Final Krishna Lab

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Lab No 1

ISOPROPYLBENZENE 45% + METHANOL 55% , 75-450C, 60000 LPH

T1 =
T2 =
T3 =
T4 =
m1 = mc =
m2 = mh =

Properties:

Density
Specific Heat
Viscosity
Thermal Conducti

Tc =
Th =
m1 =

dT1 =
dT2 =
Tlm =

R=
S=
ft =
Q = m Cp dT
Q=
Q=
U=
Q = U A Tlm ft
A=

OD =
t=
l=
ID =

AT = NT * A
NT =

Tube Side

m = Nt V A p
A= 0.00020096 m2
V= 0.29959987026 m/s

Re = 6655.84413985
Pr = 5.23207741935

L/D = 228.75
jh = 0.004

Nu = jh * Re * Pr^(1/3)
Nu = 46.2129505574

Nu = (hi/Di)/k
hi = 1790.7518341 W/m2.K

dP = Np ( 8 jf (L/di) + 25)((pu^2)/2)
jf = 0.0052
dP = 12.016 44.8670259166286
dP = 539.122183414 Pa 0.078190309414679
Rdi (water) = 0.0003 - 0.00017
Rdo = 0.0002
kw (cast iron) = 55

1/U = (1/hi) (do/di) +

hi = 1790.7518341
ho = 1677.83708907
do = 0.02
di = 0.016
de = 0.014201
Rdi = 0.000235
Rdo = 0.0002

1/U = 0.00069803084
1/U = 0.00182828626
U= 546.960300295

% error = 8.58568716411
IsopropylBenzene 45% + Methanol 55% 40oc
75oc

45oc
Water 30OC

30 oC
40 oC
75 oC
45 0C
74539.45665 kg/h
60000 LPH = 51586.8 kg/h

Cold fluid Hot fluid


kg/m3 999.71 859.78
kJ/kg.K 4.5054 2.17
kg/m.s 0.00072 0.00041
W/m.K 0.62 0.15

10
30
74539.45665 kg/h

15
35
23.60445002

3
0.666666667
1
3358300.68 kJ/h
932861.3 J/s
500 W/m2.K

79.04113835 m3

20 mm = 0.02 m
2 mm = 0.002 m
12 ft = 3.66 m
OD - 2t = 0.016 m

343.884386 approx 344

Shell Side

ms = Vs As ps

As = ((Pt - do) Ds lB) / Pt

do = 20 mm = 0.02
Pt = 0.025 m

For triangular pitch, 12 SATHE


k1 = 0.249
n1 = 2.207

Db = 0.5295884587 m
Ds = 0.5825473046 m
lB = 0.2912736523 m

As = 0.0339361362 m2

m=VAP
V= 0.4911185695 m/s

For triangular pitch


de = (1.10/do)(Pt^2 - 0.917 * do^2)
de = 55 * 0.0002582
de = 0.014201 m

Re = 14625.434073
Baffle cut = 15%
jh = 0.006

Pr = 5.9313333333
Nu = 158.84643001
Nu = ho.de / k
ho = 1677.8370891 W/m2.K

dPs = 2(8 jf * (Ds/de) * (L/LB) * ((p*Vs^2)/2))


jf = 0.068
dPs = 29075.092619 Pa 4.2168372181203

By increasing baffle spacing, velocity can be decreased.

(W/m2.K)-1
(W/m2.K)-1
(W/m2.K)

(1/ho) + (do ln (do/de))/ 2kw + Rdi (do/di) + Rdo

W/m2K
W/m2K
m
m
m
(W/m2.K)-1
(W/m2.K)-1

0.000596005 0.0000405 0.00029375 0.0002

W/m2K

%
m
psi
Lab No 1
70% Propionic Acid, 88 - 49oC, 50000 LPH

Water in

70% Propionic acid out

T1 = 30
T2 = 40
T3 = 88
T4 = 49
m1 = mc = 54761.24855
m2 = mh = 50000

Properties:

Density kg/m3
Specific Heat kJ/kg.K
Viscosity kg/m.s
Thermal ConductiW/m.K

Tc = 35
Th = 68.5
m1 = 54761.24855

dT1 = 58
dT2 = 9
Tlm = 26.29858052

R= 3.9
S= 0.672413793
ft = 1
Q = m Cp dT
Q= 8019237.237
Q= 2227565.899
U= 500
Q = U A Tlm ft
A= 169.4057896

OD = 20
t= 2
l= 12
ID = OD - 2t =

AT = NT * A
NT = 737.0339946

Tube Side

m = Nt V A p
A= 0.00020096 m2
V= 0.41082202794 m/s

Re = 8216.44055886
Pr = 5.59732441472

L/D = 228.75 For tria


jh = 0.004

Nu = jh * Re * Pr^(1/3)
Nu = 57.0485055428

Nu = (hi/Di)/k
hi = 2132.18789466 W/m2.K

dP = Np ( 8 jf (L/di) + 25)((pu^2)/2)
jf = 0.0052
dP = 48.064 84.3873693216999
dP = 4055.99451908 Pa 0.588251561867757
Rdi (water) = 0.0003 - 0.00017 (W/m2.K)-1
Rdo = 0.0002 (W/m2.K)-1
kw (cast iron) = 55 (W/m2.K)

1/U = (1/hi) (do/di) + (1/ho) +

hi = 2132.187894663 W/m2K
ho = 763.088735916 W/m2K
do = 0.02 m
di = 0.016 m
de = 0.014201 m
Rdi = 0.000235 (W/m2.K)-1
Rdo = 0.0002 (W/m2.K)-1

1/U = 0.00058625227 0.001310464


1/U = 0.00243096586
U= 411.35912993 W/m2K

% error = -21.5482928713 %
70 % Propionic acid in

Heat Exchanger Water Out

o
C
o
C
o
C
0
C
kg/h
LPH = 46702.5 kg/h

Cold fluid Hot fluid


1000 934.05
4.184 2.5067
0.0008 0.0004393
0.598 0.15

kg/h
kg/h
kg/s
W/m2.K

m3

mm = 0.02 m
mm = 0.002 m
ft = 3.66 m
0.016 m

approx 737

Shell Side

ms = Vs As ps

As = ((Pt - do) Ds lB) / Pt

do = 20 mm = 0.02 m
Pt = 0.025 m

For triangular pitch, 12 SATHE


k1 = 0.249
n1 = 2.207

Db = 0.7479535794 m
Ds = 0.8227489373 m
lB = 0.4113744687 m

As = 0.0676915814 m2

m=VAP
V= 0.2051789692 m/s

For triangular pitch


de = (1.10/do)(Pt^2 - 0.917 * do^2)
de = 55 * 0.0002582
de = 0.014201 m

Re = 6195.2764777
Baffle cut = 15%
jh = 0.006

Pr = 7.3412887333
Nu = 72.244154258
Nu = ho.de / k
ho = 763.08873592 W/m2.K

dPs = 2(8 jf * (Ds/de) * (L/LB) * ((p*Vs^2)/2))


jf = 0.068
dPs = 5513.1126878 Pa 0.7995812455117 psi

By increasing baffle spacing, velocity can be decreased.

(do ln (do/de))/ 2kw + Rdi (do/di) + Rdo

0.0000405 0.00029375 0.0002


T1 =
T2 =
T3 =
T4 =
m1 = mc =
m2 = mh =

Properties:

Density
Specific Heat
Viscosity
Thermal Conducti

Tc =
Th =
m1 =

dT1 =
dT2 =
Tlm =

R=
S=
ft =
Q = m Cp dT
Q=
Q=
U=
Q = U A Tlm ft
A=

OD =
t=
l=
ID =

AT = NT * A
NT =

Tube Side

m = Nt V A p
A= 0.00020096 m2
V= 1.24187735666 m/s

Re = 24837.5471332
Pr = 5.59732441472

L/D = 228.75
jh = 0.004

Nu = jh * Re * Pr^(1/3)
Nu = 172.452406263

Nu = (hi/Di)/k
hi = 6445.4086841 W/m2.K

dP = Np ( 8 jf (L/di) + 25)((pu^2)/2)
jf = 0.0052
dP = 48.064 771.12968449077
dP = 37063.5771554 Pa 5.37542815886358
Rdi (water) = 0.0003 - 0.00017
Rdo = 0.0002
kw (cast iron) = 55

1/U = (1/hi) (do/di) +

hi = 6445.4086841
ho = 1918.96307897
do = 0.02
di = 0.016
de = 0.014201
Rdi = 0.000235
Rdo = 0.0002

1/U = 0.0001939365
1/U = 0.00124930127
U= 800.447438617

% error = 37.5349366019
Lab No 1
70% Propionic Acid, 88 - 49oC, 50000 LPH

30 oC
40 oC
88 oC
49 0C
77266.15174 kg/h
50000 LPH = 42989 kg/h

Cold fluid Hot fluid


kg/m 3
1000 934.05
kJ/kg.K 4.184 2.5067
kg/m.s 0.0008 0.0004393
W/m.K 0.598 0.298

10
30
77266.15174 kg/h

15
35
23.60445002

3.9
0.672413793
1
3232815.789 kJ/h
898004.3858 J/s
500 W/m2.K

76.08771947 m3

20 mm = 0.02 m
2 mm = 0.002 m
12 ft = 3.66 m
OD - 2t = 0.016 m

331.0349425 approx 344

Shell Side

ms = Vs As ps

As = ((Pt - do) Ds lB) / Pt

do = 20 mm = 0.02
Pt = 0.025 m

For triangular pitch, 12 SATHE


k1 = 0.249
n1 = 2.207

Db = 0.5295884587 m
Ds = 0.5825473046 m
lB = 0.2912736523 m

As = 0.0339361362 m2

m=VAP
V= 0.3767231623 m/s

For triangular pitch


de = (1.10/do)(Pt^2 - 0.917 * do^2)
de = 55 * 0.0002582
de = 0.014201 m

Re = 11374.967695
Baffle cut = 25%
jh = 0.0052

Pr = 3.6952795638
Nu = 91.446962028
Nu = ho.de / k
ho = 1918.963079 W/m2.K

dPs = 2(8 jf * (Ds/de) * (L/LB) * ((p*Vs^2)/2))


jf = 0.048
dPs = 13119.224173 Pa 1.9027156161579

By increasing baffle spacing, velocity can be decreased.

(W/m2.K)-1
(W/m2.K)-1
(W/m2.K)

(1/ho) + (do ln (do/de))/ 2kw + Rdi (do/di) + Rdo

W/m2K
W/m2K
m
m
m
(W/m2.K)-1
(W/m2.K)-1

0.000521115 0.0000405 0.00029375 0.0002

W/m2K

%
ropionic Acid, 88 - 49oC, 50000 LPH

Water in Heat Exchanger

70% Propionic acid out


m
psi
70 % Propionic acid in

Water Out
T1 =
T2 =
T3 =
T4 =
m1 = mc =
m2 = mh =

Properties:

Density
Specific Heat
Viscosity
Thermal Conducti

Tc =
Th =
m1 =

dT1 =
dT2 =
Tlm =

R=
S=
ft =
Q = m Cp dT
Q=
Q=
U=
Q = U A Tlm ft
A=

OD =
t=
l=
ID =

AT = NT * A
NT =

Tube Side

m = Nt V A p
A= 0.00020096 m2
V= 1.24187735666 m/s

Re = 24837.5471332
Pr = 5.59732441472

L/D = 228.75
jh = 0.004

Nu = jh * Re * Pr^(1/3)
Nu = 172.452406263

Nu = (hi/Di)/k
hi = 6445.4086841 W/m2.K

dP = Np ( 8 jf (L/di) + 25)((pu^2)/2)
jf = 0.0052
dP = 12.016 771.12968449077
dP = 37063.5771554 Pa 5.37542815886358
Rdi (water) = 0.0003 - 0.00017
Rdo = 0.0002
kw (cast iron) = 55

1/U = (1/hi) (do/di) +

hi = 6445.4086841
ho = 1660.64112603
do = 0.02
di = 0.016
de = 0.014201
Rdi = 0.000235
Rdo = 0.0002

1/U = 0.0001939365
1/U = 0.00133036357
U= 751.6742236

% error = -33.4818217385
Lab No 1
70% Propionic Acid, 88 - 49oC, 50000 LPH

Water in Heat Exchanger

30 oC
40 oC
88 oC
49 0C
77266.15174 kg/h
50000 LPH = 42989 kg/h

Cold fluid Hot fluid


kg/m 3
1000 934.05
kJ/kg.K 4.184 2.5067
kg/m.s 0.0008 0.0004393
W/m.K 0.598 0.298

10
30
77266.15174 kg/h

15
35
23.60445002

3.9
0.672413793
1
3232815.789 kJ/h
898004.3858 J/s
500 W/m2.K

76.08771947 m3

20 mm = 0.02 m
2 mm = 0.002 m
12 ft = 3.66 m
OD - 2t = 0.016 m

331.0349425 approx 344

Shell Side

ms = Vs As ps

As = ((Pt - do) Ds lB) / Pt

do = 20 mm = 0.02
Pt = 0.025 m

For triangular pitch, 12 SATHE


k1 = 0.249
n1 = 2.207

Db = 0.5295884587 m
Ds = 0.5825473046 m
lB = 0.2912736523 m

As = 0.0339361362 m2

m=VAP
V= 0.3767231623 m/s

For triangular pitch


de = (1.10/do)(Pt^2 - 0.917 * do^2)
de = 55 * 0.0002582
de = 0.014201 m
Re = 11374.967695

Baffle cut = 35%


jh = 0.0045

Pr = 3.6952795638
Nu = 79.136794063
Nu = ho.de / k
ho = 1660.641126 W/m2.K

dPs = 2(8 jf * (Ds/de) * (L/LB) * ((p*Vs^2)/2))


jf = 0.04
dPs = 10932.686811 Pa 1.5855963467983

By increasing baffle spacing, velocity can be decreased.

(W/m2.K)-1
(W/m2.K)-1
(W/m2.K)

(1/ho) + (do ln (do/de))/ 2kw + Rdi (do/di) + Rdo

W/m2K
W/m2K
m
m
m
(W/m2.K)-1
(W/m2.K)-1

0.000602177 0.0000405 0.00029375 0.0002

W/m2K

%
70 % Propionic acid in

Water Out
m
psi
Lab No 1
70% Propionic Acid, 88 - 49oC, 50000 LPH

Water in

T1 =
T2 =
T3 =
T4 =
m1 = mc =
m2 = mh =

Properties:

Density
Specific Heat
Viscosity
Thermal Conducti

Tc =
Th =
m1 =

dT1 =
dT2 =
Tlm =

R=
S=
ft =
Q = m Cp dT
Q=
Q=
U=
Q = U A Tlm ft
A=

OD =
t=
l=
ID =

AT = NT * A
NT =

Tube Side

m = Nt V A p
A= 0.00020096 m2
V= 1.24187735666 m/s

Re = 24837.5471332
Pr = 5.59732441472

L/D = 228.75
jh = 0.004

Nu = jh * Re * Pr^(1/3)
Nu = 172.452406263

Nu = (hi/Di)/k
hi = 6445.4086841 W/m2.K

dP = Np ( 8 jf (L/di) + 25)((pu^2)/2)
jf = 0.0052
dP = 48.064 771.12968449077
dP = 37063.5771554 Pa 5.37542815886358
Rdi (water) = 0.0003 - 0.00017
Rdo = 0.0002
kw (cast iron) = 55

1/U = (1/hi) (do/di) +

hi = 6445.4086841
ho = 1365.41603696
do = 0.02
di = 0.016
de = 0.014201
Rdi = 0.000235
Rdo = 0.0002

1/U = 0.0001939365
1/U = 0.00146056401
U= 684.667013506

% error = -26.9717994096
70 % Propionic acid in

Heat Exchanger

30 oC
40 oC
88 oC
49 0C
77266.15174 kg/h
50000 LPH = 42989 kg/h

Cold fluid Hot fluid


kg/m 3
1000 934.05
kJ/kg.K 4.184 2.5067
kg/m.s 0.0008 0.0004393
W/m.K 0.598 0.298

10
30
77266.15174 kg/h

15
35
23.60445002

3.9
0.672413793
1
3232815.789 kJ/h
898004.3858 J/s
500 W/m2.K

76.08771947 m3

20 mm = 0.02 m
2 mm = 0.002 m
12 ft = 3.66 m
OD - 2t = 0.016 m

331.0349425 approx 344

Shell Side

ms = Vs As ps

As = ((Pt - do) Ds lB) / Pt

do = 20 mm = 0.02
Pt = 0.025 m

For triangular pitch, 12 SATHE


k1 = 0.249
n1 = 2.207

Db = 0.5295884587 m
Ds = 0.5825473046 m
lB = 0.2912736523 m

As = 0.0339361362 m2

m=VAP
V= 0.3767231623 m/s

For triangular pitch


de = (1.10/do)(Pt^2 - 0.917 * do^2)
de = 55 * 0.0002582
de = 0.014201 m
Re = 11374.967695

Baffle cut = 45%


jh = 0.0037

Pr = 3.6952795638
Nu = 65.068030674
Nu = ho.de / k
ho = 1365.416037 W/m2.K

dPs = 2(8 jf * (Ds/de) * (L/LB) * ((p*Vs^2)/2))


jf = 0.031
dPs = 8472.8322787 Pa 1.2288371687687

By increasing baffle spacing, velocity can be decreased.

(W/m2.K)-1
(W/m2.K)-1
(W/m2.K)

(1/ho) + (do ln (do/de))/ 2kw + Rdi (do/di) + Rdo

W/m2K
W/m2K
m
m
m
(W/m2.K)-1
(W/m2.K)-1

0.000732378 0.0000405 0.00029375 0.0002

W/m2K

%
Water Out
m
psi
Lab No 1
70% Propionic Acid, 88 - 49oC, 50000 LPH
Tube Side

m = Nt V A p 130
A= 0.00010048 m 2

V= 1.24549799035 m/s
0.60094678
Re = 24909.959807
Pr = 5.59732441472

L/D = 114.375
jh = 0.0063

Nu = jh * Re * Pr^(1/3)
Nu = 272.404413159

Nu = (hi/Di)/k
hi = 10181.1149418 W/m2.K

dP = Np ( 8 jf (L/di) + 25)((pu^2)/2)
jf = 0.006
dP = 31.96 775.632621984885
dP = 24789.2185986 Pa 3.59524562706845
Rdi (water) =
Rdo =
kw (cast iron) =

1/U =

hi =
ho =
do =
di =
de =
Rdi =
Rdo =

1/U =
1/U =
U=

% error =
ionic Acid, 88 - 49oC, 50000 LPH

Heat Exchanger

Water in

T1 = 30 oC
T2 = 40 oC
T3 = 88 oC
T4 = 49 0C
m1 = mc = 77266.15174 kg/h
m2 = mh = 50000 LPH = 42989 kg/h

Properties:

Cold fluid Hot fluid


Density kg/m 3
1000 934.05
Specific Heat kJ/kg.K 4.184 2.5067
Viscosity kg/m.s 0.0008 0.0004393
Thermal ConductiW/m.K 0.598 0.298

Tc = 10
Th = 30
m1 = 77266.15174 kg/h

dT1 = 15
dT2 = 35
Tlm = 23.60445002

R= 3.9
S= 0.672413793
ft = 1

Q = m Cp dT
Q= 3232815.789 kJ/h
Q= 898004.3858 J/s
U= 500 W/m2.K
Q = U A Tlm ft
A= 76.08771947 m3

OD = 20 mm = 0.02 m
t= 2 mm = 0.002 m
l= 6 ft = 1.83 m
ID = OD - 2t = 0.016 m

AT = NT * A
NT = 662.0698851 approx 686

Shell Side

ms = Vs As ps

As = ((Pt - do) Ds lB) / Pt

do = 20 mm =
Pt = 0.025 m

For triangular pitch, 12


k1 = 0.249
n1 = 2.207

Db = 0.7240415106 m
Ds = 0.7964456617 m
lB = 0.1592891323 m

As = 0.0253730277 m2

m=VAP
V= 0.5038629488 m/s

For triangular pitch


de = (1.10/do)(Pt^2 - 0.917 * do^2)
de = 55 *
de = 0.014201 m

Re = 15213.890036

Baffle cut = 15%


jh = 0.0039

Pr = 3.6952795638
Nu = 91.731954438
Nu = ho.de / k
ho = 1924.9434844 W/m2.K

dPs = 2(8 jf * (Ds/de) * (L/LB) * ((p*Vs^2)/2))


jf = 0.06
dPs = 36669.786472 Pa

By increasing baffle spacing, velocity can be decreased.

0.0003 - 0.00017 (W/m2.K)-1


0.0002 (W/m2.K)-1
55 (W/m2.K)

(1/hi) (do/di) + (1/ho) + (do ln (do/de))/ 2kw + Rdi (do/di) + Rdo

10181.1149418 W/m2K
1924.94348445 W/m2K
0.02 m
0.016 m
0.014201 m
0.000235 (W/m2.K)-1
0.0002 (W/m2.K)-1

0.00012277634 0.000519496 0.0000405 0.00029375 0.0002


0.00117652211
849.962778383 W/m2K

41.173894585 %
Water Out
l Side

0.02 m

SATHE

0.0002582
5.318315659451 psi
Lab No 1
70% Propionic Acid, 88 - 49oC, 50000 LPH

Water in

T1 =
T2 =
T3 =
T4 =
m1 = mc =
m2 = mh =

Properties:

Density
Specific Heat
Viscosity
Thermal Conducti

Tc =
Th =
m1 =

dT1 =
dT2 =
Tlm =

R=
S=
ft =
Q = m Cp dT
Q=
Q=
U=
Q = U A Tlm ft
A=

OD =
t=
l=
ID =

AT = NT * A
NT =

Tube Side

m = Nt V A p
A= 0.00010048 m2
V= 1.24549799035 m/s

Re = 24909.959807
Pr = 5.59732441472

L/D = 114.375
jh = 0.0043

Nu = jh * Re * Pr^(1/3)
Nu = 185.92682168

Nu = (hi/Di)/k
hi = 6949.01496029 W/m2.K

dP = Np ( 8 jf (L/di) + 25)((pu^2)/2)
jf = 0.005
dP = 28.3 775.632621984885
dP = 21950.4032022 Pa 3.18352475738539
Rdi (water) = 0.0003 - 0.00017
Rdo = 0.0002
kw (cast iron) = 55

1/U = (1/hi) (do/di) +

hi = 6949.01496029
ho = 2122.37358542
do = 0.02
di = 0.016
de = 0.014201
Rdi = 0.000235
Rdo = 0.0002

1/U = 0.00017988161
1/U = 0.00118530219
U= 843.66670847

% error = 40.7348903328
Heat Exchanger

Heat Exchanger

30 oC
40 oC
88 oC
49 0C
77266.15174 kg/h
50000 LPH = 42989 kg/h

Cold fluid Hot fluid


kg/m 3
1000 934.05
kJ/kg.K 4.184 2.5067
kg/m.s 0.0008 0.0004393
W/m.K 0.598 0.298

10
30
77266.15174 kg/h

15
35
23.60445002

3.9
0.672413793
1
3232815.789 kJ/h
898004.3858 J/s
500 W/m2.K

76.08771947 m3

20 mm = 0.02 m
2 mm = 0.002 m
6 ft = 1.83 m
OD - 2t = 0.016 m

662.0698851 approx 686

Shell Side

ms = Vs As ps

As = ((Pt - do) Ds lB) / Pt

do = 20 mm = 0.02
Pt = 0.025 m

For triangular pitch, 12 SATHE


k1 = 0.249
n1 = 2.207

Db = 0.7240415106 m
Ds = 0.7964456617 m
lB = 0.1592891323 m

As = 0.0253730277 m2

m=VAP
V= 0.5038629488 m/s

For triangular pitch


de = (1.10/do)(Pt^2 - 0.917 * do^2)
de = 55 * 0.0002582
de = 0.014201 m

Re = 15213.890036
Baffle cut = 25%
jh = 0.0043

Pr = 3.6952795638
Nu = 101.14036002
Nu = ho.de / k
ho = 2122.3735854 W/m2.K

dPs = 2(8 jf * (Ds/de) * (L/LB) * ((p*Vs^2)/2))


jf = 0.045
dPs = 27502.339854 Pa 3.9887367445882

By increasing baffle spacing, velocity can be decreased.

(W/m2.K)-1
(W/m2.K)-1
(W/m2.K)

(1/ho) + (do ln (do/de))/ 2kw + Rdi (do/di) + Rdo

W/m2K
W/m2K
m
m
m
(W/m2.K)-1
(W/m2.K)-1

0.000471171 0.0000405 0.00029375 0.0002

W/m2K

%
Water Out
m
psi
Lab No 1
70% Propionic Acid, 88 - 49oC, 50000 LPH

Water in

T1 =
T2 =
T3 =
T4 =
m1 = mc =
m2 = mh =

Properties:

Density
Specific Heat
Viscosity
Thermal Conducti

Tc =
Th =
m1 =

dT1 =
dT2 =
Tlm =

R=
S=
ft =
Q = m Cp dT
Q=
Q=
U=
Q = U A Tlm ft
A=

OD =
t=
l=
ID =

AT = NT * A
NT =

Tube Side

m = Nt V A p
A= 0.00010048 m2
V= 0.31137449759 m/s

Re = 6227.48995176
Pr = 5.59732441472

L/D = 114.375
jh = 0.0043

Nu = jh * Re * Pr^(1/3)
Nu = 46.48170542

Nu = (hi/Di)/k
hi = 1737.25374007 W/m2.K

dP = Np ( 8 jf (L/di) + 25)((pu^2)/2)
jf = 0.005
dP = 7.075 48.4770388740553
dP = 342.975050034 Pa 0.049742574334147
Rdi (water) = 0.0003 - 0.00017
Rdo = 0.0002
kw (cast iron) = 55

1/U = (1/hi) (do/di) +

hi = 1737.25374007
ho = 1776.87090872
do = 0.02
di = 0.016
de = 0.014201
Rdi = 0.000235
Rdo = 0.0002

1/U = 0.00071952644
1/U = 0.00181656353
U= 550.489969465

% error = 9.1718236962
Heat Exchanger Water Out

30 oC
40 oC
88 oC
49 0C
77266.15174 kg/h
50000 LPH = 42989 kg/h

Cold fluid Hot fluid


kg/m 3
1000 934.05
kJ/kg.K 4.184 2.5067
kg/m.s 0.0008 0.0004393
W/m.K 0.598 0.298

10
30
77266.15174 kg/h

15
35
23.60445002

3.9
0.672413793
1
3232815.789 kJ/h
898004.3858 J/s
500 W/m2.K

76.08771947 m3

20 mm = 0.02 m
2 mm = 0.002 m
6 ft = 1.83 m
OD - 2t = 0.016 m

662.0698851 approx 686

Shell Side

ms = Vs As ps

As = ((Pt - do) Ds lB) / Pt

do = 20 mm = 0.02
Pt = 0.025 m

For triangular pitch, 12 SATHE


k1 = 0.249
n1 = 2.207

Db = 0.7240415106 m
Ds = 0.7964456617 m
lB = 0.1592891323 m

As = 0.0253730277 m2

m=VAP
V= 0.5038629488 m/s

For triangular pitch


de = (1.10/do)(Pt^2 - 0.917 * do^2)
de = 55 * 0.0002582
de = 0.014201 m

Re = 15213.890036
Baffle cut = 35%
jh = 0.0036

Pr = 3.6952795638
Nu = 84.675650251
Nu = ho.de / k
ho = 1776.8709087 W/m2.K

dPs = 2(8 jf * (Ds/de) * (L/LB) * ((p*Vs^2)/2))


jf = 0.038
dPs = 23224.198099 Pa 3.368266584319

By increasing baffle spacing, velocity can be decreased.

(W/m2.K)-1
(W/m2.K)-1
(W/m2.K)

(1/ho) + (do ln (do/de))/ 2kw + Rdi (do/di) + Rdo

W/m2K
W/m2K
m
m
m
(W/m2.K)-1
(W/m2.K)-1

0.000562787 0.0000405 0.00029375 0.0002

W/m2K

%
m
psi
Lab No 1
70% Propionic Acid, 88 - 49oC, 50000 LPH

Water in

T1 =
T2 =
T3 =
T4 =
m1 = mc =
m2 = mh =

Properties:

Density
Specific Heat
Viscosity
Thermal Conducti

Tc =
Th =
m1 =

dT1 =
dT2 =
Tlm =

R=
S=
ft =
Q = m Cp dT
Q=
Q=
U=
Q = U A Tlm ft
A=

OD =
t=
l=
ID =

AT = NT * A
NT =

Tube Side

m = Nt V A p
A= 0.00010048 m2
V= 0.31137449759 m/s

Re = 6227.48995176
Pr = 5.59732441472

L/D = 114.375
jh = 0.0043

Nu = jh * Re * Pr^(1/3)
Nu = 46.48170542

Nu = (hi/Di)/k
hi = 1737.25374007 W/m2.K

dP = Np ( 8 jf (L/di) + 25)((pu^2)/2)
jf = 0.005
dP = 7.075 48.4770388740553
dP = 342.975050034 Pa 0.049742574334147
Rdi (water) = 0.0003 - 0.00017
Rdo = 0.0002
kw (cast iron) = 55

1/U = (1/hi) (do/di) +

hi = 1737.25374007
ho = 1579.44080775
do = 0.02
di = 0.016
de = 0.014201
Rdi = 0.000235
Rdo = 0.0002

1/U = 0.00071952644
1/U = 0.00188691191
U= 529.966446111

% error = -5.65440441193
70 % Propionic acid in

Heat Exchanger Water Out

30 oC
40 oC
88 oC
49 0C
77266.15174 kg/h
50000 LPH = 42989 kg/h

Cold fluid Hot fluid


kg/m 3
1000 934.05
kJ/kg.K 4.184 2.5067
kg/m.s 0.0008 0.0004393
W/m.K 0.598 0.298

10
30
77266.15174 kg/h

15
35
23.60445002

3.9
0.672413793
1
3232815.789 kJ/h
898004.3858 J/s
500 W/m2.K

76.08771947 m3

20 mm = 0.02 m
2 mm = 0.002 m
6 ft = 1.83 m
OD - 2t = 0.016 m

662.0698851 approx 686

Shell Side

ms = Vs As ps

As = ((Pt - do) Ds lB) / Pt

do = 20 mm = 0.02
Pt = 0.025 m

For triangular pitch, 12 SATHE


k1 = 0.249
n1 = 2.207

Db = 0.7240415106 m
Ds = 0.7964456617 m
lB = 0.1592891323 m

As = 0.0253730277 m2

m=VAP
V= 0.5038629488 m/s

For triangular pitch


de = (1.10/do)(Pt^2 - 0.917 * do^2)
de = 55 * 0.0002582
de = 0.014201 m

Re = 15213.890036
Baffle cut = 45%
jh = 0.0032

Pr = 3.6952795638
Nu = 75.267244667
Nu = ho.de / k
ho = 1579.4408078 W/m2.K

dPs = 2(8 jf * (Ds/de) * (L/LB) * ((p*Vs^2)/2))


jf = 0.03
dPs = 18334.893236 Pa 2.6591578297255

By increasing baffle spacing, velocity can be decreased.

(W/m2.K)-1
(W/m2.K)-1
(W/m2.K)

(1/ho) + (do ln (do/de))/ 2kw + Rdi (do/di) + Rdo

W/m2K
W/m2K
m
m
m
(W/m2.K)-1
(W/m2.K)-1

0.000633135 0.0000405 0.00029375 0.0002

W/m2K

%
0
m
psi
T1 =
T2 =
T3 =
T4 =
m1 = mc =
m2 = mh =

Properties:

Density
Specific Heat
Viscosity
Thermal Conducti

Tc =
Th =
m1 =

dT1 =
dT2 =
Tlm =

R=
S=
ft =
Q = m Cp dT
Q=
Q=
U=
Q = U A Tlm ft
A=

OD =
t=
l=
ID =

AT = NT * A
NT =

Tube Side

m = Nt V A p
A= 0.00020096 m2
V= 0.46435414205 m/s

Re = 9287.0828411
Pr = 5.59732441472

L/D = 343.125
jh = 0.0039

Nu = jh * Re * Pr^(1/3)
Nu = 62.8701489791

Nu = (hi/Di)/k
hi = 2349.77181809 W/m2.K

dP = Np ( 8 jf (L/di) + 25)((pu^2)/2)
jf = 0.0049
dP = 15.9505 107.81238462181
dP = 1719.66144091 Pa 0.249407025512716
Rdi (water) = 0.0003 - 0.00017
Rdo = 0.0002
kw (cast iron) = 55

1/U = (1/hi) (do/di) +

hi = 2349.77181809
ho = 1700.77187032
do = 0.02
di = 0.016
de = 0.014201
Rdi = 0.000235
Rdo = 0.0002

1/U = 0.00053196655
1/U = 0.00165418488
U= 604.527349192

% error = 17.2907560479
IsopropylBenzene 45% + Methanol 55% 40oc
75oc

45oc
Water 30OC

30 oC
40 oC
88 oC
49 0C
77266.15174 kg/h
50000 LPH = 42989 kg/h

Cold fluid Hot fluid


kg/m 3
1000 934.05
kJ/kg.K 4.184 2.5067
kg/m.s 0.0008 0.0004393
W/m.K 0.598 0.298

10
30
77266.15174 kg/h

15
35
23.60445002

3.9
0.672413793
1
3232815.789 kJ/h
898004.3858 J/s
500 W/m2.K

76.08771947 m3

20 mm = 0.02 m
2 mm = 0.002 m
18 ft = 5.49 m
OD - 2t = 0.016 m

220.6899617 approx 230

Shell Side

ms = Vs As ps

As = ((Pt - do) Ds lB) / Pt

do = 20 mm = 0.02
Pt = 0.025 m

For triangular pitch, 12 SATHE


k1 = 0.249
n1 = 2.207

Db = 0.4412879887 m
Ds = 0.4854167875 m
lB = 0.2427083938 m

As = 0.0235629458 m2

m=VAP
V= 0.5425691964 m/s

For triangular pitch


de = (1.10/do)(Pt^2 - 0.917 * do^2)
de = 55 * 0.0002582
de = 0.014201 m

Re = 16382.605847
Baffle cut = 15%
jh = 0.0032

Pr = 3.6952795638
Nu = 81.049199095
Nu = ho.de / k
ho = 1700.7718703 W/m2.K

dPs = 2(8 jf * (Ds/de) * (L/LB) * ((p*Vs^2)/2))


jf = 0.06
dPs = 51024.063979 Pa 7.4001543116243

By increasing baffle spacing, velocity can be decreased.

(W/m2.K)-1
(W/m2.K)-1
(W/m2.K)

(1/ho) + (do ln (do/de))/ 2kw + Rdi (do/di) + Rdo

W/m2K
W/m2K
m
m
m
(W/m2.K)-1
(W/m2.K)-1

0.000587968 0.0000405 0.00029375 0.0002

W/m2K

%
m
psi
T1 =
T2 =
T3 =
T4 =
m1 = mc =
m2 = mh =

Properties:

Density
Specific Heat
Viscosity
Thermal Conducti

Tc =
Th =
m1 =

dT1 =
dT2 =
Tlm =

R=
S=
ft =

Q = m Cp dT
Q=
Q=
U=
Q = U A Tlm ft
A=

OD =
t=
l=
ID =

AT = NT * A
NT =

Tube Side

m = Nt V A p
A= 0.00020096 m2
V= 1.85741656822 m/s

Re = 37148.3313644
Pr = 5.59732441472

L/D = 343.125
jh = 0.0039

Nu = jh * Re * Pr^(1/3)
Nu = 251.480595916

Nu = (hi/Di)/k
hi = 1566.5145454 W/m2.K

dP = Np ( 8 jf (L/di) + 25)((pu^2)/2)
jf = 0.0049
dP = 31.901 1724.99815394896
dP = 55029.1661091 Pa 7.98102481640691
Rdi (water) = 0.0003 - 0.00017
Rdo = 0.0002
kw (cast iron) = 55

1/U = (1/hi) (do/di) +

hi = 1566.5145454
ho = 1913.36835411
do = 0.02
di = 0.016
de = 0.014201
Rdi = 0.000235
Rdo = 0.0002

1/U = 0.00079794982
1/U = 0.00185483834
U= 539.130542876

% error = 7.25808311052
IsopropylBenzene 45% + Methanol 55% 40oc
75oc

45oc
Water 30OC

30 oC
40 oC
88 oC
49 0C
77266.15174 kg/h
50000 LPH = 42989 kg/h

Cold fluid Hot fluid


kg/m3 1000 934.05
kJ/kg.K 4.184 2.5067
kg/m.s 0.0008 0.0004393
W/m.K 0.598 0.298

10
30
77266.15174 kg/h

15
35
23.60445002

3.9
0.672413793
1

3232815.789 kJ/h
898004.3858 J/s
500 W/m2.K

76.08771947 m3

20 mm = 0.02 m
2 mm = 0.002 m
18 ft = 5.49 m
OD - 2t = 0.016 m

220.6899617 approx 230

Shell Side

ms = Vs As ps

As = ((Pt - do) Ds lB) / Pt

do = 20 mm = 0.02
Pt = 0.025 m

For triangular pitch, 12 SATHE


k1 = 0.249
n1 = 2.207

Db = 0.4412879887 m
Ds = 0.4854167875 m
lB = 0.2427083938 m

As = 0.0235629458 m2

m=VAP
V= 0.5425691964 m/s

For triangular pitch


de = (1.10/do)(Pt^2 - 0.917 * do^2)
de = 55 * 0.0002582
de = 0.014201 m

Re = 16382.605847

Baffle cut = 25%


jh = 0.0036
Pr = 3.6952795638
Nu = 91.180348982
Nu = ho.de / k
ho = 1913.3683541 W/m2.K

dPs = 2(8 jf * (Ds/de) * (L/LB) * ((p*Vs^2)/2))


jf = 0.045
dPs = 38268.047984 Pa 5.5501157337182

By increasing baffle spacing, velocity can be decreased.

(W/m2.K)-1
(W/m2.K)-1
(W/m2.K)

(1/ho) + (do ln (do/de))/ 2kw + Rdi (do/di) + Rdo

W/m2K
W/m2K
m
m
m
(W/m2.K)-1
(W/m2.K)-1

0.000522639 0.0000405 0.00029375 0.0002

W/m2K

%
m
psi
Lab No 1
70% Propionic Acid, 88 - 49oC, 50000 LPH

Water in
70 % Propionic acid in

Heat Exchanger Water Out

70% Propionic acid out


T1 =
T2 =
T3 =
T4 =
m1 = mc =
m2 = mh =

Properties:

Density
Specific Heat
Viscosity
Thermal Conducti

Tc =
Th =
m1 =

dT1 =
dT2 =
Tlm =

R=
S=
ft =
Q = m Cp dT
Q=
Q=
U=
Q = U A Tlm ft
A=

OD =
t=
l=
ID =

AT = NT * A
NT =

Tube Side

m = Nt V A p
A= 0.00020096 m2
V= 0.46435414205 m/s

Re = 9287.0828411
Pr = 5.59732441472

L/D = 343.125
jh = 0.0039

Nu = jh * Re * Pr^(1/3)
Nu = 62.8701489791

Nu = (hi/Di)/k
hi = 2349.77181809 W/m2.K

dP = Np ( 8 jf (L/di) + 25)((pu^2)/2)
jf = 0.0049
dP = 15.9505 107.81238462181
dP = 1719.66144091 Pa 0.249407025512716
Rdi (water) = 0.0003 - 0.00017
Rdo = 0.0002
kw (cast iron) = 55

1/U = (1/hi) (do/di) +

hi = 2349.77181809
ho = 1807.07011222
do = 0.02
di = 0.016
de = 0.014201
Rdi = 0.000235
Rdo = 0.0002

1/U = 0.00053196655
1/U = 0.00161959851
U= 617.436973391

% error = 19.020074672
30 oC
40 oC
88 oC
49 0C
77266.15174 kg/h
50000 LPH = 42989 kg/h

Cold fluid Hot fluid


kg/m3 1000 934.05
kJ/kg.K 4.184 2.5067
kg/m.s 0.0008 0.0004393
W/m.K 0.598 0.298

10
30
77266.15174 kg/h

15
35
23.60445002

3.9
0.672413793
1
3232815.789 kJ/h
898004.3858 J/s
500 W/m2.K

76.08771947 m3

20 mm = 0.02 m
2 mm = 0.002 m
18 ft = 5.49 m
OD - 2t = 0.016 m

220.6899617 approx 230

Shell Side

ms = Vs As ps

As = ((Pt - do) Ds lB) / Pt

do = 20 mm = 0.02
Pt = 0.025 m

For triangular pitch, 12 SATHE


k1 = 0.249
n1 = 2.207

Db = 0.4412879887 m
Ds = 0.4854167875 m
lB = 0.2427083938 m

As = 0.0235629458 m2

m=VAP
V= 0.5425691964 m/s

For triangular pitch


de = (1.10/do)(Pt^2 - 0.917 * do^2)
de = 55 * 0.0002582
de = 0.014201 m
Re = 16382.605847

Baffle cut = 35%


jh = 0.0034

Pr = 3.6952795638
Nu = 86.114774039
Nu = ho.de / k
ho = 1807.0701122 W/m2.K

dPs = 2(8 jf * (Ds/de) * (L/LB) * ((p*Vs^2)/2))


jf = 0.037
dPs = 31464.839454 Pa 4.5634284921683

By increasing baffle spacing, velocity can be decreased.

(W/m2.K)-1
(W/m2.K)-1
(W/m2.K)

(1/ho) + (do ln (do/de))/ 2kw + Rdi (do/di) + Rdo

W/m2K
W/m2K
m
m
m
(W/m2.K)-1
(W/m2.K)-1

0.000553382 0.0000405 0.00029375 0.0002

W/m2K

%
m
psi
T1 =
T2 =
T3 =
T4 =
m1 = mc =
m2 = mh =

Properties:

Density
Specific Heat
Viscosity
Thermal Conducti

Tc =
Th =
m1 =

dT1 =
dT2 =
Tlm =

R=
S=
ft =
Q = m Cp dT
Q=
Q=
U=
Q = U A Tlm ft
A=

OD =
t=
l=
ID =

AT = NT * A
NT =

Tube Side

m = Nt V A p
A= 0.00020096 m2
V= 0.46435414205 m/s

Re = 9287.0828411
Pr = 5.59732441472

L/D = 343.125
jh = 0.0039

Nu = jh * Re * Pr^(1/3)
Nu = 62.8701489791

Nu = (hi/Di)/k
hi = 2349.77181809 W/m2.K

dP = Np ( 8 jf (L/di) + 25)((pu^2)/2)
jf = 0.0049
dP = 15.9505 107.81238462181
dP = 1719.66144091 Pa 0.249407025512716
Rdi (water) = 0.0003 - 0.00017
Rdo = 0.0002
kw (cast iron) = 55

1/U = (1/hi) (do/di) +

hi = 2349.77181809
ho = 1594.47362843
do = 0.02
di = 0.016
de = 0.014201
Rdi = 0.000235
Rdo = 0.0002

1/U = 0.00053196655
1/U = 0.00169338277
U= 590.533941283

% error = 15.3308616074
30 oC
40 oC
88 oC
49 0C
77266.15174 kg/h
50000 LPH = 42989 kg/h

Cold fluid Hot fluid


kg/m3 1000 934.05
kJ/kg.K 4.184 2.5067
kg/m.s 0.0008 0.0004393
W/m.K 0.598 0.298

10
30
77266.15174 kg/h

15
35
23.60445002

3.9
0.672413793
1
3232815.789 kJ/h
898004.3858 J/s
500 W/m2.K

76.08771947 m3

20 mm = 0.02 m
2 mm = 0.002 m
18 ft = 5.49 m
OD - 2t = 0.016 m

220.6899617 approx 230

Shell Side

ms = Vs As ps

As = ((Pt - do) Ds lB) / Pt

do = 20 mm = 0.02
Pt = 0.025 m

For triangular pitch, 12 SATHE


k1 = 0.249
n1 = 2.207

Db = 0.4412879887 m
Ds = 0.4854167875 m
lB = 0.2427083938 m

As = 0.0235629458 m2

m=VAP
V= 0.5425691964 m/s

For triangular pitch


de = (1.10/do)(Pt^2 - 0.917 * do^2)
de = 55 * 0.0002582
de = 0.014201 m
Re = 16382.605847

Baffle cut = 45%


jh = 0.003

Pr = 3.6952795638
Nu = 75.983624152
Nu = ho.de / k
ho = 1594.4736284 W/m2.K

dPs = 2(8 jf * (Ds/de) * (L/LB) * ((p*Vs^2)/2))


jf = 0.028
dPs = 23811.229857 Pa 3.4534053454247

By increasing baffle spacing, velocity can be decreased.

(W/m2.K)-1
(W/m2.K)-1
(W/m2.K)

(1/ho) + (do ln (do/de))/ 2kw + Rdi (do/di) + Rdo

W/m2K
W/m2K
m
m
m
(W/m2.K)-1
(W/m2.K)-1

0.000627166 0.0000405 0.00029375 0.0002

W/m2K

%
m
psi
T1 =
T2 =
T3 =
T4 =
m1 = mc =
m2 = mh =

Properties:

Density
Specific Heat
Viscosity
Thermal Conducti

Tc =
Th =
m1 =

dT1 =
dT2 =
Tlm =

R=
S=
ft =
Q = m Cp dT
Q=
Q=
U=
Q = U A Tlm ft
A=

OD =
t=
l=
ID =

AT = NT * A
NT =

Tube Side

m = Nt V A p
A= 0.00020096 m2
V= 0.62093867833 m/s

Re = 12418.7735666
Pr = 5.59732441472

L/D = 457.5
jh = 0.004

Nu = jh * Re * Pr^(1/3)
Nu = 86.2262031317

Nu = (hi/Di)/k
hi = 3222.70434205 W/m2.K

dP = Np ( 8 jf (L/di) + 25)((pu^2)/2)
jf = 0.045
dP = 167.2 192.782421122692
dP = 32233.2208117 Pa 4.67486886319277
Rdi (water) = 0.0003 - 0.00017
Rdo = 0.0002
kw (cast iron) = 55

1/U = (1/hi) (do/di) +

hi = 3222.70434205
ho = 2766.42507822
do = 0.02
di = 0.016
de = 0.014201
Rdi = 0.000235
Rdo = 0.0002

1/U = 0.000387873
1/U = 0.00128360035
U= 779.058686035

% error = 35.8199826325
30 oC
40 oC
88 oC
49 0C
77266.15174 kg/h
50000 LPH = 42989 kg/h

Cold fluid Hot fluid


kg/m 3
1000 934.05
kJ/kg.K 4.184 2.5067
kg/m.s 0.0008 0.0004393
W/m.K 0.598 0.298

10
30
77266.15174 kg/h

15
35
23.60445002

3.9
0.672413793
1
3232815.789 kJ/h
898004.3858 J/s
500 W/m2.K

76.08771947 m3

20 mm = 0.02 m
2 mm = 0.002 m
24 ft = 7.32 m
OD - 2t = 0.016 m

165.5174713 approx 172

Shell Side

ms = Vs As ps

As = ((Pt - do) Ds lB) / Pt

do = 20 mm = 0.02
Pt = 0.025 m

For triangular pitch, 12 SATHE


k1 = 0.249
n1 = 2.207

Db = 0.3868482966 m
Ds = 0.4255331262 m
lB = 0.2127665631 m

As = 0.0181078442 m2

m=VAP
V= 0.7060215695 m/s

For triangular pitch


de = (1.10/do)(Pt^2 - 0.917 * do^2)
de = 55 * 0.0002582
de = 0.014201 m

Re = 21317.968601
Baffle cut = 15%
jh = 0.004

Pr = 3.6952795638
Nu = 131.83222327
Nu = ho.de / k
ho = 2766.4250782 W/m2.K

dPs = 2(8 jf * (Ds/de) * (L/LB) * ((p*Vs^2)/2))


jf = 0.054
dPs = 103676.89062 Pa 15.036532359053

By increasing baffle spacing, velocity can be decreased.

(W/m2.K)-1
(W/m2.K)-1
(W/m2.K)

(1/ho) + (do ln (do/de))/ 2kw + Rdi (do/di) + Rdo

W/m2K
W/m2K
m
m
m
(W/m2.K)-1
(W/m2.K)-1

0.000361477 0.0000405 0.00029375 0.0002

W/m2K

%
Lab No 1
m
psi
T1 =
T2 =
T3 =
T4 =
m1 = mc =
m2 = mh =

Properties:

Density
Specific Heat
Viscosity
Thermal Conducti

Tc =
Th =
m1 =

dT1 =
dT2 =
Tlm =

R=
S=
ft =
Q = m Cp dT
Q=
Q=
U=
Q = U A Tlm ft
A=

OD =
t=
l=
ID =

AT = NT * A
NT =

Tube Side

m = Nt V A p
A= 0.00020096 m2
V= 0.62093867833 m/s

Re = 12418.7735666
Pr = 5.59732441472

L/D = 457.5
jh = 0.004

Nu = jh * Re * Pr^(1/3)
Nu = 86.2262031317

Nu = (hi/Di)/k
hi = 3222.70434205 W/m2.K

dP = Np ( 8 jf (L/di) + 25)((pu^2)/2)
jf = 0.0045
dP = 18.97 192.782421122692
dP = 3657.0825287 Pa 0.530396305829946
Rdi (water) = 0.0003 - 0.00017
Rdo = 0.0002
kw (cast iron) = 55

1/U = (1/hi) (do/di) +

hi = 3222.70434205
ho = 24.2062194344
do = 0.02
di = 0.016
de = 0.014201
Rdi = 0.000235
Rdo = 0.0002

1/U = 0.000387873
1/U = 0.04223381988
U= 23.677706699

% error = -2011.69099422
30 oC
40 oC
88 oC
49 0C
77266.15174 kg/h
50000 LPH = 42989 kg/h

Cold fluid Hot fluid


kg/m 3
1000 934.05
kJ/kg.K 4.184 2.5067
kg/m.s 0.0008 0.4393
W/m.K 0.598 0.298

10
30
77266.15174 kg/h

15
35
23.60445002

3.9
0.672413793
1
3232815.789 kJ/h
898004.3858 J/s
500 W/m2.K

76.08771947 m3

20 mm = 0.02 m
2 mm = 0.002 m
24 ft = 7.32 m
OD - 2t = 0.016 m

165.5174713 approx 172

Shell Side

ms = Vs As ps

As = ((Pt - do) Ds lB) / Pt

do = 20 mm = 0.02
Pt = 0.025 m

For triangular pitch, 12 SATHE


k1 = 0.249
n1 = 2.207

Db = 0.3868482966 m
Ds = 0.4255331262 m
lB = 0.2127665631 m

As = 0.0181078442 m2

m=VAP
V= 0.7060215695 m/s

For triangular pitch


de = (1.10/do)(Pt^2 - 0.917 * do^2)
de = 55 * 0.0002582
de = 0.014201 m

Re = 21.317968601
Baffle cut = 25%
jh = 0.0035

Pr = 3695.2795638
Nu = 1.1535319537
Nu = ho.de / k
ho = 24.206219434 W/m2.K

dPs = 2(8 jf * (Ds/de) * (L/LB) * ((p*Vs^2)/2))


jf = 0.057
dPs = 109436.71787 Pa 15.87189526789

By increasing baffle spacing, velocity can be decreased.

(W/m2.K)-1
(W/m2.K)-1
(W/m2.K)

(1/ho) + (do ln (do/de))/ 2kw + Rdi (do/di) + Rdo

W/m2K
W/m2K
m
m
m
(W/m2.K)-1
(W/m2.K)-1

0.041311697 0.0000405 0.00029375 0.0002

W/m2K

%
m
psi
T1 =
T2 =
T3 =
T4 =
m1 = mc =
m2 = mh =

Properties:

Density
Specific Heat
Viscosity
Thermal Conducti

Tc =
Th =
m1 =

dT1 =
dT2 =
Tlm =

R=
S=
ft =
Q = m Cp dT
Q=
Q=
U=
Q = U A Tlm ft
A=

OD =
t=
l=
ID =

AT = NT * A
NT =

Tube Side

m = Nt V A p
A= 0.00020096 m2
V= 0.62093867833 m/s

Re = 12418.7735666
Pr = 5.59732441472

L/D = 457.5
jh = 0.004

Nu = jh * Re * Pr^(1/3)
Nu = 86.2262031317

Nu = (hi/Di)/k
hi = 3222.70434205 W/m2.K

dP = Np ( 8 jf (L/di) + 25)((pu^2)/2)
jf = 0.0045
dP = 18.97 192.782421122692
dP = 3657.0825287 Pa 0.530396305829946
Rdi (water) = 0.0003 - 0.00017
Rdo = 0.0002
kw (cast iron) = 55

1/U = (1/hi) (do/di) +

hi = 3222.70434205
ho = 2074.81880866
do = 0.02
di = 0.016
de = 0.014201
Rdi = 0.000235
Rdo = 0.0002

1/U = 0.000387873
1/U = 0.0014040928
U= 712.203639548

% error = 29.7953601701
30 oC
40 oC
88 oC
49 0C
77266.15174 kg/h
50000 LPH = 42989 kg/h

Cold fluid Hot fluid


kg/m 3
1000 934.05
kJ/kg.K 4.184 2.5067
kg/m.s 0.0008 0.0004393
W/m.K 0.598 0.298

10
30
77266.15174 kg/h

15
35
23.60445002

3.9
0.672413793
1
3232815.789 kJ/h
898004.3858 J/s
500 W/m2.K

76.08771947 m3

20 mm = 0.02 m
2 mm = 0.002 m
24 ft = 7.32 m
OD - 2t = 0.016 m

165.5174713 approx 172

Shell Side

ms = Vs As ps

As = ((Pt - do) Ds lB) / Pt

do = 20 mm = 0.02
Pt = 0.025 m

For triangular pitch, 12 SATHE


k1 = 0.249
n1 = 2.207

Db = 0.3868482966 m
Ds = 0.4255331262 m
lB = 0.2127665631 m

As = 0.0181078442 m2

m=VAP
V= 0.7060215695 m/s

For triangular pitch


de = (1.10/do)(Pt^2 - 0.917 * do^2)
de = 55 * 0.0002582
de = 0.014201 m

Re = 21317.968601
Baffle cut = 35%
jh = 0.003

Pr = 3.6952795638
Nu = 98.874167456
Nu = ho.de / k
ho = 2074.8188087 W/m2.K

dPs = 2(8 jf * (Ds/de) * (L/LB) * ((p*Vs^2)/2))


jf = 0.033
dPs = 63358.099821 Pa 9.1889919971993

By increasing baffle spacing, velocity can be decreased.

(W/m2.K)-1
(W/m2.K)-1
(W/m2.K)

(1/ho) + (do ln (do/de))/ 2kw + Rdi (do/di) + Rdo

W/m2K
W/m2K
m
m
m
(W/m2.K)-1
(W/m2.K)-1

0.00048197 0.0000405 0.00029375 0.0002

W/m2K

%
m
psi
T1 =
T2 =
T3 =
T4 =
m1 = mc =
m2 = mh =

Properties:

Density
Specific Heat
Viscosity
Thermal Conducti

Tc =
Th =
m1 =

dT1 =
dT2 =
Tlm =

R=
S=
ft =
Q = m Cp dT
Q=
Q=
U=
Q = U A Tlm ft
A=

OD =
t=
l=
ID =

AT = NT * A
NT =

Tube Side

m = Nt V A p
A= 0.00020096 m2
V= 0.62093867833 m/s

Re = 12.4187735666
Pr = 5597.32441472

L/D = 457.5
jh = 0.004

Nu = jh * Re * Pr^(1/3)
Nu = 0.08622620313

Nu = (hi/Di)/k
hi = 3.22270434205 W/m2.K

dP = Np ( 8 jf (L/di) + 25)((pu^2)/2)
jf = 0.0045
dP = 18.97 192.782421122692
dP = 3657.0825287 Pa 0.530396305829946
Rdi (water) = 0.0003 - 0.00017
Rdo = 0.0002
kw (cast iron) = 55

1/U = (1/hi) (do/di) +

hi = 3.22270434205
ho = 1867.336927796
do = 0.02
di = 0.016
de = 0.014201
Rdi = 0.000235
Rdo = 0.0002

1/U = 0.38787299961
1/U = 0.3889427716
U= 2.57107233507

% error = -19347.1385802
30 oC
40 oC
88 oC
49 0C
77266.15174 kg/h
50000 LPH = 42989 kg/h

Cold fluid Hot fluid


kg/m 3
1000 934.05
kJ/kg.K 4.184 2.5067
kg/m.s 0.8 0.0004393
W/m.K 0.598 0.298

10
30
77266.15174 kg/h

15
35
23.60445002

3.9
0.672413793
1
3232815.789 kJ/h
898004.3858 J/s
500 W/m2.K

76.08771947 m3

20 mm = 0.02 m
2 mm = 0.002 m
24 ft = 7.32 m
OD - 2t = 0.016 m

165.5174713 approx 172

Shell Side

ms = Vs As ps

As = ((Pt - do) Ds lB) / Pt

do = 20 mm = 0.02
Pt = 0.025 m

For triangular pitch, 12 SATHE


k1 = 0.249
n1 = 2.207

Db = 0.3868482966 m
Ds = 0.4255331262 m
lB = 0.2127665631 m

As = 0.0181078442 m2

m=VAP
V= 0.7060215695 m/s

For triangular pitch


de = (1.10/do)(Pt^2 - 0.917 * do^2)
de = 55 * 0.0002582
de = 0.014201 m

Re = 21317.968601
Baffle cut = 45%
jh = 0.0027

Pr = 3.6952795638
Nu = 88.98675071
Nu = ho.de / k
ho = 1867.3369278 W/m2.K

dPs = 2(8 jf * (Ds/de) * (L/LB) * ((p*Vs^2)/2))


jf = 0.027
dPs = 51838.445308 Pa 7.5182661795267

By increasing baffle spacing, velocity can be decreased.

(W/m2.K)-1
(W/m2.K)-1
(W/m2.K)

(1/ho) + (do ln (do/de))/ 2kw + Rdi (do/di) + Rdo

W/m2K
W/m2K
m
m
m
(W/m2.K)-1
(W/m2.K)-1

0.000535522 0.0000405 0.00029375 0.0002

W/m2K

%
m
psi
T1 =
T2 =
T3 =
T4 =
m1 = mc =
m2 = mh =

Properties:

Density
Specific Heat
Viscosity
Thermal Conducti

Tc =
Th =
m1 =

dT1 =
dT2 =
Tlm =

R=
S=
ft =
Q = m Cp dT
Q=
Q=
U=
Q = U A Tlm ft
A=

OD =
t=
l=
ID =

AT = NT * A
NT =

Tube Side

m = Nt V A p
A= 0.00020096 m2
V= 0.31046933916 m/s

Re = 6.20938678329
Pr = 5597.32441472

L/D = 228.75
jh = 0.004

Nu = jh * Re * Pr^(1/3)
Nu = 0.04311310157

Nu = (hi/Di)/k
hi = 1.61135217102 W/m2.K

dP = Np ( 8 jf (L/di) + 25)((pu^2)/2)
jf = 0.0052
dP = 48.064 48.1956052806731
dP = 2316.47357221 Pa 0.335964259928974
Rdi (water) = 0.0003 - 0.00017
Rdo = 0.0002
kw (cast iron) = 55

1/U = (1/hi) (do/di) +

hi = 1.61135217102
ho = 1903.07169611
do = 0.02
di = 0.016
de = 0.014201
Rdi = 0.000235
Rdo = 0.0002

1/U = 0.77574599922
1/U = 0.77680571549
U= 1.28732317496

% error = -38740.2857747
30 oC
40 oC
88 oC
49 0C
77266.15174 kg/h
50000 LPH = 42989 kg/h

Cold fluid Hot fluid


kg/m 3
1000 934.05
kJ/kg.K 4.184 2.5067
kg/m.s 0.8 0.0004393
W/m.K 0.598 0.298

10
30
77266.15174 kg/h

15
35
23.60445002

3.9
0.672413793
1
3232815.789 kJ/h
898004.3858 J/s
500 W/m2.K

76.08771947 m3

20 mm = 0.02 m
2 mm = 0.002 m
12 ft = 3.66 m
OD - 2t = 0.016 m

331.0349425 approx 344

Shell Side

ms = Vs As ps

As = ((Pt - do) Ds lB) / Pt

do = 20 mm = 0.02
Pt = 0.025 m

For triangular pitch, 12 SATHE


k1 = 0.156
n1 = 2.291

Db = 0.5759801174 m
Ds = 0.6335781292 m
lB = 0.3167890646 m

As = 0.0401421246 m2

m=VAP
V= 0.318481612 m/s

For triangular pitch


de = (1.10/do)(Pt^2 - 0.917 * do^2)
de = 55 * 0.0002582
de = 0.014201 m

Re = 9616.3931796
Baffle cut = 15%
jh = 0.0061

Pr = 3.6952795638
Nu = 90.68966831
Nu = ho.de / k
ho = 1903.0716961 W/m2.K

dPs = 2(8 jf * (Ds/de) * (L/LB) * ((p*Vs^2)/2))


jf = 0.06
dPs = 11720.394926 Pa 1.6998397282562

By increasing baffle spacing, velocity can be decreased.

(W/m2.K)-1
(W/m2.K)-1
(W/m2.K)

(1/ho) + (do ln (do/de))/ 2kw + Rdi (do/di) + Rdo

W/m2K
W/m2K
m
m
m
(W/m2.K)-1
(W/m2.K)-1

0.000525466 0.0000405 0.00029375 0.0002

W/m2K

%
m
psi
T1 =
T2 =
T3 =
T4 =
m1 = mc =
m2 = mh =

Properties:

Density
Specific Heat
Viscosity
Thermal Conducti

Tc =
Th =
m1 =

dT1 =
dT2 =
Tlm =

R=
S=
ft =
Q = m Cp dT
Q=
Q=
U=
Q = U A Tlm ft
A=

OD =
t=
l=
ID =

AT = NT * A
NT =

Tube Side

m = Nt V A p
A= 0.00020096 m2
V= 0.31046933916 m/s

Re = 6209.38678329
Pr = 5.59732441472

L/D = 228.75
jh = 0.004

Nu = jh * Re * Pr^(1/3)
Nu = 43.1131015659

Nu = (hi/Di)/k
hi = 1611.35217102 W/m2.K

dP = Np ( 8 jf (L/di) + 25)((pu^2)/2)
jf = 0.0052
dP = 48.064 48.1956052806731
dP = 2316.47357221 Pa 0.335964259928974
Rdi (water) = 0.0003 - 0.00017
Rdo = 0.0002
kw (cast iron) = 55

1/U = (1/hi) (do/di) +

hi = 1611.35217102
ho = 1809.47800614
do = 0.02
di = 0.016
de = 0.014201
Rdi = 0.000235
Rdo = 0.0002

1/U = 0.000775746
1/U = 0.00186264157
U= 536.871944525

% error = 6.86792165266
Water 30OC

30 oC
40 oC
88 oC
49 0C
77266.15174 kg/h
50000 LPH = 42989 kg/h

Cold fluid Hot fluid


kg/m 3
1000 934.05
kJ/kg.K 4.184 2.5067
kg/m.s 0.0008 0.0004393
W/m.K 0.598 0.298

10
30
77266.15174 kg/h

15
35
23.60445002

3.9
0.672413793
1
3232815.789 kJ/h
898004.3858 J/s
500 W/m2.K

76.08771947 m3

20 mm = 0.02 m
2 mm = 0.002 m
12 ft = 3.66 m
OD - 2t = 0.016 m

331.0349425 approx 344

Shell Side

ms = Vs As ps

As = ((Pt - do) Ds lB) / Pt

do = 20 mm = 0.02
Pt = 0.025 m

For triangular pitch, 12 SATHE


k1 = 0.156
n1 = 2.291

Db = 0.5759801174 m
Ds = 0.6335781292 m
lB = 0.3167890646 m

As = 0.0401421246 m2

m=VAP
V= 0.318481612 m/s

For triangular pitch


de = (1.10/do)(Pt^2 - 0.917 * do^2)
de = 55 * 0.0002582
de = 0.014201 m

Re = 9616.3931796
Baffle cut = 25%
jh = 0.0058

Pr = 3.6952795638
Nu = 86.229520689
Nu = ho.de / k
ho = 1809.4780061 W/m2.K

dPs = 2(8 jf * (Ds/de) * (L/LB) * ((p*Vs^2)/2))


jf = 0.049
dPs = 9571.6558565 Pa 1.3882024447426

By increasing baffle spacing, velocity can be decreased.

(W/m2.K)-1
(W/m2.K)-1
(W/m2.K)

(1/ho) + (do ln (do/de))/ 2kw + Rdi (do/di) + Rdo

W/m2K
W/m2K
m
m
m
(W/m2.K)-1
(W/m2.K)-1

0.000552646 0.0000405 0.00029375 0.0002

W/m2K

%
m
psi
T1 =
T2 =
T3 =
T4 =
m1 = mc =
m2 = mh =

Properties:

Density
Specific Heat
Viscosity
Thermal Conducti

Tc =
Th =
m1 =

dT1 =
dT2 =
Tlm =

R=
S=
ft =
Q = m Cp dT
Q=
Q=
U=
Q = U A Tlm ft
A=

OD =
t=
l=
ID =

AT = NT * A
NT =

Tube Side

m = Nt V A p
A= 0.00020096 m2
V= 0.31046933916 m/s

Re = 6209.38678329
Pr = 5.59732441472

L/D = 228.75
jh = 0.004

Nu = jh * Re * Pr^(1/3)
Nu = 43.1131015659

Nu = (hi/Di)/k
hi = 1611.35217102 W/m2.K

dP = Np ( 8 jf (L/di) + 25)((pu^2)/2)
jf = 0.0052
dP = 48.064 48.1956052806731
dP = 2316.47357221 Pa 0.335964259928974
Rdi (water) = 0.0003 - 0.00017
Rdo = 0.0002
kw (cast iron) = 55

1/U = (1/hi) (do/di) +

hi = 1611.35217102
ho = 1435.10324625
do = 0.02
di = 0.016
de = 0.014201
Rdi = 0.000235
Rdo = 0.0002

1/U = 0.000775746
1/U = 0.00200680998
U= 498.30328332

% error = 0.340498796
30 oC
40 oC
88 oC
49 0C
77266.15174 kg/h
50000 LPH = 42989 kg/h

Cold fluid Hot fluid


kg/m 3
1000 934.05
kJ/kg.K 4.184 2.5067
kg/m.s 0.0008 0.0004393
W/m.K 0.598 0.298

10
30
77266.15174 kg/h

15
35
23.60445002

3.9
0.672413793
1
3232815.789 kJ/h
898004.3858 J/s
500 W/m2.K

76.08771947 m3

20 mm = 0.02 m
2 mm = 0.002 m
12 ft = 3.66 m
OD - 2t = 0.016 m

331.0349425 approx 344

Shell Side

ms = Vs As ps

As = ((Pt - do) Ds lB) / Pt

do = 20 mm = 0.02
Pt = 0.025 m

For triangular pitch, 12 SATHE


k1 = 0.156
n1 = 2.291

Db = 0.5759801174 m
Ds = 0.6335781292 m
lB = 0.3167890646 m

As = 0.0401421246 m2

m=VAP
V= 0.318481612 m/s

For triangular pitch


de = (1.10/do)(Pt^2 - 0.917 * do^2)
de = 55 * 0.0002582
de = 0.014201 m

Re = 9616.3931796
Baffle cut = 35%
jh = 0.0046

Pr = 3.6952795638
Nu = 68.388930201
Nu = ho.de / k
ho = 1435.1032462 W/m2.K

dPs = 2(8 jf * (Ds/de) * (L/LB) * ((p*Vs^2)/2))


jf = 0.042
dPs = 8204.2764484 Pa 1.1898878097793

By increasing baffle spacing, velocity can be decreased.

(W/m2.K)-1
(W/m2.K)-1
(W/m2.K)

(1/ho) + (do ln (do/de))/ 2kw + Rdi (do/di) + Rdo

W/m2K
W/m2K
m
m
m
(W/m2.K)-1
(W/m2.K)-1

0.000696814 0.0000405 0.00029375 0.0002

W/m2K

%
m
psi
T1 =
T2 =
T3 =
T4 =
m1 = mc =
m2 = mh =

Properties:

Density
Specific Heat
Viscosity
Thermal Conducti

Tc =
Th =
m1 =

dT1 =
dT2 =
Tlm =

R=
S=
ft =
Q = m Cp dT
Q=
Q=
U=
Q = U A Tlm ft
A=

OD =
t=
l=
ID =

AT = NT * A
NT =

Tube Side

m = Nt V A p
A= 0.00020096 m2
V= 0.31046933916 m/s

Re = 6209.38678329
Pr = 5.59732441472

L/D = 228.75
jh = 0.004

Nu = jh * Re * Pr^(1/3)
Nu = 43.1131015659

Nu = (hi/Di)/k
hi = 1611.35217102 W/m2.K

dP = Np ( 8 jf (L/di) + 25)((pu^2)/2)
jf = 0.0052
dP = 48.064 48.1956052806731
dP = 2316.47357221 Pa 0.335964259928974
Rdi (water) = 0.0003 - 0.00017
Rdo = 0.0002
kw (cast iron) = 55

1/U = (1/hi) (do/di) +

hi = 1611.35217102
ho = 1247.915866304
do = 0.02
di = 0.016
de = 0.014201
Rdi = 0.000235
Rdo = 0.0002

1/U = 0.000775746
1/U = 0.00211133207
U= 473.634637137

% error = 5.56660362128
30 oC
40 oC
88 oC
49 0C
77266.15174 kg/h
50000 LPH = 42989 kg/h

Cold fluid Hot fluid


kg/m 3
1000 934.05
kJ/kg.K 4.184 2.5067
kg/m.s 0.0008 0.0004393
W/m.K 0.598 0.298

10
30
77266.15174 kg/h

15
35
23.60445002

3.9
0.672413793
1
3232815.789 kJ/h
898004.3858 J/s
500 W/m2.K

76.08771947 m3

20 mm = 0.02 m
2 mm = 0.002 m
12 ft = 3.66 m
OD - 2t = 0.016 m

331.0349425 approx 344

Shell Side

ms = Vs As ps

As = ((Pt - do) Ds lB) / Pt

do = 20 mm = 0.02
Pt = 0.025 m

For triangular pitch, 12 SATHE


k1 = 0.156
n1 = 2.291

Db = 0.5759801174 m
Ds = 0.6335781292 m
lB = 0.3167890646 m

As = 0.0401421246 m2

m=VAP
V= 0.318481612 m/s

For triangular pitch


de = (1.10/do)(Pt^2 - 0.917 * do^2)
de = 55 * 0.0002582
de = 0.014201 m

Re = 9616.3931796
Baffle cut = 45%
jh = 0.004

Pr = 3.6952795638
Nu = 59.468634958
Nu = ho.de / k
ho = 1247.9158663 W/m2.K

dPs = 2(8 jf * (Ds/de) * (L/LB) * ((p*Vs^2)/2))


jf = 0.032
dPs = 6250.877294 Pa 0.9065811884033

By increasing baffle spacing, velocity can be decreased.

(W/m2.K)-1
(W/m2.K)-1
(W/m2.K)

(1/ho) + (do ln (do/de))/ 2kw + Rdi (do/di) + Rdo

W/m2K
W/m2K
m
m
m
(W/m2.K)-1
(W/m2.K)-1

0.000801336 0.0000405 0.00029375 0.0002

W/m2K

%
m
psi
T1 =
T2 =
T3 =
T4 =
m1 = mc =
m2 = mh =

Properties:

Density
Specific Heat
Viscosity
Thermal Conducti

Tc =
Th =
m1 =

dT1 =
dT2 =
Tlm =

R=
S=
ft =
Q = m Cp dT
Q=
Q=
U=
Q = U A Tlm ft
A=

OD =
t=
l=
ID =

AT = NT * A
NT =

Tube Side

m = Nt V A p
A= 0.00010048 m2
V= 0.31137449759 m/s

Re = 6227.48995176
Pr = 5.59732441472

L/D = 114.375
jh = 0.0043

Nu = jh * Re * Pr^(1/3)
Nu = 46.48170542

Nu = (hi/Di)/k
hi = 1737.25374007 W/m2.K

dP = Np ( 8 jf (L/di) + 25)((pu^2)/2)
jf = 0.005
dP = 28.3 48.4770388740553
dP = 1371.90020014 Pa 0.198970297336587
Rdi (water) = 0.0003 - 0.00017
Rdo = 0.0002
kw (cast iron) = 55

1/U = (1/hi) (do/di) +

hi = 1737.25374007
ho = 2177.43747743
do = 0.02
di = 0.016
de = 0.014201
Rdi = 0.000235
Rdo = 0.0002

1/U = 0.00071952644
1/U = 0.00171303188
U= 583.760298418

% error = 14.3484061258
30 oC
40 oC
88 oC
49 0C
77266.15174 kg/h
50000 LPH = 42989 kg/h

Cold fluid Hot fluid


kg/m 3
1000 934.05
kJ/kg.K 4.184 2.5067
kg/m.s 0.0008 0.0004393
W/m.K 0.598 0.298

10
30
77266.15174 kg/h

15
35
23.60445002

3.9
0.672413793
1
3232815.789 kJ/h
898004.3858 J/s
500 W/m2.K

76.08771947 m3

20 mm = 0.02 m
2 mm = 0.002 m
6 ft = 1.83 m
OD - 2t = 0.016 m

662.0698851 approx 686

Shell Side

ms = Vs As ps

As = ((Pt - do) Ds lB) / Pt

do = 20 mm = 0.02
Pt = 0.025 m

For triangular pitch, 12 SATHE


k1 = 0.156
n1 = 2.291

Db = 0.7784888473 m
Ds = 0.856337732 m
lB = 0.1712675464 m

As = 0.0293325725 m2

m=VAP
V= 0.435847506 m/s

For triangular pitch


de = (1.10/do)(Pt^2 - 0.917 * do^2)
de = 55 * 0.0002582
de = 0.014201 m

Re = 13160.197717
Baffle cut = 15%
jh = 0.0051

Pr = 3.6952795638
Nu = 103.76439469
Nu = ho.de / k
ho = 2177.4374774 W/m2.K

dPs = 2(8 jf * (Ds/de) * (L/LB) * ((p*Vs^2)/2))


jf = 0.064
dPs = 29267.214268 Pa 4.2447011265826

By increasing baffle spacing, velocity can be decreased.

(W/m2.K)-1
(W/m2.K)-1
(W/m2.K)

(1/ho) + (do ln (do/de))/ 2kw + Rdi (do/di) + Rdo

W/m2K
W/m2K
m
m
m
(W/m2.K)-1
(W/m2.K)-1

0.000459255 0.0000405 0.00029375 0.0002

W/m2K

%
m
psi
T1 =
T2 =
T3 =
T4 =
m1 = mc =
m2 = mh =

Properties:

Density
Specific Heat
Viscosity
Thermal Conducti

Tc =
Th =
m1 =

dT1 =
dT2 =
Tlm =

R=
S=
ft =
Q = m Cp dT
Q=
Q=
U=
Q = U A Tlm ft
A=

OD =
t=
l=
ID =

AT = NT * A
NT =

Tube Side

m = Nt V A p
A= 0.00010048 m2
V= 0.31137449759 m/s

Re = 6227.48995176
Pr = 5.59732441472

L/D = 114.375
jh = 0.0043

Nu = jh * Re * Pr^(1/3)
Nu = 46.48170542

Nu = (hi/Di)/k
hi = 1737.25374007 W/m2.K

dP = Np ( 8 jf (L/di) + 25)((pu^2)/2)
jf = 0.005
dP = 28.3 48.4770388740553
dP = 1371.90020014 Pa 0.198970297336587
Rdi (water) = 0.0003 - 0.00017
Rdo = 0.0002
kw (cast iron) = 55

1/U = (1/hi) (do/di) +

hi = 1737.25374007
ho = 2006.65806744
do = 0.02
di = 0.016
de = 0.014201
Rdi = 0.000235
Rdo = 0.0002

1/U = 0.00071952644
1/U = 0.00175211745
U= 570.737995876

% error = 12.394127671
30 oC
40 oC
88 oC
49 0C
77266.15174 kg/h
50000 LPH = 42989 kg/h

Cold fluid Hot fluid


kg/m 3
1000 934.05
kJ/kg.K 4.184 2.5067
kg/m.s 0.0008 0.0004393
W/m.K 0.598 0.298

10
30
77266.15174 kg/h

15
35
23.60445002

3.9
0.672413793
1
3232815.789 kJ/h
898004.3858 J/s
500 W/m2.K

76.08771947 m3

20 mm = 0.02 m
2 mm = 0.002 m
6 ft = 1.83 m
OD - 2t = 0.016 m

662.0698851 approx 686

Shell Side

ms = Vs As ps

As = ((Pt - do) Ds lB) / Pt

do = 20 mm = 0.02
Pt = 0.025 m

For triangular pitch, 12 SATHE


k1 = 0.156
n1 = 2.291

Db = 0.7784888473 m
Ds = 0.856337732 m
lB = 0.1712675464 m

As = 0.0293325725 m2

m=VAP
V= 0.435847506 m/s

For triangular pitch


de = (1.10/do)(Pt^2 - 0.917 * do^2)
de = 55 * 0.0002582
de = 0.014201 m

Re = 13160.197717
Baffle cut = 25%
jh = 0.0047

Pr = 3.6952795638
Nu = 95.626010791
Nu = ho.de / k
ho = 2006.6580674 W/m2.K

dPs = 2(8 jf * (Ds/de) * (L/LB) * ((p*Vs^2)/2))


jf = 0.049
dPs = 22407.710924 Pa 3.2498493000398

By increasing baffle spacing, velocity can be decreased.

(W/m2.K)-1
(W/m2.K)-1
(W/m2.K)

(1/ho) + (do ln (do/de))/ 2kw + Rdi (do/di) + Rdo

W/m2K
W/m2K
m
m
m
(W/m2.K)-1
(W/m2.K)-1

0.000498341 0.0000405 0.00029375 0.0002

W/m2K

%
m
psi
T1 =
T2 =
T3 =
T4 =
m1 = mc =
m2 = mh =

Properties:

Density
Specific Heat
Viscosity
Thermal Conducti

Tc =
Th =
m1 =

dT1 =
dT2 =
Tlm =

R=
S=
ft =
Q = m Cp dT
Q=
Q=
U=
Q = U A Tlm ft
A=

OD =
t=
l=
ID =

AT = NT * A
NT =

Tube Side

m = Nt V A p
A= 0.00010048 m2
V= 0.31137449759 m/s

Re = 6227.48995176
Pr = 5.59732441472

L/D = 114.375
jh = 0.0043

Nu = jh * Re * Pr^(1/3)
Nu = 46.48170542

Nu = (hi/Di)/k
hi = 1737.25374007 W/m2.K

dP = Np ( 8 jf (L/di) + 25)((pu^2)/2)
jf = 0.005
dP = 28.3 48.4770388740553
dP = 1371.90020014 Pa 0.198970297336587
Rdi (water) = 0.0003 - 0.00017
Rdo = 0.0002
kw (cast iron) = 55

1/U = (1/hi) (do/di) +

hi = 1737.25374007
ho = 1707.79409995
do = 0.02
di = 0.016
de = 0.014201
Rdi = 0.000235
Rdo = 0.0002

1/U = 0.00071952644
1/U = 0.00183932712
U= 543.677080437

% error = 8.03364386858
30 oC
40 oC
88 oC
49 0C
77266.15174 kg/h
50000 LPH = 42989 kg/h

Cold fluid Hot fluid


kg/m 3
1000 934.05
kJ/kg.K 4.184 2.5067
kg/m.s 0.0008 0.0004393
W/m.K 0.598 0.298

10
30
77266.15174 kg/h

15
35
23.60445002

3.9
0.672413793
1
3232815.789 kJ/h
898004.3858 J/s
500 W/m2.K

76.08771947 m3

20 mm = 0.02 m
2 mm = 0.002 m
6 ft = 1.83 m
OD - 2t = 0.016 m

662.0698851 approx 686

Shell Side

ms = Vs As ps

As = ((Pt - do) Ds lB) / Pt

do = 20 mm = 0.02
Pt = 0.025 m

For triangular pitch, 12 SATHE


k1 = 0.156
n1 = 2.291

Db = 0.7784888473 m
Ds = 0.856337732 m
lB = 0.1712675464 m

As = 0.0293325725 m2

m=VAP
V= 0.435847506 m/s

For triangular pitch


de = (1.10/do)(Pt^2 - 0.917 * do^2)
de = 55 * 0.0002582
de = 0.014201 m

Re = 13160.197717
Baffle cut = 35%
jh = 0.004

Pr = 3.6952795638
Nu = 81.383838971
Nu = ho.de / k
ho = 1707.7940999 W/m2.K

dPs = 2(8 jf * (Ds/de) * (L/LB) * ((p*Vs^2)/2))


jf = 0.039
dPs = 17834.708694 Pa 2.5866147490113

By increasing baffle spacing, velocity can be decreased.

(W/m2.K)-1
(W/m2.K)-1
(W/m2.K)

(1/ho) + (do ln (do/de))/ 2kw + Rdi (do/di) + Rdo

W/m2K
W/m2K
m
m
m
(W/m2.K)-1
(W/m2.K)-1

0.000585551 0.0000405 0.00029375 0.0002

W/m2K

%
m
psi
T1 =
T2 =
T3 =
T4 =
m1 = mc =
m2 = mh =

Properties:

Density
Specific Heat
Viscosity
Thermal Conducti

Tc =
Th =
m1 =

dT1 =
dT2 =
Tlm =

R=
S=
ft =
Q = m Cp dT
Q=
Q=
U=
Q = U A Tlm ft
A=

OD =
t=
l=
ID =

AT = NT * A
NT =

Tube Side

m = Nt V A p
A= 0.00010048 m2
V= 0.31137449759 m/s

Re = 6227.48995176
Pr = 5.59732441472

L/D = 114.375
jh = 0.0043

Nu = jh * Re * Pr^(1/3)
Nu = 46.48170542

Nu = (hi/Di)/k
hi = 1737.25374007 W/m2.K

dP = Np ( 8 jf (L/di) + 25)((pu^2)/2)
jf = 0.005
dP = 28.3 48.4770388740553
dP = 1371.90020014 Pa 0.198970297336587
Rdi (water) = 0.0003 - 0.00017
Rdo = 0.0002
kw (cast iron) = 55

1/U = (1/hi) (do/di) +

hi = 1737.25374007
ho = 1494.319837452
do = 0.02
di = 0.016
de = 0.014201
Rdi = 0.000235
Rdo = 0.0002

1/U = 0.00071952644
1/U = 0.00192297722
U= 520.026961093

% error = -3.85113899689
30 oC
40 oC
88 oC
49 0C
77266.15174 kg/h
50000 LPH = 42989 kg/h

Cold fluid Hot fluid


kg/m 3
1000 934.05
kJ/kg.K 4.184 2.5067
kg/m.s 0.0008 0.0004393
W/m.K 0.598 0.298

10
30
77266.15174 kg/h

15
35
23.60445002

3.9
0.672413793
1
3232815.789 kJ/h
898004.3858 J/s
500 W/m2.K

76.08771947 m3

20 mm = 0.02 m
2 mm = 0.002 m
6 ft = 1.83 m
OD - 2t = 0.016 m

662.0698851 approx 686

Shell Side

ms = Vs As ps

As = ((Pt - do) Ds lB) / Pt

do = 20 mm = 0.02
Pt = 0.025 m

For triangular pitch, 12 SATHE


k1 = 0.156
n1 = 2.291

Db = 0.7784888473 m
Ds = 0.856337732 m
lB = 0.1712675464 m

As = 0.0293325725 m2

m=VAP
V= 0.435847506 m/s

For triangular pitch


de = (1.10/do)(Pt^2 - 0.917 * do^2)
de = 55 * 0.0002582
de = 0.014201 m

Re = 13160.197717
Baffle cut = 45%
jh = 0.0035

Pr = 3.6952795638
Nu = 71.2108591
Nu = ho.de / k
ho = 1494.3198375 W/m2.K

dPs = 2(8 jf * (Ds/de) * (L/LB) * ((p*Vs^2)/2))


jf = 0.03
dPs = 13719.006688 Pa 1.9897036530856

By increasing baffle spacing, velocity can be decreased.

(W/m2.K)-1
(W/m2.K)-1
(W/m2.K)

(1/ho) + (do ln (do/de))/ 2kw + Rdi (do/di) + Rdo

W/m2K
W/m2K
m
m
m
(W/m2.K)-1
(W/m2.K)-1

0.000669201 0.0000405 0.00029375 0.0002

W/m2K

%
m
psi
T1 =
T2 =
T3 =
T4 =
m1 = mc =
m2 = mh =

Properties:

Density
Specific Heat
Viscosity
Thermal Conducti

Tc =
Th =
m1 =

dT1 =
dT2 =
Tlm =

R=
S=
ft =
Q = m Cp dT
Q=
Q=
U=
Q = U A Tlm ft
A=

OD =
t=
l=
ID =

AT = NT * A
NT =

Tube Side

m = Nt V A p
A= 0.00020096 m2
V= 0.46435414205 m/s

Re = 9287.0828411
Pr = 5.59732441472

L/D = 343.125
jh = 0.0039

Nu = jh * Re * Pr^(1/3)
Nu = 62.8701489791

Nu = (hi/Di)/k
hi = 2349.77181809 W/m2.K

dP = Np ( 8 jf (L/di) + 25)((pu^2)/2)
jf = 0.0049
dP = 63.802 107.81238462181
dP = 6878.64576364 Pa 0.997628102050863
Rdi (water) = 0.0003 - 0.00017
Rdo = 0.0002
kw (cast iron) = 55

1/U = (1/hi) (do/di) +

hi = 2349.77181809
ho = 2216.76245674
do = 0.02
di = 0.016
de = 0.014201
Rdi = 0.000235
Rdo = 0.0002

1/U = 0.00053196655
1/U = 0.00151732487
U= 659.054641612

% error = 24.1337563791
30 oC
40 oC
88 oC
49 0C
77266.15174 kg/h
50000 LPH = 42989 kg/h

Cold fluid Hot fluid


kg/m 3
1000 934.05
kJ/kg.K 4.184 2.5067
kg/m.s 0.0008 0.0004393
W/m.K 0.598 0.298

10
30
77266.15174 kg/h

15
35
23.60445002

3.9
0.672413793
1
3232815.789 kJ/h
898004.3858 J/s
500 W/m2.K

76.08771947 m3

20 mm = 0.02 m
2 mm = 0.002 m
18 ft = 5.49 m
OD - 2t = 0.016 m

220.6899617 approx 230

Shell Side

ms = Vs As ps

As = ((Pt - do) Ds lB) / Pt

do = 20 mm = 0.02
Pt = 0.025 m

For triangular pitch, 12 SATHE


k1 = 0.156
n1 = 2.291

Db = 0.483165118 m
Ds = 0.5314816299 m
lB = 0.2657408149 m

As = 0.0282472723 m2

m=VAP
V= 0.4525933838 m/s

For triangular pitch


de = (1.10/do)(Pt^2 - 0.917 * do^2)
de = 55 * 0.0002582
de = 0.014201 m

Re = 13665.831132
Baffle cut = 15%
jh = 0.005

Pr = 3.6952795638
Nu = 105.6384015
Nu = ho.de / k
ho = 2216.7624567 W/m2.K

dPs = 2(8 jf * (Ds/de) * (L/LB) * ((p*Vs^2)/2))


jf = 0.051
dPs = 30178.670738 Pa 4.3768920577441

By increasing baffle spacing, velocity can be decreased.

(W/m2.K)-1
(W/m2.K)-1
(W/m2.K)

(1/ho) + (do ln (do/de))/ 2kw + Rdi (do/di) + Rdo

W/m2K
W/m2K
m
m
m
(W/m2.K)-1
(W/m2.K)-1

0.000451108 0.0000405 0.00029375 0.0002

W/m2K

%
m
psi
T1 =
T2 =
T3 =
T4 =
m1 = mc =
m2 = mh =

Properties:

Density
Specific Heat
Viscosity
Thermal Conducti

Tc =
Th =
m1 =

dT1 =
dT2 =
Tlm =

R=
S=
ft =
Q = m Cp dT
Q=
Q=
U=
Q = U A Tlm ft
A=

OD =
t=
l=
ID =

AT = NT * A
NT =

Tube Side

m = Nt V A p
A= 0.00020096 m2
V= 0.46435414205 m/s

Re = 9287.0828411
Pr = 5.59732441472

L/D = 343.125
jh = 0.0039

Nu = jh * Re * Pr^(1/3)
Nu = 62.8701489791

Nu = (hi/Di)/k
hi = 2349.77181809 W/m2.K

dP = Np ( 8 jf (L/di) + 25)((pu^2)/2)
jf = 0.0049
dP = 63.802 107.81238462181
dP = 6878.64576364 Pa 0.997628102050863
Rdi (water) = 0.0003 - 0.00017
Rdo = 0.0002
kw (cast iron) = 55

1/U = (1/hi) (do/di) +

hi = 2349.77181809
ho = 1995.08621107
do = 0.02
di = 0.016
de = 0.014201
Rdi = 0.000235
Rdo = 0.0002

1/U = 0.00053196655
1/U = 0.00156744802
U= 637.979688916

% error = 21.627599015
30 oC
40 oC
88 oC
49 0C
77266.15174 kg/h
50000 LPH = 42989 kg/h

Cold fluid Hot fluid


kg/m 3
1000 934.05
kJ/kg.K 4.184 2.5067
kg/m.s 0.0008 0.0004393
W/m.K 0.598 0.298

10
30
77266.15174 kg/h

15
35
23.60445002

3.9
0.672413793
1
3232815.789 kJ/h
898004.3858 J/s
500 W/m2.K

76.08771947 m3

20 mm = 0.02 m
2 mm = 0.002 m
18 ft = 5.49 m
OD - 2t = 0.016 m

220.6899617 approx 230

Shell Side

ms = Vs As ps

As = ((Pt - do) Ds lB) / Pt

do = 20 mm = 0.02
Pt = 0.025 m

For triangular pitch, 12 SATHE


k1 = 0.156
n1 = 2.291

Db = 0.483165118 m
Ds = 0.5314816299 m
lB = 0.2657408149 m

As = 0.0282472723 m2

m=VAP
V= 0.4525933838 m/s

For triangular pitch


de = (1.10/do)(Pt^2 - 0.917 * do^2)
de = 55 * 0.0002582
de = 0.014201 m

Re = 13665.831132
Baffle cut = 25%
jh = 0.0045

Pr = 3.6952795638
Nu = 95.074561354
Nu = ho.de / k
ho = 1995.0862111 W/m2.K

dPs = 2(8 jf * (Ds/de) * (L/LB) * ((p*Vs^2)/2))


jf = 0.045
dPs = 26628.238887 Pa 3.8619635803625

By increasing baffle spacing, velocity can be decreased.

(W/m2.K)-1
(W/m2.K)-1
(W/m2.K)

(1/ho) + (do ln (do/de))/ 2kw + Rdi (do/di) + Rdo

W/m2K
W/m2K
m
m
m
(W/m2.K)-1
(W/m2.K)-1

0.000501231 0.0000405 0.00029375 0.0002

W/m2K

%
m
psi
Lab No 1
ISOPROPYLBENZENE 45% + METHANOL 55% , 75-450C, 60000
IsopropylBenzene 45% + Methan 40oc
75oc

45oc
Water 30OC
T1 =
T2 =
T3 =
T4 =
m1 = mc =
m2 = mh =

Properties:

Density
Specific Heat
Viscosity
Thermal Conducti

Tc =
Th =
m1 =

dT1 =
dT2 =
Tlm =

R=
S=
ft =
Q = m Cp dT
Q=
Q=
U=
Q = U A Tlm ft
A=

OD =
t=
l=
ID =

AT = NT * A
NT =

Tube Side

m = Nt V A p
A= 0.00020096 m2
V= 0.46435414205 m/s

Re = 9287.0828411
Pr = 5.59732441472

L/D = 343.125
jh = 0.0039

Nu = jh * Re * Pr^(1/3)
Nu = 62.8701489791

Nu = (hi/Di)/k
hi = 2349.77181809 W/m2.K

dP = Np ( 8 jf (L/di) + 25)((pu^2)/2)
jf = 0.0049
dP = 63.802 107.81238462181
dP = 6878.64576364 Pa 0.997628102050863
Rdi (water) = 0.0003 - 0.00017
Rdo = 0.0002
kw (cast iron) = 55

1/U = (1/hi) (do/di) +

hi = 2349.77181809
ho = 1640.40421799
do = 0.02
di = 0.016
de = 0.014201
Rdi = 0.000235
Rdo = 0.0002

1/U = 0.00053196655
1/U = 0.00167582239
U= 596.721946581

% error = 16.2088803898
30 oC
40 oC
88 oC
49 0C
77266.15174 kg/h
50000 LPH = 42989 kg/h

Cold fluid Hot fluid


kg/m3 1000 934.05
kJ/kg.K 4.184 2.5067
kg/m.s 0.0008 0.0004393
W/m.K 0.598 0.298

10
30
77266.15174 kg/h

15
35
23.60445002

3.9
0.672413793
1
3232815.789 kJ/h
898004.3858 J/s
500 W/m2.K

76.08771947 m3

20 mm = 0.02 m
2 mm = 0.002 m
18 ft = 5.49 m
OD - 2t = 0.016 m

220.6899617 approx 230

Shell Side

ms = Vs As ps

As = ((Pt - do) Ds lB) / Pt

do = 20 mm = 0.02
Pt = 0.025 m

For triangular pitch, 12 SATHE


k1 = 0.156
n1 = 2.291

Db = 0.483165118 m
Ds = 0.5314816299 m
lB = 0.2657408149 m

As = 0.0282472723 m2

m=VAP
V= 0.4525933838 m/s

For triangular pitch


de = (1.10/do)(Pt^2 - 0.917 * do^2)
de = 55 * 0.0002582
de = 0.014201 m

Re = 13665.831132
Baffle cut = 35%
jh = 0.0037

Pr = 3.6952795638
Nu = 78.172417113
Nu = ho.de / k
ho = 1640.404218 W/m2.K

dPs = 2(8 jf * (Ds/de) * (L/LB) * ((p*Vs^2)/2))


jf = 0.039
dPs = 23077.807035 Pa 3.3470351029808

By increasing baffle spacing, velocity can be decreased.

(W/m2.K)-1
(W/m2.K)-1
(W/m2.K)

(1/ho) + (do ln (do/de))/ 2kw + Rdi (do/di) + Rdo

W/m2K
W/m2K
m
m
m
(W/m2.K)-1
(W/m2.K)-1

0.000609606 0.0000405 0.00029375 0.0002

W/m2K

%
m
psi
Lab No 1
70% Propionic Acid, 88 - 49oC, 50000 LPH

Water in

70% Propionic acid out


Lab No 1
ISOPROPYLBENZENE 45% + METHANOL 55% , 75-450C, 60000 LPH
IsopropylBenzene 45% + Methan 40oc
75oc

45oc
Water 30OC

70 % Propionic acid in

Heat Exchanger Water Out

70% Propionic acid out


T1 =
T2 =
T3 =
T4 =
m1 = mc =
m2 = mh =

Properties:

Density
Specific Heat
Viscosity
Thermal Conducti

Tc =
Th =
m1 =

dT1 =
dT2 =
Tlm =

R=
S=
ft =
Q = m Cp dT
Q=
Q=
U=
Q = U A Tlm ft
A=

OD =
t=
l=
ID =

AT = NT * A
NT =

Tube Side

m = Nt V A p
A= 0.00020096 m2
V= 0.46435414205 m/s

Re = 9287.0828411
Pr = 5.59732441472

L/D = 343.125
jh = 0.0039

Nu = jh * Re * Pr^(1/3)
Nu = 62.8701489791

Nu = (hi/Di)/k
hi = 2349.77181809 W/m2.K

dP = Np ( 8 jf (L/di) + 25)((pu^2)/2)
jf = 0.0049
dP = 63.802 107.81238462181
dP = 6878.64576364 Pa 0.997628102050863
Rdi (water) = 0.0003 - 0.00017
Rdo = 0.0002
kw (cast iron) = 55

1/U = (1/hi) (do/di) +

hi = 2349.77181809
ho = 1507.39847058
do = 0.02
di = 0.016
de = 0.014201
Rdi = 0.000235
Rdo = 0.0002

1/U = 0.00053196655
1/U = 0.00172961114
U= 578.164637696

% error = 13.5194428368
30 oC
40 oC
88 oC
49 0C
77266.15174 kg/h
50000 LPH = 42989 kg/h

Cold fluid Hot fluid


kg/m 3
1000 934.05
kJ/kg.K 4.184 2.5067
kg/m.s 0.0008 0.0004393
W/m.K 0.598 0.298

10
30
77266.15174 kg/h

15
35
23.60445002

3.9
0.672413793
1
3232815.789 kJ/h
898004.3858 J/s
500 W/m2.K

76.08771947 m3

20 mm = 0.02 m
2 mm = 0.002 m
18 ft = 5.49 m
OD - 2t = 0.016 m

220.6899617 approx 230

Shell Side

ms = Vs As ps

As = ((Pt - do) Ds lB) / Pt

do = 20 mm = 0.02
Pt = 0.025 m

For triangular pitch, 12 SATHE


k1 = 0.156
n1 = 2.291

Db = 0.483165118 m
Ds = 0.5314816299 m
lB = 0.2657408149 m

As = 0.0282472723 m2

m=VAP
V= 0.4525933838 m/s

For triangular pitch


de = (1.10/do)(Pt^2 - 0.917 * do^2)
de = 55 * 0.0002582
de = 0.014201 m

Re = 13665.831132
Baffle cut = 45%
jh = 0.0034

Pr = 3.6952795638
Nu = 71.834113023
Nu = ho.de / k
ho = 1507.3984706 W/m2.K

dPs = 2(8 jf * (Ds/de) * (L/LB) * ((p*Vs^2)/2))


jf = 0.03
dPs = 17752.159258 Pa 2.5746423869083

By increasing baffle spacing, velocity can be decreased.

(W/m2.K)-1
(W/m2.K)-1
(W/m2.K)

(1/ho) + (do ln (do/de))/ 2kw + Rdi (do/di) + Rdo

W/m2K
W/m2K
m
m
m
(W/m2.K)-1
(W/m2.K)-1

0.000663395 0.0000405 0.00029375 0.0002

W/m2K

%
m
psi
Lab No 1
ISOPROPYLBENZENE 45% + METHANOL 55% , 75-4
IsopropylBenzene 45% + Methan 40oc
75oc

45oc
Water 30OC
Lab No 1
70% Propionic Acid, 88 - 49oC, 50000 LPH

Water in Heat Exchanger

70% Propionic acid out


70 % Propionic acid in

Water Out
T1 =
T2 =
T3 =
T4 =
m1 = mc =
m2 = mh =

Properties:

Density
Specific Heat
Viscosity
Thermal Conducti

Tc =
Th =
m1 =

dT1 =
dT2 =
Tlm =

R=
S=
ft =
Q = m Cp dT
Q=
Q=
U=
Q = U A Tlm ft
A=

OD =
t=
l=
ID =

AT = NT * A
NT =

Tube Side

m = Nt V A p
A= 0.00020096 m2
V= 0.62093867833 m/s

Re = 12418.7735666
Pr = 5.59732441472

L/D = 457.5
jh = 0.004

Nu = jh * Re * Pr^(1/3)
Nu = 86.2262031317

Nu = (hi/Di)/k
hi = 3222.70434205 W/m2.K

dP = Np ( 8 jf (L/di) + 25)((pu^2)/2)
jf = 0.0045
dP = 75.88 192.782421122692
dP = 14628.3301148 Pa 2.12158522331978
Rdi (water) = 0.0003 - 0.00017
Rdo = 0.0002
kw (cast iron) = 55

1/U = (1/hi) (do/di) +

hi = 3222.70434205
ho = 2628.31057828
do = 0.02
di = 0.016
de = 0.014201
Rdi = 0.000235
Rdo = 0.0002

1/U = 0.000387873
1/U = 0.00130259554
U= 767.698007607

% error = 34.8702230506
30 oC
40 oC
88 oC
49 0C
77266.15174 kg/h
50000 LPH = 42989 kg/h

Cold fluid Hot fluid


kg/m3 1000 934.05
kJ/kg.K 4.184 2.5067
kg/m.s 0.0008 0.0004393
W/m.K 0.598 0.298

10
30
77266.15174 kg/h

15
35
23.60445002

3.9
0.672413793
1
3232815.789 kJ/h
898004.3858 J/s
500 W/m2.K

76.08771947 m3

20 mm = 0.02 m
2 mm = 0.002 m
24 ft = 7.32 m
OD - 2t = 0.016 m

165.5174713 approx 172

Shell Side

ms = Vs As ps

As = ((Pt - do) Ds lB) / Pt

do = 20 mm = 0.02
Pt = 0.025 m

For triangular pitch, 12 SATHE


k1 = 0.156
n1 = 2.291

Db = 0.4256089225 m
Ds = 0.4681698148 m
lB = 0.2340849074 m

As = 0.0219182975 m2

m=VAP
V= 0.5832810929 m/s

For triangular pitch


de = (1.10/do)(Pt^2 - 0.917 * do^2)
de = 55 * 0.0002582
de = 0.014201 m

Re = 17611.881225
Baffle cut = 15%
jh = 0.0046

Pr = 3.6952795638
Nu = 125.25046484
Nu = ho.de / k
ho = 2628.3105783 W/m2.K

dPs = 2(8 jf * (Ds/de) * (L/LB) * ((p*Vs^2)/2))


jf = 0.06
dPs = 78624.756552 Pa 11.403155409937

By increasing baffle spacing, velocity can be decreased.

(W/m2.K)-1
(W/m2.K)-1
(W/m2.K)

(1/ho) + (do ln (do/de))/ 2kw + Rdi (do/di) + Rdo

W/m2K
W/m2K
m
m
m
(W/m2.K)-1
(W/m2.K)-1

0.000380473 0.0000405 0.00029375 0.0002

W/m2K

%
m
psi
Lab No 1
ISOPROPYLBENZENE 45% + METHANOL 55% , 75-450C, 60000 LPH

Lab No 1
70% Propionic Acid, 88 - 49oC, 50000 LPH

70 % Propionic acid in

Water in Heat Exchanger


70% Propionic acid out
5% , 75-450C, 60000 LPH
IsopropylBenzene 45% + Methan 40oc
75oc

45oc
Water 30OC

Water Out
T1 =
T2 =
T3 =
T4 =
m1 = mc =
m2 = mh =

Properties:

Density
Specific Heat
Viscosity
Thermal Conducti

Tc =
Th =
m1 =

dT1 =
dT2 =
Tlm =

R=
S=
ft =
Q = m Cp dT
Q=
Q=
U=
Q = U A Tlm ft
A=

OD =
t=
l=
ID =

AT = NT * A
NT =

Tube Side

m = Nt V A p
A= 0.00020096 m2
V= 0.62093867833 m/s

Re = 12418.7735666
Pr = 5.59732441472

L/D = 457.5
jh = 0.004

Nu = jh * Re * Pr^(1/3)
Nu = 86.2262031317

Nu = (hi/Di)/k
hi = 3222.70434205 W/m2.K

dP = Np ( 8 jf (L/di) + 25)((pu^2)/2)
jf = 0.0045
dP = 75.88 192.782421122692
dP = 14628.3301148 Pa 2.12158522331978
Rdi (water) = 0.0003 - 0.00017
Rdo = 0.0002
kw (cast iron) = 55

1/U = (1/hi) (do/di) +

hi = 3222.70434205
ho = 2285.48745938
do = 0.02
di = 0.016
de = 0.014201
Rdi = 0.000235
Rdo = 0.0002

1/U = 0.000387873
1/U = 0.00135966642
U= 735.47451446

% error = 32.0166790052
30 oC
40 oC
88 oC
49 0C
77266.15174 kg/h
50000 LPH = 42989 kg/h

Cold fluid Hot fluid


kg/m 3
1000 934.05
kJ/kg.K 4.184 2.5067
kg/m.s 0.0008 0.0004393
W/m.K 0.598 0.298

10
30
77266.15174 kg/h

15
35
23.60445002

3.9
0.672413793
1
3232815.789 kJ/h
898004.3858 J/s
500 W/m2.K

76.08771947 m3

20 mm = 0.02 m
2 mm = 0.002 m
24 ft = 7.32 m
OD - 2t = 0.016 m

165.5174713 approx 172

Shell Side

ms = Vs As ps

As = ((Pt - do) Ds lB) / Pt

do = 20 mm = 0.02
Pt = 0.025 m

For triangular pitch, 12 SATHE


k1 = 0.156
n1 = 2.291

Db = 0.4256089225 m
Ds = 0.4681698148 m
lB = 0.2340849074 m

As = 0.0219182975 m2

m=VAP
V= 0.5832810929 m/s

For triangular pitch


de = (1.10/do)(Pt^2 - 0.917 * do^2)
de = 55 * 0.0002582
de = 0.014201 m

Re = 17611.881225
Baffle cut = 25%
jh = 0.004

Pr = 3.6952795638
Nu = 108.91344769
Nu = ho.de / k
ho = 2285.4874594 W/m2.K

dPs = 2(8 jf * (Ds/de) * (L/LB) * ((p*Vs^2)/2))


jf = 0.045
dPs = 58968.567414 Pa 8.5523665574528

By increasing baffle spacing, velocity can be decreased.

(W/m2.K)-1
(W/m2.K)-1
(W/m2.K)

(1/ho) + (do ln (do/de))/ 2kw + Rdi (do/di) + Rdo

W/m2K
W/m2K
m
m
m
(W/m2.K)-1
(W/m2.K)-1

0.000437543 0.0000405 0.00029375 0.0002

W/m2K

%
m
psi
Lab No 1
ISOPROPYLBENZENE 45% + METHANOL 55% , 75-450C, 60000 LPH
IsopropylBenzene 45% + Methan 40oc
75oc

45oc
Water 30OC
T1 =
T2 =
T3 =
T4 =
m1 = mc =
m2 = mh =

Properties:

Density
Specific Heat
Viscosity
Thermal Conducti

Tc =
Th =
m1 =

dT1 =
dT2 =
Tlm =

R=
S=
ft =
Q = m Cp dT
Q=
Q=
U=
Q = U A Tlm ft
A=

OD =
t=
l=
ID =

AT = NT * A
NT =

Tube Side

m = Nt V A p
A= 0.00020096 m2
V= 0.62093867833 m/s

Re = 12418.7735666
Pr = 5.59732441472

L/D = 457.5
jh = 0.004

Nu = jh * Re * Pr^(1/3)
Nu = 86.2262031317

Nu = (hi/Di)/k
hi = 3222.70434205 W/m2.K

dP = Np ( 8 jf (L/di) + 25)((pu^2)/2)
jf = 0.0045
dP = 75.88 192.782421122692
dP = 14628.3301148 Pa 2.12158522331978
Rdi (water) = 0.0003 - 0.00017
Rdo = 0.0002
kw (cast iron) = 55

1/U = (1/hi) (do/di) +

hi = 3222.70434205
ho = 1999.80152695
do = 0.02
di = 0.016
de = 0.014201
Rdi = 0.000235
Rdo = 0.0002

1/U = 0.000387873
1/U = 0.00142217262
U= 703.149522057

% error = 28.8913688603
Water 30OC

30 oC
40 oC
88 oC
49 0C
77266.15174 kg/h
50000 LPH = 42989 kg/h

Cold fluid Hot fluid


kg/m 3
1000 934.05
kJ/kg.K 4.184 2.5067
kg/m.s 0.0008 0.0004393
W/m.K 0.598 0.298

10
30
77266.15174 kg/h

15
35
23.60445002

3.9
0.672413793
1
3232815.789 kJ/h
898004.3858 J/s
500 W/m2.K

76.08771947 m3

20 mm = 0.02 m
2 mm = 0.002 m
24 ft = 7.32 m
OD - 2t = 0.016 m

165.5174713 approx 172

Shell Side

ms = Vs As ps

As = ((Pt - do) Ds lB) / Pt

do = 20 mm = 0.02
Pt = 0.025 m

For triangular pitch, 12 SATHE


k1 = 0.156
n1 = 2.291

Db = 0.4256089225 m
Ds = 0.4681698148 m
lB = 0.2340849074 m

As = 0.0219182975 m2

m=VAP
V= 0.5832810929 m/s

For triangular pitch


de = (1.10/do)(Pt^2 - 0.917 * do^2)
de = 55 * 0.0002582
de = 0.014201 m

Re = 17611.881225
Baffle cut = 35%
jh = 0.0035

Pr = 3.6952795638
Nu = 95.299266726
Nu = ho.de / k
ho = 1999.801527 W/m2.K

dPs = 2(8 jf * (Ds/de) * (L/LB) * ((p*Vs^2)/2))


jf = 0.037
dPs = 48485.26654 Pa 7.0319458361279

By increasing baffle spacing, velocity can be decreased.

(W/m2.K)-1
(W/m2.K)-1
(W/m2.K)

(1/ho) + (do ln (do/de))/ 2kw + Rdi (do/di) + Rdo

W/m2K
W/m2K
m
m
m
(W/m2.K)-1
(W/m2.K)-1

0.00050005 0.0000405 0.00029375 0.0002

W/m2K

%
m
psi
Lab No 1
70% Propionic Acid, 88 - 49oC, 50000 LPH

70 % Propionic acid in
Water in Heat Exchanger

70% Propionic acid out


Lab No 1
ISOPROPYLBENZENE 45% + M

70 % Propionic acid in
Water Out
Lab No 1
ISOPROPYLBENZENE 45% + METHANOL 55% , 75-450C, 60000 LPH
IsopropylBenzene 45% + Methan 40oc
75oc

45oc
T1 =
T2 =
T3 =
T4 =
m1 = mc =
m2 = mh =

Properties:

Density
Specific Heat
Viscosity
Thermal Conducti

Tc =
Th =
m1 =

dT1 =
dT2 =
Tlm =

R=
S=
ft =
Q = m Cp dT
Q=
Q=
U=
Q = U A Tlm ft
A=

OD =
t=
l=
ID =

AT = NT * A
NT =

Tube Side

m = Nt V A p
A= 0.00020096 m2
V= 0.62093867833 m/s

Re = 12418.7735666
Pr = 5.59732441472

L/D = 457.5
jh = 0.004

Nu = jh * Re * Pr^(1/3)
Nu = 86.2262031317

Nu = (hi/Di)/k
hi = 3222.70434205 W/m2.K

dP = Np ( 8 jf (L/di) + 25)((pu^2)/2)
jf = 0.0045
dP = 75.88 192.782421122692
dP = 14628.3301148 Pa 2.12158522331978
Rdi (water) = 0.0003 - 0.00017
Rdo = 0.0002
kw (cast iron) = 55

1/U = (1/hi) (do/di) +

hi = 3222.70434205
ho = 1714.11559453
do = 0.02
di = 0.016
de = 0.014201
Rdi = 0.000235
Rdo = 0.0002

1/U = 0.000387873
1/U = 0.00150551423
U= 664.224875656

% error = 24.7242886671
30 oC
40 oC
88 oC
49 0C
77266.15174 kg/h
50000 LPH = 42989 kg/h

Cold fluid Hot fluid


kg/m 3
1000 934.05
kJ/kg.K 4.184 2.5067
kg/m.s 0.0008 0.0004393
W/m.K 0.598 0.298

10
30
77266.15174 kg/h

15
35
23.60445002

3.9
0.672413793
1
3232815.789 kJ/h
898004.3858 J/s
500 W/m2.K

76.08771947 m3

20 mm = 0.02 m
2 mm = 0.002 m
24 ft = 7.32 m
OD - 2t = 0.016 m

165.5174713 approx 172

Shell Side

ms = Vs As ps

As = ((Pt - do) Ds lB) / Pt

do = 20 mm = 0.02
Pt = 0.025 m

For triangular pitch, 12 SATHE


k1 = 0.156
n1 = 2.291

Db = 0.4256089225 m
Ds = 0.4681698148 m
lB = 0.2340849074 m

As = 0.0219182975 m2

m=VAP
V= 0.5832810929 m/s

For triangular pitch


de = (1.10/do)(Pt^2 - 0.917 * do^2)
de = 55 * 0.0002582
de = 0.014201 m

Re = 17611.881225
Baffle cut = 45%
jh = 0.003

Pr = 3.6952795638
Nu = 81.685085765
Nu = ho.de / k
ho = 1714.1155945 W/m2.K

dPs = 2(8 jf * (Ds/de) * (L/LB) * ((p*Vs^2)/2))


jf = 0.028
dPs = 36691.553057 Pa 5.3214725246373

By increasing baffle spacing, velocity can be decreased.

(W/m2.K)-1
(W/m2.K)-1
(W/m2.K)

(1/ho) + (do ln (do/de))/ 2kw + Rdi (do/di) + Rdo

W/m2K
W/m2K
m
m
m
(W/m2.K)-1
(W/m2.K)-1

0.000583391 0.0000405 0.00029375 0.0002

W/m2K

%
m
psi
Ft m/s w/m2k
Sheet No. Length No of Passes Velocity Re jh hi jf
1 12 2 0.410822 8216.44055886 0.004 2132.18789466 0.0052
2 12 2 1.2418774 24837.5471332 0.004 6445.4086841 0.0052
3 12 2 1.2418774 24837.5471332 0.004 6445.4086841 0.0052
4 12 2 1.2418774 24837.5471332 0.004 6445.4086841 0.0052
5 6 2 1.245498 24909.959807 0.0063 10181.1149418 0.006
6 6 2 1.245498 24909.959807 0.0043 6949.01496029 0.005
7 6 2 0.3113745 6227.48995176 0.0043 1737.25374007 0.005
8 6 2 0.3113745 6227.48995176 0.0043 1737.25374007 0.005
9 18 2 0.4643541 9287.0828411 0.0039 2349.77181809 0.0049
10 18 2 1.8574166 37148.3313644 0.0039 1566.5145454 0.0049
11 18 2 0.4643541 9287.0828411 0.0039 2349.77181809 0.0049
12 18 2 0.4643541 9287.0828411 0.0039 2349.77181809 0.0049
13 24 2 0.6209387 12418.7735666 0.004 3222.70434205 0.045
14 24 2 0.6209387 12418.7735666 0.004 3222.70434205 0.0045
15 24 2 0.6209387 12418.7735666 0.004 3222.70434205 0.0045
16 24 2 0.6209387 12.4187735666 0.004 3.22270434205 0.0045

17 12 2 0.3104693 6.20938678329 0.004 1.61135217102 0.0052


18 12 2 0.3104693 6209.38678329 0.004 1611.35217102 0.0052
19 12 2 0.3104693 6209.38678329 0.004 1611.35217102 0.0052
20 12 2 0.3104693 6209.38678329 0.004 1611.35217102 0.0052
21 6 2 0.3113745 6227.48995176 0.0043 1737.25374007 0.005
22 6 2 0.3113745 6227.48995176 0.0043 1737.25374007 0.005
23 6 2 0.3113745 6227.48995176 0.0043 1737.25374007 0.005
24 6 2 0.3113745 6227.48995176 0.0043 1737.25374007 0.005
25 18 2 0.4643541 9287.0828411 0.0039 2349.77181809 0.0049
26 18 2 0.4643541 9287.0828411 0.0039 2349.77181809 0.0049
27 18 2 0.4643541 9287.0828411 0.0039 2349.77181809 0.0049
28 18 2 0.4643541 9287.0828411 0.0039 2349.77181809 0.0049
29 24 2 0.6209387 12418.7735666 0.004 3222.70434205 0.0045
30 24 2 0.6209387 12418.7735666 0.004 3222.70434205 0.0045
31 24 2 0.6209387 12418.7735666 0.004 3222.70434205 0.0045
32 24 2 0.6209387 12418.7735666 0.004 3222.70434205 0.0045
psi For ∆ Pitch
∆P B.C Ds Vs Re Jh hs jf
0.58825156187 15% 0.8227489 0.205179 6195.2765 0.006 763.08874 0.068
5.37542815886 25% 0.5825473 0.3767232 11374.968 0.0052 1918.9631 0.048
5.37542815886 35% 0.5825473 0.3767232 11374.968 0.0045 1660.6411 0.04
5.37542815886 45% 0.5825473 0.3767232 11374.968 0.0037 1365.416 0.031
3.59524562707 15% 0.7964457 0.5038629 15213.89 0.0039 1924.9435 0.06
3.18352475739 25% 0.7964457 0.5038629 15213.89 0.0043 2122.3736 0.045
0.04974257433 35% 0.7964457 0.5038629 15213.89 0.0036 1776.8709 0.038
0.04974257433 45% 0.7964457 0.5038629 15213.89 0.0032 1579.4408 0.03
0.24940702551 15% 0.4854168 0.5425692 16382.606 0.0032 1700.7719 0.06
7.98102481641 25% 0.4854168 0.5425692 16382.606 0.0036 1913.3684 0.045
0.24940702551 35% 0.4854168 0.5425692 16382.606 0.0034 1807.0701 0.037
0.24940702551 45% 0.4854168 0.5425692 16382.606 0.003 1594.4736 0.028
4.67486886319 15% 0.4255331 0.7060216 21317.969 0.004 2766.4251 0.054
0.53039630583 25% 0.4255331 0.7060216 21.317969 0.0035 24.206219 0.057
0.53039630583 35% 0.4255331 0.7060216 21317.969 0.003 2074.8188 0.033
0.53039630583 45% 0.4255331 0.7060216 21317.969 0.0027 1867.3369 0.027

For □ Pitch
0.33596425993 15% 0.6335781 0.3184816 9616.3932 0.0061 1903.0717 0.06
0.33596425993 25% 0.6335781 0.3184816 9616.3932 0.0058 1809.478 0.049
0.33596425993 35% 0.6335781 0.3184816 9616.3932 0.0046 1435.1032 0.042
0.33596425993 45% 0.6335781 0.3184816 9616.3932 0.004 1247.9159 0.032
0.19897029734 15% 0.8563377 0.4358475 13160.198 0.0051 2177.4375 0.064
0.19897029734 25% 0.8563377 0.4358475 13160.198 0.0047 2006.6581 0.049
0.19897029734 35% 0.8563377 0.4358475 13160.198 0.004 1707.7941 0.039
0.19897029734 45% 0.8563377 0.4358475 13160.198 0.0035 1494.3198 0.03
0.99762810205 15% 0.5314816 0.4525934 13665.831 0.005 2216.7625 0.051
0.99762810205 25% 0.5314816 0.4525934 13665.831 0.0045 1995.0862 0.045
0.99762810205 35% 0.5314816 0.4525934 13665.831 0.0037 1640.4042 0.039
0.99762810205 45% 0.5314816 0.4525934 13665.831 0.0034 1507.3985 0.03
2.12158522332 15% 0.4681698 0.5832811 17611.881 0.0046 2628.3106 0.06
2.12158522332 25% 0.4681698 0.5832811 17611.881 0.004 2285.4875 0.045
2.12158522332 35% 0.4681698 0.5832811 17611.881 0.0035 1999.8015 0.037
2.12158522332 45% 0.4681698 0.5832811 17611.881 0.003 1714.1156 0.028
∆P (psi) Ua Uf % Error
0.799581 500 411.3591 -21.54829
1.902716 500 800.4474 37.53494
1.585596 500 751.6742 -33.48182
1.228837 500 684.667 -26.9718
5.318316 500 849.9628 41.17389
3.988737 500 843.6667 40.73489
3.368267 500 550.49 9.171824
2.659158 500 529.9664 -5.654404
7.400154 500 604.5273 17.29076
5.550116 500 539.1305 7.258083
4.563428 500 617.437 19.02007
3.453405 500 590.5339 15.33086
15.03653 500 779.0587 35.81998
15.8719 500 23.67771 -2011.691
9.188992 500 712.2036 29.79536
7.518266 500 2.571072 -19347.14

1.69984 500 1.287323 -38740.29


1.388202 500 536.8719 6.867922
1.189888 500 498.3033 0.340499
0.906581 500 473.6346 5.566604
4.244701 500 583.7603 14.34841
3.249849 500 570.738 12.39413
2.586615 500 543.6771 8.033644
1.989704 500 520.027 -3.851139
4.376892 500 659.0546 24.13376
3.861964 500 637.9797 21.6276
3.347035 500 596.7219 16.20888
2.574642 500 578.1646 13.51944
11.40316 500 767.698 34.87022
8.552367 500 735.4745 32.01668
7.031946 500 703.1495 28.89137
5.321473 500 664.2249 24.72429

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