 Overview.........................................................................................................................................1
1.2 Features ...........................................................................................................................................2
2 SPECIFICATIONS AND MODEL NUMBER.......................................................... 4

2.1 Specifications..................................................................................................................................4
2.2 Model Number Breakdown.............................................................................................................6
2.3 CE Conformity (Europe).................................................................................................................7
3 UNPACKING, PREPARATION, AND MOUNTING ............................................... 8

3.1 Overview.........................................................................................................................................8
3.2 Unpacking and Preparing................................................................................................................9
3.3 Mounting.........................................................................................................................................9
4 POWER WIRING ................................................................................................. 14

4.1 Overview.......................................................................................................................................14
4.2 General Wiring Practices ..............................................................................................................15
4.3 Power Wiring Considerations .......................................................................................................16
4.4 Installing Power Wiring ................................................................................................................16
5 OPERATING THE ANALYZER ........................................................................... 18

5.1 Overview.......................................................................................................................................18
5.2 Analyzer Overview .......................................................................................................................19
5.3 Key Navigation .............................................................................................................................20
5.4 Displays Overview........................................................................................................................21
5.5 Displays ........................................................................................................................................23
5.6 Control Displays ...........................................................................................................................24
5.7 Status Display ...............................................................................................................................26
5.8 Process Instrument Explorer Software..........................................................................................28
6 CONFIGURATION............................................................................................... 30
6.1 Overview.......................................................................................................................................30
6.2 UDA2182 Block Diagram ............................................................................................................31
6.3 Main Setup Menu..........................................................................................................................32
6.4 Basic Configuration Procedure .....................................................................................................33
6.4.1 General Rules for Editing...................................................................................................33
v UDA2182 Universal Dual Analyzer Product Manual 2/05

6.5 Inputs Configuration .....................................................................................................................36
6.6 Outputs Configuration ..................................................................................................................43
6.7 Relays Configuration ....................................................................................................................44
6.8 Alarms Configuration ...................................................................................................................47
6.9 Math Configuration.......................................................................................................................49
6.10 Logic Configuration ..................................................................................................................50
6.11 Control Configuration ...............................................................................................................53
6.12 Communication Configuration..................................................................................................59
6.13 Maintenance Configuration.......................................................................................................60
7 INPUTS AND OUTPUTS WIRING....................................................................... 62

7.1 Overview.......................................................................................................................................62
7.2 General Wiring Practices ..............................................................................................................63
7.3 Inputs and Outputs ........................................................................................................................65
7.4 Wiring Diagrams...........................................................................................................................68
7.5 pH/ORP Wiring Diagrams ............................................................................................................68
8 INPUT CALIBRATION......................................................................................... 77
8.1 Overview.......................................................................................................................................77
8.2 Calibration Menu ..........................................................................................................................78
8.3 pH/ORP and Conductivity Overview ...........................................................................................79
8.4 Recommendations for Successful Measurement and Calibration.................................................80
8.5 pH Calibration...............................................................................................................................81
8.6 ORP Calibration............................................................................................................................91
8.7 Conductivity Calibration...............................................................................................................97
8.8 Dissolved Oxygen Calibration ....................................................................................................103
9 OUTPUTS CALIBRATION ................................................................................ 114

9.1 Overview.....................................................................................................................................114
9.2 Output Calibration ......................................................................................................................115
10 TEMPERATURE INPUT CALIBRATION .......................................................... 120

10.1 Overview .................................................................................................................................120
10.2 Temperature Input Calibration ................................................................................................121
11 DIAGNOSTICS AND MESSAGES .................................................................... 124

11.1 Overview .................................................................................................................................124
11.2 System Status Messages ..........................................................................................................125
11.3 Calibration Diagnostics ...........................................................................................................126
2/05 UDA2182 Universal Dual Analyzer Product Manual vi

11.4 Background Diagnostics..........................................................................................................127
12 ACCESSORIES AND REPLACEMENT PARTS LIST ...................................... 128

12.1 Overview .................................................................................................................................128
12.2 Part Numbers...........................................................................................................................129
13 APPENDICES.................................................................................................... 130
13.1 Table of Contents ....................................................................................................................130
13.2 Appendix A – Entering Values for Lead Resistance Compensation.......................................131
13.3 Appendix B - Cyanide Waste Treatment.................................................................................133
13.4 Appendix C – Chrome Waste Treatment ................................................................................137
13.5 Appendix D – Two-cell Applications .....................................................................................141
13.6 Appendix E – Using a Precision Check Resistor (For Conductivity) ....................................145
13.7 Appendix F – Noise Testing, Dissolved Oxygen Application ................................................147
13.8 Appendix G – DO Probe and Analyzer Tests .........................................................................148
13.9 Appendix H – Parameters Affecting Dissolved Oxygen Measurement ..................................151
13.10 Appendix I – Discussion on Chemical Interferences on Measured DO Currents................152
13.11 Appendix J – Percent Saturation Readout ...........................................................................155
13.12 Appendix K – Leak Detection in PPB Applications............................................................156
13.13 Appendix L – Procedure for Low Level ppb Dissolved Oxygen Testing ...........................157
14 INDEX ................................................................................................................ 159
vii UDA2182 Universal Dual Analyzer Product Manual 2/05

Tables
Table 3-1 Procedure for Unpacking and Preparing the UDA2182 _______________________________ 9
Table 3-2 Panel Mounting Procedure ____________________________________________________ 10
Table 4-1 Procedure for installing AC Power Wiring ________________________________________ 16
Table 5-1 Function of Keys____________________________________________________________ 20
Table 5-2 Display Details Functions _____________________________________________________ 22
Table 5-3 Changing Control Parameters on the Display ______________________________________ 25
Table 5-4 Status Display Details ________________________________________________________ 26
Table 6-1 Basic Configuration Procedure _________________________________________________ 34
Table 6-2 Inputs Configuration _________________________________________________________ 36
Table 6-3 Outputs Configuration________________________________________________________ 43
Table 6-4 Relays Configuration ________________________________________________________ 44
Table 6-5 Alarms Configuration ________________________________________________________ 47
Table 6-6 Math Configuration__________________________________________________________ 49
Table 6-7 Logic Configuration _________________________________________________________ 51
Table 6-8 Control Configuration ________________________________________________________ 53
Table 6-9 Communication Configuration _________________________________________________ 59
Table 6-10 Maintenance Configuration___________________________________________________ 60
Table 7-1 Recommended Maximum Wire Size ____________________________________________ 64
Table 7-2 Procedure for installing Input and Output wiring ___________________________________ 66
Table 8-1 Standard pH Buffer Values ___________________________________________________ 82
Table 8-2 Calibrating pH Electrodes Using Automatic Buffer Recognition_______________________ 83
Table 8-3 Procedure for Buffering Method of Calibrating pH Electrodes ________________________ 86
Table 8-4 Procedure for Sample Method of Calibrating pH Electrodes __________________________ 88
Table 8-5 Oxidation-Reduction Potential of Reference Solutions at Specified Temperature _________ 92
Table 8-6 Procedure for Calibrating ORP System Using a Reference Solution ____________________ 92
Table 8-7 Procedure for Calibrating ORP Analyzer Using Voltage Input ________________________ 94
Table 8-8Conductivity of Potassium Chloride Solutions at 25 °C _____________________________ 100
Table 8-9 Procedure for Performing Calibration Trim Using a Reference Solution________________ 100
Table 8-10Calibrating a Dissolved Oxygen Probe Using Air Calibration Method_________________ 104
Table 8-11Calibrating a Dissolved Oxygen Probe Using Sample Calibration Method _____________ 106
Table 8-12Calibrating the Integral Pressure Sensor ________________________________________ 108
Table 8-13 Running a Probe Bias Scan __________________________________________________ 111
Table 9-1 Procedure for Calibrating Analyzer Outputs______________________________________ 116
Table 10-1 Procedure for Calibrating the Temperature Inputs ________________________________ 121
Table 11-1 Status Messages __________________________________________________________ 125
Table 11-2 Probe Calibration Diagnostics________________________________________________ 126
Table 11-3 Background Diagnostics ____________________________________________________ 127
Table 12-1 Part Numbers ____________________________________________________________ 129
Table 13-1Data for Concentration Range Measurements ____________________________________ 146
Table 13-2 Dissolved Oxygen Solubility vs. Temperature _______________________________ 155
2/05 UDA2182 Universal Dual Analyzer Product Manual viii

Figures
Figure 3-1 Panel Mounting Dimensions (not to scale) _______________________________________ 10
Figure 3-2 Rear Panel Support Plate Dimensions ___________________________________________ 11
Figure 3-3 Pipe Mounting Dimensions (not to scale) ________________________________________ 12
Figure 3-4 Wall Mounting Dimensions (not to scale)________________________________________ 13
Figure 4-1 Power Wiring______________________________________________________________ 17
Figure 5-1 UDA2182 Operator Interface (all display items shown) _____________________________ 19
Figure 5-2 Example – Two Input Display _________________________________________________ 23
Figure 5-3 Control 2 Display screen example ______________________________________________ 24
Figure 5-4 Screen capture of Process Instrument Explorer running on a Pocket PC ________________ 28
Figure 6-1 UDA2182 Block Diagram ____________________________________________________ 31
Figure 7-1 Wiring Terminals and board Location___________________________________________ 65
Figure 7-2 Terminal Designations for Durafet III Electrode___________________________________ 68
Figure 7-3 Terminal Designations for Durafet II Electrode ___________________________________ 69
Figure 7-4 Terminal Designations for Meredian II Electrode __________________________________ 70
Figure 7-5 Terminal Designations for ORP _______________________________________________ 71
Figure 7-6 Terminal Designations for HPW7000 System_____________________________________ 72
Figure 7-7 Terminal Designations for Conductivity _________________________________________ 73
Figure 7-8 Terminal Designations for Dissolved Oxygen_____________________________________ 74
Figure 7-9 Terminal Designations for Power, Analog Output, and Relay Output __________________ 75
Figure 7-10 Terminal Designations for Option Board _______________________________________ 76
Figure 8-1 Resetting pH Offset and pH Slope______________________________________________ 90
Figure 8-2 Resetting ORP Offset _______________________________________________________ 96
Figure 8-3 Resetting Calibration Trim __________________________________________________ 102
Figure 8-4 Display of Probe Bias Test Done in Air ________________________________________ 110
Figure 8-5 Resetting Pressure Offset or Bias Volts_________________________________________ 113
Figure 9-1 Resetting Output 1 Offsets (example) __________________________________________ 119
Figure 10-1 Resetting temperature offset ________________________________________________ 123
Figure 13-1 Example of a Conductivity Loop_____________________________________________ 131
Figure 13-2 Cyanide Treatment System _________________________________________________ 133
Figure 13-3 First Stage Cyanide Oxidation - Typical Titration Curve __________________________ 134
Figure 13-4Chrome Treatment System __________________________________________________ 137
Figure 13-5 Chrome Reduction - Typical Titration Curve___________________________________ 138
Figure 13-6Suggested ppb Dissolved Oxygen Test Set-up ___________________________________ 158
ix UDA2182 Universal Dual Analyzer Product Manual 2/05

Introduction
1 Introduction
1.1 Overview
Multi-function instrument
The UDA2182 Universal Dual Analyzer is the next level of dual channel analyzers
providing unprecedented versatility and flexibility.
The UDA2182 can accept single or dual inputs from Honeywell pH, ORP (Oxidation
Reduction Potential), contacting Conductivity and Dissolved Oxygen sensors.
Measurements for Dual channel units can be arranged in any combination of
measurement (See Model Selection Guide).
User interface
“Process Information at a Glance” is a unique feature of the UDA2182 graphical backlit
LCD.
Two PV values with corresponding UOM (unit of measure), temperature, alarm state,
scales, and limits, tagging, and status messages can be displayed simultaneously.
Ten dedicated keys provide direct access to Setup configuration menus and sub-menus
and Calibration.
Easy to configure
Menu-driven configuration of the UDA2182 is intuitive, fast and easy. A Setup menu is
provided for every configuration task. You will be permitted to configure only those
parameters relevant to your application and supported by the Analyzer model you
purchased.
In fact, Setup configuration screens will contain only prompts and menu choices that
apply to your application.
Multi-language prompts guide the operator step-by-step through the configuration
process assuring quick and accurate entry of all configurable parameters. Five languages
are available via configuration: English, French, German, Spanish and Italian.
Inputs
Analytical measurements of pH, ORP, Conductivity and Dissolved Oxygen (ppm or ppb)
can all be done in one analyzer. The unit can be used as a single input or dual input
instrument – the user decides what measurements are included. The input boards are
factory calibrated and easily replaced. Addition of additional relays or an analog output is
done with a single board. The “Mix –n- Match” design reduces inventory and increases
flexibility. A user can purchase a basic unit and then add input and output boards as
needed.
2/05 UDA2182 Universal Dual Analyzer Product Manual 1

Introduction
Outputs
Two standard Analog outputs 0 –20 or 4–20 mAdc, 750 ohms maximum, isolated from
inputs, ground, and each other, and independently assignable to any parameters and
ranges Proportional to user-set output range(s) of selected parameter(s).
One optional Analog output 0 –20 or 4–20 mAdc, 750 ohms maximum, isolated from
inputs, ground, and each other, and independently assignable to any parameters and
ranges.
Relays
Two 4A SPDT alarm/control relays are standard; with an additional two 4A relays
available as an option.
Infrared Communications
The infrared connection provides a non-intrusive wireless connection with the instrument
and maintains its weathertight integrity when combined with the optional PIE (Process
Instrument Explorer).
No need to get access to the back of the analyzer to communicate with the instrument, no
need to take your screw driver to wire the communication cable, no wiring mistake
possible. You can now duplicate an instrument’s configuration, upload or download a
new configuration in a matter of seconds, just by pointing your Pocket PC in the direction
of the instrument.
1.2 Features
Standard and solution temperature compensation
Measured pH temperature is compensated in one of two ways. Electrode temperature
sensitivity is automatically compensated to display the correct pH value at temperature.
In addition, displayed pH can be optionally normalized to a solution temperature of 25°C
as determined by the current Solution Temperature Coefficient, which is expressed in
units of pH/°C with precision to the hundredths decimal place. The parameter “Solu
Temp Coeff” allows the selection of Pure Water, Ammonia, Phosphate, Morpholine, and
Custom or None (User Entry).
Measured Conductivity and Resistivity can optionally be temperature compensated to
25°C for a specific solution type. TDS and concentration are always measured based on a
specific solution type. The cell constant and measurement type determines which solution
types are available for selection.
Dissolved Oxygen accurately measures the concentration of dissolved oxygen in water.
The Analyzer energizes the probe and receives dissolved oxygen and temperature signals.
Optional salinity compensation is provided. The Analyzer provides for Air or Sample
calibration with ambient temperature and atmospheric pressure compensation.
2 UDA2182 Universal Dual Analyzer Product Manual 2/05

Introduction
Automatic buffer recognition

“Buffer Group” types NIST/USP, USA, or Europe determines the set of standard pH
buffer values to be used for Zero and Slope calibration by automatic buffer recognition.
Each of the available Buffer Groups is a set of 5 or 6 pH buffer standards.
Computed Variables
For units with dual inputs of the same measurement, computed values can be configured.
For example with Dual Conductivity, %Rejection/Passage, Difference, or Ratio can be
displayed and assigned to the outputs or alarms.
Password protection
Keyboard security protects configuration and calibration data. A password (up to four
digits) can be configured. If the security feature is enabled, the password will be required
to access configuration and calibration software functions.
Diagnostic/Failsafe Outputs
Continuous diagnostic routines detect failure modes, trigger a failsafe output value and
identify the failure to minimize troubleshooting time. The UDA2182 Analyzer performs
extensive self-diagnostics as a background task during normal operation. If a problem is
detected, a message is displayed on the Message stripe to alert the operator. In addition,
the operator can initiate keypad and display tests using Maintenance Menu functions.
High Noise Immunity

The analyzer is designed to provide reliable, error-free performance in industrial
environments that often affect highly noise-sensitive digital equipment.
Watertight corrosion-resistant case

CSA Type 4X (NEMA 4X) rated enclosure permits use in applications where it may be
subjected to moisture, dust, or hose-down conditions. The UDA2182 is designed for
panel, pipe or wall mounting.

Specifications and Model Number
2 Specifications and Model Number

2.1 Specifications
UDA2182 Universal Dual Analyzer
Display Graphical LCD with white LED Backlight
Viewing Area: 66.8 mm (W) X 35.5 mm (H)
Dot Pixels: 128 (W) X 64 (H)
Display Ranges pH: 0-14 pH
ORP: -1600 to +1600 mV
Conductivity:
0.01 Cell: 0-2 uS/cm displayable to 200 uS/cm; 0-0.2 mS/cm;
0-2,000 ppb TDS; 0-200 ppm TDS
0.1 Cell: 0-20 uS/cm displayable to 2000 uS/cm; 0-2 mS/cm,
0-2,000 ppb TDS; 0-2,000 ppm TDS,
1.0 Cell: 0-200 uS/cm displayable to 20,000 uS/cm; 0-20 mS/cm;
0-200 ppm TDS; 0-20 ppt TDS
10 Cell: 0-2,000 uS/cm displayable to 99999 uS/cm; 0-200 mS/cm;
0-2,000 ppm TDS; 0-200 ppt TDS
25 Cell: 0-20,000 uS/cm displayable to 99999 uS/cm; 0-500 mS/cm;
0-10% Concentration displayable to 20%
50 Cell: 0-20,000 uS/cm displayable to 99999 uS/cm; 0-1,000 mS/cm;
0-20% Concentration
Temperature: -10 to + 110°C (14 to 230°F)
Dissolved Oxygen:
0 - 200 ppm
0 - 20 ppb
0 –200 ppb
0 – 2000ppb
Temperature: 0 – 60C (32 – 140F), must not freeze
Keypad 10 Button Membrane Switch w/Directional Functionality
UV/Solvent/Abrasion Resistant
Case Material GE Valox® 357 (un-reinforced thermoplastic polyester)
Performances (Under Accuracy: 0.5% of reading
reference operating Output Accuracy: +/- 0.01 mA
conditions) Drift: Negligible
Repeatability: 0.05%
Temperature Accuracy:
pH and Conductivity Thermistor: +/- 0.1°C from –10 to 100° C, +/- 1.0° C from
101° to 140° C
pH 1000 ohm RTD: +/- 0.4° C
D.O. Thermistor: +/- 0.1° C from 0 to 60° C
Reference Operating Conditions: 25 +/- 1° C; 10-40% RH; 120 or 240 Vac
Operating Conditions Ambient Temperature
Operating: 0 to 60°C (32 to 140°F)
Storage: -30 to 70°C (-22 to 158°F)
RH: 5 to 90% max. Non-condensing up to 40°C (104°F). For higher temperatures the
RH specification is derated to maintain constant moisture content
Vibration:
5-15 Hz disp 8 mm pk to pk
15-200 Hz accel 2G
Standard Analog Two 0-20 mAdc or 4-20 mAdc, 750 ohms max., isolated from inputs, ground, and each
Output other, Independently field-assignable to any parameters and ranges.
Proportional to user-set output range(s) of selected parameter(s),

UDA2182 Universal Dual Analyzer

Optional Analog One 0-20 mAdc or 4-20 mAdc, 750 ohms max., isolated from inputs, ground, and each
Output other. Independently field-assignable to any parameters and ranges
Control Loop/Outputs Control Loops: 2 standard (one for each PV); current, pulse frequency, or time
proportional
Control Loop Types: PID (optional), Duplex (optional), On/Off (standard)
Auto-tuning: Accutune II, fuzzy logic overshoot suppression, applicable to both control
loops
Standard Alarm/ Two SPDT (Form “C”) Relays
Control Relays Resistive Load Rating: 4A, 120/240 Vac
Optional Additional Two SPDT (Form “C”) Relays
Alarm/Control Relays Resistive Load Rating: 4A, 120/240 Vac
Alarm/Control Alarm/on-off control delay: 0-100 seconds.
Settings Alarm/on-off control deadbands: individually set, from 1 count to full scale for pH,
ORP, and temperature.
On/off cycle period: 0 to 1000 seconds.
On/off percent “on” time: 0 to 100%, 1% resolution.
Set point and proportional band limit ranges: ±19.99 pH, ±1999 mV, -10 to 130°C, 1
count resolution.
DAT cycle period: 1 to 1999 seconds.
PFT maximum frequency: 1 to 200 pulses/minute.
PFT pulse width: 50 ms, compatible with electronic pulse-type metering pumps.
pH Temperature Conventional compensation for changing electrode output (Nernst response), plus
Compensation selectable solution temperature compensation for high-purity water.
Auto Buffer User Selectable
Recognition (pH) Available Buffer Series: NIST/USP, US, and Euro
Conductivity NaCl, HCl, H2SO4, PO4, NaOH, NH3, C4H9C, Pure Water, Custom (User Selectable)
Compensations
Dissolved Oxygen Max flowrate (probe): 950 ml/min with flow chamber; no dependence on stirring or
Measurement flowrate
Atmospheric pressure: 500-800 mm Hg with internal sensor, for calibration
Calibration with either Air or Sample
Power Requirements 90 -264 Vac, 47-63 Hz, 15 VA. Memory retained by E2PROM when power is off.
Wireless Interface Type: Infrared (IR)
Length of Link: 0 –1 M, 0 –15° Offset
Baud Rate: 9600
Data Format: Modbus Protocol
Safety Compliance UL/CSA General Purpose
FM Approval for Class I, Div 2.
CE Compliance CE Conformity (Europe): CE Mark on all models signifies compliance to EMC Directive
84/336/EEC and LVD Directive 73/23/EEC.
EMC Classification: Group 1, Class A, ISM Equipment
Method of Assessment: Technical File (EN61010-1; EN 61326)
Declaration of Conformity: 51453667
Case Dimensions 156 mm X 156 mm X 150 mm (6.14” X 6.14” X 5.91”)
Panel cutout: 138.5 mm X 138.5 mm (5.45” X 5.45”)
Panel thickness: 1.52 mm (0.06”) min, 9.5 mm (0.38”) max
Enclosure Rating CSA Type 4X (NEMA 4X) rated enclosure
Installation Ratings Installation Category (Overvoltage Category): Category II
Pollution Degree: 2
Altitude: 2000 m
Weight Approx 3 lbs (6.6kg)
Mounting Panel mounting-hardware supplied.
Optional Wall and 1” to 2” pipe mounting. Select option appropriate in Model Number.

2.2 Model Number Breakdown

Introduction
The model number breakdown is presented in the tables that follow.
The basic model number consists of a key number. Appended to this key number are
characters that identify the features in various categories. The meaning of the characters
in each category is presented in a table identified below.
Key Number Table I Table II Table III Table IV Table V
UDA2182 - _ _ _ - ___ - __ - _ - __
Key Number - Dual Input Analyzer Stock Part No. Selection Availability
Analytical Analyzer 50003691-501 UDA2182
TABLE I - Channel Inputs

None N/A NN1
pH/ORP 51453313-501 PH1
Channel 1 Input Conductivity 51453316-501 CC1
Dissolved Oxygen ppm 51453319-501 DM1
Dissolved Oxygen ppb 51453319-502 DB1
TABLE II - Channel Inputs

None N/A NN2
pH/ORP 51453313-501 PH2
Channel 2 Input Conductivity 51453316-501 CC2
Dissolved Oxygen ppm 51453319-501 DM2
Dissolved Oxygen ppb 51453319-502 DB2
TABLE III - Outputs and Relays

No Additional Analog Output or Relays N/A NN
Additional Analog Output
Additional 4-20 mA/0-20 mA output & 51453328-501 C3
& Relays
2 additional relays
TABLE IV - Communications Stock Part No. Selection Availability

None N/A N
Communications
Modbus RTU (RS-485) (Future Release) N/A M
TABLE V - Options
None (Panel mounting only) N/A 0___
Mounting Hardware
Pipe and wall mounting hardware 50001023-501 P___
CD Only (English) 50003501-501 _0__
Instruction Books Additional Paper Copy:
English 70-82-25-119 _E__
None N/A __0_
Certificates
Calibration & Conformance N/A __C_
No N/A ___0
PID Control
Yes N/A ___C

2.3 CE Conformity (Europe)

This product is in conformity with the protection requirements of the following European
Council Directives: 73/23/EEC, the Low Voltage Directive, and 89/336/EEC, the EMC
Directive. Conformity of this product with any other “CE Mark” Directive(s) shall not be
assumed.
Product Classification: Class I: Permanently connected, panel-mounted Industrial
Control Equipment with protective earthing (grounding) (EN61010-1).
Enclosure Rating:. The front panel of the analyzer is rated at NEMA4X when properly
installed.
Installation Category (Overvoltage Category): Category II (EN61010-1)
Pollution Degree: Pollution Degree 2: Normally non-conductive pollution with
occasional conductivity caused by condensation. (Ref. IEC 664-1)
EMC Classification: Group 1, Class A, ISM Equipment (EN61326, emissions), Industrial
Equipment (EN61326, immunity)
Method of EMC Assessment: Technical File (TF)
ATTENTION
The emission limits of EN61326 are designed to provide reasonable protection
against harmful interference when this equipment is operated in an industrial
environment. Operation of this equipment in a residential area may cause harmful
interference. This equipment generates, uses, and can radiate radio frequency
energy and may cause interference to radio and television reception when the
equipment is used closer than 30 meters (98 feet) to the antenna (e). In special
cases, when highly susceptible apparatus is used in close proximity, the user may
have to employ additional mitigating measures to further reduce the
electromagnetic emissions of this equipment.
WARNING
If this equipment is used in a manner not specified by the manufacturer, the
protection provided by the equipment may be impaired.

Unpacking, Preparation, and Mounting
3 Unpacking, Preparation, and Mounting
3.1 Overview
Introduction
This section contains instructions for unpacking, preparing, and mounting the Analyzer.
Instructions for wiring are provided in Section 4 (power wiring) and Section 7. Software
configuration is described in Section 6.
The UDA2182 Analyzer can be panel, wall, or pipe mounted.
Each unit has (4) 22.22mm[.87"] dia. holes on the bottom of the unit for lead wires and
conduit fittings. The user supplies the conduit fittings.
ATTENTION
When installing the unit, you must select appropriate watertight fittings to insure
watertight integrity.
What’s in this section?

The topics in this section are listed below.
Topic See Page
3.1 Overview 8
3.2 Unpacking and Preparing 9
3.3 Mounting 9

3.2 Unpacking and Preparing

Procedure
Table 3-1 Procedure for Unpacking and Preparing the UDA2182
Step Action
ATTENTION
For prolonged storage or for shipment, the instrument should be kept in its shipping container.
Do not remove shipping clamps or covers. Store in a suitable environment only (see specifications
in Section 2).
1 Carefully remove the instrument from the shipping container.
2 Compare the contents of the shipping container with the packing list.
• Notify the carrier and Honeywell immediately if there is equipment damage or shortage.
• Do not return goods without contacting Honeywell in advance.
3 Remove any shipping ties or packing material. Follow the instructions on any attached
tags, and then remove such tags.
4 All UDA2182 Analyzers are calibrated and tested at the factory prior to shipment. Examine
the model number on the nameplate to verify that the instrument has the correct optional
features. (See Section 2.2 for model number breakdown.)
5 Select an installation location that meets the specifications in Section 2. The UDA2182
can be panel-, wall-, or pipe-mounted (see Section 3.3).
ATTENTION
Pipe mounting is not recommended if the pipe is subject to severe vibration. Excessive vibration
may affect system performance.
6 If extremely hot or cold objects are near the installation location, provide radiant heat
shielding for the instrument.
3.3 Mounting
Introduction
The Analyzer can be mounted on either a vertical or tilted panel or can be pipe or wall
mounted (option) using the mounting kit supplied. Overall dimensions and panel cutout
requirements for mounting the analyzer are shown in Figure 3-1. Pipe mounting is
shown in Figure 3-3. Wall Mounting is shown in Figure 3-4.
The analyzer’s mounting enclosure must be grounded according to CSA standard C22.2
No. 0.4 or Factory Mutual Class No. 3820 paragraph 6.1.5.
Before mounting the analyzer, refer to the nameplate on the outside of the case and make
a note of the model number. It will help later when selecting the proper wiring
configuration.

Panel Mounting Dimensions

+1
138 -0
[5.03] +.04
-0
+1
Panel Cutout 138 -0
[5.03] +.04
-0
Customer will need to provide a rear panel support

plate to maintain NEMA4 protection if primary
panel thickness is less that 2.3mm [0.09”] thick
CUSTOMER PANEL
1.6[.06] to 6.35 MAX[0.25]
156 33.5 152
[6.14] [1.32] [5.98]
156
[6.14]
(2)M5 machine screws

w/lockwashers
supplied with unit
Do not over
(4) 22.22[.87] holes for
tighten screws
lead wires and conduit fittings
4.5 Nm(40 Lb-in)
(conduit fittings supplied by user)
of torque max.
Figure 3-1 Panel Mounting Dimensions (not to scale)
Panel Mounting Procedure

Table 3-2 Panel Mounting Procedure
Step Action
1 Mark and cut out the analyzer hole in the panel according to the dimension information
in Figure 3-1.
2 Orient the case properly and slide it through the panel hole from the front.
Customer will need to provide a rear panel support plate to maintain NEMA4
protection if primary panel thickness is less that 2.3mm [0.09”] thick – See Figure
3-2.
3 Remove the mounting kit from the shipping container and clamp the edges of the
cutout between the case flange and the supplied U-bracket that is fastened to the rear
of the case using (2) M5 X 16mm long screws and (2) M5 lock washers supplied.

Rear Panel Support Plate Dimensions
Figure 3-2 Rear Panel Support Plate Dimensions

Pipe Mounting
The analyzer can be mounted Vertically or Horizontally on a pipe. Use the bracket and
hardware supplied in the mounting kit.
Select 1 inch or 2 inch U-Bolt.
ATTENTION
Pipe mounting is not recommended if the pipe is subject to severe vibration. Excessive
vibration may affect system performance.
M5 X 10mm long screw with M5 lock washer (2 places)

Note orientation of hole and slot in mounting bracket.
M8 Nut Hole is to be in the upper position.
M8 Lock Washer
M8 Flat Washer
195.1
[7.68]
97.5
[3.84]
188.1 77.4
[7.40] [3.05]
156
[6.14]
Do not over
1 or 2 inch Vertical Rear Pipe Mounting
tighten fasteners
4.5Nm (40 Lb-in) of
torque max.
97.5 97.5
188.1 [3.84] [3.84]
[7.40]
78
[3.07]
78
[3.07]
1 or 2 inch Horizontal Rear Pipe Mounting
Figure 3-3 Pipe Mounting Dimensions (not to scale)

Wall Mounting Dimensions

The analyzer can be mounted on a wall. Use the bracket and hardware supplied in the
mounting kit.
188.1
[7.40]
195.06
[7.680]
Left hand
Side View
97.53
[3.840]
195.1
195.1 [7.68]
97.5 [7.68]
[3.84]
83.9
38.5 [3.30]
[1.51]
77 Front View
[3.03] Mounting Bracket
Horizontal
83.9
[3.30]
Four slots in bracket for 167.6

[6.60]
6.0mm [1/4 “] dia mounting
bolts supplied by customer
83.9
[3.30]
167.8
[6.61]
Front View
Mounting Bracket
Vertical
38.5
[1.52]
77
[3.03]
Figure 3-4 Wall Mounting Dimensions (not to scale)

Power Wiring
4 Power Wiring
4.1 Overview
Introduction
This section contains instructions for installing ac power wiring for the Analyzer, in
preparation for performing configuration setup as described in Section 6.
We recommend that you wait to install input and output wiring (See Section 7) until after
Configuration Setup. During configuration the software will determine for you, which
relay to use for each feature.

Topic See Page
4.1 Overview 14
4.2 General Wiring Practices 15
4.3 Power Wiring Considerations 16
4.4 Installing Power Wiring 16

Power Wiring
4.2 General Wiring Practices

WARNING
Qualified personnel should perform wiring only.
Safety precaution
WARNING
A disconnect switch must be installed to break all current
carrying conductors. Turn off power before working on
conductors. Failure to observe this precaution may result in
serious personal injury.
WARNING
An external disconnect switch is required for any hazardous
voltage connections to the relay outputs.
Avoid damage to components

ATTENTION
This equipment contains devices that can be damaged by electrostatic discharge (ESD). As
solid-state technology advances and as solid-state devices get smaller and smaller, they
become more and more sensitive to ESD. The damage incurred may not cause the device to
fail completely, but may cause early failure. Therefore, it is imperative that assemblies
containing static sensitive devices be carried in conductive plastic bags. When adjusting or
performing any work on such assemblies, grounded workstations and wrist straps must be
used. If soldering irons are used, they must also be grounded.
A grounded workstation is any conductive or metallic surface connected to an earth ground,

such as a water pipe, with a 1/2 to 1 megohm resistor in series with the ground connection. The
purpose of the resistor is to current limit an electrostatic discharge and to prevent any shock
hazard to the operator. The steps indicated above must be followed to prevent damage and/or
degradation, which may be induced by ESD, to static sensitive devices.
Wiring for immunity compliance
In applications where either the power, input or output wiring are subject to
electromagnetic disturbances, shielding techniques will be required. Grounded metal
conduit with conductive conduit fittings is recommended.
Connect the AC mains through a fused disconnect switch.
Conform to code
Instrument wiring should conform to regulations of the National Electrical Code.

Power Wiring
4.3 Power Wiring Considerations

Recommended wire size
Observe all applicable electrical codes when making power connections. Unless locally
applicable codes dictate otherwise, use 14-gauge (2.081 mm2) wire for ac power,
including protective earth.
Power supply voltage and frequency within specs

The power supply voltage and frequency must be within the limits stated in the
specifications in Section 2.
4.4 Installing Power Wiring

Procedure
WARNING
Turn power off at mains before installing AC Power Wiring.
Do not remove boards with power ON.
WARNING
The ground terminal must be connected to a reliable earth
ground for proper operation and to comply with OSHA and
other safety codes. If metal conduit is used, connect a bonding
wire between conduits. Do not rely upon the conductive coating
of the instrument case to provide this connection. Failure to
observe this precaution may result in serious personal injury.
Table 4-1 Procedure for installing AC Power Wiring

Step Action
1 Check the tag on the outside of the case to be sure that the voltage rating of the unit
matches the input voltage at your site.
ATTENTION
The Unit may be damaged if you apply power with the wrong voltage.
2 With Power off, open the case:
• Loosen the four captive screws on the front of the bezel.
• Grasp the bezel on the right side. Lift the bezel gently and swing the bezel open to the left.
3 Refer to Figure 7-1 for the location of the printed wiring board retainer. Loosen the two
screws that hold the retainer and slide the retainer to the left until the retainer tabs
disengage from the terminal boards.
4 Refer to Figure 7-1 for the location of the Power Supply/Analog Output/Relay Output board.
Insert a screwdriver into the hole in the middle of the terminal board and pull out gently.
Slide the board half way out. There is a notch in the terminal board into which you can slide
the retainer tabs and hold the board in place while wiring.

Power Wiring
Step Action
5 Install a fused disconnect switch in the power line that will be connected to the Analyzer.
•If a 230/240 Vac line is to be connected, use a 0.15 amp fuse.
•If a 110/120 Vac line is to be connected, use a 0.30 amp fuse.
Fuse must be a Time-Delay or Slo-Blo type.
6 Each unit has (4) 22.22mm[.87"] dia. holes on the bottom of the unit for lead wires and
conduit fittings. Conduit fittings to be supplied by the user.
Feed the power wiring through the wiring port on the bottom of the case. Connect the power
wiring to terminals L1 and L2/N as shown in Figure 4-1.
Attention: Terminal 1 must be connected to the ground stud on the grounding bar using
a #14 AWG UL/CSA-approved wire.
7 Slide the retainer to the left then slide the terminal board back into place. Slide retainer to
engage the tabs and tighten the screws.
8 Close the Bezel and secure four captive screws to a torque value of .20 Nm (1.5 Lb-in).
Power up the unit.
Do not apply power until the bezel is closed.
Analog Output 1 (+) 13
Analog Output 1 (–) 12
Relay Output 1 (N.O.) 9
Relay Output 1 (COM) 8
Relay Output 1 (N.C.) 7
AC Hot L1 3
AC N L2 2
1 Terminal 1
Grounding Stud
on Case
Figure 4-1 Power Wiring

Operating the Analyzer
5 Operating the Analyzer
5.1 Overview
Introduction
This section contains instructions for operating the Analyzer

Topic See Page
5.1 Overview 18
5.2 Analyzer Overview 19
5.3 Key Navigation 20
5.4 Displays Overview 21
5.5 Displays 23
5.6 Control Displays 24
5.7 Status Display 26
5.8 Process Instrument Explorer Software 28

5.2 Analyzer Overview

The UDA2182 Universal Dual Analyzer is the next level of dual channel analyzers
providing unprecedented versatility and flexibility.
The analyzer can accept single or dual inputs from Honeywell pH, ORP (Oxidation
Reduction Potential), contacting Conductivity and Dissolved Oxygen sensors.
Measurement for Dual channel units can be arranged in any combination of
measurement.
Figure 5-1 UDA2182 Operator Interface (all display items shown)

5.3 Key Navigation

Table 1-1 shows each key on the operator interface and defines its function.
Table 5-1 Function of Keys
Key Function
• When process values are on display: Use DISPLAY to cycle between PV
Displays, Control Displays, and Status Displays.
Display
• In Setup mode, calibration mode, or calibration edit mode, use DISPLAY to
abort current mode and return to the last accessed online display.
• Engages hold of analog and digital outputs at their current values and any
Hold relays assigned to alarm events or control are deactivated.
• Selects the configuration main menu when online, in calibration mode, or at a

Setup calibration submenu.
• In configuration menu, exits submenu to parent menu. If at configuration main

menu, selects current online display.
Exit • In configuration edit mode, aborts editing of current parameter.
• When online, it acknowledges current alarm event to stop the flashing of the
relay indicator and status message area.
• Selects the calibration main screen when online, in configuration mode or at
Calibrate another calibration screen.
• When a Setup configuration menu or configuration edit screen is on display:

Use Up/Down keys to highlight a different item.
• In configuration edit mode, it either selects the parameter character or
or numerical digit to change or selects an enumerated parameter value:
Use Up/Down key to increment the value of the digit at the cursor.
Increases/decreases the selected parameter value.
• When in display mode, use up/down keys to adjust the contrast on the screen.
• In configuration edit mode, selects the character or digit to change.
• In calibration mode, it selects the next or previous calibration screen.
or
• In Display mode, It selects a single or dual display on a unit with dual input.
• In configuration menu, selects edit mode for selected parameter.

• In configuration edit mode, saves edited parameter selection or value.
Enter • In calibration mode, selects parameters to reset and the next calibration
screen.

5.4 Displays Overview

Viewing the Displays
Display
To view display screens, push the key. Pushing the Display key repeatedly scrolls
through screens which show the current status of pH/ORP, Conductivity, or Dissolved
Oxygen Concentration and Control and lets you view a Status Display of Alarms, Logic,
Inputs, Outputs, Relays, and Calculated Values.
Displays Shown
When only one input board is installed, the online screen displays one PV and it’s units
in a larger font size.
When two input boards are installed, the online screen displays two PVs and its units in a
smaller font size. Press to see single PV screens.
When Control 1 or 2 is active (see Setup Group Control; Control Types), there is a
display screen for each. There is a sub-screen that allows editing of the Setpoint value,
Control Mode, and Output value.
Contrast Adjustment
When viewing a PV or Control display, you can adjust the contrast by pressing the
or key.
Bargraphs Overview
Output Bargraphs will represent up to three current output values. On the display, the
Bargraphs are the output in Engineering Units. The corner annunciators are the physical
relay states(light – de-energized, dark – energized). The third output and the 3 and 4
relays are shown only when the source other than NONE is selected.

Online Functions
Table 5-2 Display Details Functions
Detail Function
Process Variable When two input boards are installed, the default online screen displays both PVs and
Values their units of measure, as determined by the input boards, the probe (if memory-
embedded) or any measurement configuration options that may be available. When
only one input board is installed, the default online screen displays one PV and it’s
units in a larger font size.
The currently selected PV type determines the numerical format and the units of
measure on the online PV display. Measured PV is generally displayed in the highest
decimal precision possible with five digits and has a potentially displayable range of
0.0000 to 99999. The exceptions are dissolved oxygen, pH, ORP and temperature,
which are displayed with fixed decimal precision.
PV Type determines specific ranges and in the case of Conductivity, cell constant
determines available PV Types. Each PV measurement and display is updated every
500ms maximum. Each temperature measurement and display is updated every 10
seconds maximum.
See the Specific Input configuration for available ranges.
Tag Name A text string of the user’s choice appears at the top of all online displays.
PV Temperature Each PV value is accompanied by a temperature value for all measurements except
ORP, as ORP probes do not contain temperature sensors and no measurement
compensation for temperature is required. Temperature values are displayed in units of
degrees Fahrenheit or degrees Celsius as determined by configuration.
Measured temperature is always expressed in fixed tenths decimal precision and has a
displayed range according to input type:
PH/ORP -10.0 to 110.0°C or –14.0 to 230.0°F
Conductivity -10.0 to 110.0°C or –14.0 to 230.0°F
Dissolved Oxygen 0 to 60.0°C or 32 to 140°F
Status Messages A text string appears on the bottom of all displays. Online displays provide messages
relaying online diagnostics, alarms and other events. Offline screens display messages
relevant to data entry and calibration. See Section 11.
Bargraphs The Bargraphs will represent up to three output values. The corner indicators represent
the physical state of the Relay Outputs [1,2,3,4].
*Note that all values and indicators on the main (input) display screen are maintained in the input setup
group.

5.5 Displays
Two Input Display
Display
Press . You will see:
PV1 Value Tag Name PV Units PV Temperature
Relay 1 Physical State Relay 3 Physical State

White – De-energized 1 UDA2182 3 White – De-energized
7.00
Black - Energized Black - Energized
pH
Solution Temperature
Compensation PV1
1 2
C4H9NO 25.0 ºC 3 Output 3 Bargraph*
0.000
Output 1 Bargraph*
µS/cm
Output 2 Bargraph*
Solution Temperature NaCl 0.0 ºC

Compensation PV2 2 Probe PV 2 Fault 4 Relay 4 Physical State
White – De-energized
Relay 2 Physical State Black - Energized
White – De-energized PV2 Value Diagnostics or Alarm Message
Black - Energized
*On the display, the bargraphs are the outputs in Engineering Units,
the corner annunciators are the physical relay states.
Figure 5-2 Example – Two Input Display
Single Displays
For single displays on a two input unit;
Press to display a single display for Input 1.
Press again to display a single display for Input 2.
Press again to return to a Dual Display.

5.6 Control Displays

Overview
When Control 1 or 2 is active (see Setup Group Control; Control Types), there is a
display screen for each. There is a sub-screen that allows editing of the Setpoint value,
Control Mode, and Output value.
Selecting Control Display

Display
Press until you see the Control Display screen. If Control 1 and 2 have been
configured, press DISPLAY again. In each instance, you can edit the control parameters.
See Table 5-3.
PV1 or PV 2 Value Control 1 or 2 PV Units Control Mode
Auto or Manual*
Control Alarm 1 Setpoint 1

State** H CONTROL2 H Control Alarm 2 Setpoint 1
State**
0.00 pH
Output Value*
1 2
Auto
Setpoint Indicator
0.00 0.0
Control Alarm 1 Setpoint 2
State**
L L Control Alarm 2 Setpoint 2
State**
Working Setpoint Value*
*These Control parameters can be edited. See Table 5-3.

** These values for these Setpoints are set in Set Up Group “Control Configuration” –
See Table 6-8.
Figure 5-3 Control 2 Display screen example

Changing Control Parameters on the Control Display

When either Control Display is on the Display screen, you can edit the Setpoint value,
Control Mode, and the Output value.
Table 5-3 Changing Control Parameters on the Display
Press Action
Enter to access the Control Parameters. You will see:

Control 2
Setpoint 0.00
Mode Manual
Output 0.00
Example – Control 2 Display

to highlight the parameter you want to change.
Enter to access the value or selection of each.
to change the value or selection.

Refer to “Section 6.4.1 – ”General Rules for Editing”.
Enter to make the edit permanent.
Display to return to the selected Control Display.

5.7 Status Display

Overview
The Status Displays let you see the status of the Alarm Status, Logic Status, Input Status,
Output levels, Relay states, and the Calculated values(Calc Values available only if both
inputs are identical).
Access to Status Displays

Display
• Press until you see:
STATUS DISPLAY
Alarm Status
Logic Status
Input Status
Output Levels
Relay States
Calc Values
• Use the keys to highlight the Status Display required.

• Press Enter
to display the parameters and the status of each.
Table 5-4 Status Display Details

Status Parameter Status Status Definition
Display (Read Only)
Alarm Status Alarm 1 ON ON = Latching Alarm in alarm.

Alarm 2 OFF
Alarm 3 Acknowledge alarm by changing status to OFF.
Alarm 4 If status changes back to ON, alarm condition still
exists.
Logic Status Logic 1 ON

Logic 2
Logic 3 Off
Logic 4
Input Status Input 1 OK or Fail Read Only – depends on the Input selected
Input 2 OK or Fail
Digital In 1 On or Off
Digital In 2 On or Off

Status Parameter Status Status Definition

Display (Read Only)
Output Output 1 mA Output Level in Read Only – depends on the Output type selected at
Levels Output 2 mA Milliamps setup “Outputs”, “Output n”, “Source”:
Output 3 mA None
Input 1 PV
Input 1 Temp
Input 2 PV
Input 2 Temp
Math 1
Math 2
Math 3
Math 4
Control 1
Control 2
See Table 6-3 for configuration.
Relay States Relay 1 State of the Read Only – state depends on the Output source
Relay 2 relay selected at Relay Setup Group, parameter “Relay
Relay 3 Types”:
Relay 4 Digital Output (On or Off)
Time Proportional (Value)
Pulse Frequency (Value)
Calc Values Sum Value Value of the Calculated Value selected at “Setup
Group “Inputs”, “Calc 1 or 2 PV, “Calc type”.
Difference
Ratio
Available only if both inputs are identical.
%Passage
%Rejection

5.8 Process Instrument Explorer Software

Overview
Process Instrument Explorer lets you configure your analyzer on a desktop/laptop or
Pocket PC. For details see Process Instrument Explorer manual #51-52-25-131.
Features
• Create configurations with intuitive software program running on a Pocket PC, a
Desktop or a laptop computer. ·
• Create/edit configurations live, just connect software to analyzer via IR port.
• Create/edit configurations offline and download to analyzer later via IR port.
• Infrared port available on every UDA2182.
• This software is available in English, Spanish, Italian, German and French.
• Generate Configuration Reports.
Figure 5-4 Screen capture of Process Instrument Explorer running on a Pocket

PC

Infrared communications
The infrared connection provides a non-intrusive wireless connection with the instrument
and maintains its waterproof integrity when used in conjunction with the optional PIE
(Process Instrument Explorer Software).
No need to get access to the back of the analyzer to communicate with the instrument, no
need to take your screw driver to wire the communication cable, no wiring mistake
possible. You can now duplicate an instrument’s configuration, upload or download a
new configuration in a matter of seconds, just by pointing your Pocket PC in the direction
of the instrument.
It takes just a few seconds to upload a configuration from an instrument. You can then
save the configuration file onto your PC or pocket PC for review, modification or
archiving. Furthermore, this software also gives you important maintenance information
on the analyzer: instantly, get information on the current operating parameters, digital
inputs and alarm status, identify internal or analog input problems.
Question: What if I have several analyzers on the same panel? How can I be sure I am
communicating with the correct one?
Answer: The infrared port of the analyzer is normally “off”. You activate the infrared
port on a particular analyzer by pressing any key. You can now communicate with the
analyzer. If no communications are received for 2 minutes, the port will be shut down
again.

Configuration
6 Configuration
6.1 Overview
Introduction
Configuration is a dedicated operation where you use straightforward keystroke
sequences to select and establish (configure) pertinent setup data best suited for your
application.
To assist you in the configuration process, there are prompts that appear in the Main
Setup menu and associated sub menus. These prompts let you know what group of
configuration data (Set Up prompts) you are working with and also, the specific
parameters associated with each group.

Topic See Page
6.1 Overview 30
6.2 UDA2182 Block Diagram 31
6.3 Main Setup Menu 32
6.4 Basic Configuration Procedure 33
6.5 Inputs Configuration 36
6.6 Outputs Configuration 43
6.7 Relays Configuration 44
6.8 Alarms Configuration 47
6.9 Math Configuration 49
6.10 Logic Configuration 50
6.11 Control Configuration 53
6.12 Communication Configuration 59
6.13 Maintenance Configuration 60

Configuration
6.2 UDA2182 Block Diagram

Overview
Alarm
1-4
Analog Input
High / Low Alarm (1-4)
1-2 Analog Out
Latch
PH, Alm (1-4) Ack ^ Event 1-3
Cond, Input (1-2) PV
Disolved
Oxygen Input (1-2) Temp Math 1-4
Linear /
Log / Math (1-4)
Sq Root, Relay 1-4
Digital Input
Filter, Digital Out /
1-2
Rng Factor Time Prop /
Digital In (1-2) Freq Prop
Monitor
1-2 Monitor (1-2)
High / Low
System
Event 1-2
Status ^ Event
Hold
Event (1-2)
In (1-2) Fault Logic 1-4
Out (1-3) Fault And / Or, Logic (1-2)
Latch
A ^ Event
Logic (1-4) Ack B
Email
(Ethernet
Switch 1-2 Option)
Control 1-2 A Switch (1-2)
Input (1-2) PV OnOff / PID B
w Alarms Sw
Ctrl (1-2) Out
Control
(1-2) Ctrl (1-2) Alm 1,2
Display
Calculated
Values Sum
Input 1 PV Diff
Digital
Input 2 PV Ratio
Analog % Reject
% Passage
Fixed
Operator Automatically enabled if inputs are the same

Display
Figure 6-1 UDA2182 Block Diagram

Configuration
6.3 Main Setup Menu

Accessing the Main Menu
Setup
Press. . The main Menu will appear.
Setup
Inputs
Outputs
Relays
Alarms
Math
Logic
Control
Communication
Maintenance
In some menus, you will have to scroll the menu to see all the selections.
Use the keys.
Refer to “General Rules for Editing” and Table 6-1 Basic Configuration Procedure to
configure the following Setup Groups.
Setup Group Overview

Inputs Configuration (Table 6-2) – configure:
Input 1 and Input 2 for pH/ORP, Conductivity, or Dissolved Oxygen;
and associated parameters
Calc Value 1 and 2 (both inputs must be the same) Select the Calculation type
[Ratio, sum, etc.], High range and Low range.
Outputs Configuration (Table 6-3) – configure Output 1, 2, or 3 source, % Range
High and Low and associated parameters
Relays Configuration (Table 6-4) – configure Relay 1, Relay 2, Relay 3, and
Relay 4 for Relay Types Digital Out (Digital Output Relay), Time Prop (Time
Proportional Output), Pulse Frequency (Pulse Frequency Type), and associated
parameters.
Alarms Configuration ( Table 6-5) - configure Alarm 1 through 4 for Alarm’s
Source and associated parameters.
Math Configuration (Table 6-6) – configure Math 1, 2, 3, and 4 for Input Source,
Math Type, Range High Value, Range Low Value, and Filter time.
Logic Configuration ( Table 6-7) – configure Logic 1, 2, 3, and 4 for Input
Source, Type, and associated parameters
Control Configuration (Table 6-8) – configure Control 1 Type and Control 2
Type for PID or On/Off control and associated parameters. (Only available if
ordered.)
Communication Configuration (Table 6-9) – Configure Mode, Address, and
Enable Reset

Configuration
Maintenance Configuration (Table 6-10) – read the Software version and Input
types, configure Language, Temperature Units, Mains Frequency, enter a Tag
Name and Password, run Display and Keyboard tests, read Output levels, read
Relay States, and Reset the Unit.
6.4 Basic Configuration Procedure

Introduction
Each of the Set Up groups and their functions are pre-configured at the factory.
If you want to change any of these selections or values, read the “General Rules for
Editing” and follow the procedure in Table 6-1. This procedure tells you the keys to press
to get to any Setup group and any associated parameter prompt.
6.4.1 General Rules for Editing
Selecting a parameter for edit:
• Display the screen containing the parameter.
• Use the keys to highlight the parameter name.
• Press Enter
to highlight the displayed current value.
Editing a parameter having a text string as an assigned value:
• Select the parameter as explained above.
• Use the keys to display other valid choices.
• When your choice is displayed, press Enter
to select.
Editing a parameter having a numeric value
• Select the parameter as explained above.
• Use the keys to move the cursor to the digit to be changed. If you hold
down the key, the cursor will move to the left and increment to the next
highest digit available for the particular parameter. If you hold down the
key, the cursor will move to the right and increment the next lowest digit
available for the particular parameter.
• Use the keys to increment or decrement the value of the digit.
• Use the keys to move the cursor to the next digit. Repeat.
• When all digits have been changed, press Enter
to store.

Configuration
Basic Configuration Procedure

Table 6-1 Basic Configuration Procedure
Step Operation Press Result
1 Enter Set Up Setup
Mode Setup Inputs
Outputs
Relays
Alarms
Math
Logic
Control
Communication
Maintenance
The Main Menu is displayed.

Use to scroll and select a setup group (Example –
Inputs). The selection will be highlighted.
2 Enter Set Up The Setup group selected is shown at the top of the screen
Group Enter and will display all the selections within that group.
INPUTS
Input 1 pH/ORP
Input 2 Conduc
Press to highlight the desired selection.

(Example – Input 1 pH/ORP)
3 Enter the The list of parameters for that selection will be displayed.
selection Enter
INPUT 1 PH/ORP
PV Type pH Glass
Range 0 - 14
PV Reset Off
Temp Type 8550 Ω
Solu Temp Comp Custom
Solution pH/ °C 0.000
Press to highlight the desired selection.

4 Changing a The displayed current value for the parameter is displayed.
parameter Enter
INPUT 1 PH/ORP
or PV Type pH Glass
Range 0 - 14
PV Reset Off
Temp Type 8550 Ω
Solu Temp Comp Custom
Solution pH/ °C 0.000

Configuration
Step Operation Press Result

5 Change the Depending on whether you are changing a text string or a
Value or numerical value, follow the “ General Rules for Editing” in
Selection section 6.4.1 to make the changes.
6 Enter the Value Enters value or selection made into memory after another
or Selection Enter key is pressed.
Repeat the procedure for changing any parameter for any
group.
7 To Abort the Any changes made to a parameter value will revert to the
Changes Made Exit original value before editing.
8 Exit Setup Mode Until you see the main Setup screen.
Exit

Configuration
6.5 Inputs Configuration

Overview
This group lets you select pH/ORP, Conductivity, or Dissolved Oxygen Input type and
the associated output parameters.
Accessing Inputs Menu

Setup
Press to display the Main menu.
Enter
Use the keys to select “Inputs” then press to enter the sub-menus.
Input 1 and Input 2 – pH/ORP, Conductivity, or Dissolved Oxygen are available for
selection. Select PV type, read the range, reset the PV, select Temp Type, Solution Temp
Compensation, Bias, Failsafe and Filter Time.
For Dissolved Oxygen, also select the Salinity type and Pressure type.
Enter
Press to highlight the desired menu selection then press to display the group of
parameters.
Refer to “Section 6.4.1 – ”General Rules for Editing”.
Table 6-2 Inputs Configuration
Sub-menu Parameter Selection or Parameter Definition
selection Range of
Setting
Input 1 or 2 PV Type pH Glass The PV type determines the numerical format and the
pH/ORP pH HPW units of measure on the online PV display. Measured
pH Durafet PV is generally displayed in the highest decimal
(default) precision possible to .001 and has a potentially
ORP displayable range of 0.000 to 99999. The exceptions
are dissolved oxygen, pH, ORP and temperature,
which are displayed with fixed decimal precision. PV
Type determines specific ranges.
Range 0.0 to 14.0 pH Read Only
-1600 to 1600
ORP
PV Reset Off (default) When changing from some PV Types to another, a
pop-up box will notify you
Enable “PV Ranges and Setpoints may require reset”
Press ENTER or EXIT. This sets the unit to default
configuration.
Enable - Resets all Output and Control ranges
associated with that PV
Temp Input Enable Enable to allow “Temp Type” selection – see below.
(ORP only) Disable

Configuration

selection Range of
Setting
Temp Type 8550Ω Therm 8550Ω Thermistor
(default)
1000Ω RTD 1000Ω Resistance Temperature Detector
Manual Manual
Temp Deg F or C 14.0 to 230.0ºF Temp Deg F or C will appear depending on what
(Temp Type = default = 77ºF Temperature Unit was selected in “Maintenance”
Manual) setup group, parameter “Temp Units”.
-10 to 110ºC
default = 25ºC
Solu Temp Comp None (default)
Custom
(Not ORP) H20 Enter “Solution pH/ºC” value
NH3 Pure Water
PO4 Ammonia
C4H9NO Phosphate
Morpholine
Solution pH/ºC 0.000 (default) Measured pH is displayed and transmitted normalized
to to a solution temperature of 25°C as determined by
(Solu Temp -0.050 the current Solution Temperature Coefficient. This is
Comp = Custom) expressed in units of pH/°C with precision to the
(Not ORP) hundredths decimal place. The parameter “Solu Temp
Coeff” allows the selection of the following entries.
Follow the “ General Rules for Editing” in section
6.4.1 to make the changes. (-) Will appear when first
digit to the right of decimal point is changed.
Solution Type Temp Coefficient
None (Default) 0.000
H2O (Pure Water) -0.016
NH3 (Ammonia) -0.032
PO4 (Phosphate) -0.032
C4H9NO (Morpholine) -0.032
Custom User Entry
Bias -99999 to Bias Constant - is used to compensate the input for

99999 drift of an input value.
default = 0.00
Failsafe -99999 to The output value to which the output will go to protect
99999 against the effects of failure of the equipment.
default = 0.00
Filter Time 0 to 120 A software digital filter is provided for dampening the
default = 0 process noise. This filter is applied before the limit
functions.

Configuration
Input 1 or For every cell constant the PV type includes selections for both conductivity µS/cm and
Input 2 conductivity mS/cm.
Conductivity Conductivity µS/cm displays µS/cm and provides standard range solution type selections:
None, NaCl, NH3, C4H9NO.
Conductivity mS/cm displays mS/cm and provides wide range solution type selections: None,
HCl, NaCl, H2SO4, NaOH.
Upper range limit defaults according to the table below:
For every cell constant the PV type also includes selections for either TDS ppb/TDS ppm or
TDS ppm/TDS ppt.:
TDS ppb/ppm provide standard or wide solution type selections and
TDS ppm/ppt provide standard or wide solution type selections. Solution selections are the
same as above with the exception of None.
Upper range limit defaults according to the table below:
Cell Const 0.01 Cell Const 0. 1 Cell Const 1 Cell Const 10 Cell Const 25 Cell Const 50
0 - 2 µS/cm 0 - 20 µS/cm 0 - 200 µS/cm 0 - 2000 0 - 20000 0 - 20000

displayable to 200 displayable to displayable to µS/cm µS/cm µS/cm
µS/cm 2000 µS/cm 20000 µS/cm displayable to displayable to displayable to
0 - 0.2 mS/cm 0 - 2 mS/cm 0 - 20 mS/cm 99999 µS/cm 99999 µS/cm 99999 µS/cm
0 - 200 mS/cm 0 - 500 mS/cm 0 - 1000
0 - 2000 ppb TDS 0 - 20000 ppb 0 - 200 ppm
mS/cm
TDS TDS 0 - 2000 ppm 0 - 10 % conc
0 - 200 ppm TDS
TDS displayable to 0 - 20 % conc
0 - 2000 ppm TDS 0 - 20 ppt TDS
20%
0 - 200 ppt
TDS
PV Type Cond µS/cm These selections are only available with regard to the
(default) Cell Constant selected (See “Cell Constant”).
Select Cell
Cond mS/cm
Constant First Cell Available Selectable PV Types
Concentrtn Constant
TDS ppb Use the keys to select
TDS ppm 0.01 Conductance µS/cm (default), Conductance mS/cm,
TDS ppt TDS ppb, TDS ppm, Resistivity
Resistivity 0.1 Conductance µS/cm (default), Conductance mS/cm
(Default) TDS ppb, TDS ppm, Resistivity
1 Conductance µS/cm (default), Conductance mS/cm

TDS ppm, TDS ppt,
10 Conductance mS/cm (default), TDS ppm, TDS ppt,

Conductance µS/cm
25 Concentration (default), Conductance µS/cm,

Conductance mS/cm
50 Concentration (default), Conductance µS/cm,

Conductance mS/cm
Range Read Only

Configuration

configuration.
Cell Constant 0.01 The Cell Constant is a value specific to a category of
0.1 (default) cells for the measurement range required.
1.0
10.0 These parameters are automatically updated when a
25.0 probe is attached to the input card or when a unit is
50.0 powered up with a probe attached, and are retained
through power down or probe detach. These probe
parameter values are not editable.
Cal Factor 0.850 to 1.150 The Cal Factor is a correction value applied to the
default = 1.000 cell’s Cell Constant, which is unique to each cell to
take into account tolerances in manufacture.
If a standard cell is attached to the sensor, the Cell

Constant defaults to “0.1” and the Cal Factor
defaults to “1.000”. These standard cell parameter
values are editable and are retained through a
power cycle.
TDS Factor 0.010 The TDS Factor is a conversion value applied to
(only PV Type 1.000(default) conductivity to derive total dissolved solids, in units of
TDS) 2.000 ppm per µS/cm.
(default) 1000Ω Resistance Temperature Detector
1000Ω RTD Manual
Manual
Temp Deg C or F -10.0 to 140.0ºC If “Manual” is selected at “Temp Type” -Temp Deg F
or C will appear depending on what Temperature Unit
14 to 284ºF was selected in “Maintenance” setup group,
parameter “Temp Units”.

Configuration
Solu Temp Comp None Measured Conductivity and Resistivity can optionally
Custom be temperature compensated to 25°C for a specific
H20 solution type. TDS and concentration are always
NH3 measured based on a specific solution type. The cell
PO4 constant and measurement type determines which
C4H9NO solution types are available for selection, according to
HCl (default) the table below:
NaCl
Cell Available Selectable Solution Types
H2SO4 Constant
NaOH Use the keys to select
0.01 None (Conductivity/Resistivity only),

NaCl (µS/cm, mS/cm, TDS ppb, TDS ppm ),
NH3 (µS/cm, TDS ppb, TDS ppm ),
C4H9NO (µS/cm, TDS ppb, TDS ppm ),
H2SO4;HCL;NaOH (mS/cm)
0.1 None (Conductivity/Resistivity only),

(Default) NaCl(µS/cm, mS/cm, TDS ppb, TDS ppm ),
NH3(µS/cm, TDS ppb, TDS ppm ),
C4H9NO (µS/cm, TDS ppb, TDS ppm ),
H2SO4;HCL;NaOH (mS/cm)
1 None (Conductivity only),

NaCl (µS/cm, mS/cm, TDS ppm, TDS ppt ),
NH3 (µS/cm, TDS ppm ),
C4H9NO (µS/cm, TDS ppm ),
H2SO4;HCL;NaOH (mS/cm, TDS ppt)

NaCl (µS/cm, mS/cm, TDS ppm, TDS ppt ),
NH3 (µS/cm, TDS ppm ),
C4H9NO (µS/cm, TDS ppm ),
H2SO4;HCL;NaOH (mS/cm, TDS ppt)

HCl (mS/cm, Concentration),
NaCl (µS/cm, mS/cm, Concentration),
H2SO4 (mS/cm, Concentration),
NaOH (mS/cm, Concentration)

HCl (mS/cm, Concentration),
NaCl (µS/cm, mS/cm, Concentration),
H2SO4 (mS/cm, Concentration),
NaOH (mS/cm, Concentration)
Wire Len Units Feet (default) If you use a single wire gauge (16, 18, 20, or 22 AWG)
Meters in a length up to 1000 feet, simply specify the gauge
and length.
Wire Len Feet 0 to 1000 ft
default = 0 If mixed wired gauges are used, or lead length or
wire gauge are not within the stated ranges, refer
Wire Len Meters 0 to 304.80 to Appendix A.
default = 0
Wire Size Units AWG
Sq mm

Configuration
Wire Size AWG 16 AWG

18 AWG(default)
20 AWG
22 AWG
Wire Size Sq mm 0.33 to 2.08
default = 0.82
Bias -9999.00 to Bias Constant - is used to compensate the input for
9999.00 drift of an input value.
default = 0.000
Failsafe 0.0 to 2000 The output value to which the output will go to protect
default = 0.000 against the effects of failure of the equipment.
Filter Time 0 to 120.0 A software digital filter is provided for dampening the
default = 0.000 process noise and is applied before the limit functions.
Input 1 or PV Type Pct Sat The concentration of oxygen dissolved in water (or
Input 2 other liquid) may be described by either “dissolved
DO Conc
DO oxygen (DO) concentration” or percent saturation.
(default)
The units for DO are either parts per million - PPM
Dissolved (equivalent to milligrams per liter) or parts per billion -
Oxygen PPB (equivalent to micrograms per liter). The units of
saturation are percent where 100% saturation is
equivalent to the concentration of oxygen dissolved in
air-saturated water. For instance, at 25°C and one
atmosphere pressure, 8.24 ppm = 100% saturation.
Although the ppm and ppb concentration units are the
most frequently used units by far, % saturation may
be appropriate for non-aqueous liquids like vegetable
oil.
Range 0 – 200 ppb, Read Only
displayable to
20000ppb
0-20 ppm
0 – 100% sat,
displayable to
120% sat
configuration.
Default
1000Ω RTD 1000Ω Resistance Temperature Detector
Manual Manual
Temp Deg C or F 0 to 60ºC Temp Deg F or C will appear depending on what
(Temp Type = Temperature Unit was selected in “Maintenance”
Manual) 32 to 140ºF setup group, parameter “Temp Units”.

Configuration
Salinity Type Salinity is used to correct for salt in the process water.
Manual Manual
(default)
Conduc Input Available only if conductivity board is present.
Salinity ppt 0.00 to 40.00ppt (parts per thousand) as sodium chloride
“Manual” Salinity default = 0.00 0.0 = No selection
type only
Pressure Type Manual Allows manual entry of atmospheric pressure
compensation
Sensor Internal sensor for atmospheric pressure
(default) compensation during air calibration
Pressure mm Hg 500.0 to 800.0 Atmospheric pressure compensation.
Enter a value in mmHg.
(Manual Pressure default = 760
type only) mmHg
Bias Bias Constant - is used to compensate the input for
drift of an input value.
-20.00 to 20.00 If PPM Board is installed.
PPM
-20000 to 20000 If PPB Board is installed.
PPB
default = 0.000
Failsafe The output value to which the output will go to protect
against the effects of failure of the equipment.
0.000 to 20.00 If PPM Board is installed.
PPM
0.000 to 20000 If PPB Board is installed.
PPB
default = 0.000
Filter Time 0 to 120.0 A software digital filter is provided for dampening the
process. The units are in time constant seconds.
default = 0.000

Configuration
6.6 Outputs Configuration

Overview
This group lets you select the signal that will be transmitted. You can select Input 1 or 2
PV, Math 1 through 4, or Control 1 or 2 and the associated output parameters.
Accessing Outputs Menu
• Press Setup
to display the Main menu.
• Use the keys to select “Outputs” then press Enter to enter the sub-menu.
• Output 1, Output 2, or Output 3 and their associated parameters are available
for selection.
• Press to highlight the desired menu selection then press Enter
to display the
group of parameters.
Refer to “Section 6.4.1 - General Rules for Editing”.
Table 6-3 Outputs Configuration
Sub-menu Parameter Selection or Range Parameter Definition
selection of Setting
Output 1 Source None Process Variable Source - Selects the signal

Output 2 Input 1 PV (default) (Engineering Units) that will be transmitted.
Input 1 Temp
Output 3
Input 2 PV
Input 2 Temp
Math 1
Math 2
Math 3
Math 4
Control 1
Control 2
High Range -9999.00 to 9999.00 High Range Value Engineering Unit - value of
default = 100 input that corresponds to 100 % output value.
Low Range -9999.00 to 9999.00 Low Range Value Engineering Unit - value of
default = 0 input that corresponds to 0 % output value.
Slew Time 0.000 to 999.00 Slew Time is the maximum rate of change
in seconds required to drive the output from full OFF (0% -
default = 0.000 typically 4 mA) to full ON (100% - typically
20mA).
mA Range High 0 to 20 Value of mA output that corresponds to 100 %
default = 20 output signal (for example: 20 mA).
mA Range Low 0 to 20 Value of mA output that corresponds to 0 %
default = 4 output signal (for example: 4 mA).
mA Limit High 0 to 21 Value of mA that you want to set the High Range
default = 21 Limit.
mA Limit Low 0 to 21 Value of mA that you want to set the Low Range
default = 3 Limit.

Configuration
6.7 Relays Configuration
Overview
Programming the relays consists of selecting the relay type, identifying the input
parameter, which activates the relay and selecting whether the relay is energized when
the input parameter is on or off. The Relay group lets you select a relay type for up to
four relays.
Accessing Relays Menu

• Press Setup
• Use the keys to select “Relays” then press Enter
to enter the sub-menu.
• Relay 1, Relay 2, Relay 3 or Relay 4 and their associated parameters are
available for selection.
to display the
Refer to “Section 6.4.1 – “General Rules for Editing”.
Table 6-4 Relays Configuration
Relay Types Relay 1 Type Digital Out Digital Output Relay (default)
Relay 2 Type
Set relay Relay 3 Type Time Prop Time Proportional Output Relay
types first Relay 4 Type Pulse Freq Pulse Frequency Relay
Relay 1 A Digital Output Relay allows connection to any Alarm, Control Alarm, Logic, Alarm Event,
Relay 2 or Math signal.
Relay 3
Relay 4 Digital Source None (default)
Alarm 1 Connects to Alarm 1
Digital Output
Relay Alarm 2 Connects to Alarm 2
Ctrl1 Alm 1 Connects to Control 1 Alarm 1
Logic 1 Connects to Logic 1

Configuration

Event 1 Connects to Event 1
Math 1 "When a Digital Output Relay source is a Math
block the relay will turn ON when the input to the
Math 2 math block is greater than the math blocks high
Math 3 range (> 100%) and it will turn OFF when the
input to the math block is less than the math
Math 4 blocks low range (< 0.0) . When the input to the
math block is between the high and low range
the relay output will remain in its current state.
This allows the Math block to be used for limit
control of PV, Temperature, or calculated values
with the math block range acting as control dead
band.
Invert Enable The digital output relays "invert" parameter can
Disable (default) be used to allow direct (invert disabled) or
reverse (invert enabled) control actuation.
Relay 1 Time proportional output is a form of a process variable transmitter that pulses the relay as
Relay 2 a pulse width modulated signal that is proportional to the process variable input signal over a
Relay 3 configured PV range. The Time Proportional cycle time is configurable between 1 and 999
Relay 4 seconds while the duty cycle is directly proportional to the selected process variable.
Time Source None (default) PV Source

Proportional Input 1 PV
Output Relay Input 1 Temp
Input 2 PV
Input 2 Temp
Math 1
Math 2
Math 3
Math 4
Control 1
Control 2
High Range -99999 to 99999 The high range is the PV based engineering unit
default = 100.00 value configured as the value that will produce a
100 percent (always active) duty cycle.
Low Range -99999 to 99999 The low range is the PV based engineering unit
0 percent (always inactive) duty cycle.

Configuration

Cycle Time 1 to 999 seconds Cycle time is that time period, in seconds, the
default = 10 relay will be activated.
Min Off Time 0 to 999 Minimum off is that time period, in seconds, the
Min On Time 0 to 999 Minimum On is that time period, in seconds, the
Relay 1 Pulse Frequency Output Type control (PFO) is adjusts is cycle time (rather than the duty
Relay 2 cycle) proportional to the calculated error signal within the configured proportional band. A
Relay 3 pulse (at a configured duration) will be generated at a rate proportional to the calculated error
Relay 4 within the proportional band.
PFT Proportional Action is based upon the error signal between the process variable and the
Pulse
selected set point value and limited to 0 to 100 percent.
Frequency
Output Relay Source None (default) PV Source
Input 1 PV
Input 1 Temp
Input 2 PV
Input 2 Temp
Math 1
Math 2
Math 3
Math 4
Control 1
Control 2
High Range -99999 to 99999 The high range is the PV based engineering unit
100 percent (Maximum Frequency) duty cycle.
Low Range -99999 to 99999 The low range is the PV based engineering unit
0 percent (always inactive) duty cycle.
Cycle Time 0 to 999 Sets Cycle Time for when error is equal to or
default = 10 greater than the proportional band. Within
proportional band, the relay will cycle at a
frequency proportional to the error.

Configuration
6.8 Alarms Configuration

Overview
Alarm 1 through 4
Alarm selections can be connected to any Input PV, secondary variable (Temperature), or
Calculated Value. Each alarm supports a setpoint type and value.
Alarm selections generate front panel alerts, support latching/acknowledge, with on delay
timers.
Accessing Alarms Menu

• Press Setup
• Use the keys to select “Alarms” then press Enter
to display the
Table 6-5 Alarms Configuration
selection Range of Setting
Alarm 1 Source None (default) Process Variable Source – Process Variable to

Alarm 2 Input 1 PV be monitored by the alarm.
Alarm 3 Input 1 Temp
Alarm 4 Input 2 PV
Input 2 Temp
Calc Value 1* * Both inputs must be the same
Calc Value 2*
Type None Alarm actions may be High or Low.
High (default)
Low
Setpoint Value 0 to 99999.9 in Setpoint value in engineering units
Engineering Units
default = 0.00
Latch Disable (default) Enable allows latching of the alarm output until
acknowledged.
Enable
Refer to “Status Display” in Section 5.7 to
acknowledge.
Alm Hysteresis 0.0 to 9999.99 % Hysteresis - A user-specified hysteresis value in
default = 0.00 the engineering units of the process variable
source is provided. Hysteresis in engineering
units can be set from 0 to the input span
monitored variable.

Configuration

On Delay 0 to 999 seconds An on-delay time value up to 999 seconds is
default = 0.000 available to prevent momentary alarm actions.
Number of seconds the alarm is active before
activating the Output.
Event None (default) Each alarm has an "Event" in its setup. Users
Event 1 can set each alarm event as "Event 1" through
Event 2 "Event 4". A Digital Output type relay source can
Event 3 be configured to "Event 1" through "Event 4".
Event 4 Now whenever an alarm with an "Event" set will
activate the relay with a source set to that event.
For example
Alarm 1 Event = Event 1
Relay 1 Digital Output Source = Event 1

Whenever alarm 1, or 2 is active, relay 1 (and/or
the Relay 1 output display annunciator) will be
ON. (See note 1)
Whenever alarm 3, or 4 is active, relay 2 (and/or
ON. (See note 1)
NOTE 1: When an Alarm is setup as EVENT 1 and that Event source is Relay, acknowledging the Alarm in the
Alarm Status Display will de-energize the relay and cut off the Alarm. This happens even when the Alarm
condition is still there.

Configuration
6.9 Math Configuration

Overview
The Math group has four Math selections (Math 1, Math 2, Math 3, and Math 4). Math
selections can be connected to any Input PV, secondary variable (Temperature), or
Calculated Value.
Math selections generate a secondary range and limit for legacy type proportional or
On/Off control. Math blocks include scaling for linear, log, and square root.
The Math Block can also be used for proportional control over the math blocks
configured range for control of any Input PV, Temperature, or calculated values by
connecting it to a current output, TPO relay, or FPO relay. Since multiple outputs can
share a common math block, the output range of a math block can be split over multiple
outputs or relays with each output or proportional relay using a specific portion of the %
output range of the math block.
Accessing Math Menu

• Press Setup
• Use the keys to select “Math” then press Enter
to display the
Table 6-6 Math Configuration
selection Range of
Setting
Math 1 Source None (default) Input source can be connected to any Input PV,
Math 2 Input 1 PV secondary variable (Temperature), or Calculated
Math 3 Input 1 Temp Value.
Math 4 Input 2 PV
Input 2 Temp
Type None No Math

Linear Linear is simple linear scale used to retransmit the PV
(default) using the High Range as scaled 100% output and the
Low Range is the scaled to 0% output. There is no
restriction on the High and Low ranges. Setting the
high range to a value less than the low range will invert
the action of the math output. Limit out has no effect on
the output.
Log Log allows for a two decade log (output = 100 / 2 * log
(1 + (PV-low range)/(high range - low range)) / log (2).
Limit out has no effect on the math output value.

Configuration

selection Range of
Setting
Sqr Root Square Root is the 100 * SqRoot(PV - Low
Range)/(High Range - Low Range)). Limit out has no
effect on the math output value.
High Range -99999 to High Range Value
99999
Setting the math blocks High and Low Range equal will
default = 100.0 cause the connected digital output relay to be a high
monitor compare function.
Low Range -99999 to Low Range Value

99999
Setting the math blocks High and Low Range equal will
default = 0.000 cause the connected digital output relay to be a high
monitor compare function.
Filter Time 0 to 120 A software digital filter is provided for dampening the
default = 0.000 process noise and is applied before the limit functions.
The units are in time constant seconds.
6.10 Logic Configuration

Overview
The Logic group has four selections (Logic1, Logic 2, Logic 3, and Logic 4). Logic
selections have 2 input sources and a selection for the Logic Type – “AND” or OR”.
The sources can be any Alarm, Control Alarm, Digital Input 1 or 2, Hold, or Output fault,
Accessing Logic Menu

• Press Setup
• Use the keys to select “Logic” then press Enter
to display the

Configuration
Table 6-7 Logic Configuration

Logic 1 In A Source Logic Input A Source

Logic 2 None (default)
Logic 3, or
Logic 4 Alarm 1 Alarm 1 thru 4 – See Table 6-5 Alarms
Alarm 2 Configuration
Alarm 3
Alarm 4
Ctrl 1 Alm 1 Control Alarms – See Table 6-8 Control

Ctrl 1 Alm 2 Configuration
Ctrl 2 Alm 1
Ctrl 2 Alm 2
Digital In 1 Digital Input 1

Hold Engages hold of analog and digital outputs at

their current values and any relays assigned to
alarm events or control are deactivated.
Out 1 Fault These are the output open conditions. This

Out 2 Fault allows an alarm to be triggered if the respective
Out 3 Fault 4-20 mA output opens.
In B Source Logic Input B Source
None (default)
Alarm 1 Alarm 1 thru 4 – See Table 6-5 Alarms

Alarm 2 Configuration
Alarm 3
Alarm 4
Ctrl 1 Alm 1 Control Alarms – See Table 6-8 Control

Ctrl 1 Alm 2 Configuration
Ctrl 2 Alm 1
Ctrl 2 Alm 2

Hold Engages hold of analog and digital outputs at

their current values and any relays assigned to
alarm events or control are deactivated.
Out 1 Fault These are the output open conditions. This

Out 2 Fault allows an alarm to be triggered if the respective
Out 3 Fault 4-20 mA output opens.

Configuration

Type None (default) None
AND AND -Turns digital output ON when input IN A
Source and IN B Source are ON. Thus,
If all inputs are ON, then: OUT = ON.
If any input is OFF, then: OUT = OFF.
OR OR - Monitors Input A Source and Input B
Source to set state of digital output signal.
Note: User must set
to “OR” if only one If A = OFF and B = OFF, then OUT = OFF.
input source is being
used. If A = ON and/or B = ON, then: OUT = ON.
Invert None (default) You can invert Input A or Input B or both. If the
IN A input is inverted, an input line that is ON is seen
IN B as OFF
In A and B
Latch Disable (default) Enable allows latching of the alarm output until
acknowledged.
Enable
Refer to “Status Display” in Section 5.7 to
acknowledge.
On Delay 0 to 999 seconds An on-delay time value up to 999 seconds is
default = 0.000 available to prevent momentary alarm actions.
Number of seconds the alarm is active before
activating the Output.
Event None (default) Each Logic has an "Event" in its setup. Users can
Event 1 set each Logic event as "Event 1" through "Event
Event 2 4". A Digital Output type relay source can be
Event 3 configured to "Event 1" through "Event 4". Now
Event 4 whenever a Logic with an "Event" set will activate
the relay with a source set to that event.
Whenever Logic 1, or 2 is active, relay 1 (and/or
ON. (See note 1)
Whenever Logic 3, or 4 is active, relay 2 (and/or
ON. (See note 1)
NOTE 1: When a Logic is setup as EVENT 1 and that Event source is Relay, acknowledging the Logic in the
Logic Status Display will de-energize the relay and cut off the Alarm. This happens even when the Alarm
condition is still there.

Configuration
6.11 Control Configuration

Overview
Two Control functions provide:
PID (Option) - Proportional (P), Integral (I) and Derivative (D), (3-mode) control action
based on the deviation or error signal created by the difference between the setpoint (SP)
and the Process variable analog input value (PV). PID Tuning parameters are available.
Automatic tuning with Fuzzy Logic Overshoot Suppression can be configured.
Other parameters listed in this group deal with how the analyzer will control the process
including: PV High and Low, Setpoint High and Low limits, the Control Algorithm and
Action, Number of Tuning Parameter Sets and associated parameters, Setpoint Rate,
Power-up Recall, Output Limits, Failsafe Output Value, Alarm setpoint type and value,
and Alarm Hysteresis.
On/Off - Provide ON/OFF control. The output is either ON (100 %) or OFF (0 %).
Other parameters listed in this group deal with how the analyzer will control the process
including: PV High and Low, Setpoint Limits, Control Action, Output Limits and
Hysteresis, and Failsafe Output Value, Alarm setpoint type and value, and Alarm
Hysteresis.
Accessing Control Menu

• Press Setup
• Use the keys to select “Control” then press Enter
to display the
Table 6-8 Control Configuration
Control Control 1 Type None (default) No Control

Types
Control 2 Type On/Off Provide ON/OFF control. The output is either
ON (100 %) or OFF (0 %)
PID (Option) 3 Mode Control. Proportional (P), Integral (I)
and Derivative (D)
Control 1 PV High -99999 to 99999 PV High Range Value

Control 2
PV Low -99999 to 99999 PV Low Range Value
PID (optional)
SP High Limit -99999 to 99999 Setpoint High Limit Value - prevents the
setpoint from going above the value set here.

Configuration

SP Low Limit -99999 to 99999 Setpoint Low Limit Value - prevents the
setpoint from going below the value set here.
Control Alg PIDA (default) PID A - is normally used for 3-mode control.
PIDB The output can be adjusted somewhere
Duplex A between 100 % and 0 %. It applies all three
Duplex B control actions -Proportional (P), Integral (I),
and Derivative (D) - to the error signal.
Note:
In PID A, a step PID B - Unlike the PID-A equation, the
change in setpoint analyzer gives only an integral response to a
will result in a step setpoint change, with no effect on the output
change in output. due to the Gain or Rate action, and gives full
In PID B, step response to PV changes.
changes in setpoint DUPA - like PID A but provides an automatic
will not bump the method to switch tuning constant sets.
output; the output
will slew smoothly DUPB - like PID B but provides an automatic
to the new value. method to switch tuning constant sets.
Control Action Direct DIRECT - PID action causes output to
Reverse (default) increase as process variable increases.
REVERSE - PID action causes output to
decrease as process variable increases.
Accutune Enable When enabled, the analyzer will start
Disable (default) controlling to the setpoint while it identifies the
process and adjusts the Gain or Proportional
Band (P), Rate (I), and Reset Time (D) tuning
constants in response to setpoint changes
and/or Process Variable disturbances.
Fuzzy Logic Enable Fuzzy Overshoot Suppression minimizes
Disable (default) overshoot after a setpoint change or a process
disturbance.
The fuzzy logic observes the speed and
direction of the PV signal as it approaches the
setpoint and temporarily modifies the internal
control response action as necessary to avoid
an overshoot.
There is no change to the PID algorithm, and
the fuzzy logic does not alter the PID tuning
parameters.
This feature can be independently Enabled or
Disabled as required by the application to work
with Accutune.
Use Prop Band Enable When enabled, Proportional band is used
Disable (default) instead of Gain (default).
See “Gain or PB”.

Configuration

Use RPM Enable When enabled, Repeat per minute is used
Disable (default) instead of Minutes per Repeat (default).
See “Reset”.
Gain or PB Gain - 0.1% to Gain (default) - is the ratio of output change
1000.0% (%) over the measured variable change (%)
that caused it.
PB – 0.1 to
1000.0% 100 %
G=
default = 1.000 PB %
where PB is the proportional Band (in %of

Input Range)
Proportional Band (PB) - is the percentage of
the range of the measured variable for which a
proportional controller will produce a 100 %
change in its output.
Rate -0.035 to 10.000 RATE action, in minutes affects the control
output whenever the deviation is changing; and
default = 0.000
affects it more when the deviation is changing
faster. The amount of corrective action
depends on the value of Gain.
Reset -0.02 to 50 RESET (Integral Time) - adjusts the control
output according to both the size of the
default = 1.000
deviation (SP-PV) and the time it lasts. The
amount of corrective action depends on the
value of Gain.
The reset adjustment is measured as how
many times proportional action is repeated per
minute (Repeats/minute) or how many minutes
before one repeat of the proportional action
occurs (Minutes/repeat - default).
Tune Set 2 Enable Enables or disables Gain or PB 2, Rate 2, and
Disable (default) Reset 2.
Gain or PB 2 0.1 to 1000.0 Gain or PB2 for Tuning Set 2. Same as Gain or
default = 1.000 PB.
Rate 2 -0.035 to 10.000 Rate 2 for Tuning Set 2. Same as Rate.
default = 0.000
Reset 2 -0.02 to 50 Reset 2 for Tuning Set 2 Same as Reset.
default = 1.000
Out High Limit -5.00 to 105.00% Output High Limit Value - is the highest value
default = 100.0 of output beyond which you do not want the
automatic output to exceed.
Out Low Limit -5.00 to 105.00% Output Low Limit Value - is the lowest value of
default = 0.000 output beyond which you do not want the
automatic output to go below.

Configuration

Power Mode Manual Mode permitted at power up.
Last (default)
Power Out Failsafe (default) Output at Power up
Last
FAILSAFE - Failsafe output value.
LAST - Same as at power down.
Failsafe -5.00 to 105.00% Failsafe Output Value – The Output value to
default = 0.000 which the analyzer will go if there is a power
down.
Alm 1 SP1 Type PV High (default) High PV Alarm
PV Low Low PV Alarm
Dev High High Deviation Alarm
Dev Low Low Deviation Alarm
SP High High Setpoint Alarm
SP Low Low Setpoint Alarm
Output High High Output Alarm
Output Low Low Output Alarm
No Alarm No Alarm
Alm 1 SP1 Value -99999 to 99999 Alarm 1 Setpoint 1 Value
default = 0.000
Alm 1 SP2 Type Same as Alarm 1 Same as Alarm 1 Setpoint 1 Type
Setpoint 1
PV Low (default)
default = 0.000
Alm 2 SP1 Type Same as Alarm 1 Same as Alarm 1 Setpoint 1
Setpoint 1
Output High
(default)
default = 0.000
Alm 2 SP2 Type Same as Alarm 1 Same as Alarm 1 Setpoint 1
Setpoint 1
Output Low
(default)
default = 0.000
Alm Hysteresis 0 to 100% Alarm Hysteresis – an adjustable overlap of
default = 0.000 the ON/OFF states of each alarm.

Configuration

Control 1 PV High -99999 to 99999 PV High Range Value

Control 2
PV Low -99999 to 99999 PV Low Range Value
SP High Limit -99999 to 99999 Setpoint High Limit Value - prevents the
setpoint from going above the value set here.
SP Low Limit -99999 to 99999 Setpoint Low Limit Value - prevents the
setpoint from going below the value set here.
Control Action Direct Direct - PID action causes output to increase
as process variable increases.
Reverse (default) Reverse - PID action causes output to
decrease as process variable increases.
Out High Limit -5.00 to 105.00% Output High Limit Value - is the highest value
default = 100.0 of output beyond which you do not want the
Out Low Limit -5.00 to 105.00% Output Low Limit Value - is the lowest value of
default = 0.000 output beyond which you do not want the
Out Hysteresis -5.00 to 105.00% This is the limit hysteresis. This is the value in
default = 0.000 EU that the will act on the high and low limit
values. Once the limit is active due to the
output greater than the high limit or less than
the low limit, the respective high or low limit
output will not become inactive until the output
is within the limit high - hysteresis and limit low
+ hysteresis respectively.
Power Mode Manual Manual Mode
Last (default) Last Mode – Auto or Manual
Power Out Output at Power up
Failsafe (default) Failsafe - Failsafe output value.
Last Last - Same as at power down.
Failsafe -5.00 to 105.00% Failsafe Output Value – The Output value to
default = 0.000 which the analyzer will go if there is a power
down.
Alm 1 SP1 Type PV High (default) High PV Alarm
PV Low Low PV Alarm
Dev High High Deviation Alarm
Dev Low Low Deviation Alarm
SP High High Setpoint Alarm
SP Low Low Setpoint Alarm
Output High High Output Alarm
Output Low Low Output Alarm
No Alarm No Alarm

Configuration

Setpoint 1
PV Low (default)
Setpoint 1
Output High
(default)
Setpoint 1
Output Low
(default)
Alm Hysteresis 0 to 100% Alarm Hysteresis – an adjustable overlap of
default = 0.000 the ON/OFF states of each alarm.

Configuration
6.12 Communication Configuration

Overview
The communication menu allows you to select the mode and address for the IR port. It will also
allow configuration of other optional communication interfaces if they are installed.
Accessing Communication Menu

• Press Setup
• Use the keys to select “Communication” then press Enter
to enter the sub-
menu.
to display the
Table 6-9 Communication Configuration
Mode Address (default) Address mode allows the communication
interface to respond to messages that reference
the device address.
Setup Setup mode allows the communication interface
to respond to messages only when the device is
in setup mode.
Address 0 to 255 Address for the device. Setting the Address to 0
default = 0. will allow the device to respond to any address.
Reset On/Off This allows the communication port to be

default = Off restarted with the new communication
parameters without requiring the restart of the
entire unit. Setting to ON will reset the
communication interface. The parameter will
return to Off after the reset.

Configuration
6.13 Maintenance Configuration

Accessing Maintenance Menu
• Press Setup
• Use the keys to select “Maintenance” then press Enter
to enter the sub-
menu.
to display the
Table 6-10 Maintenance Configuration
SW Version Software version Read Only
number
Input 1 Type Read Only pH/ORP - pH or Oxidation Reduction Potential
Input 2 Type Conductivity
DO - Dissolved Oxygen
Language English (default) Multi-language prompts guide the operator step-
Italiano by-step through the configuration process
Deutsch assuring quick and accurate entry of all
Francais configurable parameters. Select from English,
Espanõl French, German, Spanish and Italian.
Tag name 0 to 21 Characters The real-time displays of process values show
the instrument’s tag name (or other configurable
default = UDA2182 fixed sixteen-character string) at the top of the
screen. Follow the “ General Rules for Editing” to
edit the character string.
Password 0000 (default) to Setup configuration, calibration and maintenance
9999 functions can be password-protected. The
password can be any number between 1 and
AAAA to ZZZZ 9999 or letters. (When the password is zero, the
operator will not be prompted to enter a
password.)
Follow the “ General Rules for Editing” to change
the digits.
Temp Units ºF Allow Degrees Fahrenheit on display.
º C (default) Allow Degrees Celsius on display.
Mains Freq 60 Hz (default) This function determines the frequency of AC line
50 Hz noise suppression for the input ADC circuitry.
Display Test Off (default) Display Test action occurs when the “Enter” key
Enable is pressed to accept the selection.

Configuration

Keypad Test Off (default) When the keyboard test is enabled, the Status
Enable Message area displays the name of the key
currently pressed.
Note: The keypad test will exit three seconds
after no key is pressed.
Output Level 1 Off (default) Output action occurs when the “Enter” key is
Output Level 2 0% pressed to accept selection.
Output Level 3 25%
50% Actual output current is consistent with selected
75% current range of 0 to 20 mA or 4 to 20 mA.
100%
Low Limit
High Limit
Relay 1 State Off (default) Relay state action occurs when the “Enter” key is
Relay 2 State Energized pressed to accept selection.
Relay 3 State De-energized
Relay 4 State
Unit Reset Off (default) Unit Reset initializes all calibration and
Enable configuration data to factory default values, with
the exception of the Factory Temperature
Calibration correction values

Inputs and Outputs Wiring
7 Inputs and Outputs Wiring
7.1 Overview
Introduction
This section contains instructions for wiring the inputs and outputs of the Analyzer.

Topic See Page
7.1 Overview 62
7.2 General Wiring Practices 63
7.3 Inputs and Outputs 65
7.4 Wiring Diagrams 68
7.5 pH/ORP Wiring Diagrams 68
0 Conductivity 73
0 Dissolved Oxygen 74
0 Outputs 75

7.2 General Wiring Practices

WARNING
Qualified personnel should perform wiring only.
Safety precaution
WARNING
A disconnect switch must be installed to break all current
carrying conductors. Turn off power before working on
conductors. Failure to observe this precaution may result in
serious personal injury.
WARNING
An external disconnect switch is required for any hazardous
voltage connections to the relay outputs.
Avoid damage to components

ATTENTION
This equipment contains devices that can be damaged by electrostatic discharge (ESD). As
solid-state technology advances and as solid-state devices get smaller and smaller, they
become more and more sensitive to ESD. The damage incurred may not cause the device to
fail completely, but may cause early failure. Therefore, it is imperative that assemblies
containing static sensitive devices be carried in conductive plastic bags. When adjusting or
performing any work on such assemblies, grounded workstations and wrist straps must be
used. If soldering irons are used, they must also be grounded.
A grounded workstation is any conductive or metallic surface connected to an earth ground,

such as a water pipe, with a 1/2 to 1 megohm resistor in series with the ground connection. The
purpose of the resistor is to current limit an electrostatic discharge and to prevent any shock
hazard to the operator. The steps indicated above must be followed to prevent damage and/or
degradation, which may be induced by ESD, to static sensitive devices.
Immunity compliance
In applications where either the power, input or output wiring are subject to
electromagnetic disturbances, shielding techniques will be required. Grounded metal
conduit with conductive conduit fittings is recommended.
Conform to code
Instrument wiring should conform to regulations of the National Electrical Code.

Recommended maximum wire size

Table 7-1 Recommended Maximum Wire Size
Gage Number mm2 Description
14 2.081 power, relays, and PE
(protective earth)
18 0.823 inputs
18 0.823 isolated outputs
Shielded wiring for locations with interference

In applications where plastic conduit or open wire trays are used, shielded 6-conductor 22
gage (0.326 mm2) or heavier signal input wiring is required.
Avoiding interference
Instrument wiring is considered Level 1, per section 6.3 of IEEE STD. 518 for plant
facilities layout and instrumentation application. Level 1 wiring must not be run close to
higher level signals such as power lines or drive signals for phase fired SCR systems, etc.
Unprotected input wiring in high electrical noise environments is subject to
electromagnetic, electrostatic, and radio frequency interference pickup of sufficient
magnitude to overload input filters. The best instrument performance is obtained by
keeping the interfering signals out of the instruments altogether by using proper wiring
practices.
References
Refer to the following when wiring the unit.
• IEEE STD. 518, Guide for the Installation of Electrical Equipment to Minimize
Electrical Noise Inputs from External Sources.
• Appropriate wiring diagram supplied with electrode mounting or preamplifier
module.

7.3 Inputs and Outputs

Introduction
The analyzer can accept single or dual inputs from Honeywell pH, ORP, contacting
conductivity and dissolved oxygen sensors.
Two analog outputs standard
One additional output optional
Two electromechanical relays standard
Two additional relays optional
Two Digital Inputs
Wiring these inputs and outputs is described here.
Accessing the terminals

The wiring is easily accessible through the front and the boards can be pulled out to
facilitate the wiring of sensor input.
Open the case.
Loosen the four captive screws on the front of the bezel.
Grasp the bezel on the right side. Lift the bezel gently and swing the bezel open to the
left.
Wiring terminals and board location
Option Board Location
Input 1 Board Location

with pH/ORP
Input Board* and Terminals
Power Supply/
Analog Output/
Relay Output
Board Location * Boards can be in either location
Input 2 Board Location

with Conductivity or
L1
L2 Dissolved Oxygen
N Input Board* and Terminals
Board Retainer
Power Supply Terminals
Ground Screws
Ground Stud Wiring Access Ports (5)
Inside case with door open
Figure 7-1 Wiring Terminals and board Location

Procedure
WARNING
While the unit is powered, a potentially lethal shock hazard
exists inside the case. Do not open the case while the unit is
powered.
Table 7-2 Procedure for installing Input and Output wiring

Step Action
1 Go to Configuration setup to view the displays showing analog input, relay, and analog
output use. Note the assignments shown. You must wire the unit to match these
assignments in order for the analyzer to work as expected (See Section 6).
ATTENTION
Turn off the power to the analyzer.

More than one switch may be required to remove power.
2 With power off, open the case:
• Loosen the four captive screws on the front of the bezel.
• Grasp the bezel on the right side. Lift the bezel gently and swing the bezel open to the left.
3 Refer to Figure 7-1 for the location of the terminal board retainer. Loosen the screws that
hold the retainer and slide the retainer left until the retainer tabs disengage from the terminal
boards.
4 Insert a screwdriver into the tab in the terminal board to be wired and pull out gently. Slide
the board half way out. There is a notch in the terminal board into which you can slide the
retainer tabs and hold the boards in place while wiring.
5 Connect the inputs from the electrode or cells to the terminals in accordance with the
configuration setup assignments. Refer to the wiring diagram provided with the electrode or
cell, and to Figure 7-2 through Figure 7-10
6 Analog outputs (In addition to the standard outputs, one more is available as an option). See
Option Board Wiring - Figure 7-10). Connect the outputs from the Analyzer terminals in
accordance with the configuration setup assignments. Refer to the wiring diagrams provided
with the field devices receiving the signals, and to Figure 7-2 through Figure 7-10.
7 If the relay outputs are to be used, leave the unit open and powered down. The relays can
be used for Time Proportioning Output, Pulse Frequency Output, and Digital Output control
as well as alarm annunciation. (In addition to the standard relays, two more are available as
an option. See Option Board Wiring - Figure 7-10). Connect the outputs from the Analyzer
terminals in accordance with the configuration setup assignments. Refer to the wiring
diagrams provided with the external device and to Figure 7-2 through Figure 7-10.
These relays can be programmed to de-energize or energize on alarm. Use the
Maintenance configuration setup to specify relay state. (NOTE 1)
CAUTION: Alarm circuits are not internally fused in the analyzer. Provision for fuses in
external circuits is recommended.

Step Action
8 Slide the retainer to the left then slide the terminal board back into place. Slide retainer to
engage the tabs and tighten the screws.
9 Close the Bezel and secure four captive screws to a torque value of .20Nm (1.5 Lb-in).
Power up the unit.
Do not apply power until the bezel is closed.
Note 1: If set to de-energize on alarm, this means that when an alarm occurs (or the discrete control point
becomes active), the relay coil will be de-energized. The NC contacts will then be closed and the NO
contacts will be open. Conversely, during normal non-alarm operation (or when the control point is not
active) the NC contacts will be open, and the NO contacts will be closed.
If de-energize on alarm is selected, a power loss will force all relays to the same position as an alarm
condition.

7.4 Wiring Diagrams

Identify Your Wiring Requirements
To determine the appropriate diagrams for wiring your analyzer, refer to the model
number interpretation in this section. The model number of the analyzer is on the outside
of the case.
Wiring the Analyzer

Using the information contained in the model number, refer to the individual diagrams
listed to wire the analyzer according to your requirements.
7.5 pH/ORP Wiring Diagrams

Durafet III
Cable shield (yellow) Wire Signal

to chassis ground screw Color Name
Green 15 RKO res- (Low)
Green with Black stripe 14 RKO res- (High)
Blue 13 Drain
Orange 12 Source
Red 11 Substrate
Black 10 Reference
9
White with Black stripe 7 Counter

RTH 3rd Wire
Remove pre-wired
Orange with Black stripe 6
jumper at
Red with Black stripe 5 RTH Low
terminals 5 & 6
White 4 RTH High
Black with White stripe 3 EEGND
Blue with Black stripe 2 EEDATA
1
Figure 7-2 Terminal Designations for Durafet III Electrode

Durafet II
Cable shield (yellow) Wire Signal

to chassis ground screw Color Name
Green 15 RKO res- (Low)
Green with Black stripe 14 RKO res- (High)
Blue 13 Drain
Orange 12 Source
Red 11 Substrate
Black 10 Reference
9
White with Black stripe 7 Counter

Orange with Black stripe 6 RTH 3rd Wire Remove pre-wired
jumper at
Red with Black stripe 5 RTH Low
terminals 5 & 6
White 4 RTH High
3
Some cables have connectors on the leads.

Cut off the connectors, skin and tin the leads
and then wire to the screw terminals on the boards
Figure 7-3 Terminal Designations for Durafet II Electrode

Glass Meredian II
Wire Signal
Color Name
15
14
13
12
11
Orange 10 Reference
White with Black stripe 9 Guard
Clear (center conductor of coax) 8 Glass (or ORP)
7
Jumper 6
White 5 RTH Low

White 4 RTH High
3

Figure 7-4 Terminal Designations for Meredian II Electrode

ORP
Wire Signal
Color Name
15
14
13
12
11
Orange 10 Reference
Shield 9 Guard
Clear (center conductor of coax) 8 Glass (or ORP)
7

Figure 7-5 Terminal Designations for ORP

HPW7000
Wire Signal
Color Name
15
Reference cable shield 14

(White with Green stripe)
13
to chassis ground screw
12
Reference
cable 11
Clear (center conductor of coax) 10 Reference

Measurement
cable shield Measurement White with Black stripe 9 Guard
(White with Green stripe) cable Clear (center conductor of coax) 8 Glass (or ORP)
to chassis Red 7 Counter
ground screw
Thermistor Jumper 6 RTH 3rd Wire
cable Black 5 RTH Low
White 4 RTH High
Thermistor cable shield 3
(White with Green stripe) 2

to chassis ground screw
1

Figure 7-6 Terminal Designations for HPW7000 System

Conductivity
4 Wire Cond. 18AWG

(Has no shield)
Wire Signal
Color name
Black 10 Cell Low

9
White 7 Cell High

6 RTH 3rd Wire
Green 5 RTH Low
Red 4 RTH High
3
2
Wire to chassis 1 Earth Ground
ground screw
Figure 7-7 Terminal Designations for Conductivity

Dissolved Oxygen
Wire Signal
Color Name
Cable shield (Blue)
to chassis ground screw Clear 10 Cathode
Green 9 Reference
Red 8 Anode
White with Black stripe 7 Guard
6
Yellow 5 RTH Low

Orange 4 RTH High
3
Wire to chassis 1 Earth Ground

ground screw
Figure 7-8 Terminal Designations for Dissolved Oxygen
CAUTION
When installing the probe, the wiring must be done in the order shown below even if the
analyzer is not powered. This is because the DO Input card is continuously supplying a
voltage (bias) to the terminals.
Connecting – Shield wire first, then in this order:

Red
Green
Coax (clear)
Yellow
Orange
Disconnecting – Go in reverse
Orange – first
Yellow
Coax (clear)
Green
Red
Shield Wire

Outputs
Power Supply/Analog Output/Relay Output Card
Analog Output 1 (–) 12 Remove the Jumper

if you are using an
Analog Output
AC Hot L1 3
AC N L2 2
1 Terminal 1
Grounding Stud
on Case
Figure 7-9 Terminal Designations for Power, Analog Output, and Relay Output

Option Card
Case (earth) Ground 13
Digital Input 1 (+)* 12
Digital Input 1 (–)* 11
Digital Input 2 (+)* 10
Digital Input 2 (–)* 9
* Contact Closure only
Figure 7-10 Terminal Designations for Option Board

Input Calibration
8 Input Calibration
8.1 Overview
Introduction
The section describes the calibration procedures for the following:
Input Cal – calibrate Input 1 and Input 2 for pH/ORP, Conductivity, or Dissolved
Oxygen.
For other Calibration Procedures refer to the sections listed below.
Output Cal – calibrate Analog Output 1, Analog Output 2, and Analog Output 3
(See Section 9).
Temp Input Cal – calibrate Temperature 1 and Temperature 2 for pH/ORP or
Conductivity (See Section 10).

Topic See Page
8.1 Overview 77
8.2 Calibration Menu 78
8.3 pH/ORP and Conductivity Overview 79
8.4 Recommendations for Successful Measurement and Calibration 80
8.5 pH Calibration 81
8.6 ORP Calibration 91
8.7 Conductivity Calibration 97
8.8 Dissolved Oxygen Calibration 103

Input Calibration
8.2 Calibration Menu

Accessing the Main Calibration Menu and sub-menus
Calibrate
Press . The Main Calibration Menu will appear.
CALIBRATION
PV Input Cal
Temp Input Cal
Output Cal
Use the keys to highlight the “PV Input Cal” selection.

Press Enter to display the sub-menu for that selection.
Depending on the Input board installed, you can select from:
IN 1 or 2 pH/ORP Cal
IN 1 or 2 Conduc Cal
IN 1 or 2 DO Cal
Use the keys to highlight the Input selection for calibration.
Refer to the following sections for “calibration instructions”:

8.5 pH Calibration Page 81
8.6 ORP Calibration Page 91
8.7 Conductivity Calibration Page 97
8.8 Dissolved Oxygen Calibration Page 103

Input Calibration
8.3 pH/ORP and Conductivity Overview

pH/ORP Calibration
Calibration of pH or ORP measuring instruments is necessary because similar electrodes
may produce slightly different potentials in the same solution, requiring a corrective
adjustment at the measuring instrument. Also, electrode outputs change over a period of
time, making periodic recalibration necessary for best performance. Determine
recalibration intervals based on operating experience.
Conductivity
Each type of cell has an associated cell constant entered during Configuration Setup. (See
Section 6.5. This number is part of the cell model number. However, for greater
precision, every Honeywell cell is individually tested at the factory, and a calibration
factor unique to that cell is determined. The cal factor for a cell can be found on the
plastic tag hanging from the cell lead wires. Instructions for entering this cell cal factor
are in Section 0.
For some conductivity applications even greater accuracy is required. For those
applications it is possible to perform a calibration trim procedure. The Analyzer’s reading
can be adjusted while the associated cell is measuring a reference solution of known
conductivity, as described in Section 8.7. The same procedure can be used to adjust the
Analyzer’s reading while the cell is in the process, if a reference instrument is used to
determine the conductivity of the process. In this case the process fluid becomes the
“reference solution”.
Calibration trim is recommended for acid concentration applications above 5%.
Calibration trim can be reset as described in Section 8.7.
For accurate measurement of total dissolved solids (TDS) a conversion factor is entered
for each cell as described in Section 0.
ATTENTION
Any time a unit reset is performed; the TDS Value will be reset to 1.0. Calibration trim and cal
factor will either be reset for legacy cells or re-read from smart probes.

Input Calibration
8.4 Recommendations for Successful Measurement and Calibration

Selection and care of electrode system or cell essential
Successful measurements and calibration depend upon selection and care of the electrode
system or cells. Always prepare electrodes or cells and their mountings in accordance
with the instructions supplied with them, observing temperature, pressure and flow
limitations. Note the following recommendations:
pH/ORP Calibration
• Rinse electrodes thoroughly between buffer solutions.
• Always use HOLD, or otherwise deactivate control or alarm circuits before removing
electrodes from the process.
• Standardize with a buffer solution, which is at about the same temperature and pH as
the sample solution.
• Inspect and, if necessary, clean and/or rejuvenate the electrode system periodically
according to experience and conditions.
Conductivity Calibration
• For most accurate temperature measurement and compensation, insulate the outer
body of the cell to minimize the effect of ambient conditions on process temperature
measurement.
• Rinse the cells thoroughly with de-ionized water before immersing in a reference
solution.
• Always deactivate control or alarm circuits before removing cells from the process.
• Do calibration trim with a reference solution, which is at about the same temperature
and conductivity as the process solution.
• Inspect and, if necessary, clean the cells periodically according to experience and
conditions.
ATTENTION
For successful measurement in pure water applications where plastic piping is used, you may
have to provide an earth ground for the cell. Run a wire from the black electrode terminal of the
cell to one of the earth ground screws.

Input Calibration
8.5 pH Calibration
Introduction
pH instrument calibration consists of standardization and slope adjustments.
Standardization is a pH Offset adjustment to compensate for electrode drift. Slope
adjustment is a span adjustment to match the gain of the instrument to the electrode
output response.
The analyzer supports two methods of calibration:
• With the “Buffering” method described in this section, you use your electrode
system to measure two reference solutions (“buffers”) having known pH values,
then adjust the analyzer so that its readings match the actual pH of each.
ATTENTION
The two reference solutions must have a pH difference of at least 2.
• With the “Sample” method described in this section you measure your process,
both with your electrode system and with a separate (accurately calibrated) meter,
then adjust the analyzer so that its reading matches the meter.
Calibrating pH Electrodes Using Automatic Buffer recognition

Analyzer stores information on multiple buffers
The UDA2182 Universal Dual Analyzer contains (in its permanent memory) information
on several commonly used buffer solution standards in three groups, including the pH
versus temperature characteristics of each.
By command, the instrument will automatically select one of these buffers in the selected
group and use its values in the calibration process. Automatic checks are included to
ensure that reasonable and correct values are entered.
The procedure for using the automatic buffer recognition feature in an actual calibration
is provided in Table 8-2.
The standard pH Buffer values are listed in Table 8-1.

Input Calibration
Calibration functions
Calibrating the pH Offset (Standardization) –. In auto buffer recognition calibration,
you can select one of the other buffer pH values directly above or below the
recognized buffer value in the current buffer group. (See Table 8-1.)
Calibrating the Slope - In auto buffer recognition calibration, you can select one of
the other buffer pH values directly above or below the recognized buffer value in the
current buffer group. (See Table 8-1.)
Table 8-1 Standard pH Buffer Values
Temperature °C 0 5 10 15 20 25 30 35 40 45 50
Group Buffer
NIST/USP 1.68 1.67 1.67 1.67 1.67 1.68 1.68 1.68 1.69 1.69 1.70 1.71
4.01 4.01 4.00 4.00 4.00 4.00 4.01 4.01 4.02 4.03 4.04 4.06
6.86 6.98 6.95 6.92 6.90 6.88 6.86 6.85 6.84 6.84 6.83 6.83
9.18 9.46 9.40 9.33 9.28 9.23 9.18 9.14 9.10 9.07 9.04 9.01
12.45 13.42 13.21 13.01 12.80 12.64 12.45 12.30 12.13 11.99 11.84 11.71
USA 2.00 2.01 2.01 2.01 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00
4.00 4.01 3.99 4.00 3.99 4.00 4.00 4.01 4.02 4.03 4.04 4.06
7.00 7.13 7.10 7.07 7.05 7.02 7.00 6.99 6.98 6.97 6.97 6.97
10.00 10.34 10.26 10.19 10.12 10.06 10.00 9.94 9.90 9.85 9.82 9.78
12.00 12.60 12.44 12.28 12.14 12.00 11.88 11.79 11.66 11.53 11.43 11.32
Europe 1.00 0.98 0.98 0.99 0.99 1.00 1.00 1.01 1.01 1.01 1.01 1.02
3.00 3.02 3.02 3.02 3.02 3.00 3.00 2.99 2.99 2.98 2.98 2.97
6.00 6.03 6.02 6.01 6.00 6.00 6.00 6.00 6.01 6.02 6.04 6.05
8.00 8.15 8.11 8.07 8.03 8.00 7.97 7.94 7.91 7.88 7.87 7.86
10.00 10.22 10.17 10.12 10.05 10.00 9.95 9.90 9.86 9.82 9.78 9.74
13.00 13.81 13.60 13.39 13.19 13.00 12.83 12.68 12.53 12.38 12.25 12.11

Input Calibration
Procedure
Make sure you have selected “PV Type –pH Glass, pH Durafet, or pH HPW ” in the
Inputs configuration - Table 6-2.
Refer to Section 6.4.1 – General Rules for Editing.
Table 8-2 Calibrating pH Electrodes Using Automatic Buffer Recognition
Step Action Screen
1 Prepare containers of two
standard reference solutions.
2 Calibrate CALIBRATION
Press PV Input Cal
Temp Input Cal
Output Cal
Use to select
PV Input Cal
3 Enter PV INPUT CAL
Press In 1 pH/ORP Cal
In 2 Conduc Cal
Use to select
Input 1 or 2 pH/ORP Cal
4 Enter IN 1 pH/ORP Cal
Press Auto Buffer Cal
Buffer Cal
Sample Cal
Buffer Group
pH Offset
pH Slope
Reset pH Offset
Reset pH Slope
Use to select
”Buffer Group”
5 Enter Use to select
Press NIST/USP (default)
USA, or
Europe

Input Calibration
Step Action Screen

Buffer Cal
Sample Cal
Buffer Group
pH Offset
pH Slope
Reset pH Offset
Reset pH Slope
Use to select
”Auto Buffer Cal”
7 • Put the unit in “Hold”
mode
• Remove the electrode
from the process.
• Rinse the electrode
thoroughly with distilled or
de-ionized water
8 Calibrating the pH Offset “Place probe in Buffer 1”
The display will show the pH of
Enter the buffer 1 solution as
Press measured by the electrode
Follow the prompts at the top system.
and bottom of the screen. The reading will be automatically
adjusted to match the known pH
value stored in the UDA2182
memory.
“Press Enter when stable”
9 Once the reading is stable “Buffer 1 stability check”
Enter Use to change the value of
Press the Buffer.
“Up/Down changes Buffer”
10 Rinse the electrode thoroughly
with distilled or de-ionized
water
11 Calibrating the Slope “Place probe in Buffer 2”
The display will show the pH of
Enter the buffer 2 solution as
Press measured by the electrode
Follow the prompts at the top system.
and bottom of the screen. The reading will be automatically
adjusted to match the known pH
value stored in the UDA2182
memory.

Input Calibration
Step Action Screen

12 Once the reading is stable “Buffer 2 stability check”
Enter Use to change the value of
Press the Buffer.
13 If the calibration fails, an error Error Messages:

message will be displayed
across the bottom stripe of the Buffer span too low
screen. Slope(Percent Theoretical
Make necessary adjustments Slope) underrange
and re-calibrate. Slope (Percent Theoretical
Slope) overrange
Solution Unstable
Temp Too Low
Temp too High
See Table 11-2 for definitions
Buffering Method of Calibrating pH Electrodes

Recommended for most applications
This technique is recommended for best accuracy in most applications.
Materials
Materials required are:
• Two standard buffer reference solutions that are at least 2 pH apart from one another.
• A container for each, large enough to immerse the electrode to measuring depth.
• Distilled or de-ionized water to rinse the electrode.
Procedure

Input Calibration
Table 8-3 Procedure for Buffering Method of Calibrating pH Electrodes

Step Action Screen
1 Calibrate
CALIBRATION
Press PV Input Cal

Temp Input Cal
Output Cal
Use to select
PV Input Cal
2 Enter
PV INPUT CAL

In 2 Conduc Cal
Use to select
3 Enter
IN 1 pH/ORP Cal

Buffer Cal
Sample Cal
Buffer Group
pH Offset
pH Slope
Reset pH Offset
Reset pH Slope
Use to select
Buffer Cal
mode
• Remove the electrode
from the process.
• Rinse the electrode
thoroughly with distilled or
de-ionized water
5 Standardization (adjust “Place probe in Buffer 1”
instrument zero) The display will show the pH of
the buffer 1 solution as
Enter measured by the electrode
Press system.
Follow the prompts at the top
and bottom of the screen.

Input Calibration
Step Action Screen

6 Once the reading is stable “Change to Buffer 1 value”
Enter Use to change the value to
Press match the actual pH of the
Buffer 1 solution at its current
temperature.
7 Rinse the electrode thoroughly

with distilled or de-ionized
water.
8 Percent Theoretical Slope “Place probe in Buffer 2”
Adjustment The display will show the pH of
the buffer 2 solution as
Enter measured by the electrode
Press system.
Follow the prompts at the top
9 Once the reading is stable “Change to Buffer 2 value”
Press match the actual pH of the Buffer
2 solution at its current
temperature.
“Enter to save, Exit to cancel”
across the bottom stripe of the Buffer span too low
screen. Slope (Percent Theoretical
Make necessary adjustments Slope) underrange
and re-calibrate Slope(Percent Theoretical
Slope) overrange
Solution Unstable
See Table 11-2 for definitions

Input Calibration
Sample Method of Calibrating pH Electrodes

Recommended where pH is stable, or for high-purity water applications
This method is recommended only where the pH is stable and changes very slowly. It is
also recommended for high-purity water measurement applications. Special instructions
for high-purity water applications are provided below.
Materials
To use the sample method, follow the instructions in Table 8-4.
• A clean beaker for collecting the sample.
• A calibrated portable instrument for measuring pH of the sample.
Procedure
Table 8-4 Procedure for Sample Method of Calibrating pH Electrodes
Step Action Screen
1 Prepare the Calibration meter.
2 Calibrate
CALIBRATION
Press PV Input Cal
Temp Input Cal
Output Cal
Use to select
PV Input Cal
In 2 Conduc Cal
Use to select

Input Calibration
Step Action Screen

Buffer Cal
Sample Cal
Buffer Group
pH Offset
pH Slope
Reset pH Offset
Reset pH Slope
Use to select
Sample Cal
mode
• DO NOT Remove the
electrode from the
process.
6 Enter “Place probe in Sample”
Press The display will show the pH of
Follow the prompts at the top the process as measured by the
and bottom of the screen. electrode system.
7 Collect a beaker of the process sample from a point near the
electrode mounting and measure its pH value with a calibrated
portable instrument.
Special instructions for high-purity water applications
For a high purity water application, do not remove the sample
from the process for measurement. Bring the portable instrument
to the sampling site and measure a continuously flowing sample
that has not been exposed to air. This prevents lowering the
sample pH by absorption of carbon dioxide from the air.
8 Once the reading is stable, Change to Sample Value”
Enter Use keys to change the
press displayed value to match the
value on the portable meter.
across the bottom stripe of the See Table 11-2.
screen.
Make necessary adjustments
and re-calibrate

Input Calibration
Viewing and resetting pH Offset and (Standardization) pH Slope

If the calibration is suspect, you can reset the pH Offset and pH Slope and calibrate
again.
In the same screen as “Sample Cal”, use the keys to highlight “Reset pH Offset” or
“Reset pH Slope”.
IN 1 pH/ORP Cal
Auto Buffer Cal
Buffer Cal
Sample Cal
Buffer Group
pH Offset (Read only)
pH Slope (Read only)
Reset pH Offset
Reset pH Slope
Figure 8-1 Resetting pH Offset and pH Slope

Press ENTER. The pH Offset or pH Slope will be reset to (default).

Input Calibration
8.6 ORP Calibration

Introduction
ORP calibration consists of adjusting the reading of the analyzer to match a known value.
There are two types of ORP calibration supported:
• To calibrate the system to compensate for changes in electrode potentials over time,
the ORP electrode is placed in a reference solution of known ORP value, and the
analyzer reading is adjusted to match this value, as described in Section 8.6.
Instructions for preparing standard solutions are also provided below. These
solutions are stable for only short periods of time (less than 8 hours) and are only
approximations of ORP potentials.
• To calibrate the UDA2182 only, not the whole system including electrodes, apply a
known millivolt signal to the Analyzer instead of input from the electrode, then adjust
the UDA2182 reading to match the actual millivolt input, as described in Table 8-7.
ORP Calibration Using Reference Solution

Recommended to adjust for changes in electrode potential over time
An ORP measuring system can be checked by measuring a solution having a known
oxidation-reduction potential, then adjusting the UDA2182 to match. Although a
reference solution provides only an approximation of ORP potential, the system can be
adjusted periodically to compensate for changes in electrode potential over time.
Materials
The materials required to use the ORP standardization method are:
• A solution with a known oxidation-reduction potential. (See “Instructions for
preparing solution” below.
• A container for the solution, large enough to immerse the electrode to measuring
depth.
Instructions for preparing solution
To prepare an ORP standardization solution, dissolve 0.1 g of quinhydrone powder in
5 cc of acetone or methyl alcohol (methanol). Add this to not more than 500 cc of a
standard pH reference solution (buffer), about 1 part saturated quinhydrone to 100 parts
buffer solution. The oxidation potential of this solution is listed below for several
temperatures. The polarity sign shown is that of the measuring element with respect to
the reference element.
These solutions are unstable and should be used within eight hours of preparation.
All mV values in Table 8-5 have a ± 30 mV tolerance.

Input Calibration
Table 8-5 Oxidation-Reduction Potential of Reference Solutions

at Specified Temperature
pH Buffer Solution Temperature
(Honeywell Part Number) 20 °C 25 °C 30 °C
4.01 @ 25 °C (31103001) 267 mV 263 mV 259 mV
6.86 @ 25 °C (31103002) 100 mV 94 mV 88 mV
7.00 @ 25 °C (not available from Honeywell) 92 mV 86 mV 80 mV
9.00 @ 25 °C **(not available from Honeywell) –26 mV –32 mV –39 mV
9.18 @ 25 °C (31103003) –36 mV –43 mV –49 mV
Procedure
Make sure you have selected “PV Type –ORP” in the Inputs configuration - Section
0.
Table 8-6 Procedure for Calibrating ORP System Using a Reference Solution
Step Action Screen
1 Calibrate
CALIBRATION
Press PV Input Cal
Temp Input Cal
Output Cal
Use to select
PV Input Cal
In 2 Conduc Cal
Use to select
Press Sample Cal
ORP Offset 0.000
Reset ORP Offset

Input Calibration
Step Action Screen

4 Put the unit in “Hold” mode
Remove the electrode from
the process.
Rinse the electrode
thoroughly with distilled or de-
ionized water
5 Enter
Press
6 Follow the prompts at the top “Place probe in Sample”
and bottom of the screen. The display will show the
Oxidation Reduction Potential of
the reference solution as
measured by the electrode
system.
7 Once the reading is stable “Change to Sample value”
Press match the actual oxidation-
reduction potential of the
reference solution at its current
temperature.
8 Enter This will standardize the unit.
Press
9 Take the unit out of “Hold” and

return to the calibration menu.
10 If the calibration fails, an error Error Messages
across the bottom stripe of the Refer to Table 11-2.
screen.

Input Calibration
ORP Calibration Using Voltage Input

Calibrates Analyzer only
The procedure described in this sub-section calibrates the Analyzer only. It does not
involve compensating for electrode drift. Instead, a known millivolt signal is applied to
the analyzer input terminals in place of the signal from the electrode, and the UDA2182
is adjusted so that its reading matches the known input.
ATTENTION
This procedure can only be used when measuring ORP only
Materials
The materials required to calibrate the Analyzer using a voltage input are:
• A source of a known millivolt signal.
• A screwdriver to fit the Analyzer input terminal screws and the terminal retainer.
Procedure
Make sure you have selected “PV Type –ORP” in the Inputs configuration – Section 0.
To calibrate the ORP Analyzer using Voltage Input, follow the instructions in Table 8-7.
WARNING
This procedure should be performed by qualified personnel only. Disconnect the power
before opening the instrument case. A potentially lethal shock hazard exists inside the case if
the unit is opened while powered. More than one switch may be required to disconnect power.
Table 8-7 Procedure for Calibrating ORP Analyzer Using Voltage Input
Step Action Screen
1 Turn off the power to the Analyzer. More than one switch may be
required to disconnect power.
2 With the power off open the case:
Grasp the bezel on the right side. Lift the bezel gently and swing
the bezel open to the left. (The bezel and display assembly is
mounted on pivot arms.)
3 Refer to Figure 7-1 for the location of the terminal board retainer.
Loose the screws that hold the retainer and slide the retainer right
or left until the retainer tabs disengage from the terminal boards.

Input Calibration
Step Action Screen

4 Insert a screwdriver into the tab in the terminal board to be wired
and pull. Slide the board half way out. There is a notch in the
terminal board into which you can slide the retainer tabs and hold
the boards in place while wiring.
5 Label and remove the input wiring from the input terminals.
Terminals 8 and 10.
(See Figure 7-5 Terminal Designations for ORP).
6 Feeding the test wiring through the conduit hole in the case,
connect a voltage supply to the 8 and 10 input terminals
• To apply a signal in the range 0 to 1600 mV, connect the plus to
8 and the minus to 10.
• To apply a signal in the range -1 to -1600 mV, connect the plus
to 10 and the minus to 8.
Slide the Input board back and close the case and power up the
unit. Do not apply power until the case is closed.
7 Calibrate PV INPUT CAL
In 2 Conduc Cal
Use to select
Press Sample Cal
ORP Offset 0.000
Reset ORP Offset

mode
10 Enter The display will show the
Press Oxidation Reduction Potential in
Millivolts.
The value should match the
Input signal.
11 Ignore the instructions to put the electrode in the reference
solution. Instead, apply an appropriate millivolt signal
(between –2000 and 2000 mV) to the input terminals.
To obtain a negative value, you must reverse the input to the unit
as described in Step 5.

Input Calibration
Step Action Screen

12 Once the reading is stable, if it “Change to Sample value”
does not match the input Use to change the value to
Enter match the Voltage being applied
signal, press to the input terminals.
13 Enter This will standardize the unit.

Press
14 Take the unit out of “Hold” and return to the calibration menu.
15 Turn off the voltage source and turn off power to the Analyzer.
Do not open the case until power is disconnected.
16 Reconnect field wiring removed in Step 5.
17 Re-insert the terminal board into the case.
18 Close the case and power up the unit. Do not apply power until
case is closed.
Viewing and Resetting ORP Offset

If the calibration is suspect, you can reset the ORP Offset and calibrate again.
In the same screen as “Sample Cal”, use the keys to highlight “Reset ORP Offset”.
IN 1 pH/ORP Cal
Sample Cal
ORP Offset (Read only)
Reset ORP Offset
Figure 8-2 Resetting ORP Offset

Press ENTER. The ORP Offset will be reset to 0.000 (default).

Input Calibration
8.7 Conductivity Calibration

Introduction
Each type of cell has an associated cell constant entered during Configuration setup (see
Section 0). This number is part of the cell model number. However, for greater precision,
every Honeywell cell is individually tested at the factory, and a calibration factor unique
to that cell is determined. The cal factor for a cell can be found on the plastic tag hanging
from the cell lead wires. Instructions for entering this cell cal factor are in Section 0.
For some conductivity applications even greater accuracy is required. For those
applications it is possible to perform a calibration trim procedure. The Analyzer’s reading
can be adjusted while the associated cell is measuring a reference solution of known
conductivity, as described in Table 8-9. The same procedure can be used to adjust the
Analyzer’s reading while the cell is in the process, if a reference instrument is used to
determine the conductivity of the process. In this case the process fluid becomes the
“reference solution”.
Calibration trim is recommended for acid concentration applications above 5%.
Calibration trim can be removed as described in this section.
For accurate measurement of total dissolved solids (TDS) a conversion factor is entered
for each cell as described Table 6-2 (Input1, Input 2, Conductivity).
Entering the Cal Factor for each cell

Introduction
Each type of cell has an associated cell constant; this number is part of the cell model
number. The constant for each cell is entered during Input setup. However, for greater
precision, every Honeywell cell is individually tested at the factory, and a calibration
factor unique to that cell is determined. The cal factor for a cell can be found on the
plastic tag hanging from the cell lead wires.

Input Calibration
Procedure
If you have not done so already, refer to Table 6-2 (Input1/Input2/Conductivity) to enter
the cal factor for each cell
Determining and Entering the TDS Conversion Factor

Introduction
The UDA2182 measures conductivity. However, the process value can be displayed in
terms of total dissolved solids (TDS). If a TDS solution temperature compensation type
was specified during Input setup (Section 6.5), then the same menu in will contain an
entry for the TDS conversion factor for each cell.
Determining TDS conversion factor
To determine the TDS conversion factor, it is first necessary to establish the total
dissolved solids in a representative sample of the process. The formal determination of
TDS is a laboratory standard method performed on a weighed grab sample of the process
fluid. To summarize how a obtain a TDS value:
• Suspended solids, if present, are filtered out.
• All water is evaporated.
• The residue is dried and weighed.
• The result is divided by the original sample weight to obtain ppm TDS.
For detailed guidance in determining the official TDS, see “Standard Methods for the
Examination of Water and Wastewater,” jointly published by the American Public Health
Association, American Water Works Association and Water Pollution Control
Federation, Washington, DC.
To determine the conversion factor needed by the Analyzer, first use the laboratory
procedure summarized above to give an official TDS value. Next divide the TDS value
by the conductivity of the sample to yield the conversion factor for that particular process
fluid. The conversion factor is then entered into the analyzer to normalize the TDS
readout.
With power plant cation conductivity measurements, ion chromatography results may be
used to establish the conversion factor for readout in ppb chloride or sulfate ion. Nominal
values are 83 ppb per µS/cm for chloride ion and 111 ppb per µS/cm for sulfate ion. The
analyzer does not provide temperature compensation in TDS for chloride or sulfate ions.
Out-of range-values forced to closest limit
As long as the entered TDS value is within the acceptable limits for a given cell constant,
the Analyzer accepts the value. If a value is outside the accepted range, the unit will not
display an error message; instead it will force the value to either the high or low limit of
the range of the cell constant. Refer to Table 6-2 (Input1/Input2/Conductivity) for TDS
conversion factor defaults.

Input Calibration
Calibrate the Analyzer before entering TDS conversion factor

If you intend to enter a cal factor or use calibration trim, do so before entering the TDS
conversion factor as described here.
If you use calibration trim, first set the solution temperature compensation in Table 6-2 to
the non-TDS choice for your process. For example, if you plan to use “NaCl” set the
solution temperature compensation type to “NaCl” temporarily for calibration purposes.
(Solution temperature compensation type is the one Input setup parameter that can be
changed without triggering a cold reset.)
Next, perform the calibration. Once calibration has been completed, go back to Input
setup and set the solution temperature compensation type to the TDS choice, for example
“NaCl”.
At this point you are ready to enter the TDS conversion factor as described in Table 6-2.
Performing Calibration Trim

Introduction
For most applications entering the cal factor for each cell will achieve satisfactory system
performance. However, it is possible to perform a calibration trim procedure in which
the Analyzer and cell combination are used to measure a reference solution of known
conductivity; the reading of the Analyzer is adjusted to match.
The same procedure can be used to adjust the Analyzer’s reading while the cell is in the
process, if a reference instrument is used to determine the process conductivity. In this
case, the process fluid becomes the “reference solution”.
Calibration trim is recommended for acid concentration measurements above 5%.
Materials
To perform calibration trim using a standard reference solution, follow the instructions in
Table 8-9.
• A reference solution of known conductivity near the point of interest, with the
temperature controlled (or measured and compensated) to within ± 1 °C.
Conductivities of potassium chloride solutions are provided in Table 8-8. Solutions
must be prepared with high-purity de-ionized, CO2-free water, and dried potassium
chloride.
• For acid concentration applications, a certified reagent grade solution with the
temperature controlled.
• A container for the reference solution, large enough to immerse the cell to measuring
depth.
• De-ionized water to rinse the cell.

Input Calibration
Table 8-8Conductivity of Potassium Chloride Solutions at 25 °C

Concentration M* Conductivity (microSiemens
per cm)
0.001 147.0
0.005 717.8
0.01 1,413
0.02 2,767
0.05 6,668
* M = Molarity; 1M = 74.555g potassium chloride per liter of solution
Procedure
Table 8-9 Procedure for Performing Calibration Trim Using a Reference Solution
Step Action Screen
1 Calibrate
CALIBRATION
Press PV Input Cal
Temp Input Cal
Output Cal

In 2 Conduc Cal
Use to select
Input 1 or 2 Conduc Cal
3 Enter IN2 Conduc Cal
Press Sample Cal
Cal Trim 1.00
Reset Cal Trim
4 • Remove the cell from the

process.
• Rinse the cell thoroughly
with de-ionized water.

Input Calibration
Step Action Screen

5 Enter
Press
6 Follow the prompts at the top “Place probe in Sample”
conductivity of the reference
solution as measured by the cell
and Analyzer system.
7 Once the reading is stable, “Change to Sample value”
Press match the actual conductivity of
the reference solution at its
current temperature.
8 Enter This will save the Calibration
Press Trim Value. If the calibration trim
adjustment is successful, the
calibration menu will again be
displayed.
Return the cell to the process.
Repeat the operation for the
other cell.
across the bottom stripe of the Refer to Table 11-2.
screen.

Input Calibration
Resetting Calibration Trim

If the calibration is suspect, you can reset the Calibration Trim and calibrate again.
In the same screen as “Sample Cal”, use the keys to highlight “Reset Trim”.
IN2 Conduc Cal

Sample Cal
Cal Trim 1.00
Reset Cal Trim
Figure 8-3 Resetting Calibration Trim

Press ENTER. The Calibration Trim will be reset to 1.00 (default).

Input Calibration
8.8 Dissolved Oxygen Calibration

Overview
The analyzer supports three methods of Dissolved Oxygen calibration:
Air Calibration - is done with the probe removed from the process. This is the
recommended method of calibration and should be completed unless the process set-
up prohibits removing the probe. This is recommended prior to installation as it
saves system parameters that are used in optimizing error diagnostics.
If the probe has just been removed from a sample low in dissolved oxygen, it takes
longer to complete a calibration than that of a probe that is already near ambient
conditions (sample high in dissolved oxygen).
Sample Calibration - Sample calibration allows a calibration based on a known
dissolved oxygen concentration where a DO value may be entered that is based on a
reference measurement. Sample calibration is usually executed by leaving the probe
in the measured sample and adjusting the Analyzer to agree with the sample dissolved
oxygen measured with a properly calibrated portable dissolved oxygen meter whose
probe is held very close to the process probe.
For those situations where sample calibration is preferred, it is recommended that an
Air Calibration be performed before the probe is put into service. It is also good
practice to Air Calibrate the probe once every 2 - 4 months of service.
Pressure Compensation - The concentration of oxygen dissolved in air-saturated
water depends on the air pressure. This dependence is automatically compensated for
during air calibration using a pressure sensor built into the Analyzer. The purpose of
the pressure calibration is to insure that the atmospheric oxygen level is known at the
time of air calibration. Pressure compensation is only employed at the time of Air
Calibration.
In this section there is also a procedure for running a Probe Bias Scan.
Do’s and Don’ts for Dissolved Oxygen Calibration

Do check the key parameters on the Display screen before performing an air
calibration for the first time. The parameters should be within the following ranges:
Pressure: 500 to 800 mmHg
Salinity: 0.0 if not being used
Temperature should be a stable reading
Don’t perform a probe bias test while the probe is in normal measurement service.
Don’t perform an air calibration while the probe is in either the ppm or ppb process
water.
Don’t perform a sample calibration when the Dissolved Oxygen reading is in the 0.0
- 2.0 ppb range.
Don’t measure the dissolved oxygen in gas streams or air streams. This product
measures dissolved oxygen in water.

Input Calibration
Calibrating a Dissolved Oxygen Probe Using Air Calibration Method
Introduction
This is the simplest and most commonly used method of calibration.
ATTENTION
If “Initial Installation”, power probe and analyzer for 24 hours before first air calibration.
1. Assure that the probe has been powered for at least one hour.
2. Press the Hold button, if required.
3. Expose the probe to air (or air-saturated water) until the temperature and DO value
reading stabilizes.
Procedure
Table 8-10Calibrating a Dissolved Oxygen Probe Using Air Calibration Method
Step Action Screen
Press PV Input Cal
Temp Input Cal
Output Cal

Press
In 1 DO Cal
Use to select
Input 1 or 2 DO Cal
3 Enter IN1 DO CAL
Press Air Cal
Sample Cal
Reset Cal Factor
Pressure Cal
Pressure Offset
Reset Prs Offset
Bias Scan
Bias Volts
Reset Bias Volts
Use to select
Air Cal

Input Calibration
Step Action Screen

4 Enter “Place probe in air”
Press The display will show the live
Follow the prompts at the top Dissolved Oxygen value.
Press Enter when ready”
5 Enter “Cal stability check”
Press
This screen remains until the Air
Calibration is complete. At that
time the previous screen is
displayed indicating that the air
calibration is complete.
“Wait for cal complete”
across the bottom stripe of the Readings Unstable
screen. Cal Factor Underrange
Cal Factor Overrange
Refer to Table 11-2.
Air Calibration is not completed until both the probe temperature and the probe signal are
stable. If the probe has just been removed from a sample low in dissolved oxygen or with
temperature significantly different from the air temperature, it takes longer to reach stability
than if the probe were already near ambient conditions when calibration was initiated.

Input Calibration
Calibrating a Dissolved Oxygen Probe Using Sample Calibration Method
Introduction
Sample calibration allows a calibration based on a known dissolved oxygen
concentration. It is similar to air calibration except that the known DO value may be
entered. Assuming an accurate reference is available, use the sample calibration method
rather than air calibration if any of the following conditions apply:
• The air is below freezing (32°F, 0°C), or hot (above 104°F, 40°C) or very dry (below
20% relative humidity).
• The probe is mounted such that it is much easier to measure the concentration of the
DO in the water independently than to expose the probe to air. Such mounting is not
recommended but is sometimes necessary.
• The measurement interruption for air calibration cannot be tolerated.
Sample calibration is usually executed by leaving the probe in the measured sample and
adjusting the analyzer to agree with the sample dissolved oxygen measured with a
properly calibrated portable dissolved oxygen meter whose probe is held very close to the
probe of the analyzer. Alternatively, the probe may be removed from the measured
sample and placed in a sample of known dissolved oxygen concentration.
Procedure
Table 8-11Calibrating a Dissolved Oxygen Probe Using Sample Calibration
Method
Step Action Screen
1 Power the probe for at least
one hour. (power the probe for
24 hours if initial installation)
Press PV Input Cal
Temp Input Cal
Output Cal

Press In 1 DO Cal
Use to select
Input 1 or 2 DO Cal

Input Calibration
Step Action Screen

4 Enter IN1 DO CAL
Press Air Cal
Sample Cal
Reset Cal Factor
Pressure Cal
Pressure Offset
Reset Prs Offset
Bias Scan
Bias Volts
Reset Bias Volts
Use to select
Sample Cal
mode, if required.
6 Enter “Place probe in sample”
Press Immerse the probe in the sample
Follow the prompts at the top of known DO concentration and
and bottom of the screen. wait until the DO reading is
stable.
7 Once the reading is stable, Change to sample value”
Enter Use the arrow keys to change
press the displayed value to match the
value of the known sample DO
concentration
9 Enter When the value displayed equals
Press the known sample DO
concentration.

across the bottom stripe of the Cal Factor Underrange
screen. Cal Factor Overrange
Make necessary adjustments See Table 11-2.
and re-calibrate

Input Calibration
Calibrating the Integral Pressure Sensor
Introduction
The concentration of oxygen dissolved in air-saturated water depends on the barometric
pressure. This dependence is automatically compensated for during air calibration using a
pressure sensor built into the Analyzer. The purpose of the pressure calibration is to
calibrate that pressure sensor. However, this sensor has been factory calibrated and
should not require re-calibration.
Procedure
Determine the true ambient barometric pressure, such as from a calibrated pressure
transmitter or a mercury barometer. Absolute barometric pressure is required - not the
“relative” sea-level pressure normally reported by the weather bureau.
Table 8-12Calibrating the Integral Pressure Sensor
Step Action Screen
Press PV Input Cal
Temp Input Cal
Output Cal

Press In 1 DO Cal
Use to select
Input 1 or 2 DO Cal
3 Enter IN1 DO CAL
Press Air Cal
Sample Cal
Reset Cal Factor
Pressure Cal
Pressure Offset
Reset Prs Offset
Bias Scan
Bias Volts
Reset Bias Volts
Use to select
Pressure Cal

Input Calibration
Step Action Screen

4 Enter “Pressure Sensor Cal”
Press Display shows the barometric
Follow the prompts at the top pressure value in mm Hg.
5 Once the reading is stable, Change to sample value”

Enter Use the arrow keys to change
press the displayed value until the
displayed pressure in mmHg
agrees with the known pressure.
6 Enter Indicates completion of the
Press adjustment to the value.

across the bottom stripe of the See Table 11-2.
screen.
Make necessary adjustments
and re-calibrate
Running a Probe Bias Scan
Introduction
The dissolved oxygen probe is an electrochemical cell, which produces an electric
current that is directly proportional to the concentration of oxygen dissolved in the
sample in which the probe tip is immersed. (When the probe is in air, the current is
identical to that produced when the probe is in air-saturated water.) This current is a
direct measurement of oxygen level. Usually, the probe is operated at -0.55V with respect
to a reference electrode within the probe. (The minus sign is omitted from the screen
as well as from the following discussion.) However, in some applications, the
performance of the DO probe can be enhanced by using other bias voltages. The purpose
of this test is to evaluate whether the probe bias voltage should be adjusted. Possible
interference with probe performance may also be inferred from the Probe Bias Test
(PBT).
Test initiation
When the test is initiated, the bias voltage is adjusted down from its original value
(usually 0.55V) at 25 mV/sec until 0V is reached. Then the bias voltage is driven up to
1.0 V at 25 mV/sec and finally, it is driven down again until it has returned to the value it
had just before the test was initiated. During this voltage sweep, the probe current is
monitored and the graph of current as a function of voltage is displayed.

Input Calibration
If during the test the probe current rises above a factory-set upper limit, the bias voltage
is returned to its pre-test value at 25 mV/sec and the test is terminated without
completing the full 1.0 Volt sweep. (The bias voltage test may also be terminated at any
time by pressing the “EXIT” button.)
Display Graph
Under normal conditions, the completed display shows a graph of current as a function of
voltage with the following features: from approximately 0 to 0.2 volts a fairly rapid
increase in current is observed; from approximately 0.2 to 0.8 volts, the current exhibits a
“flat” region where it is nearly independent of voltage and at some voltage above about
0.8 volts, the current rises quickly.
A typical current-voltage curve is shown below. The Sweep Bias millivoltage (along the
bottom of the graph) is a voltage from 0 -1V that is applied to perform the test. The
Operating Bias millivoltage is the current position of the cursor on the graph and
represents the current bias voltage. The horizontal axis numerals are in hundreds of
millivolts.
0.55V 80µA
240
160
80
µA 0
0 0.2 0.4 0.6 0.8 1V
Figure 8-4 Display of Probe Bias Test Done in Air

Note that the curve is quite flat at 0.55V. This means that even rather large changes in the
probe current-voltage characteristic do not affect the current (and, thus, probe sensitivity)
at 0.55V. In general, the curve formed by decreasing voltage is not identical to that
formed by increasing voltage. This hysteresis is a function of the voltage scan rate and
may be ignored.
The interpretation of figure shown above is as follows:
As the bias voltage of the oxygen-consuming electrode (relative to an internal reference
electrode) is increased, there is an initial increase in current as more and more of the
oxygen that approaches the electrode is reacted. However, at about 0.2V, the current
stops rising and a flat region, independent of voltage, is observed. It is in this region that
probe current is determined by oxygen mass transport limitation. Increasing the voltage
cannot increase the current because oxygen movement is diffusion limited. Finally, at a
voltage exceeding 0.8 volts, a second process (water reduction) begins to occur and the
current again rises. To achieve stable results, the probe should be operated within the flat

Input Calibration
region so that small changes in the probe characteristics result in negligible changes in
probe current.
In some industrial wastewater applications, particularly those in petroleum refineries,
active gases dissolved in the wastewater can cause this current-voltage characteristic to
shift, moving the flat region to other, usually lower, voltages. Also, in some very rare
instances, the chemical treatment of boiler water can cause this current-voltage
characteristic to shift, moving the flat region to other, usually lower, voltages.
To summarize, the Probe Bias Test automatically varies the probe voltage while
displaying the probe current as shown in the figure. At the completion of the test an
opportunity to change the bias voltage is provided. Thus, even where significant gaseous
contamination might otherwise interfere with the response of the probe to dissolved
oxygen, this advanced feature allows the probe to operate.
(If the results of the probe bias test should ever be significantly different from those
shown in the figure, Honeywell Service should be consulted.)
Procedure
Table 8-13 Running a Probe Bias Scan
Step Action Screen
Press PV Input Cal
Temp Input Cal
Output Cal

Press In 1 DO Cal
Use to select
Input 1 or 2 DO Cal
3 Enter IN1 DO CAL
Press Air Cal
Sample Cal
Reset Cal Factor
Pressure Cal
Pressure Offset
Reset Prs Offset
Bias Scan
Bias Volts
Reset Bias Volts
Use to select
Bias Scan

Input Calibration
Step Action Screen

4 Enter You will see:
Press to initiate the IN1 BIAS SCAN
Bias Scan screen Enter to scan 0.55V 144µA
240
160
80
µA 0
At any time press “Exit” to 0 0.2 0.4 0.6 0.8 1V
abort scan.
µA may be 0, 40, 80, 120
5 Enter Scan in Progress (Example)
Press to start scan
The bias voltage is adjusted down
from its original value (usually 0.55V)
at 25 mV/sec until 0V is reached.
IN1 BIAS SCAN
Scanning 0.05V 13µA
240
160
80
µA 0
0 0.2 0.4 0.6 0.8 1V
Then the bias voltage is driven up to

1.0 V at 25 mV/sec until “Scan
complete” appears
IN1 BIAS SCAN
Scan complete 0.90V 236µA
240
160
80
µA 0
0 0.2 0.4 0.6 0.8 1V
and finally, it is driven down again

until it has returned to the value it had
just before the test was initiated.
During this voltage sweep, the probe
current is monitored and the graph of
current as a function of voltage is
displayed.
IN1 DO BIAS SCAN
Ent=save, =Chng 0.55V 144µA
240
160
80
µA 0
0 0.2 0.4 0.6 0.8 1V
At the completion of the test an

opportunity to change the bias voltage
is provided.
Press to change the bias

voltage, or
6 Enter Screen returns to “IN1 DO CAL”
Press to save screen. Bias Volts will be indicated on
the screen

Input Calibration
Resetting Pressure Offset or Bias Volts

If the calibration is suspect, you can reset any of these values and calibrate again.
In the same screen as “IN 1 DO Cal”, use the keys to highlight “Reset Prs Offset”
or “Reset Bias Volts”.
IN1 DO CAL
Air Cal
Sample Cal
Reset Cal Factor
Pressure Cal
Pressure Offset
Reset Prs Offset
Bias Scan
Bias Volts
Reset Bias Volts
Figure 8-5 Resetting Pressure Offset or Bias Volts

Press ENTER. The selected value will be reset to(default).

Outputs Calibration
9 Outputs Calibration
9.1 Overview
Introduction
PV Input Cal – calibrate Input 1 and Input 2 for pH/ORP, Conductivity or
Dissolved Oxygen (See Section 8)
Temperature Cal – calibrate Temperature 1 and Temperature 2 for pH/ORP or
Conductivity (See Section 10)

Topic See Page
9.1 Overview 114

9.2 Output Calibration 115

Outputs Calibration
9.2 Output Calibration

Introduction
The UDA2182 is available with two standard and one optional analog outputs. The
output signals can be adjusted to trim the high and low output current or voltage values
over a range of ± 0.4 % of span to compensate for component tolerance variations.
Required equipment
Output calibration involves connecting a meter to the Analyzer’s output terminals.
The meter required for output calibration depends on the type of outputs.
• Current outputs: current meter capable of resolving 0.01 mA over the range 0 to 20
mA dc
• Voltage outputs: a 250 ohm ± 0.05 % shunt and a volt meter (capable of measuring 1
to 5 Vdc within 1 mV)
A screwdriver to fit the terminal block screws and the screw securing the terminal board
retainer is also required.
Procedure
To calibrate outputs, follow the procedure described in Table 9-1 Procedure for
Calibrating Analyzer Outputs. The output terminals are inside the case as shown in
Figures 6-1 through 6-6.
WARNING
While the unit is powered, a potentially lethal shock hazard exists inside the case. Do not open
the case while the unit is powered. Do not access the output terminal as described below while
the unit is powered.
WARNING
A disconnect switch must be installed to break all current carrying conductors. Turn off power
before working on conductors. Failure to observe this precaution may result in serious personal
injury.

Outputs Calibration
Procedure
Table 9-1 Procedure for Calibrating Analyzer Outputs
Step Action Screen
1 Turn off the power to the Analyzer. More than one switch may
be required to disconnect power.
2 With the power off, open the case:
Grasp the bezel on the right side. Lift the bezel gently and swing
the bezel open to the left.
3 Refer to Figure 7-1 for the location of the terminal board retainer.
Loose the screws that hold the retainer and slide the retainer right
or left until the retainer tabs disengage from the terminal boards.
4 Insert a screwdriver into the tab in the terminal board to be wired
and pull. Slide the board half way out. - Refer to Figure 7-1 for the
location
(Output 1 and 2 – Power Supply/Analog Output/Relay Output
card)
(Output 3 – Option card)
and slide the board half way out. There is a notch in the terminal
board into which you can slide the retainer tabs and hold the
boards in place while wiring.
5 Label and remove the field wiring from the output terminals.
Output 1 – Terminals 12– and 13+
6 Feeding the test wiring through the conduit hole in the case and
connect the appropriate type meter to the specific output terminals
Be sure to observe the correct polarity.
Slide the Input board back and close the case and power up the
unit. Do not apply power until the case is closed.
7 Calibrate
CALIBRATION
Press PV Input Cal
Temp Input Cal
Output Cal
Use to select
”Output Cal”

Outputs Calibration
Step Action Screen

8 Enter OUTPUT CAL
Press Output 1
Output 2
Output 3
9 Enter OUTPUT 1
Press 20mA Offset 0
4mA Offset 0
Reset 20mA Offs
Reset 4mA Offs
Use to select
” 20 mA Offset”
10 Enter
OUTPUT 1
Press 20mA Offset -147

4mA Offset 3
Reset 20mA Offs
Reset 4mA Offs
The right most digit will be

“blinking”
11 To correct the value on the
meter:
• Use the keys to

increment or decrement the
value of the digit
• Use the keys to move

the cursor to the next digit.
• Repeat as required to
achieve a 20mA reading on
the test meter
• When all digits have been
changed, press “Enter” to
store the 20mA value.
Press “Exit” to cancel. The
previous value is retained.

Outputs Calibration
Step Action Screen

12 Use to select
OUTPUT 1
20mA Offset -147
” 4 mA Offset” and repeat the 4mA Offset 3
process. Reset 20mA Offs
Reset 4mA Offs
13 Press “Enter” to store the 4mA

Offset value.
Press “Exit” to cancel. The
previous value is retained.
14 If the calibration is suspect,
you can reset the 20mA and
4mA Offset and calibrate
again.
To calibrate additional Outputs, repeat the above steps Including

powering down the unit before changing the connections to the
output terminals.
When output calibration has been completed, re-install the field
wiring removed in step 5. Disconnect power before opening
the case.
Close the case and power up the unit. Do not apply power until
the case is closed.

Outputs Calibration
Viewing and resetting 20mA and 4mA Offset

If the calibration is suspect, you can reset the 20mAand 4mA Offset and calibrate again.
In the same screen as “20mA and 4mA Offset”, use the keys to highlight “Reset
20mA Offset” or “Reset 4mA Offset”.
OUTPUT 1
20mA Offset -147
4mA Offset 3
Reset 20mA Offs
Reset 4mA Offs
Figure 9-1 Resetting Output 1 Offsets (example)

Press ENTER. The 20mA Offset or 4mA Offset will be reset to 0(default).

Temperature Input Calibration
10 Temperature Input Calibration
10.1 Overview
Introduction
Temp Input Cal – calibrate (T1) Temperature 1 or (T2) Temperature 2 for
pH/ORP or Conductivity
PV Input Cal – calibrate Input 1 and Input 2 for pH/ORP, Conductivity or
Dissolved Oxygen (See Section 8)
(See Section 9)

Topic See Page
10.1 Overview 120

10.2 Temperature Input Calibration 121

10.2 Temperature Input Calibration

Introduction
Temperature Input Calibration lets you monitor a live temperature reading while
continuing to monitor the sample. The currently displayed temperature value can be
edited through a series of prompts on the screen.
Procedure
Table 10-1 Procedure for Calibrating the Temperature Inputs
Step Action Screen
Press PV Input Cal
Temp Input Cal
Output Cal
Use to select
”Temp Input Cal”
2 Enter TEMP INPUT CAL
Press T1 pH/ORP Cal
T2 Conduc Cal
Use the keys to highlight

the desired “Temperature Input”
selection.
3 Enter T1 pH/ORP CAL
Press Temp Cal
Temp Offset (Read only)
Reset Tmp Offs
4 Enter
Press
5 Follow the prompts at the top “Place probe in sample”
temperature of the reference
solution as measured by the
probe and Analyzer system.

Step Action Screen

6 Once the reading is stable, “Change to sample value”
Press match the actual temperature of
the reference solution at its
current temperature.
Limit is ± 5ºC (± 9ºF)
7 Enter This will save the Temperature
Press Offset value. If the calibration is
not successful, an error
message will be displayed.
8 If the calibration is suspect,
you can reset the
Temperature Offset and
calibrate again.

Viewing and resetting Temperature Offset

If the calibration is suspect, you can reset the Temperature Offset and calibrate again.
In the same screen as “Temp Cal”, use the keys to highlight “Reset Tmp Offset”.
T1 pH/ORP CAL
Temp Cal
Temp Offset (Read only)
Reset Tmp Offset
Figure 10-1 Resetting temperature offset

Press ENTER. The Temperature Offset will be reset to (default).

Diagnostics and Messages
11 Diagnostics and Messages
11.1 Overview
Introduction
This section contains information on status and alarm messages, as well as on diagnostics
and system error messages. All these messages are displayed on the “Status Message”
stripe. If more than one message is active, the display will cycle through all the messages,
then repeat.

Topic See Page
11.1 Overview 124

11.2 System Status Messages 125
11.3 Calibration Diagnostics 126
11.4 Background Diagnostics 127

11.2 System Status Messages

Overview
The following table lists all the error messages that can appear for Measurement errors,
Input errors, Output errors, and Alarm Conditions.
Table 11-1 Status Messages
Status Message Definition
HOLD ACTIVE Analog outputs are held at their last active levels and relays are
de-energized by pressing the “HOLD” button, until cancelled by
pressing the “HOLD” button again.
n = 1,2, or 3 Measurement Errors
TEMP n UNDERRANGE Measured temperature is less than the minimum range value
according to measurement type, where: n is 1 (Input 1) or 2
(Input 2).
TEMP n OVERRANGE Measured temperature is greater than the maximum range
value according to measurement type, where: n is 1 (Input 1)
or 2 (Input 2).
PV n UNDERRANGE Measured PV is less than the minimum range value according
to measurement type, where n is 1 (Input 1) or 2 (Input 2).
PV n OVERRANGE Measured PV is greater than the maximum range value
according to measurement type, where n is 1 (Input 1) or 2
(Input 2).
Input Errors – Output(s), for which Input is source, will go to failsafe level
PROBE TEMP n INPUT Probe temperature sensor at Input n is defective.
FAULT
PROBE PV n INPUT FAULT Probe PV sensor at Input n is defective.
PROBE n INPUT OUT OF Probe at Input n is out of solution
SOLUTION
TEMP n INPUT OPEN Probe temperature sensor at Input n is not connected. Check
Wiring.
PV n INPUT OPEN Probe PV sensor at Input n is not connected. Check Wiring.
Output Errors – Output in error goes to failsafe level
OUTPUT n OPEN Analog output n current is less than 3 mA and is less than
output minimum mA value. Check wiring.
Alarm Conditions
ALARM n ACTIVE Alarm number n is currently active.

11.3 Calibration Diagnostics

pH/ORP/DO
All of the possible errors are detected during a probe calibration and will abort the
calibration process with the message “FAIL” appearing briefly, followed by a return to
the online pH/ORP/DO display. At that point, the specific error will be displayed as
described. In addition, any of following errors may occur during probe calibration and
abort the calibration process.
Table 11-2 Probe Calibration Diagnostics
Status Message Definition
BUFFER SPAN TOO LOW The span between pH buffer 1 and pH buffer 2 is less than 2 pH. Use
a set of buffers that are at least 2 pH apart. As a warning status, will
clear when an appropriate buffer 2 value is selected. As an error
message, will abort calibration and preserve original slope value.
SLOPE UNDERRANGE Resulting pH slope is less than 80%. Calibration is aborted and
original slope value is preserved.
SLOPE OVERRANGE Resulting pH slope is greater than 105%. Calibration is aborted and
original slope value is preserved.
CAL FACTOR UNDERRANGE

Resulting DO calibration factor is less than 0.001268. DO calibration
is aborted and original calibration factor is preserved.
CAL FACTOR OVERRANGE
Resulting DO calibration factor is greater than 0.040580. DO
calibration is aborted and original calibration factor is preserved.
PROBE CURRENT TOO LOW DO probe current is less than 5 µA. DO bias scan is aborted and
original bias voltage is preserved.
PROBE CURRENT TOO HIGH DO probe current exceeds the greater of 133% of the probe current
at last successful calibration or 160 µA. During DO bias scan, scan is
aborted and original bias voltage is preserved.
READINGS UNSTABLE DO air PV or temperature readings too unstable for successful air
calibration. Calibration is aborted and original calibration factor is
preserved.
SOLUTION UNSTABLE pH solution PV or temperature readings too unstable for successful
auto buffer calibration. Calibration is aborted and original zero offset
(for buffer 1) or slope value (for buffer 2) is preserved.
SOLUTION TEMP TOO LOW pH solution temperature readings less than minimum of 0 degrees C.
Auto buffer calibration is aborted and original zero offset (for buffer 1)
or slope value (for buffer 2) is preserved
SOLUTION TEMP TOO HIGH pH solution temperature readings greater than maximum of 100
degrees C. Auto buffer calibration is aborted and original zero offset
(for buffer 1) or slope value (for buffer 2) is preserved

11.4 Background Diagnostics

Introduction
Background diagnostic errors are only detected when in online mode. The following
errors are listed in order of highest to lowest priority. If more that one error is detected
simultaneously, only the higher priority error will be displayed. If the higher priority
error is non-latching and it clears, the lower priority error will be displayed if still
present.
Table 11-3 Background Diagnostics
SYSTEM ERROR CONDITION AND ACTION
MESSAGE
The following background diagnostic errors are latched and force the output to failsafe level. These
errors may only be cleared by Unit Reset or power cycle and are detected only when online PV or
temperature is displayed.
CONFIG MEM FAULT Configuration EEPROM memory is defective. Unit Reset is required.
Generated by a bad CPU EEPROM CRC. If error reoccurs, unit must be
serviced.
PROCESSOR FAULT Processor Flash memory is defective.
INPUT BD MEM FAULT Input board memory read failure has occurred. Replace or operate with
current factory calibration values.
PROBE MEM FAULT Probe memory read or write failure has occurred. Replace or operate with
current calibration values.

Accessories and Replacement Parts List
12 Accessories and Replacement Parts List
12.1 Overview
Introduction
This section provides part numbers for field-replaceable parts and for accessories.

Topic See Page
12.1 Overview 128

12.2 Part Numbers 129

Accessories and Replacement Parts List
12.2 Part Numbers

Introduction
Part numbers for field-replaceable parts and accessories are provided in Table 12-1.
Table 12-1 Part Numbers
Kit/Part Number Description Quantity
51453313-501 pH Input Card 1
51453316-501 Conductivity Input Card 1
51453319-501 ppm Dissolved Oxygen Input Card 1
51453319-502 ppb Dissolved Oxygen Input Card 1
51453518-502 Bezel Assembly 1
51453540-501 Power Supply Card 1
51453328-501 Additional Analog & (2) Relay card 1
51453322-501 CPU Card 1

Appendices
13 Appendices
13.1 Table of Contents
Topic See Page
PH/ORP
13.2 Appendix A – Entering Values for Lead Resistance Compensation 131
13.3 Appendix B - Cyanide Waste Treatment 133
13.4 Appendix C – Chrome Waste Treatment 137
Conductivity/Resistivity
13.5 Appendix D – Two-cell Applications 141
13.6 Appendix E – Using a Precision Check Resistor 145
(For Conductivity)
Dissolved Oxygen
13.7 Appendix F – Noise Testing, Dissolved Oxygen Application 147
13.8 Appendix G – DO Probe and Analyzer Tests 148
13.9 Appendix H – Parameters Affecting Dissolved Oxygen Measurement 151
13.10 Appendix I – Discussion on Chemical Interferences on Measured DO Currents 152
13.11 Appendix J – Percent Saturation Readout 155
13.12 Appendix K – Leak Detection in PPB Applications 156
13.13 Appendix L – Procedure for Low Level ppb Dissolved Oxygen Testing 157

Appendices
13.2 Appendix A – Entering Values for Lead Resistance Compensation

Introduction
If you use standard Honeywell cell lead lengths of 7 or 20 feet connected directly to the
Analyzer, no compensation for lead resistance is necessary. Similarly, if a junction box
is used to extend the leads up to 150 feet, no compensation is required. However, if
longer leads are used (greater than 150 feet), signal quality can be adversely affected
unless you enter information that will permit the UDA2182 to compensate for lead
resistance.
For lengths up to 1500 feet, simply specify the gauge and length as described in Table
6-2 Inputs Configuration. Note that the maximum wire size for sensor inputs at the input
terminal board is 18AWG.
If mixed wired gauges are used, or lead length or wire gauge are not within the stated
ranges, the UDA2182 can still perform the compensation. However, you must first
calculate the lead resistance, and then put it in terms of the available settings for AWG
gauge and length.
The resistance of each available gauge choice (in copper wire) is:
16 AWG = 4.0 ohms per 1000 feet
For example, suppose each lead between the cell and Analyzer consists of 500 feet of 14-
gauge wire and 1000 feet of 18-gauge wire.
1000 ft of 18 AWG 500 ft. of 14 AWG
Analyzer
Honeywell
Junction Conductivity Cell
Box
Figure 13-1 Example of a Conductivity Loop

Because there are two different types of wire used in each lead to the cell in this example,
the total lead resistance is calculated as follows:
(2 x 0.5 x 2.5) + (2 x 1 x 6.4) = 16.9 ohms
Since the analyzer only allows entry of one wire gauge type, we allow for the worst-case
condition by dividing the total resistance by the resistance per thousand feet of the higher
resistance gauge wire. In our example this would be:
16.9 ohms ÷ 6.4 ohms per thousand feet of 18 AWG wire = 2,640feet

Appendices
The length to enter is one-half this number, 1320 feet, because the Analyzer already
accounts for the fact that there is always a pair of conductor wires in the system loop.
Therefore, in our example we would use the procedure in Table 6-2, and specify the wire
gauge as 18 AWG and the length as 1320 feet.

Appendices
13.3 Appendix B - Cyanide Waste Treatment

Introduction
Uses of cyanide solutions
Cyanide solutions are used in plating baths for zinc, cadmium, copper, brass, silver and
gold. The toxic rinse waters and dumps from these operations require destruction of the
cyanide (typically to a level below 0.1 ppm) before its discharge.
Technique for cyanide destruction
The technique most often used for cyanide destruction is a one or two-stage chemical
treatment process. The first stage raises the pH and oxidizes the cyanide to less toxic
cyanate. When required, the second stage neutralizes and further oxidizes the cyanide to
harmless carbonate and nitrogen. The neutralization also allows the metals to be
precipitated and separated from the effluent.
Consistent treatment and stable control in this type of process requires well-mixed
reaction tanks with enough volume for adequate retention time. See Figure 13-2.
Retention time is calculated by dividing the filled or usable tank volume by the waste
flowrate. Typically it is 10 minutes or more.
PROPORTIONAL RECORDER
CAUSTIC
NOTE: The separate pH and ORP
ACID measurements and control shown
ON/OFF
in the first stage may be handled

with a single UDA2182 Analyzer
ON/OFF
ON/OFF with combined input.

HYPOCHLORITE pH ANALYZER
ORP pH CONTROLLER
HYPOCHLORITE
CYANIDE ORP
WASTE
CYANIDE TO CYANATE CYANATE TO CARBONATE SETTLING SLUDGE

AND NEUTRALIZATION
Figure 13-2 Cyanide Treatment System

Appendices
First Stage of Cyanide Destruction

Raise pH and oxidize cyanide
Sodium hydroxide (caustic) is used to raise the effluent to about 11 pH, which will
promote the oxidation reaction and ensure complete treatment. The oxidizing agent is
usually sodium hypochlorite, NaOCl. The reaction for the first stage is given below using
the NaOCl and with cyanide expressed in ionic form (CN- ). The result is sodium cyanate
(NaCNO) and chloride ion (Cl- ).
NaOCl + CN − → NaCNO + Cl −
This first-stage reaction is analyzed and controlled by independent control loops: caustic
addition by pH control and oxidizing-agent addition by ORP control (redox potential or
ORP, oxidation-reduction potential). Often an ON-OFF type of control using solenoid
valves or metering pumps can be used. The pH controller simply calls for more caustic
whenever pH falls below 11. The ORP controller calls for additional hypochlorite
whenever ORP potential falls below about +450 mV. (The metal ORP electrode is
positive with respect to the reference electrode.)
Titration curve
The ORP titration curve in Figure 13-3 shows the entire millivolt range if cyanide is
treated as a batch. For continuous treatment, operation is maintained in the oxidized,
positive region of the curve near the +450 mV setpoint. The ORP setpoint can vary
between installations, depending upon pH, the oxidizing agent, the presence of various
metals in solution, and the type of reference electrode used. Determine the exact setpoint
empirically at that potential where all the cyanide has been oxidized without excess
hypochlorite feed. This point can be verified with a sensitive colorimetric test kit or
similar check for cyanide.
pH= 10.5
+600
pH= 11.0
+400
REDOX POTENTIAL (mV)
+200
-200
-400
0 1 2 3 4 5 6 7
VOLUME OF HYPOCHLORITE ADDED
Figure 13-3 First Stage Cyanide Oxidation - Typical Titration Curve

Appendices
Importance of pH control
As shown in Figure 13-3, pH has a direct effect on the ORP potential and must be closely
controlled to achieve consistent ORP control, especially if hypochlorite is used as the
oxidizing agent. Hypochlorite raises pH, which lowers the ORP potential, which in turn
calls for additional hypochlorite -- a runaway situation. To avoid this situation, use close
pH control and locate the ORP electrode at a distance from the hypochlorite addition
point.
Reliable measurement with gold electrode
For this application, a gold ORP electrode gives a more reliable measurement than does a
platinum electrode, because platinum may catalyze additional reactions at its surface and
is more subject to coating than gold. Note that the solubility of gold in cyanide solutions
does not present a problem as it is in contact, primarily, with cyanide. In fact, a slight loss
of gold serves to keep the electrode clean.
Second Stage of Cyanide Destruction

Neutralize and further oxidize cyanate
The wastewater is neutralized in order to promote additional oxidation and to meet the
discharge pH limits. Typically, sulfuric acid is added to lower the pH to about 8.5. At this
pH the second oxidation occurs more rapidly.
WARNING
Failure to comply with these instructions could result in death or serious
injury.
An interlock must be provided to prevent the addition of acid before the
positive oxidation of ALL cyanide. Failure to observe this precaution can
result in the generation of highly toxic hydrogen cyanide.
Additional chlorine or sodium hypochlorite (NaOCl) can be added in proportion to that

added in the first stage, or by separate ORP control to complete the oxidation to sodium
bicarbonate (NaHCO3) in the following reaction:
2 NaCNO + 3NaOCl + H2O → 2 NaHCO3 + N2 + 3NaCl
ORP control in the second stage is very similar to that in the first stage, except that the
control point is near +600 mV. Control of pH in the second stage is more difficult than in
the first stage, because the control point is closer to the sensitive neutral area.
Proportional type pH control is often used.
Removal of suspended metal hydroxides
Following the second stage, a settling tank and/or a filter can be used to remove
suspended metal hydroxides. However, further treatment may be required to lower
concentrations of some metals below their hydroxide solubilities.

Appendices
Batch Treatment
Sequence of steps
Continuous treatment is shown in Figure 13-2. However, all of the reactions can be
achieved with semi-automatic batch control. Only a single tank with a pH controller and
an ORP controller are required. The steps are sequenced, and the pH and ORP setpoints
are changed to give the same results as for the continuous treatment. Caustic is added to
raise pH to 11; then hypochlorite is added to raise the ORP potential to about +450 mV
while more caustic is added as required to maintain 11 pH.
WARNING
Failure to comply with these instructions could result in death or serious
injury.
An interlock must be provided to prevent the addition of acid before the
positive oxidation of ALL cyanide. Failure to observe this precaution can
result in the generation of highly toxic hydrogen cyanide.
Then the acid can be added to neutralize the batch and further oxidation will complete the
cyanate-to-carbonate conversion. A settling period can then be used to remove solids, or
the batch can be pumped directly to another settling tank or pond.
ORP Potential a Measure of Status of Reaction

Cyanide is reducing ion
An oxidation-reduction reaction involves the transfer of electrons from the ion being
oxidized to the oxidizing agent. In cyanide destruction, chlorine or hypochlorite accepts
electrons from the cyanide, oxidizing it, while simultaneously the hypochlorite is reduced
to chloride. ORP potential is a measure of the status of the oxidation-reduction reaction;
i.e., the gold electrode detects the solution’s ability to accept or donate electrons. The
hypochlorite, an oxidizing ion, accepts electrons, which makes the electrode more
positive. The cyanide, a reducing ion, provides electrons and makes the electrode more
negative. The net electrode potential is related to the ratio of concentrations of reducing
and oxidizing ions in the solution.
Potential cannot be used as monitor of effluent
This electrode potential is extremely sensitive in measuring the degree of treatment in the
reaction tank. However, it cannot be related to a definite concentration of a cyanide or
cyanate; therefore it cannot be used as a monitor of final effluent concentration.
Importance of clean electrode
Reliable ORP measurement requires a very clean metal electrode surface. Routinely
clean the electrodes with a soft cloth, dilute acids, and/or cleaning agents to promote fast
response.

Appendices
13.4 Appendix C – Chrome Waste Treatment
Use of Chromates
Corrosion inhibition
Chromates are used as corrosion inhibitors in cooling towers and in metal-finishing
operations including bright dip, conversion coating, and chrome plating.
Necessity for removal of chromium ion from wastewater
The wastewater form rinse tanks, dumps, and cooling tower blowdown contains toxic
soluble chromium ion, Cr+6, which must be removed, typically to a level less than 0.5
ppm before discharge.
Technique for chrome removal
The technique most often used for this chrome removal is a two-stage chemical treatment
process. The first stage lowers the pH and adds the reducing agent to convert the chrome
from soluble Cr+6 to Cr+3. The second stage neutralizes the wastewater, forming insoluble
chromium hydroxide, which can then be removed.
Consistent treatment and stable control in this type of process requires well-mixed
reaction tanks with enough volume for adequate retention time (see Figure 13-4).
Retention time is calculated by dividing the filled or usable tank volume by the waste
flowrate. Typically, it is ten minutes or more.
RECORDER
PROPORTIONAL
ACID NOTE: The separate pH and ORP

measurements and control shown
ON/OFF
in the first stage may be handled

with a single UDA2182 Analyzer
CAUSTIC
ON/OFF
with combined input
BISULFITE Ph ANALYZER/
ORP pH CONTROLLER
CHROME
WASTE
POLYELECTROLYTE
REDUCTION NEUTRALIZATION SETTLING

SLUDGE
Figure 13-4Chrome Treatment System

Appendices
First Stage of Chrome Removal

Lower pH and add reducing agent
Sulfuric acid is used to lower the pH to about 2.5, which promotes the reduction reaction
and ensures complete treatment. The reducing agent may be sulfur dioxide, sodium
sulfite, sodium bisulfite, sodium metabisulfite, sodium hydrosulfite, or ferrous sulfate.
The reaction is given below. The chromate is expressed as chromic acid, CrO3, with a +6
charge on the chromium and the reducing agent is expressed as sulfurous acid, H2SO3,
which is generated by sulfites at low pH. The result is chromium sulfate, Cr2(SO4)3, with
a +3 charge on the chromium. The reaction is expressed as:
2CrO3 + 3H2SO3 → Cr2 (SO4 )3 + 3H2O
This first stage reaction is analyzed and controlled by independent control loops: acid
addition by pH control; reducing-agent addition by redox potential or ORP (oxidation-
reduction potential) control. Often an ON-OFF type of control using solenoid valves or
metering pumps can be used. The pH controller simply calls for additional acid whenever
the pH rises above 2.5. The ORP controller calls for additional reducing agent whenever
the ORP potential rises above about +250 mV. (The metal ORP electrode is positive with
respect to the reference electrode.)
Titration curve
The ORP titration curve in Figure 13-5 shows the entire millivolt range if Cr+6 chrome is
treated as a batch. With continuous treatment, operation is maintained in the fully
reduced portion of the curve near the +250 mV setpoint. The ORP setpoint can vary
between installations, depending on pH, reducing agent, presence of additional
contaminants and dissolved oxygen, and the type of reference electrode used. Determine
the exact setpoint empirically. This ORP setpoint should be at a potential where all of the
Cr+6 has been reduced without excess sulfite consumption, which can release sulfur
dioxide gas. This point can be verified with a sensitive colorimetric test kit or similar
check.
700
600
pH= 2
500
REDOX POTENTIAL (mV)
400
pH= 3
300
200
100
0 1 2 3 4 5 6 7
VOLUME OF BISULFATE ADDED
Figure 13-5 Chrome Reduction - Typical Titration Curve

Appendices
Chrome reduction is slow enough that 10 to 15 minutes may be required for a complete
reaction and this time increases if pH is controlled at higher levels. The pH also has a
direct effect on the ORP potential as shown in Figure 13-5. Therefore, pH must be
controlled to achieve consistent ORP control.
Second Stage of Chrome Removal

Neutralize the wastewater
In this stage the wastewater is neutralized to precipitate the Cr+3 as insoluble chromium
hydroxide, Cr(OH)3. Another reason is to meet the discharge pH limits. Sodium
hydroxide or lime is used to raise the pH to 7.5 to 8.5 in the following reaction.
Cr 2(SO4 )3 + 6 NaOH → 3Na2SO4 + 2Cr (OH )3
pH control point close to neutral point
Control of pH in the second stage is more difficult than in the first because the control
point is in the sensitive area closer to the neutral point. Although this reaction is fast, for
stability, a retention time of at least 10 minutes is usually needed for continuous
treatment. Proportional pH control is often used in this stage.
Remove suspended chromium hydroxide
Subsequently, a settling tank and/or filter will remove the suspended chromium
hydroxide. Flocculating agents are helpful in this separation.
Batch Treatment
Sequence of steps
Continuous treatment for chrome removal is shown in Figure 13-4. However, all of the
reactions can be achieved with semi-automatic batch control. Only a single tank with a
pH controller and an ORP controller are required. The steps of the treatment are
sequenced, and the pH setpoint is changed to give the same results as for the continuous
treatment. Acid is added to lower pH to 2.5; then reducing agent is added to lower ORP
potential to +250 mV. After waiting a few minutes to ensure a complete reaction (and
possible test for Cr+6), the sodium hydroxide is added to raise pH to 8 as in the second
stage of the continuous treatment. The settling period then begins, or the batch is pumped
to a separate settling tank or pond.
ORP Potential a Measure of Status

Sulfite is reducing ion
An oxidation-reduction reaction involves the transfer of the electrons from the reducing
agent to the ion being reduced. In the chrome removal application, sulfur in the sulfite
ion donates electrons to reduce the chromium; simultaneously the chromium oxidizes the
sulfur. The ORP potential is a measure of the status of the oxidation-reduction reaction;
the platinum or gold electrode detects the solution’s ability to accept or donate electrons.

Appendices
Sulfite (SO3+2), a reducing ion, donates electrons which makes the electrode more
negative. The chromium, an oxidizing ion, Cr+6, accepts electrons and makes the
electrode more positive. The net electrode potential is related to the ratio of
concentrations of reducing and oxidizing ions in the solution.
Potential cannot be used as monitor of effluent
This electrode potential is extremely sensitive in measuring the degree of chrome
treatment in the reaction tank. However, it cannot be related to a definite concentration of
chrome and, therefore, cannot be used as a final effluent monitor of chrome
concentration.
Importance of clean electrode
Reliable ORP measurements require a very clean metal electrode surface. Clean the
electrodes routinely with a soft cloth; dilute acids, and/or cleaning agents to promote fast
response. Control at low pH levels in the first stage of treatment has also been found to
help maintain clean ORP electrodes.

Appendices
13.5 Appendix D – Two-cell Applications

Ion Exchange
Ion exchange operations can achieve especially precise control using the conductivity
ratio of two points with each bed. Ratio measurement accounts for feedwater variations
when the upstream point is measured at the cation bed inlet. With the upstream point in
the bed as shown for following stages, it can identify exhaustion before breakthrough.
INLET
CELL 2
CELL 2 CELL 2
CELL 1 CELL 1 CELL 1 DI WATER
CATION BED ANION BED MIXED BED
Reverse Osmosis
Reverse Osmosis efficiency is monitored by comparing inlet and outlet conductivity (or
TDS). Automatic calculations of Percent Rejection or Percent Passage are provided. If
readout is in resistivity, cell locations are interchanged. Temperature readout assists with
normalized performance comparisons.
CELL 2 CELL 1
RO UNIT
FEED • • PERMEATE
CONCENTRATE
Cell1 x100
Percent Passage = Typical Range is 0 to 20%
Cell2
Cell1
Percent Rejection = (1- Cell2 ) x100 Typical Range is 80 to 100%
Conductivity/Resistivity/TDS Difference
Conductivity/Resistivity/TDS difference using redundant cells on critical processes can
provide a valuable diagnostic capability. If the difference in measurements exceeds the
alarm points, an operator is summoned for corrective action. Monitoring may be switched
to the alternate cell during maintenance. For deviation in either direction, two different

Appendices
alarms (+ and -) are used. A difference kind of diagnostic can be provided by a precision
check resistor in place of one cell to give continuous Analyzer/Controller checking at one
value. Also see 13.10 Appendix I – Discussion on Chemical Interferences on Measured
DO Currents.
UDA2182 ANALYZER
OUTPUT SIGNAL
DIFFERENCE ALARM
CELL 1 CELL 2
PROCESS
Parts Rinsing
Parts rinsing is usually controlled by conductivity to obtain adequate rinsing without
wasting excess water, whether a single stage or a counter-current series of tanks. The
two-cell ratio approach can determine whether inadequate rinsing is due to low flowrate
or due to poor supply water quality.
CELL 2 CELL 1
PARTS FLOW
WASTE WATER
RINSE
WATER
Conductivity Ratio = Cell1 Typical Ratio Range is 0.1 to 1.1

Cell2

Appendices
Softener Monitor
Softener monitoring by conductivity ratio gives a continuous indication of performance.
Sodium is typically more conductive than the hardness minerals it displaces, yielding a
higher conductivity at the outlet. A ratio approaching 1 indicates that hardness ions are
breaking through and that regeneration is needed.
(HARD) WATER SUPPLY CELL 2
CELL 1
(SOFT) TREATED WATER
Softening Ratio = Cell1 Typical Ratio Range is 1 to 1.25

Cell2
Steam Power Measurements

The three conductivity measurements in power plants relate to water chemistry
parameters as follows:
• Specific conductivity -- chemical treatment level
• Cation conductivity -- total anion contaminants
• Degassed conductivity -- non-volatile anion contaminants
• Cation minus degassed conductivities -- carbon dioxide

Appendices
SPECIFIC CATION
CONDUCTIVITY CONDUCTIVITY
UDA2182
ANALYZER
SAMPLE
CELL 1 CELL 2
CATION
EXCHANGER
SPECIFIC DEGASSED
CONDUCTIVITY CATION CONDUCTIVITY
CONDUCTIVITY UDA2182 (ANIONS)
UDA2182 ANALYZER
ANALYZER
CARBON DIOXIDE
BY CALCULATION
SAMPLE
CELL 1 CELL 2
CATION
EXCHANGER REBOILER
Sodium Hydroxide and Hydrochloric Acid Concentration Measurements

The measurement range of sodium hydroxide by conductivity is limited by temperature.
The conductivity is limited by temperature. The conductivity of sodium hydroxide
reaches a maximum value near 14% at 0º C and 29% at 100º C. Near the maximum there
is poor resolution and no reliable way to know which side of the peak is being measured.
Therefore, the UDA2182 measurement range is restricted by temperature to assure
reliable values. Maximum concentrations are 10% at 0º C, 13% at 25º C and 20% at 75º
C and above, with linear interpolation between these points. Operation above these limits
gives a flashing display.
The measurement range of hydrochloric acid is restricted to less than 15.5% above 40º C
and less than 18% below 40º C.

Appendices
13.6 Appendix E – Using a Precision Check Resistor

(For Conductivity)
Introduction
The operation of the Analyzer/Controller can be verified by replacing the input from a
cell with a precision check resistor across the Analyzer/Controller input terminals. In
addition, an 8550 ohm resistor (Honeywell Part No. 31233300) can be wired in place of
the inputs from the temperature compensator to simulate 25º C, the reference
temperature. The unit will display a simulated “process value” appropriate for the check
resistor installed. (Equations showing the relationship between resistor rating and
displayed value are provided below.) If the displayed value is incorrect, the
Analyzer/Controller should be serviced.
This technique can be used two ways:
• Offline - Install the precision check resistor temporarily in place of the input from
either cell to check the operation of the Analyzer/Controller. When correct operation
has been verified, remove the resistor and replace the field wiring.
• Online - To provide a constant check of the Analyzer/Controller’s operation in a
critical process, connect the conductivity cell to the Cell 1 input terminals; instead of
a Cell 2 input, install a check resistor at the Cell 2 input terminals. The Cell 2
“process value” should always be the appropriate value for the resistor (see equations
below). Configure an alarm to monitor this value.
Set cal factor and calibration trim for ideal conditions

When a check resistor is used instead of cell input, the Analyzer/Controller must be set
for theoretically ideal conditions to achieve display of the appropriate value for the
installed resistor. This means that you set the cell calibration factor to 1.00 and remove
the calibration trim for the cell input being replaced by the check resistor.
Calculations for conductivity, resistivity, and TDS

To verify instrument operation at any point of measurement, calculate the check
resistance needed to simulate that value. (It is assumed that you have selected a display
measurement value that is within the range of your cell constant; see 2.1for ranges.) The
equation used depends on the measurement type. For concentration check values see the
table on the following page.
Conductivity check resistance (ohms) = Cell Constant (cm-1) x 106
Conductivity (microSiemens/cm)
Resistivity check resistance (ohms) = Cell Constant (cm-1) x Resistivity (ohm-cm)
TDS check resistance (ohms) = Cell Constant (cm-1) x 106
TDS (ppm)/TDS factor
(TDS factor has units of ppm/microSiemens-cm-1)

Appendices
Example 1: To determine the check resistor value needed to simulate conductivity

measurement of 10 µS, use cell constant 0.1 and perform the following calculation:
10 k ohms = (0.1) x (1,000,000)
10
Example 2: To determine the check resistor value needed to simulate resistivity
measurement of 10 M ohms, use cell constant 0.01 and perform the following
calculation:
100 K ohms = (0.01) x (10,000,000)
Concentration values
Obtain the appropriate check resistance value from the table below.
Table 13-1Data for Concentration Range Measurements
Material/Weight % Concentration Simulation Resistance (ohms) @ 25º C
Cell Constant
10 25 50
Hydrochloric Acid (HCl)
0 ∞ ∞
1 242.5 485.0
4 68.9 137.7
Sulfuric Acid (H2SO4)
0 ∞ ∞ ∞
1 215.5 538.7 1077.4
4 56.0 140.0 280.0
Sodium Chloride (NaCl)
0 ∞ ∞ ∞
1 574.1 1435.1 2870.3
4 195.2 398.0 796.1
Sodium Hydroxide (NaOH)
0 ∞ ∞ ∞
1 189.2 473.0 946.1
4 54.0 135.1 270.1

Appendices
13.7 Appendix F – Noise Testing, Dissolved Oxygen Application

Hints for Reducing Noise
Specifications for proper operation of Honeywell dissolved oxygen (DO) probes demand
that the alternating current (AC) voltage signal (noise) between anode and shield
connections and cathode and shield connections be less than 1 mV AC.
While it is the user’s responsibility to assure that this specification is met, the following
are some hints that have been successful in reducing these signals to the required value in
a variety of installations.
1. First eliminate external connections as a source of excess AC noise.
2. After installation of all wiring, use a digital voltmeter to check the following
voltages:
Anode - Shield 1.2 to 2.0 VDC depending on oxygen level
less than 1 mV AC. In low ppb measurements, this
value may be zero.
Cathode - Shield < 1 mV DC
less than 1 mV AC
3. Any readings greater than the limits shown above indicate electrical noise that should
be corrected.
4. Systematically remove external connections to the Analyzer, noting if the voltage
drops within the acceptable limit.
5. If a noise source is identified, improved shielding, grounding or re-routing of that
cable may be required. (In attempting to reduce AC noise, do not ground the shield as
this shunt filtering is designed to reduce electromagnetic interferences {EMC}.)
6. If the measured voltages are greater than procedures states, one at a time remove an
external connection (ex., isolated outputs and relays) and re-measure the AC signal. If
the AC signal has decreased after disconnecting one of these connections, then this
was the source of the noise.
7. If the noise remains at a value greater than 1 mV AC after disconnecting all external
connections described in step 1, disconnect the shield wire from Terminal 7 and
connect it to instrument ground inside the case.
8. If the noise remains at a value greater than 1 mV AC after performing step 2,
reconnect the shield wire to Terminal 7 and connect an additional (jumper) wire from
ground to the shield connection, Terminal 7.
If these steps fail to reduce the Anode-Shield and Cathode-Shield AC signals to the
specified 1mV AC or less, obtain an isolated transformer and power the analyzer from
that.

Appendices
13.8 Appendix G – DO Probe and Analyzer Tests
Before performing an air leak detection, it is necessary to determine that both Probe and
Analyzer are working properly.
Assumptions:
• The probe and analyzer should be connected, the analyzer powered-up, and the probe
in the process water for at least 24 hours prior to testing.
• No additional configuration should be done.
• The process is as it would be normally. All equipment in the process is online and
contributing to the process. This is to ensure that the Probe and Analyzer are working
in a known environment.
Check for probe membrane leakage

If the probe has membrane leaks, incorrect readings may occur. Follow this procedure to
check for probe membrane leakage:
1. Remove probe from analyzer and process.
2. Using either the flow chamber or original protective adapter, screw this piece on the
probe. If using the adapter, wrap electrical tape around the adapter to seal the holes.
3. Next, wrap electrical tape around the hole on the side of the probe. The intent is to
create a reservoir for the sealed probe.
4. Position probe with the membrane pointing up.
5. Make a solution of salt water using 2 T. of salt and 8 oz. of water.
6. Fill the probe (via the adapter or flow chamber opening) with the salt water until
water is overflowing from the top of the reservoir.
7. If using the adapter or a PVC flow through chamber, place a wire (uncurled paper
clip) in adapter or flow through chamber opening such that one end is immersed in
the salt water solution. If using a Stainless Steel (SS) flow chamber, you do not need
the wire.
8. Using a DVM that can measure Mohms, attach one DVM lead to the paper clip (or
touch side of SS flow through chamber) and the other DVM lead to the cathode(black
lead). Measure the impedance between the Cathode and the wire(probe side). If the
probe has no leakage problem, this resistance will be greater than 1 Mohm. Go to
Step 10. If the reading is in the k ohms or ohms range, there is a leak in the
membrane, which can cause erratic readings in the probe. Stop any further testing
until the probe is replaced.
9. If you are here, it has been confirmed that there are no membrane leaks in the DO
probe. Remove the tape and wire from probe and rinse probe with tap water. Go to
Steps 9 – 16 on the following pages.

Appendices
Check that analyzer is working

1. Remove power from analyzer.
2. Disconnect the probe and put the following resistor values on the terminal block of
the analyzer:
• Jumper (bare wire) - Anode(8) to Ref(9)
• 10k resistor - Ref(9) to Cathode(10)
• 5k resistor across thermistor leads - 4 and 5
3. Turn analyzer back on.
4. If you see a reading of between 5 and 10 ppm or 5000 and 10000 ppb at 25°C, the
analyzer is working correctly.
5. If not, the analyzer maybe the problem. Consult Honeywell TAC for support.
Check that the analyzer and probe are working together correctly.
1. If not already done, connect the probe to the analyzer and power up the analyzer. Put
probe in a bucket of water for approx. 1 hour so it can stabilize before proceeding.
2. Expose probe to ambient air for 3-5 minutes or until the temperature is stable.
3. Press the Display key on the Analyzer until the following parameters DO,
TEMPerature, SALinity, and PRESSure are showing on the analyzer’s display.
4. Perform a Visual Check on these parameters while the probe is in ambient Air:
5. The Temperature is not flashing and is between 15 - 35 Deg C.
6. DO’s Barometric Pressure is approx. in the range of 500 to 600 mmHg
7. The Salinity value should be 0.0 PPT. (Indicates that Salinity is turned OFF).
8. If any of the above parameters are incorrect, make the necessary changes to correct
them so that they are as stated above.
9. Perform an air calibration.
10. When air calibration is completed, look at the DO value and the Temperature on the
Analyzer’s display.
11. Confirm that these two parameters are correct by comparing them to values in Table
13-1. If the measured values are not similar to the table, the probe is suspect, call
*TAC for assistance.
12. With probe still in air, perform a Probe Bias Test under the Maintenance Menu.
13. When completed, the display should look exactly like Figure 8-4 under Probe Bias
Test. If it does, move to Step 16.
14. If the problem is a shift of the curve either to the left or right of the cursor, move the
cursor so that it is positioned on the flat portion of the curve. At this point, the probe
is suspect and should be sent to the Technical assistance Center for analysis. If the

Appendices
problem is that the cursor is positioned too far to the left or right of the flat portion of
the curve, then move the cursor back to the flat portion of the curve.
15. Perform another Air Calibration to correct any changes that occurred during the PBT.
16. If you reached this point, you have both a working probe and analyzer that are
calibrated to one another correctly.

Appendices
13.9 Appendix H – Parameters Affecting Dissolved Oxygen

Measurement
The actual quantity of oxygen that can be present in solution is governed by the partial
pressure of the gas in the atmosphere, the solubility in solution, the temperature and
purity of the solution.
Pressure
UDA2182 Universal Dual Analyzers include an internal pressure sensor and software
algorithm that automatically compensates for atmospheric pressure variations during
calibration. Pressure variations have a direct effect on the dissolved oxygen concentration
during normal measurement so no pressure compensation is applied at that time. The
information given below is only for reference to published solubility tables and is not
needed for operation of the Analyzer.
The equilibrium concentration of oxygen dissolved in a liquid is directly proportional to
the partial pressure of oxygen in the vapor phase with which the solution is in contact.
Dry air, which contains 20.9% oxygen, will have an oxygen partial pressure of 159
mmHg if the total pressure is 760 mmHg. Tables of oxygen solubility are normally
referenced to this value. An altitude or pressure correction must be made when conditions
differ from this level. The correction is made using the following equation:
S = S’ (P - p)/(760 - p)
where:
S is the solubility at barometric pressure of interest (P)
S’ is the solubility at 760 mmHg at a given temperature
P is the barometric pressure
p is the partial pressure of water at the given temperature
Temperature
Honeywell dissolved oxygen probes and analyzers include temperature sensors and an
automatic temperature compensation algorithm. The algorithm takes the raw oxygen
signal from the probe (which is proportional to the partial pressure of oxygen) and
converts it into the actual concentration of oxygen at the measuring temperature. The
algorithm is based on the decreasing solubility of oxygen with increasing temperature
and on the probe temperature coefficient.
Salinity
The significant effect of dissolved solids on reducing oxygen solubility is well
documented. However, the partial pressure of oxygen (raw oxygen probe signal) is the
same whether in pure or saline water. Since the actual solubility is reduced, a correction
must be made when measuring brackish, sea or other water containing much more than 1
ppt (1000 ppm) of dissolved solids. The Analyzer includes a salinity correction
algorithm, which uses input from a fixed value of salinity in ppt (parts-per-thousand)
entered from the front panel. Suspended and settled solids have negligible effect on
solubility, but may affect the transfer rate of oxygen when in excess of 2%.

Appendices
13.10 Appendix I – Discussion on Chemical Interferences on

Measured DO Currents
There are four contributors to measured current:
Faradaic Currents
Faradaic currents are those resulting from oxidation or reduction of chemical species.
The reduction of oxygen to water, the oxidation of water to oxygen, and the oxidation of
hydrogen, hydrazine or sulfur dioxide, are examples of Faradaic currents.
Residual Currents
Residual currents are unwanted Faradaic currents caused by impurities in the probe
electrolyte. These impurities are metals (e.g. lead, zinc) in electrolyte reagents, which are
capable of being reduced at the cathode and give rise to zero offset currents at “zero ppb
oxygen”.
Electrode Conditioning Currents

The platinum cathode and anode materials are actually made up of conducting platinum
oxides. These oxides exist at the molecular level. The actual platinum surface state
strongly affects the observed Faradaic currents. Before methods of wire conditioning
were established, upwards of 96 hours was needed to allow these conditioning currents to
stabilize. Once wire-conditioning methods were established, it now takes approximately
24 hours for these conditioning currents to completely stabilize. Electrode conditioning
currents occur on first probe power-ups, following power interruptions of more than 1
second (back-up power is provided for the probe to prevent this current during a power
outage of 1 hour or less) and following a Probe Bias test.
Charging Currents
The Dissolved Oxygen (DO) probe consists of closely spaced bi-filar platinum windings
separated by a high dielectric constant material. This is a description of a capacitor; the
capacitance of a DO probe is in the hundreds if microFarads. When the probe is scanned
during a Probe Bias Test(PBT) at 25mV/sec, an appreciable charging current is
observed. This is equivalent to several hundred ppb dissolved oxygen.
The purpose of the PBT is to verify the optimum operating range of the current/voltage
curve. It further allows one to determine if a reference shift has occurred. Most
importantly, it allows one to select to identify a new bias point, if one is needed. To
employ this diagnostic, the user should be in air or air saturated water (ppm current is in
uA range). A PBT should not be performed in a ppb application (ppb current is in nA
range), due to charging and electrode currents being at a maximum value (µA range)
during one of these scans. Furthermore, the final current rise during the PBT produces
both hydrogen and oxygen gases within the probe. Time is needed before these gases can
re-establish equilibrium with the outside sample. Therefore, the PBT should be limited to
air level conditions and adequate time should be allowed for probe recovery following a
PBT.

Appendices
Faradaic Interferences
The DO probe responds to oxygen partial pressure as follows:
O2 + 4H+ + 4e- → 2H2O (1)
Reaction (1) is a chemical reduction in which dissolved oxygen is reduced to water. This
reduction occurs at the working electrode, commonly referred to as the cathode. The
equal and opposite (oxidation) reaction occurs at the counter electrode (anode). Any
gaseous substance, which is permeable through the membrane and is capable of being
oxidized or reduced (electroactive) at the working electrode will interfere. Cl2, O3, H2,
N2H4 and SO2 are examples of interfering dissolved gases.
Cl2+ 2e- → 2Cl- (2)
H2 → 2H+ + 2e- (3)
Reaction (2) is a reduction and hence a positive interference will be observed; reaction
(3) is an oxidation, which will result in a negative interference. All amperometric probes
are subject to reduction or oxidation interference as shown above. In addition to the
direct interference shown in these two equations, the equilibrium probe provides an
additional indirect interference. In normal probe operation oxygen is consumed at the
working electrode and an equal amount of oxygen is produced at the counter electrode.
In a positive interference condition, such as (2) above, chlorine is reduced at the working
electrode and an equivalent amount of oxygen is produced at the anode. This oxygen is
electroactive, along with the dissolved chlorine and is a contributor to the measured
current.
In the absence of dissolved oxygen and in a negative interference situation as in (3),
hydrogen gas is consumed at the working electrode and the opposite reaction, the
reduction of water to hydrogen gas occurs at the counter electrode. In this hydrogen
interference mode, the probe is both consuming and producing equal amounts of
hydrogen, and is operating in a hydrogen detection equilibrium mode.
In cases of electrochemical interference, if the interference is positive, dissolved oxygen
will be produced at the counter electrode giving a perceived higher oxygen reading. If
the interference is negative, dissolved hydrogen gas will be produced at the counter
electrode giving a perceived zero oxygen reading.
Sulfite Based Zero Testing

Often as a quick check to determine if a DO probe can reach 0.0 ppb, the user will
immerse the probe in a sulfite-based solution. While sulfite is known to be a convenient
oxygen scavenger, its effectiveness depends on factors such as temperature, solution pH
and trace impurities. What’s worse is that sulfites are produced by bubbling sulfur
dioxide gas through caustic solutions. Sulfur dioxide, if present in solution, will diffuse
through the probe membrane, react with the alkaline probe electrolyte to form electrolyte
sulfites and produce a negative interference by the reaction:
SO32- + H2O → SO42- + 2H+ + 2e- (4)

Appendices
As opposed to reaction (1), reaction (4) is an oxidation; electrons are on the opposite
sides of the equations and hence the measured current for (4) is opposite (interfering) the
oxygen reduction signal. The sum of (1) and (4) is the reaction by which sulfites
scavenge oxygen, namely:
O2 + 2SO32- → 2SO42- (5)
From the above discussion it is apparent that while sulfite oxygen scavenging can be
beneficial, the existence of dissolved SO2 gas is detrimental. To further complicate the
situation is the fact that at least 10 different SO2/Sulfite species exist in solution, and that
the equilibrium between these species is slow. The primary parameters that establish
equilibrium conditions are total sulfite concentration and pH. Sodium bisulfite
(NaHSO3) and sodium meta bisulfite (Na2S2O5) are acid sulfite forms; because acidity
favors SO2 formation these materials should be avoided. While sodium sulfite (Na2SO3)
is the best starting material, before use, an optimum pH of 9-10 should be obtained and
divalent metal catalyst should be added to speed up that species equilibrium. Testing
done at the Honeywell Engineering labs shows it is impossible to create a consistently
optimum solution preparation for zero probe calibration using sulfites.
However, a Honeywell proven low ppb DO test using Nitrogen, an oxygen displacer, is
recommended in Appendix L of this manual.

Appendices
13.11 Appendix J – Percent Saturation Readout

In some special applications, it is desirable to read out in percent saturation rather than concentration. These are usually in non-
aqueous solutions where the normal temperature compensation of the Series UDA2182 Analyzer for the solubility of air/oxygen
in water does not apply. The percent saturation readout disables this solubility part of the temperature compensation. The
readout is 100% when measuring in air or in a solution saturated with air, regardless of the temperature. Thus an air calibration
will always produce approximately a 100% saturation readout. With this readout, salinity should be left at zero since the normal
salinity correction also does not apply to non-aqueous media.
When percent saturation readout is selected, the on-line displays read in percent saturation, however, all the dissolved oxygen
settings in the Analyzer remain in concentration units (ppm or ppb). Therefore, percent saturation alarms, output, etc. Should be
used only if the process temperature is nearly constant.
For example, assume it is desired to have an alarm setpoint at 75% saturation while operating at 20°C. The corresponding
setpoint is the 0.75 x 9.07 = 6.80 ppm.
Table 13-2 Dissolved Oxygen Solubility vs. Temperature

(From Standard Methods for the Examination of Water and Wastewater)
Sample Solubility
Temperature (ppm, mg/L)
(°C)
0 14.60
1 14.19
2 13.81
3 13.44
4 13.09
5 12.75
6 12.43
7 12.12
8 11.83
9 11.55
10 11.27
11 11.01
12 10.76
13 10.52
14 10.29
15 10.07
16 9.85
17 9.65
18 9.45
19 9.26
20 9.07
21 8.90
22 8.72
23 8.56
24 8.40
25 8.24
26 8.09
27 7.95
28 7.81
29 7.67
30 7.54
31 7.41
32 7.28
33 7.16
34 7.05
35 6.93
36 6.82
37 6.71
38 6.61
39 6.51
40 6.41
41 6.31
42 6.22
43 6.13
44 6.04
45 5.95
46 5.86
47 5.78
48 5.70
49 5.62
50 5.54

Appendices
13.12 Appendix K – Leak Detection in PPB Applications

Before performing an air leak detection, it is necessary to determine that both the probe
and analyzer are working properly. Refer to Probe and Analyzers tests in Section 13.8
1. First, check to see that the probe contains an O-ring. Per the probe directions, an O-
ring must go into a probe that is used in ppb applications. This creates a tight seal
between the probe and flow chamber. MAKE SURE THIS O-RING IS IN THE
PROBE.
2. Unless already in air, open the probe to air for 30 seconds.
3. Put it back into the process again.
4. Allow the DO to drift down to the 20-30 ppb range. The 20-30 ppb range was chosen
because the reading was low enough that the drift was small with respect to the
changes observed for various flow rates but high enough that changes could be
observed.
5. At this range, vary the flow rate from 10 to 100 ml/min. These low flow rates were
selected for two reasons. The first, the tester may only have a 0 - 100 ml/min flow
indicator. The other reason, is a leak that exists at this low flow, will cause a change
in the DO reading.
6. If the DO value at 10 ml/min exceeds the DO value at 100 ml/min, a leak is present in
the sampling line.
7. Fixing the leak may require plastic tubing to be replaced with metal tubing, tape to be
put on fittings, and/or fittings at the bottom of the probe to be tightened securely.
8. Now, repeat Steps 2 - 6 until the flow can be changed from >100 ml/min to 10 ml/min
with no change in the DO value.

Appendices
13.13 Appendix L – Procedure for Low Level ppb Dissolved

Oxygen Testing
Overview
The purpose of this procedure is two-fold. First, using a controlled environment, new
probes and/or analyzers can be tested to determine if each is performing correctly before
being installed in the field. Second, this procedure can be used to re-test the performance
of an existing analyzer and/or probe.
You may choose to use this set-up for a zero calibration test. However, a zero calibration
test would require, as a minimum, modifications to two of the test parameters. One
modification would require a closed loop water system. The sample water must be
tapped directly from the customer’s process water. The other modification would be the
gas. For zero calibration, a high purity nitrogen gas (very expensive) must be piped into
the process sample. Since Honeywell can neither control the quality of the gas the
customer purchases nor the quality of the process water used, the company will not
guarantee the accuracy of the results of a zero calibration done by this modified method.
Equipment Needed
One Tank of Oxygen in Nitrogen gas mixture
One pressure regulator/shutoff valve
Wash bottle - used to add moisture to the sample gas before the gas reaches the probe.
(Without addition of moisture, the Nitrogen gas would dry out the probe membrane.)
One Beaker - used to vent the gas sample
One Dissolved Oxygen probe - used to make DO measurement
One Dissolved Oxygen flow through chamber - provide a closed environment
One Honeywell Model UDA2182 Analyzer - monitors and displays DO value.
Oxygen Measurement Procedure

1. Connect probe and energize the electronics.
2. Allow probe to sit in tap water for 1 hour.
3. Perform an air calibration per the manual instructions.
4. Set-up equipment as shown in Figure 13-6.
5. Install probe into sealed flow chamber and connect to wash bottle piping.
6. Set room temperature to 25°C and sparge water with nitrogen overnight. Reading
should be less than 1 ppb.
7. Remove probe from flow chamber and expose to 25°C air for 2 hours.
8. Perform an air calibration.
9. Return probe to flow chamber and resume nitrogen sparging.

Appendices
10. When analyzer indicates that DO level is below 20 ppb, change gas to 250 ppm O2 in
nitrogen. Run until equilibrated (4-6 hours). After equalization, note barometric
pressure and temperature.
11. Compare reading with calculated value
To Calculate True Value

*Air Sat. Value at T °C x known gas O2 Value x Barometric Pressure = True Value
20.9% 760 mmHg
Example Calculation
At 25°C using 250 ppm O2 in N2 at 770 mm Hg
True Value = 8.24 x 10-6 x 250 x 10-6 x 770 = 9.986 x 10-9 or 10 ppb
20.9 x 10-2 760
* If the temperature of the process water is not at 25°C, use O2 Solubility Tables in Table
13-2 and the process water temperature to determine the Air Saturated O2 value.
Special Requirements: Honeywell Model 2182

Note 1:Gas Mixture is Oxygen in Nitrogen- use GravametricGases analyzed Universal Dual Analyzer
to +/- 1% of contained gas. Get Certificates of Conformance and Analys is on the
purchased gas.
Note 2:Dual Stage, Ultra high purity, high flow pressure regulator-
non-corrosive surface. Try to get this from the gas supplier to be
consistent with
their recommended setup. Example supplier- Scott Model-18 Series.
Note 3:Glass Gas Washing bottles with fritted disc and beaker. Gas bo ttle should
be filled 3/4 with water. Example supplier- Fisher, Cole Palmer
Note 4:Piping around glass wash bottle should be heavy wall flexible lastic.
p Piping
that goes into beaker should be submerged about 1/2” into beaker of water.
Note 5:All other piping should be rigid polypropylene tubing.
Note 6:All calculations are based on 25 Deg C. Dissolved
Oxygen Probe
Model DL5PPB
Rigid Piping
Note 5
Flow Through
Regulator Note 2 Chamber
#31063336 or
Valve #31063337
Note 1
Oxygen Note 4 Beaker
in Flexible for Venting
Nitrogen Piping Wash Bottle Note 4 1/ 2”
Note 3
Figure 13-6Suggested ppb Dissolved Oxygen Test Set-up

14 Index
3-mode control....................................................... 53 Calibrating the Percent Slope ................................ 82
A Calibration Diagnostics ....................................... 126
Calibration Menu................................................... 78
Accessing Alarms Menu........................................ 47
Calibration trim ..................................................... 79
Accessing Communication Menu.......................... 59
Calibration Trim ............................................ 99, 102
Accessing Inputs Menu ......................................... 36
Case Dimensions ........................................................ 5
Accessing Logic Menu .......................................... 50
Case Material ............................................................. 4
Accessing Maintenance Menu............................... 60
CE Compliance .......................................................... 5
Accessing Math Menu ........................................... 49
CE Conformity (Europe) ......................................... 7
Accessing Outputs Menu....................................... 43
Cell Constant ......................................................... 39
Accessing Relays Menu......................................... 44
Chrome Waste Treatment.................................... 137
Accessing the Main Calibration Menu and sub-
Communication Configuration .............................. 59
menus................................................................. 78
Computed Variables ................................................ 3
Accessing the Main Menu ..................................... 32
Concentration ........................................................ 41
Accessing the terminals ......................................... 65
Conductivity .................................................... 38, 79
Accutune................................................................ 54
Conductivity Calibration ................................. 80, 97
Address.................................................................. 59
Conductivity Compensations ....................................... 5
Air Calibration..................................................... 103
Conductivity of Potassium Chloride Solutions at 25
Air Calibration Method ....................................... 104
°C..................................................................... 100
Alarm 1 Setpoint 1 Type ....................................... 56
Conductivity Wiring Diagrams ............................. 73
Alarm Conditions ................................................ 125
CONFIG MEM FAULT...................................... 127
Alarm Hysteresis ................................................... 56
Configuration......................................................... 30
ALARM n ACTIVE ............................................ 125
Configuration Procedure ....................................... 33
Alarm Status .......................................................... 26
Conform to code .................................................... 63
Alarm types ........................................................... 47
Contrast Adjustment.............................................. 21
Alarm/ Control Relays ................................................ 5
Control Action ................................................. 54, 57
Alarm/Control Settings ............................................... 5
Control Algorithm ................................................. 54
Alarms Configuration ............................................ 47
Control Configuration ........................................... 53
Analog Output........................................................ 4, 5
Control Display Editing......................................... 25
Analog outputs ...................................................... 66
Control Displays.................................................... 24
Analyzer Overview................................................ 19
Control Loop/Outputs ................................................. 5
AND ...................................................................... 52
Control Types ........................................................ 53
Appendices .......................................................... 130
Current outputs .................................................... 115
Auto Buffer Recognition ............................................. 5
Cyanide Waste Treatment ................................... 133
Automatic buffer recognition .................................. 3
Cycle Time ...................................................... 45, 46
Automatic Buffer recognition.......................... 81, 83
B D
Derivative (D)........................................................ 53
Bargraph Displays ................................................. 23
Diagnostic/Failsafe Outputs .................................... 3
Bargraphs Overview.............................................. 21
Diagnostics and Messages ................................... 124
Basic Configuration Procedure.............................. 34
Digital Output Relay.............................................. 44
Bias............................................................ 37, 41, 42
Digital Source........................................................ 44
Bias Constant............................................. 37, 41, 42
Discussion on Chemical Interferences on Measured
Bias Scan ............................................................. 109
DO Currents .................................................... 152
BUFFER SPAN TOO LOW ............................... 126
Display ...................................................................... 4
Buffering Method of Calibrating ph Electrodes .... 85
Display Ranges .......................................................... 4
C Display Test........................................................... 60
Cal Factor ........................................................ 39, 97 Displays ........................................................... 18, 21
CAL FACTOR OVERRANGE........................... 126 Dissolved Oxygen ............................................. 2, 41
CAL FACTOR UNDERRANGE........................ 126 Dissolved Oxygen calibration ............................. 103
Calc Values............................................................ 27 Dissolved Oxygen Measurement .................................. 5

Dissolved Oxygen Wiring Diagrams..................... 74 K
DO Probe and Analyzer Tests ............................. 148 Key Navigation...................................................... 20
DUPA .................................................................... 54 Keypad ...................................................................... 4
DUPB .................................................................... 54 Keypad Test........................................................... 61
Durafet II ............................................................... 69
Durafet III.............................................................. 68 L
Language ............................................................... 60
E
Latch................................................................ 47, 52
Enclosure rating ......................................................... 5 Leak Detection in PPB Applications ................... 156
Entering Values for Lead Resistance Compensation Linear..................................................................... 49
(Wide Range Only).......................................... 131 Log......................................................................... 49
Event...................................................................... 48 Logic Configuration .............................................. 50
F Logic Input A Source ............................................ 51
Failsafe ...................................................... 37, 41, 42 Logic Input B Source............................................. 51
Failsafe Output Value...................................... 56, 57 Logic Status ........................................................... 26
Features ................................................................... 2 Logic Type ............................................................ 52
Filter Time ........................................... 37, 41, 42, 50 Low Level ppb Dissolved Oxygen Testing ......... 157
Fuzzy Overshoot Suppression ............................... 54 Low Range ............................................................ 50
G M
Gain ....................................................................... 55 mA Limit High ...................................................... 43
General Rules for Editing ...................................... 33 mA Range High..................................................... 43
General Wiring Practices................................. 15, 63 mA Range Low...................................................... 43
Glass Meredian II .................................................. 70 Main Setup Menu .................................................. 32
Mains Freq............................................................. 60
H Maintenance Configuration ................................... 60
High Noise Immunity .............................................. 3 Math Configuration ............................................... 49
High Range............................................................ 50 Math Input Source ................................................. 49
HOLD ACTIVE .................................................. 125 Math Type ............................................................. 49
HPW7000 .............................................................. 72 Maximum wire size ............................................... 64
Hysteresis .............................................................. 47 Measured Conductivity and Resistivity................... 2
I,J Measured pH ........................................................... 2
Immunity compliance ............................................ 63 Measurement Errors ............................................ 125
Index.................................................................... 159 Mode...................................................................... 59
Infrared communications................................... 2, 29 Model Number Breakdown ..................................... 6
INPUT BOARD FAULT .................................... 127 Mounting ........................................................... 5, 8, 9
Input Calibration.................................................... 77 N
Input Errors.......................................................... 125 Noise Testing, Dissolved Oxygen Application ... 147
INPUT n PROBE OUT OF SOLUTION ............ 125
INPUT n TEMP OPEN ....................................... 125 O
Input Status............................................................ 26 Off Time ................................................................ 46
Inputs ....................................................................... 1 On Delay.......................................................... 48, 52
Inputs and Outputs................................................. 65 On Time................................................................. 46
Inputs and Outputs Wiring .................................... 62 ON/OFF control .................................................... 53
Inputs Configuration.............................................. 36 On-Line Diagnostics............................................ 127
Installation Ratings ..................................................... 5 Online Functions ................................................... 22
Installing Input and Output wiring ........................ 66 Operating Conditions .................................................. 4
Installing Power Wiring ........................................ 16 Operating the Analyzer.......................................... 18
Integral (I).............................................................. 53 Option Card ........................................................... 76
Invert ............................................................... 45, 52 OR ......................................................................... 52
ORP ................................................................. 36, 71
ORP Calibration .................................................... 91
ORP Calibration Using Reference Solution .......... 91
ORP Calibration Using Voltage Input................... 94
Output at Power up................................................ 57

Output Bargraphs .................................................. 22 PROBE PV n FAULT ......................................... 125
Output Calibration ............................................... 115 PROBE TEMP n FAULT.................................... 125
Output Errors....................................................... 125 Procedure for Calibrating Analyzer Outputs ....... 116
Output High Limit Value................................. 55, 57 Procedure for Calibrating the Temperature Inputs121
Output Hysteresis .................................................. 57 Process Instrument Explorer Software .................. 28
Output Level.......................................................... 61 Process Variable Source ........................................ 47
Output Levels ........................................................ 27 Process Variable Values ........................................ 22
Output Low Limit Value ................................. 55, 57 PROCESSOR FAULT ........................................ 127
OUTPUT n OPEN............................................... 125 Proportional (P) ..................................................... 53
Outputs .................................................................... 2 Proportional Band (PB) ......................................... 55
Outputs Calibration ............................................. 114 PTS OVERRANGE............................................. 126
Outputs Configuration ........................................... 43 PTS UNDERRANGE.......................................... 126
Outputs Wiring ...................................................... 75 Pulse Frequency Output ........................................ 46
Overview ................................................................. 1 Pulse Frequency Relay .................................... 44, 59
P,Q PV High........................................................... 53, 57
PV Low............................................................ 53, 57
Panel Mounting Dimensions ................................. 10
PV n INPUT OPEN............................................. 125
Panel Mounting Procedure .................................... 10
PV n OVERRANGE ........................................... 125
Parameters Affecting Dissolved Oxygen
PV n UNDERRANGE ........................................ 125
Measurement ................................................... 151
PV Reset .................................................... 36, 39, 41
Part Numbers ....................................................... 129
PV Source........................................................ 45, 46
Parts List.............................................................. 128
PV Temperature..................................................... 22
Passwor Protection .................................................. 3
PV Type..................................................... 36, 38, 41
Password................................................................ 60
Pct Range High................................................ 45, 46 R
Pct Range Low ................................................ 45, 46 Range High............................................................ 43
Percent Saturation Readout ................................. 155 Range Low ............................................................ 43
pH Calibration ....................................................... 81 RATE action.......................................................... 55
pH Durafet............................................................. 36 READINGS UNSTABLE ................................... 126
pH Glass ................................................................ 36 Rear Panel Support Plate Dimensions ................... 11
pH HPW ................................................................ 36 Recommended wire size ........................................ 16
pH Offset adjustment............................................. 81 Relay outputs ......................................................... 66
pH ORP ................................................................. 36 Relay state ............................................................. 61
pH/ORP Calibration .............................................. 80 Relay States ........................................................... 27
pH/ORP Calibration .............................................. 79 Relay Types ........................................................... 44
pH/ORP Wiring Diagrams .................................... 68 Relays ...................................................................... 2
pH/ORP/DO ........................................................ 126 Relays Configuration............................................. 44
PID A..................................................................... 54 Reset ...................................................................... 59
PID B..................................................................... 54 RESET (Integral Time) ......................................... 55
Pipe Mounting ....................................................... 12 Resetting Calibration Trim .................................. 102
Power Mode .................................................... 56, 57 Resetting ORP Offset ............................................ 96
Power Out.............................................................. 56 Resetting Output 1 Offsets .................................. 119
Power Requirements ................................................... 5 Resetting ph Offset and (Standardization) ph Slope90
Power Supply/Analog Output/Relay Output Card 75 Resetting Pressure Offset or Bias Volts .............. 113
Power Wiring ........................................................ 14 Resetting temperature offset................................ 123
Power Wiring Considerations................................ 16 S
Precision Check Resistor ............................. 130, 145
Safety Compliance...................................................... 5
Pressure Calibration............................................. 103
Safety precaution ............................................. 15, 63
Pressure Calibration Method ............................... 108
Salinity ppt............................................................. 42
Pressure Type ........................................................ 42
Salinity Type ......................................................... 42
Probe Bias Scan................................................... 111
Sample Calibration .............................................. 103
Probe Calibration Diagnostics ............................. 126
Sample Calibration Method................................. 106
PROBE CURRENT TOO HIGH ........................ 126
Sample Method of Calibrating ph Electrodes....... 88
PROBE CURRENT TOO LOW ......................... 126
Saturation............................................................... 41
PROBE MEM FAULT........................................ 127
Setpoint High Limit Value .............................. 53, 57

Setpoint Low Limit Value ............................... 54, 57 Terminal Designations for Dissolved Oxygen ...... 74
Setpoint value ........................................................ 47 Terminal Designations for Durafet II Electrode.... 69
Setup Group Overview .......................................... 32 Terminal Designations for Durafet III Electrode... 68
Shielded wiring for locations with interference..... 64 Terminal Designations for HPW7000 System ...... 72
Single Displays...................................................... 23 Terminal Designations for Meredian II Electrode. 70
Slew Time.............................................................. 43 Terminal Designations for Option Board .............. 76
Slope adjustments.................................................. 81 Terminal Designations for ORP ............................ 71
Software version number....................................... 60 Terminal Designations for Power, Analog Output,
Solu Temp Coeff ................................................... 37 and Relay Output............................................... 75
Solu Temp Comp............................................. 37, 40 Time proportional output....................................... 45
SOLUTION TEMP TOO HIGH ......................... 126 Time Proportional Output Relay ........................... 44
SOLUTION TEMP TOO LOW .......................... 126 Tune Set 2.............................................................. 55
SOLUTION UNSTABLE ................................... 126 Two Input Display................................................. 23
Source.................................................................... 43 Two-cell Applications ......................................... 141
SP High Limit........................................................ 53 U
SP Low Limit ........................................................ 54
Unit Reset .............................................................. 61
SP Source .............................................................. 47
Unpacking ............................................................... 8
Specifications .......................................................... 4
Unpacking and Preparing ........................................ 9
Square Root ........................................................... 50
Upper range limit defaults ..................................... 38
Standard and solution temperature compensation ... 2
User interface........................................................... 1
Standard ph Buffer Values for Automatic Buffer
Recognition........................................................ 82 V
Standardization ...................................................... 81 Voltage outputs.................................................... 115
Status Displays ...................................................... 26 W,X,Y,Z
Status Messages..................................................... 22
Symbol Definitions.................................................iv Wall Mounting Dimensions................................... 13
System Status Messages ...................................... 125 Watertight corrosion-resistant case ......................... 3
Weight ...................................................................... 5
T Wire Len Feet ........................................................ 40
Tag name ............................................................... 60 Wire Len Meters.................................................... 40
Tag Name .............................................................. 22 Wire Len Units ...................................................... 40
TDS conversion factor........................................ 99 Wire Size AWG..................................................... 41
TDS Conversion Factor......................................... 98 Wire Size Sq mm................................................... 41
TDS Factor ............................................................ 39 Wire Size Units...................................................... 40
TEMP n OVERRANGE...................................... 125 Wireless Interface ....................................................... 5
TEMP n UNDERRANGE ................................... 125 Wiring Diagrams ................................................... 68
Temp Type................................................. 37, 39, 41 Wiring for immunity compliance .......................... 15
Temp Units ...................................................... 37, 60 Wiring terminals and board location ..................... 65
Temperature Compensation ......................................... 5 Wiring the Analyzer .............................................. 68
Temperature Input Calibration ............................ 120
Terminal Designations for Conductivity ............... 73

Honeywell
1100 Virginia Drive
Fort Washington, PA 19034
70-82-25-119 Rev. 0 2/05 Printed in USA www.honeywell.com/imc

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UDA2182

Universal Dual Analyzer

Industrial Measurement and Control

Copyright 2005 by Honeywell

Industrial Measurement and Control

Other brand or product names are trademarks of their respective owners.

2/05 UDA2182 Universal Dual Analyzer Product Manual ii

Honeywell Organization WWW Address (URL)

Industrial Measurement and Control http://www.honeywell.com/imc

Organization Phone Number

United States and Canada Honeywell 1-800-423-9883 Tech. Support

2/05 UDA2182 Universal Dual Analyzer Product Manual iii

ATTENTION, Electrostatic Discharge (ESD) hazards. Observe precautions for

2/05 UDA2182 Universal Dual Analyzer Product Manual iv

2 SPECIFICATIONS AND MODEL NUMBER.......................................................... 4

3 UNPACKING, PREPARATION, AND MOUNTING ............................................... 8

4 POWER WIRING ................................................................................................. 14

5 OPERATING THE ANALYZER ........................................................................... 18

v UDA2182 Universal Dual Analyzer Product Manual 2/05

7 INPUTS AND OUTPUTS WIRING....................................................................... 62

9 OUTPUTS CALIBRATION ................................................................................ 114

10 TEMPERATURE INPUT CALIBRATION .......................................................... 120

11 DIAGNOSTICS AND MESSAGES .................................................................... 124

2/05 UDA2182 Universal Dual Analyzer Product Manual vi

12 ACCESSORIES AND REPLACEMENT PARTS LIST ...................................... 128

14 INDEX ................................................................................................................ 159

vii UDA2182 Universal Dual Analyzer Product Manual 2/05

2/05 UDA2182 Universal Dual Analyzer Product Manual viii

ix UDA2182 Universal Dual Analyzer Product Manual 2/05

2/05 UDA2182 Universal Dual Analyzer Product Manual 1

2 UDA2182 Universal Dual Analyzer Product Manual 2/05

Automatic buffer recognition

High Noise Immunity

Watertight corrosion-resistant case

2/05 UDA2182 Universal Dual Analyzer Product Manual 3

2 Specifications and Model Number

4 UDA2182 Universal Dual Analyzer Product Manual 2/05

UDA2182 Universal Dual Analyzer

2/05 UDA2182 Universal Dual Analyzer Product Manual 5

2.2 Model Number Breakdown

TABLE I - Channel Inputs

TABLE II - Channel Inputs

TABLE III - Outputs and Relays

TABLE IV - Communications Stock Part No. Selection Availability

6 UDA2182 Universal Dual Analyzer Product Manual 2/05

2.3 CE Conformity (Europe)

2/05 UDA2182 Universal Dual Analyzer Product Manual 7

3 Unpacking, Preparation, and Mounting

What’s in this section?

Topic See Page

8 UDA2182 Universal Dual Analyzer Product Manual 2/05

3.2 Unpacking and Preparing

1 Carefully remove the instrument from the shipping container.

2/05 UDA2182 Universal Dual Analyzer Product Manual 9

Panel Mounting Dimensions

Customer will need to provide a rear panel support

(2)M5 machine screws

Figure 3-1 Panel Mounting Dimensions (not to scale)

Panel Mounting Procedure