Dia-1460-070 Electrical Diag.

SCHEMATIC DIAGRAMS
Electrical Diagram Index
See the Electrical Diagram Index table which contains

the electrical diagrams that are applicable to the lift
truck. See the ELECTRICAL / Electrical System sec-
tion for wire color codes, power cable codes, and elec-
trical diagram symbols.
Title Page Number Revision
Electrical Schematic - All Lift Trucks DIA-1460-072

Electrical Schematic - Traction and Hydraulics DIA-1460-073
Electrical Schematic - Traction and Hydraulics with EWS DIA-1460-074
Distribution Panel - 1,065 mm (42 in) DIA-1460-075
Distribution Panel - 1,065 mm (42 in) with EWS Level 1 DIA-1460-076
Distribution Panel - 1,220 mm (48 in) DIA-1460-078
Multi-Task Control Handle DIA-1460-081
Access 3™ DIA-1460-082
Access 3™ with EWS Level 1 DIA-1460-083
Access 3™ with EWS Level 2 DIA-1460-084
Access 2 DIA-1460-085
Fuse Panel - 1,065 mm (42 in) DIA-1460-086
Fuse Panel - 1,220 mm (48 in) DIA-1460-087
Access 1 - Display - 1,065 mm (42 in) DIA-1460-088
Access 1 - Display - 1,220 mm (48 in) DIA-1460-089
ThermoAssist™ - 1,065 mm (42 in) DIA-1460-092
ThermoAssist™ - 1,220 mm (48 in) DIA-1460-093
Brakes and Floorboard DIA-1460-094
Power Unit Hydraulics DIA-1460-095
Overhead Guard Options and Battery Restraint DIA-1460-096
Access 5 - Electronic Power Steering - 1,065 mm (42 in) DIA-1460-097
Access 5 - Electronic Power Steering - 1,220 mm (48 in) DIA-1460-098
Standard Mast Components DIA-1460-099
Mast Components with Access 7 DIA-1460-100
Crown 2020 PF28331 DIA-1460-070
75
SCHEMATIC DIAGRAMS
Title Page Number Revision
Mast Components with Access 7 and Camera DIA-1460-101

Mast Components with Options DIA-1460-102
Freezer Condition Options - 1,220 mm (48 in) DIA-1460-103
Freezer Condition Options - 1,065 mm (42 in) DIA-1460-104
Mast Camera System DIA-1460-105
InfoLink® DIA-1460-106
Power Unit - 1,065 mm (42 in) DIA-1460-107
Wiring Harnesses DIA-1460-111
DIA-1460-071 Crown 2020 PF28331
76
SCHEMATIC DIAGRAMS
Electrical Schematic - All Lift Trucks
Electrical Schematic - All Lift Trucks
A B C
FU 6 * K2 *
L I GH TS/F A N *
15A TP9 TP10
FU 5 * K3A *
A C C Y PO W ER
15A O PTI O N *
FU 7 * K3B *
F REEZER C O ND
15A & TH ERM O *
F U 16 *
C A M ERA *
2A 2
1 1
B
E
F
A
D
C
A C C ESS 1: D I S PL A Y
C A 405- 5
BNEG PO W ER BU S
C AN BU S
GND OUT HGTS1/LMS1/ZSS-A
1
+BV PO W ER BU S
+BV PREC HARGE
M O DU L E PO W ER
ED C O I L NEG
C A 405- 1
HGTS2/LMS2/ZSS-B PR I M A R Y R A I S E C U T O U T S
OR
C A 405- 13 ZO N E S E L E C T S W I T C H
LMS3/ZSS-C
3
C A 405- 14
STATU S AL ARM TP12 2

C A 405- 2 C A 405- 8
AL M 1 C AN H I GH
C A 405- 9
C AN LOW
C A 405- 3
+BV (KYS) C A 405- 4
BNEG
LGS1 D O M E L I GH T
L GT1
A C C ESS 4: V EH I C L E C O NTRO L M O D U L E
ED1 ED C O I L + C A 411- 1
1
ED2 V-CO M M
3
C A 411- 33
C A PA C I T Y D A T A
HGTRS2
1 TI L T C A 411- 4
SVT C A 411- 30
C A 406- 2
BNEG
1 SI D ESH I F T
BRES1
1
SVS C A 411- 29
BRES2
7 C A 406- 1
+BV C A N_ H
C A 406- 3
C A 411- 14 C AN H I GH 2
REA C H
6 BRS3
C A 411- 18 C A N_ L
SVR C A 411- 28 C A 406- 4
C AN LOW
XPRESS
6
BRS2
1
2 2
L O W ER C A 411- 17
PVC2 C A 411- 8
BRS1
5 REMOVE THE J1 JUMPER ON THE DISTRIBUTION BOARD FOR

THE LIFT TRUCK IS SHOWN IN THE HOME POSITION WITH NO
C A 411- 15
ION POWER SOURCE. CA646 CONNECTS TO THE FUEL CELL

SVL L O W ER C A 411- 26
DMS2
6
3 THIS FEATURE IS PRESENT ON EMEA LIFT TRUCKS ONLY
8 K20 IS ON LIFT TRUCKS WITH A FUEL CELL OR A LITHIUM

DMS1
C A 411- 19
A C C ESSO RY
SVA C A 411- 27 ENS
4 INPUT / OUTPUT PINS ARE RESERVED FOR SPECIALS

C A 411- 12
SV PO W ER O U T C A 410- 4
1
ORS
C A 411- 21
BD I +BV C A 412- 3
F A N1 SSS
C A 411- 31
M O TO R
CR6
C O M PA RTM ENT C A 411- 23 TBS
C A 411- 32
OR THE LITHIUM ION POWER SOURCE

TDS
HN
TR3
-T
C A 411- 16
6 1,220 MM (48 IN) LIFT TRUCKS ONLY

7 1,065 MM (42 IN) LIFT TRUCKS ONLY
C A 410- 5
HNS
TP6
TR2 C A 411- 5
CR5 +t
C- C-
C A 411- 35 VCC LED+
BRK2 BRK2
6 LED- RS
THE FEATURE IS OPTIONAL

C+ C+ C A 412- 15 OUT GND
C A 411- 34
ACCESS 7 LIFT TRUCKS

VCC LED+
LED- FS
C A 412- 14
OPERATOR PRESENT
FU 3 OUT GND
C A 410- 3
FU 2 15A C A 412- 30
C A 410- 9 C A 412- 32
15A
C A 412- 24
O+
C A 410- 8 C A 412- 13
I+ C A 410- 6
C A 412- 8
BRK1
3 TRA C TI O N
3
I-
C A 410- 7 C A 412- 7 POT1
O- C A 410- 12 1.7K
C A 412- 5
NOTES:
C A 412- 19 RA I SE/L O W ER
C A 412- 12
ED1 +5V /RED POT2
EC R2 C A 412- 18 1.7K
SEC O ND A RY C A 412- 9
M A ST C O M M /BL K
2
C A 412- 16
1
H EI GH T C A 412- 11
A /W H T
C A 412- 10 A C C ESSO RY
B/BL U POT3
C A 412- 31 1.7K
ED2 1
+12V
3 C A 412- 23
COMM
C A 412- 27
H RT RETU RN
TEM P SI GNA L
C A 412- 28 TRA NSD U C ER
R PS 3
+
C A 412- 22 PRESSU RE SI GNA L D I ST BRD

S
RPS3 A NA L O G C A 412- 34 TP7 2

(RPA ) C A N_ H
-
C A 412- 25 SI GNA L
REA C H PO SI TI O N 4- 20 M A A NA L O G
120 O H M J1 TP8
LS C A N_ L
C A 412- 26 +12V
5
C AN H I GH 2
FLS C A 412- 2
C A 411- 20
C A 412- 1 C AN LOW
C A 410- 2
V-CO M M
C A 410- 10
M O D U L E PO W ER C A 410- 11
C A 410- 1
TR1 ED I N BD I - BV
C A 411- 2 C A 412- 4
4 4
-T
TR4
KYS
-T
TP2
START TR5 CR3 8

K20
ACC -T
FU 1 K1 EDS
CR4 TP11 K1
15A
IGN
TP4
TP3
K2 TP1
TP5
OFF
K3
36V
A B C
149225 K SH 1 of 3
Crown 2020 PF28331 DIA-1460-072
77
SCHEMATIC DIAGRAMS
Electrical Schematic - Traction and Hydraulics
Electrical Schematic - Traction and Hydraulics
A B C
A C C ESS 5
STEER M O D U L E (A C )
TS4
+t
TH ERM C A653- 4 YEL
C A651- 16
RPS1
K
A
RPS1
STEERI NG
+
BRN/BL K
W H EEL A NGL E S
C A 651- 9 COMM C A653- 6 C O M M /BL K
PO SI TI O N C A 651- 4
-
+5V C A653- 1 +5V /RED

C A 651- 3
EC R4
1 M4
1
CH A C A653- 2 A/W H T
RPS2- A C A 651- 5
_ _ _+_ _ _ +5V
C A 651- 3
CH B C A653- 3 B/GRN
S
C A 651- 11 C A 651- 6
RPS2
STEER RPS2- B
-
COMM
C A 651- 4
U
U
_ _ _+_ _ _
TI L L ER U
PO SI TI O N V
S
C A 651- 10 V V
M4
-
K20 IS ON LIFT TRUCKS WITH A FUEL CELL OR A LITHIUM ION POWER SOURCE. CA646 CONNECTS TO THE FUEL CELL OR THE LITHIUM ION POWER SOURCE
W
W
W
B-
FU 4
C A 651- 1 +BV KYS C A 651- 8 V-CO M M
5A C AN L
C A 651- 15
F U 12 C AN H
B+ C A 651- 23
50A
A C C ESS 3
TRA C TI O N M O D U L E (A C )
+12V C A630- 1 +12V /RED
C A 401- 3
FAN 3
A C C E S S 2/3 C A 401- 8 C A 401- 4 COMM C A630- 2 C O M M /BL K
C A 401- 5 CH A C A630- 3 A/W H T EC R1
FAN 7 C A 401- 6 CH B C A630- 4 B/BL U

M 2 H YD RAU L I C
+t TS1
TRA V EL A L A RM C A 401- 18 TH ERM C A631- 1 BRN
C A 401- 16 A K
TRA V EL F L O O R AL M 2* C A631- 2 BRN/BL K
SPO T L I GH T REL A Y
REV ERSE (PU F ) U
K19 C A401- 22 U
TRA V EL F L O O R
SPO T L I GH T REL A Y V
U M1
K18
F O RW A RD (F F ) C A401- 21
V V M1
W
W
C A 401- 2 W
ED C O I L NEGA TI V E
C A 401- 1 +BV KYS B-
F U 10 C A 401- 23 C AN H
+
2 2
500A C A 401- 15 C AN L
A C C ESS 2
H YD RA U L I C C O NTRO L M O D U L E
+t TS2
TH ERM C A614- 1 BRN

C A 402- 16
K
A
C A614- 2 BRN/BL K
COMM C A613- 2 C O M M /BL K

C A 402- 4
+12V C A613- 1 +V /RED
C A 402- 3
EC R6
C A 402- 5 CH A C A613- 3 A/W H T
M2
REMOVE THE J1 JUMPER ON THE DISTRIBUTION BOARD FOR ACCESS 7 LIFT TRUCKS
CH B C A613- 4 B/BL U
C A 402- 6
THE LIFT TRUCK IS SHOWN IN THE HOME POSITION WITH NO OPERATOR PRESENT
U
U
U
V
V V M2
W
C A 402- 1 +BV KYS W
W
FU 9 B-
+
800A C AN L
C A 402- 15
C A 402- 23 C AN H
A C C ESS 8
A C C ESSO RY D RI V E M O D U L E (A C )
TS5
THIS FEATURE IS PRESENT ON EMEA LIFT TRUCKS ONLY

+t
TH ERM C A641- 1 PI NK
C A 423- 3
INPUT / OUTPUT PINS ARE RESERVED FOR SPECIALS

K
A
TH ERM C O M M C A641- 2 GRN

C A 423- 6
3 3
C A 423- 5
F U 22
+12V C A640- 1 +V /RED
C A 423- 2
2A EC R8
C A 423- 4 CH A C A640- 3 A/W H T
M5
C A 423- 1
U
U
U
V
M5
1,220 MM (48 IN) LIFT TRUCKS ONLY
V V
W
W
W
FU 8 -B
C A 422- 1 +BV KYS
10A
C A 422- 10 C AN L
F U 15 C AN H
+BF +B C A 422- 5
125A
A C C ESS 7 1
C AN L
C A 837- 16 +BV KYS C A 837- 1
C AN H
C A 837- 2
SVR REA C H BNEG C A 837- 9
C A 837- 23
SVS 1 SI D ESH I F T +
RPS3
C A 837- 22 (RPA )
NOTES:
REA C H PO SI TI O N C A 837- 15 S
-
REA C H PO SI TI O N
TI L T
SVT C A 837- 21 +5V SENSO R C A 837- 5 +
RPS4
1 TI L T PO SI TI O N C A 837- 14 S (TPA )
TI L T PO SI TI O N
3
8
2
7
6
1
BNEG SENSO R C A 837- 7

1
-
XPRESS L O W ER
4 4
PVC1 C A 837- 20
FLS
C A835- 4 C O M M /BL K
F L S C A 837- 10
R E S 19 (E C R 2)
BNEG PO W ER BU S
+BV PREC H ARGE
REM O TE RA I SE C A 837- 3
+BV PO W ER BU S
RM T RAS
M O D U L E PO W ER
ED C O I L NEG
RM T L O W 1
R E S 28 (E C R 5)
C AN BU S
REM O TE L O W ER C A 837- 4
C A 837- 19 F /C H EA TER
+5V C A835- 1 +V /RED PR I M A R Y
C A 837- 8 H EI GH T
CH A C A835- 3 A/W H T EC R5 ENC O D ER
C A 837- 12
E
F
1
B
C A 837- 17
D
A
C A 4837- 13
L A SER L I NE 1
A B C
149225 K SH 2 of 3
DIA-1460-073 Crown 2020 PF28331
78
SCHEMATIC DIAGRAMS
Electrical Schematic - Traction and Hydraulics with EWS
Electrical Schematic - Traction and Hydraulics with EWS
A B C
A C C ESS 5
STEER M O D U L E (A C )
TS4
+t
TH ERM C A653- 4 YEL
C A651- 16
RPS1
K
A
RPS1
STEERI NG
+
BRN/BL K
W H EEL A NGL E S
C A 651- 9 COMM C A653- 6 C O M M /BL K
C A 646 PO SI TI O N
-
C A 651- 4
1 1
+5V C A653- 1 +5V /RED
C AN H C A 651- 3
1 EC R4
C AN L RPS2- A C A 651- 5 CH A C A653- 2 A/W H T
M4
2 C AN BU S
E _ _ _+_ _ _ +5V
C A 651- 3
CH B C A653- 3 B/GRN
3 S
C A 651- 11 C A 651- 6
4 RPS2
STEER RPS2- B
-
COMM
C A 651- 4
U
U
_ _ _+_ _ _
5 TI L L ER U
PO SI TI O N
K20 IS ON LIFT TRUCKS WITH A FUEL CELL OR A LITHIUM ION POWER SOURCE. CA646 CONNECTS TO THE FUEL CELL OR THE LITHIUM ION POWER SOURCE
S
C A 651- 10 V
6 V V
M4
-
8
W
W
W
STA TI C D I SC H A RGE W I RE
TO BE C O NNEC TED TO F RA M E B-
FU 4
C A 651- 1 +BV KYS C A 651- 8 V-CO M M
5A C AN L
C A 651- 15
F U 12 C AN H
B+ C A 651- 23
50A
A C C ESS 3
TRA C TI O N M O D U L E (A C )
+12V C A630- 1 +12V /RED
C A 401- 3
FAN 3
A C C E S S 2/3 C A 401- 8 C A 401- 4 COMM C A630- 2 C O M M /BL K
C A 401- 5 CH A C A630- 3 A/W H T EC R1

F U 25 K20
FAN 7 C A 401- 6 CH B C A630- 4 B/BL U
M 2 H YD RAU L I C C A 401- 14
2A
+t TS1
TRA V EL A L A RM C A 401- 18 TH ERM C A631- 1 BRN
C A 401- 16 A K
TRA V EL F L O O R AL M 2* C A631- 2 BRN/BL K
REV ERSE (PU F ) U
K19 C A401- 22 U
TRA V EL F L O O R
SPO T L I GH T REL A Y V
U M1
K18
F O RW A RD (F F ) C A401- 21
V V M1
W
W
C A 401- 2 W
ED C O I L NEGA TI V E
C A 401- 1 +BV KYS B-
2 500A
F U 10
+ C A 401- 23
C A 401- 15
C AN H
C AN L 2
A C C ESS 2
H YD RA U L I C C O NTRO L M O D U L E
+t TS2
TH ERM C A614- 1 BRN

C A 402- 16
K
A
C A614- 2 BRN/BL K

C A 402- 4
+12V C A613- 1 +V /RED
C A 402- 3
REMOVE THE J1 JUMPER ON THE DISTRIBUTION BOARD FOR ACCESS 7 LIFT TRUCKS
EC R6
C A 402- 5 CH A C A613- 3 A/W H T
M2
THE LIFT TRUCK IS SHOWN IN THE HOME POSITION WITH NO OPERATOR PRESENT
C A 402- 6
U
U
U
V
V V M2
W
C A 402- 1 +BV KYS W
W
FU 9 B-
+
800A C AN L
C A 402- 15
C A 402- 23 C AN H
A C C ESS 8
A C C ESSO RY D RI V E M O D U L E (A C )
THIS FEATURE IS PRESENT ON EMEA LIFT TRUCKS ONLY

TS5
+t
INPUT / OUTPUT PINS ARE RESERVED FOR SPECIALS

TH ERM C A641- 1 PI NK
C A 423- 3
K
A
TH ERM C O M M C A641- 2 GRN

C A 423- 6
3 C A 423- 5 COMM
F U 22
C A640- 2 C O M M /BL K
3
+12V C A640- 1 +V /RED
C A 423- 2
2A EC R8
C A 423- 4 CH A C A640- 3 A/W H T
M5
C A 423- 1
U

U
U
V
V V M5
W
W
W
FU 8 -B
C A 422- 1 +BV KYS
10A
C A 422- 10 C AN L
F U 15 C AN H
+BF +B C A 422- 5
125A
A C C ESS 7 1
C AN L
C A 837- 16 +BV KYS C A 837- 1
C AN H
C A 837- 2
SVR REA C H BNEG C A 837- 9
C A 837- 23
NOTES:
SVS 1 SI D ESH I F T +
RPS3
C A 837- 22 REA C H PO SI TI O N C A 837- 15 S
(RPA )
-
REA C H PO SI TI O N
TI L T
SVT RPS4
3
8
2
+5V SENSO R C A 837- 5

5
7
6
1
+
C A 837- 21
1 TI L T PO SI TI O N C A 837- 14 S (TPA )
TI L T PO SI TI O N
4 4
BNEG SENSO R C A 837- 7
1 XPRESS L O W ER
-
PVC1 C A 837- 20
FLS
C A835- 4 C O M M /BL K
F L S C A 837- 10
R E S 19 (E C R 2)
BNEG PO W ER BU S
+BV PREC H ARGE
REM O TE RA I SE C A 837- 3
+BV PO W ER BU S
RM T RAS
M O D U L E PO W ER
ED C O I L NEG
RM T L O W 1
R E S 28 (E C R 5)
C AN BU S
REM O TE L O W ER C A 837- 4
C A 837- 19 F /C H EA TER
+5V C A835- 1 +V /RED PR I M A R Y
C A 837- 8 H EI GH T
CH A C A835- 3 A/W H T EC R5 ENC O D ER
C A 837- 12
E
F
1
B
C A 837- 17
D
A
C A 4837- 13
1
A B C
149225 K SH 3 of 3
Crown 2020 PF28331 DIA-1460-074
79
SCHEMATIC DIAGRAMS
Distribution Panel - 1,065 mm (42 in)
A B C
D I STRI BU TI O N BO ARD
2901 C A 225- 3 +BV K1 KYS STA RT
2902 C A 225- 2 +BV K1 KYS I GN
1 2903 (C A 221) E D S - 1 C O M M
2904 (C A 221) E D S - 2 N C
1
2905 C A 411- 2 V C M ED I N
2906 C A 405- 3 A C C ESS 1
2907 C A 402- 1 A C C ESS 2
2908 C A 401- 1 A C C ESS 3
2909 C A 410- 1 +BV A C C ESS 4
2910 C A 404- 16 F U 4 A C C ESS 5
2911 C A 407- 2 F /C
2966 (C A 678- 5) C O O L I N G F A N S A N D A C C E S S 7
C A 201 (GRA Y) 1 2 3 4 5 6 7 8 9 10 11 12
C A 202 (BRO W N)
TP2
1
2 5187 (C A 670) S PI L C E 59 B N E G
3
TR1
TR4
TR5
5.6
5.6
5.6
-T
-T
-T
TP3
4 2952 C A 422- 1 +B V A C C E S S 8
5 2955 C A 662- 3 +B V L G T 4 S T R O B E
K1
K2 TP10 6 2956 (C A 662) +B V F N S & L G T 2/L G T 3
6A200
7 29227 (C A 670) S PL I C E 58 +B V
CR3
TP4 8
TP9 9 2975 C A 404- 14 F U 16 C A M ERA
TP5 10 5105 C A 899- 2 C A M ERA M O NI TO R
11 5135 (C A 444) TH ERM O A SSI ST BNEG
1N4004
12 543 (C A 661) SPL I C E19 BNEG L GT2/L GT3/L GT4/F A N5

CR4
C A 203 (GREEN)
TP11 1 509 (C A 401) SPL I C E29 BA TT NEG
2 2 2913 C A 824- 1 C O M PA RTM ENT F A NS 2
1N4004
3 2914 (C A 440) H O RN
K2
K1
CR1
TP1 4 2919 C A 406- 1 C D M +BV

R3 5 212 (C A 404) +BV
560 TP12 6 2925 K3- A +BV
VR1
7 5951 C A 405- 2 A L M 1 D RI V ER
R1 15V
1N965B 8 209 (C A 404) SPL I C E10 +BV
560 AL M 1 9 2916 (C A 417) L GS1
STA TU S
A L A RM 10 2917 C A 446- 1 A L M 2
11 510 (C A 404) SPL I C E29 BNEG
12 2977 (C A 402) D C B U S PR E C H A R G E
TR2 CR5
TP6 TR3 CR6
-T -T
C A 204 (BL A C K)
39 6A 200 5.6 6A 200
1
2
10
3 019 C A 895- 5 C A M ERA C A N H I GH
9
4 013 C A 422- 5 A C C ESS 8 C A N H I GH
8
6 017 C A 406- 3 C D M C A N H I GH
7
7 018 C A 406- 4 C D M C A N L O W
8
8 032 C A 677- 4 A C C ESS 7 C A N L O W
9
J1 9 014 C A 422- 10 A C C ESS 8 C A N L O W
R2 10
10 020 C A 895- 6 C A M ERA C A N L O W
121
11
12
TP7 C A 205 (GRA Y) 1
3 3
2
2 002 C A 402- 23 A C C E S S 2 C A N H I G H
3
4
5
5 005 C A 440- 1 SERV I C E PL U G
TP8 6 006 C A 651- 23 A C C ESS 5 C A N H I GH
6
7 007 C A 651- 15 A C C ESS 5 C A N L O W
5
8 008 C A 440- 2 SERV I C E PL U G
4
9 009 C A 412- 1 A C C ESS 4 C A N L O W
3
10 010 C A 401- 15 A C C ESS 3 C A N L O W
2
11 011 C A 402- 15 A C C E S S 2 C A N L O W
1
12 012 C A 405- 9 A C C ESS 1 C A N L O W
BO A RD L A YO U T TEST PO I NT D ESC RI PTI O NS

_______________________
TP1 = BNEG K1/K2 C O I L
PI N 1 6
C (GRA
A 20 Y)
1 TP2 = KEYSW I TC H STA RT
12 7 TP3 = KEYSW I TC H I GN (BEF O RE K1)
TP4 = KEYSW I TC H I GN (A F TER K1)
TP5 = ED SW I TC H I NPU T
TP4
TP6 = H C M /TC M +BV PREC H A RGE

TP7 = C A N H I GH
T P1
TP2
TP3
PI N 1 6 TP8 = C A N L O W
C A 202 TP9 = F U 6 SU PPL Y TO K2
12 (BRO W N) TP10 = K2 TO F A N/L I GH TS
TP5
7
TP11 = K1/K2 C O I L PO SI TI V E
4 4
PI N 1 6 TP12 = A L M 1 BNEG D RI V ER
C A 203
TP6
K1 REL A Y 12 (GREEN)
7
K2 REL A Y PI N 1 6
C A 204
(BL A C K)
NOTES:
12 7
TP7
T P11
TP10
TP9
6
1 REMOVE THE JUMPER ON J1 WHEN ACCESS 7 IS PRESENT
PI N 1
C A 205
TP8
12 7
(GRA Y)
TP12
A B C
150834 D SH 1 of 3
DIA-1460-075 Crown 2020 PF28331
80
SCHEMATIC DIAGRAMS
Distribution Panel - 1,065 mm (42 in) with EWS Level 1
A B C
2901 C A 225- 3 +BV K1 KYS STA RT
2902 C A 225- 2 +BV K1 KYS I GN
2903 (C A 221) E D S - 1 C O M M
1 2904 (C A 221) E D S - 2 N C
2905 C A 411- 2 V C M ED I N 1
2906 C A 405- 3 A C C ESS 1
2907 C A 402- 1 A C C ESS 2
2908 C A 401- 1 A C C ESS 3
2909 C A 410- 1 +BV A C C ESS 4
2910 C A 404- 16 F U 4 A C C ESS 5
2911 C A 407- 2 F /C
C A 201 (GRA Y) 1 2 3 4 5 6 7 8 9 10 11 12
C A 202 (BRO W N)
TP2
1 29240 K20- A +BV
2 5187 (C A 670) S PL I C E 59 B N E G
3 5202 K20- B BNEG
TR1
TR4
TR5
5.6
5.6
5.6
-T
-T
-T
TP3
4 2952 C A 422- 1 +B V A C C E S S 8
5 2955 C A 662- 3 +B V L G T 4 S T R O B E
K1
6A200
7 29227 (C A 670) S PL I C E 58 +B V
CR3
TP4 8
TP9 9 2975 C A 404- 14 F U 16 C A M ERA
1N4004

CR4
C A 203 (GREEN)
2 2
2 2913 C A 824- 1 C O M PA RTM ENT F A NS
1N4004
3 2914 (C A 440) H O RN
K2
K1
CR1
TP1 4 2919 C A 406- 1 C D M +BV

R3 5 212 (C A 404) +BV
560 TP12 6 2925 K3- A +BV
VR1
7 5951 C A 405- 2 A L M 1 D RI V ER
R1 15V
1N965B 8 209 (C A 404) SPL I C E10 +BV
560 AL M 1 9 2916 (C A 417) L GS1
STA TU S
A L A RM 10 2917 C A 446- 1 A L M 2
11 510 (C A 404) SPL I C E04 BNEG
TR2 CR5
TP6 TR3 CR6
-T -T
C A 204 (BL A C K)
39 6A 200 5.6 6A 200
1
2
10
9
8
6 017 C A 406- 3 C D M C A N H I GH
7
7 018 C A 406- 4 C D M C A N L O W
8
8 032 C A 677- 4 A C C ESS 7 C A N L O W
9
R2 10
10 020 C A 895- 6 C A M ERA C A N L O W
121
11
12
TP7 C A 205 (GRA Y) 1

3 3
2
3
4
5
5 005 C A 440- 1 SERV I C E PL U G
6
7 007 C A 650- 3 A C C ESS 5 C A N L O W
5
8 008 C A 440- 2 SERV I C E PL U G
4
9 009 C A 412- 1 A C C ESS 4 C A N L O W
3
10 010 C A 401- 15 A C C ESS 3 C A N L O W
2
11 011 C A 402- 15 A C C E S S 2 C A N L O W
1
12 012 C A 405- 9 A C C ESS 1 C A N L O W

_______________________
PI N 1 6
C (GRA
A 20 Y)
TP4

TP7 = C A N H I GH
T P1
TP2
TP3
TP5
7
4 4
C A 203
TP6
K1 REL A Y (GREEN)
NOTES:
12 7
K2 REL A Y 6

PI N 1
C A 204
12 7 (BL A C K)
TP7
T P11
TP10
TP9
PI N 1 6
C A 205
TP8
12 7
(GRA Y)
TP12
A B C
150834 D SH 2 of 3
Crown 2020 PF28331 DIA-1460-076
81
SCHEMATIC DIAGRAMS
A B C
2901 C A 225- 3 +BV K1 KYS STA RT
2902 C A 225- 2 +BV K1 KYS I GN
2903 (C A 221) E D S - 1 C O M M
1 2904 (C A 221) E D S - 2 N C
2905 C A 411- 2 V C M ED I N
1
2906 C A 405- 3 A C C ESS 1
2907 C A 402- 1 A C C ESS 2
2908 C A 401- 1 A C C ESS 3
2909 C A 410- 1 +BV A C C ESS 4
2910 C A 404- 16 F U 4 A C C ESS 5
2911 C A 407- 2 F /C
C A 201 (GRA Y) 1 2 3 4 5 6 7 8 9 10 11 12
C A 202 (BRO W N)
TP2
1 29240 K20- A +BV
2 5187 (C A 670) S PL I C E 59 B N E G
3 5202 K20- B BNEG
TR1
TR4
TR5
5.6
5.6
5.6
-T
-T
-T
TP3
4 2952 C A 422- 1 +B V A C C E S S 8
5 2955 C A 662- 3 +B V L G T 4 S T R O B E
K1
6A200
7 29227 (C A 670) S PL I C E 58 +B V
CR3
TP4 8
TP9 9 2975 C A 404- 14 F U 16 C A M ERA
1N4004

CR4
C A 203 (GREEN)
2913 C A 824- 1 C O M PA RTM ENT F A NS
2 2
2
1N4004
3 2914 (C A 440) H O RN
K2
K1
CR1
TP1 4 2919 C A 406- 1 C D M +BV

R3 5 212 (C A 404) +BV
560 TP12 6 2925 K3- A +BV
VR1
7 5951 C A 405- 2 A L M 1 D RI V ER
R1 15V
1N965B 8 209 (C A 404) SPL I C E10 +BV
560 AL M 1 9 2916 (C A 417) L GS1
STA TU S
A L A RM 10 2917 C A 446- 1 A L M 2
11 510 (C A 404) SPL I C E04 BNEG
TR2 CR5
TP6 TR3 CR6
-T -T
C A 204 (BL A C K)
39 6A 200 5.6 6A 200
1
2 089 C A 646- 1 EPS C A N H I GH
10
9
8
6 017 C A 406- 3 C D M C A N H I GH
7
7 018 C A 406- 4 C D M C A N L O W
8
8 032 C A 677- 4 A C C ESS 7 C A N L O W
9
R2 10
10 020 C A 895- 6 C A M ERA C A N L O W
121
11 090 C A 646- 2 EPS C A N L O W
12
TP7 C A 205 (GRA Y) 1

2
3 2
3
3
4
002 C A 402- 23 A C C E S S 2 C A N H I G H
003 C A 401- 23 A C C ESS 3 C A N H I GH 3
5
5 005 C A 440- 1 SERV I C E PL U G
6
7 007 C A 650- 3 A C C ESS 5 C A N L O W
5
8 008 C A 440- 2 SERV I C E PL U G
4
9 009 C A 412- 1 A C C ESS 4 C A N L O W
3
10 010 C A 401- 15 A C C ESS 3 C A N L O W
2
11 011 C A 402- 15 A C C E S S 2 C A N L O W
1
12 012 C A 405- 9 A C C ESS 1 C A N L O W

_______________________
PI N 1 6
C (GRA
A 20 Y)
TP4

TP7 = C A N H I GH
T P1
TP2
TP3
TP5
7
6 TP12 = A L M 1 BNEG D RI V ER
4 4
PI N 1
C A 203
TP6
7
K2 REL A Y PI N 1 6
C A 204 NOTES:
12 7 (BL A C K)
TP7
T P11
TP10
TP9
PI N 1 6
C A 205
1 REMOVE THE JUMPER FROM J1 WHEN ACCESS 7 IS PRESENT
TP8
12 7
(GRA Y)
TP12
A B C
150834 D SH 3 of 3
DIA-1460-077 Crown 2020 PF28331
82
SCHEMATIC DIAGRAMS
A B C
2901 C A 225- 3 +BV K1 KYS STA RT
2902 C A 225- 2 +BV K1 KYS I GN
2903 (C A 221) E D S - 1 C O M M
1 2904 (C A 221) E D S - 2 N C
2905 C A 411- 2 V C M ED I N
1
2906 C A 405- 3 A C C ESS 1
2907 C A 402- 1 A C C ESS 2
2908 C A 401- 1 A C C ESS 3
2909 C A 410- 1 +BV A C C ESS 4
2910 C A 404- 16 F U 4 A C C ESS 5
2911 C A 407- 2 F /C
C A 201 (GRA Y) 1 2 3 4 5 6 7 8 9 10 11 12
C A 202 (BRO W N)
TP2
1
2 5187 (C A 670) S PI L C E 59 B N E G
3
TR1
TR4
TR5
5.6
5.6
5.6
-T
-T
-T
TP3
4 2952 C A 422- 1 +B V A C C E S S 8
5 2955 C A 662- 3 +B V L G T 4 S T R O B E
K1
6A200
7 29227 (C A 670) S PL I C E 58 +B V
CR3
TP4 8
TP9 9 2975 C A 404- 14 F U 16 C A M ERA
1N4004

CR4
C A 203 (GREEN)
2 2
1N4004
3 2914 (C A 440) H O RN
K2
K1
CR1
TP1 4 2919 C A 406- 1 C D M +BV

R3 5 212 (C A 404) +BV
560 TP12 6 2925 K3- A +BV
VR1
7 5951 C A 405- 2 A L M 1 D RI V ER
R1 15V
1N965B 8 209 (C A 404) SPL I C E10 +BV
560 AL M 1 9 2916 (C A 417) L GS1
STA TU S
A L A RM 10 2917 C A 446- 1 A L M 2
11 510 (C A 404) SPL I C E04 BNEG
TR2 CR5
TP6 TR3 CR6
-T -T
C A 204 (BL A C K)
39 6A 200 5.6 6A 200
1
2
10
9
8
6 017 C A 406- 3 C D M C A N H I GH
7
7 018 C A 406- 4 C D M C A N L O W
8
8 032 C A 677- 4 A C C ESS 7 C A N L O W
9
R2 10
10 020 C A 895- 6 C A M ERA C A N L O W
121
11
12
TP7 C A 205 (GRA Y) 1

3 3
2
3
4
5
5 005 C A 440- 1 SERV I C E PL U G
6
7 007 C A 650- 3 A C C ESS 5 C A N L O W
5
8 008 C A 440- 2 SERV I C E PL U G
4
9 009 C A 412- 1 A C C ESS 4 C A N L O W
3
10 010 C A 401- 15 A C C ESS 3 C A N L O W
2
11 011 C A 402- 15 A C C E S S 2 C A N L O W
1
12 012 C A 405- 9 A C C ESS 1 C A N L O W

_______________________
PI N 1 6
C (GRA
A 20 Y)
TP4

TP7 = C A N H I GH
TP1
TP2
TP3
TP5
7
4 4
C A 203
TP6
7
K2 REL A Y PI N 1 6
C A 204
12 7 (BL A C K)
NOTES:
TP7
TP11
TP10
TP9

PI N 1 6
C A 205
TP8
12 7
(GRA Y)
TP12
A B C
149227 G SH 1 of 3
Crown 2020 PF28331 DIA-1460-078
83
SCHEMATIC DIAGRAMS
A B C
2901 C A 225- 3 +BV K1 KYS STA RT

2902 C A 225- 2 +BV K1 KYS I GN
2903 (C A 221) E D S - 1 C O M M
1 2904 (C A 221) E D S - 2 N C
2905 C A 411- 2 V C M ED I N 1
2906 C A 405- 3 A C C ESS 1
2907 C A 402- 1 A C C ESS 2
2908 C A 401- 1 A C C ESS 3
2909 C A 410- 1 +BV A C C ESS 4
2910 C A 404- 16 F U 4 A C C ESS 5
2911 C A 407- 2 F /C
C A 201 (GRA Y) 1 2 3 4 5 6 7 8 9 10 11 12
C A 202 (BRO W N)
TP2
1 29240 K20- A +BV
2 5187 (C A 670) S PL I C E 59 B N E G
3 5202 K20- B BNEG
TR1
TR4
TR5
5.6
5.6
5.6
-T
-T
-T
TP3
4 2952 C A 422- 1 +B V A C C E S S 8
5 2955 C A 662- 3 +B V L G T 4 S T R O B E
K1
6A200
7 29227 (C A 670) S PL I C E 58 +B V
CR3
TP4 8
TP9 9 2975 C A 404- 14 F U 16 C A M ERA
1N4004

CR4
C A 203 (GREEN)
2 2
1N4004
3 2914 (C A 440) H O RN
K2
K1
CR1
TP1 4 2919 C A 406- 1 C D M +BV

R3 5 212 (C A 404) +BV
560 TP12 6 2925 K3- A +BV
VR1
7 5951 C A 405- 2 A L M 1 D RI V ER
R1 15V
1N965B 8 209 (C A 404) SPL I C E10 +BV
560 AL M 1 9 2916 (C A 417) L GS1
STA TU S
A L A RM 10 2917 C A 446- 1 A L M 2
11 510 (C A 404) SPL I C E04 BNEG
TR2 CR5
TP6 TR3 CR6
-T -T
C A 204 (BL A C K)
39 6A 200 5.6 6A 200
1
2
10
9
8
6 017 C A 406- 3 C D M C A N H I GH
7
7 018 C A 406- 4 C D M C A N L O W
8
8 032 C A 677- 4 A C C ESS 7 C A N L O W
9
R2 10
10 020 C A 895- 6 C A M ERA C A N L O W
121
11
12
TP7 C A 205 (GRA Y) 1

3 2
3
3
2
003 C A 401- 23 A C C ESS 3 C A N H I GH
3
4
5
5 005 C A 440- 1 SERV I C E PL U G
6
7 007 C A 650- 3 A C C ESS 5 C A N L O W
5
8 008 C A 440- 2 SERV I C E PL U G
4
9 009 C A 412- 1 A C C ESS 4 C A N L O W
3
10 010 C A 401- 15 A C C ESS 3 C A N L O W
2
11 011 C A 402- 15 A C C E S S 2 C A N L O W
1
12 012 C A 405- 9 A C C ESS 1 C A N L O W

_______________________
PI N 1 6
C (GRA
A 20 Y)
TP4

TP7 = C A N H I GH
TP1
TP2
TP3
TP5
7
4 PI N 1 6
C A 203 TP12 = A L M 1 BNEG D RI V ER
4
TP6
7
K2 REL A Y PI N 1 6
C A 204 NOTES:
(BL A C K)
12 7
TP7
TP11
TP10
TP9
PI N 1 6
C A 205
TP8
12 7
(GRA Y)
TP12
A B C
149227 G SH 2 of 3
DIA-1460-079 Crown 2020 PF28331
84
SCHEMATIC DIAGRAMS
A B C
2901 C A 225- 3 +BV K1 KYS STA RT
2902 C A 225- 2 +BV K1 KYS I GN
2903 (C A 221) E D S - 1 C O M M
1 1
2904 (C A 221) E D S - 2 N C
2905 C A 411- 2 V C M ED I N
2906 C A 405- 3 A C C ESS 1
2907 C A 402- 1 A C C ESS 2
2908 C A 401- 1 A C C ESS 3
2909 C A 410- 1 +BV A C C ESS 4
2910 C A 404- 16 F U 4 A C C ESS 5
2911 C A 407- 2 F /C
C A 201 (GRA Y) 1 2 3 4 5 6 7 8 9 10 11 12
C A 202 (BRO W N)
TP2
1 29240 K20- A +BV
2 5187 (C A 670) S PL I C E 59 B N E G
3 5202 K20- B BNEG
TR1
TR4
TR5
5.6
5.6
5.6
-T
-T
-T
TP3
4 2952 C A 422- 1 +B V A C C E S S 8
5 2955 C A 662- 3 +B V L G T 4 S T R O B E
K1
6A200
7 29227 (C A 670) S PL I C E 58 +B V
CR3
TP4 8
TP9 9 2975 C A 404- 14 F U 16 C A M ERA
1N4004

CR4
C A 203 (GREEN)
2 2
1N4004
3 2914 (C A 440) H O RN
K2
K1
CR1
TP1 4 2919 C A 406- 1 C D M +BV

R3 5 212 (C A 404) +BV
560 TP12 6 2925 K3- A +BV
VR1
7 5951 C A 405- 2 A L M 1 D RI V ER
R1 15V
1N965B 8 209 (C A 404) SPL I C E10 +BV
560 AL M 1 9 2916 (C A 417) L GS1
STA TU S
A L A RM 10 2917 C A 446- 1 A L M 2
11 510 (C A 404) SPL I C E04 BNEG
TR2 CR5
TP6 TR3 CR6
-T -T
C A 204 (BL A C K)
39 6A 200 5.6 6A 200
1
2 089 C A 646- 1 EPS C A N H I GH
10
9
8
6 017 C A 406- 3 C D M C A N H I GH
7
7 018 C A 406- 4 C D M C A N L O W
8
8 032 C A 677- 4 A C C ESS 7 C A N L O W
9
R2 10
10 020 C A 895- 6 C A M ERA C A N L O W
121
11 090 C A 646- 2 EPS C A N L O W
12
TP7 C A 205 (GRA Y) 1

2
3 2
3
3
4
003 C A 401- 23 A C C ESS 3 C A N H I GH 3
5
5 005 C A 440- 1 SERV I C E PL U G
6
7 007 C A 650- 3 A C C ESS 5 C A N L O W
5
8 008 C A 440- 2 SERV I C E PL U G
4
9 009 C A 412- 1 A C C ESS 4 C A N L O W
3
10 010 C A 401- 15 A C C ESS 3 C A N L O W
2
11 011 C A 402- 15 A C C E S S 2 C A N L O W
1
12 012 C A 405- 9 A C C ESS 1 C A N L O W

_______________________
PI N 1 6
C (GRA
A 20 Y)
TP4

TP7 = C A N H I GH
TP1
TP2
TP3
TP5
7
6 TP12 = A L M 1 BNEG D RI V ER
4 4
PI N 1
C A 203
TP6
7
K2 REL A Y PI N 1 6
C A 204
12 7 (BL A C K)
TP7
TP11
TP10
TP9
PI N 1 6
C A 205 NOTES:
TP8

12 7
(GRA Y)
TP12
A B C
149227 G SH 3 of 3
Crown 2020 PF28331 DIA-1460-080
85
SCHEMATIC DIAGRAMS
Multi-Task Control Handle
Multi-Task Control Handle

vcÁjÁ
SBCÁkdOCUÁ DÁQÁÁ&2.a3Á
DB kdMD SÁDÁwn-Z0Á
QQBÁkdMCQÁDÁkÁ >PJ¥®Á
dwnAoÁ
MBDÁkdMD DVÁ ÁLÁQÁÁ5 `4T§¦¯£+\ *bÁ Á¬Ádrn]Á Q9 Á
DBLÁkdMD CUÁ wnÁ pÁn^ÁM9BÁÁ
QQCÁkdMCCRÁ ÁLÁkÁ °l±©²Eª³´µ¶·mÁ_Á 9MÁÁ

QR kdMDCÁwknBLÁkÁ
QVCBÁkdOCDQÁtÁwÁ
LÁdkknÁ
Ádrn]Á Q: Á
pÁndk]ÁM9SÁÁ
th!hdÁknoom_Á 9UÁÁ
pÁndkt]ÁB;VÁÁ
pÁ
"
xÁ qgm yÁ
yÁ wkdÁ yÁ

wkdÁwktÁhdmÁ
""""""/Á Á
wktÁ

«
hdkÁ nmÁ
B CÁkdOCCMÁpÁzÁ
F
¸hÁ yÁ
yÁ
Á
B kdOCCQÁÁwÁ
SBLÁkdMD ÁwknB ÁQ pAÁ

$ tÁ

wÁ
IÁ rÁ
G#

{Á
hÁ
QQQÁkdMD ÁwknBCÁÁkÁpAÁ rÁ

QVCDÁkdOCD!DRÁmÁwÁÁ
Á @Á rÁ e
QVD kÁDD!L hÁwÁÁ
QVCLÁkdOCD! LÁÁwÁÁ

?Á tÁ
hÁ
fÁ mÁ
¹Á
sÁ
yÁ
yÁ
tÁ
rÁ Á w hÁ
QRCÁkdMDCwkoBLÁk%kÁ iÁ
rÁ yÁ
|Á }Á
onnÁ yÁ
yÁ wkdÁ yÁ
k
D Á À ¡Á HÁ
VBLÁkdKBDLÁhÁomÁkÁ&'º» ( ¼)) Á
W ½Á
VBMÁkdKBDMÁhÁnmÁw ¾1X¿Á

BLÁkdNM[ÁhÁpCÁ,u~wÁ
VB kdKBD! hÁÁwrÁ&8¨6¤¢=Á

VBDÁkdKBDDÁh d&7Á
nYÁ
tnÁwÁnd<ÁpAÁwÁndnÁQÁ9Á
tnÁpÁÁÁwÁdkwdnmÁ tnÁwÁndnÁhnr9Á

146672 B SH 1 of 1
DIA-1460-081 Crown 2020 PF28331
86
SCHEMATIC DIAGRAMS
Access 3™
Access 3™
A B C
TRAC TI O N C A 401 A C C ESS 3

1 2908 C A 201- 8 +BV (K1) 1 +BV KEY I NPU T 1
5950 (C A 404) ED C O NTA C TO R NEG 2 ED C O NTA C TO R NEG D RI V ER U
306 C A 630- 1 E C R 1 +12V T R A C 3 +12 V SU PPL Y
SPL I C E08 567 U
M1
568 C A 630- 2 EC R1 GND TRA C 4 T- C O M M SU PPL Y NEG V V
023 C A 630- 3 EC R1 C H . A 5 EC R1 C H A NNEL A I NPU T W 3

024 C A 630- 4 EC R1 C H . B 6 EC R1 C H A NNEL B I NPU T W
7
5924 (C A 401) F A N 3/4 NEG 8 F A N3/4 NEG D RI V ER
9
10
11
12
13
16
1
9
569 C A 631- 2 TS1 NEGA TI V E 14
C A401
15 C AN L O W
105 C A 631- 1 TS1 SI GNA L 16 M 1 M O TO R TH ERM A L I NPU T
2953 C A 407- 3 F /C STA TU S SW 17 F /C STA TU S SW I TC H I NPU T
23
15
8
5932 C A 446- 2 A L M 2 NEG 18 TRA V EL A L A RM NEG D RI V ER
19
20
21 TRA V EL F L O O R SPO T L I GH T REL A Y F O RW A RD (F F ) NEG D RI V ER
010 C A 205- 10 C A N L O W 22 TRA V EL F L O O R SPO T L I GH T REL A Y REV ERSE (PU F ) NEG D RI V ER
003 C A 205- 3 C A N H I GH 23 C A N H I GH
2 29228 (C A 670) SPL I C E 58 A

K18
B 59122
B+ + B-
2
TRA V EL F L O O R
F O RW A RD (F F )
K19
A B 59123
29229 (C A 670) SPL I C E 59
TRA V EL F L O O R
REV ERSE (PU F ) FAN3 ACCESS 3
2949 (C A 402) F A N4 +BV (K1)
2963 (C A 678- 5) F A N3/4/7 +BV K1
NO TE 1
5924 C A 401- 8 F A N3/4/7 D RI V ER NEG
5925 (C A 402) F A N4 D RI V ER NEG
FAN7 M2 HYDRAULIC MOTOR

2994
5946
3 3
EC R1 TRA C TI O N F EED BA C K (M 1)
C A 630 +12V /RED
306 C A 401- 3 A C C ESS 3 +12V SU PPL Y 1
568 (C A 401) SPL I C E08 EC R1 T- C O M M 2
C O M M /BL K
023 C A 401- 5 EC R1 C H . A A/W H T EC R1

3
024 C A 401- 6 EC R1 C H . B 4 B/BL U
C A 631 BRO W N
TS1 TRA C TI O N M O TO R TEM P (M 1)
105 C A 401- 16 TS1 TH ERM A L I NPU T 1 T+
BRO W N/BL AC K
569 (C A 401) SPL I C E08 T- C O M M 2
C A 824 FAN1 MOTOR COMPARTMENT
4 4
2992
2913 C A 203- 2 F A N1 +BV (K1) 1
5922 C A 411- 31 F A N1 D RI V ER NEG 2
NOTES:
L
5973
1 FAN3 IS THE COOLING FAN FOR ACCESS 3 ON 1,065 MM (42 IN) LIFT TRUCKS.
FAN3 IS THE COOLING FAN FOR ACCESS 2 AND ACCESS 3 ON 1,220 MM (48 IN) LIFT TRUCKS
2 FAN4 IS THE COOLING FAN FOR ACCESS 2 ON 1,065 MM (42 IN) LIFT TRUCKS
A B C
149228 E SH 1 of 3
Crown 2020 PF28331 DIA-1460-082
87
SCHEMATIC DIAGRAMS
Access 3™ with EWS Level 1
A B C

2908 C A 201- 8 +BV (K1) 1 +BV KEY I NPU T
1 1
306 C A 630- 1 E C R 1 +12V T R A C 3 +12 V SU PPL Y
SPL I C E08 567 U
M1
568 C A 630- 2 EC R1 GND TRA C 4 T- C O M M SU PPL Y NEG V V

7
9
10
11
29179 12
13
16
1
9
569 C A 631- 2 TS1 NEGA TI V E 14 F U EL C EL L EA RL Y W A RNI NG I NPU T
O PEN = 0 V O L TS, C L O SED = +BV
C A401
15 C AN L O W
23
15
8
19
20
K18
B+ + B-
A B 59122
29228 (C A 670) SPL I C E 58
TRA V EL F L O O R
F O RW A RD (F F )
K19
A B 59123
29229 (C A 670) SPL I C E 59
TRA V EL F L O O R
2 2949 (C A 402) F A N4 +BV (K1)

2963 (C A 678- 5) F A N3/4/7 +BV K1
2
NO TE 1
5924 C A 401- 8 F A N3/4/7 D RI V ER NEG

2994
5946
C A 630 +12V /RED
C O M M /BL K

3
024 C A 401- 6 EC R1 C H . B 4 B/BL U
3 C A 631 BRO W N
TS1 TRA C TI O N M O TO R TEM P (M 1)
3
BRO W N/BL AC K
569 (C A 401) SPL I C E08 T- C O M M 2
2913 C A 203- 2 F A N1 +BV (K1)

C A 824 2992
FAN1 MOTOR COMPARTMENT
1
5922 C A 411- 31 F A N1 D RI V ER NEG 2
5973
C A 646
1
2
062007- 103 3
29179 K20-A F U 25 TERMINAL 29177
7 4 BL K BL K
4
2A 29178
5
STA TI C D I SC H A RGE W I RE TO BE C O NNEC TED TO F RA M E 6
A B
29240 C A 202- 1 +BV A F TER KEY K20
4 5202 C A 202- 3 BNEG

4
NOTES:
A B C
149228 E SH 2 of 3
DIA-1460-083 Crown 2020 PF28331
88
SCHEMATIC DIAGRAMS
A B C

1 306
568
C A 630- 1 E C R 1 +12V T R A C
C A 630- 2 EC R1 GND TRA C
SPL I C E08 567
3
4
+12 V SU PPL Y
T- C O M M SU PPL Y NEG V V
U
M1 1
7
9
10
11
29179 12
13
16
1
9
569 C A 631- 2 TS1 NEGA TI V E 14 F U EL C EL L EA RL Y W A RNI NG I NPU T
O PEN = 0 V O L TS, C L O SED = +BV
C A401
15 C AN L O W
23
15
8
19
20
K18
B+ + B-
A B 59122
29228 (C A 670) SPL I C E 58
TRA V EL F L O O R
F O RW A RD (F F )
K19
A B 59123
29229 (C A 670) SPL I C E 59
TRA V EL F L O O R
2 2949 (C A 402) F A N4 +BV (K1)

2963 (C A 678- 5) F A N3/4/7 +BV K1
2
NO TE 1
5924 C A 401- 8 F A N3/4/7 D RI V ER NEG

2994
5946
C A 630 +12V /RED
C O M M /BL K

3
024 C A 401- 6 EC R1 C H . B 4 B/BL U
3 C A 631 BRO W N
TS1 TRA C TI O N M O TO R TEM P (M 1) 3
BRO W N/BL AC K
569 (C A 401) SPL I C E08 T- C O M M 2
2913 C A 203- 2 F A N1 +BV (K1)

C A 824 2992
FAN1 MOTOR COMPARTMENT
1
5922 C A 411- 31 F A N1 D RI V ER NEG 2
5973
C A 646
089 C A 204- 2 EPS C A N H I GH 1
090 C A 204- 11 EPS C A N L O W 2
062007- 103 3
29179 K20-A F U 25 TERMINAL 29177
7 4 BL K BL K
4
2A 29178
5
STA TI C D I SC H A RGE W I RE TO BE C O NNEC TED TO F RA M E 6
A B
29240 C A 202- 1 +BV A F TER KEY K20
4 4
NOTES: 5202 C A 202- 3 BNEG
A B C
149228 E SH 3 of 3
Crown 2020 PF28331 DIA-1460-084
89
SCHEMATIC DIAGRAMS
Access 2
Access 2
A B C
1 1
C A 402
A C C ESS 2
2
303 C A 613- 1 EC R6 +12V 3 +12 V SU PPL Y
SPL I C E09 570
571 C A 613- 2 EC R6 NEG 4 SU PPL Y BNEG U
025 C A 613- 3 EC R6 CH A 5 ENC O D ER C H A NNEL A I NPU T
026 C A 613- 4 EC R6 CH B 6 ENC O D ER C H A NNEL B I NPU T
U
M2
2 7
V V
W 3 2
8
W
9
10
572 C A 614- 2 TS2 NEG 11
106 C A 614- 1 TS2 SI GNA L 12
13
16
1
9
14
C A402
15 C AN L O W
16 M O TO R TH ERM A L I NPU T
17
23
15
8
18
19
20
21
22
011 C A 205- 11 C A N L O W
B+ + B-
2977 C A 203- 12 BU S PREC H A RGE +BV (A K)

3 F A N4 H C M 1 3
1 2
2949 (C A 401) F A N3 +BV (K1)
NOTES:
1 FAN4 IS USED ON 1,065 MM (42 IN) LIFT TRUCKS
4 4
A B C
149229 B SH 1 of 1
DIA-1460-085 Crown 2020 PF28331
90
SCHEMATIC DIAGRAMS
Fuse Panel - 1,065 mm (42 in)
A B C
C O NTRO L F U SI NG
C A 404
C A 404
8 F U SE PA NEL
(F RO NT F U SE V I EW )
F U 1 - 15A F KEYSW
U 1-I TC15A F U O5- 15A
201 (C A 404) +BV BU S BA R 4 KEYSW I TC H
H PTI O NS
202 C A 440- 4 +BV F U 1 3 F BRK1

U 2-O 15A F LUI GH6-T/F15A
1 2927 (C A 404) +BV (ED ) 8
F U 2 - 15A
BRK1(O U TER)
U TER AN
1
2943 C A 410- 9 +BV (ED ) F U 2 7 F BRK1
U 3-I 15A
NNER
F UF REEZER
7- 15A
F U 3 - 15A
2928 (C A 404) +BV (ED ) 12
2944 C A 410- 3 +BV (ED ) F U 3 11
BRK1(I NNER)/BRK2/SV PW R FACUC 4- 5A
ESS 5
F UAC8- 10A
C ESS 8
F U 4 - 5A
2910 C A 201- 10 +BV (A K) 16
AC C ESS 5 - EL EC TRI C STEER
2954 C A 651- 1 +B V (K Y S ) A C C E S S 5 15
F U 5 - 15A 8 F U SE PA NEL
205 (C A 404) +BV BU S BA R 2 (REA R W I RE V I EW )
+/- AC C Y O PTI O NS
208 K3- 7 +/- A C C Y O PTI O NS 1 O PTI O NS
F U 5- 2 F U 5- 1
KEYSW I TC H
F U 1- 2 F U 1- 1
F U SEBL O C K M ARKI NGS

F U 6 - 15A

1 4
206 (C A 401) +BV BU S BA R 6 L I GH T/F A N L I GH T/F AN BRK1 O U TER
209 C A 203- 8 K2 L I GH TS/F A N SPL I C E 10 216
5 F U 6- 2 F U 6- 1 F U 2- 2 F U 2- 1
204 C A 412- 3 BD I +BV 5 8
212 C A 203- 5 K2 L I GH TS/F A N F REEZER BRK1 I NNER
F U 7 - 15A F U 7- 2 F U 7- 1 F U 3- 2 F U 3- 1
207 (C A 404) +BV BU S BA R 10 9 12
F REEZER/O PTI O NS
217 K3- 9 F /C A ND TH ERM O A SSI ST 9 AC C ESS 8
F U 8- 2 F U 8- 1
AC C ESS 5
F U 4- 2 F U 4- 1
13 16
F U 8 - 10A
2952 C A 202- 4 +BV (K1) 14 AC C ESS 8 - AC C ESSO RY H YD RAU L I C S
2989 C A 422- 1 A C C ESS 8 +BV 13
2
K3 & ED A B A
K3
7 4 1
2
2925 C A 203- 6 +BV A F TER KEY K3 REL A Y
511 (C A 404) SPL I C E29 BNEG M O U NTI NG
BRA C KET
K3- B TH I S SI D E 9 6 3
9 6
217 C A 404- 9 +BV F U 7 B
219 C A 407- 1 +BV (B/K) F /C
(BO TTO M O F REL A Y SH O W N)
29164 TH ERM O A SSI ST PO W ER SU PPL Y
K3- A
7 4
208 C A 404- 1 +BV F U 5 W H T A C C Y C A BL E +BV (K3)
215 C A 672
1 RED A C C Y C A BL E +BV A L W A YS O N
C A 673
512
1 BL K A C C Y C A BL E BNEG
1 NOTES:
ED 2
1 USED ON EMEA LIFT TRUCKS
2948 5948
1 2
2950 C A 411- 1 ED C O I L PO SI TI V E D RI V ER ED 1
3 5950 C A 401- 2 ED C O I L D RI V ER A C C ESS 3 3
201 C A 404- 4 +BV F U 1
205 C A 404- 2 +BV F U 5
206 C A 404- 6 +BV F U 6
207 C A 404- 10 +BV F U 7
ED 1 BA TT
1 2
TO PO W ER F U SES +
2927 C A 404- 8 +BV (ED ) F U 2
2928 C A 404- 12 +BV (ED ) F U 3
2977 C A 203- 12 BU S PREC H A RGE +BV (KYS)

BATT NEG BU S BAR
A C C ESS 3 BNEG TERM I NA L

502 C A 410- 2 BNEG A C C ESS 4
503 C A 410- 10 BNEG A C C ESS 4
504 C A 410- 11 BNEG A C C ESS 4
505 C A 412- 4 BNEG BD I 501
513 C A 407- 4 BNEG SPL I C E04
516 C A 677- 3 BNEG A C C ESS 7
508 C A 440- 3 BNEG SERV I C E C O NNEC TI O N
517
4 509 C A 203- 1 BNEG STA RT C I RC U I T
510 C A 203- 11 BNEG D I ST BRD SPL I C E29 4
511 K3- B BNEG TO K3 C O I L
512
506 (C A 417) BNEG L GT1
514 C A 405- 4 BNEG A C C ESS 1
515 C A 406- 2 BNEG C DM
507 C A 651- 8 BNEG A C C ESS 5
A B C
150833 A SH 1 of 1
Crown 2020 PF28331 DIA-1460-086
91
SCHEMATIC DIAGRAMS
A B C
C O NTRO L F U SI NG
C A 404
C A 404
8 F U SE PA NEL
(F RO NT F U SE V I EW )
F U 1 - 15A F KEYSW
U 1-I TC15A F U O5- 15A
201 (C A 404) +BV BU S BA R 4 KEYSW I TC H
H PTI O NS
3
1 1
202 C A 440- 4 +BV F U 1
F U 2 - 15A
F BRK1
U 2-O 15A
U TER
F LUI GH6-T/F15A
AN
2927 (C A 404) +BV (ED ) 8 BRK1(O U TER)
2943 C A 410- 9 +BV (ED ) F U 2 7 F BRK1
U 3-I 15A
NNER
F UF REEZER
7- 15A
F U 3 - 15A
2928 (C A 404) +BV (ED ) 12
2944 C A 410- 3 +BV (ED ) F U 3 11
BRK1(I NNER)/BRK2/SV PW R FACUC 4- 5A
ESS 5
F UAC8- 10A
C ESS 8
F U 4 - 5A
2910 C A 201- 10 +BV (A K) 16
AC C ESS 5 - EL EC TRI C STEER
2954 C A 650- 1 +B V (K Y S ) A C C E S S 5 15
F U 5 - 15A 8 F U SE PA NEL
205 (C A 404) +BV BU S BA R 2 (REA R W I RE V I EW )
+/- AC C Y O PTI O NS
208 K3- 7 +/- A C C Y O PTI O NS 1 O PTI O NS
F U 5- 2 F U 5- 1
KEYSW I TC H
F U 1- 2 F U 1- 1

F U 6 - 15A

1 4
206 (C A 401) +BV BU S BA R 6 L I GH T/F A N L I GH T/F AN BRK1 O U TER
209 C A 203- 8 K2 L I GH TS/F A N SPL I C E 10 216
5 F U 6- 2 F U 6- 1 F U 2- 2 F U 2- 1
204 C A 412- 3 BD I +BV 5 8
212 C A 203- 5 K2 L I GH TS/F A N F REEZER BRK1 I NNER
F U 7 - 15A F U 7- 2 F U 7- 1 F U 3- 2 F U 3- 1
207 (C A 404) +BV BU S BA R 10 9 12
F REEZER/O PTI O NS
217 K3- 9 F /C A ND TH ERM O A SSI ST 9 AC C ESS 8
F U 8- 2 F U 8- 1
AC C ESS 5
F U 4- 2 F U 4- 1
13 16
F U 8 - 10A
2952 C A 202- 4 +BV (K1) 14 AC C ESS 8 - AC C ESSO RY H YD RAU L I C S
2989 C A 422- 1 A C C ESS 8 +BV 13
2
K3 & ED A B A
K3
7 4 1 2
2925 C A 203- 6 +BV A F TER KEY K3 REL A Y
511 (C A 404) SPL I C E04 BNEG M O U NTI NG
BRA C KET
K3- B TH I S SI D E 9 6 3
9 6
217 C A 404- 9 +BV F U 7 B
219 C A 407- 1 +BV (B/K) F /C
(BO TTO M O F REL A Y SH O W N)
29164 TH ERM O A SSI ST PO W ER SU PPL Y
K3- A
7 4
208 C A 404- 1 +BV F U 5 W H T A C C Y C A BL E +BV (K3)
215 C A 672
1 RED A C C Y C A BL E +BV A L W A YS O N
C A 673
512
1 BL K A C C Y C A BL E BNEG
2 NOTES:
NO TE 1 1 WIRE 2977 IS USED ON 1,220 MM
2948 ED 2 5948 (48 IN) LIFT TRUCKS
1 2
2 USED ON EMEA LIFT TRUCKS
2950 C A 411- 1 ED C O I L PO SI TI V E D RI V ER ED 1
3 5950 C A 401- 2 ED C O I L D RI V ER A C C ESS 3 3
201 C A 404- 4 +BV F U 1
205 C A 404- 2 +BV F U 5
206 C A 404- 6 +BV F U 6
207 C A 404- 10 +BV F U 7
ED 1 BA TT
1 2
TO PO W ER F U SES +
2927 C A 404- 8 +BV (ED ) F U 2
2928 C A 404- 12 +BV (ED ) F U 3
2977
1
BATT NEG BU S BAR

502 C A 410- 2 BNEG A C C ESS 4
503 C A 410- 10 BNEG A C C ESS 4
504 C A 410- 11 BNEG A C C ESS 4
505 C A 412- 4 BNEG BD I 501
506 (C A 417) BNEG L GT1 SPL I C E04
507 C A 650- 2 BNEG A C C ESS 5 (A C TRK O NL Y)
508 C A 440- 3 BNEG SERV I C E C O NNEC TI O N
4 4
509 C A 203- 1 BNEG STA RT C I RC U I T
510 C A 203- 11 BNEG D I ST BRD
511 K3- B BNEG TO K3 C O I L
512
513 C A 407- 4 BNEG
514 C A 405- 4 BNEG A C C ESS 1
515 C A 406- 2 BNEG C D M
516 C A 677- 3 BNEG A C C ESS 7
A B C
149230 B SH 1 of 1
DIA-1460-087 Crown 2020 PF28331
92
SCHEMATIC DIAGRAMS
Access 1 - Display - 1,065 mm (42 in)
150835 A SH 1 of 1
Crown 2020 PF28331 DIA-1460-088
93
SCHEMATIC DIAGRAMS
A B C
1 DISPLAY
CA405
1
5955
CA414 1 1 SPECIALS SWITCH INPUT
ACCESS 1
5951 CA203-7 ALM1 DIST BRD 2 ALM1 NEG DRIVER 1 5
2906 CA201-6 +BV (K1) 3 +BV 6 9
514 (CA401) SPLICE04 BATT NEG 4 BATT NEG 10 14
CA413 1 5 D-COMM SUPPLY
595
6 ACCESS
7 123
1
001 CA205-1 DIST BRD 8 CAN H
012 CA205-12 DIST BRD 9 CAN L
10
11
5956 12
CA415 1 13 SPECIALS SW INPUT
CA416 1 14 SPECIALS SW INPUT
5957
CDM OPTION
CA406
2919 CA203-4 +BV (K1) 1 +BV CAPACITY
515 (CA401) SPLICE04 BATT NEG 2 BNEG DATA
12
017 CA204-6 CAN HIGH 3 CAN HI MONITOR
018 CA204-7 CAN LOW 4 CAN LO
2 2
CA417 WIRED NORMALLY OPEN; WHEN
RED MAST IS BELOW STAGING, SWITCH
5930 CA411-4 HGTRS2 INPUT 1
BLK IS HELD CLOSED
583 (CA411) SPLICE03 SW V-COMM 2
HGTRS2
(HEIGHT RESET)
LGS1 CA410
2941 RES1 2942 2951 WHT RED
2916 CA203-9 +BV (K1) 1 1 1
DOME LIGHT
LGT1
BLK
506 (CA404) SPLICE04 BNEG 1
SERVICE CONNECTION
CA440 (CAN DOWNLOAD AND INFOLINK)
5
005 CA205-5 CAN HIGH 1 CAN HIGH
008 CA205-8 CAN LOW 2 CAN LOW
508 (CA404) SPLICE4 BNEG 3 BNEG 210
202 CA404-3 +BV(FU1) 4
5 +BV (AK) +BV KEY INPUT
3 203 CA225-1 +BV TO KYS 6 2 3
2920
2
5931 CA410-5 HORN DRIVER
HORN
2914 CA203-3 +BV HORN +
1
2
5932 CA401-18 TRAVEL ALARM DRIVER
ALM2 (TRAVEL)
2917 CA203-10 +BV (K1) TRAVEL ALARM + 1
1
ORS
565 SPLICE03 V-COMM BNEG
5954 CA411-21 ORS INPUT ACCESS 4
4 4
NOTES:
1 POST FURTHEST FROM MOUNTING PLATE IS +
2 WIRE 210 JUMPER IS REMOVED FOR INFOLINK OPTION
A B C
149231 D SH 1 of 1
DIA-1460-089 Crown 2020 PF28331
94
SCHEMATIC DIAGRAMS
Access 4
Access 4
A B C
CA410
CA411
2909 CA201-9 +BV (K1) 1 MODULE PWR
502 (CA404) SPLICE04 BATT NEG 1 12
2 MODULE BATT NEG
13 23
2944 CA404-11 +BV (ED) FU3 3 FU3 IN(+BV) BRK1-INNER/BRK2/SV 35
24
2930 (CA612) SVA +BV POWER 4 SV POWER OUT (+BV)
5931 (CA440) HORN BATT NEG 5 HORN DRIVER (B/W 3A) WHITE CONNECTOR
(TIN PINS)
2945 CA609-3 +BV (ED) BRK1-I 6 BRK1 INNER +BV
1 5918 CA609-2 BRK1-I BATT NEG 7 BRK1 INNER NEGATIVE 1
GRAY CONNECTOR
8 BRK1 OUTER +BV
12
1
(NICKEL PINS)
2943 CA404-7 +BV (ED) FU2 9 FU2 INPUT (+BV) TO BRK1 OUTER
503 (CA404) SPLICE04 BATT NEG 10 MODULE BATT NEG
CA410
504 (CA404) SPLICE04 BATT NEG 11 MODULE BATT NEG
5917 CA609-1 BRK1-O BATT NEG 12 BRK1 OUTER NEGATIVE
2946 CA609-4 +BV (ED) BRK1-O
CA411
6
2950 (CA404) ED COIL POSITIVE 1 ED COIL POSITIVE DRVR
2905 CA201-5 EDS OUT 2 ED SWITCH IN (+BV=NORM, 0V=EDS ACTIVATED)
3
5930 CA417-1 HGTRS2 INPUT 4 HGTRS2 INPUT (+5V=ABOVE STAGING, 0V=MAST BELOW STAGING)
5910 CA220-11 HNS INPUT 5 HNS INPUT (+5V=NORM, 0V=HNS PRESSED)
59103 CA616-3 SPARE LS DRIVER 6 SPARE LS DRIVER
59102 CA616-3 SPARE LS DRIVER 7 SPARE LS DRIVER
59101 CA616-2 PVC2 NEG 8 PVC2 NEG ACCESS 4
9 VCM
10
11
5916 CA607-5 ENS INPUT 12 ENS INPUT (ENTRY BAR)(0V=NORM, +5V=ACTIVATED)(OPEN)
13
5952 BRES INPUT 14 BRES INPUT (BATT RES)(0V=NORM, +5V=ACTIVATED)(OPEN)
5914 CA607-1 BRS1 INPUT 15 BRS1 INPUT (BRAKE)(+5V=NORM, 0V=ACTIVATED)(ATTENDED)
5911 CA221-5 TDS INPUT 16 TDS INPUT (TILT DOWN)(+5V=NORM, 0V=ACTIVATED)(TDS PRESSED)
2 5920 CA608-1 BRS2 INPUT
5921 CA608-2 BRS3 INPUT
17 BRS2 INPUT (BRAKE)(+5V=NORM, 0V=ACTIVATED)(ATTENDED)
18 BRS3 INPUT (BRAKE)(+5V=NORM, 0V=ACTIVATED)(CTR PEDAL PRESSED)
2
5915 CA607-4 DMS1/2 INPUT 19 DMS1/2 INPUT (OP PRESENCE)(+5V=NORM, 0V=ACTIVATED)(ATTENDED)
5929 CA418-5 FLS INPUT 20 FLS INPUT (FREE LIFT)(0V=BELOW FREE LIFT, +5V=ABOVE FREE LIFT)
5954 (CA440) ORS 21 ORS INPUT (OVER-RIDE)(+5V=NORM, +5V=ACTIVATED)(OP SELECTED)
22
5913 CA221-7 SSS INPUT 23 SSS INPUT (SIDESHIFT)(+5V=NORM, 0V=ACTIVATED)(SSS PRESSED)
24
CA412
25
CAN LOW 1 009 CA205-9 DIST BRD
5904 (CA612) SVL NEG 26 SVL NEG
CAN HIGH 2 004 CA205-4 DIST BRD
5901 (CA612) SVA NEG 27 SVA NEG
BDI +BV INPUT 3 204 (CA404) SPLICE10 +BV BDI
5942 CA676-2 SVR NEG 28 SVR NEG
5943 CA676-3 SVS NEG BDI BATT NEG INPUT 4 505 (CA404) SPLICE04 BNEG BDI
29 SVS NEG
POT1 V-COMM 5
5944 CA676-4 SVT NEG 30 SVT NEG
6 550 CA220-3 POT1 V-COMM
5922 CA824-2 FAN1 NEG 31 MOTOR COMP. FAN DRVR
POT1 WIPER 7 102 CA220-2 POT1 WIPER
5912 CA221-6 TBS INPUT 32 TBS (TILT BACK)(+5V=NORM, 0V=ACTIVATED)
POT1 +5V 8 701 CA220-1 POT1 +5V
33 SWITCH V-COMM OUT
ECR2 (SECONDARY HT) V-COMM 9
2947 CA610-1 BRK2 C+ 34 BRK2 C+
ECR2 (SECONDARY HT) CH. B 10 041 (CA679-4) ECR2 CH B
5947 CA610-2 BRK2 C- 35 BRK2 C-
ECR2 (SECONDARY HT) CH. A 11 042 (CA679-3) ECR2 CH A
ECR2 (SECONDARY HT) +5V 12 707 (CA679-1) ECR2 +5V
599 (CA679-2) ECR2 COMM
582 146 CA679-5 RPS3 (RPA) ANALOG
560 CA607-6 FLRBRD SWITCH V-COMM 554 SPLICE01
V-COMM REF IN & OPTO SUPPLY 13 555 CA221-4 FS/RS V-COMM
3 561 CA221-8 MTC SWITCH V-COMM
562 CA220-10 HORN SWITCH V-COMM
SPLICE03 FS OPTO IN (+5V=NEUTRAL, 0V=ACTIVATED/SELECTED) 14 021 CA221-1 FWD SW 3
RS OPTO IN (+5V=NEUTRAL, 0V=ACTIVATED/SELECTED) 15 022 CA221-2 REV SW
563 CA665 BRES1-2 V-COMM 703 CA221-3 FS/RS +5V
565 ORS-2 (CA440) ORS NEG
POT2&3 V-COMM 16 551 (CA220) SPLICE07 POT2&3
583 CA417-2 HGTRS2 V-COMM 17 V-COMM
585 CA608-4 UPPER FLOORBOARD POT2 WIPER 18 103 CA220-5 POT2 WIPER
586 CA608-5 UPPER FLOORBOARD 104 CA220-8 POT3 WIPER
POT2&3 +5V SUPPLY 19 401 (CA220) SPLICE06 POT2&3 +5V
20
21
22
PT2 +12V SUPPLY 23
SPLICE02
702
+5V REF INPUT & OPTO SUPPLY 24
PT1 LOAD SENSE SIGNAL (4-20 MA) 25 101 CA612-1 LS 0-20 MA
PT1 +12V SUPPLY 26 301 CA612-2 LS +12V
PT2 V-COMM 27 5905 CA682-1 HRT COMM
PT2 TEMP ANALOG IN 28 108 CA682-3 TEMP SIGNAL
SPARE +5V SOURCE 29 109 CA682-4 PRESSURE SIGNAL
556 308 CA682-2 HRT +12V
FS/RS V-COMM 30
POT3 ANALOG IN 31
4 FS/RS +5V SUPPLY 32
704 4
33
CA412
PT2 PRESSURE ANALOG IN 34
35 24 35
23 13
12 1
BLACK CONNECTOR
(GOLD PINS)
A B C
149232 D SH 1 of 1
Crown 2020 PF28331 DIA-1460-090
95
SCHEMATIC DIAGRAMS
Access 8
Access 8
A B C
1 1
PC 420
A C C ESS8
1 EV 1 L S D RI V ER
3 L ED 2 L S D RI V ER
4 DI 5
5 DI 7
6 DI 9
7 D I 11
9 L ED 1 L S D RI V ER
NOTES: 10 - BA TT
DI 6
11
1 WIRE 307 IS NOT USED ON 12
13
DI 8
D I 10
1,065 MM (42 IN) LIFT TRUCKS 14 D I 12
PC 421
1 H S D RI V ER (PEB)
2 THE BLACK WIRE FROM THE FUSE HOLDER IS 2

3
PEV
EV P L S D RI V ER
2
USED IN CA640-1 4 DI 3
L S D RI V ER (NEB)
5
6 NM C C
H O RN L S D RI V ER
BOTH WIRES ARE NOT TWISTED IN THE HARNESS
7
8 DI 4
PC 422
2989 C A 404- 13 F U SE 8 1 +BV KEY
2 DI 1
3 NPO T
4 A NA L O G I NPU T 1
014 C A 204- 9 C A N L O W 6 DI 0
7 DI 2
8 PPO T
9 A NA L O G I NPU T 2
10 C AN L O W
EC R8 A C C ESSO RY F EED BA C K (M 5) BA RREL C O NNEC TO R
062007- 051
(SEE NO TE 1)
+12V /RED C A 640 1
307 BL K F U 22
072
BL K
PC 423
1 ENC B
1 2 +12V
C O M M /BL K 2A 5116 M O TO R TH ERM A L I NPU T
2 3
EC R8 A/W H T 071 ENC A
3 4
B/BL U 4 5 ENC O D ER BNEG
6 M O TO R TH ERM A L BNEG
3 3
TS5 A C C ESSO RY M O TO R TEM P (M 5)
PI NK
C A 641 107
1
T+ GREEN
2 5117
7 14
-B W C A 420
1 8
A C C ESS 8 4 8
C A 421
W
M5 W
V 1 5
V
3 U U 5 10
+B +BF C A 422
1 6
V U C A 423 3
6
4 4
4
A B C
149233 C SH 1 of 1
DIA-1460-091 Crown 2020 PF28331
96
SCHEMATIC DIAGRAMS
ThermoAssist™ - 1,065 mm (42 in)
150810 A SH 1 of 2
Crown 2020 PF28331 DIA-1460-092
97
SCHEMATIC DIAGRAMS
150810 A SH 2 of 2
DIA-1460-093 Crown 2020 PF28331
98
SCHEMATIC DIAGRAMS
Brakes and Floorboard
Brakes and Floorboard
A B C
42” LIFT TRUCK FLOORBOARD C A 607

5914 C A 411- 15 V - C O M M BRS1 1 RED BRS1 BL K
2
D M S1
1 5915 C A 411- 19 V - C O M M D M S1
3
4
RED
BL K
1
5916 C A 411- 12 V - C O M M ENS 5
RED ENS BL K
560 (C A 411) SPL I C E03 SW I TC H V - C O M M 6 GRN
NOTES:
1 BRS1, BRS2, DMS1 AND DMS2 ARE ALL WIRED NORMALLY CLOSED - HELD OPEN
2 BRS3 AND ENS ARE WIRED NORMALLY CLOSED AND ARE NOT ACTUATED UNTIL THE
CORRESPONDING PEDALS ARE DEPRESSED
3 ALL SWITCHES ARE SHOWN WITH NO OPERATOR ON THE PEDALS
4 A LOGIC ZERO (V-COMM) RELEASES THE BRAKES
48” LIFT TRUCK FLOORBOARD C A 607 L O W ER F L O O RBO A RD

5914 C A 411- 15 V - C O M M BRS1 1 RED BRS1 BL K
2
SPL I C E16 3
D M S1 BL K
5934 RED
5933 C A 411- 19 V - C O M M D M S1 4
5916 C A 411- 12 V - C O M M ENS 5
RED ENS BL K
560 (C A 411) SPL I C E03 V - C O M M 6
2 2
U PPER F L O O RBO A RD
C A 6085935
5920 C A 411- 17 V - C O M M BRS2
5921 C A 411- 18 V - C O M M BRS3
1
2 5936
1 BRS2 2 C A 606 5919 1 BRS3
5938 5937 1 1
3 D M S2 2 589 2 2
587 590
585 (C A 411) SPL I C E03 V - C O M M 4
586 (C A 411) SPL I C E03 V - C O M M 5 588
6
C A 609 TRA C TI O N BRA KE

TRACTION BRAKE 1
W H I TE O-
O - = O U TER C O I L NEGA TI V E
3 3
BL U E
5918 C A 410- 7 BRK1- I NEG 2 I- I - = I NNER C O I L NEGA TI V E
2945 C A 410- 6 +BV (ED ) F U 3 3 YEL L O W
I+
BRK1
I + = I NNER C O I L PO SI TI V E
O RA NGE
2946 C A 410- 8 +BV (ED ) F U 2 4 O+ O + = O U TER C O I L PO SI TI V E
5917 C A 410- 12 BRK1- O NEG
(BETW EEN C A 609- 1 & 4 0V =BRA KES A PPL I ED
18V =BRA KES REL EA SED , 5.5V =F O L D BA C K)
(BETW EEN C A 609- 2 & 3 0V =BRA KES A PPL I ED
8V =BRA KES REL EA SED , 4V =F O L D BA C K)
48” CASTER BRAKE C A 643

RED RED
2947 C A 411- 34 BRK2 F U 3 R/W 1 C+
BL K BL K BRK2
4 SL I P 2 C-
4
C A 610 RI NG
1 C A STER BRA KE
2
C A PSU L E
RED
C A 6441
RED C+
G/W
BL K
2
BL K
C-
BRK2
5947 C A 411- 35 BRK2 NEG
A B C
146678 B SH 1 of 1
Crown 2020 PF28331 DIA-1460-094
99
SCHEMATIC DIAGRAMS
Power Unit Hydraulics
Power Unit Hydraulics
A B C
PO W ER U NI T H YD RAU L I C S
1 C A 612 1
101 C A 412- 25 4- 20M A S I G N A L 1 LS
301 C A 412- 26 +12V S U PPL Y 2 L O AD
3 SENSE
4
2930 C A 410- 4 +B V (F U 3)
0V =O F F 1 2
5901 C A 411- 27 S V A N E G SV A
20V =RETRA C T,
1
2926
5904 C A 411- 26 S V L N E G 0V =O F F 1
SV L
2
1
2 2
2929 C A 676- 1 +B V (K 1) M A S T
29136 C A 616- 1 +B V PV C 2
I NTERNAL TO M 2 M O TO R
C A 613
+12V RED
303 C A 402- 3 E C R 6 +12V 1
NEG BL AC K EC R6
571 (C A 402- 4) S PL I C E 09 E C R 6 N E G 2 M 2 M O TO R
CH A W H I TE F EED BA C K
025 C A 402- 5 E C R 6 C H A 3 TO A C C ESS 2 (A C )
CH B BL U E
026 C A 402- 6 E C R 6 C H B 4
C A 614 TS2
3 106 C A 402- 16 T S 2 S I G N A L
572 (C A 402- 4) S PL I C E 09 T S 2 N E G
1
2
BRO W N
BRO W N/BL AC K
T+ 3
C A 682
5905 C A 412- 27 V - C O M M 1 H YD
308 C A 412- 23 +12V S U PPL Y 2 RETU RN
108 C A 412- 28 T E M P S I G N A L 3 TRA NS
109 C A 412- 34 PR E S S U R E S I G N A L 4
(PT2)
4 NOTES: 4
1 THIS VOLTAGE IS OBTAINED FROM A DVOM CONNECTED ACROSS THE COIL
A B C
149234 C SH 1 of 1
DIA-1460-095 Crown 2020 PF28331
100
SCHEMATIC DIAGRAMS
Overhead Guard Options and Battery Restraint
Overhead Guard Options and Battery Restraint
A B C
1
O H G O PTI O NS JC 851 PC 851
5121
PC 854
1
J C 854
BL A C K - C O M M
FAN 5
1
C A 634 1
546 5120 PC 855 J C 855
A PC 852 J C 852 29148 1 BL U E - H I GH
F NS 2960 29147
1 B 1
2956 C A 202- 6 +B V F N S 1 2971 PC 856 J C 856
1 C PC 853 J C 853 1 RED - L O W
29149 1
29150
2957
L GS2 C A 635
1 1 2959 1 W HT L GT2
545
O H G M O U NTED
543 C A 202- 12 BNEG L GT2/L GT3/L GT4/F A N5 2 W O RK L I GH T
SPL I C E19 BL K
544
BL K JC 861 PC 861 PC 663 J C 663

1 BL K 1
L GT4
STRO BE L I GH T
PC 862 J C 862 J C 664 PC 664
1 1
RED W HT
2955 C A 202- 5 +B V L G T 4 S T R O B E
2 29228 (C A 401) K 18- A +B V

29229 (C A 401) K 19- A +B V TRA V EL F L O O R SPO T L I GH TS BY D I REC TI O N 2
K18- A C A 670
29227 C A 202- 7 +BV
29230 7 4 29231
A
W HT L GT11
SPL I C E58
5188
B BL K
C TRA V EL F L O O R SPO T L I GH T
F O RW A RD (F F )
K19- A
C A 674
29232 7 4 29233
A
W HT L GT12
5187 C A 202- 2 B N E G
SPL I C E59 5189
B
BL K
REV ERSE (PU F )
TRA V EL F L O O R SPO T L I GH TS A T KEY O N

C A 675
29234
A
W HT L GT11
5190
B
BL K
F O RW A RD (F F )
C A 686
29235
A
W HT L GT12
5191
B BL K
REV ERSE (PU F )
3 3
42" BA TTERY RESTRA I NT C A 665

549
BRES1
5939
BRES2
5940
563 (C A 411) SPL I C E03 V - C O M M BNEG 1
C A 667
5952 C A 411- 14 BRES I NPU T A C C ESS 4 1
48" BA TTERY RESTRA I NT BRES1

1
C A 667
C A 665
563 (C A 411) SPL I C E03 V - C O M M BNEG 1
5952 C A 411- 14 BRES I NPU T A C C ESS 4
4 4
A B C
161107 C SH 1 of 1
Crown 2020 PF28331 DIA-1460-096
101
SCHEMATIC DIAGRAMS
Access 5 - Electronic Power Steering - 1,065 mm (42 in)
150832 A SH 1 of 1
DIA-1460-097 Crown 2020 PF28331
102
SCHEMATIC DIAGRAMS
143977 C SH 1 of 1
Crown 2020 PF28331 DIA-1460-098
103
SCHEMATIC DIAGRAMS
Standard Mast Components
Standard Mast Components
149236 G SH 1 of 4
DIA-1460-099 Crown 2020 PF28331
104
SCHEMATIC DIAGRAMS
Mast Components with Access 7
Mast Components with Access 7
149236 G SH 2 of 4
Crown 2020 PF28331 DIA-1460-100
105
SCHEMATIC DIAGRAMS
Mast Components with Access 7 and Camera
Mast Components with Access 7 and Camera
A B C
NOTES:
1 THE CAMERA INTERFACE MODULE USED AS A TRANSMITTER IS THE C A 842
1 GPD 1
SAME AS THE RECEIVER UNIT, A RESISTOR IDENTIFIES IF THE UNIT 2 GPD 2 C A M ERA I NTERF A C E
M O DU L E
IS A TRANSMITTER OR RECEIVER 3
4
SW /A N1
SW /A N2
1 (T R A N S M I T T E R )
(O PT I O N A L )
015 5 C A N H I GH
073 016 6 C AN L O W
1 074
166
167
7
8
C A M ERA 1 I N H I
C A M ERA 1 I N L O W
1
750 O H M D I F F V I D H I GH I N
9
10 DI FF V I D L O W I N
168
11 DI FF V I D L O W O U T
169
12 D I F F V I D H I GH O U T
BL AC K +BV
13
C A 846
C O RE
14 SW 1
1 15 SW 2
BRAI D
2 16 M O D U L E SEL EC T (PU L L ED L O W REC EI V ER)
RED 766
3 17 C A M ERA PW R1 12V
BL AC K
F U SE 17
GREEN
O RANGE
2A
6 20 C A M ERA 2 I N H I
C A M ERA 21 C A M ERA 2 I N L O W
22 V I D O U T HI 1
548 23 VID O UT L O W 1
24 BNEG
25 L A SER1 NEG
26 L A SER2 NEG
27 L A SER1 PW R 5V /12V
566 28 L A SER1 PW R 5V
29 C A M ERA NEG1
30 C A M ERA NEG2
31 C A M ERA NEG3
1 12
32 C A M ERA 3 I N H I
C A 832 C A 843169
110
33 C A M ERA 3 I N L O W
13 23
1 BL K 1 34 V I D O U T HI 2 24 35
111
5142
2 W HT 2
168
548
C A 833716 35 VID O UT L O W 2
RED RED
1
3 3 SENSO R +5V
2 2
046 GRN 073 BEARI NG BL U E 057
4 4 CH B 2
047 O RG 074 32 PU L S E CH A W H I TE 056
5 5 /R E V 3 RM S1
29145 BL U BL K NEG BL AC K 5146 5147
6 6 4 5975
W /B
7 7
R /B RM S2
8 8
5148
EC R5 5976
29144 PRI M A RY H EI GH T ENC O D ER
5971
C A 838 FL S
5149 1
5977 2
718
C A 836 RPS 3
1
113
2
C A 677 B LCK A 828 C A 830 C A 8345978 5151 3
170 C A 895- 9 D I F F H 1 1 1 BL K 1 RPA
171 C A 895- 10 D I F F L W HT 2 W HT 2
2 2
516 (C A 404) B N E G
032 C A 204- 8 C A N -
3
RED
GRN
3
5140
048
5141
050
3
RED
GRN
3
5152
058
C A 837
058
A C C ESS 7
4 4 4 4 1 C A N L O W , 0- 5V
031 C A 204- 5 C A N + O RG 049 051 O RG 059 SPL I C E34 059
5 5 5 5 2 C A N H I GH , 0- 5V
29141 BL U 2985 5975
6 6 6 6 3 REM O TE RA I SE SW I TC H
5969 W /B 5979 5982 5976
O V ER SEC O ND A RY 7 7 4 REM O TE L O W ER SW I TC H
C YL I ND ER R /B 5980 719
8 8 5 +5V SENSO R SU PPL Y
O V ER PRI M A RY 6
C YL I ND ER 5153
7 SENSO R/SW I TC H BNEG SU PPL Y
716
3 29143
RES19
5969 2988
RES28
5981
5152
5977
8
9
+5V SENSO R SU PPL Y
BA TTERY NEG I NPU T 3
10 F L S SW I TC H (F REEL I F T)
EC R2 STRI P H EA TER EC R5 STRI P H EA TER
11 SPA RE H S SW I TC H I NPU T
056
12 C H A NNEL A
057
13 C H A NNEL B
112 1 8
14 A NA L O G1 0- 5V
EC R2 113
15 A NA L O G2 0- 5V
9 15
C A 678 BL K
C A 829715 SEC O ND ARY H EI GH T ENC O D ER 2987
5968
16 +BV KEY I NPU T 16 23
709 (PC 679) +5V 1 1 17 L A SER L I NE L S D RI V ER

5101 (PC 679) 2
W HT
2
5139 C A 831 5978
18 SPA RE L S D RI V ER
RED 052 RED 5982
040 (C A 679) C H A 3 3 1 +5V 19 F REEZER C O ND I TI O N L S D RI V ER
GRN 053 BL U E
SENSO R 5980
041 (C A 679) C H B 4 4 2 CH B BEARI NG 20 SPA RE L S D RI V ER
2962 O RG W H I TE 32 PU L S E 5983
2966 C A 201- 12 5 5 3 CH A /R E V 21 TI L T SO L ENO I D D RV R
29140 BL AC K 5984
2963 (C A 401) 6 6 4 NEG 22 SI D ESH I F T SO L ENO I D D RV R
5985
O V ER SEC O ND A RY 23 REA C H SO L ENO I D D RV R
C YL I ND ER
O U TER REAC H BL O C K
R E A C H H Y D B L O C K - F R O N T (PO W E R U N I T ) F A C E F O R K (E N D ) F A C E
(B O T T O M V I E W )
5984
C A 839 BL K
SV S
1
5983 W HT 2990
2 SV T
2986 RED
3
SV R SV S
717
112
4
5
GRN
O RG C A 835V I O
5150 BL U 1
6 BRN
5968 BRN 2
7
4 4
2980 YEL 3 GRN
8
RPS 4
TPA
(B O T T O M V I E W )
REAC H H YD BL O C K - BAC K F AC E
SV T 5985
SV R
2986
C A 880 L A S E R L I N E
1 W HT
BL K
0V =O F F 2984 2
20V =REA C H /RETRA C T
A B C
149236 G SH 3 of 4
DIA-1460-101 Crown 2020 PF28331
106
SCHEMATIC DIAGRAMS
Mast Components with Options
Mast Components with Options
149236 G SH 4 of 4
Crown 2020 PF28331 DIA-1460-102
107
SCHEMATIC DIAGRAMS
Freezer Condition Options - 1,220 mm (48 in)
A B C
CA805
29105 R/W
29118 1
RES5
CA810 *BRES1
524
1 GRN
532
1 1
532
C A 819 536
2
29118 29123
1
RES18
29119 D M S2 533 48 I NC H
U PPER
F /C D I ST BRD RES16 F L O O RBO A RD
29121 534
BRS2 (TH S5, D M S1, )
(BRS1 & ENS)
CA807
FU13
1
29105 C A 820 1 2
C A 407 CA808 K12-B 2 524
29122 RES17 535
219 (C A 404) K 3 1 218 29102
1 3
2911 C A 201- 11 29100 523
2 2 FU14 4 BRS3
2953 C A 401- 17 29101 29106
3 3 5
513 (C A 404) 4 520 K12-A
4
29102 525
5 6
523 29120
6 7
29108
5 526
8 540 RES23 4 RES11
PO T1
9 29109
29110
CA806
10 29115
SPL I C E12 29113 1
K11 11
29111 ED S SPL I C E13 528
2
W HT
RES24
4 RES22
PO T2
R1 12 C A 817 C A 818 29114 29116
29112 1 1 3
K11 529 W HT
4
RES8 29128 29117
2 4 2
5 RES09 RES10
K12 541 W HT
6 PO T3
29109
(TH S4 - TO P O F PO W ER U NI T D EC K)
29110 TH S4
SPL I C E31
SPL I C E32
C A 821
29165 29167 29168 5218
1 SPL I C E33 SPL I C E34
5215 5217
2 RES30
C BR1 C A STER W H EEL
29169 5219 (C BR1 & C BR2)
RES31
C BR2
CA816
29166 2958
1
5216 559
2 RES13
29111 2960 2969 D M S1 558 48 I NC H
3
29112
4 2961 L O W ER
RM 6000S TH S5 2970
RES14
BRS1 557
F L O O RBO A RD
F REEZER C O ND I TI O N SC H EM A TI C (D M S2) (TH S5, D M S1, )
RES18 (BRS1 & ENS)
RES15
ENS
3 FU13
15A
K12-B
(BRS2) NOTES: 3
FU07
(D RO PPI NG) (PO T1)
RES16
1 OPTIONAL FEATURES ARE SHOWN AS DASHED
15A RES23 4 RES11
LINES AND ASTERISKS
FU14 K12-A
15A (BRS3)
(D RO PPI NG) (PO T2) RES17
RES24
4 RES22
2 THS4 IS SHOWN AT 21 °C (70 °F). THE SWITCH
FU1 (BRES1)
15A
KYS K1 EDS
(D RO PPI NG) (PO T3) RES5 CLOSES AT LESS THAN 4 °C (40 °F) AND
RES09 4 RES10 OPENS AT GREATER THAN 16 °C (60 °F)
K11 TH S4
(ED S)
RES8 3 THS5 IS SHOWN AT 21 °C (70 °F). THE SWITCH CLOSES
AT 60 °C (140 °F) AND OPENS AT GREATER THAN
+
36V (D M S1)
RES13 71 °C (160 °F)
TH S5 (BRS1)
RES14 4 RESISTORS: 36 V, 140 OHM, 10 W
5 6
(ENS)
RES15 5 WIRE 2953 AT CA407-3 SENDS THE THERMOSTAT
4 K11 K12 STATUS TO THE ACCESS 3 SWITCH INPUT. ACCESS 3 4
(C BR1)
RES30 COMMUNICATES WITH ACCESS 7 TO THE POWER
ENCODER HEATERS
(C BR2)
RES31
6 SEE THE ACCESS 7 WIRING DIAGRAM FOR THE
HEATER RESISTORS ON THE MAST ENCODERS
A B C
149238 C SH 1 of 2
DIA-1460-103 Crown 2020 PF28331
108
SCHEMATIC DIAGRAMS
A B C
CA803
29131 R/W
1
RES4
CA804 *BRES2
542
1 GRN
29131 CA805
1 29105 1
R/W
RES5
1
CA810 *BRES1
542
1
GRN
524
F /C D I ST BRD
FU13 CA807
29105
1
C A 407 CA808 K12-B 2 524
219 (C A 404) K 3 1 218 29102
1 3
2911 C A 201- 11 29100 523
2 2 FU14 4
2953 C A 401- 17 29101 29106
3 3 5
513 (C A 404) 4 520 K12-A
4
29102 525
5 6
6 523 29120
7
29108
5 526
540 RES23 4 RES11
8 PO T1
29109 W HT W HT
9
10 29110 CA806
SPL I C E12 29113 29115
K11 11 1 RES24 4 RES22
29111 ED S SPL I C E13 528
2
W HT
PO T2
R1 12 C A 817 C A 818
29112 29114
3
29116 W HT
1 1 529 W HT
K11 4
RES8 29128 29117
5 RES9 4 RES10
K12 541 W HT
6 PO T3
W HT
2 2
W HT
29109
(TH S4 - TO P O F PO W ER U NI T D EC K)
29110 TH S4
CA816 RES13
2969 D M S1 558 42 I NC H
29108 2958
1
526 559
2 F L O O RBO A RD
29111 2960 RES14
29112
3 2970 BRS1 557
2961 (TH S5, D M S1, )
4
(BRS1 & ENS)
TH S5 RES15
ENS
RM 6000 NOTES:
3 F REEZER C O ND I TI O N SC H EM A TI C 1 OPTIONAL FEATURES ARE SHOWN AS DASHED 3
LINES AND ASTERISKS
FU13 K12-B
15A
FU07 2 THS4 IS SHOWN AT 21 °C (70 °F). THE SWITCH
15A
FU14 K12-A (D RO PPI NG) (PO T1) CLOSES AT LESS THAN 4 °C (40 °F) AND
15A RES23 RES11
4 (BRES2) OPENS AT GREATER THAN 16 °C (60 °F)
RES4
FU1
KYS EDS
3 THS5 IS SHOWN AT 21 °C (70 °F). THE SWITCH
RES24
15A
K1
4 RES22
(BRES1)
RES5 CLOSES AT 60 °C (140 °F) AND OPENS AT
TH S4
RES09
4 RES10 GREATER THAN 71 °C (160 °F)
K11
4 RESISTORS: 36 V, 140 OHM, 10 W

+
(ED S)
RES8
BATX
36V
(D M S1)
RES13 5 WIRE 2953 AT CA407-3 SENDS THE THERMOSTAT
TH S5
STATUS TO THE ACCESS 3 SWITCH INPUT. ACCESS 3
4 5 6 (BRS1)
RES14
COMMUNICATES WITH ACCESS 7 TO THE POWER 4
ENCODER HEATERS
K11 K12 (ENS)
RES15
6 SEE THE ACCESS 7 WIRING DIAGRAM FOR THE
HEATER RESISTORS ON THE MAST ENCODERS
A B C
149238 C SH 2 of 2
Crown 2020 PF28331 DIA-1460-104
109
SCHEMATIC DIAGRAMS
Mast Camera System
Mast Camera System
A B C
CA895
1 GPD1
2 GPD2 CAMERA INTERFACE
3 SW/AN1 MODULE
(RECEIVER)
4 SW/AN2
(OPTIONAL)
019
019 CA204-3 CAN HIGH 5 CAN HIGH
020 CA204-10 CAN LOW
020
6 CAN LOW 1
7 CAMERA1 IN HI
75 OHM
1 170 CA677-1 VIDEO DIFF HIGH
170
8
9
CAMERA1 IN LOW
DIFF VID HIGH IN
1
171 120 OHM
171 CA677-2 VIDEO DIFF LOW 10 DIFF VID LOW IN
11 DIFF VID LOW OUT
12 DIFF VID HIGH OUT
2998
13 +BV
14 SW1
SPLICE44 15 SW2
5115
537 CA202-10 BNEG SUPPLY 16 MODULE SELECT (PULLED LOW RECEIVER)
17 CAMERA PWR1 12V
531
18 CAMERA PWR2 12V
19 CAMERA PWR3 12V
20 CAMERA2 IN HI
75 OHM
21 CAMERA2 IN LOW
172
22 VID OUT HI 1
173
23 VID OUT LOW 1
538
24 BNEG
25 LASER1 NEG
26 LASER2 NEG
27 LASER1 PWR 5V/12V
28 LASER1 PWR 5V
29 CAMERA NEG1
30 CAMERA NEG2
31 CAMERA NEG3
32 CAMERA3 IN HI 1 12
75 OHM
33 CAMERA3 IN LOW 13 23
34 VID OUT HI 2 24 35
35 VID OUT LOW 2
2 2
CAMERA
172
CA898 COAX CA896 MONITOR
1 1 VIDEO IN
3 3
173 COAX SHIELD 75 OHM
2 2 VIDEO GND
RED 3
3 CAMERA POWER +12V
BLACK 4
4 CAMERA POWER GND
GREEN 5
5 VIDEO SHIELD
ORANGE 6
6 IMAGE REVERSAL
CA899 CA897
2983 RED
1 1 MODULE POWER +BV
531 WHITE
2 2 MODULE POWER GND
5989 BLUE
3 3 STANDBY
BROWN 4
4 CAMERA 2
WHT/YEL 5
5 CAMERA 3
GREY 6
6 AUX1
FU16 YELLOW 7
2975 CA202-9 +BV(K1) CAMERA 2976 7 AUX2
GREEN 8
2A SPLICE43
8 VIDEO SHIELD
NOTES:
4 1 THE CAMERA INTERFACE MODULE USED AS A RECEIVER IS THE SAME AS THE TRANSMITTER 4
UNIT ON THE MAST. A PULLDOWN SELECTS THE UNIT FROM A TRANSMITTER TO A
RECEIVER FOR THE DIFFERENTIAL SIGNAL
A B C
149237 C SH 1 of 1
DIA-1460-105 Crown 2020 PF28331
110
SCHEMATIC DIAGRAMS
InfoLink®
InfoLink®
A B C
067 C A 440- 1 C A N H I GH
069 C A 440- 2 C A N L O W
5108 C A 440- 3 BNEG
1
232 C A 440- 4 +BV (F U 1)
2999 C A 440- 5 +BV (K1)
I NF O L I NK 2
1
233 C A 440- 6 +BV (F U 1) KYS 1 PRO X + 5V
2 PRO X D A TA 0 I NPU T
C A N 2 (PRO GRA M M I NG) 3 PRO X D A TA 1 I NPU T
068
1 063
4 C AN H
070
2 064
5 C AN L
3 6 I M PA C T + 5V
5107
4 7 I M PA C T BNEG
5 8 I M PA C T X- A XI S I NPU T
6 9 I M PA C T Y- A XI S I NPU T
10
065
1 11 RS232 TX
066
2 12 RS232 RX
5111
3
2 13 M O D U L E BNEG
2
14 PRO X BNEG
RS232 15 +BV (KYS) I NPU T D ETEC T
NOTES:
1 THE PROXIMITY READER IS OPTIONAL 16
17
2 LIFT TRUCK IS SHOWN WITH OPTIONAL 18
INFOLINK
19
SH O C K
VL T 725 20
1
I M PA C T GRN 5110 21
2
SENSO R BRW 130
22
3
W HT 131 23
4
233 24 +BV TO KYS (A F TER L O GI N)
A L A RM 232
25 M O D U L E +BV (BEF O RE KEY)
231
1 26 A L A RM PO SI TI V E
3 2 5999 3
27 A L A RM NEGA TI V E
28
29
PRO X
410 30
1
5109 31
2
061
32
3
062
33
4
34
1 12
35 13 23
24 35
4 RED PRO XI M I TY REA D ER 4

BL K 1
GRN
W HT
A B C
147258 B SH 1 of 1
Crown 2020 PF28331 DIA-1460-106
111
SCHEMATIC DIAGRAMS
Power Unit - 1,065 mm (42 in)
A B C
I TEM 8 W
M2
+B
I TEM 7 V
H YD
M O TO R PO S NEG
U
I TEM 6 36V
W
TRU C K
BA TTERY
1 1
A C C ESS 2 I TEM 2
HC M
+
I TEM 14 NEG BB
B-
800A
U
50A
I TEM 4
125A
500A
I TEM 5
I TEM 3
2 2
(L ) E D 1
I TEM 10
W V U I TEM 1
I TEM 12
I TEM 11
I TEM 13
A C C ESS 3 I TEM 9
TC M
V
+B + B-
U W
M1
TRA C
M O TO R
A C C ESS 5
SC M
W I TEM 18 A C C ESS 8
3 A C C Y H YD 3
I TEM 15 W I TEM 22
V B-
B- I TEM 19
W
+B +BF M5
B+ I TEM 21 V H YD
M O TO R
I TEM 16
U I TEM 20 U
V U
I TEM PA RT # I TEM PA RT # NOTES:

1. 137636- 091 1 11. 084572- 341
1. 137636- 092 2 12. 084572- 342 1 U.S. LIFT TRUCKS ONLY
C ABL E S I ZE PA RT NO . 2 1 13.
PC #10 090963
137636- 093 084572- 343 2 EMEA LIFT TRUCKS ONLY
2. 137636- 094 2 14. 140497
PC #6 084568 3. 15.
158752 090963- 065
4 PC
PC
#4
#2
084569
084570
4. 137636- 095 16. 090963- 066 4
5. 137636- 096 17. ---
PC #1 084571 6. 18.
084573- 308 084569- 307
PC 1/0 084572 7. 19.
084573- 308 084569- 308
PC 2/0 084573 8. 20.
084573- 310 084569- 294
PC 3/0 086749 9. 21.
084572- 433 084569- 295
PC 4/0 137636 10. 22.
084572- 434 084569- 296
A B C
158938 B SH 1 of 2
DIA-1460-107 Crown 2020 PF28331
112
SCHEMATIC DIAGRAMS
A B C
I TEM 8 W
M2
+B
I TEM 7 V
H YD
M O TO R PO S NEG
U
I TEM 6 36V
W
TRU C K
BA TTERY
1 1
A C C ESS 2 I TEM 1
HC M
+
V
I TEM 14 NEG BB
B-
800A
U
50A
I TEM 4
125A
500A
I TEM 5
I TEM 3
2 2
(L ) E D 1
I TEM 10
W V U
I TEM 12
I TEM 11
I TEM 13
A C C ESS 3 I TEM 9
TC M
V
+B + B-
U W
M1
TRA C
M O TO R
A C C ESS 5
SC M
W I TEM 18 A C C ESS 8
3 A C C Y H YD 3
I TEM 15 W I TEM 22
V B-
B- I TEM 19
W
+B +BF M5
B+ I TEM 21 V H YD
M O TO R
I TEM 16
U I TEM 20 U
V U
1 NOTES: I TEM PA RT # I TEM PA RT #

DIN A320 IS AN EMEA CONNECTOR 1. 164400- 001 1 11. 084572- 341
2. 12. 084572- 342
C ABL E S I ZE PA RT NO . 158752 13.
PC #10 090963
3. 084572- 343
4. 137636- 095 14. 140497
PC #6 084568 15.
5. 137636- 096 090963- 065
4 PC #4 084569
6. 084573- 308 16. 090963- 066 4
PC #2 084570 17.
7. 084573- 308 ---
PC #1 084571 18.
8. 084573- 310 084569- 307
PC 1/0 084572 19.
9. 084572- 433 084569- 308
PC 2/0 084573 20.
10. 084572- 434 084569- 294
PC 3/0 086749 21. 084569- 295
PC 4/0 137636 22. 084569- 296
A B C
158938 B SH 2 of 2
Crown 2020 PF28331 DIA-1460-108
113
SCHEMATIC DIAGRAMS
A B C
I TEM 1
BA TTERY
C O NNEC TO R
I TEM 2
PO S NEG
36V
1 1
800A
500A
125A
FU 10
FU 15
FU 12
TRU C K
50A
FU 9 (L ) ED 1
BA TTERY
I TEM 11 W
M1
I TEM 10 V TRA C
M O TO R
I TEM 9 U
W V U
A C C ESS 5
A C C ESS 3 STEERI NG
TRA C TI O N
W
+B + B-
I TEM 12
V
B-
I TEM 4
I TEM 5
I TEM 13 B+
U
2 2
I TEM 8 W
M2
I TEM 7 V H YD
M O TO R
I TEM 6 U
W V U
NOTES:
1 STANDARD U.S. BATTERY CONNECTOR
A C C ESS 2 2 EMEA OPTION SBE–320 BATTERY
H YD RA U L I C S CONNECTOR OPTION
+B + B-
I TEM 3
3 A C C ESS 8 3
A C C Y H YD
W I TEM 18
B-
I TEM 15
W
I TEM 14 +B +BF M5
I TEM 17 V H YD
M O TO R
I TEM 16 U
V U
I TEM E- BO X F - BO X I TEM E- BO X F - BO X
C A BL E SI ZE PA RT NO . 1. 137636- 039 137636- 039 1 9. 084572- 273 084572- 273
PC #10 090963 1. 137636- 099 137636- 099 2 10. 084572- 274 084572- 274
PC #8 124474 2. 137636- 100 137636- 101 1 11. 084572- 275 084572- 275
PC #6 084568 2. 137636- 102 137636- 103 2 12. 090963- 063 090963- 063
4 PC #4 084569 3. 137636- 104 137636- 104 13. 090963- 067 090963- 067 4
PC #2 084570 4. 084573- 313 084573- 313 14. 084569- 309 084569- 309
PC #1 084571 5. 084573- 284 084573- 284 15. 084569- 288 084569- 288
PC 1/0 084572 6. 084573- 281 084573- 281 16. 084569- 289 084569- 289
PC 2/0 084573 7. 084573- 282 084573- 282 17. 084569- 290 084569- 290
PC 3/0 086749 8. 084573- 283 084573- 283 18. 084569- 291 084569- 291
PC 4/0 137636
A B C
158939 B SH 1 of 2
DIA-1460-109 Crown 2020 PF28331
114
SCHEMATIC DIAGRAMS
A B C
I TEM 1
BA TTERY
C O NNEC TO R
PO S NEG
36V
800A
500A
125A
FU 10
FU 15
FU 12
TRU C K
50A
1
(L ) ED 1
1
FU 9
BA TTERY
I TEM 11 W
M1
I TEM 10 V TRA C
M O TO R
I TEM 9 U
W V U
A C C ESS 5
A C C ESS 3 STEERI NG
TRA C TI O N
W
+B + B-
I TEM 12
V
B-
I TEM 4
I TEM 5
I TEM 13 B+
U
2 2
I TEM 8 W
M2
I TEM 7 V H YD
M O TO R
I TEM 6 U
W V U
A C C ESS 2
H YD RA U L I C S
NOTES:
+B + B-
1 DIN A320 IS AN EMEA
CONNECTOR
I TEM 3
3 A C C ESS 8 3
A C C Y H YD
W I TEM 18
B-
I TEM 15
W
I TEM 14 +B +BF M5
I TEM 17 V H YD
M O TO R
I TEM 16 U
V U
I TEM E- BO X F - BO X
C A BL E SI ZE PA RT NO . 9. 084572- 273 084572- 273
PC #10 090963 I TEM E- BO X F - BO X 10. 084572- 274 084572- 274
PC #8 124474 1. 164400- 002 164400- 003 1 11. 084572- 275 084572- 275
PC #6 084568 2. 12. 090963- 063 090963- 063
4 PC #4 084569 3. 137636- 104 137636- 104 13. 090963- 067 090963- 067 4
PC #2 084570 4. 084573- 313 084573 - 3 13 14. 08456 9- 3 09 084569- 309
PC #1 084571 5. 084573- 284 084573- 284 15. 084569- 288 084569- 288
PC 1/0 084572 6. 084573- 281 084573- 281 16. 084569- 289 084569- 289
PC 2/0 084573 7. 084573- 282 084573- 282 17. 084569- 290 084569- 290
PC 3/0 086749 8. 084573- 283 084573- 283 18. 084569- 291 084569- 291
PC 4/0 137636
A B C
158939 B SH 2 of 2
Crown 2020 PF28331 DIA-1460-110
115
SCHEMATIC DIAGRAMS
Wiring Harnesses
Wiring Harnesses
Wiring Harnesses
Part Number Lift Truck Compatibility Components Connected By:
128296 1,220 mm (48 in) lift trucks Traction fan harness - JC824
143978 Electronic power steering harness - JC650,
1,220 mm (48 in) lift trucks
PC651, PC652, PC653, PC654
143981 Battery restraint harness - JC665, JC667,
BRES1, BRES2
143982 MM Freezer condition harness - JC407, JC663,
1,220 mm (48 in) lift trucks with freezer condi-
JC664, PC805, PC806, PC807, PC808,
tion
PC810, PC816, PC817, PC818, PC819, THS4
143994 Mono with regen lower harness - PC201,
PC202, PC203, PC204, PC205, PC220,
PC221, PC225, PC401, PC402, JC404,
PC405, PC406, PC407, PC410, PC411,
PC412, JC413, PC414, JC415, PC416, PC417,
PC422, PC423, JC440, PC440, PC446,
PC607, PC608, PC609, JC610, PC612,
PC613, PC614, PC616, PC630, PC631,
PC640, PC641, PC650, PC665, PC667,
PC672, JC673, PC676, PC677, PC678,
PC679, PC824, PC682, ALM1, ALM2, BNEG,
BRES, ED1, EDS, FAN3, FAN6, HORN, K3,
LGS1, LGT1, ORS, SVA, SVL, includes fuse
FU22 and fuse holder
145090 1,220 mm (48 in) lift trucks ThermoAssist™ switch harness - PC438
145133 1,065 mm (42 in) and 1,220 mm (48 in) lift ThermoAssist™ power supply sub-harness -
trucks with comfort option JC442
145191 Freezer condition harness - JC407, PC803,
PC804, PC805, PC806, PC807, PC808,
PC810, PC812, PC813, PC814, JC815,
PC816, PC817, JC663, JC664, THS4
146264 1,220 mm (48 in) EMEA lift trucks EMEA Option harness - ED1, ED2
146339 1,065 mm (42 in) and 1,220 mm (48 in) lift MM Interface harness - JC821, JC825, PC826,
trucks JC830
146340 1,065 mm (42 in) and 1,220 mm (48 in) lift MM Interface Access 7 harness - JC828,
trucks JC829, JC830, PC831, RES19
146341 1,065 mm (42 in) and 1,220 mm (48 in) lift MM Reach carriage harness - PC827, JC834,
trucks PC838, PC839, SVR
146342 1,065 mm (42 in) and 1,220 mm (48 in) lift MM Reach Access 7 harness - JC834, PC836,
trucks PC837, PC838, PC839, SVR
146425 1,220 mm (48 in) lift trucks with comfort op- ThermoAssist™ power supply harness -
tion PC439, PC442
146725 1,065 mm (42 in) EMEA lift trucks EMEA Options harness - ED1, ED2
DIA-1460-111 Crown 2020 PF28331
116
SCHEMATIC DIAGRAMS
Wiring Harnesses
Wiring Harnesses
146843 1,065 mm (42 in) and 1,220 mm (48 in) lift InfoLink® CAN Harness - Alarm, CAN1, CAN2,
trucks Module, Prox, RES232, Shock
147289 1,065 mm (42 in) and 1,220 mm (48 in) lift Reach assembly cable - PC835, JC839,
trucks PC880, SVS, SVT
147728 MM Interface Access 7 options harness -
1,065 mm (42 in) and 1,220 mm (48 in) lift
JC828, JC829, JC830, PC831, PC832, PVC1,
trucks
RES19
147732 Reach Access 7 options harness - PC833,
1,065 mm (42 in) and 1,220 mm (48 in) lift
JC834, PC836, PC837, PC838, PC839,
trucks
RES28, RMS1, RMS2, SVR
148421 1,065 mm (42 in) and 1,220 mm (48 in) lift CIM XMIT Harness - PC842, JC843, PC846
trucks
148422 CIM Receiver harness - PC202, JC417, PC417,
PC895, PC898, PC899
148653 1,065 mm (42 in) and 1,220 mm (48 in) lift Operator fan harness - JC634, JC851, PC852,
trucks PC853, PC854, PC855, PC856
148654 Overhead guard options harness - PC202,
PC634, PC635, FNS, LGS, LGS2, LGT4
148655 1,065 mm (42 in) and 1,220 mm (48 in) lift Worklight harness - JC635
trucks
150134 Main harness - PC201, PC202, PC203, PC204,
PC205, PC220, PC221, PC225, PC401,
PC402, JC404, PC405, PC406, PC407,
PC410, PC411, PC412, JC413, PC414, JC415,
PC416, PC417, PC422, JC440, PC440,
1,065 mm (42 in) lift trucks PC446, PC607, PC609, PC612, PC613,
PC614, PC616, PC630, PC631, PC651,
PC652, PC653, PC654, PC665, PC667,
PC672, JC673, PC676, PC677, PC678,
PC679, PC824, PC682, ED1, EDS, FAN3,
FAN4, HORN, LGS1, LGT1, ORS, SVA, SVL
150135 Accessory motor harness - PC423, PC640,
PC641, includes fuse FU22 and fuse holder
150137 ThermoAssist™ switch harness - PC438,
PC439, PC442, PHS
150376 1,065 mm (42 in) lift trucks CIM Receiver harness - PC895, JC898, PC899
150386 Overhead guard options harness - PC202,
PC634, PC635, FNS, LGS, LGS2, LGT4
150627 1,065 mm (42 in) and 1,220 mm (48 in) lift HSL Secondary harness - JC616, PVC2
trucks
151609 1,065 mm (42 in) and 1,220 mm (48 in) lift In-line fuse harness - JC446, ALM2
trucks
Crown 2020 PF28331 DIA-1460-112
117
SCHEMATIC DIAGRAMS
Wiring Harnesses
Wiring Harnesses
152961 EMEA 48 in Main harness - PC201, PC202,

PC203, PC204, PC205, PC220, PC221,
PC225, PC401, PC402, PC405, PC406,
PC407, PC410, PC411, PC412, PC417,
PC422, PC423, PC440, JV440, PC446,
PC604, PC607, JC607, PC608, PC609,
PV612, PC613, PC614, PC616, PC630,
PC631, PC640, PC641, PC650, PC676,
PC677, PC678, PC679, PC681, PC824, BNEG,
BRES,EDS, ED1, ED Coil, FAN3, FAN7,
HORN, K3, LGS1, LGT, POS/NEG ACCY CA-
BLE, ORS, SVA, SVL, SVML, SVMR
152962 EMEA 42 in Main harness - PC201, PC203,
PC204, PC205, PC220, PC221, PC225,
PC401, PC402, JC404, PC405, PC406,
PC407, PC410, PC411, PC412,PC417, PC422,
PC423, PC440, JC440, PC446, PC607,
PC609, PC612, PC613, PC614, PC616,
PC630, PC631, PC651, PC653, PC654,
PC665, PC672, PC673, PC676, PC677,
PC678, PC679, PC682, PC824, BNEG, BRES,
ECR1, ECR2, EDS, ED1, FAN1, FAN2, FAN3,
FAN4, HGTRS, HORN, K3, KYS, LGS1, LGT1,
ORS, SVL, SVML, SVMR, TS1, TS2
DIA-1460-113 Crown 2020 PF28331
118

Dia-1460-070 Electrical Diag.

Uploaded by

Copyright:

Available Formats

Dia-1460-070 Electrical Diag.

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Dia-1460-070 Electrical Diag.

Uploaded by

Copyright:

Available Formats

SCHEMATIC DIAGRAMS

Electrical Diagram Index

Electrical Diagram Index

See the Electrical Diagram Index table which contains

Electrical Diagram Index

Title Page Number Revision

Electrical Schematic - All Lift Trucks DIA-1460-072

Crown 2020 PF28331 DIA-1460-070

Electrical Diagram Index

Title Page Number Revision

Mast Components with Access 7 and Camera DIA-1460-101

DIA-1460-071 Crown 2020 PF28331

Electrical Schematic - All Lift Trucks

+BV PREC HARGE

STATU S AL ARM TP12 2

5 REMOVE THE J1 JUMPER ON THE DISTRIBUTION BOARD FOR

ION POWER SOURCE. CA646 CONNECTS TO THE FUEL CELL

3 THIS FEATURE IS PRESENT ON EMEA LIFT TRUCKS ONLY

8 K20 IS ON LIFT TRUCKS WITH A FUEL CELL OR A LITHIUM

4 INPUT / OUTPUT PINS ARE RESERVED FOR SPECIALS

C O M PA RTM ENT C A 411- 23 TBS

OR THE LITHIUM ION POWER SOURCE

6 1,220 MM (48 IN) LIFT TRUCKS ONLY

THE FEATURE IS OPTIONAL

ACCESS 7 LIFT TRUCKS

C A 412- 22 PRESSU RE SI GNA L D I ST BRD

RPS3 A NA L O G C A 412- 34 TP7 2

START TR5 CR3 8

Crown 2020 PF28331 DIA-1460-072

Electrical Schematic - Traction and Hydraulics

+5V C A653- 1 +5V /RED

C A 401- 5 CH A C A630- 3 A/W H T EC R1

FAN 7 C A 401- 6 CH B C A630- 4 B/BL U

TH ERM C A614- 1 BRN

COMM C A613- 2 C O M M /BL K

THIS FEATURE IS PRESENT ON EMEA LIFT TRUCKS ONLY

INPUT / OUTPUT PINS ARE RESERVED FOR SPECIALS

TH ERM C O M M C A641- 2 GRN

BNEG SENSO R C A 837- 7

DIA-1460-073 Crown 2020 PF28331

Electrical Schematic - Traction and Hydraulics with EWS

C A 401- 5 CH A C A630- 3 A/W H T EC R1

TH ERM C A614- 1 BRN

COMM C A613- 2 C O M M /BL K

THIS FEATURE IS PRESENT ON EMEA LIFT TRUCKS ONLY

INPUT / OUTPUT PINS ARE RESERVED FOR SPECIALS

TH ERM C O M M C A641- 2 GRN

1,220 MM (48 IN) LIFT TRUCKS ONLY

+5V SENSO R C A 837- 5

Crown 2020 PF28331 DIA-1460-074

Distribution Panel - 1,065 mm (42 in)

12 543 (C A 661) SPL I C E19 BNEG L GT2/L GT3/L GT4/F A N5

TP1 4 2919 C A 406- 1 C D M +BV

TP7 C A 205 (GRA Y) 1

BO A RD L A YO U T TEST PO I NT D ESC RI PTI O NS

TP6 = H C M /TC M +BV PREC H A RGE

DIA-1460-075 Crown 2020 PF28331

Distribution Panel - 1,065 mm (42 in) with EWS Level 1

12 543 (C A 661) SPL I C E19 BNEG L GT2/L GT3/L GT4/F A N5

QQQÁkdMD ÁwknBCÁÁkÁpAÁ rÁ