Piston Seal TRELLEBORG - GB

Hydraulic seals linear
PISTON SEALS
Your Partner for Sealing Technology
Your Partner for Sealing Technology

Trelleborg Sealing Solutions is a major international sealing force, uniquely placed to offer dedicated design and development from our market leading product and material portfolio; a one-stop shop providing the best in elastomer, thermoplastic, PTFE and composite technologies for applications in aerospace, industrial, and automotive industries. With 50-years experience, Trelleborg Sealing Solutions engineers support customers with design, prototyping, production, test and installation using state-of-the-art design tools. An international network of over 70 facilities worldwide includes 30 manufacturing sites, 8 strategically positioned research and development centers, including materials and development laboratories and locations specializing in design and applications. Developing and formulating materials in-house, we utilize the resource of our material database, including over 2,000 proprietary compounds and a range of unique products. Trelleborg Sealing Solutions fulfills challenging service requirements, supplying standard parts in volume or a single custom-manufactured component, through our integrated logistical support, which effectively delivers over 40,000 sealing products to customers worldwide.
The information in this brochure is intended to be for general reference purposes only and is not intended to be a specific recommendation for any individual application. The application limits for pressure, temperature, speed and media given are maximum values determined in laboratory conditions. In application, due to the interaction of operating parameters, maximum values may not be achieved. It is vital therefore, that customers satisfy themselves as to the suitability of product and material for each of their individual applications. Any reliance on information is therefore at the user's own risk. In no event will Trelleborg Sealing Solutions be liable for any loss, damage, claim or expense directly or indirectly arising or resulting from the use of any information provided in this brochure. While every effort is made to ensure the accuracy of information contained herewith, Trelleborg Sealing Solutions cannot warrant the accuracy or completeness of information.
Facilities are certified to ISO 9001:2000 and ISO/TS 16949:2002, with many manufacturing sites also working to QS9000 and VDA 6.1. Trelleborg Sealing Solutions is backed by the experiences and resources of one of the world's foremost experts in polymer technology, Trelleborg AB.
To obtain the best recommendation for a specific application, please contact your local Trelleborg Sealing Solutions marketing company.
This edition supersedes all previous brochures. This brochure or any part of it may not be reproduced without permission. All trademarks are the property of Trelleborg AB. The turquoise colour is a registered trademark of Trelleborg AB. Trelleborg AB, 2007. All rights reserved.
HYDRAULIC SEALS PISTON SEALS
Latest information available at www.tss.trelleborg.com Edition April 2007
Piston Seals
Contents
Choice of the Sealing Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Design Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Installation of Piston Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Turcon Glyd Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Turcon Glyd Ring T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Turcon AQ-Seal 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Turcon AQ-Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 POLYPAC PHD Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Turcon Stepseal 2K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Turcon Double Delta . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Turcon Variseal M2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Zurcon U-Cup PUA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Zurcon Wynseal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 POLYPAC PHD/P Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Compact Seal DAS Type A/B - POLYPAC DBM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Zurcon Compact Seals PU DAS - Polypac EUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Rubber Fabric Compact Seal POLYPAC DUOPAC DPS/DPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 POLYPAC - Veepac CH/G1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 POLYPAC - Selemaster DSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 Non Standard Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Piston Seals
n Choice of the Sealing Element

Sealing elements have a decisive influence on the design, function and service life of hydraulic and pneumatic cylinders and systems. This applies equally to the piston seals where leak tightness, resistance to wear and gap extrusion, resistance to process media, resistance to high and low temperatures, low friction, compact form and simple installation are demanded in order to meet the requirements of industry for a functional sealing solution. The significance of these parameters and their limits is generally dependent on the requirements of the specific application. Trelleborg Sealing Solutions has therefore developed a complete range of seals which, due to their optimized geometries and designs and the use of highquality materials such as Turcon and Zurcon, satisfy the technical and economic demands of the industry in full. In order to be in a position to select the most appropriate seal type and material, it is necessary to first define all the desired functional parameters. Table I can then be used to make an initial selection of seals according to the specific requirements of the application. The second column of the table contains the number of the page on which further general information together with specific design and installation instructions on the particular seal type and materials (or material combinations with multi-element seals, e.g. Turcon Glyd Ring T) can be found. Furthermore, attention is drawn to the quality of the mating surface. We recommend that the limits specified there be observed, as they have a decisive influence on the functionality and service life of the system. The final choice of seal type and material must also take account of the detailed information on the seal elements. Please do not hesitate to contact our Technical Department for further information on specific applications and special technical questions. This Catalogue is a compilation of the preferred product ranges of Trelleborg Sealing Solutions, Sealing Parts and POLYPAC. All similar products are technically equivalent but availability and pricing may vary. For further information please contact your local Trelleborg Sealing Solutions company. Note on Ordering All multi-element standard piston seals, e.g. Glyd Ring T, are generally supplied as complete seal sets. The supply includes the seal and matching elastomer energizing elements. The ORing does not have to be ordered separately. It is also possible to use other ORing materials from our ORing catalogue. In this case, please order the seal ring and ORing separately. We will inform you the sizes of the ORing on request. When ordering the seal ring separately, it is then not necessary to mention the ORing material code in the TSS Article No. shown in the ordering examples. Older designs of seals no longer contained in this catalogue naturally continue to be available (see chapter Non Standard Seals). For all new applications, however, we recommend the use of the seal types and preferred sizes (ISO series, wherever possible) listed in this catalogue. Other combinations of Turcon materials and special designs can be developed and supplied for special applications in all intermediate sizes up to 2.700 mm diameter, provided there is sufficient demand. The sizes contained in this catalogue are generally available from stock or can be supplied at short notice. We reserve the right to modify our supply programme.
Piston Seals
Table I
Selection Criteria for Piston Seals

Seal Application Field of Application Double Single Heavy Standard Size Range Action Technical Data* Temp. Range** Speed Pressure Recommended Seal Material
Light
Type
Page
Medium
ISO/DIN
mm
m/s
MPa max. 60 Turcon T46 Turcon T29 Turcon T05 Zurcon Z51 Turcon T46 Turcon T40 Zurcon Z51 Turcon T46 Turcon T10 Turcon T46 Turcon T10 PTFE Bronze + NBR + POM Turcon T46 Turcon T29 Zurcon Z51
Turcon Glyd Ring
Mobil hydraulic Machine tools 15 Injection molding machines Presses
l l
l l
l l 7425/1 -45/ +200
8-2700 X
15
60 20
l l l l l l l l
l l l l l l l l l l l
l l l l l 7425/1 l l l l l l 40-700 X -45/ +200 3 8-2300 -45/ +100 2 8-2700 X -45/ +200 15 8-2300 -45/ +100 2
80 60
Turcon Glyd Ring T
Mobile hydraulics Standard cylinders Machine tools 25 Injection moulding machines Presses Automotive industry
25
80 60 60 40
Turcon AQ-Seal 5 35
Mobile hydraulic Holding cylinders Piston accumulators Standard cylinders 43 Piston accumulators Mobile hydraulic Excavators 51 Heavy duty hydraulic cylinders Mobile hydraulics Standard cylinders Machine tools 57 Injection moulding machines Presses l l l l l l l l l l
Turcon AQ-Seal
l l l l l l l l l l l l l l l l 7425/1 l l 8-2300 -45/ +100 2 8-2700 X -45/ +200 15 50-180 X -45/ +135 1.5 7425/1 15-700 X -45/ +200 2
40
Compact Seal PHD
40
Turcon Stepseal 2K
70
70
80
* The data below are maximum values and cannot be used at the same time. The max. pressure depends on temperature and gap dimension. ** Temperature Range is depending on choise of elastomer material and Media. In the case of Turcon seals in unpressurized applications in temperatures below 0C please contact our application engineers for assistance!
Piston Seals
Seal
Application Field of Application
Standard
Size Range
Action
Technical Data* Temp. Range** Speed Pressure Recommended Seal Material
Double
Single
Heavy
Light
Type
Page
Medium
ISO/DIN
mm
m/s
MPa max. 20 Turcon T05 Turcon T46 Turcon T24 Turcon T40 Turcon T05
Turcon Double Delta 67
Machine tools Handling devices/ manipulators Valves Chemical industry
l l l l
l l l l 5-2700 X
-45/ +200
15
35 25
Turcon Variseal M2 75
High and low temperatures Aggresive media Foodstuffs Presses Lift platforms 83 Aftermarket
l l l l l l
l l l l l l l l l
3771 AS4716
6-2500 X 6-2700
-70/ +260
40 15 20
Zurcon U-Cup PUA
16-250
-35/ +110
0.5
40
Zurcon Z20
Zurcon Wynseal
Standard cylinders
l 25
Zurcon Z20 + NBR Zurcon Z05 + NBR WU9LN
93
Mobile hydraulics
7425/1
12-300
-35/ +110
0.5 40
Compact Seal PHD/P
Mobile hydraulic Excavators 101 Heavy duty hydraulic cylinders Standard cylinders Holding cylinders 107 Agricultural machinery
l l l l l l
l l l l l l
l l l 50-180 X -35/ +110 0.5 40
Zurcon Z20 + NBR + POM NBR + TPE + POM
Compact Seal DAS/DBM
6547
20-250
-30/+100
0.5
35
Piston Seals
Seal
Application Field of Application
Standard
Size Range
Action
Technical Data* Temp. Range** Speed Pressure Recommended Seal Material
Double
Single
Heavy
Light
Type
Page
Medium
ISO/DIN
mm
m/s
MPa max. Zurcon Z20 + NBR + POM Fabric reinforced NBR + POM
Compact Seal PCC/PCG
Truck cranes Mini excavators 117 Heavy duty cylinders
l l l
l l l
l l l 6547 40-270 X -35/ +110 0.5 40
Duopac DPS 123
Mining equipment Presses Steel mills Water hydraulic Mining equipment 131 Excavators Steel mills Presses Mining equipment 137 Excavators Steel mills Presses
l l l l l l l l l l l l
l l l l l l l l l l l l
l l l l l l l l l l l l 45-360 X -30/ +130 0.5 70 40-250 X -30/ +200 0.5 40 40-250 X -30/ +130 0.5 40
Veepac CH/G1
Fabric reinforced Rubber
Selemaster DSM
Fabric reinforced Rubber + POM
Piston Seals
n Design Instructions
Lead in chamfers Piston seals are always fitted with an interference fit. In order to avoid damage during installation, lead-in chamfers and rounded edges must be provided on the cylinder barrel (Figure 1). If this is not possible for design reasons, a separate installation tool must be used. The minimum lead-in chamfer depends on the profile size of the seal and can be seen from the following tables. Generally DN min. from Table II, III and IV is recommended but DN must also exceed 0.015 x bore diameter DN (relevant for big diameter cylinders). Table III Compact Seal and Variseal
Lead-in Chamfer Diameter increase DN min. 1.1 1.1 1.4 2.2 2.7 3.5 4.0 5.5 6.5 9.5 Compact Seal Groove Depth** 3.5 4.0 5.0 7.5 10.0 12.5 15.0 20.0 PVA4 PVA5 PVA3 PVA0 PVA1,PVA2 Turcon Variseal M2 Series
- 20
DN/2
blend radius polished

Figure 1 Lead-in chamfer Table II Elastomer Energized Seals
Lead-in Chamfer Diameter increase DN min. 1.1 1.4 1.9 2.7 3.5 4.0 5.5 Groove Width L1* 2.2 3.2 4.2 6.3 8.1 9.5 13.8
** The groove depth is calculated as (D - D1)/2. The dimensions for D and D1 can be found in the tables Installation dimensions, from chapter Compact Seal DAS and DBM.
15
Table IV Double Delta

Lead-in Chamfer*** Diameter increase DN min. 1.1 1.4 1.9 2.7 3.5 ORing Cross Section**** d2 1.78 2.40 3.00 5.33 7.00 2.62 3.53 5.70 8.40
*** Though not less than 1.5 % of service diameter (bore/rod diameter). **** The ORing cross section d2 can be found in the in the appropriate table Installation Dimensions, from chapter Double Delta.
* The groove width can be found in table Installation dimensions for Turcon Glyd Ring, Turcon Glyd Ring T, Turcon AQSeal5, Turcon Stepseal 2K, Turcon Stepseal K, Zurcon Wynseal and Turcon AQ-Seal.
Piston Seals
Surface Roughness DIN EN ISO 4287 The functional reliability and service life of a seal depend to a very great extent on the quality and surface finish of the mating surface to be sealed. Scores, scratches, pores, concentric or spiral machining marks are not permitted. Higher demands must be made on the surface finish of dynamic surfaces than of static mating surfaces. The characteristics most frequently used to describe the surface microfinish Ra, Rz and Rmax are defined in DIN EN ISO 4287. These characterics alone, however, are not sufficient for assessing the suitability in seal technology. In addition the material contact area of the surface roughness profile Rmr in accordance with DIN EN ISO 4287 should be demanded. The significance of this surface specification is illustrated in Fig. 2. It shows clearly that specification of Ra and Rz alone does not describe the surface roughness profile accurately enough for the seal technology and is thus not sufficient for assessing the suitability. The material contact area Rmr is essential for assessing surfaces, as this parameter is determined by the specific surface roughness profile. This in turn is directly dependent on the machining process employed. Trelleborg Sealing Solutions recommends that the following surface finishes be observed: Table V Surface Roughness
Surface Roughness m Mating Surface Parameter Rmax Rz Ra
DIN
Surface profile closed profile form
Ra
Rz
Rmr
0.1 1.0 70%
open profile form

0.2 1.0 15%
Figure 2 Profile forms of surfaces Figure 2 shows two surface profiles, both of which exhibit nearly the same value for Rz in the test procedure. The difference becomes obvious only when the material contact area of the surface roughness profiles are compared. These show that the upper roughness profile with Rmr = 70% has the better seal/mating surface ratio.
Turcon Materials 0.63 - 2.50 0.40 - 1.60 0.05 - 0.20
Zurcon and Rubber 1.00 - 4.00 0.63 - 2.50 0.10 - 0.40
Groove Surface < 16.0 < 10.0 < 1.6
The material contact area Rmr should be approx. 50 to 70%, determined at a cut depth c = 0.25 x Rz, relative to a reference line of Cref. 5%.
Piston Seals
n Installation of Piston Seals

General Installation Instructions The following points should be observed before installation of the seals: - Ensure the cylinder tube has a lead in chamfer; if not, use an installation sleeve - Deburr and chamfer or round sharp edges, cover the tips of screw threads - Remove machining residues such as chips, dirt and other foreign particles and carefully clean all parts - The seals can be installed more easily if they are greased or oiled. Attention must be paid to the compatibility of the seal materials with these lubricants. Use only grease without solid additives (e.g. molybdenum disulphide or zinc sulphide). - Use no sharp-edged installation tools Installation in Split Grooves Installation in split grooves is simple. The sequence of installation corresponds to the configuration of the seal. Individual seal elements must not be allowed to twist. During final installation (installation of the piston in the cylinder), elastomer or spring-preloaded seals must be sized. The corresponding cylinder barrel can be used for this purpose, provided it has a long lead-in chamfer. Alternatively, a sizing sleeve should be used. aids is recommended. If installation has to be performed without installation aids, however, the following points should be observed: Turcon seals can be installed more easily by heating in oil, water or using a hot air fan to approx. 80C to 100C (expanding and then shrinking back to the original form). Use no sharp edged tools to expand the seal rings. Sizing of the seal ring is achieved with a separate sizing sleeve, or with the cylinder tube provided this has leadin chamfers equivalent to 2 x the values from Table II.
Figure 4 Fitting the seal ring onto the ORing in the groove
Figure 3 Installation in a split groove Installation in Closed Grooves - Without installation aids Observing the instructions in the chapter General installation instructions, installation of Compact Seal and Wynseal seal elements in closed grooves is relatively simple. For Turcon and Zurcon seals, the use of installation Figure 5 Sizing of the installed seal
10
Piston Seals
Installation in Closed Grooves - With installation aids Use of a three-piece installation tool is recommended for the series production installation of Turcon and Zurcon seal elements. The tool consists of: - Installation sleeve - Expanding sleeve - Sizing sleeve All these parts should be made of a polymer material (e.g. PA6) with good sliding characteristics and low abrasiveness to avoid damage to the seals.
In view of the wide range of sizes and the applicationspecific installation conditions, these installation tools cannot be supplied as standard by Trelleborg Sealing Solutions. On request, however, we will gladly provide specimen drawings to allow you to manufacture these tools. The sequence of installation is illustrated in Fig. 6 to 8. Note, however, that the installation of Turcon seal elements should be performed quickly in order to ensure optimum recovery of the seal ring.
Figure 6 Expanding the Turcon or Zurcon sealing element using an expanding sleeve over the installation sleeve
Figure 7 Sealing element after snapping into the groove
11
Piston Seals
Figure 8 Sizing the sealing element with sizing sleeve Installation of Turcon Double Delta Installation in closed grooves is possible from 8 mm bore diameter. For diameters smaller than 50 mm a loading mandrel (Fig. 9) is recommended. After installation the seal must be calibrated, this may be done with the lead-in chamfer of the cylinder tube or by means of a separate calibration sleeve. - Turcon piston seals can be installed more easily by heating to approx. 80C to 100C (expanding and then shrinking back to the original form).
Loading mandrel
Figure 9 Installation in a closed groove
12
Piston Seals
Installation of Spring Energized Seals Turcon Variseal seals should preferably be installed in split grooves. Installation in half-open grooves is possible with a snap fitting. Figure 10 shows the design of the groove.
Table VI Installation in Half-Open Grooves

Series No. PVA0 PVA1 PVA2 PVA3 PVA4 PVA5 DN min. 6.0 10.0 16.0 28.0 45.0 65.0 Y min. 0.4 0.6 0.7 0.8 0.9 1.5 C min. 4.0 5.0 5.0 7.5 12.0 12.0 Z min. 2.5 3.5 3.5 4.5 7.5 7.5
C 15-20 y
Polished
For further details, see chapter Turcon Variseal
In exceptional cases or with existing designs, an installation in closed grooves is also possible. The details in Table VII should be regarded as guide values for installation.
30
Table VII Installation in closed grooves
Series No. PVA0 PVA1 PVA2 PVA3 PVA4 PVA5 DN min. 35.0 50.0 70.0 105.0 140.0 220.0
Figure 10
DN
Installation in a half-open groove
Installation of the Compact Seal The Compact Seal can be installed in one-piece or split pistons. On one-piece pistons, the inner rubber- elastic sealing element is first installed in the middle of the groove diameter by expanding over the piston. Then the cut Backup Ring are fitted on both sides of the sealing element and then the two cut guide rings are installed. On split pistons the individual parts are installed in the following order: Guide ring, Back-up Ring, sealing element, Back-up Ring, Guide ring. Before installation all seal parts, including piston and cylinder, should be oiled or greased.
13
Piston Seals
14
TURCON GLYD RING
- Double Acting - Rubber Energised Plastic Faced Seal - Material - Turcon , Zurcon and Elastomer -
15
16
Turcon Glyd Ring
n Turcon Glyd Ring

Description Successfully used for decades, the Tucon Glyd Ring is a very effective and reliable low frictional seal. It is particularly suitable as a piston seal in both high and low pressure systems. The double acting Tucon Glyd Ring is a combination of a Turcon based slipper seal and an energising ORing. It is produced with an interference fit which together with the squeeze of the ORing ensures a good sealing effect even at low pressure. At higher system pressures, the ORing is energised by the fluid, pushing the Turcon Glyd Ring against the sealing face with increased force.

Notches are standard on the following series and diameters PG 42 for bore dia. > 30 mm PG 44 for bore dia. > 20 mm PG 46 for bore dia. > 40 mm Advantages - No stick-slip effect when starting for smooth operation - Minimum static and dynamic friction coefficient for a minimum energy loss and operating temperature - Suitable for non lubricating fluids depending on seal material for optimum design flexibility - High wear resistance ensures long service life - Installation grooves acc. to ISO 7425/1 - No adhesive effect to the mating surface during long period of inactivity or storage - Suitable for most hydraulic fluids in relation with most modern hardware materials and surface finish depending on material selected. - Suitable for new environmentally safe hydraulic fluids - Available for all cylinder diameters up to 2.700 mm.
Figure 11
Turcon Glyd Ring

Application Examples Over several decades the Turcon Glyd Ring has been successfully implemented in a lot of applications as double acting Piston seals of hydraulic components such as: - Injection moulding machines - Machine tools - Presses - Excavators - Forklifts & handling machinery - Agriculture equipment - Valves for hydraulic & pneumatic circuits.
The geometry of the Tucon Glyd Ring ensures a good static sealing and allows the lubricating hydrodynamic oil film to be build under the seal in reciprocating applications. Notches To assure that a rapid energising of the seal takes place at sudden changes of pressure and direction of motion, radial notches are machined on both sides of the seal.
Notches p
Figure 12
Turcon Glyd Ring with notches
17
Turcon Glyd Ring
Technical Data Operating conditions: The Turcon Glyd Ring is recommended for reciprocating (with a length of stroke at least twice the groove width) and helical movements. Pressure: Speed: Frequency: Temperature: Media: up to 80MPa up to 15m/s up to 5 Hz. -45C to +200C *) (depending on ORing Material) Mineral oil based hydraulic fluids, barely flammable hydraulic fluids, environmentally safe hydraulic fluids (biological degradable oils), water, air and others. Depending on the ORing material compatibility. the maximum permissible radial clearance Smax is shown in the table IX, as a function of the operating pressure and functional diameter.
Special Application: - Short stroke movements, non-lubricating fluids or pneumatic applications require self-lubricating sealing materials. Therefore we recommend: Turcon Seal: Energiser: Turcon T29 ORing NBR 70 Shore A or FKM 70 Shore A depending on the temperature T29N or T29V
Set reference:
- If low friction coefficient is required, we recommend: Turcon Seal: Energiser: Turcon T 05 ORing NBR 70 Shore A or FKM 70 Shore A depending on the temperature. For special requirements other elastomers are available on request T05N or T05V
Clearance:
Set reference:
- If rougher surface finish must be sealed, we recommend: Zurcon Seal: Energiser: Set reference: Zurcon Z51 ORing NBR 70 Shore A Z51N
Important Note: The above data are maximum values and cannot be used at the same time. e.g. the maximum operating speed depends on material type, pressure, temperature and gap value. Temperature range also dependent on medium. *) In the case of unpressurized applications in temperatures below 0C please contact our application engineers for assistance!
Materials Standard Application: - For hydraulic components in mineral oils containing zinc or medium with good lubricating performance. Turcon seal: Energiser: Turcon T 46 ORing NBR 70 shore A or FKM 70 Shore A depending on the temperature T46N or T46V
Set reference:
18
Turcon Glyd Ring
Table VIII
Material, Applications, Properties
Turcon and Zurcon Materials for Glyd Ring

Code ORing Material Code ORing Operating Temp.* C -30 to +100 -45 to +80 -10 to +200 Mating Surface Material Steel tubes Steel, hardened Cast iron MPa max. 60
Turcon T46 Standard material for hydraulics, high compressive strength, good sliding and wear properties, good extrusion resistance, BAM tested. Bronze filled Colour: Greyish to dark brown Turcon T08 Very high compressive strength, very good extrusion resistance. High bronze filled Colour: Light to dark brown Turcon T40 For all lubricating and non-lubricating hydraulic fluids, water hydraulic, soft mating surfaces. Surface texture not suitable for gases. Carbon fibre filled Colour: Grey Turcon T29 For all lubricating and non-lubricating hydraulic fluids, hydraulic oils without zinc, soft mating surfaces, good extrusion resistance. Surface texture not suitable for gases. High carbon fibre filled Colour: Grey Turcon T05 For all lubricating hydraulic fluids, hard mating surfaces, very good sliding properties, low friction. Colour: Turquoise Turcon T42 For all lubricating and non-lubricating hydraulic fluids, good chemical resistance, good dielectric properties. Glass fibre filled + MoS2 Colour: Grey to blue Turcon T10 For oil hydraulic and pneumatic, for all lubricating and nonlubricating fluids, high extrusion resistance, good chemical resistance, BAM tested. Carbon, graphite filled Colour: Black Zurcon Z51*** For lubricating hydraulic fluids, high abrasion resistance, high extrusion resistance, limited chemical resistance. Cast polyurethane Colour: Yellow to light-brown Zurcon Z80 For lubricating and non-lubricating hydraulic fluids, high abrasion resistance, very good chemical resistance, limited temperature resistance. Ultra high molecular weight polyethylen Colour: White to off-white

T46
NBR - 70 Shore A NBR - Low temp. 70 Shore A FKM - 70 Shore A
N T V
T08
N T V N T V E** N T V E** N T V N T V N T V E** N T
-30 to +100 -45 to +80 -10 to +200 -30 to +100 -45 to +80 -10 to +200 -45 to +145 -30 to +100 -45 to +80 -10 to +200 -45 to +145 -30 to +100 -45 to +80 -10 to +200 -30 to +100 -45 to +80 -10 to +200 -30 to +100 -45 to +80 -10 to +200 -45 to +145 -30 to +100 -45 to +80
Steel tubes Steel, hardened Cast iron
80
T40
NBR - 70 Shore A NBR - Low temp. 70 Shore A FKM - 70 Shore A EPDM-70 Shore A
Steel Cast iron Stainless steel Aluminium Bronze Alloys Steel Cast iron Stainless steel Aluminium Bronze
25
T29
60
T05
Steel tubes Steel, hardened
20
T42
Steel tubes Steel, hardened Cast iron
30
T10
Steel Stainless steel
60
Z51
NBR - 70 Shore A NBR - Low temp. 70 Shore A
Steel Steel, hardened Cast iron Ceramic coating Stainless steel Steel Stainless steel Aluminium Bronze Ceramic coating
80
Z80
N T
-30 to +80 -45 to +80
40
* The ORing Operation Temperature is only valid in mineral hydraulic oil. ** Material not suitable for mineral oils. BAM: Tested by Bundes Anstalt Materialprufung, Germany. n Highlighted materials are standard.
*** max. 2300 mm
19
Turcon Glyd Ring
n Installation Recommendations
R max. 0.3 d2 S r1 DN d1 L1
Figure 13 Installation drawing
Bore Diameter DN H9 Series No. PG 44 Standard Application 815 40 14.9 39.9 79.9 Series No. PG 46 Light Application 15 40 39.9 79.9 15 40 Series No. PG 42 Heavy Duty Application 39.9 79.9 Groove Diameter d1 h9 DN DN 4.9 7.5 Groove Width L1 +0.2 2.2 3.2 4.2 6.3 8.1 8.1 9.5 13.8 Radius Radial Clearance S max.* r1 0.4 0.6 1.0 1.3 1.8 1.8 2.5 3.0 10 MPa 0.30 0.40 0.40 0.50 0.60 0.60 0.70 1.00 20 MPa 0.20 0.25 0.25 0.30 0.35 0.35 0.50 0.70 40 MPa 0.15 0.15 0.20 0.20 0.25 0.25 0.30 0.60 ORing CrossSection d2 1.78 2.62 3.53 5.33 7.00 7.00 8.40 12.00
Table IX Installation Dimension
80 - 132.9 133 - 329.9 330 - 669.9 670 - 999.9 1000
DN - 11.0 DN - 15.5 DN - 21.0 DN - 24.5 DN - 28.0 DN - 38.0
80 - 132.9 133 - 329.9 330 - 669.9 670 - 999.9 1000
80 - 132.9 133 - 329.9 330 - 669.9 1000
* At pressures > 40 MPa use diameter tolerance H8/f8 (bore/piston) in area of the seal.
20
Turcon Glyd Ring
Ordering Example Turcon Glyd Ring, complete with ORing, standard application, Series PG44 (from Table IX). Bore diameter: DN = 80.0 mm TSS Part No.: PG4400800 (from Table X) Select the material from Table VIII. The corresponding code numbers are appended to the TSS Part No. Preferred Series (Table X). Together they form the TSS Article Number. The TSS Article Number for all intermediate sizes not shown in Preferred Series (Table X) can be determined following the example opposite.
TSS Article No. TSS Series No. Type (Standard)
PG44
0 0800
- T46 N
Bore diameter x 10** Quality Index (Standard) Material code (Seal ring) Material code (O-Ring)
** For diameters DN 1000.0 mm multiply only by factor 1. Example: PG44 for diameter DN 1200.0 mm. TSS Article No.: PG44X1200 - T46N.
Table X Bore Dia. DN H9 8.0 10.0 12.0 14.0 15.0 16.0 16.0 18.0 18.0 19.05 20.0 20.0 21.0 22.0 22.0 24.0 25.0 25.0 25.0 25.4 28.0 30.0 32.0 32.0
Installation dimensions/TSS Part No. Groove Groove TSS Part No. Dia. Width d1 h9 3.1 5.1 7.1 9.1 7.5 11.1 8.5 13.1 10.5 11.55 15.1 12.5 13.5 17.1 14.5 16.5 20.1 17.5 14.0 20.5 20.5 22.5 27.1 24.5 L1 +0.2 2.2 2.2 2.2 2.2 3.2 2.2 3.2 2.2 3.2 3.2 2.2 3.2 3.2 2.2 3.2 3.2 2.2 3.2 4.2 2.2 3.2 3.2 2.2 3.2 PG4400080 PG4400100 PG4400120 PG4400140 PG4400150 PG4600160 PG4400160 PG4600180 PG4400180 PG4400190 PG4600200 PG4400200 PG4400210 PG4600220 PG4400220 PG4400240 PG4600250 PG4400250 PG4200250 PG4600254 PG4400280 PG4400300 PG4600320 PG4400320 2.90 x 1.78 4.80 x 1.8 6.70 x 1.8 8.75 x 1.8 7.59 x 2.62 10.82 x 1.78 7.59 x 2.62 12.42 x 1.78 9.19 x 2.62 10.77 x 2.62 14.00 x 1.78 12.37 x 2.62 12.37 x 2.62 17.17 x 1.78 13.94 x 2.62 15.54 x 2.62 18.77 x 1.78 17.12 x 2.62 13.87 x 3.53 17.12 x 2.62 20.29 x 2.62 21.89 x 2.62 26.70 x 1.78 23.47 x 2.62 ORing Dimensions Bore Dia. DN H9 32.0 35.0 35.0 36.0 38.0 40.0 40.0 42.0 44.45 45.0 48.0 50.0 50.0 50.0 50.8 50.8 52.0 53.0 55.0 57.0 58.0 60.0 62.0 63.0 Groove Groove TSS Part No. Dia. Width d1 h9 21.0 27.5 24.0 28.5 30.5 32.5 29.0 31.0 36.95 34.0 37.0 42.5 39.0 34.5 43.3 39.8 41.0 42.0 44.0 46.0 47.0 49.0 51.0 52.0 L1 +0.2 4.2 3.2 4.2 3.2 3.2 3.2 4.2 4.2 3.2 4.2 4.2 3.2 4.2 6.3 3.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 PG4200320 PG4400350 PG4200350 PG4400360 PG4400380 PG4600400 PG4400400 PG4400420 PG4600444 PG4400450 PG4400480 PG4600500 PG4400500 PG4200500 PG4600508 PG4400508 PG4400520 PG4400530 PG4400550 PG4400570 PG4400580 PG4400600 PG4400620 PG4400630 20.22 x 3.53 26.64 x 2.62 23.40 x 3.53 28.24 x 2.62 29.82 x 2.62 31.42 x 2.62 28.17 x 3.53 29.75 x 3.53 36.17 x 2.62 32.92 x 3.53 36.09 x 3.53 40.94 x 2.62 37.70 x 3.53 32.69 x 5.33 42.52 x 2.62 37.70 x 3.53 40.87 x 3.53 40.87 x 3.53 44.04 x 3.53 44.04 x 3.53 47.22 x 3.53 47.22 x 3.53 50.39 x 3.53 50.39 x 3.53 ORing Dimensions
21
Turcon Glyd Ring
Bore Dia. DN H9 63.0 65.0 68.0 70.0 70.0 75.0 75.0 80.0 80.0 80.0 82.5 85.0 85.0 90.0 90.0 90.0 95.0 95.0 95.0 100.0 100.0 100.0 101.6 105.0 105.0 108.0 110.0 110.0 110.0 115.0 120.0 120.0 120.0 125.0 125.0 125.0
Groove Groove TSS Part No. Dia. Width d1 h9 47.5 54.0 57.0 59.0 54.5 64.0 59.5 69.0 64.5 59.0 67.0 69.5 64.0 79.0 74.5 69.0 84.0 79.5 74.0 89.0 84.5 79.0 86.1 94.0 89.5 92.5 99.0 94.5 89.0 99.5 109.0 104.5 99.0 114.0 109.5 104.0 L1 +0.2 6.3 4.2 4.2 4.2 6.3 4.2 6.3 4.2 6.3 8.1 6.3 6.3 8.1 4.2 6.3 8.1 4.2 6.3 8.1 4.2 6.3 8.1 6.3 4.2 6.3 6.3 4.2 6.3 8.1 6.3 4.2 6.3 8.1 4.2 6.3 8.1 PG4200630 PG4400650 PG4400680 PG4400700 PG4200700 PG4400750 PG4200750 PG4600800 PG4400800 PG4200800 PG4400825 PG4400850 PG4200850 PG4600900 PG4400900 PG4200900 PG4600950 PG4400950 PG4200950 PG4601000 PG4401000 PG4201000 PG4401016 PG4601050 PG4401050 PG4401080 PG4601100 PG4401100 PG4201100 PG4401150 PG4601200 PG4401200 PG4201200 PG4601250 PG4401250 PG4201250
ORing Dimensions 46.99 x 5.33 53.57 x 3.53 56.74 x 3.53 56.74 x 3.53 53.34 x 5.33 63.09 x 3.53 56.52 x 5.33 66.27 x 3.53 62.87 x 5.33 58 x 7.0 66.04 x 5.33 69.22 x 5.33 63 x 7.0 78.97 x 3.53 72.39 x 5.33 68 x 7.0 82.14 x 3.53 78.74 x 5.33 73 x 7.0 88.49 x 3.53 81.92 x 5.33 78 x 7.0 85.09 x 5.33 91.67 x 3.53 88.27 x 5.33 91.44 x 5.33 98.02 x 3.53 91.44 x 5.33 88 x 7.0 97.79 x 5.33 107.54 x 3.53 100.97 x 5.33 98 x 7.0 113.89 x 3.53 107.32 x 5.33 103 x 7.0
Bore Dia. DN H9 127.0 130.0 130.0 132.0 135.0 140.0 140.0 145.0 145.0 150.0 150.0 155.0 160.0 160.0 165.0 170.0 175.0 180.0 180.0 190.0 194.0 200.0 200.0 205.0 210.0 215.0 220.0 230.0 230.0 240.0 250.0 250.0 250.0 254.0 260.0 265.0
Groove Groove TSS Part No. Dia. Width d1 h9 111.5 114.5 109.0 121.0 114.0 124.5 119.0 129.5 124.0 134.5 129.0 134.0 144.5 139.0 144.0 149.0 154.0 164.5 159.0 169.0 178.5 184.5 179.0 184.0 189.0 194.0 199.0 214.5 209.0 219.0 229.0 225.5 234.5 233.0 239.0 244.0 L1 +0.2 6.3 6.3 8.1 4.2 8.1 6.3 8.1 6.3 8.1 6.3 8.1 8.1 6.3 8.1 8.1 8.1 8.1 6.3 8.1 8.1 6.3 6.3 8.1 8.1 8.1 8.1 8.1 6.3 8.1 8.1 8.1 8.1 6.3 8.1 8.1 8.1 PG4401270 PG4401300 PG4201300 PG4601320 PG4401350 PG4601400 PG4401400 PG4601450 PG4401450 PG4601500 PG4401500 PG4401550 PG4601600 PG4401600 PG4401650 PG4401700 PG4401750 PG4601800 PG4401800 PG4401900 PG4601940 PG4602000 PG4402000 PG4402050 PG4402100 PG4402150 PG4402200 PG4602300 PG4402300 PG4402400 PG4402500 PG4202500 PG4602500 PG4402540 PG4402600 PG4402650
ORing Dimensions 110.49 x 5.33 113.67 x 5.33 108 x 7.0 120.24 x 3.53 113.67 x 7.0 123.19 x 5.33 116.84 x 7.0 126.37 x 5.33 123.19 x 7.0 132.72 x 5.33 126.37 x 7.0 132.72 x 7.0 142.24 x 5.33 135.89 x 7.0 142.24 x 7.0 145.42 x 7.0 151.77 x 7.0 164.47 x 5.33 158.12 x 7.0 164.47 x 7.0 177.17 x 5.33 183.52 x 5.33 177.17 x 7.0 183.52 x 7.0 183.52 x 7.0 189.87 x 7.0 196.22 x 7.0 208.92 x 5.33 208.90 x 7.0 215.27 x 7.0 227.97 x 7.0 215.27 x 7.0 234.32 x 5.33 227.97 x 7.0 240.67 x 7.0 240.67 x 7.0
22
Turcon Glyd Ring
Bore Dia. DN H9 268.0 270.0 280.0 290.0 300.0 300.0 304.8 310.0 320.0 320.0 330.0 340.0 350.0 360.0 370.0 380.0 400.0 420.0 430.0 440.0 450.0 460.0 480.0 500.0 555.0 600.0 640.0 660.0 700.0 710.0 740.0 780.0 800.0 900.0 1000.0 1000.0
Groove Groove TSS Part No. Dia. Width d1 h9 247.0 249.0 259.0 269.0 279.0 275.5 283.8 289.0 299.0 295.5 305.5 315.5 325.5 335.5 345.5 355.5 375.5 395.5 405.5 415.5 425.5 435.5 455.5 475.5 530.5 575.5 615.5 635.5 672.0 682.0 712.0 752.0 772.0 872.0 972.0 962.0 L1 +0.2 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 9.5 9.5 9.5 9.5 9.5 9.5 9.5 13.8 PG4402680 PG4402700 PG4402800 PG4402900 PG4403000 PG4203000 PG4403048 PG4403100 PG4403200 PG4203200 PG4403300 PG4403400 PG4403500 PG4403600 PG4403700 PG4403800 PG4404000 PG4404200 PG4404300 PG4404400 PG4404500 PG4404600 PG4404800 PG4405000 PG4405550 PG4406000 PG4406400 PG4406600 PG4407000 PG4407100 PG4407400 PG4407800 PG4408000 PG4409000 PG46X1000 PG44X1000
ORing Dimensions 240.67 x 7.0 240.67 x 7.0 253.37 x 7.0 266.07 x 7.0 278.77 x 7.0 266.07 x 7.0 278.77 x 7.0 278.77 x 7.0 291.47 x 7.0 291.47 x 7.0 304.17 x 7.0 316.87 x 7.0 316.87 x 7.0 329.57 x 7.0 342.27 x 7.0 354.97 x 7.0 367.67 x 7.0 393.07 x 7.0 405.26 x 7.0 405.26 x 7.0 417.96 x 7.0 430.66 x 7.0 456.06 x 7.0 468.76 x 7.0 506.86 x 7.0 557.66 x 7.0 608.08 x 7.0 633.48 x 7.0 670 x 8.4 680 x 8.4 710 x 8.4 750 x 8.4 770 x 8.4 870 x 8.4 970 x 8.4 960 x 12.0
Bore Dia. DN H9 1050.0 1065.0 1070.0 1200.0 1200.0 1225.0 1500.0 2000.0 2700.0
Groove Groove TSS Part No. Dia. Width d1 h9 1022.0 1027.0 1032.0 1172.0 1162.0 1187.0 1462.0 1962.0 2662.0 L1 +0.2 9.5 13.8 13.8 9.5 13.8 13.8 13.8 13.8 13.8 PG46X1050 PG44X1065 PG44X1070 PG46X1200 PG44X1200 PG44X1225 PG44X1500 PG44X2000 PG44X2700
ORing Dimensions 1020 x 8.4 1025 x 12.0 1030 x 12.0 1170 x 8.4 1160 x 12.0 1185 x 12.0 1460 x 12.0 1960 x 12.0 2660 x 12.0
All dimensions in bold type are suitable for installation in grooves to ISO 7425/1, bore dia. in accordance with ISO 3320. Other dimensions and all intermediate sizes up to 2700 mm dia. including inch sizes can be supplied. All ORings with 12 mm cross section are delivered as special Profilring.
23
Turcon Glyd Ring
24
TURCON GLYD RING T
- Double Acting - Rubber Energised Plastic Faced Seal - Material - Turcon , Zurcon and Elastomer -
25
26
Turcon Glyd Ring T
n Turcon Glyd Ring T*

Description Turcon Glyd Ring T is a further technical development of the Turcon Glyd Ring seal which has been successfully used for decades. It is fully interchangeable with the earlier Glyd Ring seals in all new applications. Glyd Ring T meets all the market demands for a function-specific seal solution, observing economic and ecological aspects. The benefits of the patented seal concept are provided by the innovative functional principle of the trapezoidal profile cross-section. Both lateral profile flanks are inclined so that the seal profile tapers towards the seal surface. The profile can thus retain the robust and compact form typical of piston seals without losing any of the flexibility required to achieve a pressure-related maximum compression (Figure 14).

- Simple groove design, one-piece pistons possible - Installation grooves to ISO 7425/1 - Adaptable to the operating conditions due to a wide range of possible materials (Turcon, Zurcon) - Suitable for new environmentally safe hydraulic fluids - Available for all cylinder diameters up to 2.700 mm. Application Examples The Turcon Glyd Ring T is the recommended sealing element for double acting pistons of hydraulic components such as: - Injection moulding machines - Machine tools - Presses - Excavators
p Turcon Seal ring O-Ring
- Forklifts & handling machinery - Agriculture - Valves for hydraulic & pneumatic circuits. It is particularly recommended for heavy duty and large diameter applications.
Figure 14
Turcon Glyd Ring T
Single acting hydraulic cylinder Test conditions: HLP 46, 80C, Pressure cycle 0/30MPa, piston moving in pressure direction
Turcon Glyd Ring PG4400600-T46
Accumulated leakage
The edge angle created by the special Glyd Ring T crosssectional form permits an additional degree of freedom and enables a slight tilting movement of the seal. The maximum compression is thus always shifted towards the area of the seal edge directly exposed to the pressure. On the low-pressure edge of the seal, on the other hand, the Glyd Ring T exhibits only zones with neutral strains without compressive or shearing loads, thus effectively reducing the danger of gap extrusion. The resulting benefits for the user can be seen in the following list. Advantages The benefits offered to date by the Glyd Ring are still retained in full, and are now complemented by a number of further important advantages: - Very good static leak-tightness - Increased clearance possible (approx. +50%), depending on the operating conditions - Due to the larger extrusion gap, safe use even with soiled media - Low friction, no stick-slip effect
Turcon Glyd RingT PT0300600-T46
Cycles
Figure 15
Dynamic leakage Turcon Glyd Ring T/ Turcon Glyd Ring as single acting piston seal
Patent No.: DE 4140833C3 EP 0582593 Japan 2799367 USA 5,433,452
27
Turcon Glyd Ring T
Technical Data Operating conditions Pressure: Speed: Temperature: Media: Up to 80 MPa Up to 15 m/s -45C to +200C *) (depending on ORing material). Mineral oil-based hydraulic fluids, barely flammable hydraulic fluids, environmentally safe hydraulic fluids (bio-oils), water, air and others, depending on the ORing material (see Table XI) The maximum permissible radial clearance smax is shown in Table XII, as a function of the operating pressure and functional diameter.
Materials Standard Application: - For hydraulic components with reciprocating movement in mineral oils containing zinc or medium with good lubricating performance. Turcon Seal: Energiser: Turcon T46 ORing NBR 70 shore A or FKM 70 Shore A depending on the temperature T46N or T46V
Set reference:
Special Application: - Non-lubricating fluids or pneumatic applications require self-lubricating sealing materials. Therefore we recommend: Turcon Seal: Energiser: Turcon T40 ORing NBR 70 Shore A or FKM 70 Shore A depending on the temperature T40N or T40V
Clearance:
Set reference:
- If rougher surface finish must be sealed, we recommend: Zurcon Seal: Energiser: Set reference: Zurcon Z51 ORing NBR 70 Shore A Z51N
28
Turcon Glyd Ring T
Table XI Turcon and Zurcon Materials for Glyd Ring T

Material, Applications, Properties Turcon T46 Standard material for hydraulics, high compressive strength, good sliding and wear properties, good extrusion resistance, BAM tested. Bronze filled Colour: Greyish to dark brown Turcon T40 For all lubricating and non-lubricating hydraulic fluids, hydraulic oils without zinc, water hydraulic, soft mating surfaces, good extrusion resistance. Surface texture not suitable for gases. High carbon fibre filled Colour: Grey Zurcon Z51*** For lubricating hydraulic fluids, high abrasion resistance, high extrusion resistance, limited chemical resistance. Cast polyurethane Colour: Yellow to light-brown
Code
ORing Material
Code
ORing Operating Temp.* C -30 to +100 -45 to +80 -10 to +200
Mating Surface Material Steel tubes Steel, hardened Cast iron
MPa max. 60
T46
N T V
T40
NBR - 70 Shore A NBR - Low temp. 70 Shore A FKM - 70 Shore A EPDM - 70 Shore A
N T V E** N T
-30 to +100 -45 to +80 -10 to +200 -45 to +145 -30 to +100 -45 to +80
Steel Cast iron Stainless steel Aluminium Bronze Alloys
25
Z51
Steel Steel, hardened Cast iron Ceramic coating Stainless steel
80
*** max. 2300 mm
29
Turcon Glyd Ring T
n Installation Recommendation
R max. 0.3 d2 S r1 DN d1 L1
Figure 16 Table XII
SeriesNo. Standard Application PT00 PT01 PT02 PT03 PT04 PT08 PT05 PT06** 815 40 14.9 39.9 79.9
Installation drawing Installation Dimensions

Bore Diameter DN H9 Light Application 15 40 39.9 79.9 15 40 Heavy Duty Application --39.9 79.9 Groove Diameter d1 h9 DN-4.9 DN-7.5 DN-11.0 DN-15.5 DN-21.0 DN-24.5 DN-28.0 DN-38.0 Groove Width L1 +0.2 2,2 3,2 4,2 6,3 8,1 8,1 9,5 13,8 Radius Radial Clearance S max.* r1 0,4 0,6 1,0 1,3 1,8 1,8 2,5 3,0 10 MPa 0,40 0,60 0,70 0,80 0,80 0,90 1,00 1,20 20 MPa 0,30 0,50 0,50 0,60 0,60 0,70 0,80 0,90 40 MPa 0,20 0,30 0,30 0,40 0,40 0,50 0,60 0,70 ORing Cross-Sec. d2 1,78 2,62 3,53 5,33 7,00 7,00 8,40 12,00
80 - 132.9 133 - 329.9 330 - 669.9 670 - 999.9 -1000
80 - 132.9 133 - 329.9 330 - 669.9 670 - 999.9 1000
80 - 132.9 133 - 329.9 330 - 669.9 1000
* At pressures > 40 MPa use diameter tolerance H8/f8 (bore/piston) in area of the seal. The radial clearance is valid for material Turcon T46 at +60C. ** PT06 energiser has a special shape.
30
Turcon Glyd Ring T
Ordering example Turcon Glyd Ring T, complete with ORing, standard application, series PT03 (from Table XII). Bore diameter: DN = 80.0 mm TSS Part No.: PT0300800 (from Table XIII) Select the material from Table XI. The corresponding code numbers are appended to the TSS Part No. (from Table XIII). Together they form the TSS Article No. For all intermediate sizes not shown in Table XIII, the TSS Article No. can be determined from the example opposite.
PT03
0 0800
T46 N
Cylinder diameter x 10*** Quality Index (Standard) Material code (Seal ring) Material code (O-Ring)
*** For diameters 1000.0 mm multiply only by factor 1. Example: PT06 for diameter 1200.0 mm. TSS Article No.: PT06X1200 - T46N.
Table XIII Bore Dia. DN H9 8.0 10.0 12.0 14.0 15.0 16.0 16.0 18.0 18.0 19.05 20.0 20.0 21.0 22.0 22.0 24.0 25.0 25.0 25.0 25.4 28.0 30.0 32.0 32.0
Installation dimensions/TSS Part No. TSS Part No. PT0000080 PT0000100 PT0000120 PT0000140 PT0100150 PT0000160 PT0100160 PT0000180 PT0100180 PT0100190 PT0000200 PT0100200 PT0100210 PT0000220 PT0100220 PT0100240 PT0000250 PT0100250 PT0200250 PT0000254 PT0100280 PT0100300 PT0000320 PT0100320 ORing Dimensions 2.90 x 1.78 4.80 x 1.8 6.70 x 1.8 8.75 x 1.8 7.59 x 2.62 10.82 x 1.78 7.59 x 2.62 12.42 x 1.78 9.19 x 2.62 10.77 x 2.62 14.00 x 1.78 12.37 x 2.62 12.37 x 2.62 17.17 x 1.78 13.94 x 2.62 15.54 x 2.62 18.77 x 1.78 17.12 x 2.62 13.87 x 3.53 17.12 x 2.62 20.29 x 2.62 21.89 x 2.62 26.70 x 1.78 23.47 x 2.62 Bore Dia. DN H9 32.0 35.0 35.0 36.0 38.0 40.0 40.0 42.0 44.45 45.0 48.0 50.0 50.0 50.0 50.8 50.8 52.0 53.0 55.0 57.0 58.0 60.0 62.0 63.0 Groove Groove Dia. Width d1 h9 21.0 27.5 24.0 28.5 30.5 32.5 29.0 31.0 36.95 34.0 37.0 42.5 39.0 34.5 43.3 39.8 41.0 42.0 44.0 46.0 47.0 49.0 51.0 52.0 L1 +0.2 4.2 3.2 4.2 3.2 3.2 3.2 4.2 4.2 3.2 4.2 4.2 3.2 4.2 6.3 3.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 PT0200320 PT0100350 PT0200350 PT0100360 PT0100380 PT0100400 PT0200400 PT0200420 PT0100444 PT0200450 PT0200480 PT0100500 PT0200500 PT0300500 PT0100508 PT0200508 PT0200520 PT0200530 PT0200550 PT0200570 PT0200580 PT0200600 PT0200620 PT0200630 20.22 x 3.53 26.64 x 2.62 23.40 x 3.53 28.24 x 2.62 29.82 x 2.62 31.42 x 2.62 28.17 x 3.53 29.75 x 3.53 36.17 x 2.62 32.92 x 3.53 36.09 x 3.53 40.94 x 2.62 37.70 x 3.53 32.69 x 5.33 42.52 x 2.62 37.70 x 3.53 40.87 x 3.53 40.87 x 3.53 44.04 x 3.53 44.04 x 3.53 47.22 x 3.53 47.22 x 3.53 50.39 x 3.53 50.39 x 3.53 TSS Part No. ORing Dimensions
Groove Groove Dia. Width d1 h9 3.1 5.1 7.1 9.1 7.5 11.1 8.5 13.1 10.5 11.55 15.1 12.5 13.5 17.1 14.5 16.5 20.1 17.5 14.0 20.5 20.5 22.5 27.1 24.5 L1 +0.2 2.2 2.2 2.2 2.2 3.2 2.2 3.2 2.2 3.2 3.2 2.2 3.2 3.2 2.2 3.2 3.2 2.2 3.2 4.2 2.2 3.2 3.2 2.2 3.2
31
Turcon Glyd Ring T
Bore Dia. DN H9 63.0 65.0 68.0 70.0 70.0 75.0 75.0 80.0 80.0 80.0 82.5 85.0 85.0 90.0 90.0 90.0 95.0 95.0 95.0 100.0 100.0 100.0 101.6 105.0 105.0 108.0 110.0 110.0 110.0 115.0 120.0 120.0 120.0 125.0 125.0 125.0
Groove Groove Dia. Width d1 h9 47.5 54.0 57.0 59.0 54.5 64.0 59.5 69.0 64.5 59.0 67.0 69.5 64.0 79.0 74.5 69.0 84.0 79.5 74.0 89.0 84.5 79.0 86.1 94.0 89.5 92.5 99.0 94.5 89.0 99.5 109.0 104.5 99.0 114.0 109.5 104.0 L1 +0.2 6.3 4.2 4.2 4.2 6.3 4.2 6.3 4.2 6.3 8.1 6.3 6.3 8.1 4.2 6.3 8.1 4.2 6.3 8.1 4.2 6.3 8.1 6.3 4.2 6.3 6.3 4.2 6.3 8.1 6.3 4.2 6.3 8.1 4.2 6.3 8.1
TSS Part No. PT0300630 PT0200650 PT0200680 PT0200700 PT0300700 PT0200750 PT0300750 PT0200800 PT0300800 PT0400800 PT0300825 PT0300850 PT0400850 PT0200900 PT0300900 PT0400900 PT0200950 PT0300950 PT0400950 PT0201000 PT0301000 PT0401000 PT0301016 PT0201050 PT0301050 PT0301080 PT0201100 PT0301100 PT0401100 PT0301150 PT0201200 PT0301200 PT0401200 PT0201250 PT0401250
ORing Dimensions 46.99 x 5.33 53.57 x 3.53 56.74 x 3.53 56.74 x 3.53 53.34 x 5.33 63.09 x 3.53 56.52 x 3.53 66.27 x 3.53 62.87 x 5.33 58 x 7.0 66.04 x 5.33 69.22 x 5.33 63 x 7.0 78.97 x 3.53 72.39 x 5.33 68 x 7.0 82.14 x 3.53 78.74 x 5.33 73 x 7.0 88.49 x 3.53 81.92 x 5.33 78 x 7.0 85.09 x 5.33 91.67 x 3.53 88.27 x 5.33 91.44 x 5.33 98.02 x 3.53 91.44 x 5.33 88 x 7.0 97.79 x 5.33 107.54 x 3.53 100.97 x 5.33 98 x 7.0 113.89 x 3.53 103 x 7.0
Bore Dia. DN H9 127.0 130.0 130.0 132.0 135.0 140.0 140.0 145.0 145.0 150.0 150.0 155.0 160.0 160.0 165.0 170.0 175.0 180.0 180.0 190.0 194.0 200.0 200.0 205.0 210.0 215.0 220.0 230.0 230.0 240.0 250.0 250.0 250.0 254.0 260.0 265.0
TSS Part No. PT0301270 PT0301300 PT0401300 PT0201320 PT0401350 PT0301400 PT0401400 PT0301450 PT0401450 PT0301500 PT0401500 PT0401550 PT0401600 PT0401650 PT0401700 PT0401750 PT0301800 PT0401800 PT0401900 PT0301940 PT0402000 PT0402050 PT0402100 PT0402150 PT0402200 PT0302300 PT0402300 PT0402400 PT0402500 PT0802500 PT0302500 PT0402540 PT0402600 PT0402650
ORing Dimensions 110.49 x 5.33 113.67 x 5.33 108 x 7.0 120.24 x 3.53 113.67 x 7.0 123.19 x 5.33 116.84 x 7.0 126.37 x 5.33 123.19 x 7.0 132.72 x 5.33 126.37 x 7.0 132.72 x 7.0 135.89 x 7.0 142.24 x 7.0 145.42 x 7.0 151.77 x 7.0 164.47 x 5.33 158.12 x 7.0 164.47 x 7.0 177.17 x 5.33 177.17 x 7.0 183.52 x 7.0 183.52 x 7.0 189.87 x 7.0 196.22 x 7.0 208.92 x 5.33 208.92 x 7.0 215.27 x 7.0 227.97 x 7.0 215.27 x 7.0 234.32 x 5.33 227.97 x 7.0 240.67 x 7.0 240.67 x 7.0
PT0301600 142.24 x 5.33
PT0302000 183.52 x 5.33
PT0301250 107.32 x 5.33
32
Turcon Glyd Ring T
Bore Dia. DN H9 268.0 270.0 280.0 290.0 300.0 300.0 304.8 310.0 320.0 320.0 330.0 340.0 350.0 360.0 370.0 380.0 400.0 420.0 430.0 440.0 450.0 460.0 480.0 500.0 555.0 600.0 640.0 660.0 700.0 710.0 740.0 780.0 800.0 900.0 1000.0 1000.0
TSS Part No. PT0402680 PT0402700 PT0402800 PT0402900 PT0403000 PT0803000 PT0403048 PT0403100 PT0403200 PT0803200 PT0803300 PT0803400 PT0803500 PT0803600 PT0803700 PT0803800 PT0804000 PT0804200 PT0804300 PT0804400 PT0804500 PT0804600 PT0804800 PT0805000 PT0805550 PT0806000 PT0806400 PT0806600 PT0507000 PT0507100 PT0507400 PT0507800 PT0508000 PT0509000 PT05X1000 PT06X1000
ORing Dimensions 240.67 x 7.0 240.67 x 7.0 253.37 x 7.0 266.07 x 7.0 278.77 x 7.0 266.07 x 7.0 278.77 x 7.0 278.77 x 7.0 291.47 x 7.0 291.47 x 7.0 304.17 x 7.0 316.87 x 7.0 316.87 x 7.0 329.57 x 7.0 342.27 x 7.0 354.97 x 7.0 367.67 x 7.0 393.07 x 7.0 405.26 x 7.0 405.26 x 7.0 417.96 x 7.0 430.66 x 7.0 456.06 x 7.0 468.76 x 7.0 506.86 x 7.0 557.66 x 7.0 608.08 x 7.0 633.48 x 7.0 670 x 8.4 680 x 8.4 710 x 8.4 750 x 8.4 770 x 8.4 870 x 8.4 970 x 8.4 960 x 12.0
Bore Dia. DN H9 1050.0 1065.0 1070.0 1200.0 1200.0 1225.0 1500.0 2000.0 2700.0
Groove Groove Dia. Width d1 h9 1022.0 1027.0 1032.0 1172.0 1162.0 1187.0 1462.0 1962.0 2662.0 L1 +0.2 9.5 13.8 13.8 9.5 13.8 13.8 13.8 13.8 13.8
TSS Part No. PT05X1050 PT06X1065 PT06X1070 PT05X1200 PT06X1200 PT06X1225 PT06X1500 PT06X2000 PT06X2700
ORing Dimensions 1020 x 8.4 1025 x 12.0 1030 x 12.0 1170 x 8.4 1160 x 12.0 1185 x 12.0 1460 x 12.0 1960 x 12.0 2660 x 12.0
All dimensions in bold type are suitable for installation in grooves to ISO 7425/1, bore dia. in accordance with ISO 3320. Other dimensions and all intermediate sizes up to 2700 mm dia. including inch sizes can be supplied. All ORings with 12 mm cross section are delivered as special profilring.
33
Turcon Glyd Ring T
34
TURCON AQ-SEAL 5
- Double Acting - Rubber Energised Plastic Faced Seal - Material - Turcon and Elastomer -
35
36
Turcon AQ-Seal 5
n Turcon AQ-Seal 5*
Description The Turcon AQ-Seal 5 is a patented development of the proven standard Turcon AQ-Seal. The seal profile of the Turcon ring has been redesigned on both the dynamic and static sealing surface. Two ORings are used to energize the seal instead of one.

Application Examples The Turcon AQ-Seal 5 is the recommended sealing element for double acting pistons of accumulators and positioning and holding cylinders for: - Machine tools - Presses - Rolling mills - Off shore - Accumulators - Heavy duty suspension cylinders It is particularly recommended for heavy duty and large diameter applications.
QUAD-RING Seal Turcon Seal ring O-Ring
Technical Data Figure 17 Turcon AQ-Seal 5 Operating conditions Pressure: Speed: Temperature: 60 MPa Up to 3 m/s -30C to +200C **) (depending on ORing and QUAD-RING Seal material) (For applications at low temperatures below -30C, please contact us). For all common hydraulic fluids, including bio-oils and gases The maximum permissible radial clearance Smax is shown in Table XV, as a function of the operating pressure and functional diameter.
The AQ-Seal 5 combines the benefits of a low-friction Turcon slipper seal with the high sealing characteristics of an elastomeric seal by incorporating a limited foot print QUAD-RING Seal in the dynamic sealing face. This optimizes leakage control while minimizing friction. The particular characteristics of the AQ-Seal 5 are the special seal profile with a defined seal edge and the use of two ORings as energizing elements to optimize the pressure profile and to reduce the force of attack at gas permeability.
*
Media: Clearance:
Patent No. EP 0 424 372
Advantages - High sealing effect in applications requiring media separation, e.g. fluid/fluid or fluid/gas - Double security through the combination of low-friction special materials with elastomer seals - Low gas permeation rate - Higher pressure application, higher sliding speed compared to the AQ-Seal - Outstanding sliding properties, no stick-slip effect.
Important Note: The above data are maximum values and cannot be used at the same time. e.g. the maximum operating speed depends on material type, pressure, temperature and gap value. Temperature range also dependent on medium. **) in the case of unpressurized applications in temperatures below 0C please contact our application engineers for assistance!
37
Turcon AQ-Seal 5
Materials Standard Application: - For hydraulic components in mineral oils or medium with good lubricating performance. - Mineral oils and gases Turcon Seal: Turcon T46 Energiser: ORing and QUAD-RING Seal in NBR 70 Shore A (code N) Special Application: - For special applications requiring other material combinations, please contact your local Trelleborg Sealing Solutions Company.
Table XIV
Turcon Materials for Turcon AQ-Seal 5

Code ORing Material Code ORing Operating Temp.* C -30 to +100 -10 to +200 Mating Surface Material Steel tubes Steel, hardened Cast iron MPa max. 60
Material, Applications, Properties Turcon T46 Standard material for hydraulics, high compressive strength, good sliding and wear properties, good extrusion resistance, BAM tested. Bronze filled Colour: Greyish to dark brown Turcon T40 For all lubricating and non-lubricating hydraulic fluids, hydraulic oils without zinc, water hydraulic, soft mating surfaces. Surface texture not suitable for gases. Carbon fibre filled Colour: Grey Turcon T10 For oil hydraulic and pneumatic for all lubricating and non-lubricating fluids, high extrusion resistance, good chemical resistance, BAM tested. Carbon, graphite filled Colour: Black
T46
NBR - 70 Shore A FKM - 70 Shore A
N V
T40
NBR - 70 Shore A FKM - 70 Shore A EPDM-70 Shore A
N V E**
-30 to +100 -10 to +200 -45 to +145
Steel Cast iron Stainless steel, Aluminium Bronze Alloys Steel Stainless steel
25
T10
NBR - 70 Shore A FKM - 70 Shore A EPDM-70 Shore A
N V E**
-30 to +100 -20 to +200 -45 to +145
60
38
Turcon AQ-Seal 5
R max. 0.3 d2 w S DN r1 d1 L1
Figure 18
Series No.
Installation drawing
Bore Diameter DN H9 Recommended Range Extended Range 25 - 140 50 - 250 100 - 480 425 - 700 Groove Diameter d1 h9 DN-10.0 DN-13.0 DN-18.0 DN-31.0 Groove Width L1 +0.2 6.3 8.3 12.3 16.3 Radius Radial Clearance S max.* r1 0.6 1.0 1.3 1.8 10 MPa 0.30 0.40 0.40 0.50 20 MPa 0.20 0.30 0.30 0.40 30 MPa 0.15 0.15 0.20 0.30 ORing Cross-Sec. d2 2.62 3.53 5.33 7.00 QUAD-RING Seal Cross Sec. W 1.78 2.62 3.53 5.33
Table XV Installation Dimensions
PQ01 PQ02 PQ03 PQ04
40 -
79.9
80 - 132.9 133 - 462.9 463 - 700.0
Ordering example TurconAQ-Seal5, complete with ORing and QUADRING Seal, recommended range, Series PQ02 (from Table XV). Bore diameter: DN = 80.0 mm TSS Part No. PQ0200800 (from Table XVI) Select the material from Table XIV. The corresponding code numbers are appended to the TSS Part No. (from Table XVI). Together they form the TSS Article No. For all intermediate sizes not shown in Table XVI, the TSS Article No. can be determined from the example opposite.
PQ02
0 0800
T46 N
Cylinder diameter x 10 Quality Index (Standard) Material code (Seal ring) Material code (O-Ring)/(QUAD-RING Seal)
39
Turcon AQ-Seal 5
Table XVI
Installation dimensions / TSS Part No. Groove Diameter d1 h9 30.0 32.0 35.0 38.0 40.0 42.0 45.0 50.0 53.0 55.0 60.0 65.0 67.0 72.0 77.0 82.0 87.0 92.0 97.0 102.0 107.0 112.0 117.0 117.0 122.0 132.0 142.0 152.0 162.0 172.0 182.0 192.0 202.0 Groove Width L1 +0.2 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 8.3 8.3 8.3 8.3 8.3 8.3 8.3 8.3 8.3 8.3 8.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 PQ0100400 PQ0100420 PQ0100450 PQ0100480 PQ0100500 PQ0100520 PQ0100550 PQ0100600 PQ0100630 PQ0100650 PQ0100700 PQ0100750 PQ0200800 PQ0200850 PQ0200900 PQ0200950 PQ0201000 PQ0201050 PQ0201100 PQ0201150 PQ0201200 PQ0201250 PQ0201300 PQ0301350 PQ0301400 PQ0301500 PQ0301600 PQ0301700 PQ0301800 PQ0301900 PQ0302000 PQ0302100 PQ0302200 29.82 x 2.62 31.42 x 2.62 34.59 x 2.62 37.77 x 2.62 39.34 x 2.62 40.94 x 2.62 44.12 x 2.62 48.90 x 2.62 52.07 x 2.62 53.64 x 2.62 58.42 x 2.62 63.17 x 2.62 66.27 x 3.53 69.44 x 3.53 75.79 x 3.53 78.97 x 3.53 85.32 x 3.53 91.67 x 3.53 94.84 x 3.53 101.19 x 3.53 104.37 x 3.53 110.72 x 3.53 113.89 x 3.53 113.67 x 5.33 120.02 x 5.33 129.54 x 5.33 139.07 x 5.33 148.49 x 5.33 158.12 x 5.33 170.82 x 5.33 177.17 x 5.33 189.87 x 5.33 196.22 x 5.33 34.65 x 1.78 37.82 x 1.78 37.82 x 1.78 41.00 x 1.78 44.17 x 1.78 47.35 x 1.78 50.52 x 1.78 53.70 x 1.78 56.87 x 1.78 60.05 x 1.78 63.22 x 1.78 69.57 x 1.78 71.12 x 2.62 75.87 x 2.62 82.22 x 2.62 82.22 x 2.62 88.57 x 2.62 94.92 x 2.62 101.27 x 2.62 107.62 x 2.62 107.62 x 2.62 113.97 x 2.62 120.32 x 2.62 123.42 x 3.53 126.60 x 3.53 136.12 x 3.53 145.65 x 3.53 158.35 x 3.53 164.70 x 3.53 177.40 x 3.53 183.75 x 3.53 196.45 x 3.53 202.80 x 3.53 TSS Part No. ORing Dimensions QUAD-RING Dimensions
Bore Diameter DN H9 40.0 42.0 45.0 48.0 50.0 52.0 55.0 60.0 63.0 65.0 70.0 75.0 80.0 85.0 90.0 95.0 100.0 105.0 110.0 115.0 120.0 125.0 130.0 135.0 140.0 150.0 160.0 170.0 180.0 190.0 200.0 210.0 220.0
Bore diameters in bold type comply with the recommendations of ISO 3320. All intermediate sizes up to 700 mm diameter can be supplied. Sizes > 700 mm diameter with special elastomers on request.
40
Turcon AQ-Seal 5
Bore Diameter DN H9 230.0 240.0 250.0 280.0 300.0 320.0 350.0 400.0 420.0 450.0 480.0 500.0 600.0 700.0
Groove Diameter d1 h9 212.0 222.0 232.0 262.0 282.0 302.0 332.0 382.0 402.0 432.0 449.0 469.0 569.0 669.0
Groove Width L1 +0.2 12.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 16.3 16.3 16.3 16.3
TSS Part No.
ORing Dimensions 208.92 x 5.33 221.62 x 5.33 227.97 x 5.33 253.37 x 5.33 278.77 x 5.33 291.47 x 5.33 329.57 x 5.33 380.37 x 5.33 405.26 x 5.33 430.66 x 5.33 443.36 x 7.0 468.76 x 7.0 557.66 x 7.0 658.88 x 7.0
QUAD-RING Dimensions 215.50 x 3.53 221.85 x 3.53 234.55 x 3.53 266.29 x 3.53 278.99 x 3.53 304.39 x 3.53 329.79 x 3.53 380.59 x 3.53 380.59 x 3.53 430.66 x 3.53 456.06 x 5.33 456.06 x 5.33 557.58 x 5.33 658.88 x 5.33
PQ0302300 PQ0302400 PQ0302500 PQ0302800 PQ0303000 PQ0303200 PQ0303500 PQ0304000 PQ0304200 PQ0304500 PQ0404800 PQ0405000 PQ0406000 PQ0407000
Bore diameters in bold type comply with the recommendations of ISO 3320. All intermediate sizes up to 700 mm diameter can be supplied. Sizes > 700 mm diameter with special elastomers on request.
41
Turcon AQ-Seal 5
42
TURCON AQ-SEAL
- Double Acting - Rubber Energised Plastic Faced Seal - Material - Turcon and Elastomer -
43
44
Turcon AQ-Seal
n Turcon AQ-Seal
Description The Turcon AQ-Seal is a double-acting seal consisting of a seal ring of high-grade modified Turcon material, a QUAD-RING Seal and an ORing as energizing element. The Turcon seal ring and the QUAD-RING Seal together assume the dynamic sealing function whilst the ORing performs the static sealing function. Design The AQ-Seal is supplied as standard with radial notches on both sides. These ensure direct pressurizing of the seal under all operating conditions.

Application Examples The Turcon AQ-Seal is the recommended sealing element for double acting pistons of accumulators and positioning and holding cylinders for: - Machine tools - Presses - Accumulators - Stabilisers - Heavy duty suspension cylinders Technical Data Operating pressure: Speed: Temperature: 40 MPa Up to 2 m/s -45C to +200C *) (depending on ORing and QUAD-RING Seal material) (For applications at low temperatures below -30C, please contact us). For all common hydraulic fluids, including bio-oils and gases The maximum permissible radial clearance Smax is shown in Table XVIII, as a function of the operating pressure and functional diameter.
QUAD-RING Seal
ring
Turcon Seal
O-Ring
Media: Clearance:
Notches
Figure 19
Turcon AQ-Seal
Advantages - High sealing effect in applications requiring media separation, e.g. fluid/fluid or fluid/gas - Double security through the combination of low-friction special materials with elastomer seals - Simple groove design, small installation space, interchangeable with Turcon Glyd Ring, Turcon Glyd Ring T and Turcon StepsealK installation according to ISO 7425/1 - Outstanding sliding properties, no stick-slip effect.
45
Turcon AQ-Seal
Materials Standard Application: - For hydraulic components in mineral oils or medium with good lubricating performance. - Mineral oils and gases Turcon Seal: Energiser: Turcon T46 ORing and QUAD-RING Seal in NBR 70 Shore A (code N) Special Application: - For special applications requiring other material combinations, please contact your local Trelleborg Sealing Solutions Company.
Table XVII
Turcon Materials for Turcon AQ-Seal

Code ORing Material Code ORing Operating Temp.* C -30 to +100 -45 to +80 -10 to +200 Mating Surface Material Steel tubes Steel, hardened Cast iron MPa max. 40
Material, Applications, Properties Turcon T46 Standard material for hydraulics, high compressive strength, good sliding and wear properties, good extrusion resistance, BAM tested. Bronze filled Colour: Greyish to dark brown Turcon T40 For all lubricating and non-lubricating hydraulic fluids, hydraulic oils without zinc, water hydraulic, soft mating surfaces. Surface texture not suitable for gases. Carbon fibre filled Colour: Grey Turcon T10 For oil hydraulic and pneumatic for all lubricating and non-lubricating fluids, high extrusion resistance, good chemical resistance, BAM tested. Carbon, graphite filled Colour: Black

T46
N T V
T40
N T V E** N T V E**
-30 to +100 -45 to +80 -10 to +200 -45 to +145 -30 to +100 -45 to +80 -10 to +200 -45 to +145
Steel Cast iron Stainless steel, Aluminium Bronze Alloys Steel Stainless steel
25
T10
40
46
Turcon AQ-Seal
R max. 0.3 d2 w
S
DN
d1
r1
L1
Bore Diameter DN H9 Standard Application Series No. PQ12 PQ12 PQ22 PQ22 PQ32 PQ52 Diameter Range 15 - 39.9 40 - 79.9 80 - 132.9 133 -252.9 253 -462.9 463 -700.0 Light Application Series No. PQ14 PQ14 PQ24 PQ24 --Diameter Range 40 - 79.9 80 - 132.9 133 -252.9 ---d1 h9 DN-11.0 DN-15.5 DN-21.0 DN-24.5 DN-28.0 DN-35.0 L1 +0.2 4.2 6.3 8.1 8.1 9.5 11.5 r1 1.0 1.3 1.8 1.8 2.5 3.0 10 MPa 0.25 0.30 0.30 0.30 0.45 0.55 20 MPa 0.15 0.20 0.20 0.20 0.30 0.40 40 MPa 0.10 0.15 0.15 0.15 0.25 0.35 d2 3.53 5.33 7.00 7.00 8.40 10.00 W 1.78 1.78 2.62 2.62 3.53 5.33 Groove Dia. Groove Width Radius Radial Clearance S max ORing Cross Section QUAD-RING Seal Cross Section
Table XVIII Installation dimensions
Ordering example Turcon AQ-Seal, complete with ORing and QUAD-RING Seal, recommended range, Series PQ22 (from Table XVIII). Bore diameter: DN = 80.0 mm TSS Part No. PQ2200800 (from Table XIX) Select the material from Table XVII. The corresponding code numbers are appended to the TSS Part No. (from Table XIX). Together they form the TSS Article No. For all intermediate sizes not shown in Table XIX, the TSS Article No. can be determined from the example opposite.
PQ22
0 0800
T46 N
Bore diameter x 10 Quality Index (Standard) Material code (Seal ring) Material code (O-Ring)/(QUAD-RING Seal)
47
Turcon AQ-Seal
Table XIX
Installation dimensions / TSS Part No. Groove Diameter d1 h9 5.0 7.0 9.0 11.0 14.0 17.0 19.0 21.0 24.0 29.0 31.0 34.0 37.0 39.0 34.5 41.0 44.0 49.0 52.0 47.5 54.0 59.0 54.5 64.0 64.5 59.0 69.5 64.0 74.5 69.0 79.5 74.0 84.5 Groove Width L1 +0.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 6.3 4.2 4.2 4.2 4.2 6.3 4.2 4.2 6.3 4.2 6.3 8.1 6.3 8.1 6.3 8.1 6.3 8.1 6.3 PQ1200160 PQ1200180 PQ1200200 PQ1200220 PQ1200250 PQ1200280 PQ1200300 PQ1200320 PQ1200350 PQ1400400 PQ1400420 PQ1400450 PQ1400480 PQ1400500 PQ1200500 PQ1400520 PQ1400550 PQ1400600 PQ1400630 PQ1200630 PQ1400650 PQ1400700 PQ1200700 PQ1400750 PQ1400800 PQ2200800 PQ1400850 PQ2200850 PQ1400900 PQ2200900 PQ1400950 PQ2200950 PQ1401000 4.34 x 3.53 6.42 x 3.53 8.42 x 3.53 10.69 x 3.53 13.87 x 3.53 15.47 x 3.53 18.66 x 3.53 20.22 x 3.53 23.40 x 3.53 28.17 x 3.53 29.75 x 3.53 32.92 x 3.53 36.09 x 3.53 37.70 x 3.53 32.69 x 5.33 40.87 x 3.53 44.04 x 3.53 47.22 x 3.53 50.39 x 3.53 46.99 x 5.33 53.57 x 3.53 56.74 x 3.53 53.34 x 5.33 63.09 x 3.53 62.87 x 5.33 58 x 7.0 69.22 x 5.33 63 x 7.0 72.39 x 5.33 68 x 7.0 78.74 x 5.33 73 x 7.0 81.92 x 5.33 12.42 x 1.78 14.00 x 1.78 15.60 x 1.78 17.17 x 1.78 20.35 x 1.78 23.52 x 1.78 25.12 x 1.78 26.70 x 1.78 29.87 x 1.78 34.65 x 1.78 37.82 x 1.78 37.82 x 1.78 41.00 x 1.78 44.17 x 1.78 44.17 x 1.78 47.35 x 1.78 50.52 x 1.78 53.70 x 1.78 56.87 x 1.78 56.87 x 1.78 60.05 x 1.78 63.22 x 1.78 63.22 x 1.78 69.57 x 1.78 72.75 x 1.78 71.12 x 2.62 75.92 x 1.78 75.87 x 2.62 82.27 x 1.78 82.22 x 2.62 88.62 x 1.78 82.22 x 2.62 88.62 x 1.78 TSS Part No. ORing Dimensions QUAD-RING Dimensions
Bore Diameter DN H9 16.0 18.0 20.0 22.0 25.0 28.0 30.0 32.0 35.0 40.0 42.0 45.0 48.0 50.0 50.0 52.0 55.0 60.0 63.0 63.0 65.0 70.0 70.0 75.0 80.0 80.0 85.0 85.0 90.0 90.0 95.0 95.0 100.0
The dimensions in bold type are suitable for grooves to ISO 7425/1. Bore diameter in accordance with ISO 3320. All intermediate sizes up to 700 mm diameter can be supplied. Sizes > 700 mm diameter with special elastomers on request.
48
Turcon AQ-Seal
Bore Diameter DN H9 100.0 105.0 105.0 110.0 110.0 115.0 115.0 120.0 120.0 125.0 125.0 130.0 130.0 135.0 140.0 150.0 160.0 170.0 180.0 190.0 200.0 210.0 220.0 230.0 240.0 250.0 250.0 280.0 300.0 310.0 320.0 350.0 400.0 420.0 450.0 480.0
Groove Diameter d1 h9 79.0 89.5 84.0 94.5 89.0 99.5 94.0 104.5 99.0 109.5 104.0 114.5 109.0 114.0 119.0 129.0 139.0 149.0 159.0 169.0 179.0 189.0 199.0 209.0 219.0 229.0 225.5 252.0 272.0 282.0 292.0 322.0 372.0 392.0 422.0 445.0
Groove Width L1 +0.2 8.1 6.3 8.1 6.3 8.1 6.3 8.1 6.3 8.1 6.3 8.1 6.3 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 9.5 9.5 9.5 9.5 9.5 9.5 9.5 9.5 11.5
TSS Part No.
ORing Dimensions 78 x 7.0 88.27 x 5.33 83 x 7.0 91.44 x 5.33 88 x 7.0 97.79 x 5.33 93 x 7.0 100.97 x 5.33 98 x 7.0 107.32 x 5.33 103 x 7.0 113.67 x 5.33 108 x 7.0 113.67 x 7.0 116.84 x 7.0 126.37 x 7.0 135.89 x 7.0 145.42 x 7.0 158.12 x 7.0 164.47 x 7.0 177.17 x 7.0 183.52 x 7.0 196.22 x 7.0 208.92 x 7.0 215.27 x 7.0 227.97 x 7.0 227.97 x 7.0 250 x 8.4 270 x 8.4 280 x 8.4 290 x 8.4 320 x 8.4 370 x 8.4 390 x 8.4 420 x 8.4 444 x 10.0
QUAD-RING Dimensions 88.57 x 2.62 94.97 x 1.78 94.92 x 2.62 101.32 x 1.78 101.27 x 2.62 107.67 x 1.78 107.62 x 2.62 114.02 x 1.78 107.62 x 2.62 114.02 x 1.78 113.97 x 2.62 120.37 x 1.78 120.32 x 2.62 126.67 x 2.62 126.67 x 2.62 139.37 x 2.62 145.72 x 2.62 158.42 x 2.62 171.11 x 2.62 177.47 x 2.62 190.17 x 2.62 196.52 x 2.62 202.87 x 2.62 215.57 x 2.62 221.92 x 2.62 234.62 x 2.62 234.62 x 2.62 266.29 x 3.53 278.99 x 3.53 291.69 x 3.53 304.39 x 3.53 329.79 x 3.53 380.59 x 3.53 380.59 x 3.53 430.66 x 3.53 456.06 x 5.33
PQ2201000 PQ1401050 PQ2201050 PQ1401100 PQ2201100 PQ1401150 PQ2201150 PQ1401200 PQ2201200 PQ1401250 PQ2201250 PQ1401300 PQ2201300 PQ2401350 PQ2401400 PQ2401500 PQ2401600 PQ2401700 PQ2401800 PQ2401900 PQ2402000 PQ2402100 PQ2402200 PQ2402300 PQ2402400 PQ2402500 PQ2202500 PQ3202800 PQ3203000 PQ3203100 PQ3203200 PQ3203500 PQ3204000 PQ3204200 PQ3204500 PQ5204800
49
Turcon AQ-Seal
Bore Diameter DN H9 500.0 600.0 700.0
Groove Diameter d1 h9 465.0 565.0 665.0
Groove Width L1 +0.2 11.5 11.5 11.5
TSS Part No.
ORing Dimensions 464 x 10.0 564 x 10.0 664 x 10.0
QUAD-RING Dimensions 456.06 x 5.33 557.58 x 5.33 658.88 x 5.33
PQ5205000 PQ5206000 PQ5207000
50
POLYPAC PHD SEAL
- Double Acting - Heavy Duty, High Pressure - Material - PTFE, NBR Elastomer, POM -
51
52
POLYPAC PHD Seal
n PHD Seal
Description The PHD Seal is a high-pressure heavy-duty piston seal with excellent leakage control and superior extrusion and wear resistance The PHD seal is a combination of a PTFE based slipper seal energised by an elastomer profile ring and completed with two Back-up rings (POM). It is manufactured with a predefined interference fit, which together with the squeeze of the elastomer part ensures a good sealing effect even at low system pressure. At higher pressures the elastomer part is energised by the system pressure and consequently activates the slipper seal in the radial direction. The Back-up rings prevent the slipper seal from extrusion and ensure a long service life even under harsh conditions. Technical Data Operating conditions Pressure: Speed: Temperature: Media: Clearance: Up to 40 MPa Peak pressure up to 60 MPa Up to 1.5 m/s -45C to +135C Mineral oil based hydraulic fluids, water/oil and glycol/oil emulsions The maximum permissible radial clearance Smax is shown in Table XXI, as a function of the operating pressure and functional diameter.
p
Slipper seal
Back-up ring Elastomer
Important Note: The above data are maximum values and cannot be used at the same time. e.g. the maximum operating speed depends on material type, pressure, temperature and gap value. Temperature range also dependent on medium.
Materials Standard Application: For hydraulic components: - In mineral oils or medium with good lubricating performance - in water /oil and water/glycol emulsions Slipper Seal: Energiser: Back-up rings: Material code for the set: Bronze filled PTFE NBR 80 Shore A POM PTNO4
Figure 21
PHD Seal
Advantages - Simple groove design - No stick-slip effect when starting for smooth operation - Minimum static and dynamic coefficient of friction - Increased clearance possible - Due to larger extrusion gap, safe use even with soiled media - Long service life Application Examples The PHD Seal is the recommended sealing element for double acting pistons of hydraulic cylinders working in very harsh conditions such as: - Excavators - Heavy duty hydraulic cylinders
Special Application: - For special applications requiring other material combinations, please contact your local Trelleborg Sealing Solutions Company.
53
POLYPAC PHD Seal
Table XX Standard PTFE Based Materials for PHD Piston Seal

Material, Applications, Properties Material TR55 Standard material for hydraulics, good compressive strength, good sliding and wear properties, good extrusion resistance. Bronze filled Colour: Bronze to dark green Material TR12 For all lubricating fluids, hard mating surfaces, good sliding properties, low friction Colour pigment filled Colour: Dark green Material TR25 For all lubricating and non-lubricating hydraulic fluids, good chemical resistance, good dielectric properties. Glass fibre filled+graphite+MoS2 Colour: Grey to blue Material TR30 For water hydraulic, oil hydraulic and pneumatic for all lubricating and non-lubricating fluids, high extrusion resistance, good chemical resistance. Carbon, graphite filled Colour: Black Code Energiser Material Code Energiser Operating Temp.* C -30 to +100 -45 to +80 -10 to +135# -30 to +100 -45 to +80 -10 to +135# -30 to +100 -45 to +80 -10 to +135# -30 to +100 -45 to +80 -10 to +135 -45 to +135# Steel Stainless steel 40 Steel tubes Steel, hardened Cast iron 40 Steel tubes Steel, hardened 40 Mating Surface Material Steel tubes Steel, hardened Cast iron MPa max. 40
PT_04
N T V N T V N T V N T V E**
PT_0A
PT_0J
PT_0C
NBR - 70 Shore A NBR - Low temp. 70 Shore A FKM - 70 Shore A EPDM - 70 Shore A
# Limited high temperature due to POM Back-up Ring. * The Energiser Operation Temperature is only valid in mineral hydraulic oil. ** Material not suitable for mineral oils. n Highlighted material is standard.
Material Code definition: PHD seal with slipper seal material TR55 and NBR energiser: PTN04
54
POLYPAC PHD Seal
R max. 0.2 S
15-20
DN
d1
r1
L1
Ordering Example PHD Seal, complete. Bore diameter: TSS Part No.: Seal: Energiser: Back-up ring: Material set-code: Polypac Ref. No.: Table XXI Bore Dia. DN H9 50.0 55.0 60.0 63.0 65.0 70.0 75.0 80.0 85.0 DN = 80.0 mm PKP000800 (from Table XXI) PTFE TR55 NBR POM PTN04 PHD 8065
PKP0
0 0800
- PTN04
Bore diameter x 10 Quality Index (Standard) Material set-code
Installation dimensions / TSS Part No. Groove Dia. d1 h9 36.0 41.0 46.0 48.0 50.0 55.0 60.0 65.0 70.0 Groove Width L1 +0.2 9.0 9.0 9.0 11.0 11.0 11.0 11.0 11.0 11.0 Inlet Chamfer C 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 Radius r1 0.3 0.3 0.3 0.5 0.5 0.5 0.5 0.5 0.5 PKP000500 PKP000550 PKP000600 PKP000630 PKP000650 PKP000700 PKP000750 PKP000800 PKP000850 PHD 5036 PHD 5541 PHD 6046 PHD 6348 PHD 6550 PHD 7055 PHD 7560 PHD 8065 PHD 8570 TSS Part No. Polypac Ref. No.
Radial Clearance (S): For pressure up to 35 MPa 0.50
For pressure from 35 MPa up to 60 MPa 0.30
55
POLYPAC PHD Seal
Bore Dia. DN H9 90.0 95.0 100.0 105.0 110.0 115.0 120.0 125.0 130.0 135.0 140.0 145.0 150.0 155.0 160.0 165.0 170.0 180.0
Groove Dia. d1 h9 75.0 80.0 85.0 90.0 95.0 100.0 105.0 102.0 107.0 112.0 117.0 122.0 127.0 132.0 137.0 142.0 147.0 157.0
Groove Width L1 +0.2 11.0 12.5 12.5 12.5 12.5 12.5 12.5 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0
Inlet Chamfer C 5.0 5.0 5.0 5.0 5.0 5.0 5.0 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5
Radius r1 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
TSS Part No.
Polypac Ref. No. PHD 9075 PHD 9580 PHD 10085 PHD 10590 PHD 11095 PHD 115100 PHD 120105 PHD 125102 PHD 130107 PHD 135112 PHD 140117 PHD 145122 PHD 150127 PHD 155132 PHD 160137 PHD 165142 PHD 170147 PHD 180157
PKP000900 PKP000950 PKP001000 PKP001050 PKP001100 PKP001150 PKP001200 PKP001250 PKP001300 PKP001350 PKP001400 PKP001450 PKP001500 PKP001550 PKP001600 PKP001650 PKP001700 PKP001800
56
TURCON STEPSEAL 2K
- Single Acting - Rubber Energised Plastic Faced Seal - Material - Turcon , Zurcon and Elastomer -
57
58
Turcon Stepseal 2K
n Turcon Stepseal 2K*

Description The Stepseal 2K is a single-acting seal element consisting of a seal ring of high-grade Turcon or Zurcon materials and an ORing as energizing element. The Stepseal 2K was originally developed and patented by Trelleborg Sealing Solutions as a rod seal. Due to its outstanding properties, however, it is equally well suited as a single-acting piston seal where high demands are made on positional accuracy and free movement.
*
Application Examples The Turcon Stepseal 2K is the recommended sealing element for single acting pistons in hydraulic components for: - Injection moulding machines - Machine tools - Presses It is particularly recommended in floating piston accumulators as primary seal on the oil side in combination with AQ-Seal and AQ-Seal 5. Technical Data
Patented and patent pending geometry
p Turcon Seal ring O-Ring
Operating conditions Pressure: Up to 80 MPa Speed: Temperature: Media: Up to 15 m/s, frequency up to 5 Hz -45C to +200C **) Mineral oil-based hydraulic fluids, flame retardant hydraulic fluids, environmentally safe hydraulic fluids (bio-oils), water, air and others, depending on the ORing material (see Table XXIII) The maximum permissible radial clearance Smax is shown in Table XXIV, as a function of the operating pressure and functional diameter.
Figure 23
Turcon Stepseal 2K
Advantages - High static and dynamic sealing effect - Stick-slip free operation for precise control - High abrasion resistance and high resistance to extrusion - Long service life - Simple groove design, one-piece piston possible - Wide range of application temperatures and high resistance to chemicals, depending on the choice of ORing material - Simple installation without seal edge deformation - Available for all diameters up to 2.700 mm - Low friction Clearance:
Important Note: The above data are maximum values and cannot be used at the same time. e.g. the maximum operating speed depends on material type, pressure, temperature and gap value. Temperature range also dependent on medium. **) in the case of unpressurized applications in temperatures below 0C please contact our application engineers for assistance!
59
Turcon Stepseal 2K
Materials Standard Application: - For hydraulic components in mineral oils containing zinc or medium with good lubricating performance. Turcon Seal: Energiser: Turcon T46 ORing NBR 70 Shore A or FKM 70 Shore A depending on the temperature T46 N or T46 V
Series Different cross-section sizes are recommended as a function of the seal diameters. These are the criteria for these recommendations. Table XXIV shows the relationship between the series number according to the seal diameter range and the different application class sizes. These application classes are: Standard application: General applications in which no exceptional operating conditions exist. Applications with demands for reduced friction or for smaller grooves. For exceptional operating loads such as high pressures, pressure peaks, etc.
Set reference:
Light application: Special Application: - Non-lubricating fluids or pneumatic applications require self-lubricating sealing materials. Therefore we recommend: Turcon Seal: Energiser: Turcon T29 ORing NBR 70 Shore A or FKM 70 Shore A depending on the temperature T29 N or T29 V Table XXII Heavy-duty application:
Available range
Bore Diameter DN H9 6.0 - 140.0 10.0 - 140.0 18.0 - 320.0 40.0 - 400.0 50.0 - 700.0 133.0 - 999.9 250.0 - 999.9 1000.0 - 1200.0 750.0 - 999.9 1000.0 - 2700.0
Series No. PSK00 PSK10 PSK20 PSK30 PSK40 PSK80 PSK50 PSK5X PSK60 PSK6X
Set reference:
- Rough mating surface finish and improved leakage control Zurcon Seal: Energiser: Set reference: Zurcon Z51 ORing NBR 70 Shore A Z51 N
For the recommended range see Table XXIV Groove Stepseal 2K is also available on request for the groove sizes to ISO 7425/1.
60
Turcon Stepseal 2K
Table XXIII Turcon and Zurcon materials for Stepseal 2K

Material, Applications, Properties Turcon T46 Standard material for hydraulics, high compressive strength, good sliding and wear properties, good extrusion resistance, BAM tested. Bronze filled Colour: Greyish to dark brown Turcon T08 Very high compressive strength, very good extrusion resistance. High bronze filled Colour: Light to dark brown Turcon T40 For all lubricating and non-lubricating hydraulic fluids, water hydraulic, soft mating surfaces. Surface texture not suitable for gases. Carbon fibre filled Colour: Grey Turcon T29 For all lubricating and non-lubricating hydraulic fluids, hydraulic oils without zinc, soft mating surfaces, good extrusion resistance. Surface texture not suitable for gases. High carbon fibre filled Colour: Grey Turcon T05 For all lubricating hydraulic fluids, hard mating surfaces, very good slide properties, low friction. Colour: Turquoise Turcon T42 For all lubricating and non-lubricating hydraulic fluids, good chemical resistance, good dielectric properties. Glass fibre filled + MoS2 Colour: Grey to blue Turcon T10 For oil hydraulic and pneumatic, for all lubricating and nonlubricating fluids, high extrusion resistance, good chemical resistance, BAM tested. Carbon, graphite filled Colour: Black Zurcon Z51*** For lubricating hydraulic fluids, high abrasion resistance, high extrusion resistance, limited chemical resistance. Cast polyurethane Colour: Yellow to light-brown Zurcon Z80 For lubricating and non-lubricating hydraulic fluids, high abrasion resistance, very good chemical resistance, limited temp. resistance. Ultra high molecular weight polyethylen Colour: White to off-white

Code
ORing Material
Code
Mating Surface Material Steel tube Steel, hardened Cast iron
MPa max. 70
T46
NBR-70 Shore A NBR-Low temp. 70 Shore A FKM-70 Shore A
N T V
T08
N T V N T V E** N T V E** N T V N T V N T V E** N T
-30 to +100 -45 to +80 -10 to +200 -30 to +100 -45 to +80 -10 to +200 -45 to +145 -30 to +100 -45 to +80 -10 to +200 -45 to +145 -30 to +100 -45 to +80 -10 to +200 -30 to +100 -45 to +80 -10 to +200 -30 to +100 -45 to +80 -10 to +200 -45 to +145 -30 to +100 -45 to +80
Steel tube Steel, hardened Cast iron
80
T40
NBR-70 Shore A NBR-Low temp. 70 Shore A FKM-70 Shore A EPDM-70 Shore A
Steel Cast iron Stainless steel Aluminium Bronze Alloys Steel Cast iron Stainless steel Aluminium Bronze
30
T29
70
T05
Steel tube Steel, hardened
25
T42
Steel tube Steel, hardened Cast iron
40
T10
Steel Stainless steel
70
Z51
NBR-70 Shore A NBR-Low temp. 70 Shore A
Steel Steel, hardened Cast iron Ceramic coating Stainless steel Steel Stainless steel Aluminium Bronze Ceramic coating
80
Z80
NBR-70 Shore A NBR-Low temp. 70 Shore A
N T
-30 to +80 -45 to +80
45
*** max. 2300 mm
61
Turcon Stepseal 2K
R max. 0.3 d2 S r1 d1 DN
L1
Figure 24
Series No. Standard Application PSK0 PSK1 PSK2 PSK3 PSK4 PSK8 PSK5 PSK6 8 - 16.9 17 - 26.9 27 - 59.9 60 - 199.9 200 - 255.9 256 - 669.9 670 - 999.9 1000**
Installation drawing Installation dimensions - Standard recommendations

Bore Diameter DN H9 Light Application 17 - 26.9 27 - 59.9 60 - 199.9 200 - 255.9 256 - 669.9 670 - 999.9 1000 -17 27 Heavy-Duty Application --26.9 59.9 Groove Diameter d1 h9 DN-4.9 DN-7.3 DN-10.7 DN-15.1 DN-20.5 DN-24.0 DN-27.3 DN-38.0 Groove Width L1 +0.2 2.2 3.2 4.2 6.3 8.1 8.1 9.5 13.8 Radius Radial Clearance S max* 10 MPa 0.30 0.40 0.50 0.70 0.80 0.90 1.00 1.20 20 MPa 0.20 0.25 0.30 0.40 0.60 0.70 0.80 0.90 40 MPa 0.15 0.15 0.20 0.25 0.35 0.40 0.50 0.60 ORing Cross Sec. d2 1.78 2.62 3.53 5.33 7.00 7.00 8.40 12.00
Table XXIV
r1 0.4 0.6 1.0 1.3 1.8 1.8 2.5 3.0
60 - 199.9 200 - 255.9 256 - 669.9 670 - 999.9
* At pressures > 40 MPa use diameter tolerance H8/f8 (bore/piston) in area of seal
** Energiser has a special shape.
62
Turcon Stepseal 2K
Ordering example Turcon Stepseal 2K, complete with ORing, standard application, Series PSK3 (from Table XXIV). Bore diameter: DN = 80.0 mm TSS Part No. PSK300800 (from Table XXV) Select the material from Table XXIII. The corresponding code numbers are appended to the TSS Part No. (from Table XXV). Together they form the TSS Article No. For all intermediate sizes not shown in Table XXV, the TSS Article No. can be determined from the example opposite.
PSK3
0 0800
- T46
Bore diameter x 10*** Quality Index (Standard) Material code (Seal ring) Material code (O-Ring)
*** For diameters 1000.0 mm multiply only by factor 1. Example: PSK6 for diameter 1200.0 mm. TSS Article No.: PSK6X1200 - T46N.
Table XXV Bore Dia. DN H9 9.0 10.0 12.0 14.0 15.0 16.0 18.0 20.0 20.0 22.0 25.0 25.0 28.0 30.0 30.0 32.0 32.0 35.0 40.0 40.0 42.0
Installation dimensions / TSS Part No. TSS Part No. PSK000090 PSK000100 PSK000120 PSK000140 PSK000150 PSK000160 PSK100180 PSK000200 PSK100200 PSK100220 PSK100250 PSK200250 PSK200280 PSK100300 PSK200300 PSK100320 PSK200320 PSK200350 PSK100400 PSK200400 PSK200420 ORing Dimensions 3.68 x 1.78 4.80 x 1.8 6.70 x 1.8 8.75 x 1.8 9.25 x 1.78 10.82 x 1.78 9.19 x 2.62 14.00 x 1.78 12.37 x 2.62 13.94 x 2.62 17.12 x 2.62 13.87 x 3.53 15.47 x 3.53 21.89 x 2.62 18.66 x 3.53 23.47 x 2.62 20.22 x 3.53 23.40 x 3.53 31.42 x 2.62 28.17 x 3.53 29.75 x 3.53 Bore Dia. DN H9 45.0 48.0 50.0 50.0 52.0 55.0 60.0 63.0 63.0 65.0 70.0 70.0 75.0 80.0 80.0 85.0 85.0 90.0 90.0 95.0 95.0 Groove Groove Dia. Width d1 h9 34.3 37.3 39.3 34.9 41.3 44.3 44.9 52.3 47.9 49.9 59.3 54.9 59.9 64.9 59.5 69.9 64.5 74.9 69.5 79.9 74.5 L1 +0.2 4.2 4.2 4.2 6.3 4.2 4.2 6.3 4.2 6.3 6.3 4.2 6.3 6.3 6.3 8.1 6.3 8.1 6.3 8.1 6.3 8.1 PSK200450 PSK200480 PSK200500 PSK300500 PSK200520 PSK200550 PSK300600 PSK200630 PSK300630 PSK300650 PSK200700 PSK300700 PSK300750 PSK300800 PSK400800 PSK300850 PSK400850 PSK300900 PSK400900 PSK300950 PSK400950 32.92 x 3.53 36.09 x 3.53 37.70 x 3.53 32.69 x 5.33 40.87 x 3.53 44.04 x 3.53 43.82 x 5.33 50.39 x 3.53 46.99 x 5.33 46.99 x 5.33 56.74 x 3.53 53.34 x 5.33 56.52 x 5.33 62.87 x 5.33 58 x 7.0 69.22 x 5.33 63 x 7.0 72.39 x 5.33 68 x 7.0 78.74 x 5.33 73 x 7.0 TSS Part No. ORing Dimensions
Groove Groove Dia. Width d1 h9 4.1 5.1 7.1 9.1 10.1 11.1 10.7 15.1 12.7 14.7 17.7 14.3 17.3 22.7 19.3 24.7 21.3 24.3 32.7 29.3 31.3 L1 +0.2 2.2 2.2 2.2 2.2 2.2 2.2 3.2 2.2 3.2 3.2 3.2 4.2 4.2 3.2 4.2 3.2 4.2 4.2 3.2 4.2 4.2
63
Turcon Stepseal 2K
Bore Dia. DN H9 100.0 100.0 105.0 105.0 106.0 110.0 110.0 115.0 115.0 120.0 120.0 125.0 125.0 130.0 130.0 135.0 140.0 145.0 150.0 155.0 160.0 160.0 165.0 165.0 170.0 175.0 180.0 180.0 190.0 190.0 200.0 200.0 205.0 210.0 220.0 220.0
TSS Part No. PSK301000 PSK401000 PSK301050 PSK401050 PSK301060 PSK301100 PSK401100 PSK301150 PSK401150 PSK301200 PSK401200 PSK401250 PSK301300 PSK401300 PSK401350 PSK401400 PSK401450 PSK401500 PSK301550
ORing Dimensions 81.92 x 5.33 78 x 7.0 88.27 x 5.33 83 x 7.0 88.27 x 5.33 91.44 x 5.33 88 x 7.0 97.79 x 5.33 93 x 7.0 104.14 x 5.33 98 x 7.0 103 x 7.0 113.67 x 5.33 108 x 7.0 113.67 x 7.0 116.84 x 7.0 123.19 x 7.0 126.37 x 7.0 135.89 x 5.33
Bore Dia. DN H9 230.0 240.0 250.0 250.0 260.0 270.0 280.0 300.0 306.0 310.0 320.0 320.0 330.0 340.0 345.0 350.0 360.0 370.0 380.0 400.0 420.0 430.0 440.0 450.0 480.0 500.0 520.0 540.0 600.0 650.0 700.0 800.0 860.0 900.0 920.0 1000.0
TSS Part No. PSK402300 PSK402400 PSK402500 PSK802500 PSK802600 PSK802700 PSK802800 PSK803000 PSK403060 PSK803100 PSK403200 PSK803200 PSK803300 PSK803400 PSK403450 PSK803500 PSK803600 PSK803700 PSK803800 PSK804000 PSK804200 PSK804300 PSK804400 PSK804500 PSK804800 PSK805000 PSK405200 PSK805400 PSK806000 PSK806500 PSK507000 PSK508000 PSK508600 PSK509000 PSK509200 PSK5X1000
ORing Dimensions 208.92 x 7.0 215.27 x 7.0 227.97 x 7.0 227.97 x 7.0 227.97 x 7.0 240.67 x 7.0 253.37 x 7.0 266.07 x 7.0 278.77 x 7.0 278.77 x 7.0 291.47 x 7.0 291.47 x 7.0 304.17 x 7.0 316.87 x 7.0 316.87 x 7.0 316.87 x 7.0 329.57 x 7.0 342.27 x 7.0 354.97 x 7.0 367.67 x 7.0 393.07 x 7.0 405.26 x 7.0 405.26 x 7.0 417.96 x 7.0 456.06 x 7.0 468.76 x 7.0 494.16 x 7.0 506.86 x 7.0 557.66 x 7.0 608.08 x 7.0 670 x 8.4 770 x 8.4 830 x 8.4 870 x 8.4 890 x 8.4 970 x 8.4
PSK301250 107.32 x 5.33
PSK301600 142.24 x 5.33 PSK401600 135.89 x 7.00 PSK301650 PSK401650 PSK401700 PSK301750 PSK301800 PSK401800 PSK301900 PSK401900 PSK402000 PSK402050 PSK402100 PSK302200 PSK402200 148.49 x 5.33 142.24 x 7.0 145.42 x 7.0 158.12 x 5.33 164.47 x 5.33 158.12 x 7.0 170.82 x 5.33 164.47 x 7.0 177.17 x 7.0 183.52 x 7.0 183.52 x 7.0 202.57 x 5.33 196.22 x 7.0
PSK302000 183.52 x 5.33
64
Turcon Stepseal 2K
Bore Dia. DN H9 1000.0 1200.0 1200.0 1500.0 2000.0 2700.0
Groove Groove Dia. Width d1 h9 962.0 1172.7 1162.0 1462.0 1962.0 2662.0 L1 +0.2 13.8 9.5 13.8 13.8 13.8 13.8
TSS Part No. PSK6X1000 PSK5X1200 PSK6X1200 PSK6X1500 PSK6X2000 PSK6X2700
ORing Dimensions 960 x 12.0 1170 x 8.4 1160 x 12.0 1460 x 12.0 1960 x 12.0 2660 x 12.0
The bore diameters in bold type comply with the recommendations of ISO 3320. Other dimensions and all intermediate sizes up to 2700 mm diameter including imperial (inch) sizes can be supplied. All ORings with 12 mm cross section are delivered as special Profilring.
65
Turcon Stepseal 2K
66
TURCON DOUBLE DELTA
- Double Acting - Rubber Energised Plastic Faced Seal - For ORing Grooves - Material - Turcon and Elastomer -
67
68
Turcon Double Delta
n Turcon Double Delta

Description Turcon Double Delta is a rubber energised plastic faced seal. The seal is designed to expand and improve the service parameters of ORings and is installed in existing ORing grooves. Double Delta combines the flexibility and response of ORings with the wear and friction characteristics of the Turcon materials in dynamic applications. The fig. below shows the cross section of the Double Delta. The double acting performance of the seal follows from the symmetrical cross section which allow the seal to respond to pressure in both directions. Initial contact pressure is provided by radial compression of the ORing. When the system pressure is increased the ORing transforms this into additional contact pressure, the contact pressure of the seal is thereby automatically adjusted so sealing is ensured under all service conditions.
Pressure
Notches
Figure 26
Turcon Double Delta with notches
Advantages - Compact groove dimensions and simple installation - Low friction without stick-slip - Resistance against wear and extrusion - Piston seals available for all diameters from 5 to 999.9 mm
Pressure
- Standard cross sections cover AS 568A and important metric ORings, other cross sections available on request. - Fits also groove dimensions per MIL-G-5514F Application Examples The Turcon Double Delta is the recommended sealing element for double acting pistons of hydraulic or pneumatic cylinders in sectors such as: - Machine tools
Figure 25 Notches
Turcon Double Delta pressure
without and with
- Handling devices - Manipulators - Valves - Chemical process equipment It is particular recommended for light duty and small diameter applications.
Turcon Double Delta is as standard supplied without radial notches, as the thin radial section of the seal gives good response to pressure variations. For diameters from 8 mm notches on both sides are optional. These ensure direct pressurizing of the seal under all operating conditions.
69
Turcon Double Delta
Technical Data Operating conditions Pressure: Velocity: Temperature: Media: Up to 35 MPa Up to 15 m/s -45C to +200C (according to ORing material) Mineral oil, Non-flammable fluids, Environmentally safe fluids and others according to ORing material.
Material for the seal set: Example: T05 plus FKM - ORing T46 plus NBR - ORing n Design Instructions Lead-in Chamfers In order to avoid damage to the seal during installation, lead-in chamfers and rounded edges must be provided on the bore or piston rod (Figure 27). The minimum length of the lead-in chamfer depends on the profile size of the seal and can be seen from the following tables. Table XXVI Lead-in Chamfers
ORing Cross Section** d2 1.78 - 2.00 2.40 - 2.62 3.00 - 4.00 5.00 - 5.70 7.00 - 8.40
T05V T46N
n Materials Standard Application: - For hydraulic components with reciprocating movement in mineral oils containing zinc or medium with good lubricating performance and hard mating surface. Turcon Seal: Energiser: Turcon T46 ORing NBR 70 Shore A or FKM 70 Shore A depending on the temperature
Lead-in Chamfer* Diameter increase DN min. 1.4 1.8 2.4 3.2 4.0
* Though not less than 1.5 % of service diameter (bore/piston diameter). ** The ORing cross section d2 can be found in the appropriate tables Installation Dimensions, XXVIII, XXX and XXXI.
Special Application: - Short stroke movements, poor lubricating fluids and soft mating surfaces. Turcon seal: Energiser: Turcon T24 ORing NBR 70 shore A or FKM 70 shore A (depending on the temp.)
15-20 D/2
rounded, polished
- For low friction requirement in dynamic hydraulic components with good lubricating medium: Turcon seal: Energiser: Turcon T05 ORing NBR 70 shore A or FKM 70 shore A (depending on the temp.) Figure 27 Lead-in chamfers
- For specific applications other material combinations as listed may also be used. Please contact your local Trelleborg Sealing Solutions Company.
70
Turcon Double Delta
n Materials
Table XXVII Turcon Materials for Double Delta
Material, Applications, Properties Turcon T46 Standard material for hydraulics, high compressive strength, good sliding and wear properties, good extrusion resistance, BAM tested. Bronze filled Colour: Greyish to dark brown Turcon T24 For all lubricating and non-lubricating hydraulic fluids, soft mating surfaces. Carbon filled Colour: Black
Code
ORing Material
Code
Mating Surface Material Steel tubes Steel, hardened Cast iron
MPa max. 35
T46
N T V
T24
NBR - 70 Shore A NBR - Low temp. 70 Shore A FMK - 70 Shore A EPDM - 70 Shore A
N T V E** N T V
-30 to +100 -45 to +80 -10 to +200 -45 to +145 -30 to +100 -45 to +80 -10 to +200
Steel Steel, hardened Cast iron Stainless steel Aluminium Bronze Steel tubes Steel, hardened
25
Turcon T05 For all lubricating hydraulic fluids, hard mating surfaces, very good sliding properties, low friction. Colour: Turquoise
T05
20
** Material not suitable for mineral oils. * The ORing Operation Temperature is only valid in mineral hydraulic oil. BAM: Tested by Bundes Anstalt Materialprufung, Germany. n Highlighted materials are standard.
71
Turcon Double Delta
r max. 0.3 d2 S p r1
DN
d1
L1
Figure 28
Series No.

Bore Diameter DN H9 Standard Range Extended Range 58139.9 259.9 Groove Diameter Groove Width Radius Radial Clearance S max. 2 MPa d1 h9 DN-2.9 DN-4.5 DN-6.2 DN-9.4 DN-12.2 DN-15.0 L1 +0.2 2.4 3.6 4.8 7.1 9.5 10.0 r1 0.4 0.4 0.6 0.8 0.8 1.0 0.10 0.15 0.25 0.35 0.50 0.60 0.10 0.15 0.20 0.25 0.30 0.40 0.08 0.10 0.15 0.20 0.25 0.30 0.05 0.07 0.08 0.10 0.15 0.20 10 MPa 20 MPa 35 MPa d2 1.78 2.62 3.53 5.33 7.00 8.40 ORing CrossSec.
Table XXVIII
PDD0 PDD1 PDD2 PDD3 PDD4 PDD5
514 25 -
13.9 24.9 45.9
12 - 469.9 20 - 669.9 80 - 999.9 125 - 999.9
46 - 124.9 125 - 669.9 670 - 999.9
Ordering example Turcon Double Delta, complete with ORing, standard range, series PDD3 (from Table XXVIII). Bore diameter: DN = 80.0 mm TSS Part No.: PDD300800 (from Table XXIX) Select the material from Table XXVII. The corresponding code numbers are appended to the TSS Part No. (from Table XXIX). Together they form the TSS Article No. For all intermediate sizes not shown in Table XXIX, the TSS Article No. can be determined from the example opposite. * N for seals with notches. Available for diameters from 8.0 mm. For seals for other groove widths/Dimensions please refer to table XXX and XXXI.
TSS Article No. TSS Series No. Type (Standard)*
PDD3
0 0800
- T05 N
Bore diameter x 10 Quality Index (Standard) Material code (Seal ring) Material code (O-Ring)
72
Turcon Double Delta
Table XXIX
Installation dimensions/TSS Part No. TSS Part No. ORing Sizes Bore Groove Groove Diame- Diame- Width ter ter DN H9 PDD000060 PDD000080 PDD000090 PDD000100 PDD000110 PDD000120 PDD000127 PDD100140 PDD100150 PDD100180 PDD100220 PDD100240 PDD200250 PDD200254 PDD200270 PDD200280 PDD200300 PDD200350 PDD200420 PDD200450 PDD300480 PDD300500 PDD300508 PDD300520 PDD300550 PDD300560 PDD300600 PDD300650 PDD300700 PDD300750 2.57 x 1.78 4.47 x 1.78 5.28 x 1.78 6.07 x 1.78 7.65 x 1.78 8.5 x 1.8 9.25 x 1.78 9.19 x 2.62 9.19 x 2.62 12.37 x 2.62 17.12 x 2.62 18.72 x 2.62 18 x 3.55 18.54 x 3.53 20.22 x 3.53 20.22 x 3.53 23.40 x 3.53 28.17 x 3.53 34.52 x 3.53 37.70 x 3.53 37.47 x 5.33 40.0 x 5.30 40.64 x 5.33 40.64 x 5.33 43.82 x 5.33 43.82 x 5.33 50.17 x 5.33 53.34 x 5.33 59.69 x 5.33 62.87 x 5.33 85.0 90.0 95.0 100.0 110.0 115.0 120.0 125.0 130.0 135.0 140.0 150.0 160.0 170.0 180.0 190.0 200.0 210.0 220.0 230.0 240.0 250.0 280.0 300.0 320.0 350.0 400.0 420.0 450.0 480.0 500.0 d1 h9 75.6 80.6 85.6 90.6 100.6 105.6 110.6 112.8 117.8 122.8 127.8 137.8 147.8 157.8 167.8 177.8 187.8 197.8 207.8 217.8 227.8 237.8 267.8 287.8 307.8 337.8 387.8 407.8 437.8 467.8 487.8 L1 +0.2 7.1 7.1 7.1 7.1 7.1 7.1 7.1 9.5 9.5 9.5 9.5 9.5 9.5 9.5 9.5 9.5 9.5 9.5 9.5 9.5 9.5 9.5 9.5 9.5 9.5 9.5 9.5 9.5 9.5 9.5 9.5 PDD300850 PDD300900 PDD300950 PDD301100 PDD301150 PDD301200 PDD401300 PDD401350 PDD401400 PDD401500 PDD401700 PDD401800 PDD401900 PDD402100 PDD402200 PDD402300 PDD402400 PDD402500 PDD402800 PDD403000 PDD403500 PDD404200 PDD404500 PDD404800 72.39 x 5.33 78.74 x 5.33 81.92 x 5.33 97.79 x 5.33 104.14 x 5.33 107.32 x 5.33 116.84 x 7.0 120.02 x 7.0 126.37 x 7.0 135.89 x 7.0 151.77 x 7.0 164.47 x 7.0 177.17 x 7.0 196.22 x 7.0 202.57 x 7.0 215.27 x 7.0 227.97 x 7.0 236.0 x 7.0 266.07 x 7.0 278.77 x 7.0 329.57 x 7.0 405.26 x 7.0 430.66 x 7.0 456.06 x 7.0 TSS Part No. ORing Sizes
Bore Groove Groove Diame- Diame- Width ter ter DN H9 6.0 8.0 9.0 10.0 11.0 12.0 12.7 14.0 15.0 16.0 18.0 20.0 22.0 24.0 25.0 25.4 27.0 28.0 30.0 32.0 35.0 40.0 42.0 45.0 48.0 50.0 50.8 52.0 55.0 56.0 60.0 63.0 65.0 70.0 75.0 80.0 d1 h9 3.1 5.1 6.1 7.1 8.1 9.1 9.8 9.5 10.5 11.5 13.5 15.5 17.5 19.5 18.8 19.2 20.8 21.8 23.8 25.8 28.8 33.8 35.8 38.8 38.6 40.6 41.4 42.6 45.6 46.6 50.6 53.6 55.6 60.6 65.6 70.6 L1 +0.2 2.4 2.4 2.4 2.4 2.4 2.4 2.4 3.6 3.6 3.6 3.6 3.6 3.6 3.6 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 7.1 7.1 7.1 7.1 7.1 7.1 7.1 7.1 7.1 7.1 7.1 7.1
PDD301000 88.27 x 5.33
PDD401250 113.67 x 7.0
PDD100160 10.77 x 2.62 PDD100200 13.94 x 2.62
PDD401600 145.42 x 7.0
PDD402000 183.52 x 7.0
PDD200320 25.00 x 3.53 PDD200400 32.92 x 3.53
PDD403200 304.17 x 7.0 PDD404000 380.37 x 7.0
PDD405000 481.46 x 7.0
PDD300630 53.34 x 5.33
PDD300800 69.22 x 5.33
The bore diameters in bold type comply with the recommendations of ISO 3320. TSS Part No. for other dimensions and all intermediate dimensions up to 999.9 mm diameter including imperial (inch) dimensions can be supplied. Larger dimensions up to 2700 mm available upon request.
73
Turcon Variseal M2
n Special Turcon Double Delta

Turcon Double Delta for one Back-up Ring grooves Double Delta is available for designs where grooves for ORing with one Back up Ring are used according to Table XXX. Table XXX
Series No.
Seals for one Back-up Ring groove

Groove Width L3 Execution Mark 5th digit Without Notch 0 0 0 0 0 0 With Notch* N N N N N N ORing Cross Section d2 1.78 2.62 3.53 5.33 7.00 8.40
L3
L3
PDA0 PDA1 PDA2 PDA3 PDA4 PDA5
3.80 4.65 5.70 8.50 11.20 12.50
Figure 29
Groove width
* Available for diameters from 8 mm
Ordering example Double Delta complete with NBR ORing Bore diameter: DN = 80 mm Groove diameter: 70.6 mm Groove width: 8.5 mm. TSS Article No.: PDA300800-T05N * From Table XXX or XXXI ** From Table XXVII *** From Table XXVII
TSS Article No. TSS Series No.* Type (Standard)1)
PDA3
0 0800
- T05 N
Bore diameter x 10 Quality Index (Standard) Material code (Seal ring)** Material code (O-Ring)***
1) N for seals with notches, available from dia. 8 mm
Turcon Double Delta for metric ORings Double Delta is available for installation in grooves for metric ORings as listed in Table XXXI. Table XXXI Piston Seals for Metric ORing Grooves
Groove Diameter d1 h9 DN - 3.3 DN - 4.1 DN - 4.3 DN - 5.2 DN - 7.0 DN - 8.8 DN - 10.0 Groove Width L1 +0.2 2.7 3.2 3.3 4.0 5.2 6.6 7.2 PD2A PD2E PD2F PD3A PD4A PD5A PD5H Series No. Execution Mark 5th digit Standard 0 0 0 0 0 0 0 Notch* N N N N N N N 6 - 100.0 8 - 160.0 8 - 160.0 12 - 200.0 16 - 300.0 20 - 400.0 20 - 669.9 Available Range
ORing Cross-Section d2 2.0 2.4 2.5 3.0 4.0 5.0 5.7
* Available for diameters from 8 mm
74
TURCON VARISEAL M2
- Single Acting - Spring Energised Plastic U-Cup - Material - Turcon and Zurcon -
75
76
Turcon Variseal M2
n Turcon Variseal M2
Description The Turcon Variseal M2 is a single-acting seal consisting of a U-shaped seal jacket and a V-shaped corrosion resistant spring. Variseal M2 has an asymmetric seal profile. The heavy profile of its dynamic lip with an optimized front angle offers good leakage control, reduced friction and long service life.

- Can handle rapid changes in temperature - No contamination in contact with pharmaceutical and medicinal fluids - Sterilisable - Unlimited shelf life Application Examples The Turcon Variseal M2 is the recommended sealing element for all applications requiring stick-slip free operation as well as chemical resistance against almost all media such as: - Valves - Pumps - Separators - Actuators - Dosing devices It requires a mating surface of high quality to avoid high wear rates. Technical Data Operating conditions Pressure: Speed: Temperature: For static loads: 40MPa (400 Bar) For dynamic loads: 20 MPa (200 Bar) Reciprocating up to 15 m/s Rotating up to 1 m/s -70 C to +260 C For specific applications beyond indicated range, please enquire Media: Virtually all fluids, chemicals and gases foodstuffs,
Turcon Seal ring V-shaped spring
Figure 30
Turcon Variseal M2
At low and zero pressure, the metal spring provides the primary sealing force. As the system pressure increases, the main sealing force is achieved by the system pressure and ensures a tight seal from zero to high pressure. The possibility of matching suitable materials for the seal and the spring allows use in a wide range of applications going beyond the field of hydraulics, e.g. in the chemical, pharmaceutical and foodstuffs industry. The Variseal M2 can be sterilized and is available in a special Hi-Clean version where the spring cavity is filled with a Silicone gel preventing contaminants from being entrapped in the seal. This design also works well in applications involving mud, slurries or adhesives to keep grit from packing into the seal cavity and inhibiting the spring action. For applications with highly viscous media, please contact our Technical department. Variseal M2 seals can be installed in grooves to AS4716 and ISO 3771. The seal can only be installed to a limited extent in closed grooves. Installation instructions, see Table VII.
Advantages - Resistant to most fluids and chemicals - Low coefficients of friction - Stick-slip free operating for precise control - High abrasion resistance and dimensional stability
Important Note: The above data are maximum values, when using standard materials and geometries, and cannot be used at the same time. e.g. the maximum operating speed depends on material type, pressure, temperature and gap value. Temperature range also dependent on medium.
77
Turcon Variseal M2
Materials All materials used are physiologically safe. They contain no odour or taste-affecting substances. The following material combination has proved effective for most fluid applications: Seal ring: Spring: Turcon T 40 Stainless steel, Material No. AISI 301 Material code S
For gas applications use: Seal ring: T05 or Z80 For use in accordance with the demands of the Food and Drug Administration, suitable materials are available on request. Table XXVIII
Material, Applications, Properties Turcon T40 For all lubricating and non-lubricating hydraulic fluids, hydraulic oils without zinc, water hydraulic, hard mating surfaces. Surface texture not suitable for gases. Carbon fibre filled Colour: Grey Turcon T05 For all lubricating hydraulic fluids, soft mating surfaces, very good sliding properties, low friction. Colour: Turquoise
Turcon and Zurcon Materials for Variseal M2

Code Spring Material AISI 301 Code Operating Temp.* C S -70 to +260 Mating Surface Material Steel, hardened Steel, chromeplated MPa max. 40
T40
T05
AISI 301
-70 to +260
Steel Steel, chromeplated Cast iron Stainless steel Aluminium Bronze Alloys Steel Steel, chromeplated Stainless steel Aluminium Bronze Ceramic coating Steel Steel, chromeplated Cast iron Stainless steel Aluminium Bronze Alloys Ceramic coating
20
Zurcon Z80 For lubricating and non-lubricating hydraulic fluids, high abrasion resistance, very good chemical resistance, limited temperature resistance. FDA compliance. Ultra high molecular weight polyethylen Colour: White to off-white Zurcon Z48 For tight sealing with long wear life, in applications without high temperatures or corrosive chemicals. Colour: Black
Z80
AISI 301
-70 to +80
40
Z48
AISI 301
-60 to +130
40
* Depending on media.
n Highlighted material is standard.
Installation of Spring Energised Seals See page 13
78
Turcon Variseal M2
Polished S Y 30 DN d1 r1 L1
Figure 31
Series No.

Bore Diameter DN H9 Standard Range Extended Range
1)
Table XXXIII
Groove Diameter d1 h9 DN-2.9 DN-4.5 DN-6.2 DN-9.4 DN-12.2 DN-19.0
Groove Width L1 +0.2 2.4 3.6 4.8 7.1 9.5 15.0
Radius
Step2) Height Y min. 0.4 0.6 0.7 0.8 0.9 0.9

1)
Radial Clearance S max.* <2 MPa 0.20 0.25 0.35 0.50 0.60 0.90 <10 MPa 0.10 0.15 0.20 0.25 0.30 0.50 <20 MPa 0.08 0.10 0.15 0.20 0.25 0.40
2)
r1 0.4 0.4 0.6 0.8 0.8 0.8
<40 MPa 0.05 0.07 0.08 0.10 0.12 0.20
PVA0 PVA1 PVA2 PVA3 PVA4 PVA5
6.0 14.0 25.0 -
13.9 24.9 45.9
6.0 - 40.0 10.0 - 200.0 16.0 - 400.0 28.0 - 700.0 45.0 - 999.9 100.0 - 2500.0
46.0 - 124.9 125.0 - 999.9 1000.0 - 2500.0
Available on request.
Ymax = 0.035 x DN
79
Turcon Variseal M2
Ordering example Turcon Variseal M2, standard range, Series PVA3 (from Table XXXVI). Bore diameter: DN = 80.0 mm TSS Part No.: PVA300800 (from Table XXXIV) Select the material from Table XXXII. The corresponding code numbers are appended to the TSS Part No. (from Table XXXIV). Together they form the TSS Article No. For all intermediate sizes not shown in Table XXXIV, the TSS Article No. can be determined from the example opposite.
PVA3
0800
T40
(D)
Bore diameter x 10** Quality Index (Standard) Material code (Seal ring) Material code (Spring) Hi Clean-option
** For diameters 1000.0 mm multiply only by factor 1. Example: PVA5 for diameter 1200.0 mm. TSS Article No.: PVA5X1200 - T40S.
Table XXXIV Bore Diameter DN H9 6.0 8.0 10.0 12.0 14.0 15.0 16.0 18.0 20.0 22.0 25.0 28.0 30.0 32.0 35.0 40.0 42.0 45.0 48.0 50.0 52.0 55.0 56.0 60.0
Installation dimensions / TSS Part No. Groove Diameter d1 h9 3.1 5.1 7.1 9.1 9.5 10.5 11.5 13.5 15.5 17.5 18.8 21.8 23.8 25.8 28.8 33.8 35.8 38.8 38.6 40.6 42.6 45.6 46.6 50.6 Groove Width L1 +0.2 2.4 2.4 2.4 2.4 3.6 3.6 3.6 3.6 3.6 3.6 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 7.1 7.1 7.1 7.1 7.1 7.1 PVA000060 PVA000080 PVA000100 PVA000120 PVA100140 PVA100150 PVA100160 PVA100180 PVA100200 PVA100220 PVA200250 PVA200280 PVA200300 PVA200320 PVA200350 PVA200400 PVA200420 PVA200450 PVA300480 PVA300500 PVA300520 PVA300550 PVA300560 PVA300600 TSS Part No. Bore Diameter DN H9 63.0 65.0 70.0 75.0 80.0 85.0 90.0 95.0 100.0 110.0 115.0 120.0 125.0 130.0 135.0 140.0 150.0 160.0 170.0 180.0 190.0 200.0 210.0 220.0 Groove Diameter d1 h9 53.6 55.6 60.6 65.6 70.6 75.6 80.6 85.6 90.6 100.6 105.6 110.6 112.8 117.8 122.8 127.8 137.8 147.8 157.8 167.8 177.8 187.8 197.8 207.8 Groove Width L1 +0.2 7.1 7.1 7.1 7.1 7.1 7.1 7.1 7.1 7.1 7.1 7.1 7.1 9.5 9.5 9.5 9.5 9.5 9.5 9.5 9.5 9.5 9.5 9.5 9.5 PVA300630 PVA300650 PVA300700 PVA300750 PVA300800 PVA300850 PVA300900 PVA300950 PVA301000 PVA301100 PVA301150 PVA301200 PVA401250 PVA401300 PVA401350 PVA401400 PVA401500 PVA401600 PVA401700 PVA401800 PVA401900 PVA402000 PVA402100 PVA402200 TSS Part No.
80
Turcon Variseal M2
Bore Diameter DN H9 230.0 240.0 250.0 280.0 300.0 320.0 350.0 400.0 420.0 450.0 480.0 500.0
Groove Diameter d1 h9 217.8 227.8 237.8 267.8 287.8 307.8 337.8 387.8 407.8 437.8 467.8 487.8
Groove Width L1 +0.2 9.5 9.5 9.5 9.5 9.5 9.5 9.5 9.5 9.5 9.5 9.5 9.5
TSS Part No.
PVA402300 PVA402400 PVA402500 PVA402800 PVA403000 PVA403200 PVA403500 PVA404000 PVA404200 PVA404500 PVA404800 PVA405000
The bore diameters in bold type comply with the recommendations of ISO 3320. Other dimensions and all intermediate sizes up to 2.700 mm diameter including imperial (inch) sizes can be supplied.
81
Turcon Variseal M2
82
ZURCON U-CUP PUA
- Single Acting - Asymmetric, Single Lip - Material - Zurcon Polyurethane -
83
84
Zurcon U-Cup PUA
n Piston U-Cup PUA

Description The U-Cup is a single acting piston seal out of injection moulded polyurethane. It is provided with a robust dynamic sealing lip and a wide contact area of the static lip, which guaranties an effective positioning in the groove. The profile is suitable for pressures up to 40 MPa provided that the extrusion gap is adapted to the pressure level. Thanks to the elasticity of the polyurethane material the U Cup can easily be installed in closed grooves. Technical Data Operating conditions Pressure: Speed: Temperature: Media: Clearance: Up to 40 MPa Up to 0.5 m/s from -35C to + 110C Mineral oil based hydraulic fluids From table XXXV the maximum value of the radial clearance Smax can be selected for dimensioning the piston. The values indicated in this table must be reduced by 30% when temperature exceeds 80C.
Table XXXV Clearance

Operating Pressure MPa 5 Radial Clearance S max. dN <60 mm 0.40 0.30 0.20 0.15 0.10 dN >60 mm 0.50 0.40 0.30 0.20 0.15
Figure 32
Piston U-Cup Type PUA
10 20 30 40
Advantages - Simple groove design - High abrasion resistance - Long service life - Effective sealing effect even with non excellent mating surface finish Application Examples The U-Cup is the recommended sealing element for single acting pistons of hydraulic components such as: - Presses - Lift platforms - Aftermarket
Materials Standard Material: - For hydraulic components in mineral oils or medium with good lubricating performance, polyurethane 93 Shore A Zurcon Colour: Z20 turquoise
85
Zurcon U-Cup PUA
L1 r max. 0.3 T
S
r max. 0.3
d2 min.
Figure 33
Installation drawing * Dimensions S see Table XXXV
Ordering Example Bore diameter: Groove diameter: Groove width: TSS Part No.: Material code: = 80 DN d1 = 65 L1 = 13 PUA100800 Z20 mm mm mm (Table XXXVI)
d1
TSS Article No. TSS Series No. Execution code
PUA
1 00800
Z20
Bore diameter x 10 Quality Index (standard) Material code
Table XXXVI Bore Dia. DN H9 12.0 14.0 16.0 16.0 20.0 20.0 22.0 25.0 25.0
Installation dimensions / TSS Part No. Groove Dia. d1 h9 5.0 8.0 10.0 10.0 12.0 14.0 12.0 10.0 15.0 Seal Width T 5.5 6.3 6.0 8.0 6.5 5.5 8.0 10.0 8.0 Groove Width L1 +0.2 6.0 6.8 6.5 9.0 7.5 6.0 9.0 11.0 9.0 Fitting Dia. d2 min 8.0 11.0 13.0 13.0 15.0 17.0 16.0 14.0 19.0 PUA000120 PUA000140 PUA100160 PUA200160 PUA000200 PUA100200 PUA000220 PUA100250 PUA000250 * * * * * * * RSE 12 5 RSE 14 8 RSE 16 10/1 RSE 16 10 RSE 20 12 RSE 20 14 RSE 22 12 RSE 25 10 RSE 25 15 TSS Part No. TSS Sealing Parts Ref. No.
* TSS mold available, same ref. as TSS Part No.
86
DN
Zurcon U-Cup PUA
Bore Dia. DN H9 30.0 30.0 30.0 30.0 32.0 32.0 32.0 34.0 34.0 34.0 35.0 35.0 35.0 36.5 37.0 38.0 40.0 40.0 40.0 40.0 40.0 40.0 42.0 42.0 43.0 44.0 44.0 45.0 45.0 50.0 50.0 50.0 50.0 50.0 50.0 50.0
Groove Dia. d1 h9 15.0 15.0 20.0 22.0 22.0 22.0 26.0 22.0 22.0 28.0 20.0 25.0 27.0 24.0 21.0 31.0 25.0 30.0 30.0 32.0 32.0 33.0 32.0 34.5 25.0 20.0 25.0 28.5 30.0 30.0 32.0 35.0 35.0 40.0 40.0 40.0
Seal Width T 9.5 10.0 8.0 6.5 8.0 10.0 5.0 8.4 9.0 3.5 10.0 8.0 10.0 6.2 12.0 4.7 10.0 6.5 10.0 5.5 8.0 8.0 10.0 4.2 9.0 11.0 11.0 12.0 10.0 12.0 10.0 8.5 10.0 5.0 8.0 10.0
Groove Width L1 +0.2 10.5 11.0 9.0 7.0 9.0 11.0 6.0 9.4 10.0 4.0 11.0 9.0 11.0 7.0 13.0 5.2 11.0 7.5 11.0 6.5 9.0 9.0 11.0 4.7 10.0 12.0 12.0 13.0 11.0 13.0 11.0 9.5 11.0 5.5 9.0 11.0
Fitting Dia. d2 min 19.0 19.0 24.0 26.0 26.0 26.0 28.0 26.0 26.0 31.0 25.0 29.0 31.0 28.0 25.0 34.0 30.0 34.0 34.0 36.0 36.0 36.0 36.0 38.0 29.0 25.0 30.0 33.0 35.0 35.0 37.0 40.0 40.0 44.0 44.0 44.0
TSS Part No.
TSS
Sealing Parts Ref. No. RSE 30 15 RSE 30 20 RSE 30 22 RSE 32 22/1 RSE 32 22 RSE 32 26 RSE 34 22/1 RSE 34 22
PUA300300 PUA000300 PUA100300 PUA400300 PUA000320 PUA100320 PUA200320 PUA100340 PUA200340 PUA000340 PUA000350 PUA100350 PUA200350 PUA000365 PUA000370 PUA000380 PUA000400 PUA200400 PUA500400 PUA300400 PUA100400 PUA400400 PUA000420 PUA100420 PUA000430 PUA000440 PUA100440 PUA000450 PUA100450 PUA500500 PUA600500 PUA100500 PUA200500 PUA000500 PUA800500 PUA400500
* * * * * *
* * * * * * * * * * *
RSE 35 20 RSE 35 25 RSE 35 27 RSE 36.5 24 RSE 37 21 RSE 38 31 RSE 40 25 RSE 40 30/1 RSE 40 30 RSE 40 32 RSE 40 33 RSE 42 32 RSE 42 34.5 RSE 43 25
* * *
RSE 44 20 RSE 45.28.5 RSE 45 30 RSE 50 30 RSE 50 32
* * * *
RSE 50 35/1 RSE 50 35 RSE 50 40/1 RSE 50 40
87
Zurcon U-Cup PUA
Bore Dia. DN H9 50.0 50.0 50.0 50.8 52.0 52.0 55.0 55.0 55.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 63.0 63.0 63.0 63.0 63.0 63.0 63.0 63.0 63.0 65.0 65.0 65.0 65.0 65.0 65.0 68.0 70.0 70.0 70.0
Groove Dia. d1 h9 42.0 42.0 42.0 40.8 42.0 42.0 40.0 45.0 47.0 40.0 40.0 40.0 45.0 50.0 50.0 50.0 52.0 43.0 45.0 45.0 48.0 48.0 48.0 53.0 53.0 53.0 45.0 45.0 50.0 50.0 55.0 55.0 48.0 50.0 50.0 50.0
Seal Width T 5.5 8.0 10.0 7.0 5.7 10.0 10.0 10.0 5.7 10.0 12.0 13.5 10.0 5.0 7.0 10.0 8.0 12.0 10.0 12.0 8.5 10.0 12.0 6.3 7.0 12.0 12.0 13.5 10.0 11.5 10.0 13.5 10.0 12.0 13.5 15.0
Groove Width L1 +0.2 6.0 9.0 11.0 8.0 6.5 10.6 11.0 11.0 6.3 11.0 13.0 14.5 11.0 5.5 8.0 11.0 9.0 13.0 11.0 13.0 9.5 11.0 13.0 7.0 8.0 13.0 13.0 14.5 11.0 12.5 11.0 14.5 11.0 13.0 14.5 16.0
Fitting Dia. d2 min 45.0 45.0 45.0 45.0 46.0 46.0 45.0 48.0 50.0 45.0 45.0 45.0 50.0 54.0 54.0 54.0 55.0 47.0 50.0 50.0 53.0 53.0 53.0 57.0 57.0 57.0 50.0 50.0 55.0 55.0 59.0 59.0 53.0 55.0 55.0 55.0
TSS Part No.
TSS
Sealing Parts Ref. No. RSE 50 42/2 RSE 50 42/1 RSE 50 42 RSE 50.8 40.8 RSE 52 42 RSE 55 40 RSE 55 47 RSE 60 40 RSE 60 40/1 RSE 60 45 RSE 60 50/1 RSE 60 50 RSE 60 50/2 RSE 60 52 RSE 63 43 RSE 63 45
* * * * * * *
* * * * * * * *
RSE 63 48/1 RSE 63 48 RSE 63 53 RSE 63 53/1 RSE 65 45/1 RSE 65 45 RSE 65 50 RSE 65 50/1 RSE 65 55/1 RSE 65 55 RSE 68 48
RSE 70 50 RSE 70 50/1 RSE 70 50/2
88
Zurcon U-Cup PUA
Bore Dia. DN H9 70.0 70.0 70.0 70.0 70.0 70.0 72.0 75.0 75.0 75.0 75.0 75.0 75.0 75.0 76.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 85.0 85.0 85.0 85.0 85.0 90.0 90.0 90.0 90.0 90.0 90.0 95.0
Groove Dia. d1 h9 55.0 55.0 60.0 60.0 60.0 62.0 58.0 50.0 55.0 65.0 65.0 65.0 65.0 65.0 56.0 60.0 60.0 60.0 60.0 65.0 68.0 70.0 70.0 72.0 65.0 65.0 70.0 75.0 75.0 70.0 70.0 75.0 80.0 80.0 80.0 75.0
Seal Width T 9.5 12.0 7.0 12.0 13.5 7.5 12.0 14.0 13.5 5.0 6.7 7.0 10.0 13.5 12.0 10.0 11.5 12.0 13.5 12.0 8.5 7.0 12.0 12.0 12.0 13.5 12.0 10.0 12.0 12.0 13.5 12.0 5.0 10.0 13.0 13.5
Groove Width L1 +0.2 10.5 13.0 8.0 13.0 14.5 8.5 13.0 15.0 14.5 5.5 7.5 8.0 11.0 14.5 13.0 11.0 12.5 13.0 14.5 13.0 9.5 8.0 13.0 13.0 13.0 14.5 13.0 11.0 13.0 13.0 14.5 13.0 5.5 11.0 14.0 14.5
Fitting Dia. d2 min 60.0 60.0 64.0 64.0 64.0 65.0 62.0 55.0 60.0 69.0 69.0 69.0 69.0 69.0 61.0 65.0 65.0 65.0 65.0 70.0 72.0 74.0 74.0 75.0 70.0 70.0 75.0 79.0 79.0 75.0 75.0 80.0 84.0 84.0 84.0 80.0
TSS Part No.
TSS
Sealing Parts Ref. No. RSE 70 55/1
PUA600700 PUA400700 PUA100700 PUA700700 PUA800700 PUA300700 PUA000720 PUA000750 PUA100750 PUA200750 PUA300750 PUA500750 PUA400750 PUA600750 PUA000760 PUA400800 PUA500800 PUA000800 PUA200800 PUA100800 PUA300800 PUA600800 PUA700800 PUA800800 PUA100850 PUA200850 PUA300850 PUA400850 PUA000850 PUA100900 PUA200900 PUA300900 PUA500900 PUA000900 PUA400900 PUA100950 * * * * * * * * * * * * * *
RSE 70 55 RSE 70 60 RSE 70 60/1 RSE 70 60/2 RSE 70 62 RSE 72 58 RSE 75 50 RSE 75 55 RSE 75 65/1 RSE 75 65/3 RSE 75 65/4 RSE 75 65/2 RSE 75 65 RSE 80 60 RSE 80 60/1 RSE 80 65 RSE 80 70 RSE 80 70/1 RSE 80 72 RSE 85 65 RSE 85 75/1 RSE 85 75 RSE 90 70 RSE 90 70/1 RSE 90 75 RSE 90 80/2 RSE 90 80/1 RSE 90 80 RSE 95 75
89
Zurcon U-Cup PUA
Bore Dia. DN H9 95.0 95.0 95.0 95.0 95.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 101.6 105.0 110.0 110.0 110.0 110.0 115.0 115.0 115.0 120.0 120.0 120.0 120.0 120.0 125.0 125.0 125.0 125.0 125.0 125.0 125.0
Groove Dia. d1 h9 80.0 85.0 85.0 85.0 85.0 80.0 80.0 80.0 80.0 85.0 85.0 86.0 88.0 90.0 90.0 80.0 90.0 90.0 95.0 100.0 100.0 100.0 100.0 105.0 95.0 100.0 100.0 103.0 105.0 100.0 105.0 105.0 110.0 110.0 115.0 115.0
Seal Width T 12.0 6.7 7.0 8.5 13.5 10.0 11.5 12.0 13.5 8.5 12.0 12.0 8.5 7.0 10.5 12.0 12.0 12.0 12.0 7.0 13.5 10.5 12.0 13.5 12.0 12.0 13.5 16.0 12.0 15.0 12.0 15.0 10.0 12.0 7.0 15.0
Groove Width L1 +0.2 13.0 7.5 8.0 9.5 14.5 11.0 12.5 13.0 14.5 9.5 13.0 13.0 9.5 8.0 11.5 13.0 13.0 13.0 13.0 8.0 14.5 11.5 13.0 14.5 13.0 13.0 14.5 17.0 13.0 16.0 13.0 16.0 11.0 13.0 8.0 16.0
Fitting Dia. d2 min 85.0 89.0 89.0 89.0 89.0 85.0 85.0 85.0 85.0 90.0 90.0 90.0 93.0 94.0 94.0 85.0 95.0 95.0 100.0 104.0 104.0 105.0 105.0 109.0 100.0 105.0 105.0 108.0 110.0 105.0 110.0 110.0 115.0 115.0 119.0 119.0
TSS Part No.
TSS
Sealing Parts Ref. No. RSE 95 85/2 RSE 95 85 RSE 95 85/1 RSE 95 85/3 RSE 100 80/2
RSE 100 80 RSE 100 80/1
* * *
RSE 100 85 RSE 100 86 RSE 100 90 RSE 100 90/1 RSE 101.6 80
* *
RSE 105 90 RSE 110 90 RSE 110 95 RSE 110 100 RSE 110 100/1 RSE 115 100
RSE 115 105 RSE 120 95
RSE 120 100 RSE 120 100/1 RSE 120 103
* * * * * *
RSE 125 105 RSE 125 105/1 RSE 125 115 RSE 125 115/1
90
Zurcon U-Cup PUA
Bore Dia. DN H9 130.0 140.0 150.0 160.0 165.0 180.0 200.0 200.0 250.0 250.0
Groove Dia. d1 h9 110.0 120.0 130.0 140.0 145.0 160.0 170.0 175.0 220.0 225.0
Seal Width T 15.0 12.0 15.0 11.5 15.0 11.5 19.0 15.0 19.0 15.0
Groove Width L1 +0.2 16.0 13.0 16.0 12.5 16.0 12.5 20.0 16.0 20.0 16.0
Fitting Dia. d2 min 115.0 125.0 135.0 145.0 150.0 165.0 175.0 180.0 225.0 230.0
TSS Part No.
TSS
Sealing Parts Ref. No. -
PUA001300 PUA001400 PUA101500 PUA001600 PUA001650 PUA201800 PUA002000 PUA102000 PUA002500 PUA102500
* * * * * * * * * *
91
Zurcon U-Cup PUA
92
ZURCON WYNSEAL
- Double Acting - Rubber Energised Plastic Face Seal - High Static and Dynamic Sealing Effect - Material - Zurcon Polyurethane + NBR -
93
94
Zurcon Wynseal
n Zurcon Wynseal
Description The Zurcon Wynseal is a double-acting seal consisting of a special polyurethane seal ring and an ORing as energizing element (Figure 34). The particular characteristic of the seal is the special design of the seal edge profile. Two external seal edges act as primary seal for pressures from both sides and prevent any build-up of hydrodynamic pressure over the seal profile and the risk of the blow-by effect. The central back-up and sealing bulge increases the sealing effect*. Grooves are provided on both sides on the plane surfaces to provide activation of the energizing ORing. These ensure direct pressure loading of the seal under all operating conditions. Since the installation groove is identical to that for the Turcon Glyd Ring, the seal is ideal for the standardisation of cylinder construction if, efficient and low cost seal elements are demanded in large quantities and, the cylinder can be adapted to meet different operating conditions. It has to be taken into consideration that in this case the gap dimension has to be checked!
Application Examples The Zurcon Wynseal is the recommended element for double acting pistons of hydraulic components in various sectors such as: - Machine tools - Forklifts & handling machinery - Agriculture - Industrial hydraulic light to medium duty Technical Data Pressure: Speed: Temperature: Media: Up to 25 MPa Up to 40 MPa Up to 0.5 m/s -35C to +110C Mineral oil-based hydraulic fluids (Z20N) (Z23N)
Zurcon Seal ring O-Ring
Materials Wynseal: ORing: Set reference: Zurcon Z20, 93 Shore A (on request 96 Shore A: reference Z23) NBR 70 Shore A Z20N (Z23N)
Figure 34
Zurcon Wynseal
Advantages - High static and dynamic sealing effect - High abrasion resistance - Simple groove design, one-piece piston possible - Suitable for grooves to ISO 7425, Part 1.
*
Only from PW42 and the following Series No.; PW40 and PW41 without sealing and supporting bulge.
95
Zurcon Wynseal
R max. 0.3 d2 S r1 d1 DN L1
Figure 35
Series No.

Groove Diameter d1 h9 Groove Width L1 +0.2 2,2 3,2 4,2 6,3 8,1 Radius r1 0,4 0,6 1,0 1,3 1,8 Radial Clearance S max 0,20 0,25 0,25 0,30 0,30 ORing Cross Section d2 1,78 2,62 3,53 5,33 7,00
Table XXXVII
PW40 PW41 PW42 PW43 PW44
DN-4,9 DN-7.5 DN-11.0 DN-15.5 DN-21.0
Ordering example Wynseal for ISO groove Bore diameter: DN = 63 mm Series No. PW43 TSS Part No. PW4300630 (from Table XXXVIII) Material Z20 material code: Z20 ORing material code: N Set code: Z20N
PW43
0630
Z20
Sealing Parts Ref. No.: GPS 63 47.5 6.3
96
Zurcon Wynseal
Material Z23 material code: ORing material code: Set code:
Z23 N Z23N
PW43
0 0630
Z23
Sealing Parts Ref. No.: GPS 63 47.5 6.3
Table XXXVIII
Installation dimensions / TSS Part No. Groove Diameter d1 h9 7.1 4.5 7.5 8.5 9.5 12.5 14.5 16.5 17.5 14.0 20.5 22.5 24.5 21.0 26.5 27.5 24.0 28.5 25.0 30.5 32.5 29.0 24.5 30.0 Groove Width L1 +0.2 2.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 4.2 3.2 3.2 3.2 4.2 3.2 3.2 4.2 3.2 4.2 3.2 3.2 4.2 6.3 4.2 PW4000120 PW4100120 PW4100150 PW4100160 PW4100170 PW4100200 PW4100220 PW4100240 PW4100250 PW4200250 PW4100280 PW4100300 PW4100320 PW4200320 PW4100340 PW4100350 PW4200350 PW4100360 PW4200360 PW4100380 PW4100400 PW4200400 PW4300400 PW4200410 TSS Part No.
Bore Diameter DN H9 12.0 12.0 15.0 16.0 17.0 20.0 22.0 24.0 25.0 25.0 28.0 30.0 32.0 32.0 34.0 35.0 35.0 36.0 36.0 38.0 40.0 40.0 40.0 41.0
The sizes printed in bold type are suitable for grooves to ISO 7425/1.
Additional dimensions can be delivered on request.
97
Zurcon Wynseal
Bore Diameter DN H9 42.0 45.0 45.0 48.0 49.0 50.0 50.0 52.0 54.0 55.0 55.0 56.0 57.0 60.0 60.0 63.0 63.0 65.0 65.0 70.0 70.0 72.0 74.0 75.0 75.0 80.0 80.0 84.0 85.0 90.0 95.0 100.0 105.0 110.0 115.0 115.0
Groove Diameter d1 h9 31.0 34.0 29.5 37.0 38.0 39.0 34.5 36.5 43.0 44.0 39.5 45.0 46.0 49.0 44.5 52.0 47.5 54.0 49.5 59.0 54.5 61.0 58.5 64.0 59.5 69.0 64.5 68.5 69.5 74.5 79.5 84.5 89.5 94.5 99.5 94.0
Groove Width L1 +0.2 4.2 4.2 6.3 4.2 4.2 4.2 6.3 6.3 4.2 4.2 6.3 4.2 4.2 4.2 6.3 4.2 6.3 4.2 6.3 4.2 6.3 4.2 6.3 4.2 6.3 4.2 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 8.1
TSS Part No.
PW4200420 PW4200450 PW4300450 PW4200480 PW4200490 PW4200500 PW4300500 PW4300520 PW4200540 PW4200550 PW4300550 PW4200560 PW4200570 PW4200600 PW4300600 PW4200630 PW4300630 PW4200650 PW4300650 PW4200700 PW4300700 PW4200720 PW4300740 PW4200750 PW4300750 PW4200800 PW4300800 PW4300840 PW4300850 PW4300900 PW4300950 PW4301000 PW4301050 PW4301100 PW4301150 PW4401150
98
Zurcon Wynseal
Bore Diameter DN H9 118.0 120.0 125.0 125.0 130.0 130.0 135.0 135.0 140.0 150.0 160.0 170.0 180.0 185.0 190.0 200.0 210.0 220.0 230.0 240.0 250.0 300.0
Groove Diameter d1 h9 102.5 104.5 109.5 104.0 114.5 109.0 119.5 114.0 119.0 129.0 139.0 149.0 159.0 164.0 169.0 179.0 189.0 199.0 209.0 219.0 229.0 279.0
Groove Width L1 +0.2 6.3 6.3 6.3 8.1 6.3 8.1 6.3 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1 8.1
TSS Part No.
PW4301180 PW4301200 PW4301250 PW4401250 PW4301300 PW4401300 PW4301350 PW4401350 PW4401400 PW4401500 PW4401600 PW4401700 PW4401800 PW4401850 PW4401900 PW4402000 PW4402100 PW4402200 PW4402300 PW4402400 PW4402500 PW4403000
99
Zurcon Wynseal
100
POLYPAC PHD/P
- Double Acting - Heavy Duty, High Pressure - Excellent Leakage Control - Material - Zurcon Polyurethane, NBR Elastomer + POM -
101
102
POLYPAC - PHD/P Seal
n PHD/P Seal
Description The PHD/P Seal is a high-pressure heavy-duty piston seal with excellent leakage control and superior extrusion and wear resistance The PHD/P seal is a combination of a Zurcon polyurethane slipper seal energised by an elastomer profile ring and completed with two Back-up rings (POM). It is manufactured with a predefined interference fit, which together with the squeeze of the elastomer part ensures a good sealing effect even at low system pressure. At higher pressures the elastomer part is energised by the system pressure and consequently activates the slipper seal in the radial direction. The Back-up rings prevent the slipper seal from extrusion and ensure a long service life even under harsh conditions. Application Examples The PHD/P Seal is the recommended sealing element for double acting pistons of hydraulic cylinders working in very harsh conditions such as: - Excavators - Heavy duty cylinders Technical Data Operating conditions Pressure: Speed: Up to 40 MPa Peak pressure up to 60 MPa Up to 0.5 m/s
Temperature: -35C to +110C
Slipper seal
Zurcon
Media: Clearance:
Mineral oil based hydraulic fluids The maximum permissible radial clearance Smax is shown in Table XXXIX, as a function of the operating pressure and functional diameter.
Back-up ring Elastomer
Figure 36
PHD/P Seal
Materials Standard Application: For hydraulic components in mineral oils or medium with good lubricating performance. Slipper Seal: Energiser: Back-up rings: Material code for the set: Zurcon Z20 93 Shore A NBR 80 Shore A POM Z2053
Advantages - Simple groove design - Excellent sealing effect - Excellent wear resistance - Increased clearance possible - Long service life
103
R max. 0.2 S
15-20
DN
d1
r1
L1
Ordering Example PHD/P Seal, complete. Bore diameter: DN = 80.0 mm TSS Part No. PKP0P0800 (from Table XXXIX) Material set-code: Polypac Ref. No.: Z2053 PHD 8065P
PKP0
P 0800
Z2053
Bore diameter x 10 Quality Index (Standard) Material set-code
Table XXXIX Bore Dia. DN H9 50.0 55.0 60.0 63.0 65.0 70.0 75.0 80.0 85.0
Installation dimensions / TSS Part No. Groove Dia. d1 h9 36.0 41.0 46.0 48.0 50.0 55.0 60.0 65.0 70.0 Groove Width L1 +0.2 9.0 9.0 9.0 11.0 11.0 11.0 11.0 11.0 11.0 Inlet Chamfer C 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 Radius r1 0.3 0.3 0.3 0.5 0.5 0.5 0.5 0.5 0.5 PKP0P0500-Z2053 PKP0P0550-Z2053 PKP0P0600-Z2053 PKP0P0630-Z2053 PKP0P0650-Z2053 PKP0P0700-Z2053 PKP0P0750-Z2053 PKP0P0800-Z2053 PKP0P0850-Z2053 PHD 5036P-Z20 PHD 5541P-Z20 PHD 6046P-Z20 PHD 6348P-Z20 PHD 6550P-Z20 PHD 7055P-Z20 PHD 7560P-Z20 PHD 8065P-Z20 PHD 8570P-Z20 TSS Article No. Polypac Ref. No.
104
Bore Dia. DN H9 90.0 95.0 100.0 105.0 110.0 115.0 120.0 125.0 130.0 135.0 140.0 145.0 150.0 155.0 160.0 165.0 170.0 180.0
Groove Dia. d1 h9 75.0 80.0 85.0 90.0 95.0 100.0 105.0 102.0 107.0 112.0 117.0 122.0 127.0 132.0 137.0 142.0 147.0 157.0
Groove Width L1 +0.2 11.0 12.5 12.5 12.5 12.5 12.5 12.5 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0
Inlet Chamfer C 5.0 5.0 5.0 5.0 5.0 5.0 5.0 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5
Radius r1 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
TSS Article No.
Polypac Ref. No. PHD 9075P-Z20 PHD 9580P-Z20 PHD 10085P-Z20 PHD 10590P-Z20 PHD 11095P-Z20 PHD 115100P-Z20 PHD 120105P-Z20 PHD 125102P-Z20 PHD 130107P-Z20 PHD 135112P-Z20 PHD 140117P-Z20 PHD 145122P-Z20 PHD 150127P-Z20 PHD 155132P-Z20 PHD 160137P-Z20 PHD 165142P-Z20 PHD 170147P-Z20 PHD 180157P-Z20
PKP0P0900-Z2053 PKP0P0950-Z2053 PKP0P1000-Z2053 PKP0P1050-Z2053 PKP0P1100-Z2053 PKP0P1150-Z2053 PKP0P1200-Z2053 PKP0P1250-Z2053 PKP0P1300-Z2053 PKP0P1350-Z2053 PKP0P1400-Z2053 PKP0P1450-Z2053 PKP0P1500-Z2053 PKP0P1550-Z2053 PKP0P1600-Z2053 PKP0P1650-Z2053 PKP0P1700-Z2053 PKP0P1800-Z2053
105
106
COMPACT SEAL D A S TYPE A/B POLYPAC DBM
- Double Acting - Combined Seal and Guide Element - Material - NBR, Polyester Elastomer + POM -
107
108
Compact Seal
n Compact Piston Seals

Description The Compact Seal is a double-acting seal and guide element comprising an elastomeric profile seal ring, two back-up rings and two guide rings. The profile seal ring seals in both the static and dynamic range whilst the backup rings prevent extrusion into the sealing gap. The function of the guide rings is to guide the piston in the cylinder tube and to absorb transverse forces. The design provides a compact seal and guide combination for a closed or split installation groove. Designs The Compact Seal is available in various profile geometries which are in practical use. The choice is normally determined by the existing installation grooves. DAS Type A This type is characterized by the straight, long-sided Lprofiles of the guide rings. Compared with Type B, it exhibits a smaller groove depth with the same cylinder diameter.
Guide ring Back-up Ring Seal ring
Figure 39
D-A-S Compact Seal, Type B
Polypac DBM The DBM Compact seal profile is characterized by a concave-shaped Back-up ring that prevents the elastomer profile ring from deformation and/or extrusion. The Backup ring is centered on the outside by the guide ring. Option Polypac DBM is as option available without L-shape wear rings, but with Back-up Rings. If DBM/NEO is installed as piston sealing system, additional Slydring/wear rings are required. Polypac type: DBM/NEO Consult TSS for available sizes
Guide ring Back-up Ring Seal ring
Guide ring Back-up Ring

Figure 38 D-A-S Compact Seal, Type A
Seal ring
DAS Type B This type is characterized by a Z-shaped back-up ring which forms a chamber with the elastomer seal ring on the inside and is centered on the outside by the guide ring. For many piston diameters, the width of the guide ring (dimension L2) can be selected due to sideloads. Due to the larger groove depth, the profile of the seal ring is more rigid than that of Type A and requires higher installation forces.
Figure 40
DBM Compact Seal
Advantages - Good sealing effect, also suitable for holding cylinders - Capable of installation in closed grooves for reduced machining costs - Economic sealing and guiding solution - Simple snap installation.
109
Compact Seal
Application Examples The Compact seals are the recommended sealing element for double acting pistons of hydraulic components such as: - Machine tools - Truck cranes - Forklifts & handling machinery - Agriculture equipment Technical Data Operating conditions Pressure: Speed: Temperature: Media: Up to 35 MPa peak up to 40 MPa Up to 0.5 m/s -30C to +100C Mineral oil-based hydraulic fluids, flame retardant hydraulic fluids, HFA, HFB, HFC (< +40C)
Materials - The D-A-S Compact Seal is available in the following material combinations: Profile seal: Back-up Ring: Guide rings: Set ref.: NBR 70 Shore A Polyester elastomer POM NCRO
- The DBM Compact Seal is available in the following material combination: Profile seal: Back-up Ring: Guide rings: Set reference: NBR 80 Shore A Polyester elastomer POM N8RO
110
Compact Seal
n Installation Recommendation, DAS Type A
d1
d2
d3 L1 L2 L2
TSS Article No. L2 +0.1 3.2 3.2 4.2 4.2 4.2 4.2 5.2 5.2 5.2 5.2 5.2 7.2 7.2 7.2 7.2 7.2 r max 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.8 0.8 0.8 0.8 0.8 0.8 PCA200320-NCRO PCA400400-NCRO PCA200500-NCRO PCA200600-NCRO PCA300630-NCRO PCA200700-NCRO PCA200800-NCRO PCA200900-NCRO PCA201000-NCRO PCA201100-NCRO PCA101200-NCRO PCA201250-NCRO PCA201300-NCRO PCA301400-NCRO PCA301500-NCRO PCA301600-NCRO
Figure 41 Table XL Bore Dia. DN H9 32.0 40.0 50.0 60.0 63.0 70.0 80.0 90.0 100.0 110.0 120.0 125.0 130.0 140.0 150.0 160.0
Installation drawing Installation dimensions / TSS Article No. Groove Dimensions d1 h9 24.0 32.0 38.0 48.0 51.0 58.0 66.0 76.0 86.0 96.0 106.0 108.0 113.0 123.0 133.0 143.0 d2 h9 28.0 36.0 46.0 56.0 59.0 66.0 76.0 86.0 96.0 106.0 116.0 121.0 126.0 136.0 146.0 156.0 L1 +0.2 15.5 15.5 20.5 20.5 20.5 20.5 22.5 22.5 22.5 22.5 22.5 26.5 26.5 26.5 26.5 26.5 d3 h11 31.4 39.4 49.4 59.4 63.4 69.4 79.4 89.4 99.4 109.4 119.4 124.4 129.4 139.4 149.4 159.4 Sealing Parts Ref. No. DAS 32 24 DAS 40 32 DAS 50 38 DAS 60 48 DAS 63 51 DAS 70 58 DAS 80 66 DAS 90 76 DAS 100 86 DAS 110 96 DAS 120 106 DAS 125 108 DAS 130 113 DAS 140 123 DAS 150 133 DAS 160 143
DN
111
Compact Seal
n Installation Recommendation, DAS Type B and Polypac DBM
r D A S Type B
d1
d3 L1 L2 L2
Polypac DBM
Type DBM
Figure 42
Ordering Example Bore diameter: Groove diameter: Groove width: DAS Type B DN = 80.0 mm d1 = 60.0 mm L1 = 22.4 mm
d2
PCBO A 0800
NCRO
PCBO A 0800
N8RO
Bore diameter x 10 Quality Index (Standard) Material set-code Sealing Parts Ref. No.: DAS 8060
Bore diameter x 10 Quality Index (Standard) Material set-code Polypac Ref. No.: DBM 314236
112
DN
Compact Seal
Table XLI Bore Diameter DN H9 20.0 22.0 25.0 25.0 25.0 25.0 28.0 30.0 30.0 32.0 32.0 35.0 35.0 40.0 40.0 40.0 40.0 40.0 42.0 45.0 45.0 45.0 50.0 50.0 55.0 55.0 56.0 60.0 60.0 63.0 63.0 63.0 65.0
Installation dimensions / TSS Article No. Groove Dimensions TSS Part No. TSS Ref. NCRO PCB0N0200 PCB0N0220 PCB0D0250 PCB0N0250 PCB1N0250 PCB2N0250 PCB0N0280 PCB000300 PCB0A0300 PCB0B0320 PCB1A0320 PCB0B0350 PCB1A0350 PCB0A0400 PCB1A0400 PCB2D0400 PCB2E0400 PCB3A0400 PCB0N0420 PCB0N0450 PCB1A0450 PCB2N0450 PCB1A0500 PCB0B0500 PCB1A0550 PCB0B0550 PCB0A0560 PCB1A0600 PCB0B0600 PCB1A0630 PCB2C0630 PCB0B0630 PCB0N0650 * * * * * * * * * * * * * * * * * * * * * * * * * DBM 248185/M DBM 255192/M DBM 236173 DBM 236173/M DBM 248185 DBM 177137 DBM 196133 DBM 196133/M DBM 216153 DBM 177114 DBM 157118 DBM 137098 DBM 157094 DBM 157102/M DBM 125086 * * * * * * * DBM 118066 DAS 30 21 DAS 32 22/1 DAS 32 22 DAS 35 25/1 DAS 35 25 DAS 40 24 DAS 40 26 DAS 40 30/1 DAS 40 30/2 DAS 40 30 DAS 42 28 DAS 45 29 DAS 45 31 DAS 45 35 DAS 50 34 DAS 50 34/1 DAS 55 39 DAS 55 39/1 DAS 56 40 DAS 60 44 DAS 60 44/1 DAS 63 47 DAS 63 47/2 DAS 63 47/1 DAS 65 49 DBM 098059 Polypac Ref. No. N8RO Sealing Parts Ref. No. NCRO DAS 20 11 DAS 22 13 DAS 25 15/1 DAS 25 15/2 DAS 25 15 DAS 25 16 DAS 28 19
Material code d1 h9 11.00 13.00 15.00 15.00 15.00 16.00 19.00 17.00 21.00 22.00 22.00 25.00 25.00 24.00 26.00 30.00 30.00 30.00 28.00 29.00 31.00 35.00 34.00 34.00 39.00 39.00 40.00 44.00 44.00 47.00 47.00 47.00 49.00 L1 +0.2 13.50 13.50 12.00 12.50 16.40 13.50 13.50 15.40 13.50 15.50 16.40 15.50 16.40 18.40 15.50 12.50 12.50 16.40 15.50 18.40 15.50 16.40 18.40 20.50 18.40 20.50 20.50 18.40 20.50 18.40 19.40 20.50 20.50 d2 h9 17.00 19.00 21.00 22.00 21.45 22.00 25.00 26.50 27.00 28.00 28.50 31.00 31.40 35.40 36.00 36.00 37.00 35.40 38.00 40.40 41.00 40.40 45.40 46.00 50.36 51.00 52.00 55.40 56.00 58.40 58.40 59.00 61.00 d3 h11 L2 +0.1 r max 19.00 21.00 23.00 24.00 23.50 24.00 27.00 28.50 29.00 31.00 30.50 34.00 33.50 38.50 39.00 38.00 39.00 38.50 41.00 43.50 44.00 43.50 48.50 49.00 53.50 54.00 55.00 58.50 59.00 61.50 61.50 62.00 64.00 2.10 2.10 4.00 4.00 6.35 2.10 2.10 6.35 2.10 2.60 6.35 2.60 6.35 6.35 2.60 4.00 4.00 6.35 2.60 6.35 2.60 6.35 6.35 3.10 6.35 3.10 3.10 6.35 3.10 6.35 6.35 3.10 3.10 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40
* TSS mold available, same ref. as TSS Part No. The listed products are technically equivalent but availability and pricing may vary. The bore diameters in bold type comply with the recommendations of ISO 6547. Imperial (inch) sizes can be supplied.
113
Compact Seal
Bore Diameter DN H9 65.0 70.0 70.0 75.0 75.0 80.0 80.0 85.0 90.0 90.0 95.0 100.0 100.0 105.0 110.0 110.0 115.0 115.0 120.0 125.0 125.0 130.0 130.0 133.0 135.0 135.0 140.0 140.0 140.0 145.0 145.0 150.0 150.0 d1 h9 50.00 50.00 54.00 55.00 59.00 60.00 62.00 65.00 70.00 72.00 75.00 75.00 82.00 80.00 85.00 92.00 90.00 97.00 95.00 100.00 103.00 105.00 105.00 115.00 110.00 110.00 115.00 115.00 118.00 120.00 120.00 125.00 125.00
Groove Dimensions
TSS Part No.
TSS Ref. NCRO
Polypac Ref. No. N8RO DBM 255196 DBM 275196 DBM 275212/M DBM 295216 DBM 314236 DBM 314244/M DBM 334255 DBM 354275 DBM 374295 DBM 393295 DBM 393332/M DBM 413314 DBM 433334 DBM 452354 DBM 472374 DBM 492393 DBM 492405/M DBM 511413 DBM 523452
Sealing Parts Ref. No. NCRO DAS 65 50 DAS 70 50 DAS 70 54 DAS 75 55 DAS 75 59 DAS 80 60 DAS 80 62 DAS 85 65 DAS 90 70 DAS 90 72 DAS 95 75 DAS 100 75 DAS 100 82 DAS 105 80 DAS 110 85 DAS 110 92 DAS 115 90 DAS 115 97 DAS 120 95 DAS 125 100 DAS 125 103 DAS 130 105/1 DAS 130 105 DAS 135 110/1
Material code L1 +0.2 18.40 22.40 20.50 22.40 20.50 22.40 22.50 22.40 22.40 22.50 22.40 22.40 22.50 22.40 22.40 22.50 22.40 22.50 22.40 25.40 26.50 25.40 25.40 22.40 25.40 25.40 25.40 25.40 26.50 25.40 25.40 25.40 25.40 d2 h9 60.40 64.20 66.00 69.20 71.00 74.15 76.00 79.15 84.15 86.00 89.15 93.15 96.00 98.10 103.10 106.00 108.10 111.00 113.10 118.10 121.00 123.10 122.60 125.60 128.10 127.60 133.00 132.60 136.00 138.30 137.60 142.60 143.00 d3 h11 L2 +0.1 r max 63.50 68.30 69.00 73.30 74.00 78.30 79.00 83.30 88.30 89.00 93.30 98.00 99.00 103.00 108.00 109.00 113.00 114.00 118.10 123.00 124.00 128.00 127.50 130.50 133.00 132.50 138.00 137.50 139.00 142.95 142.50 147.50 148.00 6.35 6.35 3.10 6.35 3.10 6.35 3.60 6.35 6.35 3.60 6.35 6.35 3.60 6.35 6.35 3.60 6.35 3.60 6.35 6.35 5.10 6.35 9.50 9.52 6.35 9.50 6.35 9.50 5.10 6.35 9.50 9.50 6.35 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 PCB1A0650 PCB0A0700 PCB1N0700 PCB0A0750 PCB1A0750 PCB0A0800 PCB1A0800 PCB0A0850 PCB0A0900 PCB1A0900 PCB0A0950 PCB0A1000 PCB1A1000 PCB0A1050 PCB0A1100 PCB1A1100 PCB0A1150 PCB1N1150 PCB0A1200 PCB0A1250 PCB1A1250 PCB0B1300 PCB1A1300 PCB001330 PCB0B1350 PCB1A1350 PCB0B1400 PCB1A1400 PCB2A1400 PCB0B1450 PCB1A1450 PCB1A1500 PCB0B1500 * * * * * * * * * DBM 570472 DBM 590492 DBM 551452 DBM 551464/M DBM 531433 * * * * * * * * * * * * * * * * * * * * * * *
DAS 135 110 DAS 140 115/1 DAS 140 115 DAS 140 118 DAS 145 120/1 DAS 145 120 DAS 150 125 DAS 150 125/1
114
Compact Seal
Bore Diameter DN H9 150.0 152.4 155.0 155.0 160.0 160.0 160.0 160.0 165.0 170.0 170.0 175.0 180.0 180.0 185.0 190.0 195.0 200.0 200.0 210.0 220.0 220.0 230.0 240.0 250.0 250.0 d1 h9 128.00 127.00 130.00 130.00 130.00 130.00 135.00 138.00 140.00 145.00 148.00 150.00 150.00 155.00 160.00 165.00 170.00 175.00 175.00 185.00 190.00 195.00 205.00 215.00 220.00 225.00
Groove Dimensions
TSS Part No.
TSS Ref. NCRO
Polypac Ref. No. N8RO DBM 600500
Sealing Parts Ref. No. NCRO DAS 150 128
Material code L1 +0.2 26.50 31.75 25.40 25.40 25.40 25.40 25.40 26.50 25.40 25.40 26.50 25.40 35.40 25.40 25.40 25.40 25.40 25.40 31.50 25.40 35.40 25.40 25.40 25.40 35.40 25.40 d2 h9 146.00 145.00 147.60 148.00 153.00 152.60 152.60 156.00 157.60 161.70 166.00 166.70 172.95 171.70 176.70 181.70 186.70 191.60 196.00 201.60 212.70 211.60 221.60 231.60 242.90 241.60 d3 h11 L2 +0.1 r max 149.00 149.91 152.50 153.00 157.50 157.50 157.50 159.00 162.50 167.10 169.00 172.10 177.87 177.10 182.10 187.00 192.00 197.00 199.00 207.00 217.90 217.00 227.00 237.00 247.85 247.00 5.10 9.50 9.50 6.35 6.35 9.50 9.50 5.10 9.50 12.70 5.10 12.70 6.35 12.70 12.70 12.70 12.70 12.70 6.60 12.70 6.35 12.70 12.70 12.70 6.35 12.70 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 PCB2A1500 PCB001524 PCB0A1550 PCB1B1550 PCB0A1600 PCB3A1600 PCB1A1600 PCB2A1600 PCB0A1650 PCB0A1700 PCB1A1700 PCB0A1750 PCB0A1800 PCB1A1800 PCB0A1850 PCB0A1900 PCB0A1950 PCB0A2000 PCB102000 PCB0A2100 PCB0A2200 PCB1A2200 PCB0A2300 PCB0A2400 PCB0A2500 PCB1A2500 * * * * * * * DBM 984886 DBM 866767 DBM 905807 DBM 944846 * * * * * * * * * * * * * * * * DBM 708610 DBM 728629 DBM 748649 DBM 767669 DBM 787688 DBM 787688/M DBM 826728 DAS 210 185 DAS 220 190 DAS 220 195 DAS 230 205 DAS 240 215 DAS 250 220 DAS 250 225 DBM 688590 DBM 649551 DBM 669570 DBM 629511 DBM 629531 * DBM 610511
DAS 155 130 DAS 155 130/1 DAS 160 130 DAS 160 130/1 DAS 160 135 DAS 160 138 DAS 165 140 DAS 170 145 DAS 170 148 DAS 175 150 DAS 180 150 DAS 180 155 DAS 185 160 DAS 190 165 DAS 195 170 DAS 200 175
115
Compact Seal
116
ZURCON COMPACT SEALS
- Double Acting - Combined Seal and Guide Element - Material - Zurcon Polyurethane, NBR + POM -
117
118
Zurcon Compact Seal
n PU DAS and Polypac EUD

Description The Compact Seals are double-acting piston seals with integrated guide rings . The combination of the elastomer energiser and the polyurethane special shaped sealing element provide excellent sealing effect and service life. The function of the guide rings is to guide the piston in the cylinder tube and to absorb transverse forces. Advantages - High wear resistance - Low compression set - Optimal leakage control - Easy installation into closed grooves - Excellent service life Type PU DAS For the Compact Seal PU DAS is designed without Back-up rings. For easy installation in closed grooves, the combination into one stiff sealing element and one soft energizing element is required. Back-up rings are unnecessary thanks to the high extrusion resistance of the polyurethane material. Application Examples The Zurcon Compact seals are the recommended sealing element for double acting pistons of hydraulic cylinders for: - Truck cranes - Mini excavators - Heavy duty cylinders
Seal ring Guide ring Elastomer
Technical Data Operating conditions Pressure: Speed: Temperature: Up to 40 MPa Up to 0.5 m/s -35C to +110C Mineral oil based hydraulic fluids
Figure 43
Compact Seal, Type PU DAS
Media:
Type Polypac EUD The Compact Seal EUD design includes T-shaped Back-up/ guide rings and a combination of seal ring and energiser.
Materials - The Polyurethane Compact seals PU DAS and EUD are available in the following composition: Sealing ring: Energiser: Zurcon Polyurethane 93 Shore A NBR 70 Shore A 78 Shore A POM Z2052 Type PU DAS Type EUD
Seal ring
Guide ring
Elastomer
Guide rings: Figure 44 Compact Seal, Type EUD Set references:
119
Zurcon Compact Seal
n Installation Recommendation, (PU DAS)
d3
d4
d5 L5 L1 L5
Piston Dia. r max 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 d5 h11 38.50 44.00 49.00 54.00 59.00 62.00 64.00 69.00 74.00 79.00 89.00 99.00 109.00 124.00 139.00 149.00 159.00 164.00 169.00 179.00 199.00 2.60 2.60 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.60 3.60 3.60 3.60 5.10 5.10 5.10 5.10 5.10 5.10 5.10 6.60 L5 +0.1
Figure 45 Bore Dia. DN H9 40.0 45.0 50.0 55.0 60.0 63.0 65.0 70.0 75.0 80.0 90.0 100.0 110.0 125.0 140.0 150.0 160.0 165.0 170.0 180.0 200.0
Installation drawing Groove Dimensions d3 h9 26.0 31.0 34.0 39.0 44.0 47.0 49.0 54.0 59.0 62.0 72.0 82.0 92.0 103.0 118.0 128.0 138.0 143.0 148.0 158.0 175.0 d4 h9 36.00 41.00 46.00 51.00 56.00 59.00 61.00 66.00 71.00 76.00 86.00 96.00 106.00 121.00 136.00 146.00 156.00 161.00 166.00 176.00 196.00 L1 +0.2 15.5 15.5 20.5 20.5 20.5 20.5 20.5 20.5 20.5 22.5 22.5 22.5 22.5 26.5 26.5 26.5 26.5 26.5 26.5 26.5 31.5 TSS Article No.
Table XLII Installation dimensions / TSS Article No.
PCC000400-Z2052 PCC000450-Z2052 PCC000500-Z2052 PCC000550-Z2052 PCC000600-Z2052 PCC000630-Z2052 PCC000650-Z2052 PCC000700-Z2052 PCC000750-Z2052 PCC000800-Z2052 PCC000900-Z2052 PCC001000-Z2052 PCC001100-Z2052 PCC001250-Z2052 PCC001400-Z2052 PCC001500-Z2052 PCC001600-Z2052 PCC001650-Z2052 PCC001700-Z2052 PCC001800-Z2052 PCC002000-Z2052
120
DN
Zurcon Compact Seal
Bore Dia. DN H9 250.0 270.0 d3 h9 220.0 240.0 d4 h9 242.90 262.90
Groove Dimensions L1 +0.2 35.4 35.4 L5 +0.1 6.35 6.35 r max 0.8 0.8
Piston Dia. d5 h11 248.00 267.00
TSS Article No.
PCC002500-Z2052 PCC002700-Z2052
121
Zurcon Compact Seal
n Installation Recommendation, Type EUD
d3
d5 L5 L1 L5
Piston Dia. r max 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.4 0.4 0.4 d5 h11 39.40 49.40 49.40 54.40 59.40 62.40 64.40 64.40 69.40 79.40 84.40 89.40 99.40 109.40 119.40 124.40 139.40 159.40 PCG000400-Z2052 PCG000500-Z2052 PCG100500-Z2052 PCG000550-Z2052 PCG000600-Z2052 PCG000630-Z2052 PCG000650-Z2052 PCG100650-Z2052 PCG000700-Z2052 PCG000800-Z2052 PCG000850-Z2052 PCG000900-Z2052 PCG001000-Z2052 PCG001100-Z2052 PCG001200-Z2052 PCG001250-Z2052 PCG001400-Z2052 PCG001600-Z2052 EUD4032/1-Z20 EUD5038-Z20 EUD5040/1-Z20 EUD5543-Z20 EUD6048-Z20 EUD6351-Z20 EUD6553-Z20 EUD6555/1-Z20 EUD7058-Z20 EUD8066-Z20 EUD8571-Z20 EUD9076-Z20 EUD10086-Z20 EUD11096-Z20 EUD120106-Z20 EUD125108-Z20 EUD140123-Z20 EUD160143-Z20 TSS Article No. Polypac Ref.No.
Figure 46 Table XLIII Bore Dia. DN H9 40.0 50.0 50.0 55.0 60.0 63.0 65.0 65.0 70.0 80.0 85.0 90.0 100.0 110.0 120.0 125.0 140.0 160.0
Installation drawing Installation dimensions / TSS Article No. Groove Dimensions d3 h9 32.0 38.0 40.0 43.0 48.0 51.0 53.0 55.0 58.0 66.0 71.0 76.0 86.0 96.0 106.0 108.0 123.0 143.0 d4 h9 36.0 46.0 46.0 51.0 56.0 59.0 61.0 61.0 66.0 76.0 81.0 86.0 96.0 106.0 116.0 121.0 136.0 156.0 L1 +0.2 10.0 20.5 12.5 20.5 20.5 20.5 20.5 12.5 20.5 22.5 22.5 22.5 22.5 22.5 22.5 26.5 26.5 26.5 L5 +0.1 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 5.2 5.2 5.2 5.2 5.2 5.2 7.2 7.2 7.2
122
d4
DN
COMPACT SEAL POLYPAC - DUOPAC DPS/DPC
- Double Acting - Combined Seal and Guide Element - Material - Rubber Fabric Reinforced NBR and POM -
123
124
Compact Seal
n DUOPAC rubber fabric reinforced compact seals Type DPS and DPC
Description The compact seals DUOPAC DPS and DPC types are double acting piston seals with integrated guide rings. DUOPAC has been designed to optimize the advantages of the materials selection: - Fabric reinforcement with high mechanical strength, optimum thermal stability and lubricating properties is incorporated in the sealing element all over the dynamic contact area. For the DUOPAC DPC the reinforcement is extended on both sides to improve the extrusion resistance - Nitrile based elastomer with optimum elasticity and low compression set provides the initial radial pre-load - Acetal resin with improved form stability gives the Guide/ backup rings high distortion and extrusion resistance Type DPS The DPS profile has been designed for its installation in closed grooves. The radial dimension of the profile has been reduced to the minimum to allow the necessary deformation during installation in closed grooves. Consequently its use must be limited to pressures up to 35 MPa. Type DPC The DPC profile is much more robust and can therefore be used for pressure level up to 70 MPa. An open groove is necessary.
Seal ring reinforced Guide ring Seal ring NBR
Figure 48
Compact Seal, Type DPC
Advantages - DPS can be installed into closed grooves but its use must consequently be limited to medium duty applications - DPC are usually installed in open grooves in Heavy Duty applications (pressure peak up to 80MPa) - Improved abrasion resistance - Excellent sealing effect in combination with good dynamic and static friction behavior Application Examples The Compact seals are the recommended Sealing element for double acting Pistons of hydraulic components in following applications: - Mining cylinders - Presses - Steel mills equipment - Water hydraulic cylinders
Seal ring reinforced Guide ring Seal ring NBR
Figure 47
Compact Seal, Type DPS
125
Compact Seal
Technical Data Operating conditions: For an optimum performance of the DUOPAC, the recommended tolerances and surface finish must be applied. Pressure: Speed: Temperature: Media: Up to 35MPa DPS type Up to 70MPa DPC type Up to 0.5 m/s -30C to +130C Mineral oil based hydraulic fluids, water/oil and water/glycol emulsions.
Materials - The compact seals DUOPAC are available in the following material composition: Sealing element: Guide/Back-up Rings: Material set-code: Rubber fabric reinforced NBR POM N00OC
126
Compact Seal
n Installation Recommendation, Type DPS
r=0.2
d2
d1
d3 L1 L2
L2
Ordering Example Compact Seal Type DPS Bore diameter: Groove diameter: Groove width: TSS Part No.: Material set-code: DN = 80 mm d1 = 66 mm L1 = 22.5 mm PCE100800 (from Table XLIV) N00OC
DN
PCE1 0 0800 - N00OC
Polypac Ref. No. DPS 2517/1 DPS 3224 DPS 3224/1 DPS 3527 DPS 4032 DPS 4032/1 DPS 4537 DPS 5038 DPS 5040/1
Bore diameter x 10 Quality Index (Standard) Material set-code Polypac Ref. No.: DPS 8066
Table XLIV Installation dimensions / TSS Article No. Bore Dia. DN H11 25.0 32.0 32.0 35.0 40.0 40.0 45.0 50.0 50.0 d1 h9 17.0 24.0 24.0 27.0 32.0 32.0 37.0 38.0 40.0 Groove Dimensions L1 +0.2 10.0 15.5 10.0 15.5 15.5 10.0 15.5 20.5 12.5 L2 +0.1 4.0 3.2 4.0 3.2 3.2 4.0 3.2 4.2 4.0 d2 h9 22.0 28.0 29.0 31.0 36.0 37.0 41.0 46.0 47.0 d3 h11 24.0 31.4 31.0 34.4 39.4 39.0 44.4 49.4 49.0 PCE000250-N00OC PCE000320-N00OC PCE100320-N00OC PCE000350-N00OC PCE000400-N00OC PCE100400-N00OC PCE000450-N00OC PCE000500-N00OC PCE100500-N00OC TSS Article No.
The bore diameters in bold type comply with the recommendations of ISO 6547.
127
Compact Seal
Bore Dia. DN H11 55.0 60.0 63.0 63.0 65.0 70.0 75.0 80.0 80.0 85.0 90.0 100.0 100.0 110.0 120.0 125.0 125.0 140.0 140.0 150.0 160.0 160.0 180.0 200.0 200.0 220.0 250.0 d1 h9 43.0 48.0 51.0 53.0 53.0 58.0 63.0 65.0 66.0 71.0 76.0 85.0 86.0 96.0 106.0 105.0 108.0 120.0 123.0 133.0 140.0 143.0 163.0 170.0 180.0 200.0 230.0
Groove Dimensions L1 +0.2 20.5 20.5 20.5 12.5 20.5 20.5 20.5 20.0 22.5 22.5 22.5 20.0 22.5 22.5 22.5 25.0 26.5 25.0 26.5 26.5 25.0 26.5 26.5 36.0 31.5 31.5 31.5 L2 +0.1 4.2 4.2 4.2 4.0 4.2 4.2 4.2 5.0 5.2 5.2 5.2 5.0 5.2 5.2 5.2 6.3 7.2 6.3 7.2 7.2 6.3 7.2 7.2 12.5 9.2 9.2 9.2 d2 h9 51.0 56.0 59.0 60.0 61.0 66.0 71.0 76.0 76.0 81.0 86.0 96.0 96.0 106.0 116.0 120.0 121.0 135.0 136.0 146.0 155.0 156.0 176.0 192.0 196.0 216.0 246.0 d3 h11 54.4 59.4 62.4 62.0 64.4 69.4 74.4 78.5 79.4 84.4 89.4 98.5 99.4 109.4 119.4 123.0 124.4 138.0 139.4 149.4 158.0 159.4 179.4 197.0 199.4 219.4 249.4
TSS Article No.
Polypac Ref. No. DPS 5543 DPS 6048 DPS 6351 DPS 6353/1 DPS 6553 DPS 7058 DPS 7563 DPS 8065/1 DPS 8066 DPS 8571 DPS 9076 DPS 10085/1 DPS 10086 DPS 11096 DPS 120106 DPS 125105/1 DPS 125108 DPS 140120/1 DPS 140123 DPS 150133 DPS 160140/1 DPS 160143 DPS 180163 DPS 200170/1 DPS 200180 DPS 220200 DPS 250230
PCE000550-N00OC PCE000600-N00OC PCE000630-N00OC PCE100630-N00OC PCE000650-N00OC PCE000700-N00OC PCE000750-N00OC PCE000800-N00OC PCE100800-N00OC PCE000850-N00OC PCE000900-N00OC PCE001000-N00OC PCE101000-N00OC PCE001100-N00OC PCE001200-N00OC PCE001250-N00OC PCE101250-N00OC PCE001400-N00OC PCE101400-N00OC PCE001500-N00OC PCE001600-N00OC PCE101600-N00OC PCE001800-N00OC PCE002000-N00OC PCE102000-N00OC PCE002200-N00OC PCE002500-N00OC
The bore diameters in bold type comply with the recommendations of ISO 6547.
128
Compact Seal
n Installation Recommendation, Type DPC
d1
L2
L2
Ordering Example Compact Seal Type DPC Bore diameter: Groove diameter: Groove width: TSS Part No.: Material set-code: DN = 80 mm d1 = 60 mm L1 = 22.4 mm PCF000800 (from Table XLV) N00OC
PCF0
DN
0 0800 - N00OC
TSS Article No. Polypac Ref. No. DPC 3017 DPC 3522 DPC 4024 DPC 4529 DPC 5034 DPC 5539 DPC 6044 DPC 6550 DPC 7050 DPC 7555 DPC 8060 DPC 8565 PCF000300-N00OC PCF000350-N00OC PCF000400-N00OC PCF000450-N00OC PCF000500-N00OC PCF000550-N00OC PCF000600-N00OC PCF000650-N00OC PCF000700-N00OC PCF000750-N00OC PCF000800-N00OC PCF000850-N00OC
L1
d2
Bore diameter x 10 Quality Index (Standard) Material set-code Polypac Ref. No.: DPC 8060
Table XLV Bore Dia. DN H11 30.0 35.0 40.0 45.0 50.0 55.0 60.0 65.0 70.0 75.0 80.0 85.0
Installation dimensions / TSS Article No. Groove Dimensions d1 h9 17.0 22.0 24.0 29.0 34.0 39.0 44.0 50.0 50.0 55.0 60.0 65.0 L1 +0.2 15.4 15.4 18.4 18.4 18.4 18.4 18.4 18.4 22.4 22.4 22.4 22.4 L2 +0.1 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 d2 h11 26.50 31.40 35.40 40.40 45.40 50.40 55.40 60.40 64.20 69.20 74.20 79.20 d3 h11 29.00 33.70 38.70 43.70 48.70 53.70 58.70 63.70 68.30 73.30 78.30 83.30
d3
129
Compact Seal
Bore Dia. DN H11 90.0 95.0 100.0 100.0 105.0 110.0 120.0 130.0 140.0 150.0 160.0 d1 h9 70.0 75.0 75.0 80.0 85.0 85.0 100.0 105.0 115.0 125.0 135.0 22.4 22.4 22.4 25.4 22.4 22.4 25.4 25.4 25.4 25.4 33.0
Groove Dimensions L1 +0.2 L2 +0.1 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 d2 h11 84.15 89.15 93.15 94.15 98.10 103.10 114.10 123.10 133.00 143.00 153.00 d3 h11 88.30 93.30 98.05 98.30 103.00 108.00 118.00 128.00 138.00 148.00 158.00
TSS Article No.
Polypac Ref. No. DPC 9070 DPC 9575 DPC 10075 DPC 10080 DPC 10585 DPC 11085 DPC 120100 DPC 130105 DPC 140115 DPC 150125 DPC 160135
PCF000900-N00OC PCF000950-N00OC PCF001000-N00OC PCF101000-N00OC PCF001050-N00OC PCF001100-N00OC PCF001200-N00OC PCF001300-N00OC PCF001400-N00OC PCF001500-N00OC PCF001600-N00OC
130
POLYPAC - VEEPAC CH/G1
- Single Acting - Chevron Ring - With Support and Pressure Energising Ring - Material - POM, PTFE, Fabric Reinforced Rubber -
131
132
POLYPAC - Veepac
n Veepac CH/G1
Description Veepac G1 is a set of fabric reinforced rings comprising one support ring, one sealing ring and a pressure energizing ring. It is a single acting piston seal. The support ring or base ring is manufactured out of nitrile elastomer with high Shore A hardness and reinforced with impregnated cotton fabric layers for an optimal extrusion resistance. The intermediate ring - the sealing ring - is a fabric reinforced nitrile elastomer with good resilience characteristics enabling the radial deflection under pressure load. Consequently the optimum sealing force is applied to the bore to be sealed. The energiser or spreader ring is made of POM or PTFE. Its function is to ensure a uniform pre-load of the seal. In some specific applications the energiser ring is made out of Acetal resin or Phenolic resin. Please contact our local TSS company for further details. Application Examples The Veepac seal is recommended for single acting or double acting (back to back installation) pistons in following applications: - Mining equipment - Excavator cylinders - Steel mill cylinders - Presses Technical Data Operating conditions: Pressure: Velocity: Temperature: Media: Up to 40 MPa Up to 0.5 m/s -30C to +200C, depending on material Mineral oil, water glycol, water emulsions
Support ring
Sealing ring Energising ring
Materials
Figure 51
Veepac CH/G1
The following material can be delivered:

Material Set Code Temperature Sealing Ring Material Energiser/ Spreader Ring Material POM PTFE PTFE
Advantages - Exceptional wear resistance - Pre-load adjustment capability - Excellent behavior in harsh conditions
N0O0C V0P0C V0P0A n
-30 to +130C -20 to +150C -20 to +200C
Cotton reinforced NBR Cotton reinforced FKM Aramidic fiber reinforced FKM
Highlighted material is standard.
133
POLYPAC - Veepac
n Installation Recommendation, Type CH/G1
Single ring height "T1"
d1
DN
T
Ordering Example For sealing element Veepac CH/G1 comprising 1 base ring and 1Chevron element in cotton fabric reinforced NBR and the Spreader ring in POM. Bore diameter: TSS Part No. from table XLVI: Material set-code from material table above: DN = 80.0 mm PCH0G0800 N0O0C
TSS Article No. Article sub group TSS Series No. Execution Mark Bore diameter x 10
PC
H0
d2
0800 N0O0C Quality Index (Standard) Material code Poypac Ref. No.: CH 314236/G1
Single Ring Height T1 3.2 3.5 2.9 3.7 3.9 5.1 5.0 6.1 8.0 PCH0G0400 PCH0G0500 PCH0G0550 PCH0G0630 PCH0G0650 PCH0G0800 PCH0G1000 PCH0G1250 PCH0G1400 CH 157098/G1 CH 196137/G1 CH 216157/G1 CH 248188/G1 CH 255196/G1 CH 314236/G1 CH 393314/G1 CH 492393/G1 CH 551452/G1 TSS Part No. Polypac Ref. No. T
Table XLVI Installation Dimensions / TSS Part No. Bore Dia. DN 40.0 50.0 55.0 63.0 65.0 80.0 100.0 125.0 140.0 Tol. H9/f8 H9/f8 H9/f8 H9/f8 H9/f8 H9/f8 H8/f8 H8/f7 H8/f7 Groove Dia. d1 h11 25.0 35.0 40.0 48.0 50.0 60.0 80.0 100.0 115.0 Groove Width L +0.3 11.5 11.5 11.5 13.0 11.5 15.2 21.2 25.8 25.8 Piston Dia. d2 -0.3 39.0 49.0 54.0 62.0 64.0 79.0 99.0 124.0 139.0 Seal Width
11.0 11.0 11.0 12.5 11.0 14.6 20.6 25.0 25.0
Further size on Symmetric seal chapter.
134
POLYPAC - Veepac
Bore Dia. DN 160.0 180.0 200.0 240.0 250.0 Tol. H8/f7 H8/f7 H8/f7 H8/f7 H8/f7
Groove Dia. d1 h11 130.0 150.0 170.0 210.0 220.0
Groove Width L +0.3 29.0 31.5 33.5 33.5 33.5
Piston Dia. d2 -0.3 158.5 178.5 198.5 238.5 248.5
Seal Width T 28.0 30.5 32.5 32.5 32.5
Single Ring Height T1 6.0 9.9 7.4 10.2 10.2
TSS Part No.
Polypac Ref. No.
PCH0G1600 PCH0G1800 PCH0G2000 PCH0G2400 PCH0G2500
CH 629511/G1 CH 708590/G1 CH 787669/G1 CH 944826/G1 CH 984866/G1
Further size on Symmetric seal chapter.
135
POLYPAC - Veepac
136
POLYPAC - SELEMASTER DSM
- Double Acting - Compact Piston Seal - Material - NBR + Fibre Reinforced NBR + POM -
137
138
POLYPAC - Selemaster DSM
n Selemaster DSM
Description The piston seal DSM range has been designed to meet the needs of hydraulic equipments operating at high pressures and subjected to severe loading and vibration conditions. The main sealing element is manufactured in a highly compression set resistant nitrile. The most important quality of this element is the design of the multiple sealing lips for maximum sealing efficiency and end face configuration, which ensures that the selemaster can tolerate vibrations and severe misalignment. The two support rings are made in cotton fabric reinforced nitrile elastomer; the U shape is energised when pressure is applied. The last elements are the two guide rings manufactured in acetal resin which have also the function of anti-extrusion rings. Technical Data Operating conditions Pressure: Velocity: Temperature: Media: Up to 70 MPa Up to 0.5 m/s -40C to +130C Hydraulic fluids Mineral oil-based hydraulic fluids, water and water/glycol emulsions Open
Groove type:
3 2
Standard Material 1) Sealing element 2) Support ring 3) Guide ring NBR 80 Cotton reinforced NBR POM
Figure 53
Selemaster design 1) Sealing element 2) Support ring 3) Guide ring
Advantages - Effective sealing during vibration and shock loading - High sealing efficiency - Extrusion resistance at high pressure Application Examples - Earth-moving machines - Excavators - Lift platforms
139
L1
L1
d1
PCK
Figure 54
Ordering Example Selemaster DSM Bore diameter: Groove diameter: Groove width TSS Part No. (from table XLVII): Material code: Polypac Ref.: DN = 70.0 mm d = 50.0 mm E = 35.0 mm PCK000700 N8CO DSM 275196/1A
DN
d2
TSS Article No. TSS Series No. Type (Standard) Bore diameter x 10
00700
N8CO
Quality Index (see table) Material Set-code
Table XLVII Bore Dia. DN H11 45.00 50.00 55.00 60.00 63.00 63.50 65.00 70.00 75.00 80.00 80.00 85.00
Installation Dimensions / TSS Part No. Groove Dia. d h11 29.00 34.00 40.00 44.00 47.00 47.62 49.00 50.00 55.00 60.00 64.00 65.00 Groove Width L +0.2 32.00 32.00 32.00 32.00 32.00 31.75 32.00 35.00 35.00 35.00 32.00 35.00 Groove Width L1 +0.1 6.35 6.35 6.35 6.35 6.35 6.35 6.35 9.52 9.52 9.52 9.52 9.52 Diameter d1 +/-0.05 38.80 43.77 48.77 53.80 56.74 57.25 58.70 62.62 67.70 72.62 72.62 77.62 Diameter d2 +/-0.07 42.80 47.80 52.80 57.80 60.80 61.30 62.80 67.50 72.50 77.50 77.50 82.50 ^ ^ PCK000450 PCK000500 PCK000550 PCK000600 PCK000630 PCK000635 PCK000650 PCK000700 PCK000750 PCK000800 PCK100800 PCK000850 DSM 177114/1A DSM 196133/1A DSM 216157/1A DSM 236173/1A DSM 248185/1A DSM 250187/1A DSM 255192/1A DSM 275196/1A DSM 295216/1A DSM 314236/1A DSM 314251/1A DSM 334255/1A TSS Part No. Polypac Ref. No.
^ Available upon request
140
Bore Dia. DN H11 90.00 90.00 92.07 95.00 95.25 100.00 101.60 105.00 110.00 110.00 114.30 115.00 120.00 120.00 125.00 127.00 130.00 130.00 135.00 139.70 140.00 140.00 145.00 150.00 152.40 160.00 165.00 170.00 177.80 180.00 185.00 190.00 200.00 210.00 220.00 230.00
Groove Dia. d h11 70.00 74.00 73.02 75.00 76.20 80.00 82.55 85.00 85.00 90.00 88.90 90.00 95.00 100.00 100.00 101.60 105.00 110.00 110.00 114.30 115.00 120.00 120.00 125.00 127.00 135.00 135.00 140.00 152.40 155.00 160.00 165.00 175.00 185.00 195.00 205.00
Groove Width L +0.2 35.00 32.00 34.92 35.00 34.92 35.00 34.92 35.00 45.00 35.00 44.45 45.00 45.00 35.00 45.00 44.45 45.00 35.00 45.00 44.45 45.00 35.00 45.00 45.00 44.45 45.00 45.00 45.00 44.45 45.00 45.00 45.00 45.00 45.00 45.00 45.00
Groove Width L1 +0.1 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 12.70 9.52 12.70 12.70 12.70 9.52 12.70 12.70 12.70 9.52 12.70 12.70 12.70 9.52 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70
Diameter d1 +/-0.05 82.58 82.87 84.66 87.60 87.86 92.60 94.20 97.60 101.82 102.70 106.12 106.82 111.82 112.80 116.82 118.80 121.82 122.70 126.82 131.47 131.72 132.70 136.72 141.72 144.15 151.72 158.00 163.00 169.55 171.60 176.72 181.72 191.72 201.60 211.60 221.72
Diameter d2 +/-0.07 87.80 87.80 89.60 92.50 92.80 97.50 99.10 102.50 107.30 107.50 111.60 112.30 117.30 117.50 122.30 124.30 127.30 127.30 132.30 137.00 137.30 137.30 142.30 147.30 149.70 157.10 162.10 167.90 175.10 177.10 182.10 187.10 197.10 207.10 217.10 227.10 ^ ^ ^ ^ ^
TSS Part No.
Polypac Ref. No. DSM 354275/1A DSM 354291/1A DSM 362287/1A DSM 374295/1A DSM 375300/1A DSM 393314/1A DSM 400325/1A DSM 413334/1A DSM 433334/1A DSM 433354/1A DSM 450350/1A DSM 452354/1A DSM 472374/1A DSM 472393/1A DSM 492393/1A DSM 500400/1A DSM 511413/1A DSM 511433/1A DSM 531433/1A DSM 550450/1A DSM 551452/1A DSM 551472/1A DSM 570472/1A DSM 590492/1A DSM 600500/1A DSM 629531/1A DSM 649531/1A DSM 669551/1A DSM 700600/1A DSM 708610/1A DSM 728629/1A DSM 748649/1A DSM 787688/1A DSM 826728/1A DSM 866767/1A DSM 905807/1A
PCK000900 PCK100900 PCK000921 PCK000950 PCK000953 PCK001000 PCK001016 PCK001050 PCK001100 PCK101100 PCK001143 PCK001150 PCK001200 PCK101200 PCK001250 PCK001270 PCK001300 PCK101300 PCK001350 PCK001397 PCK001400 PCK101400 PCK001450 PCK001500 PCK001524 PCK001600 PCK001650 PCK001700 PCK001778 PCK001800 PCK001850 PCK001900 PCK002000 PCK002100 PCK002200 PCK002300
141
Bore Dia. DN H11 240.00 250.00 260.00 270.00 280.00 290.00 300.00 360.00
Groove Dia. d h11 215.00 225.00 235.00 245.00 255.00 265.00 275.00 335.00
Groove Width L +0.2 45.00 45.00 45.00 45.00 45.00 45.00 45.00 44.50
Groove Width L1 +0.1 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70
Diameter d1 +/-0.05 231.72 241.72 251.72 261.72 271.72 281.72 291.72 351.76
Diameter d2 +/-0.07 237.10 247.10 257.10 267.10 277.10 287.10 297.10 357.30
TSS Part No.
Polypac Ref. No. DSM 944846/1A DSM 984886/1A DSM 1024925/1A DSM 1062965/1A DSM 11021004/1A DSM 11411043/1A DSM 11811082/1A DSM 14171318/1A
PCK002400 PCK002500 PCK002600 PCK002700 PCK002800 PCK002900 PCK003000 PCK003600
142
NON STANDARD SEALS
- Available upon Request - Old Series - Special Series -
143
144
Non Standard Piston Seals
Sealing Parts RSE/W Single acting piston seal for dynamic applications. Installed in similar groove as B/NWO. The sealing element consist in a polyurethane U Cup and an L-shaped Back-up/guide ring.
Diameter Range mm 32 - 120 Pressure Range MPa Up to 25 Temperature Range C -30 to +80 Velocity m/s Up to 0.5
Sealing Parts RSE/W/AR Sealing element identical to RSE/W with an additional retaining ring in front to allow easier installation.
Polypac D11W Double acting piston seal for dynamic applications. Installed in open grooves. The NBR sealing element is supported at both sides by vulcanised cotton fabric reinforced rings with additional guide rings High sealing efficiency and high wear resistance.
Polypac DS - DS/NEO Single acting piston U Ring for dynamic applications. Installed in open grooves. The U shaped sealing element is made out of cotton fabric reinforced NBR and provide with a NBR energiser ring and an additional POM back up ring can be integrated DS/NEO. High sealing efficiency and high wear resistance.
Diameter Range mm 25 - 300 Pressure Range MPa Up to 70 (DS/NEO) Temperature Range C -30 to +130 Velocity m/s Up to 0.5
145
Polypac URS - URFU Single acting piston U ring. installed in open grooves. The cotton reinforced NBR provides a high degree of stability and long service life.
Polypac B/NWO Single acting piston seal for dynamic applications. Installed in open grooves. The nitrile sealing element is supported by a vulcanised cotton fabric reinforced ring with additional guide rings. High sealing efficiency and high wear resistance.
Polypac B/NWO - KR Same sealing element as B/NOW with an additional retaining ring in front to allow easier installation.
Polypac B/NEO Single acting piston seal for dynamic applications. Installed in open grooves. The nitrile sealing element is supported by a vulcanised cotton fabric reinforced ring with additional anti-extrusion ring. High sealing efficiency and wear resistance.
146
Turcon VL SealTM Single acting ORing energised Piston Seal for dynamic applications. Installed in closed grooves. High seal efficiency and high flexibility also under adverse temperature and with radial displacement. Installed in standard ORing grooves.
Diameter Range mm 14 - 2700 Pressure Range MPa Up to 60 Temperature Range C -45 to +200 Velocity m/s Up to 15
Turcon Variseal W Single acting piston seal energised by a special helical spring. Its main advantage lies in its low friction and constant preloading force over a relatively large deformation range. The Turcon Variseal W is used wherever friction has to be kept within a narrow tolerance zone.
Turcon Variseal M2 CR Single acting sealing element comprising a U-shaped Turcon ring and a Stainless Steel energising V spring. Low friction with no Stick-slip, minimal break out force and high wear resistance. Resistant to most liquids and chemicals. Unlimited shelf life. With integrated back up rings in material Zurcon Z43 for higher pressures or larger gaps.
147
Turcon Glyd Ring CR Double acting O Ring energised Piston Seal for dynamic applications. Installed in closed grooves including grooves to ISO 7425 as piston Turcon Glyd Ring. Low friction with no Stick-slip, minimal break out force and high wear resistance with integrated back up rings for higher pressures or larger gaps.
Turcon Glyd Ring Hz Double acting O Ring energised Piston Seal for dynamic applications. Special design on the sealing based on two face to face Stepseal profiles. The seal width is close to groove width to avoid axial movements. The Glyd Ring Hz is particularly dedicated to short strokes and high frequency applications. Installed in grooves according to ISO 7425 as piston Turcon Glyd Ring.
Captive Turcon Glyd Ring For special applications where the Glyd Ring has to slide across dimensional changes (e.g. go from a small diameter with sealing efficiency over the seal to a larger diameter with no sealing efficiency or vice versa). In such applications Standard Glyd Ring would be pressed out of the groove.
148
Turcon Stepseal CR Single acting ORing energised Piston Seal for dynamic applications. Installed in closed grooves including grooves acc. ISO 7425. High sealing efficiency, low friction with no Stick-slip, minimal break out force and high wear resistance. With integrated Back-up rings for higher pressures or larger gaps.
Important Note: In the case of unpressurized applications in temperatures below 0C please contact our application engineers for assistance!
149
150
Contact your local marketing company for further information:
Europe AUSTRIA - Vienna
Telephone +43 (0) 1 406 47 33
Americas AMERICAS - REGIONAL BRAZIL - So Paulo CANADA - Etobicoke, ON MEXICO - Mexico City USA, East - Conshohocken, PA USA, Great Lakes - Fort Wayne, IN USA, Midwest - Lombard, IL USA, Mountain - Broomfield, CO USA, Northern California - Fresno, CA USA, Northwest - Portland, OR USA, South - N. Charleston, SC USA, Southwest - Houston, TX USA, West - Torrance, CA Asia Pacific ASIA PACIFIC REGIONAL CHINA - Hong Kong CHINA - Shanghai INDIA - Bangalore JAPAN - Tokyo KOREA - Anyang MALAYSIA - Kuala Lumpur TAIWAN - Taichung THAILAND - Bangkok SINGAPORE and all other countries in Asia
Telephone +1 260 749 9631 +55 11 3372 4500 +1 416 213 9444 +52 55 57 19 50 05 +1 610 828 3209 +1 260 482 4050 +1 630 268 9915 +1 303 469 1357 +1 559 449 6070 +1 503 595 6565 +1 843 747 7656 +1 713 461 3495 +1 310 371 1025 Telephone +65 6 577 1778 +852 2366 9165 +86 (0) 21 6145 1830 +91 (0) 80 2245 5157 +81 (0) 3 5633 8008 +82 (0) 31 386 3283 +60 (0) 3 9059 6388 +886 4 2382 8886 +66 (0) 2732-2861 +65 6 577 1778
(ALBANIA, BOSNIA AND HERZEGOVINA, MACEDONIA, SERBIA AND MONTENEGRO, SLOVENIA)
BELGIUM - Dion-Valmont
(LUXEMBOURG) (ROMANIA)
+32 (0) 10 22 57 50 +359 (0)2 969 95 99 +385 (0) 1 24 56 387 +420 313 529 111 +45 48 22 80 80 +358 (0) 207 12 13 50 +33 (0) 1 30 86 56 00 +49 (0) 711 7864 0 +41 (0) 21 631 41 11 +36 (06) 23 50 21 21 +39 0586 22 6111 +31 (0) 10 29 22 111 +47 22 64 60 80 +48 (0) 22 863 30 11 +7 495 982 39 21 +34 (0) 91 71057 30 +46 (0) 36 34 15 00 +41 (0) 21 631 41 11 +41 (0) 21 631 41 11 +44 (0) 121 744 1221 +41 (0) 21 631 41 11 +41 (0) 21 631 41 11
BULGARIA - Sofia CROATIA - Zagreb CZECH REPUBLIC - Rakovnik
(SLOVAKIA)
DENMARK - Hillerd FINLAND - Vantaa

(ESTONIA, LATVIA)
FRANCE - Maisons-Laffitte GERMANY - Stuttgart GREECE HUNGARY - Budars ITALY - Livorno THE NETHERLANDS - Barendrecht NORWAY - Oslo POLAND - Warsaw
(LITHUANIA, UKRAINE, BELARUS)
RUSSIA - Moscow SPAIN - Madrid

(PORTUGAL)
SWEDEN - Jnkping SWITZERLAND - Crissier TURKEY UNITED KINGDOM - Solihull

(EIRE)
AFRICA REGIONAL MIDDLE EAST REGIONAL
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Piston Seal TRELLEBORG - GB

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What is Trelleborg Sealing Solutions' area of expertise?

What is Trelleborg Sealing Solutions' area of expertise?

What materials and technologies does Trelleborg Sealing Solutions offer?

What materials and technologies does Trelleborg Sealing Solutions offer?

Hydraulic seals linear

Your Partner for Sealing Technology

Your Partner for Sealing Technology

HYDRAULIC SEALS PISTON SEALS

Latest information available at www.tss.trelleborg.com Edition April 2007

Latest information available at www.tss.trelleborg.com Edition April 2007

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n Choice of the Sealing Element

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Selection Criteria for Piston Seals

Turcon Glyd Ring

Mobil hydraulic Machine tools 15 Injection molding machines Presses

l l 7425/1 -45/ +200

Turcon Glyd Ring T

Compact Seal PHD

Latest information available at www.tss.trelleborg.com Edition April 2007

Application Field of Application

Technical Data* Temp. Range** Speed Pressure Recommended Seal Material

Turcon Double Delta 67

Machine tools Handling devices/ manipulators Valves Chemical industry

Zurcon U-Cup PUA

Zurcon Z20 + NBR Zurcon Z05 + NBR WU9LN

Compact Seal PHD/P

l l l 50-180 X -35/ +110 0.5 40

Zurcon Z20 + NBR + POM NBR + TPE + POM

Compact Seal DAS/DBM

Latest information available at www.tss.trelleborg.com Edition April 2007

Application Field of Application

Technical Data* Temp. Range** Speed Pressure Recommended Seal Material

Compact Seal PCC/PCG

Truck cranes Mini excavators 117 Heavy duty cylinders

l l l 6547 40-270 X -35/ +110 0.5 40

Duopac DPS 123

Fabric reinforced Rubber

Fabric reinforced Rubber + POM

Latest information available at www.tss.trelleborg.com Edition April 2007

blend radius polished

Table IV Double Delta

Latest information available at www.tss.trelleborg.com Edition April 2007

Surface profile closed profile form

0.1 1.0 70%

open profile form

Turcon Materials 0.63 - 2.50 0.40 - 1.60 0.05 - 0.20

Zurcon and Rubber 1.00 - 4.00 0.63 - 2.50 0.10 - 0.40

Groove Surface < 16.0 < 10.0 < 1.6

Latest information available at www.tss.trelleborg.com Edition April 2007

n Installation of Piston Seals

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Figure 7 Sealing element after snapping into the groove

Latest information available at www.tss.trelleborg.com Edition April 2007

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Table VI Installation in Half-Open Grooves

For further details, see chapter Turcon Variseal

Installation in a half-open groove

Latest information available at www.tss.trelleborg.com Edition April 2007

N T V N T V E N T V E N T V N T V N T V E** N T