1-277 Fixed.
1-277 Fixed.
1-277 Fixed.
Indian Standard
ICS 77.140.50
© BIS 2018
FOREWORD
This Indian Standard (Seventh Revision) was adopted by the Bureau of Indian Standards. after the draft finalized
by the Wrought Steel Products Sectional Committee had been approved by the Metallurgical Engineering Division
Council.
This standard was first published in 1951 and subsequently revised in 1962, 1969, 1977, 1985, 1992 and 2003.
While reviewing this standard in the light of experiences gained during these years, the Committee decided to
revise the standard. In this revision, following changes have been made:
a) Amendments number 1, 2, 3 and 4 have been incorporated.
b) Tables 1, 2, 3 and 5 have been modified.
c) Clauses 1, 3, 5, 6, 7, 8, 9, 10, 14 and 15 have been modified.
d) Eight new grades of structural steel have been included.
e) Scope has been modified.
f) Clause 16 has been added.
This standard specifies structural grades and corrugated sheets.
For all tests specified in this standard (chemical/physical/others), the method as specified in relevant ISO Standard
may also be followed as an alternate method.
While revising this standard, assistance has been derived from ISO 3575:2011 ‘Continuous hot-dip zinc-coated
carbon steel sheet of commercial and drawing qualities’.
For the purpose of deciding whether particular requirement of this standard is complied with, the final value,
observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with IS 2: 1960
‘Rules for rounding off numerical values (revised)’. The number of significant places retained in the rounded off
value should be the same as that of the specified value in this standard.
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IS 277 : 2018
Indian Standard
GALVANIZED STEEL STRIPS AND SHEETS (PLAIN
AND CORRUGATED) — SPECIFICATION
( Seventh Revision )
1 SCOPE IS No. Title
6745 : 1972 Method for determination of mass of
1.1 This standard covers the requirements of plain
zinc coating on zinc coated iron and
galvanized steel sheets and strips (coils) and corrugated
steel articles
galvanized sheets.
8910 : 2010 General technical delivery
1.2 Galvanized steel sheets covered by this standard requirements for steel and steel
are intended to be used for purposes such as paneling, products (first revision)
roofing, applications requiring lock forming, etc. 13229 : 1991 Zinc for galvanizing
IS/ISO16163 : Continuously hot dipped coated steel
1.3 Requirements of galvannealed and
2005 products — Dimensional and shape
electrogalvanized steels are not covered in this
tolerances
standard.
3 TERMINOLOGY
1.4 The requirements of zinc and zinc alloy coated steel
sheets for automotive and engineering applications are For the purpose of this standard, the definition given
being covered in a separate standard which is under in IS 1956 (Part 4) and the following shall apply.
development. 3.1 Black Sheet — Hot rolled steel sheet prior to
pickling operation.
2 REFERENCES
3.2 Cold Rolled Sheet or Coil — Cold-rolled sheet
The following standards contain provisions which or coil prior to galvanizing process.
through reference in this text, constitute provisions of
this standard. At the time of publication, the editions 3.3 Thickness of Sheet — Thickness of hot-rolled or
indicated were valid. All standards are subjected to cold-rolled sheet (Uncoated thickness) in cut length or
revision and parties to agreement, based on this standard, coil form.
are encouraged to investigate the possibility of applying 3.4 Normal Spangle (N) — This finish is obtained
the most recent editions of the standards indicated below: when zinc coating is left to solidify normally. Zinc
IS No. Title crystals of different sizes and brightness appear
209 : 1992 Zinc ingot — Specification (fourth depending on the galvanizing conditions. The
revision) performance of the coating is not affected by this.
228 Methods of chemical analysis of 3.5 Minimized Spangle (M) — This finish is obtained
steels (in various parts) by influencing the solidification process in a specific
513 : 2008 Cold-reduced low carbon steel sheets way. The surface will have reduced spangles, in some
and strips (fifth revision) cases, not visible to the unaided eye. This finish may be
875 (Part 2) : Code of Practice for design loads ordered if the normal spangle does not satisfy the surface
1987 (Other than earthquake) for buildings appearance requirements.
and structures: Part 2 Imposed loads
1079 : 2009 Hot-rolled carbon steel sheet and strip 4 SUPPLY OF MATERIAL
(sixth revision)
The general requirements relating to the supply of
1608 : 2005 Metallic materials — Tensile testing
galvanized sheets and strips shall conform to IS 8910.
at ambient temperature (third
revision) 5 MANUFACTURE
1956 (Part 4) : Glossary of terms relating to iron and
2013 steel: Part 4 Steel sheet and strip (first 5.1 The base steel chemistry of galvanized sheets and
revision) coils shall be as per Table 1. The Product analysis of
2629 : 1985 Recommended practice for hot dip steel, when carried out either by the methods specified
galvanizing on iron and steel (first in relevant parts of IS 228 or any other established
revision) instrumental/chemical method, shall be as given in
1
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IS 277 : 2018
NOTES
1 Restricted chemistry may be mutually agreed to between the purchaser and the supplier.
2 When steel is killed by aluminium alone the total aluminium content should be 0.020 percent, Min. When steel is silicon killed,
the silicon content shall not be less than 0.10 percent. When the steel is Al-Si killed then silicon content shall not be less than 0.030
percent and total aluminium content shall not be less than 0.01 percent.
3 The Nitrogen content of the steel shall not be more than 0.007 percent for Sl.No. v), vi) and vii). However, for rest of the grades
the Nitrogen content shall not exceed 0.012 percent. This shall be ensured by the manufacturer by occasional check analysis.
4 The material may be supplied in the copper bearing quality in which case the copper shall be between 0.20 and 0.35 percent on
Ladle analysis. In case of product analysis, the copper content shall be permissible in between 0.17 and 0.38 percent.
5 The steel can be made with micro alloying element like niobium, vanadium, titanium and boron either individually or in combination, on
mutual agreement in which case the total micro-alloying element should not exceed 0.2 percent. However, in case of boron the limit shall
be 0.008 percent Max.
6 The titanium may be replaced totally or partially by niobium or vanadium and may be completely stabilized.
7 For rephosphorised steel the maximum percent P shall be 0.20.
Table 1. In case of any dispute, the procedure given in that there is a greater risk of the appearance of scratches
relevant parts of IS 228 shall be the referee method. during handling and application.
5.1.1 When it is not possible to test the base metal 5.4 Class of coating, spangle type (N or M), Coating
before galvanizing, the base metal may be tested after finish type (see 7.6) and surface treatment (see 7.7)
stripping off the zinc coating. may be as agreed at the time of placing the order.
5.2 Galvanizing shall be carried out by first pickling and/ 6 MECHANICAL PROPERTIES
or by cleaning the base steel and then dipping in a bath The mechanical properties of base steel, after
of molten zinc at a temperature suitable to produce a galvanizing shall be as per Table 2.
complete and uniformly adhesive zinc coating
(see IS 2629). The zinc ingots used for galvanizing shall 7 ZINC COATING
conform to any of the grades specified in IS 209 or 7.1 The zinc coating shall confirm to the requirement
IS 13229. of any of the class prescribed in Table 3. The mass of
5.3 Passivation and/or oiling shall be carried out on coating referred to in this standard shall represent the
the surface. However, untreated surface, without any total mass of zinc, both sides inclusive.
passivation and / or oiling can be supplied as agreed to 7.2 Any other mass of coating, not less than 80 g/m2,
between the purchaser and manufacturer. In case of non- may be supplied, if agreed to between the purchaser
treated products, the manufacturer is not responsible and the manufacturer.
for the risk of corrosion. The purchaser is also advised
2
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IS 277 : 2018
NOTE — Elongation values shall be reduced by 4 units for thickness 0.5 mm and lower and by 2 units for thickness 0.5 mm to 0.7 mm.
7.3 In addition X-ray fluorescence method (on line/ such as interior steel doors, furniture, trunks, electrical
off line) can also be used for the same. boxes, trays, etc. The mass of coating in such cases
shall be as given in Table 4.
Table 3 Mass of Coating (Total Both Sides)
(Clauses 7.1 and 10.2) Table 4 Mass of Coating
Sl No. Class of Minimum Average Minimum Coating
(Clause 7.4)
Coating Coating Triple Single Spot Test1) Sl Class of Minimum Average Minimum Coating
Spot Test g/m2 No. Coating Coating Triple Single Spot Test 1)
g/m2 Spot Test g/m2
(1) (2) (3) (4) g/m2
i) 600 600 510 (1) (2) (3) (4)
ii) 550 550 470 i) 100 100 90
iii) 450 450 380 ii) 90 90 80
iv) 350 350 300 iii) 80 80 75
v) 275 275 235 1)
Minimum individual value obtained in triple spot test.
vi) 220 220 190 NOTES
vii) 200 200 170 1 For the above class of coating, the mandrel diameter for bend
test for adhesion of zinc coating shall be subject to mutual
viii) 180 180 155
agreement between the purchaser and the manufacturer.
ix) 120 120 100 2 By agreement between the purchaser and the manufacturer
sheets of other profile, depth and pitch of corrugation may be
1)
Minimum individual value obtained in triple spot test. supplied for non-roofing application.
NOTE — The recommended base steel thickness for roofing
application is 0.63 mm and corresponding recommended class 7.5 For product 600 mm in width and narrower, only
of coating shall be minimum 275 g/m2. one single spot test is required. Specimens shall be taken
at least 10 mm away from strip/sheet edge.
7.4 If agreed to between the purchaser and the
7.6 Coating Finish Type
manufacturer, the class of coating 100, 90 and 80 may
be used for non-critical applications other than roofing The conditions of the coating designations are as
3
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IS 277 : 2018
1)
Expressed as number of times the thickness of strip/sheet.
9 COATING SURFACE FINISH CLASSES AND selected under 10.1 and determined by the method
DESIGNATION given in IS 6745 or by any other established instrument
or chemical method shall conform to both the values
Surface Surface Finish Surface specified in Table 3/Table 4.
Finish Class Designation Roughness
11 RETESTS
D 0.50 ≤ Ra ≤ 2.0
Dull finish 11.1 If any test sample fails to meet test requirements
C 0.50 ≤ Ra ≤ 1.5
given in 8 and 10.2, two more set of test samples shall be
NOTES taken for the specific test requirements from the same lot.
1 The unit is in micrometer.
2 Surface roughness is specified by “mean surface
11.2 If any of the retest sample fails to meet the
roughness-Ra”. requirements of this standard, the entire batch
3 For the surface roughness designation D, surface roughness represented by the sample shall be deemed as not
specification is not provided. Instead a commonly used roughness conforming to the standard.
control range is given as an informative value.
4 Surface roughness designation C may be specified when a 12 FREEDOM FROM DEFECTS
controlled surface roughness is required to ensure in the coated
film distinctness of image of appearance, gloss and image 12.1 Galvanized plain sheets, corrugated sheets and coils
clarity. shall be reasonably flat and free from bare spots, pin holes,
tears and other harmful defects. However, imperfections
10 COATING TEST such as rough/non-uniform coating, minor dents, water/
passivation marks, etc., may be present at certain portions
10.1 Test Samples which are not harmful for intended use.
Khiếm khuyết bất thường
One set of three samples each 50 mm × 50 mm or 12.2 Coils, however, may contain some abnormal
50 mm diameter, shall be selected at random from one imperfections which render a portion of the coil
sheet for every 1 000 galvanized sheets or part thereof. unusable since the imperfections in the coil cannot be
For single spot and triple spot tests, the test method removed unlike in the case of cut length.
given in IS 6745 shall be followed.
13 MASS
10.1.1 In case of supply in coil form, one set
of 3 samples, 50 mm × 50 mm or 50 mm diameter, shall 13.1 Mass of sheets and coils shall be given in kg of
be selected from one end of each coil across the width. actual or calculated mass.
13.2 The mass of sheets and coils shall be calculated
10.2 Determination of Mass of Zinc Coating
as given in Table 6 on the basis of nominal dimensions
The average masses of zinc coating of samples as and mass of zinc coating.
5
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NOTES
1 Nominal mass of single sheet shall be calculated by calculating the volume of the sheet and multiplying the same with density of
sheet (density 7.85 g/cm3) and rounding the same to 4 effective figures.
2 Mass of the coating shall be calculated by multiplying the surface area of the single sheet with indicated nominal coating mass (g/m2)
as shown for triple spot test (see Table 3).
3 For calculation of corrugated sheet mass, the width before corrugation considered while calculating the area.
6
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harmonious development of the activities of standardization, marking and quality certification of goods
and attending to connected matters in the country.
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implementing the standard, of necessary details, such as symbols and sizes, type or grade designations.
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Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of
‘BIS Catalogue’ and ‘Standards : Monthly Additions’.
This Indian Standard has been developed from Doc No.: MTD 04 (5338).