S7-200 Programmable Controller System Manual

CPU 224XP Analog I/O

V LOAD I LOAD

CPU 224XP DC/DC/DC (6ES7 214-2AD23-0XB0)

24 VDC Power

A+ B+

1M 1L+ 0.0 0.1 0.2 0.3 0.4 2M 2L+ 0.5 0.6 0.7 1.0 1.1 1M 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 2M 1.0 1.1 1.2 1.3 1.4 1.5

M M

L+ DC L+

24 VDC Sensor Power Output

A+ B+

1M

0.0 0.1 0.2 0.3

0.4

0.5 0.6 0.7 1.0 1.1

M M

L+ DC L+

1M 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 2M 1.0 1.1 1.2 1.3 1.4 1.5

24 VDC Sensor Power Output

CPU 224XP AC/DC/Relay (6ES7 214-2BD23-0XB0) CPU 224XP Analog I/O

N(-)
V LOAD I LOAD
-+ + --

120/240 VAC Power

N(-) L(+)

N(-) L(+)

L(+)

A+ B+

1L 0.0 0.1 0.2 0.3

2L 0.4 0.5

0.6

3L 0.7 1.0 1.1

N M

1M 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 2M 1.0 1.1 1.2 1.3 1.4 1.5

24 VDC Sensor Power Output

Figure A-5

CPU 224XP Wiring Diagrams

402

-+

+ --

CPU 224XPsi Analog I/O

CPU 224XPsi DC/DC/DC (6ES7 214-2AS23-0XB0)

24 VDC Power

L1 AC L+

+ +

+ + +

-+

+ --

Technical Specifications

Appendix A

CPU 226 DC/DC/DC (6ES7 216-2AD23-0XB0) 24 VDC Power

1M 1L+ 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 2M 2L+

1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7

L+ DC M L+

1M 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 1.0 1.1 1.2 1.3 1.4

2M 1.5 1.6 1.7 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7

24 VDC Power Output

CPU 226 AC/DC/Relay (6ES7 216-2BD23-0XB0)

N(-) L(+)

N(-) L(+)

N(-) L(+)

1L 0.0 0.1 0.2 0.3

2L

0.4 0.5 0.6 0.7 1.0

3L

1.1 1.2 1.3 1.4 1.5 1.6 1.7

1M 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 1.0 1.1 1.2 1.3 1.4

2M 1.5 1.6 1.7 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7

Figure A-6

CPU 226 Wiring Diagrams

Table A-10 Connector

Pin Assignments for the S7-200 Communications Port (Limited Power) Pin Number 1 2 3
Pin 6

PROFIBUS Signal Shield 24 V Return RS-485 Signal B Request-to-Send 5 V Return +5 V +24 V RS-485 Signal A Not applicable Shield

Pin 1

4 5 6 7 8 9 Connector shell

Pin 9 Pin 5

+ +

120/240 VAC Power

L1

AC M L+

24 VDC Sensor Power Output

Port 0/Port 1 Chassis ground Logic common RS-485 Signal B RTS (TTL) Logic common +5 V, 100 series resistor +24 V RS-485 Signal A 10-bit protocol select (input) Chassis ground

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S7-200 Programmable Controller System Manual

Digital Expansion Modules Specifications

Table A-11 Digital Expansion Modules Order Numbers
Expansion Model EM 221 Digital Input 8 x 24 VDC EM 221 Digital Input 8 x 120/230 VAC EM 221 Digital Input 16 x 24 VDC EM 222 Digital Output 4 x 24 VDC-5A EM 222 Digital Output 4 x Relays-10A EM 222 Digital Output 8 x 24 VDC EM 222 Digital Output 8 x Relays EM 222 Digital Output 8 x 120/230 VAC EM 223 24 VDC Digital Comb 4 Inputs/4 Outputs EM 223 24 VDC Digital Comb 4 Inputs/4 Relay Outputs EM 223 24 VDC Digital Comb 8 Inputs/8 Outputs EM 223 24 VDC Digital Comb 8 Inputs/8 Relay Outputs EM 223 24 VDC Digital Comb 16 Inputs/16 Outputs EM 223 24 VDC Digital Comb 16 Inputs/16 Relay Outputs EM 223 24 VDC Digital Comb 32 Inputs/32 Outputs EM 223 24 VDC Digital Comb 32 Inputs/32 Relay Outputs Digital Inputs 8 x 24 VDC 8 x 120/230 VAC 16 x 24 VDC 4 x 24 VDC 4 x 24 VDC 8 x 24 VDC 8 x 24 VDC 16 x 24 VDC 16 x 24 VDC 32 x 24 VDC 32 x 24 VDC 4 x 24 VDC-5A 4 x Relay-10A 8 x 24 VDC-0.75A 8 x Relay-2A 8 x 120/230 VAC 4 x 24 VDC-0.75A 4 x Relay-2A 8 x 24 VDC-0.75A 8 x Relay-2A 16 x 24 VDC-0.75A 16 x Relay-2A 32 x 24 VDC-0.75 A 32 x Relay- A -2 Digital Outputs Removable Connector Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Order Number 6ES7 221-1BF22-0XA0 6ES7 221-1EF22-0XA0 6ES7 221-1BH22-0XA0 6ES7 222-1BD22-0XA0 6ES7 222-1HD22-0XA0 6ES7 222-1BF22-0XA0 6ES7 222-1HF22-0XA0 6ES7 222-1EF22-0XA0 6ES7 223-1BF22-0XA0 6ES7 223-1HF22-0XA0 6ES7 223-1BH22-0XA0 6ES7 223-1PH22-0XA0 6ES7 223-1BL22-0XA0 6ES7 223-1PL22-0XA0 6ES7 223-1BM22-0XA0 6ES7 223-1PM22-0XA0

Table A-12

Digital Expansion Modules General Specifications

Module Name and Description EM 221 DI 8 x 24 VDC EM 221 DI 8 x 120/230 VAC EM 221 DI 16 x 24 VDC EM 222 DO 4 x 24 VDC-5A EM 222 DO 4 x Relays-10A EM 222 DO 8 x 24 VDC EM 222 DO 8 x Relays EM 222 DO 8 x 120/230 VAC EM 223 24 VDC 4 In/4 Out EM 223 24 VDC 4 In/4 Relays EM 223 24 VDC 8 In/8 Out EM 223 24 VDC 8 In/8 Relays EM 223 24 VDC 16 In/16 Out EM 223 24 VDC 16 In/16 Relays EM 223 24 VDC 32 In/32 Out EM 223 24 VDC 32 In/32 Relay Dimensions (mm) (W x H x D) 46 x 80 x 62 71.2 x 80 x 62 71.2 x 80 x 62 46 x 80 x 62 46 x 80 x 62 46 x 80 x 62 46 x 80 x 62 71.2 x 80 x 62 46 x 80 x 62 46 x 80 x 62 71.2 x 80 x 62 71.2 x 80 x 62 137.3 x 80 x 62 137.3 x 80 x 62 196 x 80 x 62 196 x 80 x 62 Weight 150 g 160 g 160 g 120 g 150 g 150 g 170 g 165 g 160 g 170 g 200 g 300 g 360 g 400 g 500 g 580 g Dissipation 2W 3W 3W 3W 4W 2W 2W 4W 2W 2W 3W 3W 6W 6W 9W 13 W VDC Requirements +5 VDC +24 VDC 30 mA 30 mA 70 mA 40 mA 30 mA 50 mA 40 mA 110 mA 40 mA 40 mA 80 mA 80 mA 160 mA 150 mA 240 mA 205 mA ON: 4 mA/input ON: 4 mA/input ON: 20 mA/output ON: 9 mA/output ON: 4 mA/input ON: 9 mA/output, 4 mA/input ON: 4 mA/input ON: 9 mA/output, 4 mA/input ON: 4 mA/input ON: 9 mA/output, 4 mA/input ON: 4 mA/input ON: 9 mA/output 4 mA/input

Order Number 6ES7 221-1BF22-0XA0 6ES7 221-1EF22-0XA0 6ES7 221-1BH22-0XA0 6ES7 222-1BD22-0XA0 6ES7 222-1HD22-0XA0 6ES7 222-1BF22-0XA0 6ES7 222-1HF22-0XA0 6ES7 222-1EF22-0XA0 6ES7 223-1BF22-0XA0 6ES7 223-1HF22-0XA0 6ES7 223-1BH22-0AX0 6ES7 223-1PH22-0XA0 6ES7 223-1BL22-0XA0 6ES7 223-1PL22-0XA0 6ES7 223-1BM22-0XA0 6ES7 223-1PM22-0XA0

404

Technical Specifications

Appendix A

Table A-13
Type Rated voltage

Digital Expansion Modules Input Specifications

General 24 VDC Input Sink/Source (IEC Type 1 sink) 24 VDC at 4 mA 30 VDC 35 VDC for 0.5 s 15 VDC at 2.5 mA 5 VDC at 1 mA 4.5 ms 120/230 VAC Input (47 to 63 HZ) IEC Type I 120 VAC at 6 mA or 230 VAC at 9 mA nominal 264 VAC 79 VAC at 2.5 mA 20 VAC or 1 mA AC 15 ms

Maximum continuous permissible voltage Surge voltage (max.) Logic 1 (min.) Logic 0 (max.) Input delay (max.) Connection of 2 wire proximity sensor (Bero) Permissible leakage current (max.) Isolation Optical (galvanic, field to logic) Isolation groups Inputs on simultaneously Cable length (max.) Shielded Unshielded

1 mA

1 mA AC

500 VAC for 1 minute See wiring diagram All at 55 C (horizontal), All on at 45 C (vertical) 500 m 300 m

1500 VAC for 1 minute 1 point

500 m 300 m

24 VDC Input Used as Sinking Inputs

+

24 VDC Input Used as Sourcing Inputs

120/230 AC Input
L1 N

1M .0

.1

.2

.3

Figure A-7

S7-200 Digital Expansion Modules Inputs

+ 1M .0 .1 .2 .3 0N 0N .0

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S7-200 Programmable Controller System Manual

Table A-14

Digital Expansion Modules Output Specifications

24 VDC Output General 0.75 A 5A 2A Dry contact 24 VDC or 250 VAC 5 to 30 VDC or 5 to 250 VAC 20.4 to 28.8 VDC 30 A 5 A for 4 s @ 10% duty cycle 0.2 VDC with 5 K Load 5A 2.00 A 10 A resistive; 2 A DC inductive; 3 A AC inductive 10 A 15 A for 4 s @ 10% duty cycle 12 to 30 VDC or 12 to 250 VAC Relay Output 10 A 120/230 VAC Output Triac, zero-cross turn-on 120/230 VAC 40 to 264 VAC (47 to 63 Hz) 5 A rms for 2 AC cycles L1 (-0.9 V rms) 0.5 A AC1

Type Rated voltage Voltage range 24 VDC coil power voltage range Surge current (max.) Logic 1 (min.) Logic 0 (max.) Rated current per point (max.)

Solid state-MOSFET (Sourcing) 24 VDC 20.4 to 28.8 VDC 8 A for 100 ms 20 VDC 0.1 VDC with 10 K Load 0.75 A

Rated current per common (max.) Leakage current (max.)

10 A 10 A

5A 30 A

10 A -

0.5 A AC 1.1 mA rms at 132 VAC and 1.8 mA rrms at 264 VAC

Lamp load (max.) Inductive clamp voltage On state resistance (contact)

5W L+ minus 48 V 0.3 typical (0.6 max.)

50 W L+ minus 47 V2 0.05 max.

30 W DC/ 200 W AC4,5 0.2 max. when new

100 W DC/ 1000 W AC

60 W -

0.1 max. when new

410 max. when load current is less than 0.05A 1500 VAC for 1minute 1 point

Isolation Optical (galvanic, field to logic) Coil to logic Coil to contact Resistance (coil to contact) Isolation groups Delay Off to On/On to Off (max.) Switching (max.) Switching frequency (max.) Lifetime mechanical cycles Lifetime contacts Output on simultaneously

500 VAC for 1 minute See wiring diagram 50 s / 200 s 500 s -

None 1500 VAC for 1 minute 100 M min. when new See wiring diagram 10 ms 1 Hz 10,000,000 (no load) 100,000 (rated load) 30,000,000 (no load) 30,000 (rated load) All at 55 C (horizontal) with 20A max. module current. All at 45C (vertical) with 20A max. module current5. All at 40 C (horizontal) with 10A per point 15 ms

0.2 ms + 1/2 AC cycle 10 Hz All at 55 C (horizontal), All at 45 C (vertical)

All at 55 C (horizontal), All at 45 C (vertical)

Connecting two outputs in parallel Cable length (max.) Shielded Unshielded 1 2

Yes, only outputs in same group 500 m 150 m

No 500 m 150 m

No 500 m 150 m

3 4 5

Load current must be full wave AC and must not be half-wave because of the zero-cross circuitry. Minimum load current is 0.05 A AC. With a load current between 5 mA and 50 mA AC, the current can be controlled, but there is an additional voltage drop due to series resistance of 410 Ohms. If the output overheats due to excessive inductive switching or abnormal conditions, the output point may turn off or be damaged. The output could overheat or be damaged if the output is subjected to more than 0.7 J of energy switching an inductive load off. To eliminate the need for this limitation, a suppression circuit as described in Chapter 3 can be added in parallel with the load. These components need to be sized properly for the given application. The EM 222 DO 4 x Relay has a different FM rating than the rest of the S7-200. This module has a T4 rating, instead of T4A for FM Class I, Division Groups A, B, C, and D Hazardous Locations. Relay lifetime with a lamp load will be reduced by 75% unless steps are taken to reduce the turn-on surge below the surge current rating of the output. Lamp load wattage rating is for rated voltage. Reduce the wattage rating proportionally for voltage being switched (for example 120 VAC - 100 W). -

Warning
When a mechanical contact turns on output power to the S7-200 CPU, or any digital expansion module, it sends a 1 signal to the digital outputs for approximately 50 microseconds. This could cause unexpected machine or process operation which could result in death or serious injury to personnel, and/or damage to equipment. You must plan for this, especially if you are using devices which respond to short duration pulses.

406

Technical Specifications

Appendix A

24 VDC Output

Relay Output

120/230 AC Output
N

N(-) + L(+) 1M 1L+ .0 .1 .2 1L .0 .1 .2

L1

0L

0L

.0

Figure A-8

S7-200 Digital Expansion Modules Outputs

Wiring Diagrams

EM 223 24 VDC Digital Combination 4 Inputs/ 4 Outputs (6ES7 223-1BF22-0AX0)

EM 223 24 VDC Digital Combination 4 Inputs/4 Relay Outputs (6ES7 223-1HF22-0XA0)

EM 222 Digital Output 4 x Relays-10A (6ES7 222 1HD22-0XA0)

N(-) + 1M 1L+ .0 1M .0 .1 .1 .2 .2 .3 .3 M L+ L(+)

N(-) L(+)

N(-) L(+)

1L

.0

.1 .1

.2 .2

.3 .3 M L+

0L

.0 2L .2

1L 3L

.1 .3

1M .0

24 VDC Coil Power

Figure A-9

Wiring Diagrams for EM 222 and EM 223 Expansion Modules

24 VDC Coil Power

L (+) N (-)

L (+) N (-)

407

S7-200 Programmable Controller System Manual

EM 221 Digital Input 8 x 24 VDC (6ES7 221-1BF22-0XA0)

+

EM 221 Digital Input 16 x 24 VDC (6ES7 221-1BH22-0XA0)

+ .0 .0 .1 .1 .2 .2 .3 .3 2M 4M .4 .4 .5 .5 .6 .7 .7 .6 .0 1L 1L .1 2L .4 5L 5L .5 6L 6L +

1M .0 2M .4

.1 .5

.2 .6

.3 .7

1M 3M

EM 221 Digital Input 8 x AC 120//230 V (6ES7 221-1EF22-0XA0)

N

EM 222 Digital Output 8 x AC 120/230 V (6ES7 222-1EF22-0AX0)

L1

0N 0N

.0

1N 1N .1 2N 2N 5N 5N .5 6N 6N

.2 .6

3N 3N .3 7N 7N .7

0L

0L

4N .4

4L

EM 222 Digital Output 8 x 24 VDC (6ES7 222-1BF22-0XA0)

EM 222 Digital Output 8 x Relays (6ES7 222 1HF22-0XA0)

N(-) L(+)

EM 222 Digital Output 4 x 24 VDC-5A (6ES7 222-1BD22-0XA0)

1M 1L+ .0 2M 2L+ .4

.1 .5

.2 .6

.3 .7 M

1L L+ 2L

.0 .4

.1 .5

.2 .6

.3 .7

0M 0L+ .0 1M

2M 2L+ .2 3M 3L+ .3

Figure A-10

Wiring Diagrams for EM 221 and EM 222 Expansion Modules

408

24 VDC Coil power

N (-)

L (+)

+ 2L .2 3L 3L .3 .6 7L 7L .7 1L+ .1

+ + +

Technical Specifications

Appendix A

EM 223 24 VDC Digital Combination 8 Inputs/8 Outputs (6ES7 223-1BH22-0XA0)

EM 223 24 VDC Digital Combination 8 Inputs/8 Relay Outputs (6ES7 223-1PH22-0XA0)

N(-)

N(-) + + L(+)

L(+)

1M 1L+ .0

.1

.2 .1

.3 .2

2M 2L+ .4 .3 2M .4

.5 .5

.6 .6

.7 .7

1L M

.0

.1 .1

.2 .2

.3 .3

2L 2M

.4 .4

.5 .5

.6 .6

.7 .7

1M .0

L+ 1M .0

EM 223 24 VDC Digital Combination 16 Inputs/16 Outputs (6ES7 223-1BL22-0XA0)

1M 1L+ .0

.1

.2

.3 .1

2M 2L+ .4 .2 .3 .4

.5 .5

.6 .6

.7 .7

3M 3L+ .0 2M .0

.1 .1

.2 .2

.3 .3

.4 .4

.5 .5

1M .0

EM 223 24 VDC Digital Combination 16 Inputs/16 Relay Outputs (6ES7 223-1PL22-0XA0)

N(-) L(+) N(-) L(+) N(-) L(+) N(-) L(+)

1L M L+

.0

.1

.2

.3 .1 .2

2L .4 .3 .4

.5 .5

.6 .6

.7 .7

3L

.0

.1

.2

.3 .1 .2

4L .4 .3 .4

.5 .5

1M .0

2M .0

Figure A-11

Wiring Diagrams for EM 223 Expansion Modules

24VDC Coil Power

+ .6 .6 .7 .7 .6 .6 .7 .7

+ +

24VDC Coil Power

409

S7-200 Programmable Controller System Manual

EM 223 24 VDC Digital Combination 32 Inputs/32 Outputs (6ES7 223-1BM22-0XA0)

1M 1L+ 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1M 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 1.0 1.1 1.2 1.3

1.7

2M 2L+ 2.0 1.7

2.1 2.2 2.3 2.4 2.5 2.6 2.7 3.0 3.1 3.2 3.3 3.4 3.5 3.1 3.2 3.3 3.4 3.5

3.6 3.7 3.6 3.7

1.4 1.5 1.6

2M 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 3.0

EM 223 24 VDC Digital Combination 32 Inputs/32 Relay Outputs (6ES7 223-1PM22-0XA0)

N(-) N(-) N(-)

L(+)

L(+)

1L 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 1.0 1.1 1.2 2L 1.3 1.4 1.5 1.6 M L+ 1M 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 1.0 1.1 1.2 1.3 1.4 1.5 1.6

1.7

1.7 2M

Figure A-12

Wiring Diagrams for EM 223 Expansion Modules

410

+
L(+)

+
+

2.0

2.1

2.2 2.3 2.4 2.5 3L

2.6 2.7 3.0 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.1 3.2 3.3 3.4 3.5 3.6 3.7

2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 3.0