CONSUMABLE LIST

BIL. MATERIAL SPECIFICATION IMAGE

1. Disc Cutting -Specification: A 30 R
BF
-Diameter: 355 mm (14″)
-Bore diameter: 25.4
mm
-Thickness: 3.0 mm
-Product type: Cutting
disc.
Use : cutting blade
manufacturers are
usually used in
machinery, vehicles,
shipbuilding, metallurgy
and chemical industry.
2. Disc Grinder -Specification: A 24 S
BF
-Diameter: 100 mm (4″)
-Bore diameter: 16.0
mm
-Thickness: 6.0 mm
-Product type: Grinding
disc
-Packaging: 25 pcs / box
Use : works to scrape
metal surfaces, both on
iron, steel, and stainless
steel.
3. Cup Brush -Cup Size : 75mm / 3"
Screw
-Size : M10 x 1.5mm
Brush
-Material : Stainless
Steel
Use: Its use is very
important to clean
various surfaces from
various types of dirt.
4. Tig -Used for a wide range
welding/filler of applications including
316 pipework and plate
stainless fabrication, vessel
steel 2.4 x production.
100 mm -Suitable for welding
stainless steels with
similar chemical
composition.
- Used in the chemical
and
petrochemical industries
.
5. Black paint -Brush or water spray.
-Solvent aliphatic
hydrocarbon/kerosene.
-0% (only as necessary).
-9 m²/kg/layer (brush).
-Drying Time (At
Temperature 30°C)
6. Thinner -4L Net Volume 3.78L
1Gal
-Net Weight 3.03KG
6.69IB
-Used To Mix With Paint
For Fast Quick Drying
-Used To Clean All The
Dirty Part And Paint On
The Item

PERSONAL PROTECTIVE EQUIPMENT (PPE)

BIL. MATERIAL SPECIFICATION IMAGE
1. Safety -100% pre-shrunk
Jacket cotton
-2 front chest
pockets, side
pocket, steel button
-Heavy Duty Zip
-Reflective tapes
across arms and
back
2. Safety -Function:
Goggles Anti-UV/Anti
shock/Anti-scratch/A
nti-fog
- Frame colour:
Transparent
-Lens colour:
Transparent
3. Glove -Material: cowhide
leather
-Length: 7.1*16.1
inches/18*41 cm
-Thickness:5mm
4. Head - Product Type :
shield Auto Darkening
Welding Helmet
-Heavy Duty
- When 4 Arc
sensors detect any
welding arc, control
unit switch on 2 LCD
shutters, arc
sensors detects no
arc, the control unit
switch off LCDs.
5 Safety -Material : cowhide
Shoes leather + pu
injection molding
- size: 4 (UK) –
13(UK)
1 pair safety shoes
 MACHINES

BIL MATERIAL SPECIFICATIONS IMAGE

1 Grinder -4" Angle Grinder
-Rated power input: 710
W
-No-load speed: 12000
rpm
-Grinding spindle thread:
M10
-Disc diameter: 115 mm
-Weight: 1.7 kg
-Power: 710W
Use : to scrape and
remove sharp edges
from workpieces.
2 Welding -Input voltage: AC220V
Machine 2in1 -No-load voltage: 62V
(Mig&Smaw) -Frequency: 50/60Hz
Load
-duration:60%
-Input power: 26.5V
-Current adjustment
range 1PH-220V
-Welding thickness: 0.5-
8mm
-Current range: 20-250A
-Applicable electrode:
1.6-3.2MM
-Size：260*360*450MM
Use : is equipment,
which is used to class or
combine two metals or
alloys together using
metal components.
3 Cut Off Power: 2000W
Machine Voltage: 220-240V
Frequency: 50/60Hz
Saw Blade Diameter:
355mm / 14”
No Load Speed:
3800min-1
Power Cord: 2M
Plug: 2 Pin
Package Weight: 13.8KG
Use : is a rough saw, also
known as a cut saw or
saw is an electric tool
that is usually used to cut
hard materials, such as
 metal, tiles, and
concrete.

HANDTOOL

BI Material SPECIFICATIONS IMAGE

L
1 Spirit Level -size 200mm (8
inch)
-material:
aluminium alloy
-measurement
scale: mm
-magnetic: with
magnetic-size:
8",10", 12
Use
2 Angle L -type: ruler material
steel
-surface sub light
treatment scale
precision and clear
3 Chipping length: 275 mm
hammer
length:265 mm
weight: 450 g
used : to remove
stubble. Be careful
with hot supports9]
4 Measuring -Product Width 12
Tape
cm
-2-rivet hook:
wrenching
resistance
increased by 40%
- Tape blocking and
automatic return.
Use : It is a
common measuring
tool. Its flexibility
allows a large
rangefinder to be
easily carried in a
pocket
5 Smaw torch 3metres of welding
cable
electrode holder
Caiman 200
cable connector 35-
50mm2
use : a tool that
uses gas. The
 function of this tool
is to pre-heat the
workpiece
6 Mig Torch MB 15AK MIG
welding torch
-Model: 15AK
-Application: MIG
welding with or
without gas
-Length: 2.5 meter,
3 meter, 4.5 meter,
5 meter
-Connection: Euro
type
Use : The blowtorch
or 'gun" works to
deliver the
electrode wire,
shielding gas and
current to the
welding area
7 Earth Clamp -300AMP
WELDING CABLE
SET
-Welding cable
-300AMP Earth
Clamp or 500A
Electrode holder
-Dines Plug 35-
50mm
Use : The
electrode-holder is
connected
to welding machine
 by a welding cable.
2.7.2 Earth Clamp.
8 Smaw torch 3metres of welding
cable
electrode holder
Caiman 200
cable connector 35-
50mm2
Use : this tool
function is used to
pre-heat the work
piece

9 Magnets angle Material: steel

90°
Tensile strength:
50lb
Weight: 2000g
Size: 90 -170 mm
List: 4 magnetic
welding holders
Use : magnet so that
it can hold the work
piece at various
angles
 MATERIAL LIST

BI MATERIAL SPECIFICATIONS IMAGE

L
1 Metal roofing g30 Flatlock metal
(0.28) (10-20ft) panel
-Titanium zinc, tecu
copper, aluminum
magnesium
manganese alloy,
stainless steel
-All ral colour ,can
be customized
-Rectangle,
rhombus, trapezoid,
hexagon.
2 Mild steel hollow WIDTH: 2 cm
section 25 x 50 x1.2 x THICKNESS : 2
6m mm
LENGTH: 6 meter

Use :
 To create a project
outline

ABSTRACT

This project aims to analyse and identify the budget and cost requirements for a
welding project. Welding plays a crucial role in various industries, including
construction, manufacturing, and automotive sectors. Understanding the financial
aspects associated with welding projects is essential for effective project
management and resource allocation.

The project will involve comprehensive research into the specific requirements of the
welding project, including materials, equipment, labour, and overhead costs. Various
welding techniques and methods will be evaluated to determine their respective cost
implications. Additionally, factors such as project duration, complexity, and safety
regulations will be considered in estimating the overall budget.

Through data collection, analysis, and cost estimation techniques, this project seeks
to provide a detailed breakdown of expenses associated with different stages of the
welding project. The findings will enable stakeholders to make informed decisions
regarding resource allocation, procurement strategies, and budgetary planning.
Overall, this project endeavours to contribute valuable insights into the financial
aspects of welding projects, facilitating efficient project management and cost-
effective execution.

Melalui pengumpulan data, analisis, dan teknik anggaran kos, projek ini berusaha

untuk menyediakan pecahan terperinci perbelanjaan yang berkaitan dengan

peringkat projek kimpalan yang berbeza. Penemuan ini akan membolehkan pihak

berkepentingan membuat keputusan termaklum mengenai peruntukan sumber,

strategi perolehan dan perancangan belanjawan.

Secara keseluruhannya, projek ini berusaha untuk menyumbangkan pandangan

yang berharga tentang aspek kewangan projek kimpalan, memudahkan pengurusan

projek yang cekap dan pelaksanaan kos efektif.

CONCLUSION

In conclusion, this study has provided valuable insights into the budgetary and cost
considerations associated with welding projects. Through comprehensive research,
data analysis, and cost estimation techniques, we have identified the various
expenses involved in executing a welding project effectively.
The findings reveal that the budget for a welding project is influenced by several
factors, including material costs, equipment expenses, labour wages, overhead
charges, and regulatory compliance costs. Additionally, the complexity and duration
of the project significantly impact the overall budgetary requirements.

By accurately estimating the budget and cost requirements upfront, stakeholders can
better plan and allocate resources, mitigate financial risks, and ensure the successful
completion of the welding project within the specified financial constraints.
Furthermore, this study emphasizes the importance of continuous monitoring and
evaluation of project costs throughout the execution phase to identify any deviations
from the budget and implement timely corrective actions.

Overall, the insights gained from this study will empower decision-makers to make
informed choices regarding resource allocation, procurement strategies, and
budgetary planning, ultimately enhancing the efficiency and cost-effectiveness of
welding projects.

REFERENCE

INTERNET

 https://www.bosch-pt.com.my/my/en/cutting-discs-grinding-discs-wire-
brushes-2865196-ocs-ac/
  https://safetyware.com/product/cotton-jacket-with-reflective/
 https://safepro.com.my/product-category/safety-shoes/
 https://www.3m.com.my/3M/en_MY/p/c/ppe/eye-protection/i/safety/personal-
safety/
 https://www.3m.com.my/3M/en_MY/p/c/ppe/hearing
protection/earplugs/i/safety/
 https://m.knightauto.com.my/?ws=ourproducts&cid=41866&cat=Welding-
Equipment
 https://www.boschhardware.com/bosch-power-tools/bosch-bench-mounted-
tools/bosch-cut-off-machine-gco-220
 https://www.magnetsource.com/collections/welding-angle-l2

BOOK

Book Title : Welding For Beginners

Published By : Kindle Edition
Edited By : Rusty Harrison
Book Title : Stick Welding and the ART of SMAW (Shielded Metal Arc Welding)
Published By : Kindle Edition
Edited By : M.J. Stone
Book Title : Welding: Principles and Applications (Mind Tap Course List)
Published By : Ninth Edition
Edited By : Larry Jeffus

OBJECTIVE

 Cost Identification: Conduct a thorough analysis to identify all potential costs

associated with the welding project, including but not limited to materials, equipment,
labour, overhead expenses, and regulatory compliance costs.
 Cost Estimation: Utilize appropriate cost estimation techniques to accurately quantify
the projected expenses for each aspect of the welding project, taking into account
factors such as project scope, complexity, and duration.

 Budget Determination: Based on the identified costs and estimations, establish a

comprehensive budget framework that outlines the financial resources needed to
successfully execute the welding project from initiation to completion.

 Risk Assessment: Evaluate potential risks and uncertainties that may impact the
budget and cost requirements of the welding project, and develop strategies to
mitigate these risks effectively.

 Resource Allocation: Facilitate informed decision-making regarding resource

allocation by providing stakeholders with a clear understanding of the budgetary
constraints and cost implications associated with different project activities.

 Optimization: Explore opportunities for cost optimization and efficiency improvement

throughout the project lifecycle, aiming to minimize expenses while maintaining
quality standards and meeting project objectives.

CONTENT

NO. PERKARA PAGE

1. PENGAKUAN PELAJAR i

2. PENGAKUAN PENGAJAR ii
 3. OBJECTIVE iii

4. ABSTRACT iv
5. COMPANY BACKGROUND 1
6. GANTT CHART 3

8. QUOTATION 5

9. PROJECT OVERVIEW 19

10. AUTOCAD PROJECT DRAWING 20

11. ORGANISATION CHART 21

12. DUTIES OF EACH POSITION AND AVERAGE SALARY 22

13. MATERIAL LIST 24

14. CONSUMABLES LIST 25

15. HAND TOOLS 27

16. MACHINES 30

17. PERSONAL PROTECTIVE EQUIPMENT (PPE) 31

18. DELIVERY SCHEDULE 33

19. CONCLUSION 34

20. REFERENCE 35

21. APPENDIX 36

PENGAKUAN PELAJAR

Dengan ini saya akui bahawa tugasan ini adalah hasil kerja saya sendiri dan
dibuat berdasarkan undang-undang yang termaktub dibawah peraturan Institut
Kemahiran MARA Beseri, Perlis. Ia adalah asli daripada saya. Projek ini belum
dihasilkan oleh mana-mana pihak atau institut untuk mana-mana Diploma atau
sebarang kelayakan.

Saya dengan ini berjanji sekiranya projek yang dilaksanakan oleh saya melangar
mana-mana syarat yang tertera diatas, segala hasil kerja saya akan digagalkan
dan oleh sebab tidak melengkapkan Diploma saya bersetuju untuk dikenakan
tindakan undang-undang dibawah peraturan Institut Kemahiran MARA Beseri,
Perlis.

Nama Pelajar : MUHAMAD AQIL WAFIY BIN IMRAN

Kad Pengenalan : 051109-10-2079

Kursus : DIPLOMA KOMPETENSI KIMPALAN (1.5 TAHUN)

Institut : INSTITUT KEMAHIRAN MARA BESERI, PERLIS.

Tajuk Projek : IDENTIFY THE BUDGET / COST REQUIRED FOR THE

WELDING PROJECT

Tandatangan :

Tarikh : 23/2/2024

DELIVERY SCHEDULE

our company has some technical problems that have delayed the delivery of goods.
with this our company will give a small discount so that this business of buying and
selling can run smoothly and can provide support for our company. The delivery of
goods is now until 23 Feb 2024 due to the delay which has an impact.

Regarding the problem, my company has made an online apology to the customer.
My company has also halved the price for the unavoidable delay and free delivery.
My company hopes that our apology will be accepted. My company will be thank you
very much to the customer for forgiving our company.

PROJECT OVERVIEW
 FIGURE 2
 This figure above show a car garage that our project has been done and
compeletely can use this car garage.

APENDIX
 FIGURE 3

 This figure above show the work process we are doing is being done well.

FIGURE 4

 This figure above show that the work process that we carried out during
these 4 months is running smoothly and firmly and is safe to use