Manual Operador Vibro DV

DV201
DV202
DV204
Vibratory Rollers
Operator’s Manual
6-35950NA
OPERATOR’S MANUAL
DV201
DV202
DV204
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QUICK REFERENCE SECTION GUIDE
Shown are the Sections contained within this book.
1 - To the owner/Safety
2 - Controls/Instruments/Accessories
3 - Operating Instructions
4 - Servicing intervals/Lubrification/Fluids
5 - Maintenance/Adjustments
6 - Electrical system
7 - Storage
8 - Specifications
9 - Alphabetical index
This page is intentionally left blank.
TABLE OF CONTENTS
SECTION 1 - TO THE OWNER/SAFETY .................................................................................................... 1-1

DV201, DV202 and DV204 vibratory rollers ..............................................................................................1-1
Right, left, front and rear of the machine ...................................................................................................1-3
Type, serial number and year of manufacture ..........................................................................................1-4
Identification of the main components of the machine ..............................................................................1-6
Safety rules ...............................................................................................................................................1-7
Personal safety .........................................................................................................................................1-8
Before using the machine .........................................................................................................................1-9
Operating the machine ............................................................................................................................1-10
Parking the machine ...............................................................................................................................1-11
Maintenance and adjustments ................................................................................................................1-11
Prevention of fire or explosions ...............................................................................................................1-12
Prevention of burns .................................................................................................................................1-12
ROPS protective structure ......................................................................................................................1-13
Read operators manual ...........................................................................................................................1-13
Decals .....................................................................................................................................................1-14
Hand signals ...........................................................................................................................................1-20
SECTION 2 - CONTROLS/INSTRUMENTS/ACCESSORIES ..................................................................... 2-1

Steps and access handles ........................................................................................................................2-1
Location of controls, instruments and accessories ...................................................................................2-2
Front console control functions .................................................................................................................2-4
Right-hand arm control functions ..............................................................................................................2-9
Battery master switch ..............................................................................................................................2-12
Hourmeter ...............................................................................................................................................2-12
Hydraulic travel circuit shut off valve lever ..............................................................................................2-12
Operator’s seat ........................................................................................................................................2-13
Drum sprinkler reservoirs ........................................................................................................................2-15
Storage box .............................................................................................................................................2-16
Front console cover .................................................................................................................................2-16
SECTION 3 - OPERATING INSTRUCTIONS .............................................................................................. 3-1

Before operating the machine ...................................................................................................................3-1
Operating the machine ..............................................................................................................................3-2
Run-in period .............................................................................................................................................3-3
Starting the engine ....................................................................................................................................3-4
Shutting down the engine ..........................................................................................................................3-7
Engine emergency shut down ...................................................................................................................3-8
Machine travel and direction of travel .......................................................................................................3-9
Parking the machine ...............................................................................................................................3-13
Driving the machine on rough ground .....................................................................................................3-14
Engine hood ............................................................................................................................................ 3-15
ROPS frame removal and installation .....................................................................................................3-17
Machine articulation locking .................................................................................................................... 3-18
TABLE OF CONTENTS
Operating instructions (continued)

Transporting the machine ....................................................................................................................... 3-20
Handling the machine ............................................................................................................................. 3-22
Towing the machine ............................................................................................................................... 3-23
Releasing hydraulic travel motor brakes (DV201, DV202) .................................................................... 3-24
Releasing hydraulic travel motor brakes (DV204) ................................................................................. 3-28
Operating the machine in special conditions .......................................................................................... 3-32
SECTION 4 - SERVICING INTERVALS/LUBRIFICATION/FLUIDS ........................................................... 4-1

Servicing intructions ................................................................................................................................. 4-1
Hourmeter ................................................................................................................................................. 4-1
Servicing interval ...................................................................................................................................... 4-2
Fluids and lubricants ................................................................................................................................. 4-4
Fluid and lubricant capacities and specifications ...................................................................................... 4-7
Environment ............................................................................................................................................. 4-7
Grease points ........................................................................................................................................... 4-8
Levels ....................................................................................................................................................... 4-9
Engine .................................................................................................................................................... 4-11
Fuel system ............................................................................................................................................ 4-14
Air filter ................................................................................................................................................... 4-18
Hydraulic system .................................................................................................................................... 4-23
Drum ....................................................................................................................................................... 4-27
Drum sprinkling system .......................................................................................................................... 4-29
SECTION 5 - MAINTENANCE/ADJUSTMENTS ........................................................................................ 5-1

Lighting system and horn ......................................................................................................................... 5-1
Hydraulic oil cooler ................................................................................................................................... 5-2
Engine air intake system .......................................................................................................................... 5-3
Engine oil cooler ....................................................................................................................................... 5-3
Vibratory shock absorbers ........................................................................................................................ 5-4
Air intake system ...................................................................................................................................... 5-5
Engine alternator and fan belt .................................................................................................................. 5-6
Engine valve clearance ............................................................................................................................ 5-9
Fuel system hoses (DV201, DV202) ...................................................................................................... 5-13
Fuel system hoses (DV204) ................................................................................................................... 5-14
Exhaust system ...................................................................................................................................... 5-14
Engine belt .............................................................................................................................................. 5-15
Steering belt ........................................................................................................................................... 5-15
Drum scrapers ........................................................................................................................................ 5-16
Cleaning the machine ............................................................................................................................. 5-17
Hardware torque specifications .............................................................................................................. 5-17
Engine troubleshooting ........................................................................................................................... 5-18
TABLE OF CONTENTS
SECTION 6 - ELECTRICAL SYSTEM ......................................................................................................... 6-1

Fuses ........................................................................................................................................................6-1
Battery .......................................................................................................................................................6-2
Connecting a booster battery ....................................................................................................................6-4
SECTION 7 - STORAGE .............................................................................................................................. 7-1

Storing the machine ..................................................................................................................................7-1
SECTION 8 - SPECIFICATIONS ................................................................................................................. 8-1

Engine .......................................................................................................................................................8-1
Steering .....................................................................................................................................................8-1
Capacities .................................................................................................................................................8-1
Electrical system .......................................................................................................................................8-1
Travel ........................................................................................................................................................8-2
Weights .....................................................................................................................................................8-2
Vibration ....................................................................................................................................................8-2
ROPS protective structure ........................................................................................................................8-2
Equipment .................................................................................................................................................8-3
Overall machine dimensions .....................................................................................................................8-4
SECTION 9 - ALPHABETICAL INDEX ....................................................................................................... 9-1
AFTER DELIVERY CHECK

TABLE OF CONTENTS
NOTES
SECTION 1 22
TO THE OWNER/SAFETY
DV201, DV202 AND DV204 VIBRATORY ROLLERS
CS02F592
Dealer’s Stamp
1-1
SECTION 1 - TO THE OWNER/SAFETY
This manual contains important information concern-

ing safety in operation, adjustment and maintenance
of your machine. Use the detailed alphabetical index
at the end of the manual to find what you are looking
for.
Use this manual as a guide; your machine is a working
tool and you will always be able to count on it, as long
as it is correctly maintained.
Do not use the machine and prevent anyone else
using or servicing the machine before (you yourself or
other people) being fully aware of the instructions
given in this manual concerning safety, operation and
maintenance. Use only operators who have proved
their ability to operate and maintain this machine in a
correct, safe manner.
This machine with its type approved attachments and
accessories is intended to carry out compacting oper-
ations of a medium or large extent, such as the con-
struction of highways, railways, airport areas, industrial
areas, etc.
Do not use this machine for applications other than
those shown in this manual. Consult your approved
Dealer or our Company for any information concerning
changes, additions or modifications which have to be
carried out on this machine to ensure that these are in
compliance with the regulations and safety rules of
various countries. Any unauthorized modification
could cause serious or fatal injury. Any person carrying
out such modifications is entirely responsible for the
consequences.
This operator's manual must be kept in the "manual"
compartment provided for that purpose on this
machine. Make sure that the manual is in good condi-
tion. To obtain additional manuals or to obtain other
information concerning this machine, consult your
Dealer. Your Dealer can provide you with genuine
parts and has specially trained technicians who know
the best methods for repair and maintenance of your
machine.
1-2
RIGHT, LEFT, FRONT AND REAR OF THE MACHINE

As used in this manual, the terms "right", "left", "front"
and "rear" indicate the sides of the machine as seen A
from the operator's seat.
A. FRONT
B. REAR
C. RIGHT-HAND SIDE
D. LEFT-HAND SIDE
D C
B
CF02F552
2
1-3
TYPE, SERIAL NUMBER AND YEAR OF MANUFACTURE

When ordering parts, requesting information or assist-
ance, always give your Dealer the type, serial number
and year of manufacture of your machine.
In the spaces below, write the type, serial number and
year of manufacture of your machine as well as the
type and the serial number of the engine.
MACHINE
CD02E003
3
(A) Model Number .........................................................
(B) Product Inditification Number ..................................
CS01A520C
4
ENGINE (DV201, DV202)
Make and type ...............................................................
Serial number.................................................................
CD02E004A
1-4
ENGINE (DV204)
Make and type ...............................................................
Serial number.................................................................
CD02E004
6
ROPS FRAME
CD02E005A
1-5
IDENTIFICATION OF THE MAIN COMPONENTS OF THE MACHINE
21 10 15 18 19 14 11 16 22 9
23 24
25 25
1
1
2
6 6
2
17 25 12 13 7 3 20 5 25 17
CS02E688
8
1. Drum chassis 14. Air filter
2. Vibratory drums (front and rear) 15. Exhaust system
3. Machine articulation 16. Front console controls
4. Front machine chassis 17. Vibration motor
5. Rear machine chassis 18. Vibration and power steering hydraulic pump
6. Travel motor 19. Hydraulic oil cooler
7. Fuel tank 20. Sprinkler pump
8. Battery 21. Front water reservoir
9. ROPS frame 22. Rear water reservoir
10. Hydraulic reservoir 23. Front sprinkler bar
11. Engine hood 24. Rear sprinkler bar
12. Engine 25. Scrapers (front and rear)
13. Travel pump
1-6
SAFETY RULES
Your safety and that of people around you depends on
you. It is essential that you understand this manual for
the correct operation, inspection and maintenance of
this machine.
Read this manual carefully and check that :
- You understand fully the symbols on the controls
and the safety signs used in this manual and on the
machine.
- You understand fully the speed, stability, braking
and steering characteristics of the machine. If you
are in any doubt, consult your Dealer.
The safety messages in this manual concern situa-
tions which may arise during normal machine opera-
tion and servicing. These safety messages also
indicate the various ways of coping with these situa-
tions. Other safety messages are used throughout
the manual to indicate specific dangers.
Whatever type of work is being done, the safety
measures for private or public work sites are those
which conform to the current regulations in the
country concerned or the profession concerned.
Safety instructions given in this manual are a sum-
mary of the basic rules to be observed at all times
and do not exempt you from insurance requirements
or from abiding by the highway code.
Always keep this manual in the storage compartment
provided for it. Make sure that it is always complete
and in good condition. Consult your Dealer to obtain
additional manuals or manuals in a language other
than that of the country in which the machine is being
used.
CD02E006
1-7
PERSONAL SAFETY
Safety Decals on this machine use the words Danger,
Warning or Caution, which are defined as follows:
• DANGER: Indicates an immediate hazardous situa-
tion which, if not avoided, will result in death or seri-
ous injury. The color associated with Danger is
RED.
• WARNING: Indicates a potentially hazardous situa-
tion which, if not avoided will result in serious injury.
The color associated with Warning is ORANGE.
• CAUTION: Indicates a potentially hazardous situa-
tion which, if not avoided, may result in minor or
moderate injury. It may also be used to alert against
unsafe practices. The color associated with Caution
is YELLOW.
ISO two panel pictorial symbol decals are defined as
follows:
• The first panel indicates the nature of the hazard.
• The second panel indicates the appropriate avoid-
ance of the hazard.
• Background color is YELLOW.
• Prohibition symbols such as and
STOP if used are RED.
1-8
BEFORE USING THE MACHINE 14. Check all controls and safety devices in a safe,
unobstructed area before starting work.
1. To ensure that you do not get caught up in the
machine, avoid any loose clothes, uncovered long 15. Keep away from dangerous areas such as
hair, jewelry or floating personal articles. ditches, overhangs, unstable ground, etc. Inspect
the work site before starting work and look for any
2. Different types of work require different protective
danger areas.
equipment. Protective equipment such as a safety
helmet, protective shoes, reinforced gloves, 16. Before moving the machine to work in a new
reflective jackets, breathing masks and ear pro- area, walk around it to determine all possible
tection may be necessary. Before starting the causes of accidents there. Holes, obstacles, piles
work, decide what type of protective equipment is of rubble and other potential sources of danger on
necessary. Wear that equipment continuously. the work site can cause serious injury.
3. Do not operate the machine until you have first 17. Make sure that no building is within the working
read and assimilated the instructions and warn- area, in order to prevent it being damaged due to
ings given in this manual. the vibration from the machine.
4. Operating the machine requires your full attention, 18. Check that the main components are correctly
and caution on the part of the operator can avoid attached to the machine. If any problem is found,
accidents. Get to know the abilities and the limita- consult your Dealer.
tions of the machine and also the space required
19. Make sure you understand the symbols used on
for its operation. There are some areas of poor
the machine safety decals. Keep the decals clean
visibility within the working range of the machine.
so that they are perfectly legible at all times.
Have someone guide you for all work where visi-
bility is not perfect. 20. Keep yourself fully informed of legal regulations
and safety equipment required for transporting
5. Grease, oil, mud or ice on the steps and access
this machine on a road or highway.
handles can cause accidents. Make sure they are
kept clean at all times. 21. Make sure that the route that the machine is to
take during transport is safe. If there are bridges,
6. Every day, inspect the machine all round to detect
make sure that they can withstand the weight of
any signs of oil or hydraulic fluid leakage. Tighten
the machine in complete safety.
the connections or replace any defective compo-
nents if necessary. 22. Always fasten your seatbelt before starting the
engine. The seatbelt will protect you effectively if
7. Make sure that you are perfectly familiar with the
you fasten it correctly and if you always wear it.
hand signals in daily use on the work site so as to
The seatbelt should not be too loose. It should not
be able to obtain help with tight maneuvers or
be twisted or caught in the seat.
when carrying out operations where visibility is
poor. 23. Under normal operating conditions, the hydraulic
travel circuit shut-off valve lever should be in verti-
8. Before undertaking any travel or working opera-
cal (ON) position and locked mechanically.
tions during hours of darkness, make sure the
lighting and signalling equipment is fully opera-
tive.
9. Before undertaking any travel, make sure the
engine hood is correctly fastened.
10. Check that no tools or other items have been left
on the machine or in the operator's compartment.
11. The operator must be the only person on the
machine. Make sure there is no one else near or
on the machine.
12. When entering or leaving the operator's compart-
ment, always face the machine and use the steps
and access handles.
13. Be sure you know the position and function of
each control. Incorrect operation of the controls
could cause serious injury.
1-9
OPERATING THE MACHINE cause and accident. Stop or slow down the
machine until visibility is restored to normal.
1. When working on a public highway, use the statu-
tory traffic warning signs and take into account the 17. Never jump down from the machine. To leave the
working range of the machine. National or local operator's position, always face the machine and
regulations will define the number, type and loca- use the steps and access handles.
tion of reflector strips.
18. Before traveling on a slope, always place the
2. Avoid running the engine in a confined space. If machine perpendicular to the slope. Keep the
there is no alternative, proper ventilation must be engine speed at maximum. It is essential to move
provided at all times. the machine in slow speed.
3. Do not allow anyone else on the machine. A pas- 19. Never work with the engine hood open.
senger could fall and cause an accident.
20. Before opening the engine hood, make sure that
4. Never operate any control or driving control there is no obstacle preventing it being opened
unless you are correctly seated in the operator's completely.
seat (with the seat locked in driving position).
21. Before opening or closing the engine hood, make
5. Before starting the engine, indicate your presence sure that there is nobody in the vicinity.
by sounding the horn.
22. In the event of an operating problem or damage,
6. Never start the engine in any other manner than move the machine to a safe place, stop the
that shown in this manual. engine and remove the starter switch key. Identify
or report the defect and if necessary, take meas-
7. If the machine comes in contact with a live electric
ures to prevent the machine being used.
line, it is absolutely essential to follow the follow-
ing points. 23. When parking on a slope, use blocks to prevent
the machine from moving.
1. Never get down from the operator's compart-
ment. 24. When lifting the machine, everybody in the vicinity
must be kept at a safe distance.
2. Warn all those in the vicinity that they must not
approach or touch the machine. 25. Always wear hearing protection.
3. Move the machine quickly away from the dan-
ger area.
8. Always make allowance for working conditions
(sloping or rough ground), the road surface and
weather conditions. Move the machine slowly.
9. Do not allow anyone to stand in the machine
working area. Accidental operation of a control by
the operator could cause an accident. Stop all
operations until the person has moved away.
10. Operate all the controls gradually to ensure
smooth machine operation.
11. Before moving in reverse, make sure that there is
no one behind the machine.
12. Never move the speed switch from high speed to
low speed without having first stopped the
machine.
13. Select high speed only for travel on made-up
roads. Never use it when working.
14. Stop the engine and remove the starter switch
key even for short stops.
15. Never get down from the operator's position when
the engine is running.
16. Dust, smoke or mist can reduce visibility and
1-10
PARKING THE MACHINE 5. Maintenance or adjustments which are incorrectly

performed can cause serious injury. If you do not
When parking your machine, proceed in the following
understand the servicing or adjustment proce-
manner :
dure, call your Dealer.
1. Place the machine on flat, level ground, away
6. Before carrying out any servicing operations on
from soft areas, excavations or badly shored cavi-
this machine, proceed as follows:
ties.
1. Place the machine on flat, level ground.
2. Place the front chassis in alignment with the rear
chassis. 2. Shut down the engine and remove the starter
switch key.
3. Place the direction of travel lever in the neutral
position. 3. Use blocks to prevent the machine from mov-
ing.
4. Stop the engine and remove the starter switch
key. 7. Any unauthorized modifications made to this
machine can cause serious injury. Do not under-
5. Switch off the electrical circuit by means of the
take any modifications without first consulting
battery master switch.
your Dealer. Any modifications made must be in
6. Make sure the engine hood is correctly fastened. conformity with the technical specifications of the
machine and must meet current safety regula-
7. Make sure that no component of the machine is
tions.
protruding onto the public highway. If this cannot
be avoided, set up approved traffic signs. Use 8. Certain components of the machine are subject to
flags, barriers, lighting and regulation signals. Pro- type approval. When replacing such components,
vide signs at a reasonable distance on the road, it is compulsory to ensure that they conform to the
to warn vehicles approaching from the rear. regulations. For safety's sake, use genuine parts.
MAINTENANCE AND ADJUSTMENTS 9. The protective structure (optional) is in conformity
with "ROPS" standards. Any modifications (drill-
1. Before servicing the machine or carrying out any
ing, welding, etc.) may jeopardize that conformity.
adjustments, place the " Do not operate " sign on
the front console. 10. Pressurized hydraulic fluid or grease which pene-
trates the skin can cause serious injury. Take the
necessary safety precautions (safety clothing and
protection for face and hands) to avoid such risks.
Also, before handling these products, read the
manufacturer's instructions concerning their use.
If hydraulic fluid penetrates the skin, call a doctor
immediately.
11. When using compressed air, take the necessary
measures to protect your face.
12. Clean the machine at regular intervals. Accumula-
tion of grease, dirt and debris can cause injury or
damage the machine.
B9502062
10
2. Do not carry out any maintenance work until you
have first read and assimilated the instructions
and warnings shown in this manual.
3. When servicing the machine wear suitable cloth-
ing.
4. Always wear eye protection when you are using a
tool which can cause metal particles to be pro-
jected. Use a hammer with a soft face, such as
copper, when installing pins.
1-11
13. Periodically inspect the fastening of the main 4. Sparks can fly from the electrical system or the
components, as part of programmed mainte- engine exhaust. Before running the machine in an
nance. If any problem is found, consult your area where there may be inflammable gases,
Dealer. make sure that there is adequate ventilation.
14. Never carry out any welding operation on the 5. Clean the machine regularly, removing all debris
machine without the prior authorization of your and inflammable material.
Dealer.
6. Make sure there are no leaks and replace any
15. When carrying out welding operations on the damaged hoses, lines or connectors. After any
machine, as authorized by the manufacturer and repair work, clean the machine before operating
in accordance with its specifications, disconnect it.
the alternator and connect the earth of the weld-
ing set to the component on which the welding is
PREVENTION OF BURNS
to be carried out. Never connect the welding earth 1. The electrolyte in battery can cause serious
to a component of the hydraulic system. burns. Battery contains sulphuric acid. Avoid con-
tact with skin, eyes and clothing.
PREVENTION OF FIRE OR Antidote:
EXPLOSIONS EXTERNAL: rinse with water.
1. Engine fuel can cause an explosion or a fire. INTERNAL: drink large amounts of water or milk.
Then drink milk of magnesia, a beaten egg or
1. Never refuel while the engine is running.
vegetable oil. Call a doctor immediately.
2. Never smoke while refueling. EYES: Rinse with water for 15 minutes and con-
sult a doctor immediately.
3. Take all necessary safety measures when
welding, grinding or when working near a 2. When battery electrolyte freezes it can explode, if
naked light. you try to charge it or start up the engine with a
booster battery. To prevent the electrolyte from
2. Always use a non-inflammable solvent for clean-
freezing, keep the battery charged at all times.
ing parts.
3. Battery produces explosive gases. Keep all
3. A spark or a naked light can cause hydrogen in a
flames, sparks and cigarettes away. Ventilate
battery to explode. To avoid all risk of explosion,
adequately when charging battery or using them
be sure to follow the instructions below :
in a confined space. Always protect your eyes
1. Place the battery master switch in the OFF when you are working near a battery.
position (circuit switched off).
2. When disconnecting battery cables, always
disconnect the negative cable (-) first.
3. When connecting battery cables, always con-
nect the negative cable (-) last.
4. Never short-circuit the battery terminals with
metal objects.
5. Do not weld, grind or smoke near a battery.
1-12
ROPS PROTECTIVE STRUCTURE

1. Never try to weld or to straighten a ROPS protective
structure.
2. Do not modify the ROPS protective structure in
any manner, since any modification, such as weld-
ing, drilling, cutting, addition of accessories or any
damage undergone due to an impact or the
machine turning over reduces the protection pro-
vided by the structure.
3. Replace the ROPS protective structure if it has
been subject to an impact or if the machine has
turned over. Never try to repair it.
4. If you use the machine without a ROPS protective
structure and if the machine turns over, you are
exposing yourself to serious or fatal bodily injury.
Only remove the ROPS protective structure for
maintenance operations or when replacing it.
Never use the machine until the ROPS protective
structure has been installed.
READ OPERATORS MANUAL
Decals which display the "Read Operators Manual"
symbol are intended to direct the operator to the Oper-
ators Manual for further information regarding safety,
maintenance, adjustments and/or procedures for spe-
cific areas of machine. When a decal displays the fol-
lowing symbol refer to the Operators Manual.
237187A1
11
When a decal displays the symbol shown below, refer
to the appropriate page of the Service Manual.
BC00G075
12
1-13
DECALS
! WARNING !
An illegible or missing decal can have serious con-
sequences. Check them every day. Make sure
that the decals are perfectly legible, clean them
regularly and replace decals that are destroyed,
lost, painted over or no longer legible with new
ones. When parts bearing decals are replaced,
make sure to put a new decal on each new part.
When cleaning decals, use a cloth, water and soap.

Never use solvents, petrol, etc.
POSITION OF DECALS
When replacing a decal, make sure it is located as
shown in the illustration below.
CS02H555
13
This chapter only covers decals relating to safety, You can obtain new decals from your Dealer; the
machine operation and servicing. For information on part numbers are shown at the bottom of the decal.
all decals on the machine, consult the spare parts
catalog.
1-14
BASIC CRUSH HAZARD

1
Located on the right and left-hand sides of the front
chassis.
Part number : ND106588
CS02H556
14
GENERAL HAZARDOUS AREA
2
Located on the right and left-hand sides of the front
chassis.
CS02H557
15
ROLL OVER/USE SEAT BELT
3
Located on the front console cover.
CS02H558
16
BASIC REMOVE KEY/READ SERVICE MANUAL
4
CS02H559
17
1-15
HOT SURFACE HAZARD

5
Located under the engine hood, on both sides of the
chassis.
CS02H560
18
ENTANGLEMENT HAZARD FAN
6
Located on the engine fan cover.
CS02H561
19
RUNOVER HAZARD
7
Located behind the operator's seat.
CS02H562
20
BASIC READ OPERATOR’S MANUAL
8
CS02H563
21
1-16
BATTERY EXPLOSION/SERVICE
9
Located on the left-hand side of the hydraulic reservoir.
CS02H564
22
SLING POINTS
10
Located on the drum hangers.
CS02H565
23
STARTER - START FROM SEAT
11
Located on the right-hand side, in front of the engine.
CS02H566
24
OPERATOR'S MANUAL
12
Located in the compartment behind the operator's
seat.
CS02H567
25
1-17
DO NOT WELD ON MACHINE

13
Located on the left-hand side of the front console.
CS02H568
26
BATTERY MASTER SWITCH
14
Located in front of the hydraulic reservoir
CS02H569
27
VERTICAL ARTICULATION CRUSH HAZARD
15
Located at the bottom of the front chassis, on the left-
hand side.
CS02H570
28
HORIZONTAL ARTICULATION CRUSH HAZARD
16
Located on the left-hand side of the front chassis.
CS02H571
29
1-18
REFUELING
17
Located on the left-hand side of the front chassis.
CS02H572
30
HANDLING THE MACHINE
18
Located on the left-hand side of the rear chassis.
NOTE : For more information, see " Handling the

machine " in the " Operating Instructions " Section.
CS02H574
31
HYDRAULIC FLUID REFILL
19
Located on the hydraulic reservoir cover.
CS02H575
32
OVERALL MACHINE HEIGHT
20
Located on the left-hand side of the rear chassis.
CS02H576
33
1-19
HAND SIGNALS
When operating the machine, never attempt to carry
out tasks calling for fine control or working in areas
where visibility is poor or impaired without seeking the
assistance of a signalman. Make perfectly sure that
you and the signalman understand the signals to be
used.
START THE ENGINE COME TO ME
Wave hands back and forth (palms inwards).
PDE0002A
34
PDE0003A
SHUT DOWN THE ENGINE 36
MOVE AWAY FROM ME
Wave hands back and forth (palms outwards).
PDE0002
35
PDE0003
37
1-20
GO THIS FAR EMERGENCY STOP

Wave hands back and forth.
PDE0004A
38
PDE0005
ALL STOP AND HOLD 41
TURN THE MACHINE TO THE LEFT
To stop movement, stop moving hand and clench fist.
PDE0004
39
STOP
PDE0008A
Wave hands back and forth. 42
TURN MACHINE RIGHT
To stop movement, stop moving hand and clench fist.
PDE0005A
40
PDE0008
43
1-21
NOTES
1-22
SECTION 2 16
CONTROLS/INSTRUMENTS/ACCESSORIES
STEPS AND ACCESS HANDLES

To get onto or off the machine, use the steps and the
access handles.
! WARNING !
Never jump down from the machine. Always face
the machine when getting down from it and use the
steps and access handles. Keep the steps and
access handles clean and remove all traces of
grease, oil, mud and ice.
CS02F593
2-1
SECTION 2 - CONTROLS/INSTRUMENTS/ACCESSORIES
LOCATION OF CONTROLS, INSTRUMENTS AND ACCESSORIES
! WARNING !
Before starting the engine, make sure that you are fully aware of the location and function of each control.
Incorrect operation of the controls could cause serious bodily injury.
8 9 10 11 12 17
7 18
19
6
13 14 15 16
2
21
5
20
22 23
27 24
25
26
CS02H577
2-2
1. Steering wheel 15. Drum vibration indicator lamp

2. Starter switch 16. Indicator lamp for turn indicators (optional)
3. Engine throttle control 17. Hazard warning signal control (optional)
4. Fuse compartment 18. Rotating beacon control (optional)
5. Drum vibration control (MANU/AUTO) 19. Sprinkling cycle control
6. Drum vibration configuration control 20. Direction of travel and travel speed lever
7. Front work light control (optional) 21. Drum vibration control (ON/OFF)
8. Rear work light control (optional) 22. Emergency stop control
9. Battery charge warning lamp 23. Horn control
10. Engine overheating warning lamp 24. Parking brake control
11. Machine braking warning lamp 25. Turn indicator control (optional)
12. Drum sprinkler indicator lamp 26. Power socket
13. Engine oil pressure warning lamp 27. Operator's seat
14. Hydraulic fluid overheating warning lamp
28 50 AMP electrical circuit protection fuse

29 Battery master switch
30 Hourmeter 28
29
30
CD02E007A
2-3
FRONT CONSOLE CONTROL FUNCTIONS
3
4
CS02H578
4
1. STEERING WHEEL 3. ENGINE THROTTLE CONTROL
The steering wheel (1) is used to steer the machine This lever is used to increase or decrease
either to left or right, using the central articulation. the engine speed. Tilt the lever upwards for
Avoid using the steering wheel when the machine is the "idle speed" position. Tilt the lever
stationary, since there is a risk of damaging the drums. downwards for the "maximum speed" posi-
tion.
IMPORTANT : Before carrying out any travel, with the
machine, make sure the central articulation is not IMPORTANT : When using drum vibration, this lever
locked. See "Machine articulation locking " in the must be placed in one of two preset positions. See
"Operating Instructions" Section. "Slow travel with vibration" in the "Operating Instruc-
tions" Section.
2. STARTER SWITCH
This switch is operated with the starter switch key 4. FUSE COMPARTMENT
and has five positions : "P" (Not used), "O" ( Off), "I" See "Fuses" in the "Electrical System" Section.
(Contact), "II" (Preheat) and "III" (Start). See "Start-
ing the engine" in the "Operating Instructions" Sec-
tion.
IMPORTANT: Before starting the engine, make sure
that the direction of travel lever is in the neutral posi-
tion, otherwise it is not possible to start the engine.
See "Right-hand arm control functions".
2-4
CS02H578
5. DRUM VIBRATION CONTROL (MANU/AUTO) 6. DRUM VIBRATION CONFIGURATION

When the selector is in left position, manual mode SELECTOR
vibration is obtained in accordance with the operat- When the selector is in left position, vibration may
ing parameters. In this mode the drums will vibrate only be obtained with the front drum.
without interruption. When the selector is in right position, vibration may
When the selector is in right position, automatic be obtained with both drums.
mode vibration is obtained. In this mode drum vibra-
tion will automatically cease whenever the machine
comes to a halt. 7. FRONT WORK LIGHT CONTROL
(optional)
NOTE : The type of vibration depends on the engine
This two-position control is used to operate
throttle control. See "Slow travel with vibration" in the
the front work lights. When the switch is pushed for-
"Operating Instructions" Section.
ward, the lights are off. When the switch is pushed
IMPORTANT : To obtain drum vibration, operate the backward, the lights are on and the switch also
drum vibration control. See "Right-hand arm control lights up.
functions".
IMPORTANT : In order to obtain drum vibration in
automatic mode, the travel direction control lever must
be engaged. It is not possible to obtain drum vibration
if the travel direction control lever is in zero position.
! WARNING !
When in manual mode, never vibrate on the spot for
more than thirty seconds.
2-5
8 9 10 11 12
CS02H578
8. REAR WORK LIGHT CONTROL 11. MACHINE BRAKING WARNING LAMP

(optional) This lamp comes on to remind the operator
This two-position switch controls the rear the machine brakes are applied. It works in
work lights. When the switch is pushed forward, the conjunction with the direction control lever. When
rear work lights are off. When the switch is pushed the direction control lever is in "0" (Neutral) position,
completely backwards, the rear work lights are this lamp comes on after 2 seconds and the
selected and this switch also lights up. machine brakes are automatically applied. The
lamp goes out as soon as the brakes are released.
9. BATTERY CHARGE WARNING LAMP
NOTE : This lamp also comes on if the emergency
This warning lamp comes on when the
shut down control is operated or the parking brake is
starter key switch is in the "On" position and
applied. See "Right-hand arm control functions".
it goes out in the "Starting" position. If the warning
lamp comes on when the engine is running this
means that the alternator/fan belt is broken or that
12. DRUM SPRINKLER INDICATOR LAMP
the alternator is not charging the battery. Move the
This lamp comes on when the drum sprin-
machine to a safe place, shut down the engine,
kler system is operating.
remove the starter switch key and find the cause of
the problem.
10. ENGINE OVERHEATING WARNING

LAMP
This lamp comes on and the audible alarm
device sounds when the engine temperature is too
high. Move the machine to a safe place, shut down
the engine, remove the starter switch key and find
the cause of the problem.
2-6
17
13 14 15 16
CS02H578
13. ENGINE OIL PRESSURE WARNING 15. DRUM VIBRATION INDICATOR LAMP
LAMP This indicator lamp comes on when the
This warning lamp comes on when the vibration control push button is operated.
starter key switch is in the "On" position and it goes See "Right-hand arm control functions".
out in the "Starting" position. If the warning lamp
comes on when the engine is running, this indicates
that the engine oil pressure is too low. Move the 16. INDICATOR LAMP FOR TURN
machine to a safe place, shut down the engine, INDICATORS (optional)
remove the starter switch key and find the cause of This indicator lamp comes on when the turn
the problem. indicator control (25) is operated. It flashes at the
same rate as the turn indicators. See "Right-hand
arm control functions".
14. HYDRAULIC FLUID OVERHEATING
WARNING LAMP
This lamp comes on and the audible alarm 17. HAZARD WARNING SIGNAL CONTROL
device sounds when the hydraulic fluid temperature (optional)
is too high. This two-position control is used, in an event
Move the machine to a safe place, shut down the of emergency, to operate the right and left-hand turn
engine, remove the starter switch key and find the indicators simultaneously. When the switch is pushed
cause of the problem. forward: off. When the switch is pushed backwards:
on. In the on position, this switch flashes at the same
rate as the turn indicators.
2-7
18
19
CS02H578
18. ROTATING BEACON CONTROL

(optional)
This two-position control is used to switch
the rotating beacon on and off. When the switch is
pushed forwards, the rotating beacon is off. When
the switch is pushed backwards, the rotating beacon
comes on and this switch also lights up.
NOTE : The rotating beacon should be placed on the
ROPS frame and connected to the power socket. See
“Power socket”.
19. SPRINKLING CYCLE CONTROL

Sprinkling cycle adjustment may be made using this
five-position switch.
In "0" position the sprinkler is inoperative .
Positions "I", "II", "III" and "IV" regulate the drum
sprinkling intervals.
IMPORTANT : Do not operate the sprinkling control

when both reservoirs are empty. This could damage
the electric pump.
NOTE : Sprinkling stops automatically when the travel
direction control lever is returned to "0" position. When
the machine is at a complete halt, sprinkling will con-
tinue only if the travel direction control lever is in "D"
position. See "Right-hand arm control functions".
2-8
RIGHT-HAND ARM CONTROL FUNCTIONS

20. RIGHT-HAND ARM CONTROL
This lever allows the operator to select the
machine travel direction and speed.
With the engine started and running, tilt the
20
lever (20) to the left (Position D).
Then tilt the lever to one of the four other possible posi-
tions (F1, B1, F2, B2).
Position F1: machine moves forward at slow speed.
Position B1: machine moves backward at slow speed.
Position F2: machine moves forward at high speed.
Position B2: machine moves backward at slow speed.
Machine travel speed depends on the angle to which
the lever is tilted as well as the type of speed chosen
(F1, B1, F2, F2). The further the lever is tilted, the
faster the speed. The lever may be released at any
given moment and it will stay in place at the chosen
speed.
NOTE : When the machine is stationary (with the
brakes applied), if the steering wheel is turned, the
machine brakes will be released in order to protect the
braking system.
NOTE : To start the engine, it is imperative for the
lever (20) to be in the "0" (Neutral) position, otherwise
starting is impossible. See "Starting the engine" in the
"Operating Instructions" Section. CS02E698
IMPORTANT : When the lever is left in "0" position

(Neutral) for more than two seconds the brakes are
automatically applied and the machine braking warn- ! WARNING !
ing light comes on. As soon as the lever is operated, High speed should only be used for travel on made-
the machine braking warning light goes out and the up roads. In the event of insufficient drive power,
brakes are released. See "Front console control func- stop the machine travel and select low speed.
tions". Quick transition of the lever through "0" position
(less than two seconds) will not cause the brakes to be
applied.
IMPORTANT : It is possible to change from low
speed to high speed while the machine is traveling. On
the other hand, never change from high speed to low
speed directly, since this is likely to cause damage to
the hydraulic system. Stop the machine travel and
then select low speed.
2-9
21. DRUM VIBRATION CONTROL (ON/OFF)

This push button is used to obtain drum vibration 21
with the front drum or with both drums (see "Drum
vibration configuration selector"). Press the button
to obtain vibration and the drum vibration indicator
lamp will light up. Press the button again to stop
vibration and the drum vibration indicator lamp will
go out. See also "Drum vibration control (MANU/
AUTO)".
NOTE : The type of vibration depends on the engine
throttle control.
IMPORTANT : This control may only be used when in
low speed.
IMPORTANT : Engine speed must also be at least
22 23
1800 rpm. Below this speed, drum vibration can not be
obtained.
22.EMERGENCY STOP CONTROL

This control is used to shut down the engine
in the event of an emergency, or when shut-
ting down by means of the starter switch key is
impossible or if there is an operating problem with
the direction of travel lever. Press the button, the
CS02E698
engine will stop, the brakes will be applied and the
machine braking warning light will come on. See 10
"Front console control functions". To restart the
engine, turn the button in the direction of the arrow
and operate the starter switch key, see "Engine
emergency stop" in the "Operating Instructions"
Section.
IMPORTANT : This control should only be used in the
event of an emergency. Never use it during normal
operation to shut down the engine.
NOTE : To start the engine, it is essential for the but-
ton to be in the raised position, otherwise it is impossi-
ble to start. See "Starting the engine" in the "Operating
Instructions" Section.
23. HORN CONTROL

Press and hold down the button (23) for the
horn to sound. Release the button (23) to
stop the horn.
2-10
24.PARKING BRAKE CONTROL

This control is used to park or stop the
machine immediately in case of an emer-
gency (or for coming to a complete halt on a slope, 20
where the machine may briefly continue traveling
forward or moving backwards). Place the direction
control lever (20) in neutral and then press the
switch. The machine brakes are immediately
applied and the machine braking warning light
comes on. See "Front console control functions".
Press the switch once more to release the machine
brakes before engaging travel.
25. TURN INDICATOR CONTROL (optional)

This three-position switch controls the turn
24
indicators. When the switch is pushed to the
left, the left-hand indicator functions. When the switch
is pushed to the right, the right-hand indicator func-
tions. When the switch is pushed, whether to the left 25
or to the right, the turn indicator lamp flashes at the
same speed as the turn indicators.
26
CS02E698
11
26. POWER SOCKET

This socket is used to connect an inspection lamp, a
rotating beacon or any other 12 volt electrical appli-
ance.
26
CD02F006
12
2-11
BATTERY MASTER SWITCH

The battery master switch (29) is located near the bat-
tery. When it is tilted upwards in "0" position, the bat-
tery is completely disconnected from the electrical
circuit and the system is switched off. In position "I" the
system is switched on. 0
! WARNING ! I
The battery master switch must be in the "0" position 29
(system switched off) after each working day, during
maintenance operations and during any service work
CD02E007A
on the electrical circuit and the battery.
13
HOURMETER
The hourmeter (30) shows the number of engine oper-
ating hours and enables servicing intervals to be
scheduled. See the "Servicing Intervals/Lubrication/
Fluids" Section.
30
CD02E007A
14
HYDRAULIC TRAVEL CIRCUIT SHUT OFF VALVE LEVER

This lever is located under the engine hood and is
used to open (ON) or close (OFF) the hydraulic travel
circuit. It must be used to release the hydraulic motor
brakes if the machine has to be towed. See "Releasing ON
hydraulic travel motor brakes" in the "Operating
Instructions" Section.
IMPORTANT : During normal operating conditions OFF
this lever must always be in the vertical (ON) position
and locked mechanically.
CD02G010
15
2-12
OPERATOR’S SEAT
For correct operation of the machine with maximum
efficiency and comfort, adjust the seat properly, to suit
the weight and height of the operator.
! WARNING !
Before operating the controls, make sure that the
seat is correctly adjusted.
SEAT SUSPENSION ADJUSTMENT

Use the handle to obtain, in 10 kg (22 lb) increments,
the rigidity corresponding to an operator weighing
between 50 and 130 kg (110 to 266 lb).
CD02F003
16
BACKREST ANGLE ADJUSTMENT
To tilt the seat back, push the lever, move the backrest
to the required position and then release the lever.
CD02F002
17
FORWARD/REARWARD POSITION ADJUSTMENT
Raise the lever to adjust the seat forward or rearward.
CD02F004
18
2-13
OFFSET LEVER (DV204 only)

In order to make it easier to get in or out of the driver's
compartment, the operator's seat may be moved from
right to left. Press the lever and slide the seat side-
ways. Follow the same procedure to return the seat to
operating position.
CD02F005
19
INERTIA TYPE SEAT BELT
Sit comfortably in the operator's seat, pull a sufficient
length of belt and fasten it. Allow the reel to take up the
slack.
To unbuckle the seat belt, press the unlocking plate.
IMPORTANT : Inspect the seat belt, make sure it is
not damaged and that the retaining screws are cor-
rectly tightened and change any defective parts.
The seat belt must be clean. To clean it, use only soap
and water, never use bleach or dye solution.
CD02F001A
! ! 20
WARNING
Always fasten your seat belt before starting the
engine. The seat belt will protect you efficiently if
you fasten it correctly and if you always wear it. The
seat belt should not be too loose. It must not be
twisted or caught in the seat.
2-14
DRUM SPRINKLER RESERVOIRS

The machine has two reservoirs for sprinkling the
drums with water. The two reservoirs are connected to
a common circuit.
One reservoir is under the engine hood.
CD02F007
21
The other is under the operator's seat.
The sprinkling system is controlled using the switch on
the front console. See "Front console control func-
tions".
IMPORTANT : Do not operate the sprinkling control
when both reservoirs are empty. This could damage
the electric pump.
NOTE : During cold water add antifreeze to the water
in the reservoirs.
CD02F008
22
2-15
STORAGE BOX
Located at the rear of the operator’s seat, this box is to
be used for storing the operator’s manual.
CD02E006
23
FRONT CONSOLE COVER

Tilt the cover downwards to protect the console. It is
possible to lock the cover with a padlock.
CD02F010
24
2-16
SECTION 3 32
OPERATING INSTRUCTIONS
BEFORE OPERATING THE MACHINE

9. Make sure that no-one is under or on the
machine. The operator must be alone on the
! WARNING ! machine.
Do not operate this machine until you have first 10. Make yourself aware of work-site safety meas-
read and assimilated the instructions and warnings ures.
shown in this manual.
Observe the operating instructions shown in this 11. Holes, obstacles, debris and other dangers on the
chapter, since any other use without the prior work site can cause serious bodily injury. Inspect
agreement of the manufacturer is considered to be and identify all possible risks before driving the
forbidden. machine into a new working area.
Before operating the machine, observe the following 12. Before starting the engine, warn of your presence
instructions: by sounding the horn.
1. Check the levels (engine oil and hydraulic fluid) 13. Never start the engine in any other manner than
and make sure that the various fluids correspond that shown in this manual.
to the conditions of use. See "Fluids and lubri-
cants" in the "Servicing Intervals/Lubrication/
Fluids" Section.
2. Carry out the daily maintenance operations. See
the "Servicing Intervals/Lubrication/Fluids" Sec-
tion.
3. Check all round the machine, identify any leaks
and inspect the hoses. Tighten or replace where
necessary. See the "Maintenance/Adjustments"
Section.
4. Before carrying out any work in the hours of dark-
ness, check that the lighting and signalling sys-
tems are operating correctly.
5. Clean the steps and access handles. The pres-
ence of grease, oil, mud or (in winter) ice can
cause accidents. Make sure they are always
clean.
6. Clean or change safety decals which are no
longer legible. See "Decals" in the "To the owner/
Safety" Section.
7. Make sure that the engine hood is closed and
locked correctly.
8. Make sure that no objects or tools are on the
machine or in the operator's compartment.
3-1
SECTION 3 - OPERATING INSTRUCTIONS
OPERATING THE MACHINE 11. Use all the controls gradually so that the machine
operates smoothly.
! WARNING ! 12. Before moving in reverse, make sure that there is
no one behind the machine.
Check the correct operation of all the controls and
all the safety devices in a safe, unobstructed area 13. Never tilt the speed switch from high speed to low
before starting work. speed without having first stopped the machine.
14. Select high speed only for travel on made-up
When operating the machine observe the following
roads. Never use it for work.
instructions:
15. Before traveling on a slope, place the machine
1. Start the engine, taking into account the weather
perpendicular to the slope. Set the engine speed
conditions. See "Starting the engine".
to maximum and travel only in low speed.
2. Regularly consult the hourmeter to observe the
16. Never work with the engine hood open.
servicing intervals. See the "Servicing Intervals/
Lubrication/Fluids" Section. 17. When moving the machine onto a low loader, see
"Transporting the machine".
3. If the machine is used under particularly severe
conditions (dusty or corrosive environment, etc.) 18. When handling the machine see "Handling the
reduce the length of the servicing intervals. machine".
4. If this machine is new or if the engine has been 19. When towing the machine, see "Towing the
reconditioned, see "Run in period". machine".
5. When operating on a work site on the public road, 20. Avoid running the engine in a confined space. If
use the regulation traffic signs, taking into account this cannot be avoided, provide good ventilation in
the operating range of the machine. Local regula- all circumstances.
tions define the number, type and location of
21. Dust, smoke or mist can reduce visibility and
reflective strips.
cause and accident. Stop or slow down the
6. Be vigilant, make yourself aware of places where machine until normal visibility is regained.
other people are working close to your working
22. In the event of an operating problem or damage,
area. Keep all other persons away from the
move the machine to a safe place, shut down the
machine. Non-observance of these instructions
engine and remove the starter switch key. Identify
can cause serious bodily injury.
or report the defect and, if necessary, take meas-
7. Make sure the operator's seat is correctly ures to prevent the machine being operated.
adjusted in operating position.
23. When parking the machine, see "Parking the
8. Never operate a control or driving component machine".
without being correctly seated in the operator's
seat with the seat belt fastened.
9. Always make allowance for working conditions
(sloping or rough ground), the conditions of the
ground and weather conditions.
10. Never allow any other person within the working
range of the machine. Stop all movement until the
person has moved away.
3-2
RUN-IN PERIOD
Longer engine life, improved characteristics and
more economic operation can be obtained by taking
great care with the engine during the first 60 operat-
ing hours.
During this period:
Warm the engine up before using it under load.
Do not run the engine for long periods at idle speed.
Check the warning and indicator lamps and indicators
and gauges frequently.
Check the oil levels frequently.
Use the lowest vibration frequency possible (53Hz).
During the first 50 and 150 hours of operation
Change oil engine. See "Engine" in the "Servicing
Intervals/Lubrication/Fluids" Section.
Replace engine oil filter. See "Engine" in the "Servicing
Clean the sprinkler pump filter. See "Drum sprinkler
system" in the "Servicing Intervals/Lubrication/Fluids"
Section.
Change the fuel filter. See "Fuel system" in the "Serv-
icing Intervals/Lubrication/Fluids" Section.
Check the engine alternator/fan belt . See "Engine
alternator and fan belt" in the "Maintenance/Adjust-
ments " Section.
Check and tighten nuts, vibration shock absorbers.
See "Vibratory shock absorbers" in the "Servicing
! WARNING !
Check there are no leaks from the engine, such as
oil or fuel leaks. Check the engine to chassis
mountings.
After the first 500 hours of operation

Check the engine valve clearance.
3-3
STARTING THE ENGINE

NOTE : After shutting down the machine for a pro-
longed period, see "Starting up after storage" in the
"Storage" Section.
NOTE : All levels must be checked every day,
before starting the engine.
NOTE : If you have to start the engine by means of
booster battery, see "Connecting a booster battery" in
the "Electrical System" Section.
1. Place the battery master switch in the (I) position
(system switched on).
0
CD02E007A
1
2. Sit correctly in the operator's seat, check that it is
correctly locked in the driving position and fasten
your seat belt. See "Operator's seat" in the "Con-
trols/Instruments/Accessories" Section.
CD02F001A
2
3. Make sure that the direction of travel lever (20) is
in the neutral position and the emergency stop
button (22) in the raised position.
IMPORTANT : If the lever (20) is not in the neutral 20
position or if the button (22) is lowered, it is impossible
to start the engine.
22
CS02F501
3-4
4. Turn the starter switch key (2) to "Contact" posi-

tion (Position "I") and make sure the battery
9 11
charge warning lamp (9), engine oil pressure
warning lamp (13) and machine braking warning
lamp (11) are on.
13
CS02F502
4
5. Move the engine throttle lever (3) one quarter of
its stroke.
3
CS02F502
5
6. Make sure that no-one is in the vicinity of the
machine, and sound the horn (23) as a safety
measure.
23
CS02F501
6
7. Turn the starter switch key (2) to "Preheat" posi-
tion (Position "II") for about a minute.
NOTE : It is not necessary to do this if the engine is
still warm or ambient temperature is high.
CS02F502
3-5
8. Turn the key (2) to the starting position (position

"III"). Release the key as soon as the engine fires.
9
If the engine stops, wait about 30 seconds and
then start the operation again.
IMPORTANT : Do not operate the starter motor for 13
more than 15 seconds at a time. Do not operate the
starter motor when the engine is running.
9. Make sure that the battery charge (9) and engine
oil pressure (13) warning lamps go out.
2
CS02F502
8
10. Adjust the engine throttle lever (3) so the engine is
running at half speed.
11. Allow the engine to run until it reaches normal
operating temperature. (3 to 5 minutes).
IMPORTANT : When the engine is running, regularly
check the indicators, gauges and warning lights.
3
CS02F502
3-6
SHUTTING DOWN THE ENGINE

1. If drum vibration is being used, press the push
button (21) to stop it and check that the drum 21
vibration indicator lamp on the front console is out.
2. Place the direction of travel lever (20) in the "0" 20
position (neutral).
NOTE : In this position the machine's brakes are auto-
matically applied.
3. Turn off drum sprinklers and other electrical items
such as beacons and work lights (if equipped).
CS02F501
10
4. Place the engine throttle lever (3) in the idle speed
position.
5. Run the engine at idle for about 1 minute.
IMPORTANT : In cold weather, allow the engine to
run at idle for 3-5 minutes in order to reduce the engine
temperature before completely shutting down.
6. Turn the starter switch key (2) to the "Off" position.
2
3
CS02F502
11
7. If you have to leave the operator's compartment,
remove the starter switch key (2).
IMPORTANT: For any prolonged shut down of the
engine, see "Parking the machine".
2
CD02F010
12
3-7
ENGINE EMERGENCY SHUT DOWN

In the event of emergency, or if it is impossible to shut
down the engine by means of the starter switch key
(1), or if an operating problem with the direction of
travel lever (20) occurs, immediately press the button
(22). The engine will stop, the machine's brakes are 20
automatically applied and the machine braking warn-
ing lamp on the front console comes on.
IMPORTANT: This control should only be used in the
event of emergency. Never use it during normal 22
operation to shut down the engine.
Before restarting the engine, turn the button (22) in the
direction of the arrow, make sure that the direction of CS02F501
travel lever (20) is in the neutral position and restart the 13
engine if the cause for the shut down is not due to an
operational problem. If there is a problem, determine
its cause or consult your Dealer.
NOTE: To start the engine, it is imperative for the but-

ton (22) to be in the raised position, otherwise it is
impossible to start.
3-8
MACHINE TRAVEL AND DIRECTION OF TRAVEL

Before any travel, make sure that no obstacle or per-
son is in front of or behind the machine and make sure
also that hood is correctly closed, then start the
engine. See "Starting the engine".
In the event of poor visibility, use the controls on the
front console to turn on the work lights (7) and (8)
(optional).
FAST TRAVEL
7
8
! WARNING !
High speed is only to be used for travel on made-up
roads. If there is insufficient driving force, stop the
travel and then select low speed.
IMPORTANT : Never change from high speed to low

speed directly, since this is likely to cause damage to CS02H579
the hydraulic system. Stop the machine travel and 14

then select low speed
1. Make sure, by means of the control (21) that drum
vibrations are switched off (the indicator lamp (15)
on the console should be out).
21
IMPORTANT: Never operate the control (21) when in
high speed. Since this is likely to cause damage to the
hydraulic system.
CS02E698
15
2. Use the lever (3) to increase engine speed.
15
3
CS02F502
16
3-9
3. Move the machine forwards (F2) or in reverse

(B2) by means of the direction of travel lever (20).
See "Right-hand arm control functions" in the
"Controls/Instruments/Accessories" Section.
NOTE: Travel speed depends on the angle to which
the lever (20) is tilted. It can be released at any time 20
and will remain in position at the chosen speed.
4. Steer the machine by means of the steering
wheel.
IMPORTANT: Do not use the engine throttle control
lever to increase travel speed.
CS02E698
5. To stop travel, place the lever (20) in the neutral 17
position. After 2 seconds, the machine's brakes
are automatically applied and the machine brak-
ing warning lamp also comes on. If necessary,
shut down the engine, see "Shutting down the
engine".
SLOW TRAVEL WITHOUT VIBRATION
1. Make sure, by means of the control (21) that drum
vibrations are switched off (the indicator lamp (15)
on the console should be out).
21
CS02E698
18
2. Use the lever (3) to increase engine speed.
15
3
CS02F502
19
3-10
3. Move the machine forwards (F1) or in reverse

(B1) by means of the direction of travel lever (20).
See "Right-hand arm control functions" in the
"Controls/Instruments/Accessories" Section.
NOTE: Travel speed depends on the angle to which
the lever (20) is tilted. It can be released at any time 20
4. Steer the machine by means of the steering
wheel.
IMPORTANT: Do not use the engine throttle control
lever to increase travel speed.
CS02E698
5. To stop travel, place the lever (20) in the neutral 20
position. After 2 seconds, the machine's brakes
are automatically applied and the machine brak-
ing warning lamp also comes on. If necessary,
shut down the engine, see "Shutting down the
engine".
SLOW TRAVEL WITH VIBRATION
IMPORTANT : All work with vibration should be car-
ried out in low speed.
1. Use the selector (6) to obtain the vibration config-
uration required (front drum only or front and rear
simultaneously). See "Front console control func-
tions" in the "Controls/Instruments/Accessories"
Section.
2. Use the selector (5) to obtain the functioning
mode (MANU/AUTO) required. See "Front con-
sole control functions" in the "Controls/Instru-
6
ments/Accessories" Section.
NOTE : In manual mode, vibration will be obtained 5
both while the machine is traveling and while the
machine is standing still. In automatic mode vibra- CS02H579
tion stops when the machine is standing still. 21
3. Use the engine throttle lever (3) to select the type
of vibration. Place the engine throttle lever (3) in 3
one of the preset positions.
Position I : Vibration frequency will be 53 Hz and
engine speed 2400 rpm. I
Position II : Vibration frequency will be 62 Hz and
engine speed 2800 rpm.
IMPORTANT : Do not leave the lever (3) in intermedi-
ate position when vibration is to be used.
II
CD02H002
22
3-11
4. Use the travel direction control lever (20) to travel

in F1 or B1 and then press the push-button (21)
on the front console. Either one or both of the
drums will start vibrating, depending on the config- 21
uration selected.
NOTE: Travel speed depends on the angle to which 20
the lever (20) is tilted. It can be released at any time
5. To stop vibration, press the push-button (21) once
more.
CS02E698
23
6. The drum vibration indicator lamp (15) will go out.
15
CS02F502
24
3-12
PARKING THE MACHINE

1. Place the machine on flat, level ground, away
from any soft area, excavation or poorly shored
cavity.
2. Place the front chassis in alignment with the rear
chassis.
3. Turn off all accessories, such as drum sprinklers ,
lights, etc.
4. Shut down the engine, see "Shutting down the
engine" and remove the starter switch key (2).
CD02F010
25
5. (DV204 only) Use the lever (31) to release the
operator's seat (27) and then slide it outwards until
it engages. Climb down from the operator's com-
partment.
! WARNING !
Never jump down from the machine. To get down
from the operator's compartment, always face the
machine and use the steps and access handles. 31
27
CD02F005
26
6. Switch off the electrical system by means of the
battery master switch (29).
7. Make sure the engine hood is correctly locked.
IMPORTANT: Make sure that no component of the 29
machine protrudes onto the public highway. If this
cannot be avoided, install signalling in conformity with
regulations. Use regulation flags, barriers, lighting and
signals. Install signs at a reasonable distance on the
road to warn vehicles coming from the rear.
IMPORTANT: If the machine is being parked for a
long time, see the "Storage" Section.
CD02F009
27
3-13
DRIVING THE MACHINE ON ROUGH GROUND
! WARNING !
On sloping ground, place the machine perpendicu-
lar to the slope, otherwise there is a risk of it turning
over. Always maintain maximum engine speed and
travel, mandatorily, only in low speed (F1 or B1).
IMPORTANT : If it is necessary to apply the

machine’s brakes immediately (for example, on a
slope), place the direction of travel lever (20) in neutral
position and then press the parking brake switch (24).
20
24
CS02E698
28
3-14
ENGINE HOOD
Located on the front chassis, the engine hood gives
access to the engine compartment , the sprinkler res-
ervoir, the hydraulic reservoir , the battery, the battery
master switch, the hourmeter, etc.
OPENING
! WARNING !
Before opening or closing the hood, make sure
nothing is obstructing the hood and preventing it
from being fully opened and closed. Before opening
or closing the hood, make sure nobody is standing
close by. Never travel and never work with the
machine with the hood in open position.
1. Unlatch the hood by raising the clasp (1), located

to the right of the hood and then releasing the
hook (2).
CD02F071
29
2. Use the handle (3) to raise the hood.
CD02F074
30
3-15
3. Raise the hood completely to gain access to the

various machine components.
NOTE : As soon as the hood is raised, the handle may
be released ; the hood will be held open by the gas
strut (4).
4
CD02F072
31
CLOSING
Use the strap (5) to pull down the hood slightly and
then lower it completely using the handle (3). 3
CD02F073
32
LATCHING
Engage the hook (2) on the hood and then lower the
clasp (1) completely to latch the hood.
2
NOTE : If equipped with a lock, use the starter switch
key to lock the hood.
1
CD02H001
33
3-16
ROPS FRAME REMOVAL AND INSTALLATION
! WARNING !
Only remove the ROPS frame for maintenance
work or replacement. Never use the machine with-
out the ROPS frame in place. If the ROPS frame is
damaged, replace it, never attempt to repair it or
straighten it.
IMPORTANT: To handle the ROPS frame, use lifting

equipment and slings which are in perfect condition
and capable of withstanding the load. Never attach the
slings to anything else other than the two lifting eyes
provided for this purpose.
REMOVAL
1. Park the machine on a hard, flat surface. Stop the
engine and remove the starter switch key.
2. Screw the lifting eyes into the top of the ROPS
frame.
3. Secure the slings to the lifting eyes.
4. Remove the structure mounting screws and
washers from the rear chassis.
5. Make nobody is standing near the machine or in
the operating area.
6. Carefully raise and remove the ROPS frame and
then lower it gently to the ground.
INSTALLATION
1. Carry out Steps 1 to 3 for removal.
2. Handle the structure carefully and make sure
nobody is standing in the area of the structure
before positioning it on the rear machine chassis.
3. Fasten the structure with the screws and washers. CS02J565
Tighten the screws to a torque of 314 Nm (231 ft
34
lb).
4. Remove the slings and lifting eyes.
3-17
MACHINE ARTICULATION LOCKING

LOCKING
1. Lock the horizontal movement of the machine.
Remove the pin and retaining pin from position
(1).
A
Transfer the locking bar (B) from position (1) to
position (2) and reinstall the pin and retaining pin
(A). 2
B
CD02F011A
35
2. Lock the vertical movement of the machine.
Remove the screw (1) and remove the locking
system (2).
CD02F012
36
3. Turn the locking system (2) over, place it in vertical
position and reinstall the screw (1).
CD02F013
37
3-18
UNLOCKING
1. Release the vertical movement of the machine.
Remove the screw (1) and remove the locking
system (2).
1
CD02F013
38
2. Turn the locking system (2) over, place it in hori-
zontal position and reinstall the screw (1).
CD02F012
39
3. Release the horizontal movement of the machine.
Remove the pin and retaining pin (A).
Transfer the locking bar (B) from position (2) to
position (1) and reinstall the pin and retaining pin
(A). A
1 B
2
CD02F011A
40
3-19
TRANSPORTING THE MACHINE

IMPORTANT: Under no circumstances must this
machine be driven on the public highway. It must
always be transported on a trailer or low loader.
BY RAIL
Since transport by rail is subject to special regulations,
consult an approved organization.
BY TRAILER
! WARNING !
This machine could slip and fall from a trailer or
ramp and cause serious injury. Make sure the
trailer or ramps are clean. the machine should be
in line with the trailer before being loaded.
Nobody, except a signalman, should remain within
proximity of the machine or the trailer. Only the
operator must be on the machine.
LOADING
1. Make sure the trailer brakes are applied.
2. Place blocks behind the trailer wheels.
3. Align the machine with the trailer, with the front
drum facing the ramps.
4. Make sure drum vibration is disengaged.
5. Select slow speed and move the machine slowly
forward onto the ramps.
6. When the machine is completely on the trailer,
make sure the front chassis is in alignment with
the rear chassis and then place all controls in
neutral.
CT02C196
7. Shut down the engine and remove the starter
switch key. 41
8. Make sure the hood is properly locked.

9. Lock the machine horizontal and vertical articula-
tions see “Machine articulation locking”.
3-20
10. Use blocks and chains to fasten the machine to

the trailer.
11. Measure the distance between the ground and
the highest point of the machine. You must know
the overall height. If the overall height exceeds the
authorized limit, it will be necessary to remove the
ROPS frame. See “ROPS frame removal and
installation”.
IMPORTANT: After driving a certain distance, check
to see that the machine has not moved and that the
chains are still tight.
CS02F509
IMPORTANT: During transport it is strictly forbidden
for anyone to remain in the cab, on the machine or on 42
the trailer.
UNLOADING
1. Remove the blocks and chains used to fasten the
machine to the trailer.
2. Unlock the machine vertical and horizontal articu-
lations see “Machine articulation locking”.
3. Make sure all controls are in neutral and start the
engine.
4. Make sure that the machine is in low speed, that
vibration is not engaged and check nobody is
standing behind the machine.
5. Reverse slowly until the machine is standing com-
pletely on the ground.
3-21
HANDLING THE MACHINE
! WARNING !
Handling of the machine must be carried out very
slowly and horizontally. Do not allow anybody to
remain within the handling area. Never swing the
machine over the heads of bystanders.
The location of the sling points (A) is shown by decals.

See “Decals” in the “To the owner/Safety” Section.
IMPORTANT: Never sling the machine from any other
points other than those designated by the decals.
IMPORTANT: Lock the machine horizontal and
vertical articulations. See “Machine articulation
locking”.
Use lifting equipment and slings which are capable of
lifting the weight of machine. See “Weights” in the
“Specifications” Section.
Take careful note of the information given in the illus-
tration opposite. A A
NOTE : For information :
Lmin = Minimum length of front and rear slings.
3000 mm = 9 ft 10 in
CS02H554A
43
A
A
CS02H554
44
3-22
TOWING THE MACHINE

In the event of a failure, the machine can be towed for
a short distance, but first make sure it can be towed
without causing further damage. Where possible, carry
out any necessary repairs on the spot or consult your
Dealer.
IMPORTANT : Before towing the machine, it is neces-
sary to release the hydraulic motor brakes. See
"Releasing hydraulic travel motor brakes".
! WARNING !
Towing is a delicate maneuver which is always car-
ried out at the risk of the user. The manufacturer’s
warranty does not apply to incidents or accidents
which occur during towing. Where possible, carry
out the repairs at the site. The machine must be
towed very slowly, over a short distance and only if
it is really unavoidable. When towing , make sure
nobody is standing near the machine or within its
working area. Do not use chains to tow the
machine, use ropes in good condition or suitable
towing bars with a capacity of at least one and a
half times the machine's weight. See "Weights" in
the "Specifications" Section.
TOWING POINTS
The machine can be towed either by the front chassis
or the rear chassis. There are two towing points at the
front and two towing points at the rear, located on each
side of the chassis.
To prevent the machine from skidding during the tow-
ing operation, all brakes must be released.
IMPORTANT : It is forbidden to use the towing points
to haul other vehicles.
CD02G007
45
3-23
RELEASING HYDRAULIC TRAVEL MOTOR BRAKES (DV201, DV202)

IMPORTANT: Never release the brakes with the
engine running.
IMPORTANT : Before releasing the machine brakes,
prevent it from moving with blocks.
! WARNING !
During the towing operation, check that the brakes
are not overheating because they are not suffi-
ciently released. When the hydraulic motors have
been released and the hydraulic circuit short-
circuited, the brakes may no longer be applied. The
service brakes, emergency and parking brakes will
not function. Never start the engine while towing the
machine.
IMPORTANT : During towing operations the steering

angle must not exceed 30°.
Before towing the machine, it is necessary to close the
hydraulic circuit, using the lever (4).
CD02G010
46
1. Remove the screw (5) and the lever (4).
4 5
CD03A001
47
3-24
2. Turn the washer (6) and then install the lever (4)
and tighten the screw (5).
4 5
CD03A002
48
3. Shut off the hydraulic travel circuit by lowering the
lever (4) to "OFF" position.
ON
4 OFF
CD02G010
49
4. Remove the two plugs (1) from the front drum
hydraulic motor. 1 1
CS02G512
50
5. Simultaneously push the two screws (2) located
inside the hydraulic motor so as to compress the
spring (3) then tighten both screws (2) at the
2 1
same time as far as they will go.
6. Install the two plugs (1).
7. Carry out the same operations for the rear drum
hydraulic motor.
3
CS02G513
51
3-25
8. Once the towing operation has been completed,

install blocks to prevent the machine from moving.
Remove the plugs (1), loosen the screws (2) with- 2 1
out removing them completely and install the
plugs (1).
CS02J566
52
9. Place the lever (4) back into its original position
("ON" position).
ON
4
OFF
CD02G010
53
4 5
CD03A002
54
3-26
4 5
CD03A001
55
! WARNING !
It is mandatory to put the lever back in "ON" posi-
tion and to lock it with the washer.
! WARNING !
The braking circuit will remain inoperative as long
as the lever is in "OFF" position.
3-27
RELEASING HYDRAULIC TRAVEL MOTOR BRAKES (DV204)

IMPORTANT: Never release the brakes with the
engine running.
IMPORTANT : Before releasing the machine brakes,
prevent it from moving with blocks.
! WARNING !
During the towing operation, check that the brakes
are not overheating because they are not suffi-
ciently released. When the hydraulic motors have
been released and the hydraulic circuit short-
circuited, the brakes may no longer be applied. The
service brakes, emergency and parking brakes will
not function. Never start the engine while towing the
machine.
IMPORTANT : During towing operations the steering

angle must not exceed 30°.
Before towing the machine, it is necessary to close the
hydraulic circuit, using the lever (4).
CD02G010
56
4 5
CD03A001
57
3-28
4 5
CD03A002
58
3. Shut off the hydraulic travel circuit by lowering the
lever (4) to "OFF" position.
ON
4 OFF
CD02G010
59
4. Remove the two screws (1) from the front drum
hydraulic motor.
CD02G009
60
5. First method : Install two M10x100 screws (2)
with their (18x11x3) washers (3) in the two holes 2
in the brake piston. Tighten the screws com-
pletely, one after the other.
3 3
2
CS02G510
61
3-29
Second method : Install two M10x110 screws (2)

with their (24x11x4) washers (3) in the two holes 2
in the brake piston. Tighten the screws com-
pletely, one after the other.
6. Carry out the same operation for the rear drum
motor.
3 3
2
CS02G511
62
7. Once the towing operation has been completed,
install blocks to prevent the machine from moving.
Remove the two screws (2) and install the original
two screws (1).
CD02G009
63
8. Place the lever (4) back into its original position
("ON" position).
ON
4
OFF
CD02G010
64
3-30
4 5
CD03A002
65
4 5
CD03A001
66
! WARNING !
It is mandatory to put the lever back in "ON" posi-
tion and to lock it with the washer.
! WARNING !
The braking circuit will remain inoperative as long
as the lever is in "OFF" position.
3-31
OPERATING THE MACHINE IN SPECIAL CONDITIONS

TRAVEL OVER HARD OR COMPACTED GROUND The machine may be used only after the fluids have
been heated up to working temperature.
When the machine is traveling over compacted ground
or small rocks with the drum vibrating, there may occur Do not operate the machine until the engine has
a momentary loss of contact with the ground due to the reached normal working temperature.
phenomenon known as “vibro impact”.
OPERATING THE MACHINE AT HIGH ALTITUDES
This phenomenon causes vibrations in the machine
The engine will also suffer power losses at high alti-
chassis and in the operator’s compartment. To help
tudes, this being due to the drop in the atmospheric
overcome this problem, either increase your travel
pressure and the specific gravity of the air.
speed or modify the level of vibration by selecting a
lower frequency.
Altitude Power loss
Increasing vibration in the operator’s compartment can
also be encountered when traveling over ground which 500 m (1640 ft) 3%
is becoming more and more compact as the machine 1000 m (3281 ft) 6%
advances. 1500 m (4921 ft) 10%
2000 m (6562 ft) 15%
2500 m (8202 ft) 21%
! WARNING ! 3000 m (9843 ft) 28%
When working in conditions where personnel are At altitudes above 1500 m (4921 ft), if the engine
exposed to excessive vibrations, it is the fore- emits black smoke, consult your Dealer.
man’s responsibility to modify the working process
to avoid all corporal risks for the operator. OPERATING THE MACHINE IN VERY DUSTY
CONDITIONS
OPERATING THE MACHINE AT LOW TEMPERA-
Shorten the service intervals for the air filter, the oil
TURES
cooler and the hydraulic circuit. See the “Servicing
In winter, good compaction results will depend on the Intervals/Lubrication/Fluids” Section.
amount of water and fine particles of matter in the
OPERATING THE MACHINE IN CLOSE PROXIM-
ground. The lower the temperature, the more difficult it
ITY OF BUILDINGS, UNDERGROUND CONDUITS
will be to obtain satisfactory results.
AND CABLES
When temperatures are below 0°C (32°F), it is possible,
It is mandatory to assess the effect of vibrations pro-
where necessary, to work with the machine, on condi-
duced by the machine before using it to determine
tion that the ground is not frozen through. Never try to
whether any damage will be caused.
compact materials which are frozen solid.
OPERATING THE MACHINE AT HIGH
PREPARING THE MACHINE FOR USE AT LOW
TEMPERATURES AND HIGH HUMIDITY LEVELS
TEMPERATURES
When the machine is used in hot climates, where the
1. Use engine oil which is suitable for use in the pre-
humidity is high, the engine will suffer some loss of
vailing temperature range.
power. As heat and humidity are two different factors,
2. Use hydraulic oil of the correct viscosity. their effect on engine power can be resumed as fol-
lows:
IMPORTANT: Starting at temperatures below -23°C
(-9.4°F) is not possible without an oil pre-heating sys- 1. Every 10°C (50°F) increase in temperature, with
tem. no change in humidity level, will result in a power
loss of about 4%.
3. Replace the drum oil by an oil which is suitable for
use in the prevailing temperature range. 2. Every 10% increase in humidity, with no change
in temperature level, will result in a power loss of
4. Use winter-grade fuel.
about 2%.
5. Check the battery charge level.
For the engine to start correctly at low tempera-
tures, the battery must be properly charged. To gain
4°C (39.2°F) or 5°C (41°F) on the starting tempera-
ture limit, warm the battery beforehand by leaving it
in a room where the temperature is 20°C (68°F).
3-32
SECTION 4 32
SERVICING INTERVALS/LUBRIFICATION/FLUIDS
SERVICING INTRUCTIONS
Respect the maintenance intervals by checking the ! WARNING !
hourmeter daily. Before carrying out any service work,
Before carrying out any service work, proceed as
park the machine on flat, firm ground, away from any
follows:
obstacles. Unless otherwise specified, all service work
- Park the machine on hard, flat ground.
should be carried out with the engine shut down and
- Shut down the engine and remove the starter
the starter switch key removed. It is preferable to wait
switch key.
for all circuits to cool down before beginning work.
- Put blocks under the drums to prevent the
Wear suitable clothing and use appropriate safety
machine from moving.
equipment.
- Block the machine articulation.
Clean all grease points before greasing. Clean around
plugs and orifices before adding fluid. No dirt or foreign When performing maintenance work on the machine,
matter must be allowed to enter components or cir- place a “Do not operate” label on the front console.
cuits. Never leave the operator’s compartment while the
engine is running.
! WARNING ! Any modification to this machine without prior authori-

zation could cause serious injury. Do not make any
Be sure all the service operations in this section modifications without authorization. Consult your
are carried out punctually at the intervals given, in Dealer.
order to ensure optimum performance levels and
maximum safety when using the machine. IMPORTANT: If you use your machine in particularly
There is a risk of serious injury if maintenance or harsh conditions (dusty or corrosive atmosphere), the
repairs are not performed correctly. If you do not servicing intervals should be reduced accordingly.
understand the maintenance procedures, consult Take particular care to replace all filters regularly.
your Dealer. Clean filters mean longer engine running life.
Do not pour used oil onto the ground or down a
drain. Stock the oil in sealed containers for collec-
tion by a company which recycles or disposes of it.
HOURMETER
Located under the engine hood, near the battery, the
hourmeter enables servicing operations to be sched-
uled. It works in the same way as a clock when the
engine is running.
Servicing intervals are carefully calculated to guaran-
tee safe and efficient machine operation.
Be sure to carry out all the servicing operations prop-
erly, as defined in this manual.
CD02F007A
4-1
SECTION 4 - SERVICING INTERVALS/LUBRIFICATION/FLUIDS
SERVICING INTERVAL
INTERVALS IN HOURS
PAGE
REPLACE
GREASE
CHECK
CLEAN
BLEED
DRAIN
NOTE
SERVICE POINTS
4-11 Engine oil level 20 Q

4-14 Fuel tank level 20 Q
4-18 Ail filter restriction indicator 20 Q
4-22 Air filter dust ejector 20 Q
4-23 Hydraulic oil level 20 Q
4-25 Hydraulic oil filter restriction indicator 20 Q
4-27 Drum oil level 20 Q
Water level (drum sprinkler system and
4-29 screens) 20 Q
5-1 Lighting and warning devices 20 Q

5-2 Hydraulic oil cooler 20 Q
Machine articulations and operator's seat
4-8 guide 250
4-32 Sprinkler system filter 250 (H) B

5-3 Engine air intake system 250 (H)
5-3 Engine oil cooler 250 (H) 250 (H)
5-5 Air system intake 250 (H)
6-3 Electrolyte level check 250 P
4-11 Engine oil 500 (B) A
4-11 Engine oil filter 500 (B) A
5-6 Alternator/fan belt tension 500 (B) A
4-15 Fuel pump screen 1000 C
4-15 Fuel filter D 1000 (B) C
4-28 Drums 1000 C
5-4 Shock absorber and nut torque 1000 (B) C
5-9 Engine valve clearance 1000 C, N
5-13 Fuel system hoses (S) 1000 (C)
5-14 Exhaust system 1000 (C)
4-24 Hydraulic fluid 2000 (R)
4-25 Hydraulic oil filter 2000 (R) F, G
4-26 Hydraulic reservoir suction strainer 2000 (R)
5-8 Engine alternator and fan belt 3000 J
5-15 Engine/tension roller belt 4500 M
4-17 Fuel tank D
4-18 Air filter element E
4-31 Water reservoir D
5-14 Engine belt tension I
5-15 Steering drive belt tension I
5-16 Drum scrapers I
5-17 Cleaning the machine K
5-17 Hardware torque specifications I, L
4-2
NOTE A : Replace/Check every 500 hours or every

6 months, whichever comes first.
NOTE B : Or after the first 50 and 150 hours during
the run-in period.
NOTE C : Replace/Check every 1000 hours or
every year, whichever comes first.
NOTE D : If necessary.
NOTE E : Clean or replace whenever the restriction
indicator is red or systematically after one
year or cleaning five times.
NOTE F : Clean or replace whenever the restriction
indicator is red or systematically every
2000 hours.
NOTE G : To be carried out also whenever the
hydraulic fluid is replaced.
NOTE H : Every 250 hours or every 3 months,
whichever comes first.
NOTE I : Check regularly.
NOTE J : Replace every 3000 hours or every 5
years, whichever comes first.
NOTE K : Once a week minimum.
NOTE L : The self-locking nuts can be used 3 times
only.
NOTE M : Replace every 4500 hours or every 5
years, whichever comes first.
NOTE N : Check the valve clearance after the first
500 hours during the run-in period.
NOTE P : Check every 250 hours or every 3
months, whichever comes first or whene-
ver the battery charge warning light on
the front console stays on after starting
the engine.
NOTE Q : Or daily.
NOTE R : Or every 2 years.
NOTE S : Systematically every 2 years.
4-3
FLUIDS AND LUBRICANTS

Lubricants must have the correct properties for each
application.
! WARNING !
The conditions of use for individual fluids and
lubricants must be respected.
ENGINE OIL
IMPORTANT: Use high quality oil and respect the oil
changing intervals so as to ensure maximum engine
life.
Categories of oil to be used : CASE N°1 Multiperform-
ance or Performance or API/CG/CF.
The type of oil to use depends on ambient tempera-
ture:
- SAE 15W40: All seasons
- SAE 10W30: Winter
- SAE 5W30: Arctic
The following table gives the temperature ranges for
different oils, depending on their viscosity.
CS02B553
B
2
(A) Fahrenheit Temperature
(B) Celsius Temperature
(*) Use of an engine oil heater is required
NOTE: Do not put any Performance Additive or other additive in the sump. Oil change intervals shown in this
manual are based on tests carried out on lubricants.
4-4
GREASE HYDRAULIC FLUID

Use extreme pressure oil, type NLGI grade 2 or CASE It is indispensable to use a high quality, Hytran Ultra oil
Molydisulfide grease. type hydraulic fluid which is suitable for high pressure
applications.
FUEL
Use fuel which is to ASTM (American Society for Test-
ing and Materials) D975 standard.
Use grade N°2 fuel. The use of other types of fuel can
result in a loss of power and may cause high fuel con-
sumption.
When the temperature is very cold, the use of a mix-
ture of N°1 and N°2 fuel is permitted. See your fuel
vendor for winter fuel requirements in your area.
If the temperature falls below the fuel cloud point (point
at which wax begins to form) the wax crystals will
cause power loss or will prevent the engine from start-
ing.
IMPORTANT: In cold weather, fill the fuel tank at the
end of the day’s work, in order to prevent the formation
of condensation.
Long storage can lead to the accumulation of impuri-
ties and condensation in the fuel. Engine trouble can
often be traced to the presence of water in the fuel.
The storage tank must be placed outside and the tem-
perature of the fuel should be kept as low as possible.
Drain off water and impurities regularly.
ANTI-FREEZE/ANTI-CORROSION
Use anti-freeze in all seasons to protect the sprinkling
system from corrosion and any risk of freezing.
For areas where ambient temperature is over -36°C
(-32.8°F), use a blend of 50% ethylene-glycol based
anti-freeze.
For areas where the temperature is below -36°C
(-32.8°F), it is advisable to use a blend of 40%
water and 60% anti-freeze.
4-5
BIODEGRADABLE HYDRAULIC FLUID

The hydraulic system may be filled with synthetic oil
under the following conditions :
PANOLIN-HLP Synth 15/22/32/68 is a fully synthetic,
high performance oil classified according to VDMA
directive 24/568. It complies with articles 2 and 3 of
DIN 51524. In case of leakage oil is completely degra-
dable by microorganisms present in water and in the
soil.
During operation of the machine all contamination in all
forms must be avoided (wear, dust, etc.).
The fluid used must be checked regularly by taking
samples (see table below) and having them tested.
When taking the samples it is necessary to follow the
procedure laid down by PANOLIN Company laborato-
ries. The best solution is to have PANOLIN Company
take the samples directly.
Sample taking Use in normal Use in harsh

interval conditions conditions
First check 500 h 250 h
Second check 1000 h 500 h
Every 1000 hours or once Every 500 hours or once
Subsequent checks
a year a year
NOTE : When filling up with biodegradable oil, mixing

of up to 2% with other types of oil is authorized.
Organic oil may be replaced by synthetic oil in compli-
ance with VDMA directive 24/569.
IMPORTANT : Water content in the oil may not
exceed 0.1%.
IMPORTANT : Mixing PANOLIN-HLP Synth oil with
other biodegradable oils is strictly forbidden.
NOTE : Always contact the manufacturer or PANOLIN
Company prior to deciding to mix or change oils.
4-6
FLUID AND LUBRICANT CAPACITIES AND SPECIFICATIONS
Components Fluids and lubricants Capacity

Engine CASE N°1 oil 6.5 liters (1.72 gal US)
Hydraulic system Hytran Ultra oil 38 liters (10.04 gal US)
Fuel system (DV201, DV202) Grade N°2 fuel 67 liters (17.7 gal US)
Fuel system (DV204) Grade N°2 fuel 72 liters (19 gal US)
Machine articulation CASE Molydisulfide grease as needed
2 x 1.8 liters
Drum vibration SAE 15W40 - 10W30 - 5W30 oil
(2 x 0.48 gal US)
Battery Distilled water as needed
Water - Anti-freeze (DV201, DV202) 53 liters (14 gal US)
Front sprinkler reservoir
Water - Anti-freeze (DV204) 67 liters (17.7 gal US)
Water - Anti-freeze (DV201, DV202) 150 liters (39.6 gal US)
Rear sprinkler reservoir
Water - Anti-freeze (DV204) 160 liters (42.3 gal US)
ENVIRONMENT
Before carrying out any maintenance operation on this
machine and before disposing of used fluids or lubri-
cants, always think of the environment. Never throw oil
or fluid on the ground and never place it in leaking
receptacles.
Contact your local ecological recycling center or your
Dealer to obtain information on the correct method of
disposing of these materials.
4-7
GREASE POINTS
SERVICE SPECIFICATIONS
Grease ........................................................................................................Every 250 hours or every 3 months
Type of grease .................................................................................................................... CASE Molydisulfide
Remove the caps from the grease fittings (if equipped),
use the grease pump and stop as soon as the grease
begins to escape. Remember to reinstall the caps.
STEERING CYLINDER
2 grease points.
CD02F014
CD02F015
4
OPERATOR'S SEAT GUIDE (DV204 only)
2 grease points.
CD02F016
4-8
LEVELS
EVERY 20 HOURS OR DAILY
ENGINE OIL
See “Engine”.
H MAX
L MIN
CD02F017
6
FUEL
See “Fuel system”.
CD02F018
7
HYDRAULIC FLUID
See “Hydraulic system”.
CD02F019
4-9
WATER (SPRINKLING SYSTEM)

See "Drum sprinkling system".
CD02F008
9
DRUM VIBRATION OIL
See “Drum”.
CS02F507
10
EVERY 250 HOURS OR EVERY 3 MONTHS

BATTERY ELECTROLYTE
See “Batteries” in the “Electrical System” Section.
CD02F020
11
4-10
ENGINE
Engine oil level check .................................................................................................... Every 20 hours or daily
Oil change .................................................................................................. Every 500 hours or every 6 months
Or after the first 50 and 150 hours during the run-in period
Oil filter replacement................................................................................... Every 500 hours or every 3 months
Oil capacity ...................................................................................................................... 6.5 liters (1.72 gal US)
Type of oil ................................................................................................................ See “Lubricants and fluids”
LEVEL
1. Park the machine on flat, level ground, stop the
2. When the engine has been stopped for five minu-
tes, remove the dipstick (A), wipe it with a clean
cloth and replace it in the guide tube as far as it B
will go. Then take it out again.
3. If the oil level is below the mark (L) (minimum), A
remove the oil filler cap (B), add oil up to the mark
(H) (maximum) on the dipstick (A) and then
replace the oil filler cap (B).
H MAX
NOTE: The level should not be higher than the mark L MIN
(H) (maximum) on the dipstick (A).

4. Wait for approximately one minute before using
CD02F017
the dipstick (A) to check the level again.
12
ENGINE OIL CHANGE AND OIL FILTER REPLACE-
MENT
NOTE: Change the oil while the engine is still warm.

The oil will flow more easily.
1. Park the machine on flat, level ground, stop the
2. Remove the oil filler cap (B).
B
CD02F021
13
4-11
3. Place a receptacle of a suitable capacity

(10 liters/2.64 gal US) under the drain cap (C),
remove the cap (C) from the crankcase and allow
the oil to drain. C
4. Install a new seal on the cap (C) and put it back in
place. Tighten the cap (C) to a torque of 50 Nm
(37 ft lb).
CD02F022
14
5. Clean the area around the filter (D) and then use a
filter wrench to remove it.
D
6. Lubricate the filter seal with a fine coat of oil.
7. Install the new filter (D). Turn the filter until the seal
comes into contact with the filter head and then
tighten an extra half turn by hand.
IMPORTANT: Do not use the filter wrench to install
the filter, as overtightening can damage the seal and
the filter.
8. Fill the engine with new oil (6.5 liters/1.72 gal US).
Install the oil filler cap (B). CD02F017
9. Run the engine for a few minutes and check that 15

there are no leaks, then check the oil level again.
IMPORTANT: Always wait fifteen minutes to allow the
oil to return to the crankcase before checking the oil
level.
4-12
ENGINE TEMPERATURE SENSOR

1. Open the engine hood and remove the engine
cover.
CD02F045
16
2. The engine temperature sensor is located next to
the valves, near the alternator.
CD02F046
17
3. Remove the sensor and clean the contact points.
4. Check for continuity and check the sensor is func-
tioning correctly.
5. Replace the sensor if it is defective.
6. Install the engine cover and close the engine
hood.
! WARNING !
Before undertaking any travel, make sure the
engine hood is correctly fastened.
CD02F070
18
4-13
FUEL SYSTEM
Check the fuel level........................................................................................................ Every 20 hours or daily
Fill the fuel tank...............................................................................................................Every 20 hours or daily
Replace the fuel pump screen ........................................................................ Every 1000 hours or once a year
Replace the fuel filter ...................................................................................... Every 1000 hours or once a year
Bleed the fuel filter ............................................................................................................................. As needed
Clean the fuel tank ............................................................................................................................. As needed
Clean the fuel tank screen ................................................................................................................. As needed
Fuel tank capacity ................................................................................. (DV201, DV202) 67 liters (17.7 gal US)
(DV204) 72 liters (19 gal US)
Type of fuel .............................................................................................................. See “Fluids and lubricants”
FUEL LEVEL
Before starting the engine, check the fuel level on the
gauge (1).
FILLING THE FUEL TANK
1. Park the machine on flat, level ground, shut down
the engine and remove the starter switch key.
1
! WARNING !
Fuel can cause a fire or an explosion.
Never fill the fuel tank while the engine is running.
Never smoke while filling the fuel tank.
CD02F018
19
2. Remove the padlock, clean the cap (A) with a
clean cloth and then remove the cap.
3. Fill the tank with fuel up to the bottom edge of the
filler neck maximum, install the cap (A) and lock it
A
with the padlock supplied.
IMPORTANT: Use appropriate fuel.
NOTE: Use a clean cloth to wipe up any splashed fuel
around the filler neck.
NOTE : The reservoir capacity is sufficient for a day's
work.
CD02F023
20
4-14
FUEL PUMP SCREEN

2. Use a crosshead screwdriver to remove the cover
(1) and the screen.
CD02F024
21
3. Clean the screen (2) in clean diesel fuel. Replace
the screen (2) if necessary.
4. Clean the seals (3). Replace them if necessary.
5. Install the cover (1) and the screen, using a cross-
head screwdriver.
2
6. Run the engine for a few minutes and check there
are no leaks.
CD02F025
22
FUEL FILTER
2. Clean the area around the filter heads.
(DV201, DV202)
CD03A005
23
4-15
(DV204)
CD02F026
24
3. Place a receptacle of a suitable capacity under the

filter and then use a filter wrench to remove the fil-
ter.
4. Replace the seal under the filter head.
5. Apply a fine coat of oil or grease to the seal of the
new filter.
NOTE : Fill the new filter with fuel before installing it.
6. Install the new filter. Turn the filter until the seal
comes into contact with the filter head, then tigh-
ten it another half turn by hand.
IMPORTANT: Do not use the filter wrench.
Overtightening can damage the filter and seal.
PH08325
25
BLEEDING THE FUEL FILTER

If dirt has got into the fuel system then it will be neces-
sary to bleed the sediment.
Place a receptacle of a suitable capacity under the fil-
ter, loosen the valve under the filter approximately four
turns and allow the soiled fuel to drain. Tighten the
valve as soon as clean fuel is seen.
CD02F027
26
4-16
CLEANING THE FUEL TANK

1. Wait till the fuel is down to the lowest level before
cleaning the fuel tank.
3. Put the battery master switch in “0” position (sys-
tem switched off).
reservoir, remove the plug and allow the fuel to
drain.
5. When the fuel has finished flowing out, remove
the filler cap from the reservoir and pour in some B
clean fuel to rinse it and remove any accumulated
foreign matter.
6. Install and tighten the plug (B), fill the tank with
appropriate fuel and then install and lock the filler
cap with the padlock provided.
If the fuel drained is very dirty, then it will be necessary
CD02F028
to clean the inner walls of the reservoir.
27
1. Remove the cover and the gauge.
2. Clean the walls of the fuel tank.
3. Replace the sealing between the cover and the
reservoir.
4. Install the cover.
5. Make sure the plug (B) is properly installed and
then fill the reservoir with the correct fuel.
CD02F030
28
CLEANING THE FUEL TANK SCREEN

Check the condition of the screen and rinse it in clean
fuel.
CD03A004
29
4-17
AIR FILTER
INSPECTION
Frequent inspection should be made of the air filter, the
intake manifold, the seals, the tightness of the intake
manifold screws, the hoses and hose clamps.
AIR FILTER ELEMENT
The air filtration system of your machine uses a single,
high capacity element , designed to ensure maximum
protection for the engine.
AIR FILTER RESTRICTION INDICATOR
Stop the engine and open the hood.
If the restriction indicator (1) is red, the element must
be checked.
CD02F029
30
Clean or replace the element whenever the restriction
indicator is red or systematically once a year or after
cleaning five times.
Dust ejector: check every 20 hours or daily.
Check the restriction indicator : Every 20 hours or
every day.
! WARNING !
Be sure to service the air filter at the intervals given.
A clean air filter means longer engine life.
4-18
REMOVING THE ELEMENT

1. Remove the dust ejector and clean it.
CD02F031
31
2. Remove the cover mountings and remove the
cover.
CD02F032
32
3. Remove the element.
CD02F033
33
4-19
CLEANING THE ELEMENT

IMPORTANT : Be sure to protect your face before
using compressed air.
If the element is dry:
Blow compressed air from the inside towards the out-
side at very low pressure. The compressed air nozzle
should be held at least three centimetres (1.18 in) from
the inside wall of the element. Cleaning is completed
once no more dust comes out of the element.
IMPORTANT: Compressed air pressure should not
exceed 2.76 bar (40 psi).
NOTE: Do not use compressed air if there is oil or soot
in the element.
CD01G192
34
If the element is oily:
Clean it in water with a suitable detergent (consult your
Dealer). Instructions for using the detergent are printed
on the packaging.
IMPORTANT: Allow the element to dry completely
before installing. It is advisable to keep a spare, clean
element for installation while the other element is
drying.
PDE0088
35
INSPECTING THE ELEMENT

Check the element for damage by placing a lamp
inside.
IMPORTANT: Replace the element if light can be
seen through a hole, however small.
PDE0378
36
4-20
INSTALLING THE ELEMENT

1. Install the element.
CD02F033
37
2. Install the cover and fasten the mountings.
CD02F032
38
3. Install the dust ejector.
CD02F031
39
4-21
4. Press the restriction indicator button and make

sure the red band goes out.
CD02F029
40
DUST EJECTOR
The purpose of the dust ejector is to collect and eject
any dust which has accumulated in the air filter auto-
matically. It is important for the ejector to be kept in
good condition. Check the condition of the ejector and
replace it if necessary.
! WARNING !
Never use the machine if the dust ejector is dam-
aged.
CD02F031
41
4-22
HYDRAULIC SYSTEM
Hydraulic reservoir fluid level check .............................................................................. Every 20 hours or daily
Oil filter restriction indicator check.................................................................................. Every 20 hours or daily
Hydraulic fluid replacement ......................................................................... Every 2000 hours or every 2 years
Hydraulic filter cartridge replacement .......................................................... Every 2000 hours or every 2 years
or whenever the oil filter restriction indicator is red
Hydraulic reservoir suction strainer ............................................................. Every 2000 hours or every 2 years
Hydraulic system capacity ................................................................................................... 38 liters (10 gal US)
Type of oil ................................................................................................................ See “Fluids and lubricants”
LEVEL IN HYDRAULIC RESERVOIR
2. The hydraulic fluid must come up to between the
“MAX” and “MIN” marks on the sight gauges (A).
CD02F019
42
MAX
MIN
CD02F034
43
4-23
3. To add fluid, raise the engine hood and remove

the filler cap (B).
B
4. Fill the reservoir with appropriate fluid until it
comes up to the strainer in the filler tube neck.
5. Install the filler cap (B) and close the hood.
6. Start and run the engine at idle speed, perform
some movements with the machine and then shut
down the engine and check the level once more in
the sight glasses (A). Add hydraulic fluid if neces-
sary.
CD02F035
44
HYDRAULIC FLUID REPLACEMENT
NOTE: It is recommended to change the hydraulic

fluid in spring time, preferably, or whenever the
machine has been in storage for a fairly long time.
DRAINING
NOTE: It is preferable to drain the hydraulic fluid while

it is warm.
2. Use the battery master switch to disconnect the
electrical system.
3. Place a receptacle with a capacity of approxima-
tely 50 liters (13.2 gal US) under the reservoir.
4. Remove the drain cap (1) and allow the fluid to
flow out.
CD02F036
45
4-24
5. Check the inside of the reservoir. Carefully clean

the bottom and flush it with new oil if there are any
impurities at the bottom. For easier cleaning it is B
possible to dismantle the filler (B).
6. Replace the hydraulic filter. See “Hydraulic oil fil-
ter”.
CD02F035
46
HYDRAULIC OIL FILTER

Check the restriction indicator every 20 hours and
change the hydraulic fluid filter every 2000 hours.
The filter must be replaced every time the hydraulic
fluid or the system components (cylinders, pumps, etc)
are changed, or whenever the hydraulic fluid filter
restriction indicator is red.
CD02F037
47
1. Change the filter cartridge (2) on the filtration
block.
1
CD02F036
48
4-25
2. Dismantle the filter housing (B) with the filter car-

tridge (C) using a 36 mm wrench and take out the
cartridge.
3. Carefully clean the housing.
4. Clean the contact surface of the filtration block on A
the lower side (A).
5. Check the condition of sealing ring and lubricate it C
with clean oil.
6. Insert a new cartridge into the filter housing, tigh- B
ten to a torque between 40 and 50 Nm (30 and 37
lb ft). CD01G317
7. Install the drain cap (1). 49
HYDRAULIC RESERVOIR SUCTION STRAINER

1. Remove the cover.
2. Remove the suction strainer.
3. Wash the suction strainer in gasoline and blow the
strainer with compressed air from inside.
IMPORTANT : Be sure wear facial protective before
4. Chech the condition of the suction strainer,
replace the strainer in case of a damage filter part.
5. Check the inside of the reservoir.
6. Carefully clean the bottom and flush it with new oil
if there are any impurities at the bottom.
CCD03A006
7. Mount the strainer on the suction pipe. 50
8. Install the cover with the suction pipe.
9. Lubricate o-ring with clean oil.
10. If the entire upper cover has been removed, use a
new Teflon sealing strip.
FILLING THE HYDRAULIC RESERVOIR

1. Remove the cap (B) and add fluid (approx. 38 lit-
ers, 10 US gal), pouring it through the top of the
reservoir. B
2. After filling the reservoir, install the filler cap (B).
3. Start the engine, run it at idle speed and test the
functioning of the machine.
CD02F035
51
4-26
4. Check the fluid level and add fluid if necessary.

Check that there are no leaks.
CD02F019
52
DRUM
Oil level check ............................................................................................................... Every 20 hours or daily
Oil change ........................................................................................................ Every 1000 hours or every year
Oil capacity ..................................................................................................................... 1.8 liters (0.48 gal US)
Type of oil ................................................................................................................ See “Fluids and lubricants”
OIL LEVEL
NOTE: It is preferable to check the level while the oil is

warm.
1. Park the machine on flat, level ground.
2. Move the machine so the filler plug (A) is in the
upper position.
3. Shut down the engine and remove the starter A
switch key.
4. Clean and remove the filler plug (B) and check the
level. The level should come up to the edge of the
orifice.
5. If it is necessary to add oil, remove the plug (A)
and fill the drum via this orifice with suitable oil B
until the oil comes up to the edge of the orifice (B).
6. Install the plugs (A) and (B). CS02F507
NOTE : Carry out the same operations on the other 53

drum.
4-27
OIL CHANGE
IMPORTANT: Change the oil while it is hot.
! WARNING !
Take the necessary measures to avoid being
scalded.

2. Move the machine so the drain plug (A) is in the
lowest position.
B
3. Shut down the engine and remove the starter
switch key.
drain plug (A).
5. Clean and remove the plugs (A) and (B) and allow
the oil to drain.
A
CS02F506
54
6. Move the machine so the filler plug (A) is in the
upper position.
7. Fill the drum with suitable oil via the orifice (A) until A
it comes up to the edge of the orifice (B).
8. Install the plugs (A) and (B).
NOTE : Carry out the same operations on the other
drum.
CS02F507
55
4-28
DRUM SPRINKLING SYSTEM

Water level check ........................................................................................................... Every 20 hours or daily
Fill the reservoirs and clean the screens ........................................................................ Every 20 hours or daily
Clean the sprinkler system filter .................................................................. Every 250 hours or every 3 months
or after the first 50 and 150 hours during the run-in period
Clean the reservoirs ...........................................................................................................................As needed
Reservoir water capacity (front and rear) ............................................(DV201, DV202) 203 liters (53.6 gal US)
(DV204) 227 liters (60 gal US)
Type of water ........................................................................................................... See “Fluids and lubricants”
WATER LEVEL
Check the water level before starting the engine.
1. Park the machine on flat, level ground. Shut down
2. Check the water level. The level indicator is on
the side of the reservoir located under the opera-
tor's seat.
CD02F008
56
FILLING
4-29
2. Release and remove the cap from each reservoir.
CD02F007
57
CD02F008
58
3. Clean the screen in each reservoir and rinse with
a hose to remove all impurities. Fill the reservoirs
through the screens with clean water.
4. Install and lock the cap on each reservoir.
CD02F039
59
5. Before using the sprinkling system, check that
valves (A) and (B) are open and valves (C) and
(D) are shut. A
NOTE : During cold water add antifreeze to the water
in the reservoirs.
D
C
B
CD02F040
60
4-30
RINSING
2. Open all the valves, (A), (B), (C) and (D).
3. Clean the sprinkling system. See "Sprinkling sys-
A
tem filter".
D
C
B
CD02F040
61
4. Remove the cap from each reservoir and rinse the
reservoirs with clean, running water.
5. Close all the valves (A), (B), (C) and (D).
6. If it is necessary to remove mud from the reser-
voirs, release and remove the reservoirs , rinse
them in clean, running water and then install them.
7. Fill the reservoirs and then open valves (A) and
(B).
CD02F007
62
CD02F008
63
4-31
SPRINKLING SYSTEM FILTER

2. Close valve (A).
CD02F040
64
3. Unscrew the filter bowl (B) and remove the filter
(C).
4. Rinse the bowl (B) and the filter (C) in clean, run-
ning water and then clean them. B
5. Install the filter and its bowl.
CD02F041
65
6. Open valve (A).
CD02F040
66
4-32
SECTION 5 20
MAINTENANCE/ADJUSTMENTS
LIGHTING SYSTEM AND HORN

SERVICE SPECIFICATION
Check ............................................................................................................................ Every 20 hours or daily
7 8 9 11 17 18
13 16
2
22
23
25
CS02H577
1
Check that the horn, the turn indicators, the position
lights, the front and rear work lamps and the rotating
beacon are working correctly. Install new bulbs if
replacement is necessary.
1. Operate switches (7), (8), (17), (18), (23) and 3. Turn the starter switch key (2) in “Start” position
(25) to be sure the road lights, working lights (if (position "III"). Lamps (9) and (13) should go
equipped) and horn are functioning correctly. out.
2. Turn the starter switch key (2) in “Contact” posi- 4. Speed up the engine slightly above idle.
tion (position "I") and make sure lamps (9), (11)
5. While driving the machine, the parking brake
and (13) light up.
indicator lamp (11) goes out, press the emer-
gency stop button (22). The engine should stop,
the brakes should be applied and lamp (11)
should light up.
5-1
SECTION 5 - MAINTENANCE/ADJUSTMENTS
HYDRAULIC OIL COOLER

Visual check................................................................................................................... Every 20 hours or daily
Clean the hydraulic oil cooler :
1. Mud, remove with a hose.
2. Dry dust, remove with compressed air.
IMPORTANT : Be sure wear facial protection before
3. Greasy deposits, remove with perchlorethylene
IMPORTANT : The use of trichlorethylene is strictly
forbidden.
CD02F043
CD02F044
5-2
ENGINE AIR INTAKE SYSTEM

Check ......................................................................................................... Every 250 hours or every 3 months
Check that the engine air intake system is completely
airtight.
1. Open the engine hood.
2. Check that there are no damaged or missing com- A
ponents.
3. Check that the seal (A) between the hood and the
air filter is airtight. If it is damaged, replace it.
IMPORTANT: Do not use the machine if the seal (A) is
not in good condition.
CD02F042
ENGINE OIL COOLER

Clean .......................................................................................................... Every 250 hours or every 3 months
Hose and hose clamp check ...................................................................... Every 250 hours or every 3 months
1. Raise the engine hood.
2. Remove the engine cover.
CD02F045
5
3. Clean the oil cooler :
1. Mud, remove with a hose.
2. Dry dust, remove with compressed air.
IMPORTANT: Be sure wear facial protection before
3. Greasy deposits, remove with perchlorethyl-
ene.
IMPORTANT: The use of trichlorethylene is strictly
forbidden.
4. Check the condition of the hoses and hose CD02F046
clamps. If necessary, tighten the clamps and 6
replace the hoses.
5. Install the engine cover.
5-3
VIBRATORY SHOCK ABSORBERS

Check and tighten nuts ...................................................................................Every 1000 hours or once a year
DRUMS
1. Check condition of the shock absorbers (1).
Replace them if they are worn or defective.
2. Check the nuts (2) are correctly tightened. The
nuts should be tightened to a torque of 44 Nm (32
ft lb). 2
1
CD02F051
7
(DV201, DV202)
1
2
CD02F053
8
(DV204)
1
CD02F052
5-4
AIR INTAKE SYSTEM

Check ......................................................................................................... Every 250 hours or every 3 months
1. Check the hose (1) and the fixing clamps (2).
1
2
CD02F056
10
2. Check the air filter assembly.
CD02F057
11
5-5
ENGINE ALTERNATOR AND FAN BELT

Visual check.........................................................................................................................................Regularly
Tension check .............................................................................................Every 500 hours or every 6 months
Belt replacement ...........................................................................................Every 3000 hours or every 5 years
IMPORTANT : These checks should be made while
the engine is cold.
VISUAL CHECK
Check to see that the belt and the pulleys show no
sign of wear. Check carefully to see that the belt is cor-
rectly positioned in the pulley grooves. If the belt is
stretched, cracked or frayed, replace it.
CD00N051
12
TENSION CHECK
1. Press the center of the belt with a finger, applying
a pressure of 30 to 50 N (6.7 to 11.2 lb).
CD02F047
13
2. The maximum deflection should be between
10 mm (0.4 in) to 15 mm (0.6 in).
PDE0090
14
5-6
TENSION ADJUSTMENT
the engine is cold.
1. Loosen the bolts (1) on the idler (2).
1
CD03A003
15
2. Use a lever to move the idler (2) in the right direc-
tion to obtain correct belt tension.
CD02F050
16
3. Tighten the bolts (1) and carry out the belt tension
check.
IMPORTANT : Do not stretch the belt too tight as this
will shorten the life of the alternator bearings.
1
CD03A003
17
5-7
BELT REPLACEMENT
IMPORTANT : The belt must be replaced with the
engine shut down and cold.
1. Loosen the bolts (1) on the idler (2).
1
CD03A003
18
2. Use a lever to move the idler (2) and slacken the
belt.
3. Remove the belt and install a new one.
4. Adjust the belt tension.
CD02F050
19
5. Tighten the idler bolts (1) and carry out the belt
tension check.
6. Run the engine for 15 minutes and then check the
belt tension once more.
1
CD03A003
20
5-8
ENGINE VALVE CLEARANCE

Check ............................................................................................................. Every 1000 hours or once a year
or after the first 500 hours during the run-in period
IMPORTANT: The valve clearance should be
measured while the engine is cold.
electrical system.
3. Remove the valve covers. 0
CD02F009
21
4. Use a lever to rotate the engine to the point where
cylinder 1 (A) exhaust valve is beginning to close
and the intake valve is beginning to open.
CD02F068
22
5. Check and adjust the valves (B).

(DV201, DV202)
A
CS02F554
23
5-9
(DV204)
A
CS02F553
24
6. Use a feeler gauge to measure the clearance (1)
between the rocker arm (2) and the valve (3).
Valve clearance :
Intake valves : 0.3 to 0.4 mm (0.012 to 0.015 in).
Exhaust valves : 0.5 to 0.6 mm (0.019 to 0.023 in).
7. Check and adjust the other valves.
CS02F555
25
VALVE CLEARANCE ADJUSTMENT

1. Loosen the lock nut (4) with a wrench.
CS02F555
26
5-10
2. Turn the adjustment screw (5) with a screwdriver

(7) until the clearance is correct. Check the clear-
ance with a feeler gauge (6).
CS02F556
27
3. Hold the adjusting screw (5) firmly with the screw-
driver to prevent it from turning and tighten the
lock nut (4) to a torque of 21 Nm (15.5 ft lb). After
tightening check the clearance once more.
CS02F555
28
4. Make a mark on the torsion vibration damper and
turn the crankshaft by 360°.
CD01G323
29
5-11
5. Check and adjust the clearances of the remaining

valves (B).
(DV201, DV202)
CD02F558
30
(DV204)
CD02F557
31
6. Install the valve covers and replace the seal if

necessary. Tighten the screws to a torque of 8.5
Nm (6.3 ft lb).
5-12
FUEL SYSTEM HOSES (DV201, DV202)

Check ............................................................................................................... Every 1000 hours or every year
Replace ......................................................................................................................................... Every 2 years
2. Check the condition of the fuel system hoses.
3. Replace any defective or damaged hoses. Place
a container of a suitable capacity under the fuel
tank.
4. Remove the defective hose along with its connec-
tor.
5. Install the new hose and tighten the connections.
6. Start the engine and check there are no leaks
from the connections.
IMPORTANT : It is essential to replace the hoses
every two years. CD02E004A
32
! WARNING !
Replace the hoses in a well ventilated area, away
from any sources of heat.
Do not smoke.
CD03A005
33
5-13
FUEL SYSTEM HOSES (DV204)

Check................................................................................................................Every 1000 hours or every year
Replace..........................................................................................................................................Every 2 years
2. Check the condition of the fuel system hoses.
3. Replace any defective or damaged hoses. Place
a container of a suitable capacity under the fuel
tank.
4. Remove the defective hose along with its connec-
tor.
5. Install the new hose and tighten the connections.
6. Start the engine and check there are no leaks
from the connections.
IMPORTANT : It is essential to replace the hoses
every two years. CD02E004
34
! WARNING !
Replace the hoses in a well ventilated area, away
from any sources of heat.
Do not smoke.
CD02F017
35
EXHAUST SYSTEM
Check................................................................................................................Every 1000 hours or every year
the engine is cold.
1. Check the exhaust pipe connections.
2. If there are any leaks, tighten the clamps to a
torque of 21 Nm (15.5 ft lb).
CD02F055
36
5-14
ENGINE BELT
Tension check.......................................................................................................................................Regularly
Belt and idler pulley replacement ................................................................. Every 4500 hours or every 5 years
the engine is cold.
VISUAL CHECK
NOTE : It is essential to replace the belt (1) and idler
pulley (2) after 4,500 hours or five years’ service.
2
CD02F047
37
STEERING BELT
Tension check.......................................................................................................................................Regularly
IMPORTANT : This check should be made while the
engine is cold.
VISUAL CHECK
CD02F048
38
5-15
DRUM SCRAPERS
Check...................................................................................................................................................Regularly
electrical system.
0
CD02F009
39
SCRAPER PRESSURE ADJUSTMENT

1. Loosen the support (2) screws (1) on each side of
the scraper.
2. Push the scraper supports towards the drum until
the desired pressure against the drum is estab- 2
lished, then tighten the screws (1).
NOTE : If necessary, carry out the same operation on
the other drum
1
CD02F054
40
SCRAPER REPLACEMENT
1. Remove the screws (3) and then remove the
scraper (4) and its bar (5).
2. Install a new scraper (4) on the bar (5) and then
install the screws (3). 2
3. Adjust the scraper pressure. 5
NOTE : If necessary, carry out the same operation on 4
the other drum.
3 1
CD02J009
41
5-16
CLEANING THE MACHINE

Clean ..............................................................................................................................Once a week minimum
Otherwise, every time oil or grease deposits accumu-
late on the machine, remove them by pressure clean-
ing (steam or water).
When working in tough conditions or compacting
cohesive soils or soils stabilized with cement or lime,
clean the machine at the end of each day.
Shut down the engine before cleaning the machine.
The battery master switch should be in the “0” position
(system switched off).
Do not use harsh detergents or highly inflammable
products.
It is possible to use pressure cleaning (steam or water)
but in this case be sure to protect the electrical system
and blank off all vents/openings that need protection.
HARDWARE TORQUE SPECIFICATIONS

Check ............................................................................................................... Regularly, with a torque wrench
Check that all mounting screws and nuts are tightened
correctly. Tighten them again if necessary, using the
table below. Make sure no hardware is missing and
replace it if necessary.
M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 M27

5.8 2 4 7 16 31.5 53 79 113 172 226 284 392 520
(1) (3) (5) (12) (23) (39) (58) (83) (127) (167) (209) (289) (384)
8.8 3 6 10 22.5 44 75 118 165 245 314 392 549 716
(2) (4) (7) (17) (32) (55) (87) (122) (181) (232) (289) (405) (528)
10.9 4 8 14 32.5 62 105 165 226 343 441 559 755 1020
(3) (6) (10) (24) (46) (77) (122) (167) (253) (325) (412) (557) (752)
NOTE: These values are expressed in Nm (ft lb).
! WARNING !
The self-locking nuts can be used 3 times only.
5-17
ENGINE TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION

Defective starter switch (starter does not run) Check switch
Discharged battery, starter
Defective rotation of starter (starter rotates
problems, contaminated or
slowly)
loose wiring connectors
Inspect and replace as
Incorrect viscosity of engine oil
necessary
Engine too cold (cold weather) Preheat the intake air
Engine does not start. No fuel in fuel tank Refill
Inspect and replace as
Poor fuel quality
necessary
Fuel filter clogged Clean or replace
Possible seizure in engine
Low compression See your Dealer
Defective fuel injection pump
No fuel in fuel tank Refill
Engine stops during Fuel filter clogged Clean or replace
operation. Retighten fuel in line
Air in the fuel system
connections
Low oil Refill
Oil filter clogged Replace oil filter
Replace with oil of viscosity to
Low oil viscosity
Improper oil pressure. match temperature
Oil leakage from connections Tighten connections
Defective oil pressure switch
See your Dealer
Incorrect functioning of oil pump
Disassemble and repair, replace
Excessive oil
parts
Exhaust from engine is white Excessively low oil viscosity Replace with correct oil viscosity
or blue.
Incorrect fuel injection timing
See your Dealer
Low compression
Improper fuel Replace with correct fuel
Incorrect valve clearance Adjust
Exhaust from engine is black Insufficient air intake (air cleaner clogged) Service the air filter
or dark gray.
See your Dealer
Low compression
Incorrect fuel Replace with correct fuel
Insufficient air intake Clean or replace element
Excessive fuel consumption
Incorrect spray from fuel injection nozzle
See your Dealer
Incorrect fuel injection timing
Low compression
Excessive oil Drain oil to proper level
Replace with oil of viscosity to
Low oil viscosity
match temperature
Excessive engine oil
consumption. Retighten and replace parts if
Oil leakage
necessary
Worn cylinder piston ring See your Dealer
Unusual noise (fuel or Poor fuel quality Replace

mechanical). Damage inside muffler Replace
5-18
PROBLEM POSSIBLE CAUSE SOLUTION

Worn or damaged belt Replace
Engine overheating
Broken fan See your Dealer
Incorrect belt tension Adjust
Electrical wiring problems Repair
Defective battery charging. Defective battery Replace
Defective regulator
See your Dealer
Defective alternator
5-19
NOTES
5-20
SECTION 6 4
ELECTRICAL SYSTEM
FUSES
The fuses are located in the compartment (4) in the
front console.
IMPORTANT: Before changing a fuse, place the
battery master switch in the “0” position (system
switched off). Never replace a fuse with a fuse of
different amperage.
CS02H580
4
1
F1 Front work lights 55 W ................................10 A
F2 Rear work lights 55 W ................................10 A
F3 Rotating beacon power socket ...................10 A
F4 Warning horn, turn indicators........................5 A
F5 Braking, engine shut down and audible
warning device circuit .................................10 A
F6 Drum sprinkling circuit ................................15 A
F7 Indicator lamps ..........................................7.5 A
F8 Spare
CS02H553
2
Electrical circuit protection..................................... 50 A
CD02E007A
6-1
SECTION 6 - ELECTRICAL SYSTEM
BATTERY
Electrolyte level check ................................................................................Every 250 hours or every 3 months
or whenever the battery charge warning lamp on the front console comes on
NOTE: If the machine needs to be started with

booster battery, see “Connecting a booster battery”.
! WARNING !
Before carrying out any service work on the components of the electrical system, the battery master switch
must be placed in the “0” position (system switched off).
The electrolyte in battery can cause serious burns. Battery contains sulfuric acid. Avoid contact with skin,
eyes and clothing.
Antidote:
EXTERNAL:Rinse with water.
INTERNAL: Drink large quantities of water or milk. Follow with milk of magnesia, a beaten egg or vegetable
oil. Call a doctor immediately.
EYES: Rinse with water for 15 minutes and get prompt medical attention.
A spark or flame can cause the hydrogen in a battery to explode. To prevent the risk of explosion, follow
these instructions:
- When disconnecting battery cables, always disconnect the negative (-) cable first.
- When reconnecting battery cables, always connect the negative (-) cable last.
- Never short-circuit the battery terminals with metal objects.
- Do not weld, grind or smoke near a battery.
- Battery gas is explosive. Keep flames, sparks and cigarettes away from the battery. Proper ventilation must
be provided when charging a battery or using a battery in an enclosed area. Always wear eye protection
when working near battery.
- Do not reverse battery terminals. Connect positive cable ends to positive (+) terminals and negative cable
ends to negative (-) terminals.
- Recharge the battery in case of insufficient capacity. A discharged battery may freeze at temperatures of
only a couple of degrees below zero.
- Recharge battery removed from the machine.
- Open the plugs before recharging.
- Connect the battery correctly after completed recharging.
- Do not disconnect the battery with the engine running.
- Disconnect wire of + terminal from the alternator before welding.
- Do not run the alternator with the wire disconnected from the + terminal.
- Refill battery with distilled water only, never with acid.
- Add distilled water immediately before operating the machine or before recharging the battery.
6-2
ELECTROLYTE LEVEL CHECK

2. Stop the engine and disconnect the electrical
system with the battery master switch.
3. Clean the surface of battery.
4. Check the condition of terminals and clean
them. Apply a light coat of grease to the termi-
nals to ensure good contact.
CD02F020
4
5. Check the level of electrolyte after opening the
plugs (A) on the battery cells, the level of elec- A
trolyte in all cells should be 5 to 15 mm (0.2 to
0.6 in) above the plates, or to the lower edge of
the gauge in the cells. Add distilled water to
cells with an electrolyte level lower than 5 mm
(0.2 in) above the plates. Check the level using
a glass tube.
6. Close the battery.
7. Keep the battery dry and clean.
IMPORTANT : Batteries deteriorate, especially in win-
CD02F020
ter. At low temperatures they have only part of their
capacity available for starting the machine as compa- 5
red to the capacity under normal conditions. Therefore,
we recommend you test the condition of the battery
electrolyte and recharge the battery, if necessary.
NOTA : Should the machine not be used during very
cold periods for a couple of weeks, remove the battery
and store it in a warm place, to prevent it being dama-
ged by freezing.
6-3
CONNECTING A BOOSTER BATTERY
! WARNING !
Incorrect connection of starter cables or short-
circuiting battery poles can result in serious injury.
Connect starter cables following the instructions
below.
Check that the voltage of booster battery is compati-

ble with the machine’s electrical system (12 volts).
1. Remove the terminal protection caps.
2. Connect the positive (+) starter cable to the posi-
tive (+) pole of the machine battery.
3. Connect the negative (-) starter cable to the
negative (-) pole of the machine battery.
4. Start the engine.
5. Disconnect the booster battery negative (-) star-
ter cable and then the booster battery positive
(+) cable.
6. Install the terminal protection caps.
6-4
SECTION 7 2
STORAGE
STORING THE MACHINE

PREPARATION FOR STORAGE PERIODIC CHECKS
The following procedure applies when the machine is Every month, check the following:
to be stored for one month or more. Store the machine
1. The electrolyte level in the battery and the charge.
on flat, level ground, with the front chassis in align-
Recharge if necessary.
ment with the rear chassis and inside a building, or
where a building is not available, cover the machine 2. The fuel level in the fuel tank and the anticorro-
with a tarpaulin. Before placing the machine in stor- sion oil level in the engine. Add more as neces-
age, carry out the following: sary.
1. Clean and grease the machine completely. 3. The condition of the lines, clamps and connectors
(rust). Grease if necessary.
2. Drain the fuel tank and fill it with a solution of 90%
diesel fuel and 10% anticorrosive oil. Run the 4. The condition of the paintwork. Apply a coat of
engine at low idle for five minutes to allow the anti- primer if necessary.
corrosive oil to reach the lines, the filters, the
STARTING UP AFTER STORAGE
pump and the injectors.
1. Drain the fuel tank and fill it with clean diesel fuel.
3. While the engine is still warm, drain the crank-
case, fill it with anticorrosive oil and change the oil 2. Drain the engine crankcase, fill it with clean oil
filter. and check the level.
4. When the engine is cold, clean the outer engine 3. Change the fuel filter.
components with diesel fuel.
4. Install the battery.
5. Clean or change the air filter.
5. Grease the machine completely.
6. Check the condition of the fan belt and change it if
electrical system.
necessary.
7. Remove the battery, clean the battery box and
7. Check all levels and add as necessary.
make sure there are no traces of acid. Store the
battery in a cool dry area, where the temperature 8. Remove the “Do not operate” label and then start
is always above 0°C (32°F). up the engine, following the starting procedure.
8. Paint any areas where the paintwork has been 9. Keep a careful watch of all warning lamps and
damaged. gauges.
9. Remove the starter switch key, close and lock the
front console cover and then place a " Do not ! WARNING !
operate " sign on the front console.
Check the machine for leaks and make sure that
10. Lock the engine hood. there are no broken, faulty or missing parts. Before
starting the engine, make sure that all controls are
in the neutral position. This will prevent any sudden
machine movement or any electrically operated
equipment from starting. Avoid running the engine
in an enclosed area. Always make sure there is
adequate ventilation.
7-1
SECTION 7 - STORAGE
NOTES
7-2
SECTION 8 6
SPECIFICATIONS
ENGINE
Make..................................................................................................................................................DEUTZ AG
Type...............................................................................................................Diesel (DV201, DV202) F2L1011F
(DV204) F3L1011F
Number of cylinders................................................................................................................(DV201, DV202) 2
(DV204) 3
Bore/stroke ............................................................................................................ 91 x 105 mm (3.58 x 4.13 in)
Displacement......................................................................................... (DV201, DV202) 1366 cm3 (83.3 cu.in)
(DV204) 2049 cm3 (125 cu.in)
Cooling ....................................................................................................................................................... by air
Battery start ..................................................................................................................................... 12 V - 72 Ah
Working conditions
Speed ..........................................................................................................................................2400/2800 rpm
Power: ISO 3046/1, DIN 6271 ........................................................................... (DV201, DV202) 20 kW (27 hp)
(DV204) 27.5 kW (37.5 hp)
Max. torque...................................................................................................... (DV201, DV202) 80 Nm (59 ft lb)
(DV204) 113 Nm (83.4 ft lb)
Fuel consumption at rated engine speed ................................................. (DV201, DV202) 3 L/H (0.8 gal US/h)
(DV204) 3.5 L/H (0.9 gal US/h)
STEERING
Oscillation angle ..........................................................................................................................................±10°
Steering angle .............................................................................................................................................±33°
Turning radius DV201 DV202 DV204

Inner (edge) 2355 mm (92.7 in) 2255 mm (88.8 in) 2205 mm (86.8 in)
Outer (contour) 3415 mm (136.4 in) 3550 mm (139.8 in) 3600 mm (141.7 in)
CAPACITIES
DV201, DV202 DV204

Fuel 67 L (17.7 gal US) 72 L (19 gal US)
Engine oil 6.5 L (1.7 gal US) 6.5 L (1.7 gal US)
Hydraulic system 38 L (10 gal US) 38 L (10 gal US)
Drum vibrator 2 x 1.8 L (2 x 0.48 gal US) 2 x 1.8 L (2 x 0.48 gal US)
Front sprinkler reservoir 53 L (14 gal US) 67 L (17.7 gal US)
Rear sprinkler reservoir 150 L (39.6 gal US) 160 L (42.3 gal US)
ELECTRICAL SYSTEM
Battery ............................................................................................................................................. 12 V - 72 Ah
Starter.............................................................................................................................. BOSCH 12 V - 2.3 kW
8-1
SECTION 8 - SPECIFICATIONS
TRAVEL
DV201, DV202 DV204

No. of travel speeds 4 4
Max. job site speed 7.5 km/h (4.7 mph) 5.3 km/h (3.3 mph)
Max. road speed 13.6 km/h (8.5 mph) 10 km/h (6.2 mph)
Theoretical gradeability (without vibration) 40 % 40 %
Transversal stability - straight 30° 30°
Service brake Hydrostatic Hydrostatic
Brake release pressure 1.7 MPa (247 psi) 1.7 MPa (247 psi)
WEIGHTS
DV201 DV202 DV204

Operating weight with ROPS 2645 kg (5831 lb) 2915 kg (6426 lb) 3480 kg (7672 lb)
Weight on front drum 1220 kg (2690 lb) 1355 kg (2987 lb) 1705 kg (3759 lb)
Weight on rear drum 1425 kg (3141 lb) 1560 kg (3439 lb) 1775 kg (3913 lb)
Front drum static linear load 12.2 kg/cm (68.6 lb/in) 11.3 kg/cm (63.2 lb/in) 13.1 kg/cm (73.3 lb/in)
Rear drum static linear load 14.2 kg/cm (79.7lb/in) 13.0 kg/cm (73.0 lb/in) 13.7 kg/cm (76.4 lb/in)
VIBRATION
DV201 DV202 DV204

Frequency 53 or 62 Hz (3180 or 3720 VPM)
Nominal amplitude 0.47 mm (0.0185 in) 0.45 mm (0.0177 in)
Centrifugal force per drum 20.8 or 28.5 kN 23.8 or 32.5 kN 29.4 or 40.3 kN
(4580 or 6277 lb) (5242 or 7159 lb) (6476 or 8877 lb)
ROPS PROTECTIVE STRUCTURE
DV201, DV202 DV204

For maximum machine weight of 2900 kg (6390 lb) 3800 kg (8370 lb)
Protective structure weight 65 kg (143 lb) 70 kg (154 lb)
Installation on machine M20x55 (8G) - qty 6
Tightening torque 314 Nm (231 ft lb)
8-2
EQUIPMENT
STANDARD
Lockable vandal guard
Hydrostatic drum drive
Double mode vibration
Articulated chassis
Travel and vibration pre-selection
Front or rear vibration selection
OPTIONS
ROPS protection
Rotating beacon
Back up alarm
Rearview mirror
Canopy
8-3
OVERALL MACHINE DIMENSIONS
CS02F569
A B C D E F G
1715 mm 2453 mm 2640 mm 2660 mm 310 mm 738 mm 12 mm
DV201
(67.5 in) (96.6 in) (104 in) (104.7 in) (12.2 in) (29 in) (0.47 in)
1715 mm 2453 mm 2640 mm 2660 mm 310 mm 738 mm 12 mm
DV202
(67.5 in) (96.6 in) (104 in) (104.7 in) (12.2 in) (29 in) (0.47 in)
1715 mm 2461mm 2640 mm 2660 mm 310 mm 746 mm 16 mm
DV204
(67.5 in) (96.89 in) (104 in) (104.7 in) (12.2 in) (29.4 in) (0.63 in)
8-4
CS02F570
H I J K L
1090 mm 1000 mm 45 mm 1825 mm 590 mm
DV201
(42.9 in) (39.4 in) (1.77 in) (71.8 in) (23.2 in)
1290 mm 1200 mm 45 mm 1825 mm 590 mm
DV202
(50.8 in) (47.2 in) (1.77 in) (71.8 in) (23.2 in)
1396 mm 1300 mm 48 mm 1825 mm 590 mm
DV204
(55 in) (51.2 in) (1.89 in) (71.8 in) (23.2 in)
8-5
NOTES
8-6
SECTION 9
ALPHABETICAL INDEX
A E
Air filter...............................................................4-18 Engine troubleshooting ...................................... 5-18
Air filter restriction indicator ................................4-18 Engine valve clearance ........................................5-9
Air intake system..................................................5-5 Environment.........................................................4-7
Equipment............................................................8-3
B Exhaust system..................................................5-14
Battery .................................................................6-2
Battery charge warning lamp................................2-6 F
Battery master switch .........................................2-12 Fast travel ............................................................3-9
Before operating the machine ..............................3-1 Filling the fuel tank ............................................. 4-14
Bleeding the fuel filter.........................................4-16 Filling the hydraulic reservoir..............................4-26
Fluid and lubricant capacities and specifications ..4-7
C Fluids and lubricants ............................................4-4
Capacities ............................................................8-1 Front console control functions.............................2-4
Cleaning the fuel tank.........................................4-17 Front console cover............................................2-16
Cleaning the fuel tank screen .............................4-17 Front work light control .........................................2-5
Cleaning the machine.........................................5-17 Fuel filter ............................................................4-15
Connecting a booster battery ...............................6-4 Fuel level ...........................................................4-14
Fuel pump screen ..............................................4-15
D Fuel system .......................................................4-14
Fuel system hoses ....................................5-13, 5-14
Decals................................................................1-14
Fuse compartment ...............................................2-4
Driving the machine on rough ground.................3-14
Fuses...................................................................6-1
Drum ..................................................................4-27
Drum scrapers ...................................................5-16 G
Drum sprinkler indicator lamp...............................2-6
Drum sprinkler reservoirs ...................................2-15 Grease points.......................................................4-8
Drum sprinkling system ......................................4-29
H
Drum vibration configuration selector ...................2-5
Drum vibration control .................................2-5, 2-10 Hand signals ......................................................1-20
Drum vibration indicator lamp...............................2-7 Handling the machine ........................................3-22
Dust ejector........................................................4-22 Hardware torque specifications ..........................5-17
Hazard warning signal control ..............................2-7
E Horn control .......................................................2-10
Electrical system ..................................................8-1 Hourmeter...................................................2-12, 4-1
Emergency stop control......................................2-10 Hydraulic fluid overheating warning lamp .............2-7
Engine.........................................................4-11, 8-1 Hydraulic fluid replacement ................................ 4-24
Engine air intake system ......................................5-3 Hydraulic oil cooler...............................................5-2
Engine alternator and fan belt ..............................5-6 Hydraulic oil filter................................................4-25
Engine belt .........................................................5-15 Hydraulic reservoir suction strainer ....................4-26
Engine emergency shut down ..............................3-8 Hydraulic system................................................4-23
Engine hood.......................................................3-15 Hydraulic travel circuit shut off valve lever ..........2-12
Engine oil change and oil filter replacement .......4-11
I
Engine oil cooler...................................................5-3
Engine oil pressure warning lamp.........................2-7 Identification of the main components
Engine overheating warning lamp ........................2-6 of the machine .................................................1-6
Engine temperature sensor ................................4-13 Indicator lamp for turn indicators ..........................2-7
Engine throttle control ..........................................2-4 Inertia type seat belt...........................................2-14
9-1
SECTION 9 - ALPHABETICAL INDEX
L S
Level in hydraulic reservoir ................................ 4-23 Safety rules ......................................................... 1-7
Levels.................................................................. 4-9 Scraper pressure adjustement........................... 5-16
Lighting system and horn..................................... 5-1 Scraper replacement ......................................... 5-16
Location of controls, instruments and Servicing interval ................................................. 4-2
accessories ..................................................... 2-2 Servicing intructions ............................................ 4-1
Shutting down the engine .................................... 3-7
M Slow travel with vibration ................................... 3-11
Machine articulation locking............................... 3-18 Slow travel without vibration .............................. 3-10
Machine braking warning lamp ............................ 2-6 Sprinkling cycle control ........................................ 2-8
Machine travel and direction of travel................... 3-9 Starter switch....................................................... 2-4
Starting the engine .............................................. 3-4
O Starting up after storage ...................................... 7-1
Steering............................................................... 8-1
Operating the machine ........................................ 3-2
Steering belt ...................................................... 5-15
Operating the machine at high altitudes............. 3-32
Operating the machine at high temperatures Steering wheel..................................................... 2-4
and high humidity levels ................................ 3-32 Steps and access handles................................... 2-1
Operating the machine at low temperatures ...... 3-32 Storage box....................................................... 2-16
Operating the machine in close proximity of Storing the machine............................................. 7-1
buildings, underground conduits and cables.. 3-32
Operating the machine in special conditions ...... 3-32 T
Operating the machine in very dusty conditions. 3-32 Towing points .................................................... 3-23
Operator’s seat .................................................. 2-13 Towing the machine .......................................... 3-23
Overall machine dimensions................................ 8-4 Transporting the machine.................................. 3-20
Travel .................................................................. 8-2
P Travel over hard or compacted ground .............. 3-32
Parking brake control......................................... 2-11 Turn indicator control......................................... 2-11
Parking the machine.......................................... 3-13 Type, serial number and year of manufacture...... 1-4
Power socket..................................................... 2-11
Preparation for storage ........................................ 7-1 V
Preparing the machine for use at low Valve clearance adjustement............................. 5-10
temperatures................................................. 3-32 Vibration .............................................................. 8-2
Vibratory shock absorbers ................................... 5-4
R
Read operators manual ..................................... 1-13 W
Rear work light control ......................................... 2-6 Weights ............................................................... 8-2
Releasing hydraulic travel motor brakes ... 3-24, 3-28
Right, left, front and rear of the machine .............. 1-3
Right-hand arm control functions ......................... 2-9
ROPS frame removal and installation ................ 3-17
ROPS protective structure ................................... 8-2
Rotating beacon control....................................... 2-8
Run-in period....................................................... 3-3
9-2
AFTER FIRST 100 HOURS OF OPERATION OF NEW MACHINE
Owners Name:
Adress:
Dealers Name:
Address:
Machine Model Number: Hourmeter Indication:
Machine Serial Number:
FUEL SYSTEM HYDRAULIC SYSTEM

Check for leaks. Check the oil level.
Drain water and sedimant from the fuel tank. Replace the hydraulic oil filter.
Clean the hydraulic oil cooler fins.
ELECTRICAL SYSTEM GENERAL

Check battery. Look for oil leaks and loose parts.
Check operation of starter, alerrnator, and instruments. Tighten all hose clamps.
Check operation of all intrument lamps and work lights. Check brake operation.
Check the control lever for correct operation.
LUBRICATION Check sprinkler system operation and filters.
Lubricate all pivot points. Check scrapers.
ENGINE SAFETY
Check Condition of belts. Inspect the ROPS.
Check engine oil level. Check the safety decals and replace if necessary.
Check engine speed at idle and at full throttle. Check the operator restraint system.
Service air cleaner. Make sure the machine has the operators manual in
the manual storage compartment.
Check the operation of the backup alarm.
DEALER: Make sure the owner and/or operator understands all the safety and information decals, the service information, and the
service procedures in this manual.
Technician Signature
Dealer Signature
Owner Signature
Dealer Copy
AFTER FIRST 100 HOURS OF OPERATION OF NEW MACHINE
Owners Name:
Adress:
Dealers Name:
Address:
Machine Model Number: Hourmeter Indication:
Machine Serial Number:
FUEL SYSTEM HYDRAULIC SYSTEM

Check for leaks. Check the oil level.
Drain water and sedimant from the fuel tank. Replace the hydraulic oil filter.
Clean the hydraulic oil cooler fins.
ELECTRICAL SYSTEM GENERAL

Check battery. Look for oil leaks and loose parts.
Check operation of starter, alerrnator, and instruments. Tighten all hose clamps.
Check operation of all intrument lamps and work lights. Check brake operation.
Check the control lever for correct operation.
LUBRICATION Check sprinkler system operation and filters.
Lubricate all pivot points. Check scrapers.
ENGINE SAFETY
Check Condition of belts. Inspect the ROPS.
Check engine oil level. Check the safety decals and replace if necessary.
Check engine speed at idle and at full throttle. Check the operator restraint system.
Service air cleaner. Make sure the machine has the operators manual in
the manual storage compartment.
Check the operation of the backup alarm.
DEALER: Make sure the owner and/or operator understands all the safety and information decals, the service information, and the
service procedures in this manual.
Technician Signature
Dealer Signature
Owner Signature
Owner Copy

Manual Operador Vibro DV

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DV201

SECTION 1 - TO THE OWNER/SAFETY .................................................................................................... 1-1

SECTION 2 - CONTROLS/INSTRUMENTS/ACCESSORIES ..................................................................... 2-1

SECTION 3 - OPERATING INSTRUCTIONS .............................................................................................. 3-1

Operating instructions (continued)

SECTION 4 - SERVICING INTERVALS/LUBRIFICATION/FLUIDS ........................................................... 4-1

SECTION 5 - MAINTENANCE/ADJUSTMENTS ........................................................................................ 5-1

SECTION 6 - ELECTRICAL SYSTEM ......................................................................................................... 6-1

SECTION 7 - STORAGE .............................................................................................................................. 7-1

SECTION 8 - SPECIFICATIONS ................................................................................................................. 8-1

SECTION 9 - ALPHABETICAL INDEX ....................................................................................................... 9-1

AFTER DELIVERY CHECK

DV201, DV202 AND DV204 VIBRATORY ROLLERS

This manual contains important information concern-

RIGHT, LEFT, FRONT AND REAR OF THE MACHINE

TYPE, SERIAL NUMBER AND YEAR OF MANUFACTURE

IDENTIFICATION OF THE MAIN COMPONENTS OF THE MACHINE

PARKING THE MACHINE 5. Maintenance or adjustments which are incorrectly

ROPS PROTECTIVE STRUCTURE

When cleaning decals, use a cloth, water and soap.

BASIC CRUSH HAZARD

HOT SURFACE HAZARD

DO NOT WELD ON MACHINE

NOTE : For more information, see " Handling the

GO THIS FAR EMERGENCY STOP

STEPS AND ACCESS HANDLES

LOCATION OF CONTROLS, INSTRUMENTS AND ACCESSORIES

1. Steering wheel 15. Drum vibration indicator lamp

28 50 AMP electrical circuit protection fuse

FRONT CONSOLE CONTROL FUNCTIONS

5. DRUM VIBRATION CONTROL (MANU/AUTO) 6. DRUM VIBRATION CONFIGURATION

8. REAR WORK LIGHT CONTROL 11. MACHINE BRAKING WARNING LAMP

10. ENGINE OVERHEATING WARNING

18. ROTATING BEACON CONTROL

19. SPRINKLING CYCLE CONTROL

IMPORTANT : Do not operate the sprinkling control

RIGHT-HAND ARM CONTROL FUNCTIONS

IMPORTANT : When the lever is left in "0" position

21. DRUM VIBRATION CONTROL (ON/OFF)

22.EMERGENCY STOP CONTROL

23. HORN CONTROL

24.PARKING BRAKE CONTROL

25. TURN INDICATOR CONTROL (optional)

26. POWER SOCKET

BATTERY MASTER SWITCH

HYDRAULIC TRAVEL CIRCUIT SHUT OFF VALVE LEVER

SEAT SUSPENSION ADJUSTMENT

OFFSET LEVER (DV204 only)

DRUM SPRINKLER RESERVOIRS

FRONT CONSOLE COVER

BEFORE OPERATING THE MACHINE

After the first 500 hours of operation

STARTING THE ENGINE

4. Turn the starter switch key (2) to "Contact" posi-

8. Turn the key (2) to the starting position (position

SHUTTING DOWN THE ENGINE

ENGINE EMERGENCY SHUT DOWN

NOTE: To start the engine, it is imperative for the but-

MACHINE TRAVEL AND DIRECTION OF TRAVEL