LOGISTICS SOLUTIONS GUIDE

Logistics automation solutions for retail distribution,

e-commerce, and parcel processing organizations
THE GLOBAL LEADER
IN MACHINE VISION AND INDUSTRIAL BARCODE READING

$1.04 OVER 41
Cognex,® the leading supplier of machine vision
and industrial barcode reading solutions.
With over 3.5 million systems installed in facilities YEARS IN THE BUSINESS
around the world and over 41 years of experience,

BILLION 500+
Cognex is focused on industrial machine vision and
image-based barcode reading technology. Deployed
by the world’s top manufacturers, suppliers, and
machine builders, Cognex products ensure that
manufactured items meet the stringent quality
2021 REVENUE CHANNEL PARTNERS
requirements of each industry.
Cognex solutions help customers improve GLOBAL OFFICES IN
manufacturing quality and performance by eliminating
defects, verifying assembly, and tracking information
at every stage of the production process. Smarter
20+ COUNTRIES
3,500,000+
automation using Cognex vision and barcode reading
systems means fewer production errors, which equates
to lower manufacturing costs and higher customer
satisfaction. With the widest range of solutions and
largest network of global vision experts, Cognex is the
best choice to help you Build Your Vision.™
SYSTEMS SHIPPED

2 Visit www.cognex.com/products
 LOGISTICS SOLUTIONS
POWER UP YOUR OPERATIONS WITH
IMAGE-BASED BARCODE READERS
AND VISION SYSTEMS
As retail distribution, e-commerce fulfillment, and parcel
processing industries continue to grow, the pressure to meet
customer demands and performance metrics is greater
than ever. Successful companies are scaling and optimizing
operations while minimizing manual work and equipment
downtime. Cognex machine vision and barcode reading
solutions deliver high accuracy and robust performance
which helps improve traceability, increase throughput, and
reduce costs associated with manual rework. In addition,
these solutions provide rich real-time performance data and
trending insights that help optimize operations.

Inbound Logistics........................................................4

Order Fulfillment..........................................................5

Sortation.......................................................................6

Outbound Logistics.....................................................7

Logistics Solutions Guide 3

 INBOUND/RECEIVING
No matter the size of your operation, the logistics process begins with receiving inbound goods. With demand growing,
maintaining efficiency and throughput is more important than ever. Using high performance and reliable image-based barcode
readers and machine vision systems, organizations receive incoming product faster and track product more effectively as it
moves through the facility.

Inbound Product Categorization Manifest Verification

The 3D-A1000 Dimensioning System captures The 3D-A1000 Dimensioning System captures
dimensional information and categorizes incoming volumetric and dimensional information of incoming
freight preventing handling damage downstream product improving traceability, verifying what was
and provides item data for proper storage. on the manifest, accurately tracking inventory.

Pallet Scanning
With a large depth-of-field
and wide field-of-view,
Cognex pallet scanning
systems read incoming
pallet identification labels
quickly and accurately,
even when surrounded
by other labels and
plastic shrink wrap.

4 Logistics Solutions Guide

Print and Apply During Inbound Processing Automated Inbound Receiving

Cognex image-based barcode readers use code Overhead presentation reading stations or multi-reader
quality metrics and grading to identify and reject barcode scan tunnels decipher codes on various
poorly printed codes attached during the inbound sides of a package, at extreme angles, and different
process, allowing facility managers to identify and fix orientations reducing rework and lowering costs.
printer errors to minimize problems downstream.

ORDER FULFILLMENT
Consumer shopping behavior has shifted and blurred the lines between retail distribution and traditional e-commerce fulfillment
platforms. This transition coupled with rising demand means more and more single item orders flow through the system with
increasingly short delivery expectations. High performance image-based barcode readers and machine vision systems are
increasingly playing a critical role in helping organizations meet increased order demand and increase the efficiency of the order
fulfillment process, while improving order accuracy and delivering on customer promises.

2D Barcode Guidance for AGVs Packaging Optimization

Barcode readers quickly and accurately read 2D codes on The 3D-A1000 Dimensioning System automates the
the floor, even if they are smudged or damaged, allowing volumetric measurement of picked products allowing
automatic guided vehicles (AGVs) to navigate the warehouse operators to select the best packaging option, reducing
to bring product to pick station operators. Print Quality manual handling and measurement time, increasing
Metrics grade codes and report when barcodes start to operator efficiency, and reducing shipping costs.
degrade so they can be fixed before there is a problem.

Logistics Solutions Guide 5

Pick and Pack Item Verification

Cognex image-based barcode technology quickly reads The 3D-A1000 Dimensioning System quickly and
omnidirectional, damaged, smudged, and distorted accurately captures volume and dimensioning data of
codes and codes at extreme angles, improving pick picked items which increases order accuracy, improves
and pack sorting times and maximizing throughput. inventory management, and lowers return costs.

Print and Apply with Verification Zone Routing

Image-based barcode readers catch label print Image-based barcode readers, with advanced algorithms
and placement issues early on, allowing facility and decoding technology reliably read damaged,
managers to identify and fix label or printer or non-aligned barcodes on totes in small egress
errors to minimize problems downstream. situations to send them to the right pick station.

Tote-Fill Optimization
The 3D-A1000 dimensioning
system, which features a
3D and 2D camera system,
calculates tote capacity and
fill heights and compares
those values to established
target values. The system
can be configured to flag
and alert over or underfilled
totes and diverts them for
correction, increasing order
accuracy and reducing
costly challenges due to
lost or damage products.

6 Logistics Solutions Guide

 SORTATION
E-commerce fulfillment, retail distribution, and parcel processing facilities rely on their ship sorting system to rapidly sort outgoing
product and parcels prior to shipment. As demand has increased, these organizations are under more pressure to ensure orders
reach the right destination within the expected delivery timeframe. Highly accurate barcode readers and machine vision systems
are playing a larger role in helping organizations improve sorting throughput, decrease product loss, and optimize their operations
with process data.

Categorizing Packages Prior to Shipment Item Detection

The 3D-A1000 Dimensioning System quickly and The 3D-A1000 Item Detect System use 3D and 2D data
accurately categorizes products to ensure proper to correctly identify objects among dirt, dust, and foreign
handling, which reduces damage to packages objects on the sorting belt, and provide information and any
and keeps the sorter line moving smoothly. error codes to keep sorting systems running efficiently.

Ship Sorter Induction Ship Sorter Scanning

Image-based barcode readers use advanced algorithms Cognex barcode scanning tunnels are designed to read
and decoding technology to quickly read codes on damaged codes at extreme perspectives on all sides
parcels and packages entering the sorting system, adding of the box, even with the high speed and small gapping
traceability and efficiency to the sorting process. requirements of today’s ship sorters. This allows a facility
to increase throughput, without impacting sort accuracy.

Logistics Solutions Guide 7

 OUTBOUND LOGISTICS
Retail distribution, e-commerce fulfillment, and parcel processing facilities are under more pressure to deliver products to
customers due to rising demand. Reliable and highly accurate machine vision systems and barcode readersare increasingly
critical to help operations teams improve traceability, load their trucks more efficiently, and make sure outbound packages get to
the correct place, on time and at optimal cost.

Estimating Shipping Costs Outbound Scanning

The 3D-A1000 Dimensioning System captures and Barcode readers help distribution centers improve
reports dimensional and volumetric information accuracy and traceability of outbound shipping processes
allowing operators to select the optimal packaging by providing a hands-free, efficient solution to verifying
and more accurately estimate shipping costs. the correct packages are loaded onto the truck.

Palletizing Outbound Shipments Truck Load Optimization

Deploying image-based barcode readers overhead helps The easy-to-use 3D-A1000 Dimensioning System delivers
facilities load outgoing trucks faster by enabling operators dimensional and volumetric information for outgoing
to build pallets more efficiently than using a hand scanner. freight allowing outbound logistics operators to pack
their trucks efficiently to optimize transportation costs.

8 Logistics Solutions Guide

 TECHNOLOGY
FOR OPTIMAL PERFORMANCE AND TRACEABILITY

1DMax with Hotbars Technology 2DMax with PowerGrid

1DMax® with Hotbars® is optimized for omnidirectional 2DMax® with PowerGrid® is a breakthrough 2D decoding
1D barcode reading, decoding up to 10x the speed of a algorithm and technology designed to read 2D codes with
conventional barcode reader, even with increased noise, significant damage to or complete elimination of a code’s
limited contrast, and damage. finder pattern, clocking pattern, or quiet zone.

OCRMax Symbolic Light Technology

OCRMax™, a font-trainable optical character recognition Unlike conventional methods, the 3D-A1000 uses
and verification (OCR and OCV) tool, has set industry patented 3D symbolic light technology to freeze motion
records for ease of use, read rates and speed in complex with a single image. This generates more accurate
images. This powerful algorithm prevents misreads, handles 3D point cloud data, eliminating the need for complex
process variations, and provides easy font management.
calibration and encoder integration.

3D symbolic light 3D point cloud

Edge Intelligence
Cognex Edge Intelligence (EI) technology transforms
big data into smart data to improve overall equipment
effectiveness (OEE) and throughput. EI allows users to
configure multiple devices at once and begin trending
important system performance measurements within
minutes. Users can be alerted when issues occur, and
operators can identify root causes faster and resolve them
sooner using powerful analytics and image view tools.

Logistics Solutions Guide 9

MACHINE VISION
Vision Sensors
Cognex vision sensors perform simple pass/fail applications
that help ensure products and packaging manufactured on an
automated production line are error-free and meet stringent
quality standards.
www.cognex.com/vision-sensors

2D Vision Systems
In-Sight 2D vision systems are unmatched in their ability
to inspect, identify, and guide parts. These self-contained,
industrial-grade vision systems combine a library of advanced
vision tools with high-speed image acquisition and processing.
www.cognex.com/2D-vision

3D Vision Systems
Cognex line and area scan 3D vision systems provide
ultimate ease of use, power, and flexibility to achieve reliable
and accurate measurement results for the most challenging
3D applications.
www.cognex.com/3D-vision

Vision Software
Cognex vision software provides industry leading vision
technologies, from traditional machine vision to deep learning-
based image analysis, to meet any development needs.
www.cognex.com/vision-software

10 Logistics Solutions Guide

IMAGE-BASED BARCODE READERS
Fixed-Mount Barcode Readers
Compact but powerful DataMan® fixed-mount barcode readers
offer unmatched code reading performance with patented
1D and 2D code reading algorithms. Flexible options, easy
setup, and quick deployment make them ideal for the most
demanding manufacturing and logistics applications.
www.cognex.com/fixed-mount-readers

Handheld Barcode Readers

Versatile DataMan handheld barcode readers can
accommodate 1D and 2D label-based barcodes as well as
direct part marked (DPM) codes for the widest variety of
surfaces and marking methods. They are equipped with the
latest patented technology, rugged housing, and modular
communication options to operate in any environment.
www.cognex.com/handheld-readers

Barcode Verifiers
Cognex barcode verifiers grade the quality of 1D, 2D, and
DPM codes to ensure readability and compliance with
globally accepted standards. Using high-quality optics and
advanced algorithms, these verifiers provide guidance
through the marking process to generate codes that meet
minimum quality standards.
www.cognex.com/verifiers

Logistics Solutions Guide 11

BUILD YOUR VISION
2D VISION SYSTEMS
Cognex machine vision systems are unmatched in their ability to inspect,
identify and guide parts. They are easy to deploy and provide reliable,
repeatable performance for common to complex tasks.
www.cognex.com/machine-vision

3D VISION SYSTEMS
Cognex laser profilers and area scan 3D vision systems provide ultimate
ease of use, power and flexibility to achieve reliable and accurate
measurement results for the most challenging 3D applications.
www.cognex.com/3D-vision-systems

VISION SOFTWARE
Cognex vision software provides industry leading vision technologies,
from traditional machine vision to AI-based image analysis, to meet any
development needs.
www.cognex.com/vision-software

BARCODE READERS
Cognex industrial barcode readers with patented algorithms provide the
highest read rates for 1D, 2D and DPM codes regardless of the barcode
symbology, size, quality, printing method or surface.
www.cognex.com/barcodereaders

Companies around the world rely on Cognex vision and barcode reading
solutions to optimize quality, drive down costs and control traceability.

Corporate Headquarters One Vision Drive Natick, MA 01760 USA

Regional Sales Offices

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