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Polyclad 777 Fast-Set

PRODUCT DATA SHEET

S E L E C T I O N & S P E C I F I C AT I O N D ATA
Solvent-free aromatic polyurethane, ASTM D16
Generic Type
Type V

Polyclad 777 Fast Set is a high performance 100% solids structural polyurethane designed to
provide superior corrosion protection for steel, ductile iron and concrete pipe. Tenacious adhesion
and high impact resistance allow its use in the harshest environments. It forms a dense, long-term
impermeable barrier that is ready for service moments after application through a snap-set cure
Description
mechanism.
Typical uses include steel pipeline exteriors, steel valves & fittings, steel pilings, steel poles (above
& below ground), buried tank exteriors, penstocks.
No primer is required. Available in snap, fast, medium and slow set times.

• Fast curing rate increases throughput

• Excellent abrasion resistance
• Superior wetting properties for outstanding adhesion
• Mix ratio 1:1 and user friendly application properties
Features
• Can be topcoated with Carbothane series of products
• Unlimited build with single multi-pass coats
• Compliant with AWWA C222
• Compliant with EN 10290

Color Yellow 0600 (made to order)

Finish Gloss

Primer None needed - direct to steel

25 - 40 mils (635 - 1016 microns) For most applications on steel.

Dry Film Thickness
25 - 125 mils (635 - 3175 microns) For other applications on steel, depending on service conditions.

Solids Content By Volume 100% +/- 1%

1604 ft²/gal at 1.0 mils (39.4 m²/l at 25 microns)

Theoretical Coverage 64 ft²/gal at 25.0 mils (1.6 m²/l at 625 microns)
Rate 13 ft²/gal at 125.0 mils (0.3 m²/l at 3125 microns)
Allow for loss in mixing and application.

As Supplied : <0.04 lbs/gal (5 g/L)*

VOC Values
* Calculated value

Meets requirements of AWWA C222-08

Approvals
Meets requirements of BS EN ISO 10290-2002

Due to its aromatic composition Polyclad 777 will tend to yellow or darken in exterior UV exposure.
Limitations
This will not affect performance.

Topcoats Consult Carboline Technical Service

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Polyclad 777 Fast-Set
PRODUCT DATA SHEET

S U B S T R AT E S & S U R F A C E P R E PA R AT I O N
Steel or ductile iron
Remove dirt/dust/grease/oil following SSPC-SP1. Abrasive blast to SSPC-SP10. Achieve a 3-5
General mil (75-125 micron) "angular" anchor profile. Ensure dust/smut from blasting operation does not
interfere with adhesion, prefer two maximum on ISO 8502-3 test. Apply product prior to any flash
rusting or contamination fallout.

P E R F O R M A N C E D ATA
Test Method Results
Abrasion Resistance ASTM D4060 58 mg loss
Adhesion to Steel ASTM D4541 Min. 1500 psi*
Cathodic Disbondment ASTM G-95 <= 9 mm
Chemical Resistance ATSM D543 Pass 30 day immersion
Dielectric Strength D149 > 700 V/mil
Flexibility ASTM D522 Pass 3 inch 180 degrees
Hardness: ASTM D2240 Shore D > 70 Shore D
Impact Resistance ASTM D2794 128 in-lbs
Impact Resistance ASTM G14 101 in-lbs
Tensile Strength ASTM D412 4000 + psi
Water Absorption ASTM D570 < 1.6%

*Adhesion over 3,000 psi is common with high peak count, surface cleanliness and good adhesive. Preferred adhesives for running
adhesion testing are 3M CA-100 and 3M DP-460.

MIXING & THINNING

Power mix part B until the pigments are dispersed into a homogeneous liquid. Do not batch mix
Mixing
parts A & B. Do not thin.

A P P L I C AT I O N E Q U I P M E N T G U I D E L I N E S
Listed below are general equipment guidelines for the application of this product. Job site conditions may require modifications
to these guidelines to achieve the desired results.

Applicators must be knowledgeable with the proper safety guidelines, operation and maintenance
General
of the spray equipment - pumps, hoses, heaters, spray gun.

Use only heated plural component airless equipment. Plural airless pump must have a 1:1 ratio
capability along with 1.25 gallons per minute with a fluid pressure up to 3,000 psi. Use a paint
Airless Spray
system setup that can transfer coatings from heated drums to the proportioners and maintain
heated material to the spray tips. Contact Carboline Technical Service for specifics.

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Polyclad 777 Fast-Set
PRODUCT DATA SHEET

A P P L I C AT I O N C O N D I T I O N S
Condition Material Surface Ambient Humidity
Minimum 125°F (52°C) 0°F (-18°C) 35°F (2°C) 0%
Maximum 150°F (66°C) 120°F (49°C) 120°F (49°C) 85%
Optimum 130°F (54°C) 70°F (21°C) 70°F (21°C) 0%

Industry standards are for substrate temperatures to be 5°F(3°C) above the dew point. Caution: this product in the liquid stage
is moisture sensitive and needs to be protected from high humidity, dew and direct moisture contact until cured to a firm state.
Application and/or curing in humidity above maximum, or exposure to moisture from rain or dew may result in a loss of gloss, micro
bubbling and/or blistering of the product.
Note: for applications on concrete, please contact your Carboline representative for proper application procedures.

CURING SCHEDULE
Surface Temp. Dry to Touch Dry to Handle
75°F (24°C) 90 Seconds 9 Minutes

Lower metal temperatures will slow the dry time and higher metal temperatures will speed up dry time. Product is ready for holiday
testing as soon as it reaches its dry-to-handle state.
Maximum recoat time with Carbothane series is 28 days. To topcoat past the maximum recoat time, the surface must be abraded
and cleaned. Maximum recoat with itself is two hours.

CLEANUP & SAFETY

Use Thinners 2 or 76. To clean lines, use Thinner 76 followed by Carboline's Polyclad
Line Stabilizer for long term storage. Contact Carboline Technical Service for cleaning
Cleanup
recommendations. In case of spills, absorb and dispose of in accordance with local applicable
regulations.

Read and follow all caution statements on this product data sheet and on the SDS for this product.
Safety Employ normal workmanlike safety precautions. Use adequate ventilation. Keep container closed
when not in use.

This product does not contain flammable solvents, however, clean-up solvents that may be used
do contain flammable solvents. Keep away from sparks and open flames. All electrical equipment
Caution and installations should be made and grounded in accordance with the National Electric Code. In
areas where explosion hazards, exist, workers should be required to use non-ferrous tools and
wear conductive and non-sparking shoes.

PA C K A G I N G , H A N D L I N G & S T O R A G E
Packaging 10 gal., 110 gal., 528 gal. and dual cartridge kits

Part A: Min. 12 months at 75°F (24°C)

Part B: Min. 12 months at 75°F (24°C)
Shelf Life
*When kept at recommended storage conditions and in original unopened containers.

Storage Temperature & 40-110°F (4-43°C)

Humidity 0-100% Relative Humidity

Store indoors and keep dry. Blanket all partial drums with nitrogen gas to prevent moisture
Storage
contamination. Avoid freezing. Do not open until ready to use.

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Polyclad 777 Fast-Set
PRODUCT DATA SHEET

PA C K A G I N G , H A N D L I N G & S T O R A G E
10 gallon kit - 101 lb. (45.8 kg)
Shipping Weight
110 gallon kit - 1,111 lb. (503.9 kg)
(Approximate)
528 gallon kit - 5,150 lb. (2,336 kg)

Part A 350 °F (177 °C)

Flash Point (Setaflash)
Part B 330 °F (166 °C)

WA R R A N T Y
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject
to change without prior notice. User must contact Carboline Company to verify correctness before specifying or ordering. No
guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no
responsibility for coverage, performance, injuries or damages resulting from use. Carbolines sole obligation, if any, is to replace
or refund the purchase price of the Carboline product(s) proven to be defective, at Carbolines option. Carboline shall not be liable
for any loss or damage. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE, EXPRESS OR
IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. All of the trademarks referenced above are the property of Carboline International Corporation unless
otherwise indicated.

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