Labour Cost - Cost Accounting T. Y. B. Com. Sem V 1644476431
Labour Cost - Cost Accounting T. Y. B. Com. Sem V 1644476431
Labour Cost - Cost Accounting T. Y. B. Com. Sem V 1644476431
LABOUR
Direct labour costs consist of gross wages paid to those who physically and directly work on the
goods being produced. For example, wages paid to welder in bicycle factory who is actually fabricating
the frames of bicycles would be included in direct labour. On the other hand, the wages paid to a
weouder who is building an assembly line that will be used to produce a new line of bicycles is not direct
labour. In general, indirect labour pertains to wages of other factory employees (e.g., maintenance
personnel, supervisors, guards, etc.) who do not work directly on a product. Indirect labour is rolled
into manufacturing overhead.
Flow chart of Direct Labour Cost Analysis: The following flowchart depicts the key events
completed as part of a typical direct labour cost analysis.
Identify Direct Labour
Costs For Analysis
Analyse Labour
Hour Estimate
Yes
Analyse Labour
Rate Estimates
No
Go To
Other
Direct
Costs
Fig.
70 Cost Accounting
Each factors of production is entitled for their rewards. Similarly, labour is entitled for wages and
salaries as a reward. The term remuneration covers the total monetory earnings of an employees. It
includes wages and other financial incentives.
Labour Cost 71
(a) At Ordinary Levels (a) Straight Piece Rate (a) Individual Bonus Systems
(b) At High (b) Piece Rate with (i) Hasley Premium Plan
Wage Levels Guaranteed Day Rates
(c) Guaranteed (c) Differential Piece Rates (ii) Hasley – Weir Premium Plan
Time Rates
(i) Taylor Differential (iii) Rowan System
Piece Rate System
(ii) Merrick Differential (iv) Barti Variable Sharing Plan
Piece Rate System
(iii) Gantt Task Bonus (v) Emerson Efficiency Bonus System
(vi) Bedaux Point Premium System
(vii) Accelerating Premium Plans
(b) Group Bonus System
Fig: Methods of Labour Remuneration
This method provides a strong incentive for the workers to work more as the remuneration is
in proportion to the worker’s efforts. This method is simple and easily understood by the
workers. This method decreases the supervision cost as workers themselves are interested in
maximising their earnings through the maximisation of output.
(a) Straight Piece Rates: Under this system, irrespective of the time taken the worker
receives a flat rate of pay per unit of output. The earnings of the worker depends upon the
number of units produced.
(i) Where rate per unit is known:
Earnings = Rate per unit × Number of units
(ii) Where standard hour rate is known:
Earnings = Standard hours of produced × Rate per standard hour
Under the standard hour method the operator is paid at a fixed time rate for the number of
standard hours of work he produces. The rate is not expressed as rate per piece instead it is
expressed as rate per unit of standard time.
(b) Piece Rates with Guaranteed Day Rate: Under this system a worker receives straight
piece rate for the number of pieces he produces provided his total remuneration is greater
than his earnings on a time rate basis. If the piece rate earnings fall below the time rate
earnings then the time rate earnings are paid. An alternative form of this method is a
guaranteed time rate plus a piece rate payment for output above a stated minimum amount.
(c) Differential Piece Rates: Under the differential piece rate systems the rate per standard
hour of production is increased as the output level increases. This scheme aims at maximum
production by giving an additional incentive to increase output.
The following are the main systems that uses the principle of differential piece rate system.
(i) Taylor Differential Piece Rate System: The originator of this system is Fredrick
Winslow Taylor, who is also termed as the Father of Scientific Management. In this
system it provides a two piece-rates, a low piece rate for output below standard and
a high piece rate for output above standard. This scheme has a very strong incentive
to expert workers and rewards them attractively. This scheme is suitable in mass
production industries.
(ii) Merrick Differential Piece Rate System: This system is a modification of the
Taylor’s system and it uses three rates instead of two rates as in the Taylor’s system.
The rates of remuneration are:
Output Percentage Standard Payment
(1) Up to 83% Ordinary Piece Rate
(2) 83% to 100% 110% of Ordinary Piece Rate
(3) Over 100% 120% of Ordinary Piece Rate
According to Merrick’s system, every worker was paid solely on the basis of the output.
This plan is useful for workers who are potentially high performers.
Labour Cost 73
(iii) Gantt Task Bonus Plan: Gantt task bonus plan is a combined time, bonus and piece
rate plan using the differential piece rate principle. Remuneration under this plan is
calculated as follows:
Output Payment
(1) Output below Standard Time Rate
(2) Output at Standard Bonus of 20% of the time rate
(3) Output above Standard High piece-rate on Worker’s Whole Output
This method serves two purposes; one is to provide an incentive for efficient workers to
reach a high level of output as well as to encourage and protect less skilled workers who
are unable to complete work in standard time.
(3) Bonus Systems:
(a) Individual Bonus Systems: The individual bonus schemes under the premium bonus
system includes:
(i) Halsey Premium Plan: This plan was introduced by F.A.. Halsey an American
Engineer in 1891. In this plan, a worker who takes the same time or more than
allowed time receives his time rate. In case the job is completed in less than allowed
time the worker is paid a fixed percentage of the saving in time. Mostly the percentage
is 50% but it varies between 30% to 70% of the time saved. The remaining represents
the employers share.
(ii) Halsey-Weir Premium System: This system was introduced by G. and F. Weir Limited
1 2
in Glasgow in 1900. According to this system the sharing plan is 33 % to 66 %.
3 3
(iii) Rowan System: In 1901, David Rowan introduced the premium bonus system in
Glasgow. It is similar to the Halsey Plan in respect of time saved but here a different
method is used to calculate the bonus. The bonus hours are calculated as the proportion
of the time taken with the time saved to the time allowed and the payment is on the
basis of time work rates.
(iv) Barth Variable Sharing Plan: This premium bonus system does not guarantee a
time rate. In this system payment is proportionately less than output. This scheme is
suitable for learners or beginners until they become proficient enough to go to some
other scheme.
(v) Emerson Efficiency Bonus System: Emerson chose certain arbitrary points both at
low task levels and high task levels. This is a premium bonus system and is similar to
piecework system with guaranteed time wages.
(vi) Bedaux Point Premium System: This is a premium bonus system. Under this
system standard time is determined by work study; the time unit being the minute.
Each minute of allowed time is called “B” the Bedaux Point, thus making 60 units of
required work in 1 hour. The points or B’s are indicated on each job ticket.
74 Cost Accounting
(vii) Accelerating Premium Plans: Under these plans bonus increases at a faster rate as
compared to increase in the output. This accelerating bonus provides a strong incentive
to produce more and more.
(b) Group Bonus System: In many cases output of individual workers cannot be measured
conveniently but instead output of a group of workers can be conveniently measured. Under
such circumstances group payment by results is used instead of individual bonus plans.
The main group bonus scheme plans are as below:
(i) Budgeted Expense Bonus System: Under this system bonus is based on the savings in actual
total expenditure compared with the total budgeted expenditure.
(ii) Cost Efficiency: In the case standards are being set for specific elements of costs, such as
material cost, labour cost, overheads and total cost in order to assess the savings in the cost. A
portion of such reduction in costs is paid to employees as bonus.
(iii) Priestman System: This system is mostly used in foundries and related works. In this case a
production standard in units or points is fixed every month for the entire work. If actual production
exceeds this set standard all workers receive during the following month additional pay equal to
the percentage in output over standard. If production does not exceed the standard, no bonus is
paid, though time rates are guaranteed to workers.
(iv) Towne Gain Sharing Plan: In 1886, Mr. H. R. Towne introduced this group sharing system
in U.S.A. The bonus is calculated on the reduction in costs as compared with a pre-determined
standard. One-half of the savings is paid to individual workers pro rata with the wages earned.
(v) Waste Reduction Bonus: This bonus system is used in industries where the cost of material
is high. The objective of this system is to provide incentive to workers with a view to reduce
material waste to the minimum. This scheme takes the form of a percentage payment for
specific reduction in waste percentage against a standard.
(vi) Rucker Plan: Under this plan bonus is tied up with ‘value added’. Value added is obtained by
deducting the purchased cost of materials and services from the sales value. The standards are
based on past records. The bonus is computed on a monthly basis. In actual practice only two
thirds of the bonus earned is paid as bonus and the balance one-third is transferred to reserve
fund to be used in any period in which performance is below standard
(vii) Scanlon Plan: Scanlon plan is similar to Rucker plan but in this case the ratio of labour cost to
the sales value of production is used instead of direct labour cost to added value.
(viii) Bonus System for Indirect Workers: Indirect workers provide services to the direct workers.
But it is difficult to determine the output of indirect workers and hence it tends them to be
excluded from the incentive schemes. This results in labour unrest as a result of paying only the
time rate to indirect workers whereas giving bonus to direct workers. In order to avoid such
problems bonus is also given to foreman, supervisors, clerical staff and executives also.
(1) Workers working directly with direct workers: In case of Foreman and Supervisors
bonus may be based on the output of the direct workers whom they serve. Such indirect
workers work directly with the direct workers and it also includes internal transport
workers, checkers, inspectors, etc.
Labour Cost 75
(2) Workers providing general services: In case of clerical staff and executives bonus
should be determined on a wider basis such as output of the whole factory, bonuses
earned by direct producers, job evaluation, etc. Such indirect workers provide some
general services and it also includes maintenance workers, canteen workers, sweepers,
etc.
(4) Indirect Monetary Incentives:
(i) Profit Sharing Schemes: In profit sharing schemes there is an agreement between the
employer and his workers whereby the employer pays them a pre-determined share of the
profits of the undertaking alongwith the wages.
(ii) Co-ownership or Co-partnership: In this case the workers get the opportunity to share
in the capital of the business and to receive the part of profits that accrue to their share of
ownership. In this case employees purchase the companys shares. Due to this scheme
the employee morale is increased to a great extent which also helps to reduce the labour
turnover.
(5) Non-monetary Incentives: Non-monetary incentives are tied to conditions of employment
rather than to the job functions. Such benefits may be provided free or may be partially contributed
by the employees. The objectives of non-monetary incentives are to make the conditions of
employment more and more attractive and also to promote better health amongst the employees
so as to build up a happy and satisfied staff.
The various forms of non-monetary benefits are as follows:
(i) Subsidised meals.
(ii) Free Canteen facilities.
(iii) Medical, health and safety services such as doctor, nursing and first aid.
(iv) General welfare which includes sports and recreation facilities, housing facilities, long
service awards, etc.
(v) Housing facilities.
(vi) Educational and training — training school for employees and their children, scholarships
and self-education subsidies.
(vii) Pensions, superannuation and life assurance schemes.
(viii) Subsidies to sick.
Frauds in the Payment of Wages:
Frauds committed by the concerned people engaged in calculation and disbursement of wages is
one of the problems associated with payment of wages. The following types of frauds are commonly
observed:
(1) Inclusion in the payroll of ghost or dummy workers. Dummy workers are workers who do not
exist but whose names are fraudulently entered in the payroll.
(2) Inclusion of wrong number of hours worked by employees in the payroll.
(3) Marking an absent worker as present.
(4) Ignoring to mark late arrivals or early departures.
(5) Use of wrong rate of pay in the payroll.
76 Cost Accounting
Motion Study
1. Meaning Motion study is a technique which involves close observation of their movements of body
and limbs required to perform a job.
2. Purpose The purpose of motion study is —
(i) to eliminate waste motion, and
(ii) to determine the best way of doing a job.
3. Tools Time study is conducted with the help of a movie camera connected with micro-chronometer
(i.e., a kind of clock).
4. Factores Usually the following factors are considered for merit rating purposes
(a) Quality of work done (b) Knowledge applied
(c) Skills used (d) Sense of responsibility
(e) Sense of judgement (f) Aptitude for work
(g) Initiative (h) Integrity
(i) Punctuality (j) Reliability
(k) Discipline (l) Cooperation
5. Advantages Advantages of merit rating are as follows:
1. Merit rating helps in determining fair wages for each worker.
2. It helps in taking decisions like who deserves promotion, who deserves increment?
3. It helps in introducing a system for wage payment and incentives.
4. It reveals employee’s strong and weak points.
5. It helps in ascertaining the suitability of the worker for a particular job when it is linked
with job evaluation.
78 Cost Accounting
Timekeeping
1. Meaning Time keeping is a system of recording the arrival and departure time of each worker.
2. Objective (a) To provide data for the preparation of payroll.
(b) To meet statutory requirements {i.e.. Attendance Record)
(c) To ascertain the overtime
(d) To ascertain the idle time
(e) To ascertain the labour cost
(f) To provide a basis for apportionment of overheads if based on labour hours
(g) To control labour cost
(h) To maintain discipline and punctuality among the workers
3. Methods The various methods of Timekeeping are as follows:
Methods of Timekeeping
Observe from this computation that only the overtime premium of ` 6 per hour is charged to
overhead account – not the entire `18 earned to each hour of overtime work (` 12 regular rate × 1.5 =
` 18)
Labor Fringe Benefits: Labor fringe benefits are made up of employment – related costs paid by
the employer and include the cost of insurance programs, retirement plans, various supplemental
unemployment benefits, and hospitalization plans. The employer also pay employer’s share of social
Security, Medicare, workers’ costs often add up to as much as 30% to 40% of base pay.
Many firms treat all such costs as indirect labor by adding them in total to manufacturing overhead.
Other firms treat the portion of fringe benefits that relates to indirect labor as additional direct labor cost.
This approach is conceptually superior, since the fringe benefits provide to direct labor workers clearly
represent an added cost of their service.
Labor Costing Formulas
Gross pay Hours worked rate per hour or number of units produced rate per unit
Halsey scheme 50% of time saved rate per hour
Halsey Weir Scheme 1/3 of time saved × rate per hour
Rowan scheme (time taken/time allowed × time saved) × rate per hour
Time saved Time allowed – time taken
Labor turnover Avg no of employees leaving who have to be replaced A × 100 average number
employed.
LABOUR TURNOVER
No. of Separations
1. Separation Rate Method LT 100
Average Number of Workers in the period
Where,
No. of Separations = No. of Workers in the bag +
No. of Re placements
2. Replacement Rate Method LT 100
Average Number of Wor ker s in the period
82 Cost Accounting
Where,
No. of Replacements = No of Workers recruited in the vacancies of
those leaving excluding those recruited on account of expansion
scheme.
IIIustration 1
the extracts from the payroll of a factory is a follows:
Number of Employees at the beginning of April 20 × 5 150
Number of Employees at the end of April 20 × 5 250
Number of Employees resigned during April 20 × 5 25
Number of Employees discharged during April 20 × 5 5
Number of Employees replaced due to resignations and discharges during April 20 × 5 20
Required: Calculate the labour turnover rate and equivalent annual rate for the factory by different
methods.
Solution
Number of Separation
1. Separation Rate Method 100
Average No. of Wor ker s
25 5
100 15%
150 250 / 2
Turnover rate for the period
Equivalent Annual Labour Turnover Rate 365
Number of days in the period
Labour Cost 83
15%
Equivalent Annual Labour Turnover Rate 365 182.5%
30
No. of Replacemen ts 20
2. Replacemen t Method 100 100 10%
Average No. of Workers 200
10%
Equivalent Annual LAabour Turnover Rate 365 121.67%
30
30 20
100 25%
200
30 20 / 2 100 12.5%
200
25%
Equivalent Annual Labour Turnover Rate 365 304.17%
30
IIIustration 2
Calculate the number of employees in the beginning and at the end of the year from the following
information:
Labour Turnover Rate 3% Number of Separations during the year 12
No. of Employees at the end were 100 in excess of number of employees in the beginning.
Solution
No. of Separations
Labour Turnover Rate 100
Average No. of Employess
12
3 100
Average No. of Employess
12
Average No. of Employess 400
.03
OE CE
400
2
84 Cost Accounting
OE + CE = 800 ....(I)
CE – OE = 100 ....(II)
Adding both the equations:
2CE = 900
CE = 900/2 = 450
OE = 450 – 100 = 350
Thus, the number of employees in the beginning 350.
IIIustration 3
Calculate the number of separations during the year from the following information:
Labour Turnover Rate (based on Separation) 10%
Labour Turnover Rate (based on Replacement) 8%
No. of Replacements during the year 16
Solution
Step 1 Calculation of Average No. of Employees
No. of Re placements
Labour Turnover Rate (based on Re placements ) 100
Average No. of Employees
16
8 100
Average No. of Employees
16
Average No. of Employees 200
08
Step 2 Calculation of No. of Separations
No. of Re placements
Labour Turnover Rate (based on Re placements ) 100
Average No. of Employees
No. of Separations
10 100
200
No. of Separations during the year = 10% of 200 = 20
IIIustration 4
Calculate the number of workers replaced from the following information:
Labour Turnover Rate (bsed on seprations) 3%
Labour Turnover Rate (bsed on flux) 8%
No. of workers left & discharged 18
Labour Cost 85
Solution
No. of Separations
Labour Turnover Rate ( based on separations) 100
Average No. of Wor ker s
18
3 100
Average No. of Wor ker s
18 100
Average No. of Wor ker s 600
3
No. of Separations
No. of Re placements
Labour Turnover Rate (Flux Method ) 100
Average No. of Wor ker s
18 No. of Replacemen ts
8 100
600
No. of Replacements = 48 – 18 = 30
IIIustration 5
The cost accountant of Y Ltd. has computed labour turnover rates for the quarter ended 31 st
March, 20 × 1 as 10%, 5% and 3% respectively under ‘Flux Method’, ‘Replacement method’ and
‘Separation Method’. If the number of workers replaced during that quarter is 30. Find out the number
of (a) workers left and discharged and (b) workers recruited and joined.
Solution
No. of Replacemen ts
(Under Replacemen ts Method) 100
Average No. of Workers on Roll
30
or, 5 100
Average No. of Wor ker s on Roll
30 100
or, Average No. of Workers on Roll 600
5
86 Cost Accounting
Step 2 Calculation number of workers left and discharged Labour Turnover Rate
S
3 100
600
or, S = 18
Hence, number of workers left and discharged comes to 18.
Step 3 Calculation number of workers recruited and joined
Labour Turnover Rate
18 A
or, 10 100
600
or, A = (60 – 18) = 42
No. of workers recruited and joined = 42
IIIustration 6
From the following data provided to you, find out the Labour Turnover Rate by applying:
(a) Flux Method
(b) Replacement Method
(c) Separation Method
No. of workers on the payroll:
At the beginning of the month 500
At the end of the month 600
During the month, 5 workers left 20 persons were discharged and 75 workers were recruited. Of
these, 10 workers were recruted in the vacancies of those leaving, while the rest were engaged for an
expansion scheme.
Solution
Computation of Labour Turnover Rate
5 20 75 100
100 100 18.18%
(500 600) / 2 550
Labour Cost 87
10
100 1.82%
(500 600) / 2
5 20
100 4.545%
(500 600) / 2
50
(2) Bonus 50% of time saved (2 Hours × × ` 2000 per hour) 2000
100
Total 18,000
IIIustration 8
Calculate the Standard Labour hour rate for workemn of Grade III, form the following data.
Basic Pay ` 200 per mensem
DA ` 150 per mensem
Fringe Benefit ` 100 per mensem
Number of Working days per year 300
Labour Cost 89
Leave Rules
30 Days PL with full pay.
20 Days SL with half pay
Usually SL is fully availed of, what then would be the labour cost per hour if no SL is availed of
during the year?
Solution
Particulars Per Month Per Year
(`) (`)
Basic pay 200 2,400
DA 150 1,800
Fringe Benefits 100 1,200
Total 450 5,400
Less: SL of 20 Day
450 1
20 = 150
30 2
Total = 5,250
Effective Working Days = 300 – 30 – 20 = 250
Standard Labour Rate (Assumption of 8 hours day)
5,250
= = 2.625
250 8
5,400 5,400
= 2,160 `. 2.50
270 8
IIIustration 9
A worker takes 9 hours to complete a job on daily wages and 6 hours on a scheme of payment by
results. His day rate is ` 100 per hour, the material cost of the product is ` 400 and the overheads are
recovered at 150% of the total direct wages.
Calculate the factory cost of the product under:
(a) The Piece Work Plan;
(b) The Rowan Plan; and
(c) The Halsey Plan.
90 Cost Accounting
Solution
(a) Under Piece Work Plan
For 9 hours @ ` 100 = ` 900
(b) Under Rowan Plan
Time Taken
Time Taken × Rate per Hour + S tan dard Time × Time Saved × Rate
6
6 75 3 75
9
= 600 + 200
= ` 800
(c) Under Halsy Plan
Timetaken × Rate oer hour + 50% of Time Saved × Rate per hour
= 6 × 100 + (-----------) × 100
= 600 + 150
= ` 750
Statement of Factory Cost
Items Piece Rate (`) Rowan Plan (`) Halsey Plan (`)
Materials 400.00 400.00 400.00
Direct Wages 900.00 800.00 750
Prime Cost 1,300 1,200.00 1150
Add. Factory overheads
(150% of Direct Wages) 1,350 1,200 1125
Factory Cost 2,650 2,400 2271
IIIustration 10
You are required to ascertain the wages paid to workers X and Y under the Taylor’s System.
Given,
Standard time allowed = 100 units per hour.
Normal Wage Rate = 10 per hour
Differential rates to be applied:
Labour Cost 91
75% of piece rate when below Standard and 125% of piece rate when at or above standard. The
workers have produced (in a day of 8 working hours) units as follows:
X 300 Units
Y 450 Units
Solution
Standard Production in 8 hours
= 8 × 100 = 800 Units
Normal Wage rate at ` 10 per hour
10
Normal Wage rate per unit = ` 0.10
100
Worker X: Below Standard
75
Wages = 300 Units × 0.10 × = ` 22.50
100
Worker Y: Above Standard
125
Wages = 450 units × 0.10 × = ` 56.25
100
IIIustration 11
A worker takes 18 hours to complete a job on daily wages and 12 hours on a scheme of payment
of results. His daily rate is 75 paise per hour. Calculate the eaenings of the worker under: (a) The piece
work (ii) The hasley plan and (c) The rowan plan
Solution
(a) Piece Work Plan
For 18 hours @ 0.75 per hour = ` 13.50
(b) Halsey Plan
Time Taken
Time Taken × Rate per hour + × Time Saved × Rate per hour
S tan dard Time
12
= 12 × 0.75 + × (18 – 12) × 0.75
18
=9+3
= ` 12
(c) Halsey Plan:
Time Taken × Rate per Hour + 50% of Time Saved × Rate per Hour
50
= 12 × 0.75 + (18 – 12) × 0.75
100
= 9 + 2.25
= ` 11.25
92 Cost Accounting
IIIustration 12
From the given information, calculate the wages payable to a worker under the:
(a) The Gantt Task and Bonus Plan;
(b) The Halsey Premium Bouns, and
(c) The Rowan Bonus Plan.
Time allowed 6 hours
Time taken 5 hours
Rate per hour ` 200
Solution
(a) Gantt Taks and Bonus Plan:
Time Allowed
Efficiency Ration = 100
Time Taken
6
= 100
5
= 120%
Particulars `
(1) Wages = Actual Time × Rate
= 5 × 20 = 1000
(2) * Bonus @ 20% of Actual Wages
20
= 100 20
100
Total Wages 120
* Note: No Bonus is paid if efficiency is less than 100%.
50
5 × 20 + (6 – 5) 20
100
= 100 + 10
= ` 110
(c) Rowan Bonus Plan
Time Saved
Bonus Ratio = Time Allowed
1
=
6
Labour Cost 93
1
= 5 × 200 200
6
= 5 × 233.33
= ` 1,166.67
IIIustration 13
(MU, B.Com.; Modified)
From the following particulars, calculate the monthly wages of workers A, B and C.
(a) Worker’s monthly standard output: 1,000 units.
(b) Worker’s actual output in a month: A 850 units; B 720 units and C 960 units.
(c) Rate per unit of actual output: ` 20 paise.
(d) Dearness allowances per month: ` 50 (Fixed).
(e) House rent allowance per month: ` 20 (Fixed).
(f) Travelling allowance per month: ` 20 (Fixed).
(g) Additional output bonus – output exceed 80% of standard, for every one
per cent of the actual output: ` 5.
Solution
Monthly Standard output = 1,000 Units.
A’s output = 850 units
850
%= 100 85%
1,000
720
% = 1,000 100 72%
960
% = 1,000 100 96%
IIIustration 14
(ICWA Modified)
XYZ Ltd. employs its workers for a single shift of 8 hours for 25 days in a month. The company
has recently fixed the standard output for a mass produced an incentive scheme to boost output.
Details of wages payable to the workers are as follows:
(i) Basic wages/piece work wages @ ` 2 per unit subject to a guaranteed minimum wages of ` 60
per day.
(ii) Dearness allowance at ` 40 per day.
(iii) Incentive bonus:
Standard output per day per worker: 40 units;
Incentive bouns upto 80% Efficiency: NIL;
Incentive bonus for efficiency above 80%: ` 50 for every 1% increase above 80%.
The details of performance of four workers for the month of April 2012 are as follows:
Worker No. of Days Worked Output (Units)
A 25 820
B 18 500
C 25 910
D 24 780
820 820
A 100 100 82.00%
25 40 1,000
500 500
B 18 40 100 720 100 69.44%
910 910
C 25 40 100 1,000 100 91.00%
780 780
D 24 40 100 960 100 81.25%
IIIustration 15
(CA Modified)
A worker produced 200 units in a week’s time. The guaranteed weekly wage payment for 45
hours is ` 81. The expected time to produce one unit is 15 minutes which is raised further by 20% under
the incentive scheme. What will be the earnings per hour of that worker under Halsey (50% sharing) and
Rowan bonus schemes?
Solution
(i) Halsey (50% sharing) Bonus Scheme
Time allowed for actual weekly production
= 200 Units × 18 Minutes
= 3,600 Minutes
3,600 Minutes
i.e. = 60 Minutes 60 Hours.
Total Eaenings = (Hours Worked × Rate per hour) + 1 2 × (Time Saved × Rate per hour)
= 81 + 13.50 = ` 94.50
96 Cost Accounting
94.50
Eaening per hour = ` 2.10 per hour
45 Hours
81
Wage Rate per hour = = ` 1.80
45 Hours
(ii) Rowan Bonus Scheme
15 Hours
= 45 hours × ` 1.80 + 60 Hours 45 hour 1.80
= 81 + 20.25
= ` 101.25.
101.25
Earnings per hour = 2.25 per hour .
45 Hours
IIIustration 16
(CA Modified)
Calculate the earnings of Workers A, B and C under Straight Piece Rate System and Merrick’s
Multiple Piece Rate System from the following particulars:
Normal Rate per hour: ` 5.40
Standard Time per hour: 1 minute
Output per day is as follows:
Worker A 390 Units
Worker B 450 Units
Worker C 600 Units
Working hours per day are 8.
Solution
(1) Normal Wage Rate per unit
Normal Rate per hour: ` 5.40
Standard Output per hour: 60 units
5.40
Normal Wage rate per unit = = ` 0.09 per unit.
60
Labour Cost 97
390
A 100 = 81.25%
480
450
B 100 = 93.75%
480
600
C 100 = 125%
480
Statement of Earnings of Workers(under Straight Piece Rate System)
Worker Units Normal Wags Rate per hour (`) Total (`)
A 390 0.09 35.10
B 450 0.09 40.50
C 600 0.09 54.00
Statement of Earnings of Workers (under Merrick’s Multiple piece Rate System)
(5) From the following data, prepare a statement showing the cost per day of 8 hours of engaging
a particular type of labour:
(a) monthly salary (basic + DA) ` 5,000;
(b) leave salary payable to the workers 5% of the basic;
(c) employer's contribution to PF 10% of basic;
(d) employer's contribution to state insurance 2% of total salary; and
(e) number of working hours in a month 200
(6) In a company, a daily wage rate guaranteed to a worker is ` 50 and the standard output fixed
for the month is 500 articles representing 100% efficiency. The daily wage rate is paid to those
workers who show up to 66 2/3% of the efficiency standard.
Beyond this, there is a bonus payable on a graded scale.
Up to 90% efficiency 10% bonus payable
Up to 100% efficiency 20% bonus payable.
Further increase of 1 for every 1 further rise in efficiency.
Fnd out the total earnings of X, Y and Z (workers) who have worked for 26 days in a month.
Their output for the month is as follows:
X 400 articles;
Y 500 articles; and
Z 200 articles.
(7) In a factory where the Rowan Plan is introduced, workers X and Y can earn ` 320 and
` 337.50 respectively on a job for which the standard time fixed is 12 hours.
The rate is ` 30 per hour. Calculate what would be their earnings, if the Halsey Plan on a
5:5 basis had been allowed.
(8) From the particulars given below, prepare the labour cost per man day of 8 hours;
(a) Basic salary - ` 40 per day.
(b) Deamess allowance ` 5 per every point over 100 cost of living index = 700 points;
(c) Leave salary = 100% of (a) and (b);
(d) Employer's contribution to PF = 10% of (a), (b), (c);
(e) Employer's contribution to state insurance = 2.5% of (a), (b), (c);
(f) Expenditure on amenities to labour = ` 200 per head per month; and
(g) Number of working days in a month of 25 days of 8 hours each.
(9) The following information was collected from the books of Simren Ltd. for the year ending
31 Oecember, 2008.
100 Cost Accounting
Particulars ` `
Sales 28,00,000
Less: Variable costs
Materials 6,01,000
Direct labour 5,19,000
Factory overheads 3,20,000
Sales overheads 1.90,000 16,30,000
11,70,000
Less: Fixed overheads 5,30,000
Profit 6,40,000
Actual number of hours of direct labour = 2,06,000 (which include 4,000 hours of training, half
of which is unproductive). Due to delay in filling vacancies, 6,000 potential direct hours were
lost.
Cost of re-employment - separation cost ` 25,630; selection cost ` 32,080; recruitment cost
` 23,140; and training cost ` 31,160. Calculate profit lost due to labour turnover.
(10) In an engineering factory, the standard time for a job is 16 hours and the basic wage is ` 25 per
hour. A bonus scheme is instituted so that the worker is to receive his normal rate for the hours
actually worked and 50 for the hours saved. Materials for the job cost `. 500 and overheads are
charged on a basis of ` 50 per labour hour. Calculate the wages and effective rate of earning per
hour if the job is completed (i) in 12 hours and (ii) in 14 hours. Also ascertain factory cost of
the job on the same basis.
(11) A factory department has 180 workers who are paid at an average of ` 17.50 per week (48
hours), dearness allowance per month (208 hours of `.130), provident fund deduction is at 8 on
gross, of which 1 is for the family pension fund of half the number of workers, and employees'
state insurance is at ` 1.25 for each. The company gives only a minimum bonus of 81/3 and
allows statutory leave of two weeks per year with pay. Show the weekly wage summary for
the financial books and the departmental labour hour cost for job costing.
(ICWA)
(12) Calculate the earnings of workers X and Y under the Straight Piece Rate System and the
Taylor's Differential Piece Rate System from the following particulars:
Normal rate per hour ` 18.00
Standard time per unit 20 seconds
Differential Rates to be applied:
80% of piece rate below standard
120% of piece rate at or above standard.
Worker X produced 1,300 units per day (of 8 hours) and worker Y produces 1,500 units per
day (of 8 hours).
Labour Cost 101
(13) Rolland Ltd., operates, in one of its departments, a group incentive scheme. A minimum hourly
rate is guaranteed to each of the six employees in the group if actual output for the week is less
than the standard output. If actual output is greater than the standard output, the hourly rate of
each employee is increased by 4% for each additional 600 units of output produced. The
hgstandard output for the group is 12,000 units for a 40 hour week.
During the week ending 31 December 2007, each employee in the group worked 40 hours and
the actual output and minimum hourly rates were as follows:
Employees Actual Output (in units) Minimum hourly rate (`)
Lal 2,500 0.60
Hari 2,700 1.00
Mohan 2,400 0.60
Shyam 2,500 0.80
Hanuman 2,460 0.60
Krishna 2,440 0.40
You are required to:
(a) Calculate the earnings of each employee; and
(b) Appraise the effectiveness of the company of this group incentive scheme.
(CA, Adapted)
(14) The standard hours of Job "A" is 100 hours. The job can be completed by A in 60 hours, B in
70 hours and C in 95 hours.
The bonus system applicable to the job is as follows:
Percentage of time saved to time allowed Bonus%
Savings up to 10 10 of time saved
11-20 15 of time saved
21- 40 20 of time saved
41-100 25 of time saved
Rate 6f pay is ` 15 per hour. Calculate the total earnings of each worker and also the rate of
earnings per hour.
(15) Two workers 'A' and 'B' produce the same product using the same material. Their normal wage
rate is also the same. 'A' is paid bonus according to Rowan scheme while 'B' is paid bonus
according to Halsey scheme. The time allowed to make the product is 50 hours. 'A' takes 30
hours while 'B' takes 40 hours to complete the product. The factory overhead rate is ` 5 per
person-hour actually worked. The factory cost of product manufactured by 'A' is
` 3,490 and tor product manufactured by 'B' is ` 3,600.
102 Cost Accounting
Required:
(i) Compute the normal rate of wages.
(ii) Compute the material cost.
(iii) Prepare a statement comparing the factory cost of the product as made by two workers.
(CA, Adapted)
(III) Objective Questions
(I) State Whether the following Statements are True or False.
(1) Wage plan promotes industrial peace.
(2) Cost of living is increasing due to inflation.
(3) Dearness allowance is linked with cost of living index.
(4) Medical facilities are monetary benefits.
(5) Time rate method remunerates the workers on the basis of time taken on the job.
(6) Piece rate method brings down productivity.
(7) Piece rate method pays the workers by results.
(8) Labour is most important factor of production.
(9) Taylor’s differential piece rate system does not differentiate the workers.
[Ans: True: [1,2,3,5,6,8). False: (4,7,9)]
(II) Match the Following.
Group A Group B
(1) Labour Unions (i) Monetary benefits
(2) Basic Wages (ii) Non-monetary benefits
(3) Subsidised Transition (iii) Greater bargaining power
(4) Dearness Allowance (iv) Element of labour cost
(5) Time Rate (v) Wages based on time taken
(vi) Wages based on output
[Ans. (1 – iii), (2 – i), (3 – ii), (4 – iv), (5 – v)]
(III) Multiple Choice Questions. Select the Right Answer.
(1) The method of remuneration to give stability of labour cost of the employers is
(i) straight piece work
(ii) premium bonus
(iii) measured day work
(2) The following is the most relevant use of the clock card
(i) to measure employee efficiency
(ii) to facilitate payment for the time spent on the work premises
(iii) to calculate bonus payment
Labour Cost 103
(3) Under Halsey Premium Plan, __________% of time sais shared by employer
(i) 110
(ii) 115
(iii) 50
(4) A worker has a time rate of ` 15 per hour. He makes 720 units of a component (standard time
5 minutes per unit) in a week of 48 hours. His total wages including Rowan Bonus for the week
is
(i) ` 792
(ii) ` 820
(iii) ` 840
(iv) ` 864
(5) The standard time required per unit of a product is 20 minutes. In a day of 8 working hours, a
worker gives an output of 30 units. If he gets a time rate of ` 20 per hour, his total earnings
under Halsey Plan was
(i) ` 200
(ii) ` 192
(iii) ` 180
(iv) ` 160
[Ans. (1 - iii), (2 - ii), (3 - iii), (4 - iv), (5 - iii)]
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