1000W Power Supply with Single Output RSP-1000 series

User’s Manual

Dimension
L * W * H
295 * 127 * 41 (1U) mm
11.6 * 5 * 1.61 (1U) inch

IS 13252(Part 1)/
IEC 60950-1
Bauar t gepruft THOMAS SAMUEL
THOMAS SAMUEL

Sicherheit
egel ma ge
od o s

R-41176249
be wac g

R33100 www. tuv.com

RoHS www.bis.gov.in
ID 2000000000

CNS14336-1 UL62368-1 BS EN/EN62368-1 GB4943.1 TPTC004 IEC62368-1 (except for 48V )

■ Features ■ Applications
Universal AC input / Full range  Factory control or automation apparatus
Built-in active PFC function Test and measurement instrument
High efficiency up to 90% Laser related machine
Forced air cooling by built-in DC fan  Burn-in facility
Output voltage programmable  RF application
Active current sharing up to 4000W (3+1)
Built-in remote ON-OFF control / remote sense /
auxiliary power / DC OK signal
Protections: Short circuit / Overload / Over voltage
/ Over temperature
Optional conformal coating
5 years warranty

■ Description
RSP-1000 is a 1KW single output enclosed type AC/DC power supply with 1U low profile. This series operates
for 90~264VAC input voltage and offers the models with the DC output mostly demanded from the industry.
Each model is cooled by the built-in fan with fan speed control, working for the temperature up to , 60℃.
Moreover, RSP-1000 provides vast design flexibility by equipping various built-in functions such as the
output programming, active current sharing, remote ON-OFF control, auxiliary power, etc.

■ Model Encoding / Order Information

RSP - 1000 - 24

Output voltage (12V/15V/24V/27V/48V)

Output wattage
Series name

File Name:RSP-1000-SPEC 2021-09-15

 1000W Power Supply with Single Output RSP-1000 series

SPECIFICATION
MODEL RSP-1000-12 RSP-1000-15 RSP-1000-24 RSP-1000-27 RSP-1000-48
DC VOLTAGE 12V 15V 24V 27V 48V
RATED CURRENT 60A 50A 40A 37A 21A
CURRENT RANGE 0 ~ 60A 0 ~ 50A 0 ~ 40A 0 ~ 37A 0 ~ 21A
RATED POWER 720W 750W 960W 999W 1008W
RIPPLE & NOISE (max.) Note.2 150mVp-p 150mVp-p 150mVp-p 150mVp-p 150mVp-p
OUTPUT VOLTAGE ADJ. RANGE 10 ~ 13.5V 13.5 ~ 16.5V 20 ~ 26.4V 24 ~ 30V 43 ~ 55V
VOLTAGE TOLERANCE Note.3 ±1.0% ±1.0% ±1.0% ±1.0% ±1.0%
LINE REGULATION ±0.5% ±0.5% ±0.5% ±0.5% ±0.5%
LOAD REGULATION ±0.5% ±0.5% ±0.5% ±0.5% ±0.5%
SETUP, RISE TIME 300ms, 50ms at full load
HOLD UP TIME (Typ.) 16ms/230VAC 16ms/115VAC at full load
VOLTAGE RANGE Note.4 90 ~ 264VAC 127 ~ 370VDC
FREQUENCY RANGE 47 ~ 63Hz
POWER FACTOR (Typ.) 0.95/230VAC 0.98/115VAC at full load
INPUT EFFICIENCY (Typ.) 83% 85% 88% 88% 90%
AC CURRENT (Typ.) 12A/115VAC 6A/230VAC
INRUSH CURRENT (Typ.) 25A/115VAC 40A/230VAC
LEAKAGE CURRENT <2.0mA / 240VAC
105 ~ 125% rated output power
OVERLOAD
Protection type : Constant current limiting, recovers automatically after fault condition is removed
PROTECTION 13.8 ~ 16.8V 17 ~ 20.5V 27.6 ~ 32.4V 31 ~ 36.5V 56.6 ~ 66.2V
OVER VOLTAGE
Protection type : Shut down o/p voltage, re-power on to recover
OVER TEMPERATURE Shut down o/p voltage, recovers automatically after temperature goes down
OUTPUT VOLTAGE PROGRAMMABLE(PV) Adjustment of output voltage is allowable to 40 ~ 110% of nominal output voltage. Please refer to the Function Manual.
CURRENT SHARING Up to 4000W or (3+1) units. Please refer to the Function Manual.
AUXILIARY POWER 5V @ 0.5A (+5%, -8%)
FUNCTION
REMOTE ON-OFF CONTROL Power ON : short Power OFF : open. Please refer to the Function Manual.
REMOTE SENSE Compensate voltage drop on the load wiring up to 0.5V. Please refer to the Function Manual.
DC OK SIGNAL The TTL signal out, PSU turn on = 0 ~ 1V ; PSU turn off = 3.3 ~ 5.6V. Please refer to the Function Manual.
WORKING TEMP. -20 ~ +60℃ (Refer to "Derating Curve")
WORKING HUMIDITY 20 ~ 90% RH non-condensing
ENVIRONMENT STORAGE TEMP., HUMIDITY -40 ~ +85℃, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT ±0.02%/℃ (0 ~ 50℃)
VIBRATION 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes
UL62368-1, CSA C22.2 No. 62368-1, TUV BS EN/EN62368-1, CCC GB4943.1, BSMI CNS14336-1, AS/NZS62368.1,
SAFETY STANDARDS
IS13252(Part1):2010/IEC60950-1:2005, EAC TP TC 004 approved
WITHSTAND VOLTAGE I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:0.5KVAC
ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH
Parameter Standard Test Level / Note
Conducted BS EN/ EN55032 (CISPR32) Class B
EMC EMISSION Radiated BS EN/ EN55032 (CISPR32) Class A
Harmonic Current BS EN/ EN61000-3-2 -----
SAFETY & Voltage Flicker BS EN/ EN61000-3-3 -----
EMC BS EN/ EN55024, BS EN/ EN61000-6-2, CCC GB17625.1 , GB/T9254 , BSMI CNS13438
(Note 5)
Parameter Standard Test Level / Note
ESD BS EN/ EN61000-4-2 Level 3, 8KV air ; Level 2, 4KV contact
Radiated BS EN/ EN61000-4-3 Level 3
EFT / Burst BS EN/ EN61000-4-4 Level 3
EMC IMMUNITY
Surge BS EN/ EN61000-4-5 Level 4, 4KV/Line-Earth ; Level 3, 2KV/Line-Line
Conducted BS EN/ EN61000-4-6 Level 3
Magnetic Field BS EN/ EN61000-4-8 Level 4
>95% dip 0.5 periods, 30% dip 25 peniods,
Voltage Dips and Interruptions BS EN/ EN61000-4-11
>95% interruptions 250 periods
MTBF 313.1K hrs min. Telcordia SR-332 (Bellcore) ; 116.75K hrs min. MIL-HDBK-217F (25℃)
OTHERS DIMENSION 295*127*41mm (L*W*H)
PACKING 1.95Kg; 6pcs/12.7Kg/1.15CUFT
NOTE 1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25℃ of ambient temperature.
2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.
3. Tolerance : includes set up tolerance, line regulation and load regulation.
4. Derating may be needed under low input voltages. Please check the derating curve for more details.
5. The power supply is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on
a 360mm*360mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to
perform these EMC tests, please refer to “EMI testing of component power supplies.” (as available on http://www.meanwell.com)
6. The ambient temperature derating of 3.5℃/1000m with fanless models and of 5℃/1000m with fan models for operating altitude higher than 2000m(6500ft).
※ Product Liability Disclaimer：For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

File Name:RSP-1000-SPEC 2021-09-15

 1000W Power Supply with Single Output RSP-1000 series

Block Diagram
PFC fosc : 110KHz
PWM fosc : 90KHz
+S
ACTIVE RECTIFIERS RECTIFIERS
EMI INRUSH POWER +V
I/P CURRENT & &
FILTER SWITCHING -V
LIMITING PFC FILTER
CURRENT -S
O.L.P. CURRENT
SHARE
SHARE
PFC PWM DETECTION DC OK
CONTROL CONTROL CIRCUIT V_TRIM
O.V.P.
RECTIFIERS
CONTROL REMOTE ON-OFF
ON/OFF
AUX FAN AUX POWER(5V/0.5A)
RECTIFIERS
POWER &
FILTER AUX GND

Static Characteristics

100

90
MODEL 12V 15V 24V 27V 48V
INPUT
80
720W 750W 960W 999W 1008W
100~264VAC
70 60A 50A 40A 37A 21A
LOAD (%)

60 648W 675W 864W 899.1W 907.2W

90VAC
54A 45A 36A 33.3A 18.9A
50

40

90 95 100 115 264

INPUT VOLTAGE (VAC) 60Hz

Derating Curve Efficiency vs Load (48V Model)

95

100 90

85
80
EFFICIENCY (%)

80
60
75
LOAD (%)

40 70

65
20
60
10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
-20 0 10 20 30 40 50 60 70 (HORIZONTAL)
LOAD
AMBIENT TEMPERATURE (℃)
※ The curve above is measured at 230VAC.

File Name:RSP-1000-SPEC 2021-09-15

 1000W Power Supply with Single Output RSP-1000 series

Function Manual
1.Remote Sense
※ The Remote Sense compensates voltage drop on the load wiring up to 0.5V

Sense lines should be twisted in pairs to minimize noise pick-up.

1 11 PIN1 +S +V
2 12
LOAD

PIN2 -S PIN10 Vca

-V
+V -V CN50 TB1 PIN8 Vco

PIN6 REMOTE ON-OFF

◎ The +S signal should be connected to the positive terminal of the load whereas -S signal to the negative terminal.
◎ This configuration is based on the assumption the Output Voltage Programming is not activated and power supply is ON.

Fig 1.1

2.Remote ON-OFF Control

※ The power supply can be turned ON-OFF indivicluaaly or along with other units by using the “Remote ON-OFF” function.

Between Remote ON-OFF (pin6) and -S(pin2) Power Supply Status

Switch Short ON

Switch Open OFF

1 11
2 12

PIN2 -S PIN10 Vca

PIN8 Vco
CN50 TB1 Switch
+V -V
PIN6 REMOTE ON-OFF
LOAD
Fig 2.1
+ -

◎ The power supply is shipped, by factory default, with Remote ON-OFF(pin6) and -S(pin2) shorted by connector.
◎ When multiple power supplies need to turn ON/OFF simultaneously by Remote ON-OFF control, -S & -V, as well as +S & +V, on each power supply
should be connected.

3.DC_OK signal
※ "DC_OK" is an open collector signal. It indicates the output status of the power supply. It can operate in two ways : One is sinking current from external
TTL signal ; the other is sending out a TTL voltage signal.
◎ Sinking current from external TTL signal: The maximum sink current is 10mA and the maximum external voltage is 5.6V.
◎ Sending out TTL voltage signal :
Between DC- OK(pin5) and GND(pin11&12) Output Status

0 ~ 1V ON

3.3 ~ 5.6V OFF

PIN5 DC_OK PIN12 GND

1 11
2 12

PIN2 -S PIN10 Vca

PIN8 Vco
PIN6 REMOTE ON-OFF
+V -V CN50 TB1

Fig 3.1

File Name:RSP-1000-SPEC 2021-09-15

 1000W Power Supply with Single Output RSP-1000 series

4. Output Voltage Programming (or, PV / remote voltage programming / remote adjust / margin programming / dynamic voltage trim)
※ In addition to the adjustment via the built-in potentiometer, the output voltage can be trimmed to 40~110% of the nominal voltage by applying
either an EXTERNAL VOLTAGE or an EXTERNAL RESISTANCE.

(1)Applying EXTERNAL VOLTAGE between " Vci " (pin9) and " -S " (pin2) as shown in Fig4.1

CN50
1 11

+S AUXG DC_OK CS Vci GND

-S AUX ON/OFF Vco Vca GND

2 12
1 11 PIN1 +S
2 12 External Voltage
+V
LOAD
-V

PIN2 -S
+V -V CN50 TB1 PIN9 Vci
EXTERNAL VOLTAGE (DC)

PIN6 REMOTE ON-OFF

◎+S & +V and -S & -V also need to be connected on CN50
Fig 4.1

(2)Applying EXTERANL RESISTANCE as shown in Fig4.2 & Fig 4.3

(A) Output voltage goes down

CN50 11
1
+S AUXG DC_OK CS Vci GND

REMOTE
-S AUX Vco Vca GND
PIN3 AUXG ON-OFF
1 11 PIN9 Vci 2 12
PIN1 +S
2 12

R1
PIN2 -S PIN10 Vca
PIN4 AUX +V
+V -V CN50 TB1 LOAD
-V
R1
PIN6 REMOTE ON-OFF
◎+S & +V and -S & -V also need to be connected on CN50.
Fig 4.2
(B)Output voltage goes up

CN50 11
1
+S AUXG DC_OK CS Vci GND

REMOTE
-S AUX Vco Vca GND
ON-OFF
PIN3 AUXG 2 12
1 11 PIN9 Vci
PIN1 +S
2 12 R2

PIN2 -S PIN10 Vca +V

LOAD
CN50 TB1 PIN4 AUX -V
+V -V
R2

PIN6 REMOTE ON-OFF

◎+S & +V and -S & -V also need to be connected on CN50.

Fig 4.3

OVP 120%(Typ.) Vout

Vout Vout OVP 120%(Typ.)

120
100
OUTPUT VOLTAGE (%)
OUTPUT VOLTAGE (%)

OUTPUT VOLTAGE (%)

100 90
110
80 80
Non-Linear Non-Linear Non-Linear
70
60 105
60
40
50
100
20 40

Vci(Referenced to -S) R1, 1/8W(Typ.)

1 2 3 4 5 6 390 560 820 1K2 2K2 4K7 open R2, 1/8W(Typ.)
open 18K 7K5
EXTERNAL VOLTAGE (VDC) EXTERNAL RESISTANCE (Ω)
EXTERNAL RESISTANCE (Ω)
Fig 4.1.1 Fig 4.2.1 Fig 4.3.1

※ Caution: By factory default, the Output Voltage Programming is not activated, and Vco (pin8) and Vca(pin10) are shorted by connector. Whenever this
function is not needed to activate, as assumed in other sections’ diagrams, please keep Vco(pin8) and Vca(pin10) shorted ; other wise, the
power supply will have no output.
 1000W Power Supply with Single Output RSP-1000 series

5.Current Sharing with Remote Sense

RSP-1000 has the built-in active current sharing function and can be connected in parallel, up to 4 units, to provide higher output power as exhibited below :
※The power supplies should be paralleled using short and large diameter wiring and then connected to the load.
※ Difference of output voltages among parallel units should be less than 0.2V.
※ The total output current must not exceed the value determined by the following equation:
Maximum output current at parallel operation=(Rated current per unit)×(Number of unit)×0.9
※ When the total output current is less than 5% of the total rated current, or say (5% of Rated current per unit)×(Number of unit)
the current shared among units may not be fully balanced.

PSU PSU PSU PSU

+V -V CN50 +V -V CN50 +V -V CN50 +V -V CN50

TB1 TB1 TB1 TB1
1 11 1 11 1 11 1 11
2 12 2 12 2 12 2 12

+S(pin1)

-S(pin2)
CS(pin7)

+V -V Sense lines should

be twisted in pairs
LOAD

Fig 5.1

1 CN50 11 1 CN50 11 1 CN50 11 1 CN50 11

+S AUXG DC_OK CS Vci GND +S AUXG DC_OK CS Vci GND +S AUXG DC_OK CS Vci GND +S AUXG DC_OK CS Vci GND

-S AUX ON/OFF Vco Vca GND -S AUX ON/OFF Vco Vca GND -S AUX ON/OFF Vco Vca GND -S AUX ON/OFF Vco Vca GND
2 12 2 12 2 12 2 12

◎ +S,-S and CS are connected mutually in parallel.

File Name:RSP-1000-SPEC 2021-09-15

 1000W Power Supply with Single Output RSP-1000 series

Mechanical Specification Case No. 952B Unit:mm

277.7
6

7.8
20.5
1

25.4
3-M4 L=6
1
1
295
41 21 34.5
18.5

2-M5
+V

59
2
-V
Air flow
SVR51 direction
127

90

21
CN50 12 11 2
3
7

2
10

1
3-M4 L=4
TB1 2

1
1
3-M4 L=6

25.4
20.5

7.8
6
277.7

Chassis of RSP-1000
※ Mounting Instruction Mounting Surface
Hole No. Recommended Screw Size MAX. Penetration Depth L Recommended mounting torque
1 M4 6mm 7~11Kgf-cm
2 M4 4mm 7~11Kgf-cm
Mounting Screw

※Control Pin No. Assignment (CN50) : HRS DF11-12DP-2DS or equivalent

1 11
Mating Housing HRS DF11-12DS or equivalent
Terminal HRS DF11-**SC or equivalent
2 12

Pin No. Function Description

1 +S Positive sensing for remote sense.
2 -S Negative sensing for remote sense.
Auxiliary voltage output ground.
3 G-AUX The signal return is isolated from the output terminals (+V & -V).

Auxiliary voltage output, 4.6~5.25V, referenced to pin 3(G-AUX).

4 5V-AUX The maximum load current is 0.5A. This output has the built-in oring diodes and is not controlled by the "remote ON/OFF control".

Open collector signal, referenced to pin11,12(GND).

5 DC_OK Low when PSU turns on. The maximum sink current is 10mA and the maximum external voltage is 5.6V.

6 Remote
Turns the output on and off by electrical or dry contact between pin 6 (Remote ON-OFF) and pin 2 (-S). Short: Power ON, Open: Power OFF.
ON-OFF
Current sharing signal. When units are connected in parallel, the CS pins of the units should be connected to allow current balance
7 CS between units.
8 Vco Short connecting between Vco (pin8) and Vca (pin10) if output voltage programming function is not activated.
9 Vci Connect to external DC voltage source for output voltage programming, referenced to pin 2 (-S).
10 Vca Connect to external resistor (1/8W) for output voltage programming.
11,12 GND These pins connect to the negative terminal (-V). Return for DC_OK Signal output.

File Name:RSP-1000-SPEC 2021-09-15

 1000W Power Supply with Single Output RSP-1000 series

※AC Input Terminal Pin No. Assignment

Pin No. Assignment Diagram Maximum mounting torque
1 AC/N
2 AC/L 18Kgf-cm
3 FG

※DC Output Terminal Pin No. Assignment

Assignment Diagram Maximum mounting torque

+V, -V 10Kgf-cm

Installation Manual
Please refer to : http://www.meanwell.com/manual.html

File Name:RSP-1000-SPEC 2021-09-15