SGA-Series Operation Manual M550129-01
SGA-Series Operation Manual M550129-01
SGA-Series Operation Manual M550129-01
Supplies
Operation Manual
iv M550129-01 Rev AH
IMPORTANT SAFETY INSTRUCTIONS
Before applying power to the system, verify that your product is configured properly for
your particular application.
WARNING!
Hazardous voltages might be present when covers are removed. Qualified
personnel must use extreme caution when servicing this equipment. Circuitry,
test points, and output voltages might be floating with respect to chassis
ground. Do not touch electrical circuits, and use appropriately rated test
equipment. A safety ground wire must be connected from the chassis to the
AC mains input when servicing this equipment.
WARNING!
This equipment contains ESD sensitive input/output connection ports. When
installing equipment, follow ESD safety procedures. Electrostatic discharges
might cause damage to the equipment.
Only qualified personnel, who understand and deal with attendant hazards in power
supplies, are allowed to perform installation and servicing.
Ensure that the AC mains input ground is connected properly to the chassis safety
ground connection. Similarly, other power ground lines, including those to application
and maintenance equipment, must be grounded properly for both personnel and
equipment safety. Always ensure that facility AC mains input is de-energized prior to
connecting or disconnecting any cable.
In normal operation from the front panel, the operator does not have access to
hazardous voltages within the chassis. However, depending on the application
configuration, HIGH VOLTAGES HAZARDOUS TO HUMAN SAFETY might be
normally generated on the output terminals. The user must ensure that the output power
lines are labeled properly as to the safety hazards and that any possibility for inadvertent
contact with hazardous voltages is eliminated.
Guard against risks of electrical shock during open cover checks by not touching any
portion of the electrical circuits. Even when power is off, capacitors may retain an
electrical charge. Use safety glasses during open cover checks to avoid personal injury
by any sudden component failure.
Neither AMETEK Programmable Power Inc., San Diego, California, USA, nor any of the
subsidiary sales organizations can accept any responsibility for personnel, material or
inconsequential injury, loss or damage that results from improper use of the equipment
and accessories.
M550129-01 Rev AH v
SAFETY SYMBOLS
vi M550129-01 Rev AH
FCC NOTICE
This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a residential area
is likely to cause harmful interference in which case the user will be required to correct
the interference at his own expense.
This manual has been written for the Sorensen SGA Series of power supplies, which
have been designed and certified to meet the Low Voltage and Electromagnetic
Compatibility Directive Requirements of the European Community.
These models have been designed and tested to meet the Electromagnetic Compatibility
directive (European Council directive 2004/108/EC; generally referred to as the EMC
directive) and to the requirements of the Low Voltage directive (European Council
directive 2006/95/EC, 93/68/EEC, dated 22 July 1993). In addition these models have
been found compliant with FCC 47 CFR Part 15, Subpart B107(e) Class A, 109(g)
Class A.
Since the Low Voltage Directive is to ensure the safety of the equipment operator,
universal graphic symbols have been used both on the unit itself and in this manual to
warn the operator of potentially hazardous situations (see Safety Instruction page).
M550129-01 Rev AH ix
Contents Sorensen SGA Series
x M550129-01 Rev AH
Sorensen SGA Series Contents
LIST OF TABLES
Table 2–1. Maximum AC Current Ratings, PFC Models .............................................. 2-9
Table 2–2. Maximum AC Current Ratings, Non-PFC Models ....................................... 2-9
Table 2–3. Input/Output Connectors ............................................................................ 2-9
Table 2–4. Input Terminal Connections...................................................................... 2-10
Table 2–5. Output Terminal Connections ................................................................... 2-10
Table 2–6. Recommended Lugs ................................................................................ 2-10
Table 2–7. Recommended Sense Connector Tools ................................................... 2-10
Table 2–8. Minimum Wire Size ................................................................................. 2-11
Table 2–9. Wire Resistance and Voltage Drop, 20°C ................................................ 2-13
Table 3–1. Front Panel Controls and Indicators .......................................................... 3-2
Table 3–2. Rear Panel Connectors and Controls, Standard ........................................ 3-6
Table 3–3. Rear Panel Connectors and Controls, GPIB Option .................................. 3-7
Table 3–4. Rear Panel Connectors and Controls, Ethernet Option ............................. 3-8
Table 3–5. Analog Control Connector (J1), Designations and Functions................... 3-17
Table 4.1. Fuse Ratings .............................................................................................. 5-3
LIST OF FIGURES
Figure 1-1. Model Number Decoding .......................................................................... 1-2
Figure 2-1. Rack Mount Assembly for 3U Models ....................................................... 2-4
Figure 2-2. Rack Mount Assembly for 6U Models ....................................................... 2-6
Figure 2-3. Diode Connection ................................................................................... 2-14
Figure 2-4. Installation Drawing, 3U Models 10V-30V ............................................... 2-16
Figure 2-5. Installation Drawing, 3U Models 40V-600V ............................................. 2-17
Figure 2-6. Installation Drawing, 3U Models 800V-1000V ......................................... 2-18
Figure 2-7. Installation Drawing, 6U Models 20 kW to 30 kW .................................... 2-19
Figure 2-8. Rear Panel, Standard,3U Models 10V-30V ............................................. 2-20
Figure 2-9. Rear Panel, GPIB Option, 3U Models 10V-30V ...................................... 2-21
Figure 2-10. Rear Panel, Ethernet Option, 3U Models 10V-30V................................ 2-22
Figure 2-11. Rear Panel, Standard, 3U Models 40V-600V ........................................ 2-23
Figure 2-12. Rear Panel, GPIB Option, 3U Models 40V-600V .................................. 2-24
Figure 2-13. Rear Panel, Ethernet Option, 3U Models 800V and 1000V ................... 2-25
Figure 2-14. Rear Panel, Standard, 6U Models 20kW-30kW .................................... 2-26
Figure 2-15. Rear Panel, GPIB Option, 6U Models 20kW-30kW ............................... 2-27
Figure 2-16. Rear Panel, Ethernet Option, 6U Models 20kW-30kW .......................... 2-28
Figure 2-17. Instructions for Assembly of AC and DC Covers ................................... 2-29
Figure 3-1. Front Panel Controls and Indicators (3U Model Shown) ............................ 3-1
M550129-01 Rev AH xi
Contents Sorensen SGA Series
Figure 3-2. Rear Panel Interface, Standard, 3U Models 10V-30V ............................... 3-3
Figure 3-3. Rear Panel Interface, GPIB Option, 3U Models 10V-30V .......................... 3-3
Figure 3-4. Rear Panel Interface, Ethernet Option, 3U Models 10V-30V ..................... 3-3
Figure 3-5. Rear Panel Interface, Standard, 3U Models 40V-600V ............................. 3-4
Figure 3-6. Rear Panel Interface, GPIB Option, 3U Models 40V-600V ........................ 3-4
Figure 3-7. Rear Panel Interface, Ethernet Option, 3U Models 800V and 1000V ........ 3-4
Figure 3-8. Rear Panel Interface, Standard, 6U Models 20kW-30kW .......................... 3-5
Figure 3-9. Rear Panel Interface, GPIB Option, 6U Models 20kW-30kW .................... 3-5
Figure 3-10. Rear Panel Interface, Ethernet Option, 6U Models 20kW-30kW ............. 3-5
Figure 3-11. Shaft Lock ............................................................................................... 3-9
Figure 3-12. Analog Control Connector (J1) Pin-Out ................................................. 3-15
Figure 3-13. Remote Current Programming Using Resistance .................................. 3-18
Figure 3-14. Remote Current Programming Using 0-5 VDC or 0-10 VDC Source ..... 3-19
Figure 3-15. Remote Voltage Programming Using Resistance ................................. 3-20
Figure 3-16. Remote Voltage Programming Using 0-5 VDC or 0-10 VDC Source ..... 3-21
Figure 3-17. Remote Overvoltage Programming Using DC Source ........................... 3-22
Figure 3-18. Remote Output ON/OFF Control by Contact Closure ............................ 3-23
Figure 3-19. Remote Isolated Output ON/OFF Using AC or DC Source.................... 3-23
Figure 3-20. Remote Output ON/OFF Using Isolated TTL/CMOS Source ................. 3-24
Figure 3-21. Remote Shutdown Using DC Voltage Source ....................................... 3-24
Figure 3-22. Remote Voltage Sensing Network ........................................................ 3-25
Figure 3-23. Remote Sense Connection at the Load, 10V-800V Models................... 3-26
Figure 3-24. Remote Sense Connection at the Load, 1000V Model ........................... 3-27
Figure 3-25. Parallel Connection and Remote Sense................................................ 3-30
Figure 3-26. Series Connection with Anti-Parallel Diodes ......................................... 3-32
Figure 4-1. Potentiometer Locations ........................................................................... 4-7
SG A 100 X 100 C - 1A AA AJ
4-15 kW = "X"
Remote Control Options
20-30 kW = "/"
For units up to 999 V/999 A, voltage and current are represented in numeric format, e.g., “100”
represents 100 V. For units at 1000 V/1000 A and above, the voltage and current are represented
by the format “xKx”, e.g., “1K2” represents 1000 V.
Option Description
Control Options A: Analog
I: Intelligent
Input Options C: Input Voltage 208/230 VAC, 3-Phase
D: Input Voltage 380/400 VAC, 3-Phase
E: Input Voltage 440/480 VAC, 3-Phase
Remote Control 0A: No Option
Options 1A: IEEE-488.2 + RS-232C
1C: Ethernet + RS-232C
1D: Isolated Analog Interface
1E: Shaft Locks
2A: Combined Options 1A + 1D
2C: Combined Options 1A + 1E (SGA Only)
2G: Combined Options 1C + 1D
2H: Combined Options 1C + 1E (SGA Only)
2J: Combined Options 1D + 1E (SGA Only)
3C: Combined Options 1A + 1D + 1E (SGA Only)
3G: Combined Options 1C + 1D + 1E (SGA Only)
Process Options AA: No option
AB: Certificate of Calibration (includes test data)
Modifications AJ: Front panel dust filter (3U models only)
CV: 400 Hz AC input at 208 VAC for 6U units only and does not
carry CE, CSA or UL certification; (standard in 3U models)
PF: Passive power factor correction (PFC) to 0.9 for 40V to 800V
models; (standard in 10V-30V, 50V, and 1000V models)
1.2 SPECIFICATIONS
The following subsections provide environmental, electrical, and physical
characteristics for the SGA Series power supplies.
Note: Specifications are subject to change without notice.
Note: The SGA Series power supplies are intended for indoor use only.
Refer to Section 2.3 for use/location requirements.
Parameter Specification
Input Power
208/230 VAC ±10%, allowed range 187-253 VAC;
Voltage 380/400 VAC ±10%, allowed range 342-440 VAC;
440/480 VAC ±10%, allowed range 396-528 VAC
47 Hz to 63 Hz; 400 Hz at 208 VAC for 3 U models; 400 Hz at
Frequency 208 VAC for 6U models is an optional modification (“CV” in
model number) and does not carry CE, UL or CSA markings
Parameter Specification
3–phase, 3–wire plus ground; not phase rotation sensitive;
Configuration
neutral not used.
Power Factor (at full rated load; 50/60 Hz); contact factory for power factor of specific models
PFC models: 10V-30V, 50V, 0.90, typical, for all AC input ratings; with passive power factor
1000V, and models with optional correction (PFC)
modification, “PF”
0.75, typical, for 208/230 VAC input;
0.72, typical, for 380/400 VAC input;
0.69, typical, for 440/480 VAC input;
Non-PFC models: 40V-800V
power factor is not solely determined by power supply input
characteristics, but is dependent on the level of DC output
power and interaction with the source impedance of AC mains.
Efficiency 87%, typical, at full load, nominal AC line
1/2 cycle, typical, for loss of all three phases (6.4 ms, typical for
Hold-Up Time 800V/1000V models); 3 cycle, typical, for loss of one phase;
sustained missing phase will result in shutdown of the output.
4-15 kW for 3U chassis for 10V-30V models;
5-15 kW for 3U chassis for 40V-1000V models;
Rated Output Power 20-30 kW for 6U chassis for 40V-600V models;
maximum output power is the product of the rated output
voltage and current; for specific values refer to Section 1.2.3.
Load Regulation (specified for ±100% rated load change, at nominal AC input voltage)
±0.05%, maximum, of rated output voltage for 10V- 30V
models;
Voltage
±0.02%, maximum, of rated output voltage for 40V-1000V
models
Current ±0.1%, maximum, of rated output current
Line Regulation (specified for ±10% change of nominal AC line voltage, at constant load)
±0.05%, maximum, of rated output voltage for 10V-30V models;
Voltage ±0.01%, maximum, of rated output voltage for 60V-1000V
models
Current ±0.05%, maximum, of rated output current
Temperature Coefficient
Voltage ±0.02%/C, typical, of rated output voltage
Current ±0.03%/C, typical, of rated output current
±0.05%, typical, of rated output voltage or current, over 8 hrs at
Stability fixed line, load, and temperature, after 30 min warm-up
Output Voltage Ripple/Noise Refer to Ripple/Noise specifications in tables of Section 1.2.3.
1 ms, typical, to recover within 0.75% of rated output voltage for
Load Transient Response load step change of 50% of rated output current
10 ms, maximum, from 10-90% of programming change from
Output Voltage Rise Time zero to rated output voltage for 10V-30V models;
(with rated load, resistive; current 100 ms, maximum, from 5-95% of programming change from
rise time same) zero to rated output voltage for 40V-1000V models;
contact factory for values of specific models
Parameter Specification
Output Voltage Fall Time 10 ms, maximum, from 90-10% of programming change from
rated output voltage to zero for 10V-30V models;
(with rated load, resistive; current fall
time same) contact factory for values of specific models
50 ms, maximum, from 90-10% of programming change from
rated output voltage to zero for 10V-30V models;
Output Voltage Fall Time
1.5 s, typical, from 100% to 10% of programming change from
(with no load) rated output voltage to zero for 40V-1000V models;
contact factory for values of specific models
Front Panel Meter
Display Resolution 3.5 digit
Voltage Accuracy ±0.5%, maximum, of rated output voltage + 1 digit
(to actual output)
Current Accuracy ±0.5%, maximum, of rated output current + 1 digit
(to actual output)
Remote Sensing
Voltage accuracy/regulation specifications apply at the point
Connection
where the remote sense leads are connected.
1 V, maximum per line for 10V-20V models;
1.5 V, maximum per line for 30V model;
5%, maximum of rated output voltage per line for models, 40V
to less than 160V;
Line Drop
2%, maximum of rated output voltage per line for models
greater than or equal to 160V;
greater level of line drop is allowed, but output voltage
regulation specifications no longer apply.
Rated output voltage applies at the rear panel output terminals,
Line Drop Effect on Output
and line drop voltage subtracts from the voltage available at the
Voltage
load terminals
Remote Analog Interface
Programming Accuracy
±0.25%, maximum, of rated output voltage for 0-5 VDC range,
Voltage
and ±0.5%, maximum, for 0-10 VDC range
±1.0%, maximum, of rated output current for 0-5 VDC range,
and ±1.2%, maximum, for 0-10 VDC range for 10V-30V models;
Current ±0.8%, maximum, of rated output current for 0-5 VDC range,
and ±1.0%, maximum, for 0-10 VDC range for 40V-1000V
models
Overvoltage Protection (OVP) ±1%, maximum, of rated output voltage
Readback Monitor Accuracy
Voltage ±0.5%, maximum, of rated output voltage
(of actual output value)
Current ±1%, maximum, of rated output current
(of actual output value)
Parameter Specification
Resistive-Control Programming
Voltage 0–5 k for 0-100% of rated output voltage
Current 0–5 k for 0-100% of rated output current
Voltage-Control Programming
Voltage 0–5 VDC or 0–10 VDC for 0-100% of rated output voltage
Current 0–5 VDC or 0–10 VDC for 0-100% of rated output current
Overvoltage Protection (OVP) 0.25–5.5 VDC for 5-110% or rated output voltage
On/Off control via contact closure, 6-120 VDC or 12-240 VAC,
and TTL or CMOS gate; output voltage and current monitors;
Remote Control/Monitor Interface output voltage, current, and OVP programming; summary fault
status
Output Isolation
Output Float Voltage
±300 V(PK), maximum, with respect to chassis ground;
exceeding the limit will be detected as a fault by a protective
Negative Output Terminal supervisory monitor and shutdown of the output will be
executed; this condition will be latched, requiring reset to
resume normal operation.
1000 V(PK), maximum; Isolated Analog Interface (J1 signals)
Isolation of optional Isolated
are galvanically isolated from negative output terminal;
Analog Interface (J1) to output
operation of Isolated Analog Interface signals should be at
negative terminal
SELV safety voltage conditions to chassis ground.
Reference of standard Non- The standard Non-Isolated Analog Interface (J1 signals) is
Isolated Analog Interface (J1) to connected to the negative output terminal and, therefore, is not
output negative terminal isolated from the output.
Parallel Operation
Up to 5 units, of the same voltage rating, may be connected in
parallel for additional output current; specifications apply as for
Parallel Group single unit, with the exception that each additional paralleled
unit will add 0.3% to the output current accuracy. Contact
factory for applications requiring paralleling more than five units.
Series Operation
Up to 2 units, of the same current rating, may be connected in
Series Group series for additional output voltage; see restrictions in Output
Isolation section.
2.1 INSPECTION
Inspect the shipping carton for possible damage before unpacking the unit.
Carefully unpack the equipment. Save all packing materials until inspection is
complete. Verify that all items listed on the packing slips have been received.
Visually inspect all exterior surfaces for broken knobs, connectors, or meters.
Inspect for dented or damaged exterior surfaces. External damage may be an
indication of internal damage. If any damage is evident, immediately contact
the carrier that delivered the unit and submit a damage report. Failure to do
so could invalidate future claims. Direct repair issues to Customer Service at
858-458-0223 (local) or 1-800-733-5427(toll free).
The SGA Series models are designed for mounting in a standard 19-inch
equipment rack compliant to EIA-310. If additional instrumentation is mounted
in the rack, no additional clearance is required above or below the SGA
Series units.
Support the SGA Series unit using appropriate L-brackets or rack mount
slides; suggested slide kits are listed as follows:
WARNING!
A minimum two-person lift is required for the 3U SGA Series power
supply, which weighs up to 110 lb (50 kg) depending on the model.
Refer to Figure 2-1 for 3U rack mount assembly drawing for the following
instructions:
1. Install the slide sections, 1C , on both sides of the power supply chassis with
screws (three on left side and four on right side). Ensure that the latch spring
orientation is as shown in Note 1 .
3. Mount the stationary slide sections, 1A , (with brackets already installed) into
the cabinet using appropriate hardware (e.g. bar nuts, cage nuts, clip nuts),
while ensuring that they are level front to back and left to right of the cabinet
rails.
4. Insert power supply chassis with slide sections, 1C , into slide sections, 1B .
5. Secure the front panel of the power supply chassis to the cabinet rack rails
using the screws provided in the ship kit.
WARNING!
A minimum three-person lift is required for the 6U SGA Series power
supply, which weighs up to 170 lb (77kg) depending on the model.
Refer to Figure 2-2 for 6U rack mount assembly drawing for the following
instructions:
1. Install the slide sections, 1B , on both sides of the power supply chassis with screws
(six on left side and seven on right side). Ensure that the section end orientation is as
shown in Note 1 .
2. Install the brackets, 2A and 2B , to the stationary slide sections, 1A , with the
hardware provided by the slide supplier as shown in Note 3 . Ensure that the stopper
orientation is as shown in Note 2 . Adjust the location of the mounting brackets as
required for the particular type of cabinet vertical rails utilized.
3. Mount the stationary slide sections, 1A , (with brackets already installed) into the
cabinet using appropriate hardware (e.g. bar nuts, cage nuts, clip nuts), while
ensuring that they are level front to back and left to right of the cabinet rails.
4. Insert power supply chassis with slide sections, 1B , into slide sections, 1A .
5. Secure the front panel of the power supply chassis to the cabinet rack rails using the
screws provided in the ship kit.
WARNING!
A minimum two-person lift is required for the 3U SGA Series power
supply, which weighs up to 110 lb (50 kg) depending on the model.
A minimum three-person lift is required for the 6U SGA Series unit,
which weighs up to 170 lb (77 kg) depending on the model.
The slides have a front disconnect feature and lock at full extension. To
disconnect and remove the chassis from the rack, depress the flat steel
spring (located on the slides) inward, and pull the chassis forward. To return
the chassis back into the rack from full extension, depress the flat steel spring
(located on the slides) inward, and push the chassis back.
When the chassis is at full extension, the flat springs are located behind the
front rack rails. Retract the springs with a flat blade screwdriver or similar
device to release from lock-out or to remove the chassis from the rack.
WARNING!
High voltage present at rear panel! Risk of electrical shock. Do not remove
protective covers on AC input or DC output. Refer to qualified service personnel.
WARNING!
The input and output voltages at the rear panel of the unit might be HAZARDOUS
LIVE. When rack-mounting or panel-mounting the unit, suitable safeguards must
be taken by the installer to ensure that HAZARDOUS LIVE voltages are not
OPERATOR accessible. OPERATOR access should only be to the front panel of
the unit.
WARNING!
A safety disconnect device for the AC mains input must be installed so that it is
readily accessible to the user.
WARNING!
A properly sized input overcurrent protection device must be installed at the AC
mains input, either a circuit breaker or fuse having a rating of 25% over the
maximum AC input line currents listed in Table 2–1.
WARNING!
To prevent an electrical shock hazard, a safety ground wire must be connected
from the safety ground stud on the rear panel to the AC mains ground.
CAUTION!
Under no condition should the negative output terminal exceed 300 V to earth
ground. Floating the negative output terminal subjects the internal control circuitry
of the power supply to the same potential as present at the negative output
terminal. In a unit with the standard Non-Isolated Analog Interface, the signals of
control connector, J1, would float at the same potential as the negative output
terminal. Damage might occur if the signals of the Non-Isolated Analog control
connector are connected to an external ground referenced device, due to
unintentional ground loop currents that this connection could generate. To correct
ground loop problems, it is advised to use the optional Isolated Analog Interface in
order to isolate the external signals from the internal control circuitry of the supply.
Refer to Section 1.2.2 of the specifications for additional information.
4 kW 8 kW 12 kW 5 kW 10 kW 15 kW
C 208/230 16 32 47 N/A N/A N/A
10V-15V D 380/400 9 17 26 N/A N/A N/A
E 440/480 7 15 22 N/A N/A N/A
C 208/230 N/A N/A N/A 20 39 59
20V-30V D 380/400 N/A N/A N/A 11 22 32
E 440/480 N/A N/A N/A 9 19 28
CAUTION!
To prevent damage to the AC input connector of the 3U units, follow torque
specifications, and, if a wire ferrule is used, ensure that it is properly sized
and that it has been crimped with the appropriate ferrule crimping tool.
CAUTION!
Cables with Class B or C stranding should be used. Fine-stranded
(flexible) cables should not be used unless crimp-on lugs or
ferrules are used that are approved for fine-stranded cables.
Battery
Application
Sense (+)
Out (+)
Power OR
Supply
Out (-)
Sense (-)
Inductive Load Freewheel
Application Diode
Figure 2-4 through Figure 2-7 show the outlines and overall dimensions for
installation of the 3U and 6U models of the SGA Series power supplies.
Figure 2-8 through Figure 2-16 show locations of rear panel connectors.
Figure 2-17 shows protective covers for the AC input and DC output of the 3U
10V-30V models.
Figure 2-13. Rear Panel, Ethernet Option, 3U Models 800V and 1000V
3.1 INTRODUCTION
The SGA series provides simplicity and ease of use through analog front
panel potentiometer controls. LED meters display bright, easy-to-read
voltage and current output measurements. This section provides detailed
information on the controls and indicators, and the operation of the SGA
Series.
Figure 3-1 shows the front panel of the 3U models; the 6U models have the same
controls and indicators. Figure 3-2 through Figure 3-10 show the rear panels of the
3U and 6U models, with their connectors and controls.
Figure 3-1. Front Panel Controls and Indicators (3U Model Shown)
WARNING!
The power-up factory default state is output enabled, where the
output will be energized at the settings of voltage and current.
ON/OFF Switch
WARNING!
1 OFF position does not remove AC
input from internal circuits or input
terminal blocks. Disconnect external
AC input before servicing unit.
Figure 3-7. Rear Panel Interface, Ethernet Option, 3U Models 800V and 1000V
CAUTION!
Never fully loosen the cone nut, or remove the shaft lock
from the chassis.
WARNING!
The power-up factory default state is output enabled, where the
output will be energized at the settings of voltage and current.
1. Prior to turning the unit on, rotate the voltage and current potentiometers
fully counterclockwise (minimum output), if output settings are not certain
and load would not tolerate full rated output voltage of the power supply.
2. Adjust the voltage and current from the minimum setting to the desired
output after turning ON the unit.
2. Ensure that the Voltage and Current control knobs are fully
counterclockwise.
3. Check the ANALOG CONTROL (J1) mating connector on the rear panel
to verify that Pins 5 and 6 (Remote Output On/Off) are shorted together to
enable the output of the supply (see Section 3.8). This is the default
configuration installed from the factory.
1. If the output had been previously energized, allow 5 minutes for the
output capacitors to discharge. Connect a high current DC ammeter
across the rear panel positive and negative output terminals,
observing the correct polarity.
2. Select wire leads of sufficient current carrying capacity and an
ammeter range compatible with the full-scale rated output current of
the unit.
Note: It could be verified that the supply could source rated output
current, without measuring the current with an ammeter, but using
only the front panel meter, and shorting the output terminals together.
3. Rotate the Voltage control knob about 1/2 turn clockwise (this adjusts
the voltage setting to a value above zero to ensure ability to supply
voltage)
4. Switch the power supply on.
5. Slowly rotate the Current knob clockwise and observe both the front
panel current display and the output of the ammeter. The output
current should increase from 0 A to the maximum rated current of the
supply. The front panel display and ammeter readings should track
within the accuracies of the meter and the front panel display.
6. Check that the green Current Mode LED is on.
7. Turn the Voltage knob and Current knob fully counterclockwise.
8. Switch the power supply off.
9. Allow 5 minutes for the output capacitors to discharge and disconnect
the ammeter or short from the output terminals.
10. If Constant-Current Mode operation did not function as indicated
above, verify your setup and perform the check again. If the function
continues to fail, contact the factory for assistance.
13. If OVP mode did not function as indicated above, verify your setup
and perform the check again. If the function continues to fail, contact
the factory for assistance.
CAUTION!
In the standard, Remote Non-Isolated Analog Interface, the
programming/control circuits (signal returns through J1-6 and J1-24) are
electrically connected to the output power negative terminal of the supply (not
isolated). Proper connection of signal returns must be made with respect to
external programming/control equipment to ensure that ground/return loops are
not formed where output load current might flow through the external
connections to the J1 circuits (J1-6 and J1-24), possibly causing internal
damage to the power supply. Refer to Table 3–5.
CAUTION!
The Remote Isolated Analog Interface option is not intended to allow
operation of the power supply at excessive voltages. Operation of Isolated
Analog Interface signals should be at SELV safety voltage conditions to
chassis ground. Refer to Section 1.2.2 for maximum terminal voltages.
Electrical
Pin Reference Functional Description
Parameters
Isolated remote control input for output on/off with an applied
Zin ~ 6 k in AC/DC voltage source. A positive (+) 6-120 VDC or an AC
ISO series with anode input of 12- 240 VAC will enable (turn-on) the output of the
1
ON/OFF of opto-isolator supply. This control input is optically isolated from the output
LED power negative terminal of the power supply (up to 500 VDC).
Signal return is Pin J1-2 (ISO RTN). See Section 3.8.
Isolated signal return for on/off control using Pins J1-1 and
2 ISO RTN — J1-14. Optically isolated from the output power negative
terminal of the power supply (up to 500 VDC).
Control input for remote programming of the overvoltage
protection: 0.25-5.5 VDC = 5-110% of full-scale output
REM OV voltage. Reset of an OVP condition is possible by applying
3 Zin ~ 20 k
SET an 10.5-13.3 VDC signal for 7 seconds. Signal return is Pin
J1-6 (COM). Circuit is electrically connected to the output
power negative terminal. See Section 3.7.
Voltage programming signal return to be used with Pins J1-9,
J1-15 or J1-21; also must be externally connected to Pin J1-6
4 VP RTN Zin ~ 10 k (COM) signal return when voltage programming is utilized.
Circuit is electrically connected to the output power negative
terminal.
Remote control input for output on/off: switch/relay contact
closure or direct short-circuit from this terminal to Pin J1-6
Zin ~ 10 k (COM) signal return will enable (turn-on) the output of the
5 ON/OFF
pull-up to 15 VDC supply; remote circuit must sink up to 1.5 mA from 15 VDC to
enable. Circuit is electrically connected to the output power
negative terminal. See Section 3.8.
† Signal return. Internally connected to Pin J1-24. Circuit is
6 COM —
electrically connected to the output power negative terminal.
Monitor signal for output current: 0-10 VDC = 0-100% of full-
scale output current. Minimum recommended load resistance
7 I MON Zout ~ 100
is 100 kCircuit return is Pin J1-6 (COM). Circuit is
electrically connected to the output power negative terminal.
Monitor signal for front panel voltage potentiometer setpoint:
0-5 VDC = 0-100% of full-scale setpoint. Minimum
8 * Zout ~ 100 recommended load resistance is 100 k Signal return is Pin
V SET
J1-6 (COM). Circuit is electrically connected to the output
power negative terminal.
Control input for remote voltage programming using a voltage
9 VP 5V Zin ~ 10 k source: 0-5 VDC = 0-100% of full-scale output voltage. Do
not exceed an input of 13.3 VDC. Signal return is Pin J1-4 or
Electrical
Pin Reference Functional Description
Parameters
Pin J1-20 (VP RTN). Circuit is electrically connected to the
output power negative terminal. See Section 3.6.
Remote control input for current programming using a voltage
source: 0-5 VDC = 0-100% of full-scale output current. Do not
10 IP 5V Zin ~ 10 k exceed an input of 13.3 VDC. Signal return is Pin J1-23 or
Pin J1-25 (IP RTN). Circuit is electrically connected to the
output power negative terminal. See Section 3.5.
Monitor signal for front panel current potentiometer setpoint:
0-5 VDC = 0-100% of full-scale setpoint. Minimum
11 ISET * Zout ~ 100 recommended load resistance is 100 k Signal return is Pin
J1-6 (COM). Circuit is electrically connected to the output
power negative terminal.
12
Not Used
13
Isolated remote control input for output on/off with a logic
signal: a logic-high, 5 VDC TTL/CMOS signal will enable
Zin ~ 900in (turn-on) the output of the supply, and a logic-low signal
ISO series with anode disables (turns off) the output. This control input is optically
14
TTL/CMOS of opto-isolator isolated from the output power negative terminal of the power
LED supply (up to 500 VDC). Signal return is Pin J1-2 (ISO RTN).
See Section 3.8.
Remote control input for voltage programming using a voltage
source: 0-10 VDC = 0-100% of full-scale output voltage. Do
15 VP 10V Zin ~ 20 k not exceed an input of 25 VDC. Signal return is Pin J1-4 or
Pin J1-20 (VP RTN). Circuit is electrically connected to the
output power negative terminal. See Section 3.6.
Remote control input for current programming using a voltage
source: 0-10 VDC = 0-100% of full-scale output current. Do
16 IP 10V Zin ~ 20 k not exceed an input of 25 VDC. Signal return is Pin J1-4 or
Pin J1-20 (VP RTN). Circuit is electrically connected to the
output power negative terminal. See Section 3.5.
Output signal for indicating a fault state: a logic-high state
(approximately +10 VDC) indicates a fault has occurred in a
power module, such as overtemperature, undervoltage of AC
17 FAULT Zout ~ 1 k
input, or converter failure; front panel Fault LED will also be
lit. Signal return is Pin J1-6 (COM). Circuit is electrically
connected to the output power negative terminal.
Output signal for shutdown/fault state: a logic-high state
indicates shutdown produced by an OVP condition, Power-
On-Reset (POR), remote disable, or housekeeping supply
18 S/D FAULT Zout ~ 100 fault. An 8 VDC minimum output signal is provided into a
load of 10 kload. Signal return is Pin J1-6 (COM). Circuit is
electrically connected to the output power negative terminal.
See Section 3.8.3.
Monitor signal for output voltage: 0-10 VDC = 0-100% of full-
scale output voltage. Minimum recommended load resistance
19 V MON Zout ~ 100
is 100 kCircuit return Pin J1-6 (COM). Circuit is electrically
connected to the output power negative terminal.
Electrical
Pin Reference Functional Description
Parameters
Voltage programming signal return to be used with Pins J1-9,
J1-15 or J1-21; also must be externally connected to Pin J1-6
20 VP RTN Zin ~ 10 k (COM) signal return when voltage programming is utilized.
Circuit is electrically connected to the output power negative
terminal.
1mA current Current source of 1 mA for remote voltage programming
source with using a resistance connected to signal return
21 * compliance
VP RES Pin J1-4 or Pin J1-20 (VP RTN): 0-5 kΩ = 0-100% of full-
voltage of scale output voltage. Circuit is electrically connected to the
~ 10.8 V output power negative terminal. See Section 3.6.
1mA current Current source of 1 mA for remote current programming
source with using a resistance connected to signal return
22 * compliance
IP RES Pin J1-23 or Pin J1-25 (IP RTN): 0- 5 kΩ = 0-100% of full-
voltage of scale output current. Circuit is electrically connected to the
~ 10.8 V output power negative terminal. See Section 3.5.
Current programming signal return which is to be used with
Pins J1-10, J1-16 or J1-22; also must be externally
23 IP RTN Zin ~ 10 k connected to Pin J1-6 (COM) signal return when current
programming is utilized. Circuit is electrically connected to the
output power negative terminal.
† Signal return. Internally connected to Pin J1-6. Circuit is
24 COM —
electrically connected to the output power negative terminal.
Current programming signal return which is to be used with
Pins J1-10, J1-16 or J1-22; also must be externally
25 IP RTN Zin ~ 10 k connected to Pin J1-6 (COM) signal return when current
programming is utilized. Circuit is electrically connected to the
output power negative terminal.
†
With the option, Remote Isolated Analog Interface control, the control signal return is isolated from the
output power negative terminal. See Section 1.2.2 and Section 3.10.
* Signals not available with the option, Remote Isolated Analog Interface control.
Table 3–5. Analog Control Connector (J1), Designations and Functions
1
16 IP 10V
COM 6
IP 5V 10
0-5 VDC + 23 IP RTN + 0-10 VDC
VOLTAGE 13 VOLTAGE
SOURCE - - SOURCE
Figure 3-14. Remote Current Programming Using 0-5 VDC or 0-10 VDC Source
1 14
COM 6 20 VP RTN
21 VP RES
13 0-5 Kohms
PROGRAM
1
15 VP 10V
COM 6 20 VP RTN
VP 5V 9
+ 0-10 VDC
0-5 VDC + 13 VOLTAGE
VOLTAGE - SOURCE
SOURCE -
Figure 3-16. Remote Voltage Programming Using 0-5 VDC or 0-10 VDC Source
REM OV SET 3
0-5.5 VDC +
VOLTAGE COM 6
SOURCE -
13
1 14
ON/OFF 5
25
ISO ON/OFF 1
+ 14
ISO RTN 2
-
AC OR DC
SOURCE
25
1 14 ISO TTL/CMOS
ISO RTN 2
25
Remote Sense
Resistor Network
Sense (+)
Sense (-)
Remote
Sense
Amplifier
PTC
Local
Resistor
Network
Out (+) Output
Power
Out (-) Converter
Power Supply
CAUTION!
If the power supply is operated with load power lines
disconnected and remote sense lines connected, internal
power supply damage might occur, since output load current
could flow through the remote sense terminals.
Load J3
1 2 3
Load J3
1 2 3 4
FLOATING OUTPUT
The output terminals are normally floating from chassis ground. No extra
steps or connections are required for a floating output.
CAUTION!
The negative output terminal may be floated up to ±300V (PK),
maximum, with respect to chassis ground. Exceeding the limit will be
detected as a fault by a protective supervisory monitor and shutdown of
the output will be executed; this condition will be latched, requiring reset
to resume normal operation.
CAUTION!
Floating the negative output terminal subjects the internal control
circuitry of the power supply to the same potential as present at the
negative output terminal. In a unit with the standard Non-Isolated
Analog Interface, the signals of control connector, J1, would float at the
same potential as the negative output terminal. Damage might occur if
the signals of the Non-Isolated Analog control connector are connected
to an external ground referenced device, due to unintentional ground
loop currents that this connection could generate. To correct ground
loop problems, it is advised to use the optional Isolated Analog
Interface in order to isolate the external signals from the internal control
circuitry of the supply. Refer to Section 1.2.2 for additional information.
CAUTION!
Under no condition should the negative (–) output terminal of any
power supply exceed 300 V to chassis (earth) ground. This is limited
by the isolation and creepage/clearance distances internal to the
power supply construction. If a higher output voltage range is
required, contact the factory for availability.
Note:
1. The maximum allowable current for a series string of power supplies is the rated
output current of a single supply of the string.
2. Remote sensing at the load should not be used during series operation. Each
power supply should have its remote sense leads connected to its own output
terminals.
3. An anti-parallel diode (power diode capable of the maximum current of the series
group, connected across the output, but reverse biased) is recommended to protect
against sinking current into a supply should one supply be ON while another other is
OFF, as shown in Figure 3-26. Diode D2 shown in the figure is optional, if the load
has stored energy such as a battery (Refer to Section 2.6.1).
4.1 INTRODUCTION
This section provides calibration and verification procedures for the SGA
Series power supplies and the Remote Isolated Analog Interface control
(option). Refer to the SG Programming Manual for calibration of display
readback and remote digital programming option.
4.1.2 PREPARATION
WARNING!
Hazardous voltages exist at the rear of the supply. Care must be
taken to avoid contact with the AC input and DC output terminals.
Only authorized personnel should perform this procedure.
sense leads, and ensure that the digital voltmeter that measures output
voltage is connected across the sense leads.
WARNING!
Hazardous voltages might be present on the output, even after it is disabled,
due to stored capacitive charge. Disconnect the AC mains input, and allow
5 minutes to drain the output capacitive charge to safe levels, before
connecting or removing output wiring.
2. Connect a precision current shunt across the output of the power supply,
and attach a precision meter across the shunt Kelvin terminals. (see
Section 4.1.2 ).
5. Program the output voltage, with the front panel control or remote
interface, to 100% of rated output voltage
6. Apply AC power, turn the unit on, and press the "Output On" button to
enable the output (see Section 3.1.13.1.1).
8. Verify that the unit produces 100% ±0.8% of rated output current. If
necessary, adjust R69 for 100% of rated output current through the shunt.
10. Verify that the unit produces 10% ± 0.8% of rated output current. If
necessary, adjust R55 for 10% of rated output current through the shunt.
11. Repeat the steps above as required to obtain the required accuracy.
2. Remove the precision meter leads from the current shunt and apply them
across the output terminals.
3. Setup the SGA Series unit to operate with remote voltage programming
using an external 0-5 VDC voltage-source, as shown in Figure 3-16 in
Section 3.6.2. Ensure that Pins J1-5 and J1-6 are jumpered to enable the
output.
4. Program the output current, with the front panel control or remote
interface, to 100% of rated output current.
5. Apply AC power, turn the unit on, and press "Output On" button to enable
the output (see Section 3.1.1).
7. Verify that the unit produces 100% ±0.25% of rated output voltage. If
necessary adjust R74 for 100% of rated output voltage.
9. Verify that the unit produces 10% ±0.25% of rated output voltage. If
necessary adjust R90 for 10% of rated output voltage.
10. Repeat the steps above as required to obtain the required accuracy.
11. Remove all connections to the remote analog control connector (J1),
except the jumper between Pins J1-5 and J1-6; ensure that they are
jumpered to enable the output, and allow front panel control.
2. Connect a precision current shunt across the output of the power supply,
and attach a precision meter across the shunt Kelvin terminals. (see
Section 4.1.2).
3. Setup the SGA Series unit to operate with remote current programming
using resistance by connecting a 5 kΩ (0.1% or better tolerance) resistor,
as shown in Figure 3-13 in Section 3.5.1. Ensure that Pins J1-5 and J1-6
are jumpered to enable the output.
5. Apply AC power, turn the unit on, and press “Output On” button to enable
the output (see Section 3.1.1).
6. Adjust R33 so that the measured output current equals 100% rated output
current.
8. Setup the SGA Series unit to operate with remote voltage programming
using resistance by connecting a 5 kΩ (0.1% or better tolerance) resistor,
as shown in Figure 3-15 in Section 3.6.1. Ensure that Pins J1-5 and J1-6
are jumpered to enable the output.
4-4 M550129-01 Rev AH
Sorensen SGA Series Installation
9. Apply AC power, turn the unit on, and press “Output On” button to enable
the output (see Section 3.1.1).
10. Adjust R35 so that the measured output voltage equals 100% rated
output voltage.
11. Turn off AC power, and remove all connections to the remote analog
control connector (J1), except the jumper between Pins J1-5 and J1-6;
ensure that they are jumpered to enable the output, and allow front panel
control.
CAUTION!
Hazardous voltages may be present on the output, even after it is
disabled, due to stored capacitive charge. Disconnect the mains AC
input, and allow 5 minutes to drain the output capacitive charge to
safe levels before connecting or removing output wiring.
2. Connect a precision current shunt across the output of the power supply,
and attach a precision meter across the shunt Kelvin terminals. (see
Section 4.1.2).
5. Program the output voltage, with the front panel control or remote
interface, to 100% of rated output voltage.
6. Apply AC power, turn the unit on, and press “Output On” button to enable
the output (see Section 3.1.1).
8. Verify that the unit produces 100% 0.8% of rated output current. If
necessary, adjust R33 for 100% of rated output current through the shunt.
10. Verify that the unit produces 10% 0.8% of rated output current. If
necessary, adjust R47 for 10% of rated output current through the shunt.
11. Repeat the steps above as needed to obtain the required accuracy.
2. Remove the precision meter leads from the current shunt and apply them
across the output terminals.
3. Setup the SGA Series unit to operate with remote voltage programming
using an external 0-5 VDC voltage-source, as shown in Figure 3-16 in
Section 3.6.2. Ensure that Pins J1-5 and J1-6 are jumpered to enable the
output.
4. Program the output current, with the front panel control or remote
interface, to 100% of rated output current.
5. Apply AC power, turn the unit on, and press “Output On” button to enable
the output (see Section 3.1.1).
7. Verify that the unit produces 100% ±0.25% of rated output voltage. If
necessary adjust R39 for 100% of rated output voltage.
9. Verify that the unit produces 10% ±0.25% of rated output voltage. If
necessary adjust R35 for 10% of rated output voltage.
10. Repeat the steps above as needed to obtain the required accuracy.
11. Remove all connections to the remote analog control connector (J1),
except the jumper between Pins J1-5 and J1-6; ensure that they are
jumpered to enable the output, and allow front panel control.
5.1 INTRODUCTION
This chapter contains preventive maintenance information for the SGA Series
power supplies.
WARNING!
All maintenance that requires removal of the cover of the unit should
only be done by properly trained and qualified personnel. Hazardous
voltages exist inside the unit. Disconnect the supply from the AC
mains input before performing any maintenance. Service, fuse
verification, and connecting of wiring to the chassis must be
accomplished at least 5 minutes after AC input power has been
removed with an external disconnect switch. Do not touch any circuits
and/or terminals that are energized.
WARNING!
The OFF position of the front panel power switch does not
remove AC input from internal circuits or input terminal blocks.
Disconnect external AC input before servicing unit.
CAUTION!
For safe and continued operation of the SGA Series, always operate
the unit in a temperature and humidity controlled, indoor area.
Exposure to conductive contaminants or corrosive compounds/gases
that could be ingested into the chassis could result in internal
damage. Keep the rear and sides of the unit free of obstructions to
ensure proper ventilation.
5.3 FUSES
There are no user replaceable components in the power supply. Internal
fuses are listed in Table 4.1. Fuses are sized for fault isolation, and, an
open fuse might indicate that a circuit component has been damaged.
Contact the factory for further assistance..
CAUTION!
To reduce the risk of fire or electrical shock, replace fuses only with
the same type and rating.
Power Module
F1, F2, F3 30 A, 600 V Littelfuse, KLK-30
Converter Control PWA
A E
AC Input Connector, 3U, 2-10 Electrical Characteristics, 1-3
Screw Torque, 2-10 Environmental Characteristics, 1-3
Agency Approvals, 1-3
Analog Control Connector (J1), 3-14 F
Designations and Functions, 3-17
Isolated Analog Voltage, 3-14 Flexible Cables, 2-11
Return Connection, 3-14 Floating Negative Terminal, 2-8
Front Panel Drawing, 3-1
Fuses, 5-3
C
Calibration and Verification I
Remote Isolated Analog (Option), 4-5
Calibration and Verification, 4-1, 4-2 Initial Setup, 3-10
Constant-Current Mode, 4-3 Input Overcurrent Protection, 2-8
Constant-Voltage Mode, 4-3 Circuit Breaker/Fuse Rating, 2-8
Resistive-Control Current Sources, 4-4 Input/Output Connections, 2-8
Calibration and Verification Connectors, 2-9
Isolated Analog Constant-Current Mode, Input Overcurrent Protection, 2-8
4-5 Input Terminal Connections, 2-10
Calibration and Verification Lugs, 2-10
Isolated Analog Constant-Voltage Mode, Maximum AC Current Ratings, 2-9
4-6 Output Terminal Connections, 2-10
Constant-Current Mode, 3-12 Safety Disconnect Device, 2-8
Calibration and Verification, 4-3 Safety Ground Wire, 2-8
Operation, 3-12 Sense Connector Tools, 2-10
Constant-Voltage Mode, 3-11 Inspection, 2-1
Calibration and Verification, 4-3 Installation Drawings, 2-15
Operation, 3-11
Contents of Shipment, 2-1 L
Controls and Indicators, 3-1 Loads, 2-14
Analog Control (J1), 3-14 Inductive, 2-14
Front Panel ON/OFF Switch, 3-2 Stored-Energy, 2-14
OVP Adjust Potentiometer, 3-2 Location, 2-2
OVP Set/Reset Button, 3-2 Protected Environment, 2-2