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Protectiv PHENICON® HS

e&
Marine PART A
PART A
920-W-A11
920A175
OFF WHITE
LIGHT GRAY
PART A 920L175 LIGHT BLUE- OAP
Coatings PART B
PART B
700-C-685
700-C-825 LOW
HARDENER
TEMPERATURE HARDENER

Revised 2/11 TRM.25

PRRODUCT DESCRIPTION
ECOMMENDED USES

PHENICON HIGH SOLIDS is a VOC-compliant epoxy novolac • Internal tank lining for most petroleum products such as:
phenolic coating formulated for use as an internal lining for tanks crude oil, unleaded gasoline, most aromatic solvents, motor
used to hold crude oil and most refined petroleum products in- fuels, alkalies, and brines.
cluding unleaded gasoline, MTBE, aromatic solvents, and most • Secondary containment.
octane booster blending stocks. Also formulated for secondary • Heavy duty exterior structural coating
containment uses. • Low temperature hardener not recommended for use at applica-
• Light Blue contains Opti-Check tion temperatures above 80°F (27°C)
rapid holiday detection with safe OAP pigment
blue light technology
inspection lamps.for • Acceptable for use with cathodic systems
protection
• Chemical Resistant • Nuclear Power Plants
• Low temperature hardener available for applications from • Nuclear fabrication shops
35°F (1.6°C) minimum to 80°F (27°C) maximum • DOE Nuclear Fuel Facilities
• DOE Nuclear Weapons Facilities
• This product meets specific design requirements for non-
PRODUCT CHARACTERISTICS safety related nuclear plant applications in Level II, III and
Finish: Semi-Gloss Balance of Plant, and DOE nuclear facilities*.
Color: Off White, Light Gray, Light Blue * Nuclear qualifications are NRC license specific to the facility.
Volume Solids: 75% ± 2%, mixed
Weight Solids: 86% ± 2%, mixed PERFORMANCE CHARACTERISTICS
VOC (calculated): <250 g/L; 2.08 lb/gal, mixed Test Name Test Method Results
Mix Ratio: 4:1 by volume Fuel Contribution* NFPA 259 5233 btu/lb
Recommended Spreading Rate per coat: Radiation ASTM D4082 / Pass at 7.1 mils (177.5
Minimum Maximum Tolerance* ANSI 5.12 microns) & 9.9 mils (247.5
microns)
Wet mils (microns) 7.0 (175) 8.0 (200) Flame Spread Index 15;
Dry mils (microns) 5.0 (125) 6.0 (150) Surface Burning* ASTM E84 / Smoke Development Index
~Coverage sq ft/gal (m2/L) 200 (4.9) 240 (5.9) NFPA 255 35 (at 12.5 mils or 312.5
microns)
Theoretical coverage sq ft/gal
1200 (29.4) *Substrate: Steel
(m2/L) @ 1 mil / 25 microns dft
NOTE: Brush or roll application may require multiple coats to RESISTANCE GUIDE
achieve maximum film thickness and uniformity of appearance. IMMERSION (Ambient temperature)
• Alkalies................................................Recommended
Drying Schedule @ 7.0 mils wet (175 microns): • Crude oil..............................................Recommended
With 700-C-685 @ 55°F/13°C @ 77°F/25°C @ 120°F/49°C • Diesel fuel............................................Recommended
50% RH
• Lubricating oils.....................................Recommended
To touch: 7 hours 3 hours 1 hour • Fuel oils...............................................Recommended
To recoat: • Aromatic solvents................................Recommended
minimum: 48 hours 18 hours 4 hours • Hi-aromatic gasoline............................Recommended
maximum: 30 days 30 days 30 days • Ethanol gasohol...................................Recommended
Cure to service: 14 days 7 days 3 days • MTBE, ETBE, TAME............................Recommended
• Ether/fuel blends (reformed gas).........Recommended
Pot Life: 4 hours 2 hours 30 minutes • Acids....................................................Recommended*
Sweat-in-time: 30 minutes 15 minutes None • Methanol, ethanol, or blends...............Recommended**
Drying Sche dule @ 7.0 mils wet (175 microns): • Aviation Gasoline/Jet Fuel...................Recommended
With 700-C-825 @ 35°F/1.6°C @ 55°F/13°C @ 77°F/25°C SECONDARY CONTAINMENT (Immersion service up to 72
50% RH hours)
To touch: 12 hours 4 hours 2 hours • Alkalies................................................Recommended
• Crude oil..............................................Recommended
To recoat: • Diesel fuel............................................Recommended
minimum: 24 hours 18 hours 12 hours • Lubricating oils.....................................Recommended
maximum: 30 days 30 days 30 days • Fuel oils...............................................Recommended
Cure to service: 7 days 5 days 3 days • Aromatic solvents................................Recommended
If maximum recoat time is exceeded, abrade surface before • Hi-aromatic gasoline............................Recommended
recoating. Drying time is temperature, humidity, and film thickness • Ethanol gasohol...................................Recommended
dependent. Pot Life: 4 hours 2 hours • MTBE, ETBE, TAME............................Recommended
Shelf Life: 36 months • Ether/fuel blends (reformed gas).........Recommended
1 hour Sweat-in-Time:
Store indoors15atminutes
40°F (4.5°C) to 100°F (38°C).
• Dilute acids..........................................Recommended
Flash Point: Reduction: Clean 80°F Up:None
(27°C), PMCC,None mixed • Methanol, ethanol, or blends...............Recommended
Not recommended 255-C-005 • Aviation Gasoline/Jet Fuel...................Recommended
Epoxy coatings may darken or yellow following application
and curing.

www.sherwin-williams.com/ continued on
Protecti PHENICON®
ve &
Marine PART
A
920-W-
A11
OFF
WHITE
PART LIGHT
Coatings A
PART
920A175
920L175
700-C- LIGHT
GRAY
BLUE- OAP
* Consult your Sherwin-Williams representative for specific application,
temperature, concentration, and exposure recommendations.
** Not recommended when using Low Temperature Hardener

www.sherwin-williams.com/
Protectiv PHENICON® HS
e&
Marine PART A
PART A
920-W-A11
920A175
OFF WHITE
LIGHT GRAY
PART A 920L175 LIGHT BLUE- OAP
Coatings PART B
PART B
700-C-685
700-C-825 LOW
HARDENER
TEMPERATURE HARDENER

PRODUCT INFORMATION TRM.25

RSECOMMENDED
URFACE PREPARATION
SYSTEMS

Dry Film Thickness / Surface must be clean, dry, and in sound condition. Remove all
ct. oil, dust, grease, dirt, loose rust, and other foreign material to
Mils (Microns) ensure adequate adhesion.
Steel: Refer to product Application Bulletin for detailed surface prepara-
2 cts. Phenicon HS Epoxy Phenolic 5.0-6.0 (125-150) tion information.
Minimum recommended surface preparation:
Steel: Iron & Steel:
1 ct. Phenicon HS Flake Filled 5.0-6.0 (125-150) Immersion SSPC-SP10/NACE 2, 2 mil
(50 micron) profile
1-2 cts. Phenicon HS Epoxy Phenolic 5.0-6.0 (125-150) Concrete & Masonry:
Immersion SSPC-SP13/NACE 6 or ICRI
Steel, with hold primer: No. 310.2, CSP 2-3
1 ct. Copoxy Shop Primer 1.0-1.5 (25-40) Surface Preparation Standards
2 cts. Phenicon HS Epoxy Phenolic 5.0-6.0 (125-150) Condition of ISO 8501-1 Swedish Std.
Surface BS7079:A1 SIS055900 SSPC NACE

White Metal Sa 3 Sa 3 SP 5 1
Concrete, smooth: Near White Metal Sa 2.5 Sa 2.5 SP 10 2
Commercial Blast Sa 2 Sa 2 SP 6 3
Brush-Off Blast Sa 1 Sa 1 SP 7 4
2 cts. Phenicon HS Epoxy Phenolic 5.0-6.0 (125-150) Hand Tool Cleaning Rusted C St 2 C St 2 SP 2 -
Pitted & Rusted D St 2 D St 2 SP 2 -
Rusted C St 3 C St 3 SP 3 -
Concrete, rough: Power Tool Pitted & Rusted D St 3 D St 3 SP 3 -
1 ct. Corobond 100 Epoxy 4.0-6.0 (100-150)
Primer/Sealer Tinting is acceptable for use in guide coat or prime coat only. Use
Maxitoner Colorants up to 1/4TINTING
oz per gallon maximum.
1-2 cts. Kem Cati-Coat HS Epoxy 10.0-20.0 (250-500)
Filler/Sealer as required to fill Temperature: (air and surface)
voids and provide a continuous APPLICATION
700-C-685 Hardener: CONDITIONS
55°F (13°C) minimum, 120°F (49°C)
substrate maximum
1-2 cts. Phenicon HS Epoxy Phenolic 5.0-6.0 (125-150) 700-C-825 Hardener: 35°F (1.6°C) minimum, 80°F (27°C)
maximum
Material must be mixed at 55°F (13°C) minimum
At least 5°F (2.8°C) above dew point
The systems listed above are representative of the product's Relative humidity: 85% maximum
use, other systems may be appropriate. Refer to product Application Bulletin for detailed application information.

ORDERING INFORMATION
Packaging: 5 gallons (18.9L) mixed
Part A: 4 gallons (15.1L) in a 5 gallon
(18.9L) container
Part B: 1 gallon (3.78L)
Weight: 12.45 ± 0.2 lb/gal ; 1.5 Kg/L, mixed
Refer to the MSDS sheet before use.
SAFETY
Published technical data and P
RECAUTIONS
instructions are subject to change without notice.
Contact your Sherwin-Williams representative for additional technical data and
instructions.

WARRANT
The Sherwin-Williams Company warrants our products to be free of
DISCLAIME manufactur- ing defects in accord with applicable Sherwin-Williams quality
The information and recommendations set forth in this Product Data Sheet are control procedures. Liability for products proven defective, if any, is limited to
based upon tests conducted by or on behalf of The Sherwin-Williams replacement of the defec- tive product or the refund of the purchase price paid
Company. Such information and recommendations set forth herein are subject for the defective product as determined by Sherwin-Williams. NO OTHER
to change and pertain to the product offered at the time of publication. Consult WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY SHERWIN-
your Sherwin- Williams representative to obtain the most recent Product Data WILLIAMS, EXPRESSED OR IMPLIED, STATUTORY, BY OPERATION OF
Information and Application Bulletin. LAW OR OTHERWISE, INCLUDING MER- CHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE.

www.sherwin-williams.com/ continued on
Protecti PHENICON®
ve &
Marine PART
A
920-W-
A11
OFF
WHITE
PART LIGHT
Coatings A
PART
920A175
920L175
700-C- LIGHT
GRAY
BLUE- OAP

Revised 2/11 APPLICATION BULLETIN TRM.25

SURFACE PREPARATIONS APPLICATION CONDITIONS


Temperature: (air and surface)
Surface must be clean, dry, and in sound condition. Remove all 700-C-685 Hardener: 55°F (13°C) minimum, 120°F (49°C)
oil, dust, grease, dirt, loose rust, and other foreign material to maximum
ensure adequate adhesion. 700-C-825 Hardener: 35°F (1.6°C) minimum, 80°F (27°C)
maximum
Iron & Steel (immersion service) Material must be mixed at 55°F (13°C) minimum
Remove all oil and grease from surface by Solvent Cleaning per At least 5°F (2.8°C) above dew point
SSPC-SP1. Minimum surface preparation is Near White Metal
Blast Cleaning per SSPC-SP10/NACE 2. Blast clean all surfaces
Relative humidity: 85% maximum
using a sharp, angular abrasive for optimum surface profile (2
mils
/ 50 microns). Remove all weld spatter and round all sharp APPLICATION EQUIPMENT
edges. Prime any bare steel the same day as it is cleaned or
before flash rusting occurs. The following is a guide. Changes in pressures and tip sizes
may be needed for proper spray characteristics. Always purge
Iron & Steel (atmospheric service) spray equipment before use with listed reducer. Any reduction
Remove all oil and grease from surface by Solvent Cleaning per must be compliant with existing VOC regulations and
SSPC-SP1. Minimum surface preparation is Commercial Blast compatible with the existing environmental and application
Cleaning per SSPC-SP6/NACE 3. For better performance, use conditions.
Near White Metal Blast Cleaning per SSPC-SP10/NACE 2. Blast
clean all surfaces using a sharp, angular abrasive for optimum Reduction ........................Not recommended
surface profile (2 mils / 50 microns). Prime any bare steel the
same day as it is cleaned or before flash rusting occurs. Cleanup............................255-C-005

Concrete and Masonry Airless Spray:


For surface preparation, refer to SSPC-SP13/NACE 6, or ICRI Pressure.........................3000 psi minimum
No. 310.2, CSP 2-3. Surfaces should be thoroughly clean and Hose...............................3/8" - 1/2" ID
dry. Concrete and mortar must be cured at least 28 days @ 75°F
Tip...................................017" - .021"
(24°C). Remove all loose mortar and foreign material. Surface
Filter ...............................60 mesh
must be free of laitance, concrete dust, dirt, form release agents,
moisture curing membranes, loose cement and hardeners. Fill
bug holes, air pockets and other voids with Steel-Seam FT910. Conventional Spray:
Primer required. Gun................................Binks 95
Tip and Needle...............66/65
Follow the standard methods listed below when applicable: Air Cap...........................65 PR
ASTM D4258 Standard Practice for Cleaning Concrete. Atomization Pressure.....65-75 psi
ASTM D4259 Standard Practice for Abrading Fluid Pressure................15-20 psi
Concrete. ASTM D4260 Standard Practice for Etching
Concrete. Brush:
ASTM F1869 Standard Test Method for Measuring Moisture Brush..............................Nylon/Polyester or Natural Bristle
Vapor Emission Rate of Concrete.
SSPC-SP 13/Nace 6 Surface Preparation of Concrete.
Roller:
ICRI No. 310.2 Concrete Surface Preparation.
Cover..............................3/8" woven with solvent resistant core
Concrete, Immersion Service:
For surface preparation, refer to SSPC-SP13/NACE 6, Section
4.3.1 or 1.3.2 or ICRI No. 310.2, CSP 2-3. If specific application equipment is not listed above, equivalent
equipment may be substituted.

Surface Preparation Standards


Condition of ISO 8501-1 Swedish Std.
Surface BS7079:A1 SIS055900 SSPC NACE
White Metal Sa 3 Sa 3 SP 5 1
Near White Metal Sa 2.5 Sa 2.5 SP 10 2
Commercial Blast Sa 2 Sa 2 SP 6 3
Brush-Off Blast Sa 1 Sa 1 SP 7 4
Hand Tool Cleaning Rusted
Pitted & Rusted
C St 2
D St 2
C St 2
D St 2
SP 2 -
SP 2 -
Power Tool Cleaning Rusted C St 3 C St 3 SP 3 -
www.sherwin-williams.com/
Protectiv PHENICON® HS
e&
Marine PART A
PART A
920-W-A11
920A175
OFF WHITE
LIGHT GRAY
PART A 920L175 LIGHT BLUE- OAP
Coatings PART B
PART B
700-C-685
700-C-825 LOW
HARDENER
TEMPERATURE HARDENER

APPLICATION BULLETIN TRM.25

APPLICATION
PERFORMANCE TIPS
PROCEDURES
Surface preparation must be completed as indicated. Stripe coat all crevices, welds, and sharp angles to prevent early
Mixing Instructions: Mix contents of each component failure in these areas.
thoroughly, by using low speed power agitation. Make certain no
pigment re- mains on the bottom of the can. Then combine 4 When using spray application, use a 50% overlap with each
parts by volume of Part A with 1 part by volume of Part B. pass of the gun to avoid holidays, bare areas, and pinholes. If
Thoroughly agitate the mixture with power agitation. Allow the necessary, cross spray at a right angle.
material to sweat-in as indicated. Re-stir before using.
Apply paint at the recommended film thickness and spreading Spreading rates are calculated on volume solids and do not
rate as indicated below: include an application loss factor due to surface profile,
roughness or po- rosity of the surface, skill and technique of the
Recommended Spreading Rate per coat: applicator, method of application, various surface irregularities,
material lost during mixing, spillage, overthinning, climatic
Minimum Maximum conditions, and excessive film build.
Wet mils (microns) 7.0 (175) 8.0 (200) Reduction of material will affect film build, appearance, and
Dry mils (microns) 5.0 (125) 6.0 (150) adhe- sion.
~Coverage sq ft/gal (m2/L) 200 (4.9) 240 (5.9)
Theoretical coverage sq ft/gal
(m2/L) @ 1 mil / 25 microns dft 1200 (29.4) Do not mix previously catalyzed material with new.
NOTE: Brush or roll application may require multiple coats to
achieve maximum film thickness and uniformity of appearance. Do not apply the material beyond recommended pot life.

Drying Schedule @ 7.0 mils wet (175 microns): In order to avoid blockage of spray equipment, clean equipment
With 700-C-685 @ 55°F/13°C @ 77°F/25°C @ 120°F/49°C before use or before periods of extended downtime with reducer
50% RH 255-C-005
To touch: 7 hours 3 hours 1 hour
To recoat: Low temperature hardener recommended for applications below
minimum: 48 hours 18 hours 4 hours 55°F (13°C).
maximum: 30 days 30 days 30 days Low temperature hardener not recommended for use at
Cure to service: 14 days 7 days 3 days application temperatures above 80°F (27°C)
Pot Life: 4 hours 2 hours 30 minutes
Sweat-in-time: 30 minutes 15 minutes None Use of low temperature hardener may cause accelerated yel-
lowing of the coating.
Drying Sche dule @ 7.0 mils wet (175 microns):
With 700-C-825 @ 35°F/1.6°C @ 55°F/13°C @ 77°F/25°C Do not use low temperature hardener for immersion service in
50% RH methanol, ethanol, or blends.
To touch: 12 hours 4 hours 2 hours
To recoat: Excessive film build, poor ventilation, and cool temperatures may
minimum: 24 hours 18 hours 12 hours cause solvent entrapment and premature coating failure.
maximum: 30 days 30 days 30 days
Cure to service: 7 days 5 days 3 days For Immersion Service: (if required) Holiday test in accordance
If maximum recoat time is exceeded, abrade surface before with ASTM D5162 for steel, or ASTM D4787 for concrete.
recoating. Drying time is temperature, humidity, and film thickness
dependent. Pot Life: 4 hours 2 hours
Refer to Product Information sheet for additional performance
1 hour characteristics and properties.
Sweat-in-Time: 15 minutes None None
Application of coating above maximum or below minimum
recommended spreading rate may adversely affect coating SAFETY PRECAUTIONS
performance. Refer to the MSDS sheet before use.
Published technical data and instructions are subject to change without notice.
Clean spills and spatters immediately with Reducer 255-C-005. Clean Contact your Sherwin-Williams representative for additional technical data and
tools immediately Cafter UP with
LEANuse INSTRUCTIONS
Reducer 255-C-005. Follow instructions.
manufacturer's safety recommendations when using any solvent.
The Sherwin-Williams Company warrants our products to be free of
The information and recommendations set forth in this Product Data Sheet are W
manufacturing defects in accord ARRANTwith applicable Sherwin-Williams quality
D
based upon tests conducted by or ISCLAIME
on behalf of The Sherwin-Williams Company. control procedures. Liability for products proven defective, if any, is limited to
Such information and recommendations set forth herein are subject to change replacement of the de- fective product or the refund of the purchase price paid
and pertain to the product offered at the time of publication. Consult your for the defective product as determined by Sherwin-Williams. NO OTHER
Sherwin- Williams representative to obtain the most recent Product Data WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY SHERWIN-
Information and Application Bulletin. WILLIAMS, EXPRESSED OR IMPLIED, STATUTORY, BY OPERATION OF
LAW OR OTHERWISE, INCLUDING MER- CHANTABILITY AND FITNESS

www.sherwin-williams.com/ continued on
Protecti PHENICON®
ve &
Marine PART
A
920-W-
A11
OFF
WHITE
PART LIGHT
Coatings A
PART
920A175
920L175
700-C- LIGHT
GRAY
BLUE- OAP
FOR A PARTICULAR PURPOSE.

www.sherwin-williams.com/

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