Kotel Drv100 Manual
Kotel Drv100 Manual
Kotel Drv100 Manual
Content
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DRV100 数据保护容器
安装、操作和维护手册
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DRV100 数据保护容器
安装、操作和维护手册
1.4 Reference
IEC 61996: 2000(E)
Maritime navigation and radio communication equipment and systems,
Shipborne voyage data recorder (VDR),
Performance requirements,
Methods of testing and required test results.
(Performance standard, testing methods and testing results of shipborne voyage data
recorder)
IEC 60945:2002
Maritime navigation and radio communication equipment and systems,
General requirements,
Methods of testing and required test results
(General requirements for maritime navigation and radio communication equipment: test
methods and test results)
ED-56A:1993
Minimum operational performance specification for cockpit voice recorder system
(Operation Performance Specifications for cockpit voice recording system)
1.5 Technical properties
1.5.1 Technical parameters
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DRV100 数据保护容器
安装、操作和维护手册
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DRV100 数据保护容器
安装、操作和维护手册
Protected Data Capsule is composed of two parts. The first part consists of installing base,
power supply module and data interface managing module. It is directly installed on the deck
of ship and provides water-proof cable connections and transmission cables. Its purpose is to
transmit Ethernet data and provide power supply. The second part is a solid memory
component with a built-in memory module, and used for storing data. It is connected to the
base through a rapid release mechanism. Meanwhile, DRV100 also has an underwater
acoustic beacon , which is used for issuing sonic signal to seek Protected Data Capsule after
the ship has an accident.
The external surfaces of DRV100 are also painted in a highly visible fluorescent orange
colour, and marked with white reflective identification words. The reflective words are
identified as follows: VOYAGE DATA RECORDER, DO NOT OPEN, REPORT TO
AUTHORITIES.
Protective casing
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DRV100 数据保护容器
安装、操作和维护手册
Power supply interface: Connected to 24V direct current output of uninterrupted UPS power
supply on VDR computer, with the transmission cable adopting waterproof rubber cable and
the length of cable not more than 100m (provided according to the actual using length).
1.5.4 Environmental properties
DRV100 Protected Data Capsule meets the environmental requirements stipulated in
Standard IEC 60945.
The Protected Data Capsule can work at the following conditions continuously and normally :
a) Ambient temperature: -25~+55℃;
b) Inclination and rocking: After the vessel is inclined, rocked and vibrated and collides, its
parts are free from loosening and falling off and can work normally;
c) Constant humidity and temperature: Able to work normally at a temperature of +40℃
and a humidity of 93%;
d) The metal parts are free from obvious rust and can still work normally in the
environment of damp air and salt-spray fog;
e) Having necessary electromagnetic compatibility and able to work normally in the
possible electromagnetic environment.
1.5.5 For the list of various components of DRV100 Protected Data Capsule see Table 1-1.
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DRV100 数据保护容器
安装、操作和维护手册
Table 1-1:
Ser.No Name Spec. and type Q’ty
1 External Protective casing of recorder φ220mm×340mm 1
2 Installing base φ340mm×60mm 1
3 O-ring P22 236×5 1
3 Capacity of memory module 1.5GByte 1
4 Power supply module 24VDC 1
5 Interface managing module 104-1541CLDN 1
6 Acoustic underwater beacon DK120 1
7 Release mechanism Self-made 1
AMP 4-pair twin-strand
8 Data transmission cable 1
shielded CAT 5 cable
9 Power supply wire CHVVP-SA 1
YS1-4ZJ11 socket
10 Water-proof insert piece 2 sets
YS1-4TK plug
11 Installation and maintenance manual 1
Certificate of qualified 1
Certificate of quality 1
Packing list 1
12 Accessories
M6 hexagonal socket head wrench 1 pc
M12 bolt/nut 6 sets
Φ24 hatch spanner 1
2. Wire connection requirements and installation requirements for DRV100 Protected Data
Capsule
2.1 General
This part mainly provides the minimum wiring requirements, Ethernet connection
requirements and installing process requirements for DRV100 Protected Data Capsule.
2.2 Power supply connection
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DRV100 数据保护容器
安装、操作和维护手册
DRV100 Protected Data Capsule works through 24V DC power supply input. According to
the requirements of 4.5.3 of IEC61996, VDR system should have a spare Uninterrupted
Power Supply (UPS) able to continuously work for 2 hours. Therefore, DRV100 Protected
Data Capsule is connected to the 24V output of UPS power supply to obtain electricity.
The power consumption of DRV100 Protected Data Capsule is less than 10w, and its working
voltage is 24V. For the distribution of external and internal power supply terminals (J1) refer
to Table 2-1.
Table 2-1
DRV100 Power YS1-42J11 Socket YS1-4TK plug 24V output of UPS
supply input power supply
(VDR)
1 1 1 24V(+ or -)
2 2 2 24V(+ or -)
3 (shield) case case GND
4 (NC) 4 (NC)
Note: the power supply input cable have two terminal, the two terminal connect to the
UPS 24V two output terminal(positive/negative) of VDR, the two terminal can random
connect to one of two terminal of UPS power supply.
The PE terminal of wave filter Protective earthing is connected to the casing of DRV100
Protected Data Capsule, to connect the power supply ground to the casing of the Protective
Capsule.
2.3 Ethernet cable connection
2.3.1 Connection of Ethernet cable
The Ethernet cable connecting VDR computer to DRV100 Protected Data Capsule to make
data communication is required to adopt the shielded twin-strand CAT 5 cable ,and only 5 of
the 8 Ethernet wires are used. Its shielding layer is connected to the casing after passing
through the seal joint and other twin-strand wires are connected to the terminal of the port of
network. The shielding layer of Ethernet is for the purpose to prevent the strong RF radio
signal from interfering. For the signal connecting mode see Table 2-2.
Table 2-2
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DRV100 数据保护容器
安装、操作和维护手册
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DRV100 数据保护容器
安装、操作和维护手册
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DRV100 数据保护容器
安装、操作和维护手册
Fig. 2-1 Installing Dimension Drawing for Base of DRV100 Protected Data Capsule
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DRV100 数据保护容器
安装、操作和维护手册
Caution: face to sign letters ,the two socket of Protected Data Capsule ,the left one is power
signal ,the right one is Ethernet signal,don’t make in reverse, avoid to destroying circuitry.
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DRV100 数据保护容器
安装、操作和维护手册
1
Orange/white TX+ RX+
Green/white 1
Orange 2 TX- RX- Green 2
Green/white 3 RX+ TX+
Orange/white 3
green 6 TX-
Orange 6
RX- Shielding
layer
TX+ RJ45 adapter pin 1(orange/white) Corresponding VDR main machine RJ45 adapter pin 1(green/white RX+)
TX- RJ45 adapter pin 2(orange) Corresponding VDR main machine RJ45 adapter pin 2(green RX-)
RX+ RJ45 adapter pin 3(green/white) Corresponding VDR main machine RJ45 adapter pin 3(orange/white TX+)
RX- RJ45 adapter pin 6(green) Corresponding VDR main machine RJ45 adapter pin 6(Orange TX-)
Ethernet wire of terminal of Protected Data Capsule Ethernet wire of terminal of VDR main machine
Orange/white 1
Orange/white 1 TX+ TX+
Orange 2 TX- Orange 2
TX-
Green/white 3 Green/white 3
RX+ RX+
green Green 6
6 Shielding RX-
RX-
layer
TX+ RJ45 adapter pin 1(orange/white) Corresponding VDR main machine RJ45 adapter pin 1(Orange/white TX+)
TX- RJ45 adapter pin 2(orange) Corresponding VDR main machine RJ45 adapter pin 2(Orange TX-)
RX+ RJ45 adapter pin 3(green/white) Corresponding VDR main machine RJ45 adapter pin 3(Green/white RX+)
RX- RJ45 adapter pin 6(green) Corresponding VDR main machine RJ45 adapter pin 6(Green RX-)
Caution: If Ethernet cable is connected to the main machine system without HUB,
cross connection mode should be used. If in the main machine system is installed HUB,
the Ethernet wire adopts the mode of direct connection.
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DRV100 数据保护容器
安装、操作和维护手册
Changeover adapter
Data Protective
RJ-45 Orange/white Capsule RJ-45
Orange/wh
1 main machine TX+ 1
7 7
Shielding layer Shielding layer
8 8
7 7
Shielding layer Shielding layer
8 8
3. Setup of software
3.1 General
DRV100 Protected Data Capsule works in the Linux operation system,standard TCP/TP
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DRV100 数据保护容器
安装、操作和维护手册
NETBIOS protocol is used for network communications, and makes data communication
with VDR computer through standard 10M/100M rapid self-adaptive Ethernet adapter. The
Protected Data Capsule and VDR computer identify each other through setting different
address.
3.2 Setup of IP address
The following IP addresses have been set when DRV100 Protected Data Capsule is delivered:
IP address: 222.222.222.120
Subnet Mask : 255. 255. 255. 0
Default Gateway IP: 222.222.222.120
The correct setting of VDR computer is:
IP address: 222.222.222.100
Subnet Mask : 255. 255. 255. 0
Default Gateway IP: 222.222.222.100
3.3 Setup of software
3.3.1 Connect VDR computer to DRV100 Protected Data Capsule through Ethernet cable,
and switch on the Protected Data Capsule to make it start the work.
3.3.2 Switch on VDR computer to make it start the work. If VDR computer works in
Windows2000 operation system, enter the window desktop of computer and correctly set IP
address of VDR computer according to the above requirements.
3.3.3 After the setup of IP address is completed, click twice the title “Network neighborhood”,
enter the interface of “Network neighborhood”:
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DRV100 数据保护容器
安装、操作和维护手册
and directly press “Enter” key ,then click twice the title “Data” folder ico, and the following
window appears:
in user column, input: ” hheehev847”, in password column, input: ”19841008”,press ok button. and the
following window appears:
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DRV100 数据保护容器
安装、操作和维护手册
The “Data” folder seen in the above window is the destination of DRV100 Protected Data
Capsule record data .
Where the “Data” folder is the folder for storing data in DRV100 Protected Data Capsule, and
the data transmitted from VDR computer and through the network are finally recorded in the
Data folder under \\222.222.222.120. The data memory form in the Data folder is the folders
piece by piece and the folders are identified by recording the date and time of the data. A new
folder is produced each one hour and the data can be recorded for at least 12 hours. After the
records are full, automatic data renewal may be realized, and what are kept recorded are the
latest data of the 12 hours.
The form of the recorded data is shown in the following chart:
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DRV100 数据保护容器
安装、操作和维护手册
The data information recorded under each folder includes the picture of radar, sensor and
cockpit sound of the ship and other allocated information of ship. The form of data is as
shown in the chart below:
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DRV100 数据保护容器
安装、操作和维护手册
3.3.4 After DRV100 Protected Data Capsule is switched on and starts, it always stays in the
waiting state until VDR main machine send data then the recording of data memory will auto
begin .While it begins, the VDR computer will record an identical data as backup in the data
folder under local hard disk. The backup data are fully the same as the data recorded under
DRV100 Protected Data Capsule “Data” folder and the structural form of data is as follows:
3.3.5 After finish the above works, the VDR system can work normally at once and make the
transmission, record and downloading of data.
3.4 Recovery of data
VDR computer can playback the recorded data through special playback software according
to the recorded data form (The playback software is provided by VDR manufacturer).
4. Explanation of operation
4.1 Operation steps
After installing and setting the software in accordance with steps 2,3,and 4, through the VDR
computer, DRV100 can be operating normally
4.1.1 Connection of data cable and power supply cable
Connect the power supply cable and data cable of DRV100 to the host computer and the 24V
DC output of UPS power supply, switch on, and start the Protected Data Capsule to begin the
work.
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DRV100 数据保护容器
安装、操作和维护手册
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DRV100 数据保护容器
安装、操作和维护手册
If the release mechanism fails to release the Protected Data Capsule naturally, drop several
drips of lubricating oil into the hole at the joint of release pull rod and release mechanism.
Caution: While the release mechanism is unconnected, don’t lift the Protected Data
Capsule upward too high(the length <150mm), to avoid the damage or breakage of the
data cable between the Protected Data Capsule and base. Refer to the release scheme
above.
5.2 Voltage measure of beacon battery
Determine the type of battery according to the label on the beacon while referring to the
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DRV100 数据保护容器
安装、操作和维护手册
parameters in Table 5-1. The voltage of beacon battery must be within the range of acceptable
minimum voltage. If the voltage of the battery is less than the required minimum value, it is
necessary to change the beacon battery.
Table 5-1
Type Minimum working voltage
A 3.55V
B 2.97V
C 2.97V
5.2.1 Measure method
Make the test with special Type TS200 high-impedance voltmeter.
a) Before the detection, take down the beacon from the beacon seat of Protected Data
Capsule and wipe the surface of beacon and switch with clean and soft dry cloth, to
ensure that the beacon and hydraulic switch are clean and dry.
b) Connect the negative pole of high-impedance voltmeter to the hydraulic switch
terminal, with the positive pole of voltmeter connected to the beacon side.
c) Measure the voltage of beacon battery.
d) Compare the measured values with the Table 5-1. Don’t install it if there is any mistake
be made.
5.2.2 Check and change the beacon battery
The test of the voltage of beacon battery should be made by the selecting special
high-impedance voltmeter.
If the voltage of battery is lower , change the beacon battery. the beacon battery is special
battery. The change of battery should be made by special technical personnel of the
manufacturer. It is recommended to make the checking semi-annually.
5.3 Periodic maintenance
5.3.1 Cleaning and drying treatment of beacon
It is necessary to check the beacon periodically, to ensure that the surface of beacon is clean
and dry. It is recommended to make the checking according to the same as checking cycle of
the VDR main machine.
5.3.2 Check and change of cable
Checking periodically the data transmission cable and power supply cable to see whether they
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DRV100 数据保护容器
安装、操作和维护手册
are aged. If they are aged, it is necessary to change the cables. Please contact the manufacture
if need the cable. It is recommended to make the checking according to the same as checking
cycle of the VDR computer.
5.3.3 check and change of O- ring
Checking periodically the O- ring to see whether they are aged. The checking and change of
the O-ring should be made after releasing the release mechanism and by the special technical
personnel, to ensure the water-tightness of casing after change. It is recommended to make
the checking according to the same as checking cycle of the VDR computer.
5.3.4 Checking of fastening screws of installing base
Check periodically the fastening screws of installing base to see whether they are loose, and
make strengthening and tightening treatment. It is recommended to make the checking
semi-annually.
5.3.5 Corrosion-proof and rust-proof treatment of surface of casing
Checking periodically the condition of corrosion resistance and rust resistance of the surface
of casing and make corresponding maintenance and treatment. It is possible to spread 3#
calcium grease on the release mechanism, screws and other places where may be rested.
DRV100 Protected Data Capsule is solid-state equipment without detachable mechanical or
electronic components. If it is ascertained that troubles happen in the Protected Data Capsule,
it is necessary to send it to the appointed maintenance point to be changed or repaired.
Appointed maintenance points: Kotel Micro Technique Co.,Ltd.Shanxi
Product quality assurance period: one year
Technical support hotline: 0086-0351-7030481, 7023694
E-MAIL: [email protected]
Website of company:www.kotelmems.com
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