D1FP Proportional Valve Parker

Bulletin HY11-5715-658/UK
Operation Manual
Series DFplus
Design > 20
Proportional Directional
Control Valve
Parker Hannifin
Manufacturing Germany GmbH & Co. KG
Hydraulic Controls Division Europe
Gutenbergstr. 38
41564 Kaarst, Germany
Tel.: (+49) 181 99 44 43 0
E-mail: [email protected]
Copyright © 2013, Parker Hannifin Corp.
Prop. Directional Control Valve
Operation Manual Series DFplus
Note
This document and other information from Parker-Hannifin Corpora-
tion, its subsidiaries and authorized distributors provide product or
system options for further investigation by users having technical
expertise.
The user, through its own analysis and testing, is solely responsible for
making the final selection of the system and components and assuring
that all performance, endurance, maintenance, safety and warning
requirements of the application are met. The user must analyze all
aspects of the application, follow applicable industry standards, and
follow the information concerning the product in the current product
catalog and in any other materials provided from Parker or its subsidi-
aries or authorized distributors.
To the extent that Parker or its subsidiaries or authorized distributors
provide component or system options based upon data or specifica-
tions provided by the user, the user is responsible for determining that
such data and specifications are suitable and sufficient for all applica-
tions and reasonably foreseeable uses of the components or systems.
D_FP_20 5715-658 UK.indd CM 06.11.13
2 Parker Hannifin Corporation

Hydraulic Controls Division
Inhalt
1. Introduction 4
D1FE 4
Ordering Code 4
D*FP 5
Ordering Code 5
D30FP 6
Ordering Code 6
Technical Data 7
Characteristics of Valve Driver 8
Name Plate 8
2. Safety Instructions 9
Symbols 9
Marking, Name Plates 9
Work at the Valve 9
3. Important Details 9
Intended Usage 9
Common Instructions 9
Liability 9
Storage 9
4. Mounting / Installation 10
Scope of Supply 10
Mounting 10
Operation Limits 10
Pressure Fluids 10
Electrical Connection 11
Electrical Interfacing 12
5. Operating Instructions 18
Zero Position Adjustment 18
Air Bleeding of Hydraulic System 19
Filter 19
Flushing 19
6. Maintenance 20
7. Trouble Shooting 20
8. Accessories / Spare Parts 21
Accessories 21
Spare Parts 21
D_FP_20 5715-658 UK.indd CM 06.11.13

1. Introduction
D1FE
Ordering Code
D 1 F E C 9 3
Direct. Nominal Spool- Spool Seal Command- Con- Spool/ Design
control size type position signal nection body series
valve NG06 / (see on power design (not re-
CETOP 3 catalogue) down quired for
ordering)
Code Connection
0 6 + PE
Spool position on 5 11 + PE
Code
power down
6 + PE
7
+ Enable
C
Code Signal Flow direction

B +/- 10V 0...+10V -> P-A
Code Seal E +/- 20mA 0...+20mA -> P-A
N NBR S 4...20mA 12...20mA -> P-A
V FPM
H for HFC fluid
D_FP_20 5715-658 UK.indd CM 06.11.13

D*FP
Ordering Code
D F P 9 0
Direct. Nominal Spool- Spool Seal Command- Con- Spool/ Design
control size type position signal nection sleeve series
valve (see on power design (not
catalogue) required for
down ordering)
Code Nominal size Code Connection

1 NG06 / CETOP 3 0 6 + PE
3 NG10 / CETOP 5 5 11 + PE
6 + PE
7
Spool position on Spool position on + Enable
Code Code
power down power down
A B
Code Signal Flow direction
A H a 0 b
B +/- 10V 0...+10V -> P-A
P T E +/- 20mA 0...+20mA -> P-A
A B
S 4...20mA 12...20mA -> P-A
B J a 0 b
P T
Code Seal
N NBR
C
V FPM
H for HFC fluid
D_FP_20 5715-658 UK.indd CM 06.11.13

D30FP
Ordering Code
D 30 F P 3
Direct. Nominal Spool- Spool Pilot con- Seal Command- Con- Spool/ Design
control size type position nection signal nection body series
valve NG10 / (see on power design (not re-
CETOP 5 catalogue) down quired for
ordering)
Spool position on Code Connection

Code
power down 0 6 + PE
5 11 + PE
A 6 + PE
7
+ Enable
B Code Signal Flow direction

B +/- 10V 0...+10V -> P-A
E +/- 20mA 0...+20mA -> P-A
C
S 4...20mA 12...20mA -> P-A
Code Seal
Code Inlet Drain N NBR
1 1) internal external V FPM
4 internal internal H for HFC fluid
1) for tank pressure >35bar
D_FP_20 5715-658 UK.indd CM 06.11.13

Technical Data
General
Model Proportional directional control valve
Drive VCD(R)-actuator
Mounting Pattern NG6 (CETOP 3) / NG10 (CETOP 5)
Installation Position Any
Sensitivity [%] < 0.03
Hysteresis [%] < 0.05 (D1FE: <0.1)
Temp. Drift of Center Postion [%/K] < 0.025
Ambient Temperature Range [°C] -20...+50
Protection Class NEMA 4 (IP 65) acc. EN 60529
Vibration Strength [G] 10 Sinus 5...2000 Hz acc. IEC 68-2-6
30 Random noise 20...2000 Hz acc. IEC 68-2-36
15 Shock acc. IEC 68-2-27
Weight [kg] NG6: 5 / NG10: 6.8
Hydraulic
Fluid Rate Hydraulic oil acc. DIN 51524...535, other on request
Viscosity [SSU] 140...370
Fluid Temperature [°C] -20...+60
Cleanliness Purity level class acc. NAS 1638: class 7
Operating Pressure max. [bar] 350 for ports P, A, B / max. 35 for port T at internal drain,
250 at external drain / port Y max. 35 1)
Electrical
Duty Ratio [%] 100
Supply Voltage [VDC] 22...30, ripple < 5% eff., surge free
Current Consumption max. [A] 3.5
Pre-Fusing [A] 4.0 A medium lag
Command Signal Options [V] +10...0...-10, ripple < 0.01 % eff., surge free, Ri = 100 kOhm
[mA] +20...0...-20, ripple < 0.01 % eff., surge free, Ri = 250 Ohm
[mA] 4...12...20, ripple < 0.01 % eff., surge free, Ri = 250 Ohm
< 3.6 mA = enable off, > 3.8 mA = enable on acc. NAMUR NE43
Input Capacitance typ. [nF] 1
Differential Input Voltage max. [V] Code 0: 30 for terminal D and E against PE (terminal G)
11 for terminal D and E against 0V (terminal B)
Code 5: 30 for terminal 4 and 5 against PE (terminal W )
11 for terminal 4 and 5 against 0V (terminal 2)
Code 7: 30 for terminal D and E against PE (terminal G)
Enable Signal [V] Code 5/7: 5...30, Ri = 9 kOhm
Diagnostic Signal [V] +10...0...-10 / +Ub, rated max. 5 mA
EMC EN 61000-6-2, EN 61000-6-4
Central Connection Code 0/7 6 + PE acc. EN 175201-804
Code 5 11 + PE acc. EN 175201-804
Cable Specification Code 0/7: 7 x AWG16 overall braid shield
Code 5: 8 x AWG16 overall braid shield
Cable Length max. [m] 50
1) For applications with pT>35 bar (max 250 bar) the Y-port has to be connected and the plug in the Y-port has to be
removed.
D_FP_20 5715-658 UK.indd CM 06.11.13

Block Diagram of Integral Electronics Parker D*FP proportional directional control valves
Code 0 (6+PE) have an integral electronic and require only one sole
electrical common for the control system. Different
flow sizes, power down configuration as well as
command signal options are available to achieve
an optimal adaption for different applications.
Name Plate
Code 5 (11+PE)
Characteristics of Valve Driver

The described integral electronic driver combines
all necessary functions for the optimal operation of
the valve. Thanks to its excellent dynamic the valve
is usable within closed loop control applications.
The most important features are:
• high dynamic actuator principle with special
designed electronic driver
• closed loop controlled spool position
Code 7 (6+PE with enable) • constant current actuator control with overcur-
enable rent shutoff
+5...30V • excellent properties for response sensitivity and
C temperature drift
• differential input stage with various command
signal options
command E
0...+/-10V PID • diagnostic output for spool stroke / overcurrent
4...20mA D state
U I • standard central connection
diagnostic
F U I
• compatible to the relevant European EMC-
spool stroke
0...+/-10V standards
0
G A B
supply
PE voltage
22...30V=
D_FP_20 5715-658 UK.indd CM 06.11.13

2. Safety Instructions 3. Important Details
Please read the operation manual before instal- Intended Usage
lation, startup, service, repair or stocking! Paying This operation manual is valid for proportional direc-
no attention may result in damaging the valve or tional control valves DF Plus series. Any different or
incorporated system parts. beyond it usage is deemed to be as not intended.
The manufacturer is not liable for warranty claims
Symbols resulting from this.
This manual uses symbols which have to be fol-
lowed accordingly: Common Instructions
We reserve the right for technical modifications of
Instructions with regard to the warranty the described product. Illustrations and drawings
within this manual are simplified representations.
Instructions with regard to possible dam- Due to further development, improvement and
aging of the valve or linked system com- modification of the product the illustrations might
ponents not match precisely with the described valve. The
technical specifications and dimensions are not
Helpful additional instructions binding. No claim may resulting out of it. Copyrights
are reserved.
Marking, Name Plates
Instructions applied on the valve, i.e. wiring dia- Liability
grams and name plates, must be observed and The manufacturer does not assume liability for
maintained legibly. damage due to the following failures:

Work at the Valve • incorrect mounting / installation
• improper handling
Workings in the area of installation, commissioning, • lack of maintenance
maintenance and repair of the valve may only be • operation outside the specifications
allowed by qualified personnel.This means persons
which have, because of education, experience and Do not disassemble the valve! In case of
instruction, sufficient knowledge on relevant direc- suspicion for a defect please return the valve
tives and approved technical rules. to the factory.
Storage
In case of temporary storage the valve must be
protected against contamination, atmospheric ex-
posure and mechanical damages. Each valve has
been factory tested with hydraulic oil, resulting in
protection of the core parts against corrosion. Yet
this protection is only ensured under the following
conditions:
Storage
Storage requirements
period
constant humidity < 60% as well
12 months
as constant temperature < 25°C
varying humidity as well as
6 months
varying temperature < 35°C
Outdoor storage or within sea and tropical

climate will lead to corrosion and might disable
the valve!
D_FP_20 5715-658 UK.indd CM 06.11.13

4. Mounting / Installation
Scope of Supply
Please check immediately after receiving the valve, Parker offers bolt kits:
if the content is matching with the specified scope D1FP: BK375 / D3FP: BK385
of supply. The delivery includes: • Tighten the bolts crisscross with the following
• valve torque values:
• operation manual D1FP: 6.8 Nm / D3FP: 11 Nm
The central connector assembly has to be ordered
separately and is not included in the delivery. Insufficient condition of the valve mounting
surface migth create malfunction!
Please check the delivery immediately after Incorrect mounting resp. bolt torque may
receiving the shipment for apparent damages result in abrupt leakage of hydraulic fluid on
due to shipping. Report shipment losses at the valve ports.
once to the carrier, the insurance company
and the supplier! Operation Limits

Mounting The valve may be operated within the determined
limits only. Please refer to the “technical data“ sec-
• Compare valve type (located on the name plate) tion as well as to the “characteristic curves“ in the
with part list resp. circuit diagram. catalog.
• The valve may be mounted fix or movable in
any direction. Follow the environmental conditions! Unal-
• Verify the mounting surface for the valve. Uneve- lowable temperatures, shock load, aggresive
ness of 0.01 mm/100 mm, surface finish of 6.3 chemicals exposure, radiation exposure, il-
µm are tolerable values. legal electromagnetic emissions may result
in operating trouble and may lead to failure!
Keep clean valve mounting surface and work Follow the operating limits listed in the
environment! “specifications“ table!

• Remove protection plate from the valve mounting Pressure Fluids
surface
The following rules applies for the operation with
• Check the proper position of the valve ports and various pressure fluids:
the O-rings.
• Mounting bolts: The above information serves for orientation
D1FP: 4 pcs. M5x30 and does not substitute user tests among the
D3FP: 4 pcs. M6x40 particular operating conditions. Particularly
use property class 12.9, DIN 912 no liabiliy for media compatibility may be
derived out of it.
mineral oil usable without restriction

HFA oil-in-water emulsion consultation required
HFB water-in-oil emulsion consultation required
HFC aqueous solution (glycols) consultation required
HFD unhydrous fluids (Phosphor-Ester) consultation required
For detailed information concerning pressure Special gaskets may be available depending on
fluids note VDMA-document 24317 as well as the utilized fluid.
DIN 51524 & 51502. In case of insecurity please consult the factory.
D_FP_20 5715-658 UK.indd CM 06.11.13

Electrical Connection The connection Code 5 requires a 11 + PE female
The electrical connection of the valve takes place connector EN 175201-804.
by one common cable, which is coupled to the
integrated electronic driver by a central connector
assembly.

The connection code 0 as well as code 7 requires
a 6 + PE female connector EN 175201-804.
The female connector has to be ordered

separately under article nr. 5004711.

A female connector with metal housing is
required! Plastic made models may create
function problems due to insufficient EMC-
characteristics.

The female connector has to be ordered
The connecting cable has to comply to the follow-
separately under article nr. 5004072.
ing specification:

A female connector with metal housing is Cable type control cable, flexible,
required! Plastic made models may create 8 conductors, overall braid
function problems due to insufficient EMC- shield
characteristics. Cross section min. AWG16
Outer dimension 12...15 mm
The connecting cable has to comply to the follow- Cable length max. 50 m
ing specification:
For cable lengths > 50 m consult factory.
Cable type control cable, flexible,

7 conductors, overall braid
The connection cable is coupled to the female
shield
connector by crimp contacts.
Cross section min. AWG16
Outer dimension 8...12 mm Skinning lengths for the connecting cable:
Cable length max. 50 m
For cable lengths > 50 m consult factory.
The connection cable is coupled to the female

connector by solder joints.
Skinning lengths for the connecting cable:
For the workmanlike termination of the crimp
contacts the tool # 932 507-001 – supplier:
Hirschmann – is required.
Do not disconnect cable socket under tension!
D_FP_20 5715-658 UK.indd CM 06.11.13

The shielding has to be assembled according the Electrical Interfacing
outline below:
Supply Voltage:
The supply voltage for the valve has to cover the
range of 22...30 V. The residual ripple may not
exceed 5% eff.
The applied power supply must comply to the

relevant regulations (DIN EN 61558) and must
carry a CE-mark. The operating voltage for
the valve must be free of inductive surges. Do
not exceed the max. value of 30V! Non-ob-
servance of this rule may result in permanent
The backshell nut of the cable gland has to be damaging of the valve.
tighten with a suitable tool. The target value for the
tightening torque is 4 Nm. Tighten the cap nut with The increased inrush current of the valve
a torque of approx. 5 Nm after attaching the female should be considered when selecting the
connector on the socket outlet. power supply. A stabilized power supply with
overcurrent limiting feature should not be
used. Due to the inrush current of the valve
Incomplete tightening of backshell nut resp. the current limit circuit may respond prema-
cap nut may result in automatic release of the turely and create problems during energizing
connection as well as degradation of the of the supply voltage.
water tightness.
Follow the “instructions for use“ for installation The operation of the valve is blocked if the
of female connectors made by other kind of supply voltage polarity is interchanged.
brands!
Each valve requires a separate pre-fuse of 4
The cable connection to the female connector Amp time lag. Non-observance of this instruc-
has to take place by qualified personnel! A tion may create irreparable damage of valve
short between individual conductors resp. to resp. incorporated system parts.
the connector housing , bad soldering as well
as improper shield connection may result in
malfunction and breakdown of the valve.

The mounting surface of the valve has to be
carefully tied to the earth grounded machine
frame. The earth ground wire from the valve
connecting cable as well as the cable shield
have to be tied to the protective earth terminal
within the control unit. It is necessary to use
a low ohmic potential connection between
control unit and machine frame to prevent
earth loops (cross section AWG 6).
D_FP_20 5715-658 UK.indd CM 06.11.13

Wiring diagram of supply voltage
Code 0 (6 + PE)
Code 5 (11 + PE)
Code 7 (6 + PE)
Enable input (only for option 5 / 11+PE as well as

option 7 / 6+PE)
A signal voltage enables the actuator drive of the forces the actuator drive into drop out condition
valve. Continuous operation of the valve requires when the hydraulic system is switched off, and it
a permanent voltage 5...30 V (i.e. the supply volt- avoids needless heating of the actuator.
age). In case of disabling the signal the valve will
reach its power down position independently from The enable function represents no safety
the command signal value. At the same time the arrangement against unwanted valve opera-
position controller output will be clamped. In case of tion in terms of rules for accident prevention!
restarting the enable signal, the valve spool takes To block the valve function under all conditions,
its position always out of the power down position. more advanced steps are necessary, i.e. the
Preferable the enable signal should be switched on installation of additional safety check valves.
together with the hydraulic pressure supply. This
D_FP_20 5715-658 UK.indd CM 06.11.13

Wiring diagram of enable input
Code 5 (11 + PE)
Code 7 (6+PE)
control system valve
0V
A enable signal actuator drive
enable F B U B-C off
<5V
signal
E C U B-C on
D > 5...30 V
Ue
Command signal input:

The command signal for the valve will be connected Incorrect signal amplitude levels may disturb
to the pins D and E of the difference signal input the functionality and can damage the valve.
of the electronic driver. The spool stroke behaves
proportional to the command signal amplitude. The option 4...20 mA uses the “0 mA“ condition
Different versions of command signal processing as breakdown-information. This means the
are available, depending on the valve type. These presence of an evaluable failure information
are described below: if the input signal line is interrupted. In this
For the function description is assumed as signal case the actuator drive will be switched off.
reference (0V): The drive will switch on when the input signal
Code 0: pin E, Code 5: pin 5, Code 7: pin E reaches a value of 3.8 mA, it switches off when
the command falls below 3.6 mA. This deter-
Details are shown from the technical specifica- mination follows the NAMUR-specification
tions. NE43.
NAMUR is an association of users of process
The command input signal needs to be filtered control technology.
as well as free of inductive surges and
modulations. Due to the sensitivity of the valve
a high signal quality is recommended, this
will prevent malfunction.
D_FP_20 5715-658 UK.indd CM 06.11.13

Wiring diagram of voltage command input +10...0...-10 V
Code 0 (6 + PE)
Code 7 (6 + PE)
valve
command signal function
A U D-E
control system F B 0...+10 V
0V E U D-E
C
command 0V
D
signal U D-E
Uc 0...-10 V
Wiring diagram of voltage command input +10...0...-10 V

Code 5 (11 + PE)
Wiring diagram of current command input +20...0...-20 mA

Code 0 (6 + PE)
Code 7 (6 + PE)
Wiring diagram of current command input +20...0...-20 mA

Code 5 (11 + PE)
D_FP_20 5715-658 UK.indd CM 06.11.13

Wiring diagram of current command input 4...12...20 mA
Code 0 (6 + PE)
Code 7 (6 + PE)
Wiring diagram of current command input 4...12...20 mA

Code 5 (11 + PE)
D_FP_20 5715-658 UK.indd CM 06.11.13

Diagnostics output:
A diagnostics signal is available. Its voltage repre- • status of the actuator drive (supply voltage level
sents the operating condition of the valve. +22...30 V for disconnected drive due to overload
The following information is available: condition).
The output may drive a load of max. 5 mA.
• D1/3FP: position of valve spool (+10...0...-10 V Exceeding of this limit leads to malfunction.
means +100...0...-100 % spool stroke).
• D30FP: position of pilot spool (+10...0...-10 V me-
ans +100...0...-100 % spool stroke).
Wiring diagram of diagnostics output

Code 0 (6 + PE)

Code 5 (11 + PE)

Code 7 (6 + PE)
control system valve
spool stroke function actuator drive diagnostic signal

0V U B-F
diagnostic 0...+100 % on
signal V A 0...+10 V
Ud F B 0 on
U B-F
0V
E C U B-F
0...-100 % on
D 0...-10 V
0 P-A/B-T
overloaded U B-F
P-B/A-T +22...30 V (U s )
preferred hydraulic initial (fail safe) state - depends on type
D_FP_20 5715-658 UK.indd CM 06.11.13

5. Operating Instructions
Basically the valve performs the task of converting a The shutoff of the actuator drive due to overload
command signal into a proportional spool stroke with will be signaled via the diagnostics output.
the highest possible dynamic. For these purposes
the input value will be electronically compared The condensed function conditions of the actuator
with the actual spool position value. The signal drive are given below:
difference feeds a position controller, that in turn
provides via a power amplifier stage the required The actuator drive is enabled, if:
current for the actuator. the actuator drive is in normal operation, AND cur-
rent of > 3.8 mA flows into input (4...20 mA option)
Preferred Hydraulic Initial State
The valve has -as all zero lap valves- no safe The actuator drive is disabled, if:
initial state when switched off. In this case the the actuator drive is in overload operation, OR cur-
valve takes a position which is selectable by rent of < 3.6 mA flows into input (4...20 mA option)
the valve type (preferred hydraulic initial state).
This position depends on contamination Zero Position Adjustment
level and therefore is not ensured.That applies
The valve zero position is already pre-adjusted by
also for pressure drops above 120 bar at
the factory. However, the valve has additionally the
single flow path on the control lands A-T resp.
option for manual adjustment of the zero position.
B-T. We would therefore recommend the ap-
This allows for zero adjustment of the flow inde-
plication of additional check valves with se-
pendently from further system parameters. The
quential control.
adjustment takes place by a multiturn trimming
potentiometer, which is accesible on the top side of
Solenoid Current Monitoring
the valve after removing of a cover screw. Required
The electronic driver contains a circuit to monitor default conditions prior to the adjustment procedure:
the solenoid current. The current measurement
• supply voltage switched on
compares for exceeding of a certain value and
• command input signal of 0 V resp. 0 mA / 12mA
switches off after a time period of approx. 10 sec.
• hydraulic system switched on
for temperature rise protection of the actuator.
For normal operating conditions this state will not
The adjustment requires a screw driver with
reached, but it may occur with a contaminated
a blade width of 2 mm.
sluggish valve.
Usage of unsuitable tooling may cause ir-
In this case the reason for the contamination
reparable damages to the valve!
should be repaired (hydraulic fluid exchange,
After adjustment of zero position the cover
filtration review, valve flushing).
screw has to be refitted including the seal.
The overcurrent shutoff condition may be resetted
by the actions below:
Code 0: Temporary disconnection of the supply
voltage.
Code 5: Temporary disconnection of the enable
signal.
Code 7: Temporary disconnection of the enable
signal.
D_FP_20 5715-658 UK.indd CM 06.11.13

Code 0 (6 + PE)
wiring information center position adjustment
+22..30V Power A Steckverbindung

nicht unter
0V Power B Spannung trennen!
0V Diagnosis C
+ Command D
- Command E !
Do not disconnect
Diagnosis F cable socket
PE G under tension!
Code 5 (11 + PE)

wiring information center position adjustment
+22..30V Power 1 Adjust Steckverbindung

0V Power 2 nicht unter
Enable 3 Spannung trennen!
+ Command 4
- Command 5
Diagnosis 6
0V Diagnosis 7
Enable Return 8 !
+22..30V 9
0V 10 Do not disconnect
+22..30V Return 11 cable socket
PE Center Position under tension!
Air Bleeding of Hydraulic System

During initial startup, after an oil change as well as There are three important sources of dirt to watch
after the opening of lines or valves the hydraulic for:
system must be air bleeded. Air in the hydraulic • contamination arising during installation
system is very disadvantageous and therefore • contamination arising during operation, friction
undesirable for the control system. wear
• impurities from the environment
Filter
Basically a purity level class of 7 acc. NAS 1638
The function and lifetime of the valve are strongly is required.
affected by the cleanliness of the fluid.
Dirt is the greatest enemy of the hydraulic Pay attention to maintenance details!
system!
Flushing
It is recommended to flush the long pipelines by short
circuiting the pressure and return lines, especially
for large, central pressure oil stations. This prevents
the installation dirt from entering the valve.
D_FP_20 5715-658 UK.indd CM 06.11.13

6. Maintenance 7. Trouble Shooting
Service work may only be carried out by Basis of troubleshooting is always a systematic
qualified personnel. Detailed knowledge of approach. At first the following questions have to
the machine functions concerning switching be checked:
on and off as well as of the required safety • Are there practical experiences with similar
relevant technical tasks is required! failures?
Periodical maintenance is essential for the longevity • Have system adjustments been changed?
of the system and guarantees reliability and avail-
ability. The following properties of the system has Afterwards starting of troubleshooting by means of
to be checked in continuous short time intervals: a priority list of the most likely reasons.
• oil level in the tank
• max. working temperature For suspect of a sluggish spool the valve may
• condition of the pressure fluid (visual inspection, be flushed with clean pressure fluid.
colour and smell of hydraulic fluid)
• working pressure levels Troubleshooting in a hydraulic system requires
• gas pre-load pressure on the pressure accumu- in either case a systematic approach. The
lator work may exclusively be performed by quali-
• leakage on all system components fied personnel, as it requires detailed knowl-
• condition of filter elements edge about function and construction of the
• condition of hose lines system. Reversals or dissassemblings may
• cleanliness of components not be taken imprudently! Prior to the works
After a certain operating duration a change of the it has to be clarified, if the system has been
hydraulic fluid is required. The frequency of change operated properly until the failure occured.
depends from the following circumstances:
• kind resp. grade of the pressure fluid
• filtering
• operating temperature and environmental condi-
tions
malfunction at hydraulic load runtime

- generally no function
- high frequent oscillation
- low frequent oscillation
- one way operation only
- speed variations at unchanging command
- different speeds depending on travel direction
- speed too low
- drifting without command
possible reasons for malfunction corrective actions
X hydraulic pump resp. motor defective replace hydraulic pump resp. motor
X X X X X X drive overloaded reduce pressure resp. speed, increase valve size
X X X X X X X valve contaminated clean pressure fluid, filter / flush valve
X X hydraulic fluid too viscous / too cold change fluid grade, provide operational temperature
X X X too low oil level within tank refill pressure fluid
X X X filter contaminated clean resp. replace filter
X X X X supply voltage too low keep supply voltage range
X supply voltage carries too much ripple reduce ripple
X X X command signal too low increase command signal
X command signal carries too much ripple reduce ripple
X X center position adjustment incorrect check center position adjustment
X X X X X contacts of central connector contaminated clean contacts / replace plug
X feed cable interrupted fix feed cable
X X X X X X X wiring sequence incorrect correct wiring sequence
X X feed cable without shielding change cable grade
D_FP_20 5715-658 UK.indd CM 06.11.13

8. Accessories / Spare Parts
Accessories
The following accessories are available for the valve
series DF Plus:
D1FP:
bolt kit ordering code BK375
Code 0/7:
female connector 6+PE ordering code 5004072
Code 5:
D3FP/D30FP:
bolt kit ordering code BK385
Code 0/7:
Code 5:
Spare Parts
The following spare parts are available:
D1FP:
seal kit NBR ordering code SK-D1FP
seal kit FPM ordering code SK-D1FP-V
seal kit HFC ordering code SK-D1FP-H
D3FP:
seal kit NBR ordering code SK-D3FP
seal kit FPM ordering code SK-D3FP-V
seal kit HFC ordering code SK-D3FP-H
D_FP_20 5715-658 UK.indd CM 06.11.13


D1FP Proportional Valve Parker

Uploaded by

Copyright:

Available Formats

D1FP Proportional Valve Parker

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

D1FP Proportional Valve Parker

Uploaded by

Copyright:

Available Formats

Bulletin HY11-5715-658/UK

D_FP_20 5715-658 UK.indd CM 06.11.13

2 Parker Hannifin Corporation

D_FP_20 5715-658 UK.indd CM 06.11.13

3 Parker Hannifin Corporation

Code Signal Flow direction

D_FP_20 5715-658 UK.indd CM 06.11.13

4 Parker Hannifin Corporation

Code Nominal size Code Connection

D_FP_20 5715-658 UK.indd CM 06.11.13

5 Parker Hannifin Corporation

Spool position on Code Connection

B Code Signal Flow direction

D_FP_20 5715-658 UK.indd CM 06.11.13

6 Parker Hannifin Corporation

D_FP_20 5715-658 UK.indd CM 06.11.13

7 Parker Hannifin Corporation

Characteristics of Valve Driver

D_FP_20 5715-658 UK.indd CM 06.11.13

8 Parker Hannifin Corporation

Outdoor storage or within sea and tropical

D_FP_20 5715-658 UK.indd CM 06.11.13

9 Parker Hannifin Corporation

mineral oil usable without restriction

D_FP_20 5715-658 UK.indd CM 06.11.13

10 Parker Hannifin Corporation

The female connector has to be ordered

For cable lengths > 50 m consult factory.

The connection cable is coupled to the female

Do not disconnect cable socket under tension!

D_FP_20 5715-658 UK.indd CM 06.11.13

11 Parker Hannifin Corporation

The applied power supply must comply to the

D_FP_20 5715-658 UK.indd CM 06.11.13

12 Parker Hannifin Corporation

Code 5 (11 + PE)

Enable input (only for option 5 / 11+PE as well as

D_FP_20 5715-658 UK.indd CM 06.11.13

13 Parker Hannifin Corporation

Command signal input:

D_FP_20 5715-658 UK.indd CM 06.11.13

14 Parker Hannifin Corporation

Wiring diagram of voltage command input +10...0...-10 V

Wiring diagram of current command input +20...0...-20 mA

Wiring diagram of current command input +20...0...-20 mA

D_FP_20 5715-658 UK.indd CM 06.11.13

15 Parker Hannifin Corporation

Wiring diagram of current command input 4...12...20 mA

D_FP_20 5715-658 UK.indd CM 06.11.13

16 Parker Hannifin Corporation

Wiring diagram of diagnostics output

Wiring diagram of diagnostics output

Wiring diagram of diagnostics output

spool stroke function actuator drive diagnostic signal

D_FP_20 5715-658 UK.indd CM 06.11.13

17 Parker Hannifin Corporation

D_FP_20 5715-658 UK.indd CM 06.11.13

18 Parker Hannifin Corporation

+22..30V Power A Steckverbindung