AL2O3 Coating-Al Salt With Ethanol
AL2O3 Coating-Al Salt With Ethanol
AL2O3 Coating-Al Salt With Ethanol
h i g h l i g h t s g r a p h i c a l a b s t r a c t
Concentration-gradient Ni-rich
layered oxides have been prepared
for lithium-ion batteries.
The material comprises a Ni-rich core
and a Mn-rich surface.
Concentration-gradient sample
shows superior electrochemical
performance.
A thin layer of Al2O3 is applied on
concentration-gradient sample for
further protection.
Al2O3 coated sample offers improved
cyclability, rate capability, and ther-
mal stability.
a r t i c l e i n f o a b s t r a c t
Article history: Concentration-gradient layered Li[Ni0.8Co0.2]0.7[Ni0.2Mn0.8]0.3O2 oxide with Ni-rich in the core and Mn-
Received 28 November 2014 rich in the surface region has been synthesized through a condition-controlled tank reactor reaction.
Received in revised form While the Ni-rich core facilitates high capacity, the Mn-rich surface enables good cyclability and thermal
30 January 2015
stability. The concentration-gradient sample exhibits a higher capacity of 204 mA h g1 at C/5 rate with
Accepted 13 February 2015
Available online 16 February 2015
superior cyclability and thermal stability compared to the constant-concentration LiNi0.62Co0.14Mn0.24O2
sample, which has the same net Ni, Co, and Mn contents as those present in the concentration-gradient
sample. The concentration-gradient sample was also coated with a thin layer of Al2O3 on the surface to
Keywords:
Lithium-ion batteries
stabilize the electrode/electrolyte interface and thereby further improve the electrochemical perfor-
Cathodes mance. Both the structural (gradient structure) and surface (Al2O3 coating) modifications help suppress
Layered oxides side reactions between electrode and electrolyte and reduce the decline in voltage during cycling. The
Nickel-rich oxides Al2O3-coated concentration-gradient sample exhibits improved long-term cyclability, rate capability, and
Concentration-gradient oxide thermal stability compared to the pristine uncoated sample.
Surface coating © 2015 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.jpowsour.2015.02.078
0378-7753/© 2015 Elsevier B.V. All rights reserved.
430 J.-Y. Liao, A. Manthiram / Journal of Power Sources 282 (2015) 429e436
cost. However, LiNiO2 also has several disadvantages, such as dif- [Ni0.8Co0.2](OH)x was continuously reacted with a solution con-
ficulties to keep all nickel as Ni3þ and obtain a well-ordered ma- taining required amounts of NiSO4∙6H2O and MnSO4∙H2O (cationic
terial, poor cycling performance, and unsatisfactory thermal ratio of Ni:Mn ¼ 2:8). The co-precipitated precursor powders of
stability [8e11]. To overcome these difficulties, much effort has [Ni0.8Co0.2](OH)x, [Ni0.62Co0.14Mn0.24](OH)x and [Ni0.8C-
been focused on composition modifications, synthesis condition o0.2]0.7[Ni0.2Mn0.8]0.3(OH)x were filtered, washed with deionized
optimization, and surface modifications to improve the perfor- water, and dried at 100 C over night. Finally, these metal hydroxide
mance of LiNiO2. For example, the partial substitutions of Co, Mn, or precursors were thoroughly mixed with 3% excess LiOH∙H2O
other ions for Ni is one of the approaches that has been pursued to (Li:M ¼ 1.03:1) to compensate for any volatilization of Li during
lower the cost and improve the reversible capacity and structural synthesis and heated at 800 C for 15 h in air.
stability during cycling [5,12e14]. To produce the Al2O3 coating on the concentration-gradient
Particularly, the composition LiNi0.8Co0.2O2 has attracted much sample, 0.06 g of aluminum isopropoxide was dissolved in 20 mL
attention as 4 V cathode materials in the past years [15e17]. of ethanol and stirred at 50 C for half an hour. Then 2 g of the
However, the Li1-xNi0.8Co0.2O2 electrodes are structurally unstable prepared concentration-gradient oxide powder was slowly added
during thermal runaway reactions due to oxygen release from the and thoroughly mixed for another hour. The obtained mixture was
host structure. In addition, the released oxygen and the strong dried at 110 C overnight and then heated at 400 C for 5 h.
oxidizing power of Ni4þ ions can cause slow decomposition of the
liquid organic electrolyte and lead to safety problems [15,18e20].
2.2. Materials characterization
These issues make it difficult for conventional Ni-rich cathode
materials to be adopted in practical cells for large-scale applications
The phase-purity and crystal structure of the obtained materials
such as electric vehicles. Recently, Sun's group reported Ni-rich
were studied with X-ray diffraction (XRD, Phillip) with Cu Ka radi-
concentration-gradient cathode materials, where the concentra-
ation from 10 to 80 at a scan rate of 0.03 s1. Field emission
tion of Ni decreases and Mn increases gradually from the center
scanning electron microscopy (FE-SEM, Quanta 650), scanning
towards the surface to improve the cycle life and safety compared
to the constant-concentration nickel-rich oxides [21e23]. These
materials have shown superior performance and are promising.
Further improvements could be made by coating the surface of
such cathodes with an inert material to form an artificial protective
layer that serves as a substitute for the solid electrolyte interphase
(SEI) and also stabilizes the electrode/electrolyte interface [24e26].
As one of the excellent coating materials, Al2O3 has been employed
to coat the surface of both the anode and cathode materials for LIBs
[27e30].
We present here the synthesis, characterization, and electro-
chemical evaluation of the concentration-gradient Li[Ni0.8C-
o0.2]0.7[Ni0.2Mn0.8]0.3O2 cathodes in which the LiNi0.8Co0.2O2 core
and LiNi0.2Mn0.8O2 surface could facilitate, respectively, high ca-
pacity and cycle stability. The concentration-gradient sample is
then coated with Al2O3 via a chemical process to further improve
the electrochemical performance. The performances of the
concentration-gradient sample before and after coating with Al2O3
are compared with those of a constant-concentration sample that
has the same net Ni, Co, and Mn contents as in the concentration-
gradient sample.
2. Experimental
Fig. 2. SEM images of the (a) CC, (c) CG, and (e) CG-Al2O3 samples. (b) EDS line-scanning profile of Mn content relative to the Ni content in the CC particle. (d) EDS line-scanning
profile of the Mn content relative to the Ni content in the CG particle. (f) EDS spectra of the Al2O3-coated CG particle.
transmission electron microscopy (STEM, S-5500), and transmission fabricated with a mixture consisting of the synthesized layered
electron microscopy (TEM, JEOL 2010F) were used to examine the oxide powder (80 wt.%), carbon black (10 wt.%), and polyvinylidene
morphologies, crystalline structures, and elemental distributions of fluoride (PVDF) (10 wt.%) in Nmethyl-2-pyrrolidone (NMP). The
the samples. The total average chemical compositions in the syn- slurry was spread onto an aluminum foil and dried in a vacuum
thesized samples were analyzed with a Varian 715-ES inductively oven at 110 C. The discharge-charge cycling was performed be-
coupled plasma-atomic emission spectrometer (ICP-AES). tween 4.5 and 2.7 V (vs. Li/Liþ) at room temperature at different C-
rates of C/5 to 5C with an Arbin Instruments cycler
(1C ¼ 180 mA g1). Cyclic voltammetry (CV) testing was performed
2.3. Electrochemical evaluation between 4.5 and 2.7 V (vs. Li/Liþ) with a scan rate of 0.1 mV s1
(VoltaLab PGZ 402, Radiometer Analytical).
The electrochemical characterizations were performed with
2032-type coin cells assembled in an Ar-filled glove box with the
synthesized cathode materials, Li metal anode, 1 M LiPF6 in 2.4. Thermal properties
ethylene carbonate (EC)/dimethyl carbonate (DMC) (1/1 by vol-
ume) electrolyte, and polypropylene separators. The cathode was The thermal stability of the samples was analyzed with
432 J.-Y. Liao, A. Manthiram / Journal of Power Sources 282 (2015) 429e436
Fig. 3. TEM and HRTEM images of (a) CC, (b) CG, and (c,d) CG-Al2O3 samples.
differential scanning calorimeter (DSC). For the DSC experiments, cause any significant changes in the layered oxide.
the assembled cells were charged to 4.3 V and disassembled in an The SEM images of the samples shown in Fig. 2 and Fig. S2
Ar-filled glove box, followed by removing the wet cathode and indicate spherical morphology and the maintenance of the parti-
sealing it into a stainless steel crucible with a perforated lid and a cle size of the hydroxides after the high-temperature treatment
gold foil seal. The DSC data were then collected with a Netzch STA with lithium hydroxide. Fig. 2b and d show the energy dispersive
449 thermal analysis system at a heating rate of 10 C min1 up to spectroscopic (EDS) line scan results of, respectively, the CC and CG
400 C and nitrogen purge gas. particles. The relative elemental Mn/Ni intensity ratio across the CG
sample particle increases from the center to the surface, while that
3. Results and discussion of the CC sample particle almost remains constant from the center
to the surface. This indicates the formation of a Mn-rich phase
The XRD patterns of the synthesized concentration-gradient Li along the surface and Ni-rich phase along the center in the CG
[Ni0.8Co0.2]0.7[Ni0.2Mn0.8]0.3O2 (hereafter designated as CG) and the sample. The Al2O3-coating layer can hardly be seen in the SEM
constant-concentration LiNi0.62Co0.14Mn0.24O2 (hereafter desig- image shown in Fig. 2e due to the rather small thickness. However,
nated as CC) samples are presented in Fig. 1, and the patterns of the the existence of Al2O3 in the coated sample can be evidenced by the
corresponding hydroxide precursors are given in Fig. S1. All of the EDS data illustrated in Fig. 2f. The carbon content seen is due to the
observed peaks of the synthesized oxides in Fig. 1 could be indexed carbon tape used during SEM characterization.
on the basis of the hexagonal a-NaFeO2 structure with R-3m space Fig. 3 shows the TEM and high-resolution TEM (HRTEM) images
group as seen in Fig. 1. Although the CG sample was synthesized by of the three synthesized samples. Both the CC and CG samples in
a two-step synthesis with two different hydroxide compositions at Fig. 3a and b display a bare and clean surface and an apparent
the interior and exterior, cationic diffusion could occur during the layered structure with an interplanar spacing of ca. 0.47 nm cor-
high-temperature firing, so we presume a smooth variation in responding to the (003) plane. In order to determine the thickness
cationic compositions from the interior to the exterior without any of the Al2O3 layer, the Al2O3-coated CG particle was observed by
abrupt changes at the interface between the two compositions. The TEM as well. The TEM micrograph in Fig. 3c shows that the size and
Al2O3-coated CG sample (hereafter designated as CG-Al2O3) also morphology of the layered oxide particles are maintained during
displays a pattern similar to the uncoated samples without any the Al2O3 coating process. The high magnification TEM image of the
extra peaks due to the smaller amount and/or the poor crystallinity outer edge of the particle (Fig. 3d) indicates an Al2O3 coating
of Al2O3. Both the coated and uncoated CG samples show similar thickness of around 10 nm.
lattice parameters of, respectively, a ¼ 2.875 and c ¼ 14.234 and The electrochemical performances of the as-prepared CC, CG,
a ¼ 2.874 and c ¼ 14.230, indicating that the Al2O3-coating did not and CG-Al2O3 cathodes were evaluated in half cells with a metallic
J.-Y. Liao, A. Manthiram / Journal of Power Sources 282 (2015) 429e436 433
Fig. 4. First five CV cycle curves of the (a) CC, (b) CG, and (c) CG-Al2O3 electrodes at a
scan rate of 0.1 mV s1 between 2.7 and 4.5 V. Fig. 5. Chare-discharge curves between 2.7 and 4.5 V of the (a) CC, (b) CG, and (c) CG-
Al2O3 electrodes at room temperature.
434 J.-Y. Liao, A. Manthiram / Journal of Power Sources 282 (2015) 429e436
Fig. 6. Comparison of the cycling performances (C/5) of the three cathodes (a) at room
temperature and (b) at 55 C.
Fig. 7. (a) Rate performances at various current densities from C/5 to 5C
(1C ¼ 180 mA g1) of the CC, CG, and CG-Al2O3 electrodes and (b) electrochemical
lithium anode. Fig. 4aec show the cyclic voltammogram (CV) plots impedance spectra (Nyquist plots) of the CG, and CG-Al2O3 electrodes at the fully
of the first five cycles for all the three electrodes at a sweep rate of charged states after 10 chargeedischarge cycles.
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