Core Pump iLS Brochure EN

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The new iLS pump generation

intelligent Low Stroke – for more power and maximum service life
Operations under high pressure –
lasting, reliable, cost-saving

The Putzmeister iLS pump


Hopper Concrete cylinder
generation is setting The hopper has a Consistent concrete flow due to the
standards across the board user-friendly and low-main- constriction before the S transfer tube Drive cylinder
tenance ergonomic design. Lubrication system having been eliminated. The result is Hydraulic circuits further relieved
Additionally, it is RFID pro- The grease cycles have perceptibly calmer pump behaviour and through automatic stroke com-
The heart of every truck-mounted concrete tected, the grill is welded been adapted to better improved efficiency. On longer sections, pensation and the elimination
pump is the pump itself. Its mode of action, and the hopper cover can protect all concrete the reduction from 250 mm to 180 mm of pressure peaks in the end
durability and operability are the economic be locked in 4 positions. bearings from wear. occurs only in the S transfer tube. bearings.
indicators and determine the success of your
operations.

This is precisely the basis of the iLS pump


generation, which delivers significantly im-
proved data across the board. The iLS pump
generation is the logical advancement of the
tried and proven HLS generation.

Seals
Designed for maximum relia-
bility and hence outstanding
system performance.

Durable and LONGER SERVICE LIFE The Putzmeister promise


cost-saving
LOW MAINTENANCE We promised to build you machines that in-
crease your production and give you a com-

OPTIMISED EFFICIENCY petitive edge – and these machines are be-


ing continuously developed. Because inno-

OPTIMISED ACCESSIBILITY
Easy to handle vative technologies and durable quality need
to adapt to your ever-changing daily chal-

EASY CLEANING
S transfer tube S transfer tube
lenges. This is how our new generation of
The process-optimised, swivel bearing
pumps has emerged. They stand for opti-
hardened valve operates The hopper wall thickness
Outstanding smoothly and guarantees and the bearing surface
mum output with low fuel consumption,

BEST PERFORMANCE!
performance wear and costs.
extreme durability. have been doubled for maxi-
mum reliability. Your Putzmeister Team

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Each and every detail Hopper

contributes to the whole


The convenient handling of the hopper cover
with 4 spring-lock settings (Fig. A), easy
access and maintenance (Fig. B), the opti-
mised underride guard and the simplified
bar change with split bolts (Fig. C) simply
operations and improve user-friendliness. A B

25 %
The dead points (Fig. D) throughout the hop-
per have also been consistently eliminated,
Precisely matched for significantly reducing deposits and saving
high economic efficiency time during the cleaning routine.

Further improvements concern the welded


3 % Efficiency increase funnel grill and the simplified cleaning.
through the prevention of
leaks

10 % Better suction behaviour


thanks to the elimination
of constrictions in the

10 %
concrete flow

Up to 25% Less fuel consumption C D


through the intelligent
control and the use of
EOC 2.0

3% Concrete cylinders

Physical phenomena cause higher forces at


the end position of the cylinders and hence
increased wear. The Putzmeister concrete
cylinder can be turned and re-used – the
positive consequence is a much longer
service life.

Greater cylinder capacity


= fewer strokes, less wear

This calculation is correct. A large cylinder


and the resultant high cylinder capacity
means that the pump requires fewer strokes
to achieve a comparable flow rate.

The lower number of strokes automatically


S transfer tube pivot bearing Seals
reduces wear, especially with highly abrasive
concrete mixtures. The service life is longer, The re-dimensioning of the S-valve bearing The highly robust seals of the
which in turn means you work at maximum construction has effectively reduced the % hydraulic cylinder pistons play a
00
efficiency. The cylinder fill level has also bearing load by 50 %. So the service life is +1 key role in increasing system per-
been significantly improved. enhanced. Together with new seals, the formance and prevent practically
hardened bushes and the sturdy rotation all oil leaks.
lock, the maximum bearing reliability is
therefore achieved.

17 iLS / 19 iLS

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The iLS pumps are setting new standards –
high performance with reduced operating costs

Maintenance costs
Transition to the Longlife pistons for
S transfer tube long-lasting thrust

The transition from the cylinder to the We can fit all iLS pumps with longlife pistons
S transfer tube is designed without a dia­ as an option. These high-quality pistons cut
meter reduction. This prevents the so-called operating costs by 50% compared to stand-
“dead spaces” in which used concrete accu- ard pistons. We call this efficient concrete
mulates. As a result, maintenance costs are conveying: Standard pistons
significantly reduced, service life is ex-
tended, the fill level is maximised and clean- ■■ S ervice life 2 to 3-times longer than
ing is simple and effective. standard pistons

■■ E specially suitable for high pressures


S transfer tube and abrasive concretes

The uniform tapering of the S transfer tube ■■ L ow wear costs and high machine
optimises the flow behaviour and also con- availability Standard piston
tributes to the extremely long service life. replacement optional
interval Longlife piston Longlife pistons
replacement
interval

pumped m3

Lubrication system Usual grease cycle iLS grease cycle Control centre for maximum efficiency

The shorter lubrication interval for all con- If our core pumps are the heart of the machine, Ergonic® is its head. As a control
crete bearings can minimise damage caused centre, the microprocessor-supported control systems regulate the functions of concrete
by the penetration of cement slurry. In addi- pumps, truck mixers and PUMI®. Greater profitability, lower costs, more flexibility –
tion, manual lubrication is possible with a this is the result when Putzmeister machines with Ergonic® manage the tough daily
Grease quantity

grease gun at the distributor. conditions on job sites. In combination with EOC, fuel savings of up to 25 %
can be realistically achieved.
Hydraulic pump control
Wear limit
The position of the conveying cylinder is
continuously monitored and the stroke com-
pensation mechanism automatically elimi-
nates position deviations. The pump process 0 Min 20 Min 0 Min 20 Min
is not interrupted and the pistons do not Pumps: Select the power
travel to the end positions to compensate
the stroke. Type Output m3/h Pressure bar Stroke mm Cylinder Ø mm Strokes/min
Abrasion-critical period Optimum grease supply
17 iLS 170* 85 2 100 250 27
19 iLS 190* 85 2 100 250 30

All data are theoretical maximum values.


* Max. outputs and max. delivery pressures cannot be achieved at the same time.
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The Putzmeister pump solutions at a glance

Pump type 17 iLS / 19 iLS


Operate extremely economically
and meet extreme challenges!

Special ■■ Fuel savings of up to 25%

features 3 % increased efficiency through the prevention

Technical changes and errors excepted © by Putzmeister Concrete Pumps GmbH 2019 All rights reserved Printed in Germany (1901Sc) CT 4857 EN
■■

of leaks

■■ 10 % better suction behaviour thanks to the


elimination of constrictions in the concrete flow

■■ Optimised drive unit

■■ Maximum performance, minimum operating costs

■■ Optimised conveying unit –


ideal for the the heaviest concretes

■■ Reduced wear for long service life

■■ Optimised accessibility for maintenance and service

■■ Automatic stroke correction without pump interruption

■■ Field-tested and robust

■■ Maximum quietness

Putzmeister Concrete Pumps GmbH


Max-Eyth-Straße 10 · 72631 Aichtal / Germany
P.O.Box 2152 · 72629 Aichtal / Germany
Tel. +49 (7127) 599-0 · Fax +49 (7127) 599-520
[email protected] · www.putzmeister.com

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